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RU2015146996A - METHOD FOR PRODUCING SUITABLE FOR PRINTING ONE OR MULTI-LAYERED MATERIAL FABRIC, AND ALSO PRODUCED BY THIS METHOD OF MATERIAL FABRIC AND THE APPROPRIATE INSTALLATION FOR MANUFACTURING THIS - Google Patents

METHOD FOR PRODUCING SUITABLE FOR PRINTING ONE OR MULTI-LAYERED MATERIAL FABRIC, AND ALSO PRODUCED BY THIS METHOD OF MATERIAL FABRIC AND THE APPROPRIATE INSTALLATION FOR MANUFACTURING THIS Download PDF

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Publication number
RU2015146996A
RU2015146996A RU2015146996A RU2015146996A RU2015146996A RU 2015146996 A RU2015146996 A RU 2015146996A RU 2015146996 A RU2015146996 A RU 2015146996A RU 2015146996 A RU2015146996 A RU 2015146996A RU 2015146996 A RU2015146996 A RU 2015146996A
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RU
Russia
Prior art keywords
web
squeegee
primer
printing
plane
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RU2015146996A
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Russian (ru)
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RU2661211C2 (en
Inventor
Штеффен РИТ
Мартин КОЗИНА
Кай ХУММЕЛЬ
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Шаттдекор Аг
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Publication of RU2015146996A publication Critical patent/RU2015146996A/en
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Publication of RU2661211C2 publication Critical patent/RU2661211C2/en

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Classifications

    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/30—Multi-ply
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
    • D21H23/22—Addition to the formed paper
    • D21H23/52—Addition to the formed paper by contacting paper with a device carrying the material
    • D21H23/56—Rolls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • B05C11/04—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00—Other details of machines for making continuous webs of paper
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00—Coated paper; Coating material
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
    • D21H23/04—Addition to the pulp; After-treatment of added substances in the pulp
    • D21H23/20—Apparatus therefor
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
    • D21H23/22—Addition to the formed paper
    • D21H23/32—Addition to the formed paper by contacting paper with an excess of material, e.g. from a reservoir or in a manner necessitating removal of applied excess material from the paper
    • D21H23/34—Knife or blade type coaters
    • D21H23/36—Knife or blade forming part of the fluid reservoir, e.g. puddle-type trailing blade or short-dwell coaters
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
    • D21H23/22—Addition to the formed paper
    • D21H23/32—Addition to the formed paper by contacting paper with an excess of material, e.g. from a reservoir or in a manner necessitating removal of applied excess material from the paper
    • D21H23/40—Addition to the formed paper by contacting paper with an excess of material, e.g. from a reservoir or in a manner necessitating removal of applied excess material from the paper only one side of the paper being in contact with the material
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/08—Rearranging applied substances, e.g. metering, smoothing; Removing excess material
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/08—Rearranging applied substances, e.g. metering, smoothing; Removing excess material
    • D21H25/10—Rearranging applied substances, e.g. metering, smoothing; Removing excess material with blades
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/08—Rearranging applied substances, e.g. metering, smoothing; Removing excess material
    • D21H25/12—Rearranging applied substances, e.g. metering, smoothing; Removing excess material with an essentially cylindrical body, e.g. roll or rod
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/18—Paper- or board-based structures for surface covering
    • D21H27/22—Structures being applied on the surface by special manufacturing processes, e.g. in presses
    • D21H27/26—Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00—Inking and printing with a printer's forme
    • B41M1/26—Printing on other surfaces than ordinary paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00—Inking and printing with a printer's forme
    • B41M1/26—Printing on other surfaces than ordinary paper
    • B41M1/30—Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0011—Pre-treatment or treatment during printing of the recording material, e.g. heating, irradiating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041—Digital printing on surfaces other than ordinary paper

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Paper (AREA)
  • Printing Methods (AREA)

Claims (33)

1. Способ изготовления пригодного для печати или снабженного печатью одно- или многослойного полотна (1) материала, содержащего по меньшей мере одно полотно (1) материала из предимпрегнированной декоративной бумаги (1ʹ), обычной декоративной бумаги (1), или по меньшей мере одно полотно (1) материала в виде полимерной пленки (1ʹʹ), в частности для дальнейшего соединения с плитой основы или элементом основы, применяемым для мебели, полов, потолков и/или стен, включающий1. A method of manufacturing a printable or printable single or multilayer web (1) of material containing at least one web (1) of material from pre-impregnated decorative paper (1ʹ), plain decorative paper (1), or at least one a fabric web (1) of material in the form of a polymer film (1ʹʹ), in particular for further connection with a base plate or base element used for furniture, floors, ceilings and / or walls, including нанесение на предусмотренную для печати сторону полотна (1a) материала перед нанесением печати слоя (6) праймера из материала праймера, который содержит долю твердого вещества, applying to the printable side of the web (1a) material before printing the primer layer (6) of the primer material, which contains a fraction of solids, отличающийся тем, чтоcharacterized in that слой (6) праймера наносят на предназначенную для печати сторону (1a) полотна (1) материала в избыточном количестве, the primer layer (6) is applied to the printable side (1a) of the web (1) of material in an excessive amount, посредством ракельного скребка (4), расположенного дальше в направлении вытягивания или направлении (A) подачи полотна (1) материала, избыточный материал праймера соскребают, для чего плоскость вытягивающего ракеля (4) выполнена с возможностью регулирования по углу (α) ее ориентации относительно плоскости полотна (1) материала и по ее относительному положению и/или ее расстоянию до плоскости полотна (1) материала, by means of a squeegee scraper (4) located further in the direction of pulling or direction (A) of feeding the web of material (1), the excess primer material is scraped off, for which the plane of the squeegee (4) is made with the possibility to adjust its orientation relative to the plane in the angle (α) the web (1) of the material and its relative position and / or its distance to the plane of the web (1) of the material, вытягивающий ракель (4) своим острием (44) ракеля располагают между двумя находящимися на расстоянии валиками и/или двумя находящимися на расстоянии линиями установки, на которые опирается полотно (1) материала, the drawing squeegee (4) with its tip (44) of the squeegee is placed between two remotely located rollers and / or two remotely installed lines on which the web (1) of material is supported, применяют материал праймера, который имеет время истечения в соответствии с нормой DIN 53211/4 от 10 с до 30 с, и/или primer material is used which has an expiration time in accordance with DIN 53211/4 from 10 s to 30 s, and / or применяют материал праймера, который имеет долю твердого вещества от 20% до 70%. primer material is used which has a solids fraction of from 20% to 70%. 2. Способ по п.1, отличающийся тем, что применяют материал праймера, который состоит из дисперсии синтетической смолы, или акриловой смолы на водной основе, или содержит ее.2. The method according to claim 1, characterized in that the primer material is used, which consists of or contains a dispersion of synthetic resin or water-based acrylic resin. 3. Способ по п.1 или 2, отличающийся тем, что применяют материал праймера, значение pH которого составляет от 5 до 9, или от 6,5 и 8, или около 7,5.3. The method according to claim 1 or 2, characterized in that the primer material is used, the pH of which is from 5 to 9, or from 6.5 and 8, or about 7.5. 4. Способ по одному из пп.1-3, отличающийся тем, что применяют материал праймера, который полностью растворим в воде, или может смешиваться с водой.4. The method according to one of claims 1 to 3, characterized in that the primer material is used, which is completely soluble in water, or can be mixed with water. 5. Способ по одному из пп.1-4, отличающийся тем, что применяют материал праймера, точка воспламенения которого составляет выше 100°C.5. The method according to one of claims 1 to 4, characterized in that the primer material is used, the flash point of which is above 100 ° C. 6. Способ по одному из пп.1-5, отличающийся тем, что применяют скребковый ракель (4), который имеет размер ракеля или толщину ракеля от 0,1 мм до 15 мм или толщину, которая больше или равна 0,2 мм, 0,3 мм, 0,4 мм или 0,5 мм.6. The method according to one of claims 1 to 5, characterized in that a squeegee squeegee (4) is used, which has a squeegee size or squeegee thickness of 0.1 mm to 15 mm or a thickness that is greater than or equal to 0.2 mm, 0.3 mm, 0.4 mm or 0.5 mm. 7. Способ по одному из пп.1-6, отличающийся тем, что применяют скребковый ракель (4), который имеет размер ракеля или толщину ракеля меньше 12,5 мм, 10 мм, 7,5 мм, 5 мм или меньше 2,5 мм.7. The method according to one of claims 1 to 6, characterized in that a squeegee squeegee (4) is used, which has a squeegee size or squeegee thickness of less than 12.5 mm, 10 mm, 7.5 mm, 5 mm or less than 2, 5 mm. 8. Способ по одному из пп.1-7, отличающийся тем, что применяют скребковый ракель (4), который состоит из нержавеющей стали, полимерного материала, или имеет покрытие или оболочку из нержавеющей стали.8. The method according to one of claims 1 to 7, characterized in that a squeegee squeegee (4) is used, which consists of stainless steel, a polymeric material, or has a coating or shell made of stainless steel. 9. Способ по одному из пп.1-8, отличающийся тем, что скребковый ракель (4), т.е. плоскость скребкового ракеля (4), устанавливают под углом (α) к стороне набегания полотна (1) материала, который составляет от 25° до 75°, или от 30° до 65°, или от 35° до 55°, или от 40° до 50°, или около 45°.9. The method according to one of claims 1 to 8, characterized in that the squeegee squeegee (4), i.e. the plane of the squeegee squeegee (4) is set at an angle (α) to the side of the web (1) of material, which is from 25 ° to 75 °, or from 30 ° to 65 °, or from 35 ° to 55 °, or from 40 ° to 50 °, or about 45 °. 10. Способ по одному из пп.1-9, отличающийся тем, что в качестве полотна (1) материала применяют декоративную бумагу, предимпрегнаты, бумажные пленки или тонкие пленки, величина массы единицы поверхности которых составляют от 30 г/м2 до 100 г/м2, или от 40 г/м2 до 90 г/м2, от 50 г/м2 до 80 г/м2, или от 60г/м2 до 70 г/м2.10. The method according to one of claims 1 to 9, characterized in that decorative paper, pre-impregnates, paper films or thin films are used as the web (1) of the material, the surface unit mass of which is from 30 g / m 2 to 100 g / m 2 , or from 40 g / m 2 to 90 g / m 2 , from 50 g / m 2 to 80 g / m 2 , or from 60 g / m 2 to 70 g / m 2 . 11. Способ по одному из пп.1-10, отличающийся тем, что применяют полотно (1) материала, которое состоит из предимпрегнированной декоративной бумаги (1) или содержит ее, пропитанной растворами смол или полимерными акрилатными соединениями, или состоит из проклеенных бумаг или содержит их.11. The method according to one of claims 1 to 10, characterized in that a web (1) of material is used, which consists of pre-impregnated decorative paper (1) or contains it impregnated with resin solutions or polymer acrylate compounds, or consists of glued papers or contains them. 12. Способ по п.10 или 11, отличающийся тем, что предимпрегнат наносят на полотно (1) материала в наносимом количестве, которое составляет от 10 г/м2 до 50 г/м2 массы единицы поверхности применяемой декоративной бумаги (1ʹ), при этом масса единицы поверхности применяемой декоративной бумаги (1ʹ) составляет от 30 г/м2 до 100 г/м2.12. The method according to claim 10 or 11, characterized in that the pre-impregnate is applied to the canvas (1) of the material in an applied amount, which is from 10 g / m 2 to 50 g / m 2 of the surface unit mass of the applied decorative paper (1ʹ), the mass of a unit surface of the applied decorative paper (1ʹ) is from 30 g / m 2 to 100 g / m 2 . 13. Способ по одному из пп.1-12, отличающийся тем, что покрытое материалом (6) праймера полотно (1) материала снабжают печатью печатными красками на водной основе или красками для глубокой печати на водной основе.13. The method according to one of claims 1 to 12, characterized in that the material web (1) coated with the primer material (6) is provided with a print using water-based inks or water-based intaglio inks. 14. Способ по п.13, отличающийся тем, что применяют печатные краски, которые имеют долю твердого вещества от 5% до 35%.14. The method according to item 13, characterized in that the use of printing inks, which have a solids fraction of from 5% to 35%. 15. Способ по п.12 или 14, отличающийся тем, что применяют печатные краски, которые имеют значение pH от 7 до 9 или от 8 до 8,5.15. The method according to p. 12 or 14, characterized in that the use of printing inks that have a pH value of from 7 to 9 or from 8 to 8.5. 16. Способ по одному из пп.13-15, отличающийся тем, что применяют печатные краски, скорость истечения которых составляет от 13 с до 30 с.16. The method according to one of paragraphs.13-15, characterized in that the use of printing inks, the expiration rate of which is from 13 s to 30 s. 17. Способ по одному из пп.13-16, отличающийся тем, что печатные краски применяют в смесях, скорость истечения которых составляет от 15 с до 30 с.17. The method according to one of paragraphs.13-16, characterized in that the printing ink is used in mixtures, the expiration rate of which is from 15 s to 30 s. 18. Способ по одному из пп.13-17, отличающийся тем, что для отдельных основных цветов применяют связующее вещество в виде казеина.18. The method according to one of paragraphs.13-17, characterized in that for the individual primary colors apply a binder in the form of casein. 19. Способ по одному из пп.13-18, отличающийся тем, что применяют печатные краски, которые смешаны со связующим веществом в виде сои и/или казеина.19. The method according to one of paragraphs.13-18, characterized in that the use of printing inks, which are mixed with a binder in the form of soy and / or casein. 20. Снабженное печатью полотно (1) материала, изготовленное по меньшей мере по одному из пп.1-19.20. A printed web (1) of a material made in at least one of claims 1-19. 21. Снабженное печатью полотно материала по п.20, отличающееся тем, что это снабженное печатью полотно (1) материала до или после нанесения печати нанесено на твердый материал основы, в частности применяемый для изготовления мебели, полов и/или потолков.21. A printed web of material according to claim 20, characterized in that this printed web of material (1) before or after printing is applied to a solid base material, in particular used for the manufacture of furniture, floors and / or ceilings. 22. Установка для нанесения покрытия и/или печати для изготовления пригодного для печати или снабженного печатью одно- или многослойного полотна (1) материала по одному из пп.1-21, содержащая22. Installation for coating and / or printing for the manufacture of suitable for printing or printed single or multilayer web (1) of material according to one of claims 1 to 21, containing устройство для нанесения праймера для нанесения слоя праймера на предназначенную для печати сторону (1a) полотна материала (1), a device for applying a primer for applying a layer of a primer on the printable side (1a) of the web of material (1), ракельный скребок (4), расположенный в направлении вытягивания или направлении (A) подачи полотна (1) материала после устройства для нанесения праймера, который предусмотрен для соскребания избыточного количества материала праймера, причем a doctor blade (4) located in the pulling direction or in the direction (A) of feeding the web (1) of material after the primer application device, which is designed to scrape off excess primer material, плоскость вытягивающего ракеля (4) выполнена с возможностью регулирования по углу (α) ее ориентации относительно плоскости полотна (1) материала и вместе с тем по ее относительному положению и/или ее расстоянию до плоскости полотна (1) материала, и the plane of the pulling squeegee (4) is configured to adjust in angle (α) its orientation relative to the plane of the web (1) of the material and at the same time according to its relative position and / or its distance to the plane of the web (1) of the material, and вытягивающий ракель (4) своим острием (44) ракеля расположен между двумя находящимися на расстоянии валиками и/или двумя находящимися на расстоянии линиями установки, на которые опирается полотно (1) материала. the pulling squeegee (4) with its tip (44) of the squeegee is located between two spaced apart rollers and / or two spaced apart installation lines on which the web (1) of material is supported.
RU2015146996A 2013-05-03 2014-04-24 Suitable for printing one- or multi-layer material manufacturing method, and also a material web manufactured by this method and the appropriate plant for such materials manufacturing RU2661211C2 (en)

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