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RS20240060A1 - Composite material consisting of substrate with adhesion-promoting copper layer and chromium-containing top layer, and method for producing same - Google Patents

Composite material consisting of substrate with adhesion-promoting copper layer and chromium-containing top layer, and method for producing same

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Publication number
RS20240060A1
RS20240060A1 RS20240060A RSP20240060A RS20240060A1 RS 20240060 A1 RS20240060 A1 RS 20240060A1 RS 20240060 A RS20240060 A RS 20240060A RS P20240060 A RSP20240060 A RS P20240060A RS 20240060 A1 RS20240060 A1 RS 20240060A1
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RS
Serbia
Prior art keywords
layer
copper
adhesion
substrate
chromium
Prior art date
Application number
RS20240060A
Other languages
Serbian (sr)
Inventor
Marinko Velimir
Viktor Velimir
Gruyter Henning De
Jörg Cordes
Original Assignee
Velimir Gmbh & Co Kg Besitzgesellschaft
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by Velimir Gmbh & Co Kg Besitzgesellschaft filed Critical Velimir Gmbh & Co Kg Besitzgesellschaft
Publication of RS20240060A1 publication Critical patent/RS20240060A1/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/04Electroplating: Baths therefor from solutions of chromium
    • C25D3/06Electroplating: Baths therefor from solutions of chromium from solutions of trivalent chromium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/10Electroplating with more than one layer of the same or of different metals
    • C25D5/12Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/34Pretreatment of metallic surfaces to be electroplated
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/48After-treatment of electroplated surfaces
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/38Electroplating: Baths therefor from solutions of copper

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention relates to a composite material having a chromium-containing top layer, comprising an adhesion-promoting layer located on a substrate and a chromium-containing top layer located on the adhesion-promoting layer, wherein: - the substrate consists of a material selected from the group comprising copper, nickel-free copper alloys, plastics material coated with copper, steel coated with copper and diecast zinc products coated with copper; - the adhesion-promoting layer contains at least 99.9 wt.% copper; and - the adhesion-promoting layer is located directly on the substrate and the top layer is located directly on the side of the adhesion-promoting layer that is remote from the substrate.

Description

KOMPOZITNI MATERIJAL KOJI SE SASTOJI OD SUPSTRATA COMPOSITE MATERIAL CONSISTING OF SUBSTRATE

SA BAKARNIM SLOJEM, KOJI POSPEŠUJE PRIANJANJE I GORNJIM SLOJEM, KOJI WITH A COPPER LAYER THAT PROMOTES ADHESION AND A TOP LAYER THAT

SADRŽI HROM I POSTUPAK ZA NJEGOVO DOBIJANJE CONTAINS CHROME AND THE PROCEDURE FOR OBTAINING IT

Predmetni pronalazak se odnosi na kompozitni materijal sa gornjim slojem koji sadrži hrom, postupak za njegovo dobijanje kao i za njegovu primenu, naročito u oblasti sanitarija i/ili kao komponente koja sprovodi vodu. The subject invention relates to a composite material with an upper layer containing chromium, a process for obtaining it as well as for its application, especially in the field of sanitary ware and/or as a component that conducts water.

U oblasti sanitarija se često ugrađuju armature i druge komponente, koje su hromirane radi postizanja dobre otpornosti na koroziju i habanje. Radi boljeg prianjanja kao i za privlačan sjaj hroma, on se u stanju tehnike nanosi na donji sloj sa niklom ili od nikla, koji pospešuje prianjanje. Fittings and other components are often installed in the sanitary area, which are chrome-plated to achieve good resistance to corrosion and wear. For better adhesion as well as for the attractive shine of chrome, it is applied in the state of the art to the bottom layer with nickel or nickel, which improves adhesion.

Za nikl je već decenijama poznato da može da izazove neželjene reakcije na koži i u Evropi se ubraja u najčešće kontaktne alergene. Prodaja predmeta, koji imaju prevlaku koja sadrži nikl je stoga dozvoljena još samo uz praćenje strogih zahteva. Nickel has been known for decades to cause unwanted reactions on the skin, and in Europe it is one of the most common contact allergens. The sale of items that have a nickel-containing coating is therefore only allowed if strict requirements are followed.

Kod uobičajenog galvanskog oblaganja armatura od mesinga niklom i naknadnim taloženjem hroma iz elektrolita, koji sadrže jedinjenja hroma(VI), nikl se usled dobre sposobnosti nanošenja elektrolita taloži i u oblasti otvora u unutrašnjosti armatura. Ovi slojevi nikla se naknadnim hromiranjem šestovalentnim hromom ne pokrivaju u potpunosti. U kontaktu sa pijaćom vodom usled razlike u potencijalima između sloja hrom oksida i sloja nikla dolazi do rastvaranja nikla, koji samim tim može da dospe u pijaću vodu. Prilikom stagnacije pijaće vode se mere sadržaji nikla, koji su znatno iznad graničnih vrednosti sadržanih u Pravilniku o pijaćoj vodi od 19. juna 2020. godine. U stvari je granična vrednost nikla od 10 µg nikla po armaturi prekoračena kod većine armatura u ispitivanju dinamičkim bušenjem po DIN 16058. In the usual galvanic coating of brass fittings with nickel and subsequent deposition of chromium from the electrolyte, which contains chromium(VI) compounds, nickel is also deposited in the area of the opening in the interior of the fittings due to the good ability of applying the electrolyte. These nickel layers are not completely covered by subsequent chromium plating with hexavalent chromium. In contact with drinking water, due to the potential difference between the chromium oxide layer and the nickel layer, the nickel dissolves, which can therefore get into the drinking water. When drinking water stagnates, nickel contents are measured, which are significantly above the limit values contained in the Rulebook on drinking water from June 19, 2020. In fact, the nickel limit value of 10 µg nickel per rebar was exceeded by most rebars in the dynamic drilling test according to DIN 16058.

Pored oslobađanja iz komponenti za sprovođenje vode nikl može da se oslobodi i iz donjih slojeva drugih hromiranih predmeta koji sadrže nikl i da deluje kao kontaktni alergen, naročito iz upotrebnih predmeta, koji dolaze u dodir sa Ijudskim telom ili namirnicama, kao na primer iz delova hemijske olovke, rešetki za roštilj ili korpi za hleb. Naročito se u kontaktu sa znojem ovde primećuje pojačano oslobađanje nikla. In addition to being released from water-conducting components, nickel can also be released from the lower layers of other chrome-plated items that contain nickel and act as a contact allergen, especially from consumable items that come into contact with the human body or foodstuffs, such as parts of a ballpoint pen, grill grates or bread baskets. Especially in contact with sweat, an increased release of nickel is observed here.

U stanju tehnike se, kako bi se sprečilo oslobađanje nikla u pijaću vodu iz armatura koje sprovode vodu, otvori u armaturama zatvaraju ili snabdevaju plastičnim crevima. Mehaničko uklanjanje nanetog sloja nikla kao i uklanjanje sloja nikla bajcovanjem i nanošenje neprovodnog gornjeg sloja poznata su rešenja u stanju tehnike kako bi se sprečilo oslobađanje u oblasti sprovođenja pijaće vode. In the prior art, in order to prevent the release of nickel into the drinking water from the fittings that conduct water, the openings in the fittings are closed or supplied with plastic hoses. Mechanical removal of the applied nickel layer as well as removal of the nickel layer by pickling and application of a non-conductive top layer are known solutions in the state of the art to prevent release in the area of drinking water conduction.

Uobičajena alternativa za donji sloj od nikla u industriji nakita i odeće je sloj legure od bele bronze, koji sadrži komponente legure bakra i kalaja. Nedostatak ove prevlake je međutim što je do sada taložena iz cijanidnih elektrolita i što su nivelacija i stepen sjaja ograničeni. Hromiranje u hromnom kupatilu, koje sadrži jedinjenja hroma(VI), često ima nedostatke. A common alternative to the nickel underlayer in the jewelry and clothing industry is a white bronze alloy layer, which contains copper and tin alloy components. The disadvantage of this coating, however, is that it has so far been deposited from cyanide electrolytes and that leveling and degree of gloss are limited. Chrome plating in a chrome bath, which contains chromium(VI) compounds, often has disadvantages.

WO 2013/164165 А1 opisuje kompozitne materijale sa gornjim slojem od hroma, koji nemaju donji sloj od nikla. Gornji sloj od hroma se pri tom taloži iz elektrolita, koji sadrži šestovalentni hrom. Između gornjeg sloja od hroma i supstrata postavljena su tri dodatna sloja, naime prvi sloj na supstratu koji sadrži bakar, sloj legure od bakra, kalaja i/ili cinka koji se nalazi iznad i iznad ovog sloja treći sloj, koji sadrži hrom, bakar, zlato, paladijum ili gvožđe. WO 2013/164165 A1 describes composite materials with a chromium top layer, which do not have a nickel bottom layer. The upper chromium layer is deposited from the electrolyte, which contains hexavalent chromium. Three additional layers are placed between the top layer of chromium and the substrate, namely a first layer on the substrate containing copper, a layer of copper, tin and/or zinc alloy located above this layer and above this layer a third layer containing chromium, copper, gold, palladium or iron.

DE 102005041375 А1 opisuje postupak za dobijanje dekorativnih površinskih struktura na predmetima, naročito sanitarnim predmetima kao što su armature i tuševi, poželjno korišćenjem međusloja koji sadrži nikl. U postupku se dekorativne površine na predmetima dobijaju na primer parcijalnim skidanjem metalne prevlake. Mana kod ovog postupka je što se taloženje vrši u izuzetno otrovnim, cijanidnim elektrolitima. DE 102005041375 A1 describes a process for obtaining decorative surface structures on objects, especially sanitary objects such as fittings and showers, preferably using an intermediate layer containing nickel. In the process, decorative surfaces on objects are obtained, for example, by partially removing the metal coating. The disadvantage of this procedure is that the deposition is carried out in extremely toxic, cyanide electrolytes.

Zadatak pronalaska Invention task

Zadatak predmetnog pronalaska je obezbeđivanje alternativnog kompozitnog materijala, koji prevazilazi prethodno navedene u stanju tehnike poznate nedostatke i odlikuje se jednostavnom strukturom sa malo slojeva. Poželjno kompozitni materijal prema pronalasku treba da odlikuju dobre korozione osobine i privlačan sjaj gornjeg sloja koji sadrži hrom. Nadalje treba da se obezbedi ekološki prihvatljiv i po zdravlje bezopasan postupak za proizvodnju kompozitnog materijala. The task of the present invention is to provide an alternative composite material, which overcomes the aforementioned disadvantages known in the state of the art and is characterized by a simple structure with few layers. Preferably, the composite material according to the invention should be characterized by good corrosion properties and an attractive gloss of the chromium-containing top layer. Furthermore, an ecologically acceptable and health-safe procedure for the production of composite material should be provided.

Opšti opis pronalaska General description of the invention

Pronalazak rešava ovaj zadatak karakteristikama zahteva i naročito kompozitnim materijalom sa gornjim slojem koji sadrži hrom, koji obuhvata na supstratu postavljeni sloj koji pospešuje prianjanje i gornjim slojem koji sadrži hrom, postavljenim na sloju koji pospešuje prianjanje, pri čemu The invention solves this task with the features of the claim and in particular with a composite material with a top layer containing chromium, which includes an adhesion-promoting layer placed on the substrate and a top layer containing chromium, placed on the adhesion-promoting layer, wherein

- se supstrat sastoji od materijala koji je odabran iz grupe koja obuhvata bakar, legure bakra bez nikla, plastiku obloženu bakrom, čelik obložen bakrom i bakrom obložene proizvode dobijene livenjem cinka pod pritiskom; - the substrate consists of a material selected from the group consisting of copper, nickel-free copper alloys, copper-plated plastic, copper-plated steel and copper-plated zinc die-cast products;

- sloj koji pospešuje prianjanje sadrži najmanje 99,9 mas. % bakra; i - the adhesion-enhancing layer contains at least 99.9 wt. % of copper; and

- sloj koji pospešuje prianjanje postavljen je neposredno na supstratu i gornji sloj je postavljen neposredno na strani sloja koji pospešuje prianjanje, koja leži naspram supstrata. - the adhesion-promoting layer is placed directly on the substrate and the top layer is placed directly on the side of the adhesion-promoting layer that lies against the substrate.

Prema pronalasku je kompozitni materijal potpuno bez nikla, dakle nikl nije sadržan ni u sloju koji pospešuje prianjanje ni u gornjem sloju koji sadrži hrom. Vrlo je iznenađujuće što je moguće potpuno izostavljanje nikla u donjem sloju ispod gornjeg sloja koji sadrži hrom jer je nikl u stanju tehnike poznat po tome što on u donjem sloju služi za otpornost na ogrebotine i habanje sloja iznad koji sadrži hrom, kao i po tome što daje sjaj tipičan za hromne prevlake. Iz stanja tehnike poznati kompozitni materijali sa gornjim slojem od hroma, koji su u potpunosti bez nikla, manjak otpornosti na ogrebotine i habanje kao i sjaj povezan sa odsustvom nikla moraju da kompenzuju složenim proizvodnim procesom, koji dovodi do višeslojnog kompozitnog materijala. Kompozitnom materijalu prema pronalasku je nasuprot tome neophodno samo dva sloja na supstratu i pri tom ima dobre korozione karakteristike kao i sjaj, koji se ne razlikuje od uobičajenih prevlaka sa hromom sa donjim slojem od nikla. According to the invention, the composite material is completely nickel-free, so nickel is not contained either in the adhesion-enhancing layer or in the top layer containing chromium. It is very surprising that it is possible to completely omit nickel in the lower layer below the upper chromium-containing layer, since nickel is known in the prior art to serve in the lower layer to provide scratch and wear resistance of the overlying chromium-containing layer, as well as to provide the shine typical of chrome coatings. From the state of the art known composite materials with a top layer of chrome, which are completely nickel-free, the lack of scratch and wear resistance as well as the shine associated with the absence of nickel must be compensated by a complex production process, which leads to a multi-layer composite material. The composite material according to the invention, in contrast, requires only two layers on the substrate and at the same time has good corrosion properties as well as a gloss that is indistinguishable from conventional chrome coatings with a nickel underlayer.

Odlične karakteristike kompozitnog materijala prema pronalasku se pri tom postižu naročito tako što je neposredno ispod gornjeg sloja, koji sadrži hrom, postavljen sloj koj i pospešuje prianjanje, koji je 99,9 mas. %, a poželjno 100 mas. % od bakra. Bakar je metal, koji je ionako sadržan u supstratu prema pronalasku, koji se sastoji od bakra, legure bakra bez nikla, plastike obložene bakrom, čelika obloženog bakrom ili proizvoda dobijenog livenjem cinka pod pritiskom obloženog bakrom. Prema pronalasku su dakle i supstrat i sloj koji pospešuje prianjanje, kao i gornji sloj, koji sadrži hrom, bez nikla tako da ne postoji opasnost od povećanog, a samim tim i nedopustivog, oslobađanja nikla iz kompozitnog materijala, а naročito kod komponenti koje sprovode vodu nema bojazni od otpuštanja nikla u pijaću vodu. Kompozitni materijal prema pronalasku stoga odgovara zahtevima u skladu sa . § 17 stav 2 Pravilnika o pijaćoj vodi (TrinkwV 2001),odn. kompozitni materijal prema pronalasku je ispod dozvoljenih maksimalnih vrednosti koje su u ovom pravilniku navedene. The excellent characteristics of the composite material according to the invention are achieved in particular by placing a layer directly below the upper layer, which contains chromium, which promotes adhesion, which is 99.9 wt. %, and preferably 100 wt. % of copper. Copper is a metal, which is anyway contained in the substrate according to the invention, which consists of copper, nickel-free copper alloy, copper-clad plastic, copper-clad steel or copper-clad zinc die-cast product. According to the invention, both the substrate and the layer that improves adhesion, as well as the top layer, which contains chromium, are nickel-free, so that there is no danger of increased, and therefore unacceptable, release of nickel from the composite material, and especially with components that conduct water, there is no fear of release of nickel into drinking water. The composite material according to the invention therefore meets the requirements in accordance with . § 17 paragraph 2 of the Rulebook on drinking water (TrinkwV 2001), or the composite material according to the invention is below the maximum permissible values specified in this regulation.

Kompozitni materijal prema pronalasku povrh toga ima odličnu stabilnost u pogledu korozije, jer u ispitivanju dinamičkim bušenjem po DIN EN 16058 u vodi dobijenoj nakon 4 sata stagnacije pokazuje otpuštanje bakra ispod 0,4 mg/l, otpuštanje hroma ispod 0,2 mg/l, otpuštanje nikla ispod 0,1 mh/l, otpuštanje cinka ispod 5 mg/l i otpuštanje olova ispod 4,0 µg/l. Tačniji merni rezultati će u nastavku još biti navedeni. In addition, the composite material according to the invention has excellent corrosion stability, because in the dynamic drilling test according to DIN EN 16058 in water obtained after 4 hours of stagnation, it shows a release of copper below 0.4 mg/l, a release of chromium below 0.2 mg/l, a release of nickel below 0.1 mh/l, a release of zinc below 5 mg/l and a release of lead below 4.0 µg/l. More accurate measurement results will be listed below.

Sloj koji pospešuje prianjanje poželjno ima debljinu sloja od 5-30 µm, naročito 10 do 15 µm. The adhesion-promoting layer preferably has a layer thickness of 5-30 µm, especially 10 to 15 µm.

Gornji sloj koji sadrži hrom poželjno ima debljinu sloja od 0,1-0,5 µm. The top layer containing chromium preferably has a layer thickness of 0.1-0.5 µm.

U poželjnom obliku izvođenja se kompozitni materijal prema pronalasku sastoji od supstrata, sloja koji pospešuje prianjanje i gornjeg sloja koji sadrži hrom, pri čemu je gornji sloj opcionalno pasiviziran. In a preferred embodiment, the composite material according to the invention consists of a substrate, a layer that promotes adhesion and an upper layer containing chromium, wherein the upper layer is optionally passivated.

Pronalazak se odnosi i na postupak za dobijanje kompozitnog materijala sa gornjim slojem od hroma, koji obuhvata naknadne postupke ili se iz njih sastoji: The invention also relates to the process for obtaining a composite material with an upper layer of chrome, which includes subsequent processes or consists of them:

a) predtretman supstrata koji treba da se obloži, pri čemu se supstrat sastoji od materijala odabranog iz grupe koja obuhvata bakar, legure bakra, plastiku obloženu bakrom, čelik obložen bakrom i proizvode dobijene livenjem cinka pod pritiskom; a) pre-treatment of the substrate to be coated, wherein the substrate consists of a material selected from the group consisting of copper, copper alloys, copper-clad plastic, copper-clad steel and die-cast zinc products;

b) elektrolitičko taloženje sloja koji pospešuje prijanjanje na prethodno tretiranom supstratu koji treba da se obloži, pri čemu sloj koji pospešuje prianjanje sadrži najmanje 99,9 mas. % bakra; b) electrolytic deposition of an adhesion-promoting layer on the previously treated substrate to be coated, wherein the adhesion-promoting layer contains at least 99.9 wt. % of copper;

c) elektolitičko taloženje gornjeg sloja koji sadrži hrom neposredno na na strani sloja koji pospešuje prianjanje, koja leži naspram supstrata. c) electrolytic deposition of the top layer containing chromium directly on the side of the adhesion-promoting layer, which lies against the substrate.

Opciono korak predtretmana supstrata koji treba obložiti obuhvata jedan ili više koraka, koji su odabrani iz grupe koja obuhvata odmašćivanje, ispiranje ili uklanjanje površinskih naslaga i aktiviranje površine supstrata. Optionally, the step of pretreating the substrate to be coated comprises one or more steps selected from the group consisting of degreasing, rinsing or removing surface deposits, and activating the surface of the substrate.

Odmašćivanje supstrata se naročito može vršiti uz podršku ultrazvuka i/ili na povišenoj temperaturi, poželjno u trajanju od 1-10 minuta. Odgovarajuća je na primer temperatura od 50 do 95 °C, naročito od 80 do 90 °C. Odgovarajuće komercijalno sredstvo za odmašćivanje uz podršku ultrazvuka je proizvod KASIT US-90, firma KIESOW. Umesto uz podršku ultrazvuka ili dodatno uz odmašćivanje sa podrškom ultrazvuka odmašćivanje se može vršiti elektrolitički, naročito uz kretanje supstrata i naročito pri povišenoj temperaturi, na primer na 35 do 70 °C, naročito na 40 do 55 °C. Odgovarajuće komercijalno sredstvo za elektrolitičko odmašćivanje supstrata je proizvod SURFACLEAN V-149, firme KIESOW. The degreasing of the substrate can especially be done with the support of ultrasound and/or at an elevated temperature, preferably for 1-10 minutes. For example, a temperature of 50 to 95 °C, especially 80 to 90 °C, is suitable. A suitable commercial ultrasound-assisted degreaser is the product KASIT US-90 by KIESOW. Instead of with the support of ultrasound or additionally with degreasing with the support of ultrasound, degreasing can be done electrolytically, especially with the movement of the substrate and especially at an elevated temperature, for example at 35 to 70 °C, especially at 40 to 55 °C. A suitable commercial agent for electrolytic degreasing of substrates is the product SURFACLEAN V-149, from the company KIESOW.

Dodatni poželjni korak predtretmana supstrata koji treba obložiti je uklanjanje filma, koje se poželjno vrši uz kretanje supstrata i/ili pri povišenoj temperaturi u trajanju od 1-10 minuta. Poželjno temperatura tokom uklanjanja filma iznosi 50 do 95 °C, naročito 70 do 90 °C. Komercijalni proizvod, koji je pogodan za uklanjanje filma, je proizvod EKASIT BTU-20, firme KIESOW. An additional preferred step of pretreatment of the substrate to be coated is the removal of the film, which is preferably performed with movement of the substrate and/or at an elevated temperature for 1-10 minutes. Preferably, the temperature during film removal is 50 to 95 °C, especially 70 to 90 °C. A commercial product, which is suitable for removing the film, is the product EKASIT BTU-20, from the company KIESOW.

Još jedan dodatni korak predtretmana supstrata koji treba obložiti je aktiviranje površine supstrata. Ono se vrši naročito poželjno uz uduvavanje vazduha i na sobnoj temperaturi, na primer u trajanju od 1 do 5 minuta. Odgovarajuće komercijalno sredstvo za aktiviranje površine supstrata je proizvod Activator 5, firme KIESOW. Another additional step of pretreatment of the substrate to be coated is to activate the surface of the substrate. It is particularly preferably carried out with blowing air and at room temperature, for example for 1 to 5 minutes. A suitable commercial means for activating the surface of the substrate is the product Activator 5, from the company KIESOW.

Nakon svakog od prethodno navedenih koraka predtretmana, čiji je redosled varijabilan, poželjno se vrši korak ispiranja, naročito vodom. After each of the aforementioned pretreatment steps, the order of which is variable, a rinsing step is preferably performed, especially with water.

Nakon predtretmana supstrata se u postupku prema pronalasku na predtretiranom supstratu elektrolitički taloži sloj koji pospešuje prianjanje, koji se sastoji od najmanje 99,9 mas. % bakra i poželjno se u potpunosti sastoji od bakra. Taloženje sloja koji pospešuje prianjanje na supstratu vrši se pri tom poželjno iz galvanskog sumporno - kiselog elektrolita bakra na temperaturi od 25 do 35 °C. Elektrolit bakra pri tom sadrži naročito 45-50 g/l bakra, 65-75 g/l sumporne kiseline kao i 80-160 mg/l hlorida. Nadalje elektrolit opciono sadrži i aditive za poboljšanje zrna, za kontrolu nivelisanja, za kontrolu stepena sjaja i/ili za podešavanje čvrstoće sloja koji pospešuje prianjanje koji se taloži. After the pretreatment of the substrate, in the process according to the invention, a layer that promotes adhesion is electrolytically deposited on the pretreated substrate, which consists of at least 99.9 wt. % copper and preferably consists entirely of copper. The deposition of the layer that improves adhesion to the substrate is preferably done from a galvanic sulfuric acid copper electrolyte at a temperature of 25 to 35 °C. The copper electrolyte contains especially 45-50 g/l of copper, 65-75 g/l of sulfuric acid and 80-160 mg/l of chloride. Furthermore, the electrolyte optionally contains additives to improve the grain, to control the leveling, to control the level of gloss and/or to adjust the strength of the adhesion-enhancing layer that is deposited.

Elektrolitičko taloženje sloja koji pospešuje prianjanje na supstratu vrši se poželjno gustinom struje od 0,5 do 5 A/dm<2>u trajanju od 15 do 30 minuta, pri čemu se supstrat pomera u elektrolitu. U tom periodu se supstrat osim toga poželjno opet na kratko vreme uklanja iz elektrolita i nakon toga se ponovo potapa. The electrolytic deposition of the layer that enhances adhesion to the substrate is preferably carried out with a current density of 0.5 to 5 A/dm<2> for 15 to 30 minutes, during which the substrate moves in the electrolyte. In that period, the substrate is also preferably removed from the electrolyte for a short time and then immersed again.

Na ovaj način se sloj koji pospešuje prianjanje dobija kao prevlaka visokog sjaja, bez nikla svetlo do tamno crvene boje, koja se ne odlikuje samo visokim stepenom sjaja već i visokim stepenom nivelacije kao i povećanom površinskom tvrdoćom. Dobijeni sloj povrh toga ima visoku duktilnost kao i izuzetno ujednačenu distribuciju debljine sloja i tako formira odlično pogodan donji sloj za gornji sloj koji sadrži hrom. In this way, the adhesion-enhancing layer is obtained as a high-gloss, nickel-free, light to dark red color, which is characterized not only by a high degree of gloss, but also by a high degree of leveling as well as increased surface hardness. The resulting layer furthermore has a high ductility as well as an extremely uniform layer thickness distribution and thus forms an excellently suitable underlayer for the chromium-containing upper layer.

U postupku prema pronalasku se nakon elektrolitičkog taloženja sloja koji pospešuje prianjanje na supstratu, sloj koji sadrži hrom takođe neposredno taloži na strani sloja koji pospešuje prianjanje, koja leži naspram supstrata. Taloženje se pri tom vrši iz elektrolita bez cijanida, koji hrom sadrži isključivo u obliku jedinjenja hroma(III) i na taj način izbegava jedinjenja hroma(VI), koja su štetna po zdravlje i okolinu. PH-vrednost elektrolita je poželjno pH 3 do 5. Komercijalno dostupni proizvod, koji može da se koristi kao elektrolit je proizvod TRISTAR 330 AF, firme Coventya, koji opciono može da se modifikuje, naročito podešavanjem željene pH vrednosti. Poželjno se taloženje gornjeg sloja koji sadrži hrom vrši na otpr.50 do 60 °C i u trajanju od otprilike 5-20 minuta, poželjno u trajanju od 7-15 minuta. Tokom taloženja se supstrat, prethodno obložen slojem koji pospešuje prianjanje, poželjno pomera i opciono se opet na kratko vreme uklanja iz elektrolita i naknadno se opet uranja. Nadalje se taloženje gornjeg sloja koji sadrži hrom opciono vrši uduvavanjem vazduha. In the method according to the invention, after the electrolytic deposition of the adhesion-promoting layer on the substrate, the chromium-containing layer is also directly deposited on the side of the adhesion-promoting layer that lies opposite the substrate. The deposition is done from a cyanide-free electrolyte, which contains chromium exclusively in the form of chromium(III) compounds and thus avoids chromium(VI) compounds, which are harmful to health and the environment. The pH-value of the electrolyte is preferably pH 3 to 5. A commercially available product, which can be used as an electrolyte, is the product TRISTAR 330 AF, Coventya, which can optionally be modified, especially by adjusting the desired pH value. Preferably, the deposition of the upper layer containing chromium is carried out at a temperature of approx. 50 to 60 °C and for a duration of approximately 5-20 minutes, preferably for a duration of 7-15 minutes. During the deposition, the substrate, previously coated with a layer that promotes adhesion, is preferably moved and optionally removed from the electrolyte for a short time and subsequently immersed again. Furthermore, the deposition of the upper layer containing chromium is optionally carried out by blowing air.

Na ovaj način dobijeni gornji sloj koji sadrži hrom, koji poželjno ima debljinu sloja od 0,1 do 0,5 µm, odlikuje se vrlo dobrim nanošenjem na profilisane delove kao i time što kod većih gustina struje ne dolazi do izgorenih naslaga i dobijeni gornji sloj koji sadrži hrom ne sadrži nikakve „nabore" ili slično. lako površina gornjeg sloja koji sadrži hrom ne sadrži jedinjenja hroma(VI), optički on odgovara površini koja je taložena iz elektrolita sa šestovalentnim jedinjenjima hroma. The upper layer containing chromium obtained in this way, which preferably has a layer thickness of 0.1 to 0.5 µm, is characterized by a very good application on profiled parts, as well as the fact that at higher current densities no burnt deposits occur and the obtained upper layer containing chromium does not contain any "wrinkles" or the like. easily the surface of the upper layer containing chromium does not contain chromium(VI) compounds, optically it corresponds to the surface deposited from the electrolyte with hexavalent chromium compounds.

Opciono postupak prema pronalasku obuhvata dodatni korak pasivizacije gornjeg sloja koji sadrži hrom. Ovo se naročito vrši u trajanju od 1-10 minuta na sobnoj temperaturi ili na blago povišenoj temperaturi, na primer na 20-30 °C. Optionally, the process according to the invention comprises an additional step of passivating the top layer containing chromium. This is especially done for 1-10 minutes at room temperature or at a slightly elevated temperature, for example at 20-30 °C.

Nanošenjem sloja koji pospešuje prianjanje na prethodno tretirani supstrat i nanošenje gornjeg sloja koji sadrži hrom na sloj koji pospešuje prianjanje, uz naknadnu opcionu pasivizaciju površine gornjeg sloja, koji sadrži hrom, dobija se kompozitni materijal prema pronalasku. On se opciono još čisti, naročito ispiranjem i/ili tretmanom ultrazvukom u potpuno dejonizovanoj vodi, nakon čega sledi sušenje na povišenoj temperaturi (40-90 °C) na vazduhu bez ulja. By applying an adhesion-promoting layer to a previously treated substrate and applying a chromium-containing top layer to the adhesion-promoting layer, with subsequent optional passivation of the surface of the chromium-containing top layer, a composite material according to the invention is obtained. It is optionally further cleaned, especially by rinsing and/or ultrasonic treatment in fully deionized water, followed by drying at an elevated temperature (40-90 °C) in oil-free air.

Kompozitni materijal proizveden postupkom prema pronalasku je otporan na tamnjenje i otporan na koroziju u skladu sa DIN EN 248 i zbog nedostatka sadržaja nikla ne može da izazove ni alergije ili neželjene reakcije kože, koje su poznate kod kompozitnih materijala koji sadrže nikl. Povrh toga se kompozitni materijal prema pronalasku ne može u pogledu sjaja, boje i haptike razlikovati od klasičnog kompozitnog materijala sa gornjim slojem koji sadrži hrom, koji nikl sadrži u sloju koji se nalazi ispod gornjeg sloja koji sadrži hrom i kod kojeg se hrom sadržan u gornjem sloju taloži iz elektrolita, koji sadrži jedinjenja hroma (VI). The composite material produced by the process according to the invention is tarnish-resistant and corrosion-resistant in accordance with DIN EN 248 and, due to the lack of nickel content, cannot cause allergies or unwanted skin reactions, which are known for nickel-containing composite materials. In addition, the composite material according to the invention cannot be distinguished in terms of gloss, color and haptic from a classical composite material with a chromium-containing top layer, which contains nickel in a layer located below the chromium-containing top layer and in which the chromium contained in the top layer is precipitated from an electrolyte containing chromium (VI) compounds.

Detaljan opis pronalaska Detailed description of the invention

Pronalazak će sada biti detaljnije opisan na osnovu primera izvođenja i pozivanjem na slike od kojih The invention will now be described in more detail on the basis of exemplary embodiments and with reference to the figures of which

- Slika 1 prikazuje dijagram o koncentraciji bakra u stajaćoj vodi iz armatura obloženih po postupku prema pronalasku - Figure 1 shows a diagram of copper concentration in standing water from fittings coated according to the process according to the invention

- Slika 2 prikazuje dijagram o koncentraciji hroma u stajaćoj vodi iz armatura obloženih po postupku prema pronalasku - Figure 2 shows a diagram of chromium concentration in standing water from fittings coated according to the process according to the invention

- Slika 3 prikazuje dijagram o koncentraciji nikla u stajaćoj vodi iz armatura obloženih po postupku prema pronalasku - Figure 3 shows a diagram of nickel concentration in stagnant water from armatures coated according to the method according to the invention

- Slika 4 prikazuje dijagram o koncentraciji cinka u stajaćoj vodi iz armatura obloženih po postupku prema pronalasku, i - Figure 4 shows a diagram of zinc concentration in standing water from armatures coated according to the method according to the invention, i

- Slika 5 prikazuje dijagram o koncentraciji olova u stajaćoj vodi iz armatura obloženih po postupku prema pronalasku - Figure 5 shows a diagram of lead concentration in standing water from fittings coated according to the method according to the invention

Primer 1: Oblaganje ugaonih ventila po postupku prema pronalasku i ispitivanje obloženih ugaonih ventila u ispitivanju dinamičkim bušenjem po DIN EN 16058 Example 1: Coating angle valves according to the method according to the invention and testing the coated angle valves in the dynamic drilling test according to DIN EN 16058

Za upoređivanje optičkih karakteristika uobičajenih hromiranih predmeta sa donjim slojem koji sadrži nikl i gornjim slojem od hroma, koji je taložen iz elektrolita koji sadrži jedinjenja hroma (VI) i karakteristika predmeta hromiranih prema pronalasku bez donjeg sloja koji sadrži nikl i sa gornjim slojem od hroma, koji je taložen iz elektrolita koji sadrži jedinjenja hroma(III), uobičajenim postupkom je hromirano po 3 ugaona ventila od mesinga, a tri ugaona ventila od mesinga hromirano je postupkom prema pronalasku. To compare the optical characteristics of conventional chromium-plated objects with a lower layer containing nickel and an upper layer of chromium, which is deposited from an electrolyte containing chromium (VI) compounds, and the characteristics of objects chromed according to the invention without a lower layer containing nickel and with an upper layer of chromium, which is deposited from an electrolyte containing chromium(III) compounds, 3 brass angle valves were chrome-plated using the usual method, and three brass angle valves were chrome-plated. by the method according to the invention.

Ugaoni ventili su ventili koji se ugrađuju ispod umivaonika i koriste se za zatvaranje dovoda vode. Corner valves are valves that are installed under the sink and are used to shut off the water supply.

Po oba postupka gotovi obloženi ugao i ventili raspoređuju se jedan pored drugog i podvrgavaju se optičkom ispitivanju, pri kojem nisu utvrđene razlike. Svi uzorci su imali besprekornu, glatku površinu identičnog sjaja. According to both procedures, the finished coated angle and valves are placed next to each other and subjected to an optical examination, during which no differences were found. All samples had a flawless, smooth surface with an identical gloss.

Tri ugaona ventila hromirana prema pronalasku podvrgnuta su potom ispitivanju dinamičkim bušenjem po DIN EN 16058 kako bi se ispitala njihova otpornost na koroziju. U tu svrhu se 14 nedelja u nedeljnim razmacima puštala voda u ugaone ventile u trajanju od četiri sata. Ova tzv. stagnirajuća voda je nakon toga ispitana na njen sadržaj bakra, hroma, nikla, cinka i olova. Rezultati su dati na slikama 1 do 5, pri čemu su ugaoni ventili hromirani postupkom prema pronalasku navedeni kao uzorci 1 do 3. Svaki dijagram sadrži i rezultate za slepu probu, u kojoj je voda bez prethodne stagnacije ispitana na njen sadržaj metala kako bi se izbegle kontaminacije vode za ispitivanje pomenutim metalima. Three angle valves chromed according to the invention were then subjected to a dynamic drilling test according to DIN EN 16058 in order to test their corrosion resistance. For this purpose, for 14 weeks, at weekly intervals, water was released into the corner valves for a duration of four hours. This so-called the stagnant water was then tested for its copper, chromium, nickel, zinc and lead content. The results are given in figures 1 to 5, wherein the angle valves chromed according to the process of the invention are listed as samples 1 to 3. Each diagram also contains the results for a blank test, in which the water without previous stagnation was tested for its metal content in order to avoid contamination of the test water with said metals.

Na dijagramu prikazanom na slici jedan se vidi da je koncentracija bakra u stajaćoj vodi u prvih 8 nedelja u proseku blago rasla, a u poslednjim nedeljama posmatranog vremenskog perioda iznosila otpr.0,15 mg/L. U skladu sa uredbom o pijaćoj vodi dozvoljena granična vrednost bakra u pijaćoj vodi iznosi 2 mg/l, koja je doduše kod sva tri uzorka tokom čitavog perioda posmatranja bila daleko niža. Čak i koncentracija od 0,2 mg/l je u međuvremenu prekoračena kod jednog uzorka i to samo u trajanju od otprilike 4 nedelje, tako da je samo malo bakra iz uzoraka dospelo u rastvor. On the diagram shown in figure one, it can be seen that the concentration of copper in the stagnant water in the first 8 weeks on average increased slightly, and in the last weeks of the observed time period it was approximately 0.15 mg/L. In accordance with the regulation on drinking water, the permissible limit value of copper in drinking water is 2 mg/l, which, however, was much lower in all three samples during the entire observation period. Even the concentration of 0.2 mg/l was exceeded in one sample in the meantime and only for about 4 weeks, so only a little copper from the samples got into the solution.

Na dijagramu prikazanom na slici 2 se može videti da je koncentracija hroma u stajaćoj vodi skoro tokom celokupnog vremena koje je posmatrano iznosio Omg/I, dakle iz ventila obloženih prema pronalasku u rastvor ne dospeva nikakav ili skoro nikakav hrom. In the diagram shown in Figure 2, it can be seen that the concentration of chromium in the standing water was Omg/I almost during the entire time observed, so that no or almost no chromium reaches the solution from the valves coated according to the invention.

Na dijagramu prikazanom na sl.3 se može videti da je koncentracija nikla u stajaćoj vodi u prvih 8 nedelja u proseku blago rasla, a u poslednjim nedeljama posmatranog perioda iznosila otp. 7,0 µg/l. U skladu sa Pravilnikom o pijaćoj vodi dozvoljena granična vrednost nikla u pijaćoj vodi iznosi 0,1 mg/l, koja je kod sva tri uzorka tokom čitavog perioda posmatranja bila daleko niža. To što je nikl u stajaćoj vodi uopšte bio prisutan je zbog toga što se osnovno telo (supstrat, koji je obložen prema pronalasku) korišćeno za ugaone ventile sastojalo od mesinga. Mesing je reciklažni materijal, koji stoga sadrži i tragove nikla. Vremenom se on rastvara u vodi čime se mogu objasniti sadržaji nikla utvrđeni u stajaćoj vodi. Prevlakom prema pronalasku ne može doći do dodatnog opterećenja pijaće vode niklom, jer je ona potpuno bez nikla. On the diagram shown in Fig.3, it can be seen that the concentration of nickel in stagnant water in the first 8 weeks on average increased slightly, and in the last weeks of the observed period it amounted to 7.0 µg/l. In accordance with the Rulebook on drinking water, the permissible limit value of nickel in drinking water is 0.1 mg/l, which was much lower in all three samples during the entire observation period. That nickel was present in the stagnant water at all was because the base body (substrate, which is coated according to the invention) used for the angle valves consisted of brass. Brass is a recyclable material, which therefore also contains traces of nickel. Over time, it dissolves in water, which can explain the nickel content found in stagnant water. With the coating according to the invention, there can be no additional loading of drinking water with nickel, because it is completely nickel-free.

Na dijagramu prikazanom na slici se može videti da je koncentracija cinka u stajaćoj vodi u prvih 8 nedelja u proseku blago rasla, a poslednji nedelja posmatranog perioda ponovo opadala, da bi se zadržala na 2,5 mg/l. S obzirom da je obloženi supstrat (ugaoni ventil) bio supstrat od mesinga, koji je legura sa bakrom i cinkom kao glavnim komponentama, cink nađen u stajaćoj vodi potiče od supstrata od mesinga. Cink je doduše u potpuno bezopasan u koncentracijama u kojima je nađen, zbog čega Pravilnik o pijaćoj vodi i ne sadrži granične vrednosti za cink u pijaćoj vodi. In the diagram shown in the figure, it can be seen that the concentration of zinc in standing water in the first 8 weeks on average increased slightly, and in the last week of the observed period it decreased again, to stay at 2.5 mg/l. Since the coated substrate (angle valve) was a brass substrate, which is an alloy with copper and zinc as the main components, the zinc found in the stagnant water came from the brass substrate. Admittedly, zinc is completely harmless in the concentrations in which it is found, which is why the Rulebook on drinking water does not contain limit values for zinc in drinking water.

Na dijagramu prikazanom na slici 5 može se videti da je koncentracija olova u stajaćoj vodi u prvih 6 nedelja u proseku blago rasla i poslednjih nedelja posmatranog perioda iznosila otpr. 3,0 µg/l. U stajaćoj vodi nađeno olovo takođe potiče iz supstrata od mesinga jer mesing sadrži olovo radi bolje obradivosti. On the diagram shown in Figure 5, it can be seen that the concentration of lead in stagnant water in the first 6 weeks on average grew slightly and in the last weeks of the observed period amounted to approx. 3.0 µg/l. The lead found in standing water also comes from the brass substrate because brass contains lead for better machinability.

Radi potpunosti treba napomenuti da dinamičko ispitivanje bušenjem u trenutku podnošenja prijave još nije bilo završeno jer je ono bilo planirano za period od 26 nedelja, a u trenutku podnošenja prijave su tek bili dostupni rezultati za nedelje 1-14. For the sake of completeness, it should be noted that the dynamic drilling test at the time of submission of the application had not yet been completed, as it was planned for a period of 26 weeks, and at the time of submission of the application, the results for weeks 1-14 were only available.

Sve u svemu, može se reći da se koncentracija metala u pijaćoj vodi postupkom oblaganja prema pronalasku ne povećava odn. ne povećava se značajno. Sadržaj bakra oslobođen iz sloja koji pospešuje prianjanje i supstrata od mesinga leži daleko ispod propisane granične vrednosti. Iz gornjeg sloja koji sadrži hrom ne oslobađa se nikakav odn. skoro nikakav hrom, a ostali oslobođeni metali potiču isključivo iz supstrata od mesinga, pri čemu su i ovde ispunjene sve granične vrednosti Pravilnika o pijaćoj vodi u pogledu različitih metala odn. daleko su ispod njih. All in all, it can be said that the concentration of metals in drinking water is not increased by the coating process according to the invention, or does not increase significantly. The content of copper released from the adhesion-promoting layer and the brass substrate lies far below the prescribed limit value. No resp. is released from the upper layer containing chromium. almost no chromium, and the other released metals come exclusively from the brass substrate, whereby all the limit values of the Drinking Water Regulations regarding different metals are met here as well. they are far below them.

Time se postupkom oblaganja prema pronalasku može proizvesti kompozitni materijal, koji optički odgovara uobičajeno obloženim kompozitnom materijalu (sa donjim slojem od nikla i gornjim slojem od hroma taložen iz šestovalentnog elektrolita hroma) ali za razliku od njega ne premašuje Pravilnikom o pijaćoj vodi propisane granične vrednosti, naročito za koncentraciju nikla u pijaćoj vodi. Thus, the coating process according to the invention can produce a composite material, which optically corresponds to the conventionally coated composite material (with a lower layer of nickel and an upper layer of chromium deposited from a hexavalent chromium electrolyte) but, unlike it, does not exceed the limit values prescribed by the Drinking Water Regulations, especially for the concentration of nickel in drinking water.

Primer 2: Ispitivanje spojnih čaura za vodomere obloženih prema pronalasku Example 2: Testing of coupling sleeves for water meters coated according to the invention

Postupkom prema pronalasku za dobijanje kompozitnog materijala sa gornjim slojem koji sadrži hrom naknadno je nadalje obloženo bez nikla i hromirano 20 osnovnih tela spojnih čaura od mesinga. Od kompozitnih materijala dobijenih na ovaj način je deset uzoraka podvrgnuto testu u atmosferi kondenzacije, a deset dodatnih uzoraka podvrgnuto je neutralnom testu raspršivanja slane vode. According to the method according to the invention for obtaining a composite material with an upper layer containing chromium, 20 base bodies of connecting bushings made of brass are subsequently coated without nickel and chromed. From the composite materials obtained in this way, ten samples were subjected to a test in a condensation atmosphere, and ten additional samples were subjected to a neutral salt water spray test.

Test u atmosferi kondenzacije po DIN EN ISO 6270-2 je u tehnici prevlaka pouzdani postupak ispitivanja i služi za pojašnjavanje ponašanja obloženih uzoraka u vlažnom okruženju. U ovom ispitivanju je demineralizovana voda zagrejana na 40°C i isparila tako da je u ispitnom prostoru dobijena kondenzovana vlaga od 100%, a vodena para je kondenzovana na 10 uzoraka. Nakon 48 sati je površina uzoraka detaljno ispitana. Pri tom se pokazalo da nije mogla da se utvrdi bilo kakva promena na površini. Svi uzorci su bili u potpunosti bez pora, bubrenja, pukotina i naslaga proizvoda korozije. Nije se ustanovilo ni odvajanje prevlake. The test in a condensation atmosphere according to DIN EN ISO 6270-2 is a reliable test procedure in coating technology and serves to clarify the behavior of coated samples in a humid environment. In this test, demineralized water was heated to 40°C and evaporated so that 100% condensed moisture was obtained in the test space, and water vapor was condensed on 10 samples. After 48 hours, the surface of the samples was examined in detail. At the same time, it turned out that no change on the surface could be determined. All samples were completely free of pores, swelling, cracks and deposits of corrosion products. Separation of the isthmus was not established either.

Testom sprejem slane vode po DIN EN ISO 9227 se u suštini može utvrditi otpornost materijala na koroziju ili zaštitnog sloja koji se na njemu nalazi. The salt water spray test according to DIN EN ISO 9227 can essentially determine the corrosion resistance of the material or the protective layer on it.

Tokom ispitivanja se deset uzoraka u trajanju od 48 sati nalazilo u komori, u kojoj je na temperaturi od 35 °C kontinualno raspršivan u obliku magle 5% rastvor NaCI neutralne pH vrednosti. Ova magla se spustila na uzorke i prekrila ih korozivnim filmom slane vode. During the test, ten samples were kept in a chamber for 48 hours, in which a 5% NaCI solution with a neutral pH value was continuously sprayed in the form of a mist at a temperature of 35 °C. This mist settled on the samples and covered them with a corrosive film of salt water.

Nakon završetka ispitivanja sprejem slane vode uzorci su isprani dejonizovanom vodom, a površina uzoraka je pregledana. Pri tom je ustanovljeno da pojedinačni uzorci imaju mlečne mrlje, koje su se mogle obrisati bez ostavljanja ostataka. Nijedan uzorak nije pokazao ni pore, ni bubrenje, ni pukotine u prevlaci. Nije utvrđeno ni odvajanje prevlake. After completing the salt water spray test, the samples were washed with deionized water, and the surface of the samples was inspected. It was found that individual samples had milk stains, which could be wiped off without leaving any residue. No sample showed any pores, swelling, or cracks in the coating. Separation of the isthmus was not established either.

Karakteristike pronalaska navedene u prethodnom opisu, na slikama, kao i u zahtevima mogu kako ponaosob, tako i u proizvoljnim kombinacijama biti značajne za ostvarivanje pronalaska u njegovim različitim oblicima izvođenja. The features of the invention mentioned in the previous description, in the pictures, as well as in the claims can be both individually and in arbitrary combinations, significant for the realization of the invention in its various forms of execution.

Claims (14)

PATENTNI ZAHTEVIPATENT REQUESTS 1. Kompozitni materijal sa gornjim slojem koji sadrži hrom, koji obuhvata na supstratu postavljeni sloj koji pospešuje prianjanje i na sloju koji pospešuje prianjanje postavljeni gornji sloj koji sadrži hrom, pri čemu - se supstrat sastoji od materijala odabranog iz grupe koja obuhvata bakar, legure bakra bez nikla, plastiku obloženu bakrom, čelik obložen bakrom i bakrom obložene proizvode dobijene livenjem cinka pod pritiskom;1. A composite material with a chromium-containing top layer, comprising an adhesion-promoting layer placed on the substrate and a chromium-containing top layer placed on the adhesion-promoting layer, wherein - the substrate consists of a material selected from the group consisting of copper, nickel-free copper alloys, copper-plated plastic, copper-plated steel, and copper-plated zinc die-casting products; - sloj koji pospešuje prianjanje sadrži najmanje 99,9 mas. % bakra; i- the adhesion-enhancing layer contains at least 99.9 wt. % of copper; and - sloj koji pospešuje prianjanje postavljen je neposredno na supstratu, a gornji sloj je postavljen neposredno na strani sloja koji pospešuje prianjanje, koja leži naspram supstrata,- the adhesion-promoting layer is placed directly on the substrate, and the upper layer is placed directly on the side of the adhesion-promoting layer, which lies against the substrate, 2. Kompozitni materijal prema zahtevu 1, naznačen time što se on sastoji od supstrata, sloja koji pospešuje prianjanje i gornjeg sloja, pri čemu je gornji sloj opciono pasiviziran.2. Composite material according to claim 1, characterized in that it consists of a substrate, an adhesion-enhancing layer and an upper layer, wherein the upper layer is optionally passivated. 3. Kompozitni materijal prema jednom od zahteva 1 ili 2, naznačen time što se sloj koji pospešuje prianjanje sastoji isključivo od bakra.3. Composite material according to one of claims 1 or 2, characterized in that the adhesion-promoting layer consists exclusively of copper. 4. Kompozitni materijal prema jednom od prethodnih zahteva, naznačen time što sloj koji pospešuje prianjanje ima debljinu sloja od 5 do 30 µm.4. Composite material according to one of the previous claims, characterized in that the layer that promotes adhesion has a layer thickness of 5 to 30 µm. 5. Kompozitni materijal prema jednom od prethodnih zahteva naznačen time što gornji sloj koji sadrži hrom ima debljinu sloja od 0,1 do 0,5 µm.5. Composite material according to one of the preceding claims characterized in that the upper layer containing chromium has a layer thickness of 0.1 to 0.5 µm. 6. Kompozitni materijal prema jednom od prethodnih zahteva, naznačen time što pri ispitivanju dinamičkim bušenjem po DIN 16058 u stajaćoj vodi dobijenoj nakon više od 4 sata pokazuje otpuštanje bakra ispod 0,4 mg/l, otpuštanje hroma ispod 0,2 mg/l, otpuštanje nikla ispod 0,1 mg/l, otpuštanje cinka ispod 5 mg/l i otpuštanje olova ispod 4,0 µg/l.6. Composite material according to one of the previous requirements, characterized by the fact that during the dynamic drilling test according to DIN 16058 in standing water obtained after more than 4 hours, it shows a release of copper below 0.4 mg/l, a release of chromium below 0.2 mg/l, a release of nickel below 0.1 mg/l, a release of zinc below 5 mg/l and a release of lead below 4.0 µg/l. 7. Kompozitni materijal prema jednom od prethodnih zahteva, naznačen time što on odgovara zahtevima u skladu sa § 17 stav 2 Pravilnika o pijaćoj vodi (TrinkwV 2001).7. Composite material according to one of the previous requirements, indicated by the fact that it corresponds to the requirements in accordance with § 17 paragraph 2 of the Ordinance on drinking water (TrinkwV 2001). 8. Kompozitni materijal prema jednom od prethodnih zahteva, naznačen time što je otporan na koroziju u skladu sa DIN EN 248.8. Composite material according to one of the previous requirements, characterized by being resistant to corrosion in accordance with DIN EN 248. 9. Postupak za dobijanje kompozitnog materijala sa gornjim slojem koji sadrži hrom, koji obuhvata sledeće korake:9. A process for obtaining a composite material with an upper layer containing chromium, which includes the following steps: a) predtretman supstrata koji se oblaže, pri čemu se supstrat sastoji od materijala odabranog iz grupe koja obuhvata bakar, legure bakra, plastiku obloženu bakrom, čelik obložen bakrom i bakrom obložene proizvode dobijene livenjem cinka pod pritiskom;a) pre-treatment of the substrate to be coated, wherein the substrate consists of a material selected from the group consisting of copper, copper alloys, copper-coated plastic, copper-coated steel and copper-coated zinc die-cast products; b) elektrolitičko taloženje sloja koji pospešuje prianjanje na predtretiranom supstratu koji se oblaže, pri čemu sloj koji pospešuje prianjanje sadrži najmanje 99,9 mas. % bakra;b) electrolytic deposition of the adhesion-promoting layer on the pretreated substrate to be coated, wherein the adhesion-promoting layer contains at least 99.9 wt. % of copper; с) elektrolitičko taloženje gornjeg sloja koji sadrži hrom neposredno na stranu sloja koji pospešuje prianjanje, koja leži naspram supstrata, pri čemu se taloženje gornjeg sloja koji sadrži hrom vrši iz elektrolita, koji hrom sadrži isključivo u obliku jedinjenja hroma(III).s) electrolytic deposition of the upper layer containing chromium directly on the side of the adhesion-promoting layer, which lies against the substrate, whereby the deposition of the upper layer containing chromium is carried out from the electrolyte, which contains chromium exclusively in the form of chromium(III) compounds. 10. Postupak prema zahtevu 9, naznačen time što se elektrolitičko taloženje sloja koji pospešuje prianjanje vrši gustinom struje od 0,5 do 5 A/dm<2>u trajanju od 15 do 30 minuta.10. The method according to claim 9, characterized in that the electrolytic deposition of the adhesion-enhancing layer is performed with a current density of 0.5 to 5 A/dm<2> for a duration of 15 to 30 minutes. 11. Postupak prema jednom od zahteva 8 ili 9, naznačen time što korak predtretmana supstrata koji se oblaže obuhvata jedan ili više koraka, odabranih iz grupe koja obuhvata odmašćivanje, ispiranje ili uklanjanje površinskih naslaga i aktiviranje površine supstrata.11. The method according to one of claims 8 or 9, characterized in that the step of pretreatment of the substrate to be coated comprises one or more steps, selected from the group comprising degreasing, washing or removing surface deposits and activating the surface of the substrate. 12. Postupak prema jednom od prethodnih zahteva, naznačen time što se taloženje sloja koji pospešuje prianjanje na predtretiranom supstratu na temperaturi od 25-35 °C vrši iz sumporno kiselog elektrolita koji sadrži bakar.12. The method according to one of the previous claims, characterized in that the deposition of the layer that promotes adhesion on the pretreated substrate at a temperature of 25-35 °C is carried out from a sulfuric acid electrolyte containing copper. 13. Postupak prema jednom od prethodnih zahteva naznačen time što se nakon taloženja gornjeg sloja koji sadrži hrom na sloj koji pospešuje prianjanje vrši pasiviziranje gornjeg sloja koji sadrži hrom.13. The method according to one of the previous claims characterized in that after the deposition of the upper layer containing chromium on the layer that promotes adhesion, the passivation of the upper layer containing chromium is performed. 14. Primena kompozitnog materijala sa gornjim slojem koji sadrži hrom prema jednom od zahteva 1 do 8 u oblasti sanitarija i/ili kao komponenta koja sprovodi pijaću vodu.14. Use of a composite material with a chromium-containing top layer according to one of claims 1 to 8 in the field of sanitation and/or as a component that conducts drinking water. IZMENJENI PATENTNI ZAHTEVI ZA NACIONALNU FAZUAMENDED PATENT CLAIMS FOR THE NATIONAL PHASE 1. Kompozitni materijal sa gornjim slojem koji sadrži hrom, koji obuhvata na supstratu postavljeni sloj koji pospešuje prianjanje i na sloju koji pospešuje prianjanje postavljeni gornji sloj koji sadrži hrom, pri čemu - se supstrat sastoji od materijala odabranog iz grupe koja obuhvata bakar, legure bakra bez nikla, plastiku obloženu bakrom, čelik obložen bakrom i bakrom obložene proizvode dobijene livenjem cinka pod pritiskom;1. A composite material with a chromium-containing top layer, comprising an adhesion-promoting layer placed on the substrate and a chromium-containing top layer placed on the adhesion-promoting layer, wherein - the substrate consists of a material selected from the group consisting of copper, nickel-free copper alloys, copper-plated plastic, copper-plated steel, and copper-plated zinc die-casting products; - sloj koji pospešuje prianjanje sadrži najmanje 99,9 mas. % bakra; i- the adhesion-enhancing layer contains at least 99.9 wt. % of copper; and - sloj koji pospešuje prianjanje postavljen je neposredno na supstratu, a gornji sloj je postavljen neposredno na strani sloja koji pospešuje prianjanje, koja leži naspram supstrata,- the adhesion-promoting layer is placed directly on the substrate, and the upper layer is placed directly on the side of the adhesion-promoting layer, which lies against the substrate, naznačen time što gornji sloj koji sadrži hrom ima debljinu sloja od 0,1 do 0,5 µm.characterized in that the upper chromium-containing layer has a layer thickness of 0.1 to 0.5 µm. 2. Kompozitni materijal prema zahtevu 1, naznačen time što se on sastoji od supstrata, sloja koji pospešuje prianjanje i gornjeg sloja, pri čemu je gornji sloj opciono pasiviziran.2. Composite material according to claim 1, characterized in that it consists of a substrate, an adhesion-enhancing layer and an upper layer, wherein the upper layer is optionally passivated. 3. Kompozitni materijal prema jednom od zahteva 1 ili 2, naznačen time što se sloj koji pospešuje prianjanje sastoji isključivo od bakra.3. Composite material according to one of claims 1 or 2, characterized in that the adhesion-promoting layer consists exclusively of copper. 4. Kompozitni materijal prema jednom od prethodnih zahteva, naznačen time što sloj koji pospešuje prianjanje ima debljinu sloja od 5 do 30 µm.4. Composite material according to one of the previous claims, characterized in that the layer that promotes adhesion has a layer thickness of 5 to 30 µm. 5. Kompozitni materijal prema jednom od prethodnih zahteva, naznačen time što pri ispitivanju dinamičkim bušenjem po DIN 16058 u stajaćoj vodi dobijenoj nakon više od 4 sata pokazuje otpuštanje bakra ispod 0,4 mg/l, otpuštanje hroma ispod 0,2 mg/l, otpuštanje nikla ispod 0,1 mg/l, otpuštanje cinka ispod 5 mg/l i otpuštanje olova ispod 4,0 µg/l.5. Composite material according to one of the previous requirements, characterized by the fact that during the dynamic drilling test according to DIN 16058 in standing water obtained after more than 4 hours, it shows a release of copper below 0.4 mg/l, a release of chromium below 0.2 mg/l, a release of nickel below 0.1 mg/l, a release of zinc below 5 mg/l and a release of lead below 4.0 µg/l. 6. Kompozitni materijal prema jednom od prethodnih zahteva, naznačen time što on odgovara zahtevima u skladu sa § 17 stav 2 Pravilnika o pijaćoj vodi (TrinkwV 2001).6. Composite material according to one of the previous requirements, indicated by the fact that it corresponds to the requirements in accordance with § 17 paragraph 2 of the Ordinance on drinking water (TrinkwV 2001). 7. Kompozitni materijal prema jednom od prethodnih zahteva, naznačen time što je otporan na koroziju u skladu sa DIN EN 248.7. Composite material according to one of the previous requirements, characterized by being resistant to corrosion in accordance with DIN EN 248. 8. Postupak za dobijanje kompozitnog materijala sa gornjim slojem koji sadrži hrom, koji obuhvata sledeće kora |ke:8. Process for obtaining a composite material with an upper layer containing chromium, which includes the following steps: a) predtretman supstrata koji se oblaže, pri čemu se supstrat sastoji od materijala odabranog iz grupe koja obuhvata bakar, legure bakra, plastiku obloženu bakrom, čelik obložen bakrom i bakrom obložene proizvode dobijene livenjem cinka pod pritiskom;a) pre-treatment of the substrate to be coated, wherein the substrate consists of a material selected from the group consisting of copper, copper alloys, copper-coated plastic, copper-coated steel and copper-coated zinc die-cast products; b) elektrolitičko taloženje sloja koji pospešuje prianjanje na predtretiranom supstratu koji se oblaže, pri čemu sloj koji pospešuje prianjanje sadrži najmanje 99,9 mas. % bakra;b) electrolytic deposition of the adhesion-promoting layer on the pretreated substrate to be coated, wherein the adhesion-promoting layer contains at least 99.9 wt. % of copper; с) elektrolitičko taloženje gornjeg sloja koji sadrži hrom neposredno na stranu sloja koji pospešuje prianjanje, koja leži naspram supStrata, pri čemu se taloženje gornjeg sloja koji sadrži hrom vrši iz elektrolita, koji hrom sadrži isključivo u obliku jedinjenja hroma(lll), i pri čemu gornji sloj koji sadrži hrom ima debljinu sloja od 0,1 do 0,5 pm.s) electrolytic deposition of the upper layer containing chromium directly on the side of the adhesion-promoting layer, which lies opposite the substrate, wherein the deposition of the upper layer containing chromium is carried out from the electrolyte, which contains chromium exclusively in the form of the chromium(III) compound, and wherein the upper layer containing chromium has a layer thickness of 0.1 to 0.5 pm. 9. Postupak prema zahtevu 8, naznačen time što se elektrolitičko taloženje sloja koji pospešuje prianjanje vrši gustinom struje od 0,5 do 5 A/dm<2>u trajanju od 15 do 30 minuta.9. The method according to claim 8, characterized in that the electrolytic deposition of the layer that promotes adhesion is performed with a current density of 0.5 to 5 A/dm<2> for a duration of 15 to 30 minutes. 10. Postupak prema jednom od zahteva 8 ili 9, naznačen time što korak predtretmana supstrata koji se oblaže obuhvata jedan ili više koraka, odabranih iz grupe koja obuhvata odmašćivanje, ispiranje ili uklanjanje površinskih naslaga i aktiviranje površine supstrata.10. The method according to one of claims 8 or 9, characterized in that the step of pretreatment of the substrate to be coated comprises one or more steps, selected from the group comprising degreasing, washing or removing surface deposits and activating the surface of the substrate. 11. Postupak prema jednom od prethodnih zahteva, naznačen time što se taloženje sloja koji pospešuje prianjanje na predtretiranom supstratu na temperaturi od 25-35 °C vrši iz sumporno kiselog elektrolita koji sadrži bakar.11. The method according to one of the previous claims, characterized in that the deposition of the layer that promotes adhesion on the pretreated substrate at a temperature of 25-35 °C is carried out from a sulfuric acid electrolyte containing copper. 12. Postupak prema jednom od prethodnih zahteva naznačen time što se nakon taloženja gornjeg sloja koji sadrži hrom na sloj koji pospešuje prianjanje vrši pasiviziranje gornjeg sloja koji sadrži hrom.12. The method according to one of the previous claims characterized in that after the deposition of the upper layer containing chromium on the layer that promotes adhesion, the passivation of the upper layer containing chromium is performed. 13. Primena kompozitnog materijala sa gornjim slojem koji sadrži hrom prema jednom od zahteva 1 do 7 u oblasti sanitarija i/ili kao komponenta koja sprovodi pijaću vodu.13. Use of a composite material with a chromium-containing top layer according to one of claims 1 to 7 in the field of sanitation and/or as a component that conducts drinking water.
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