RS20180118A1 - Oxid composition materials of high hardness and mechanical characteristics, as additives in the production of cement, foamed cement, concrete and adhesives - Google Patents
Oxid composition materials of high hardness and mechanical characteristics, as additives in the production of cement, foamed cement, concrete and adhesivesInfo
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Abstract
Materijali oksidnog sastava visoke tvrdoće i mehaničkih karakteristika, kao dodaci u proizvodnji cemenata, penušavih cemenata, betona i lepkova, kao novi patent daje rešenja proizvodnje materijala oksidnog sastava (1) koji se melju na ultra i fino mleveni oksidni kompozit (6,8) sa zrnima manjim od 0,0075 mm. Ovi mleveni oksidni kompoziti (6,8) se dodatno kombinuju sa aktivatorima CaO (2) i Ca(OH)2 (3) koji se i modifikuje sa lako topivim jedinjenjima i vodenim rastvorima pa tako na taj način proizvodi penušavi cement za maltere, lepkove i betone (26,27). Navedeni materijali se koriste i za dobijanje poboljšanih cemenata nove generacije (7,9). Patentom se daje rešenje za poboljšanje klasičnih standardnih cemenata na način da se u mlin pri mlevenju dozira CaO (2) za zimske modifikovane cemente (15,16,17,18,19). Za letnje modifikovane cemente se u mlin na mlevenje dozira Ca(OH)2 (3) pa na taj način dobijamo cemente (20,21,22,23,24). Kod proizvodnje betona u mixer se dozira CaO (2) ili Ca(OH)2 i na taj način dobijamo poboljšana svojstva betona (13,14) uz mogućnost smanjenja mase cementa. Patentom se daje rešenje za proizvodnju suvih mašinskih maltera za zidanje i malterisanje (28,29). Patentom se daje i jedinstveno rešenje za proizvodnju suvih lakih maltera za mašinsko malterisanje (31). Veći kapacitet za 20% fabrika betona postiže sa jedinstvenim specijalnim četverofrakcijskim i trofrakcijskim agregatom (32,33) uz mnogo preciznije određivanje količine vode u agregatu. Ovaj patent otkriva mogućnost hemijskog modifikovanja među najstarijim aktivatorima a to je hidratisani kreč Ca(OH)2 (34) sa čitavim nizom materijala, hemikalija i supstanci topivih u vodi. CaO (2) hemijski reaguje sa rastvorima i na taj način dobijamo hemijski modifikovani hidratisani kreč Ca(OH)2 (34) pomoću koga proizvodimo modifikovana hidraulična veziva (35,37). Ovaj patent daje rešenje kako se upotrebljivost cementa i ostalih veziva može produžiti za 100% pomoću CaO (2) i fino mlevene osušene gline (38).Materials of oxide composition of high hardness and mechanical characteristics, as additives in the production of cements, foam cements, concrete and adhesives, as a new patent provides solutions for the production of materials of oxide composition (1) which are ground to ultra and finely ground oxide composite (6,8) with grains smaller than 0.0075 mm. These ground oxide composites (6,8) are additionally combined with activators CaO (2) and Ca (OH) 2 (3) which is also modified with easily soluble compounds and aqueous solutions and thus produces foamy cement for mortars, adhesives. and concrete (26.27). These materials are also used to obtain improved new generation cements (7.9). The patent provides a solution for the improvement of classic standard cements by dosing CaO (2) for winter modified cements in the mill during grinding (15,16,17,18,19). For summer modified cements, Ca (OH) 2 (3) is dosed into the grinding mill, thus obtaining cements (20,21,22,23,24). In the production of concrete, CaO (2) or Ca (OH) 2 is dosed into the mixer and in this way we get improved properties of concrete (13,14) with the possibility of reducing the mass of cement. The patent provides a solution for the production of dry machine mortars for masonry and plastering (28,29). The patent also provides a unique solution for the production of dry light mortars for machine plastering (31). Higher capacity for 20% of concrete plants is achieved with a unique special four-fraction and three-fraction aggregate (32,33) with much more precise determination of the amount of water in the aggregate. This patent reveals the possibility of chemical modification among the oldest activators, which is hydrated lime Ca (OH) 2 (34) with a whole range of materials, chemicals and water-soluble substances. CaO (2) chemically reacts with solutions and in that way we get chemically modified hydrated lime Ca (OH) 2 (34) by means of which we produce modified hydraulic binders (35,37). This patent provides a solution for how the usability of cement and other binders can be extended by 100% with CaO (2) and finely ground dried clay (38).
Description
proizvodnji cemenata, penušavih cemenata, betona i lepkova production of cements, foamed cements, concrete and adhesives
Oblast tehnike na koju se pronalazak odnosi Technical field to which the invention relates
Predmet pronalaska, uopšteno posmatrano pripada u oblast građevinarstva i moguće ga je klasifikovati prema MKP sa simbolima (IPC) C04B14 / 10; E04B7 /00, E04C1 / 41, E04B2 / 18, C04B33 / 04, C04B33 / 22, C04B41 /00 The subject of the invention, in general, belongs to the field of construction and it can be classified according to MKP with symbols (IPC) C04B14 / 10; E04B7 /00, E04C1 / 41, E04B2 / 18, C04B33 / 04, C04B33 / 22, C04B41 /00
Tehnički problem Technical problem
Kako proizvesti cement, beton, malter, cementni lepak odlične kvalitete sa optimalnom i manjom količinom portland cementnog klinkera. Kako proizvesti cement koji će imati duži rok upotrebe i istovremeno veći prirast čvrstoće u odnosu na postojeće vrste cemenata koje se danas proizvode u svetu. Kako zaštiti cement i lepkove na bazi cementa od uticaja vlage i produžiti rok trajanja. Kako napraviti ambalažu koja će duže vremena štititi cement i lepak od uticaja vlage. Kako proizvesti cement koji će u kontaktu sa vodom penušati u cilju dobijanja pora u malteru, lakom malteru i betonu i bolje lepljivosti maltera i lepkova. Materijali kao dodatci koje bi primenjivali kod tih tehnologija moraju biti visoke finoće mliva i većim delom građeni sa hemijski aktivnim oksidima, jeftini, bez upijanja vode ili sa malim upijanjem vode, dostupni u prirodi ili nuzprodukti, visoke tvrdoće i dobrih mehaničkih karakteristika. Ako se ovi materijali kao dodatci koriste za proizvodnju maltera i betona, pored navedenih karakteristika, oni većim delom moraju imati i dobru granulometriju, od najsitnijih zrna do većih zrna sa visokom čistoćom, bez nepoželjnih organskih i glinovitih primesa. Ako se ovi materijali kao dodatci koriste u proizvodnji cemenata, pored hemijski aktivnog oksidnog sastava, bez upijanja vode ili sa vrlo malim upijanjem vode, ovi materijali kao dodatci većim delom moraju biti tvrdi sa efektima poboljšavanja mlevenja u mlinovima kako bi dobili mnogo veću finoću mliva i bolju granulometriju sitnih čestica u odnosu na granulometriju i finoću mliva postojećih vrsta cemenata. Cementni lepkovi moraju biti lepljivi, čvrsti ali paropropusni i bez prisustva veštačkih dodataka na bazi polimera koji bi izvršili zaptivanje lepkova i onemogućili difuziju vodene pare kroz lepak. How to produce cement, concrete, mortar, cement glue of excellent quality with optimal and smaller amount of Portland cement clinker. How to produce cement that will have a longer shelf life and at the same time a greater increase in strength compared to the existing types of cement produced in the world today. How to protect cement and cement-based adhesives from the effects of moisture and extend their shelf life. How to make packaging that will protect cement and glue from moisture for a long time. How to produce cement that will foam in contact with water in order to obtain pores in mortar, light mortar and concrete and better adhesion of mortar and adhesives. Materials as additives that would be applied in those technologies must be of high grinding fineness and mostly built with chemically active oxides, cheap, without water absorption or with low water absorption, available in nature or by-products, high hardness and good mechanical characteristics. If these materials are used as additives for the production of mortar and concrete, in addition to the above-mentioned characteristics, they must also have a good granulometry, from the smallest grains to larger grains with high purity, without undesirable organic and clay admixtures. If these materials as additives are used in the production of cement, in addition to the chemically active oxide composition, without water absorption or with very little water absorption, these materials as additives must be mostly hard with the effects of improving grinding in mills in order to obtain a much higher grinding fineness and better granulometry of small particles compared to the granulometry and grinding fineness of existing types of cements. Cement adhesives must be sticky, firm but vapor permeable and without the presence of artificial additives based on polymers that would seal the adhesives and prevent the diffusion of water vapor through the adhesive.
Stanje tehnike State of the art
Dosadašnja svetska praksa i tehnologija proizvodnje cemenata i betona poznaju elektrofiltarski pepeo i granulisanu zguru kao najčešće dodatke. Navedeni dodatci su hemijski aktivni jer imaju okside SiO<2>, Al2O<3>, Fe<2>O<3>, ali kao zrnasti materijal imaju relativno malu tvrdoću i vrlo slabe mehaničke čvrstoće. Granulometrijski sastav ovih dodataka nije pogodan za dobijanje visokih mehaničkih karakteristika o prozvo n e ep ova, ma era eona. o prozvo ne cemenaa, ee ro ars pepeo zgura ne poboljšavaju efekat mlevenja u mlinovima jer nisu dovoljno tvrdi. Agregati za proizvodnju betona su najčešće rečnog porekla sa sitnijim frakcijama do 4 mm i sa krupnijim frakcijama većim od 4 mm. Iako se agregat pere vodom, sitna frakcija do 4 mm sadrži znatan deo nečistoća u obliku sitnih čestica koje su manje od 0,09mm i te čestice mogu biti i organske prirode. Takve čestice su štetne za beton sa nekoliko aspekata: zahtevaju veću količinu cementa, zahtevaju veću količinu vode, nalepljene su na krupniji agregat, štetno deluju na procese hidratacije cementa i povećavaju skupljanje betona. Današnji betoni moraju zadovoljiti uslov transporta kroz pumpu a to omogućava sitni agregat do 4 mm i određena (propisana) masa cementa. Sitan agregat veličine do 4 mm ima veliku razvijenu specifičnu površinu što znači da takvi betoni zahtevaju veću količinu cementa i vode. Veća količina vode smanjuje čvrstoću betona a veća masa cementa poskupljuje beton i povećava količinu cementnog kamena koji je mnogo slabijih karakteristika od prirodnog kamenog agregata. Kod proizvodnje cementnih lepkova se koriste dodatci na bazi takvih polimera koji poboljšavaju lepljivost i čvrstoću ali istovremeno zaptivaju lepak i ne dozvoljavaju prirodnu razmenu vodene pare. Lepkovi na taj način postaju parne brane što ne pogoduje za primenu naročito kod stambenih objekata jer se na taj način sprečava prirodna ventilacija i klimatizacija prostora kao najkvalitetniji oblik klimatizacije. Navedeni nedostatci postojećih materijala: cemenata, betona, maltera i cementnih lepkova će biti delimično ili u potpunosti otklonjeni sa tehnološkim rešenjima koja će biti obrađena u ovom patentu. Current world practice and technology of cement and concrete production know electrofilter ash and granulated slag as the most common additives. The mentioned additives are chemically active because they contain oxides SiO<2>, Al2O<3>, Fe<2>O<3>, but as granular material they have relatively low hardness and very weak mechanical strength. The granulometric composition of these additions is not suitable for obtaining high mechanical characteristics of production products, ma era eons. o prozvo ne cemenaa, ee ro ars ash slag do not improve the effect of grinding in mills because they are not hard enough. Aggregates for concrete production are mostly of river origin with finer fractions up to 4 mm and larger fractions larger than 4 mm. Although the aggregate is washed with water, the small fraction up to 4 mm contains a significant part of impurities in the form of small particles smaller than 0.09 mm, and these particles can also be of organic nature. Such particles are harmful to concrete from several aspects: they require a larger amount of cement, they require a larger amount of water, they are stuck to larger aggregates, they have a detrimental effect on cement hydration processes and increase concrete shrinkage. Today's concretes must meet the condition of transport through the pump, and this allows fine aggregate up to 4 mm and a certain (prescribed) mass of cement. Fine aggregate up to 4 mm in size has a large developed specific surface, which means that such concretes require a larger amount of cement and water. A larger amount of water reduces the strength of concrete, and a larger mass of cement makes concrete more expensive and increases the amount of cement stone, which has much weaker characteristics than natural stone aggregate. In the production of cement adhesives, additives based on such polymers are used, which improve stickiness and strength, but at the same time seal the adhesive and do not allow the natural exchange of water vapor. In this way, the adhesives become vapor barriers, which is not suitable for use, especially in residential buildings, because in this way natural ventilation and air conditioning of the space, as the highest quality form of air conditioning, is prevented. The mentioned shortcomings of the existing materials: cement, concrete, mortar and cement adhesives will be partially or completely eliminated with the technological solutions that will be processed in this patent.
Izlaganje suštine pronalaska Presentation of the essence of the invention
Suština pronalaska se sastoji da kod proizvodnje cemenata nove generacije u fazi mlevenja se doziraju materijali kao dodatci sa mineralima kvarca (SiO<2>) u obliku kvarcnog peska ili materijali magmatskog porekla i sedimentnog porekla (peščari) i veštačkog porekla: klinker pečeni materijal i od gline, pečena glina, zgura i pepeo, koji bi bili tvrdi i visoke čvrstoće ili kombinacija tvrdih i mekših materijala kao dodataka, bez upijanja vode ili sa malim upijanjem vode, sa oksidnim sastavom SiO<2>, Al2O3, Fe2O3. Bitan uslov je da se takvi dodatci predhodno samelju u mlinovima na veličinu čestica koje su manje od 75 μm ( manja od 0,075 mm) uz uslov da se mlevenje obavlja sa dodatakom hidratisanog kreča Ca(OH)<2>od 0% do 70% i alkalija (KOH i NaOH) od 0% do 20% u odnosu na masu specijalnog dodatka. Tako samleveni specijalni materijali kao dodatci sa mineralima kvarca (SiO<2>) magmatskog porekla i sedimentnog porekla (peščari) i veštačkog porekla (klinker pečeni materijali od gline, pečena glina, zgure i pepela) uz prisustvo hidratisanog kreča Ca(OH)<2>0% do 70% i alkalija (KOH i NaOH) od 0% do 20%, se doziraju u mlinove na ponovno mlevenje sa portland cementnim klinkerom i gipsom dihidratom kod proizvodnje nove generacije cementa.Na taj način se dobijaju specijalni materijali kao dodaci u sastavu nove generacije cemenata koji su samleveni na čestice manje od 7,5 μm (manje od 0,0075mm ) koje postaju hemijski aktivnije jer imaju veću razvijenu površinu. Dobijeni cementi nove generacije imaju odličnu granulometrijsku krivu i dobru hemijsku aktivnost. Efekat mlevenja kod takvih cemenata je odličan jer tvrdi oksidni materijali kao dodatci vrše čišćenje zidova mlinova od relativno mekanog sloja čestica portland cementnog klinkera i gipsa. Pumatibilnost betona sa takvim cementima nove generacije se znatno olakšava i povećava. Suština pronalazaka je da se materijali kao dodatci sa mineralima kvarca (SiO<2>) a to je kvarcni pesak i materijali kao dodatci magmatskog porekla i sedimentnog porekla (peščari) i veštačkog porekla: klinker pečeni materijali od gline, pečena glina, zgura i pepeo, uz dodatak hidratisanog kreča Ca(OH)<2>od 0% do 70% i alkalija (KOH i NaOH) od 0% do 20% mogu samleti na veličinu čestica koje su manje od 7,5 µm (manje od 0,0075 mm) i mogu dozirati direktno u mešalicu kod proizvodnje nove generacije betona i nove generacije maltera. Na taj način, kod nove generacije betona i nove generacije maltera bi prvu frakciju veličine zrna do 4 mm smanjili do 70% i zamenili ju jednim delom do 30% sa navedenim mlevenim specijalnim materijalima kao dodatcima sa mineralima kvarca (SiO<2>) a to je kvarcni pesak i materijalima kao dodatcima magmatskog porekla i sedimentnog porekla (peščari) i veštačkog porekla: klinker pečeni materijali od gline, pečena glina, zgura i pepeo uz dodatak hidratisanog kreča Ca(OH)<2>od 0% do 70% i alkalija (KOH i NaOH) od 0% do 20%. Kod betona nove generacije i kod maltera nove generacije prvu frakciju veličine zrna do 4 mm bi drugim delom do 40 % zamenili sa dodadtcima sa mineralima kvarca (SiO<2>) kao što je kvarcni pesak i materijalima kao dodacima magmatskog porekla i sedimentnog porekla (peščari) i veštačkog porekla: klinker pečeni materijali od gline, pečena glina, zgure, pepo sa frakcijom veličine zrna od 0,5mm do 2 mm. Na taj način bi dobili prvu frakciju 0/4 mm čistu, bez prekomernih organskih primesa i sa optimalnom razvijenom površinom te prve frakcije sa veličinom zrna do 4 mm. Kod betona nove generacije sa četiri fracije 0/4mm, 4/8mm, 8/16mm, 16/22,4mm,16/32mm bi četvrtu fraciju 16/32 mm smanjili da procentualno učestvuje u granulometriji agregata do maksimalno 30%. Kod betona nove generacije sa tri frakcije 0/4mm, 4/8 mm, 8/16mm, bi dozirali i četvrtu frakciju 16/32 mm odnosno 16/22,4 mm, da procentualno učestvuje u granulometriji agregata do maksimalno 12%. Suština pronalaska je da se kod proizvodnje cementnih lepkova uz cement koristi i mleveni specijalni materijali kao dodatci sa mineralima kvarca (SiO<2>) a to je kvarcni pesak i materijali kao dodatci magmatskog porekla i sedimentnog porekla (peščari) i veštačkog porekla: klinker pečeni materijali od gline, pečena glina, zgura i pepeo uz dodatak hidratisanog kreča Ca(OH)<2>od 0% do 70% i alkalija (KOH i NaOH) od 0% do 20%.. Ovi cementni lepkovi nove generacije u svom sastavu nemaju materijale i polimere koji bi izvršili zaptivanje i zatvaranje za prolaz vode i vodene pare. Cementni lepkovi nove generacije imaju materijale na bazi aeranata i proteina koji penušaju i stvaraju vazdušne pore u cementnom lepku sa dobrom lepljivošću na podlogu i dobrom paropropustnošću, odnosno sa malim faktorom otpora difuziji vodene pare. The essence of the invention is that during the production of new generation cements, in the grinding phase, materials are dosed as additives with quartz minerals (SiO<2>) in the form of quartz sand or materials of magmatic and sedimentary origin (sandstones) and artificial origin: clinker fired material and clay, fired clay, slag and ash, which would be hard and high strength or a combination of hard and softer materials as additives, without water absorption or with low water absorption, with oxide composition SiO<2>, Al2O3, Fe2O3. An important condition is that such additives are previously ground in mills to a particle size of less than 75 μm (less than 0.075 mm), with the condition that the grinding is done with the addition of hydrated lime Ca(OH)<2> from 0% to 70% and alkali (KOH and NaOH) from 0% to 20% in relation to the mass of the special additive. Thus ground special materials as additives with quartz minerals (SiO<2>) of magmatic origin and sedimentary origin (sandstones) and artificial origin (clinker baked clay materials, baked clay, slag and ash) with the presence of hydrated lime Ca(OH)<2>0% to 70% and alkali (KOH and NaOH) from 0% to 20%, are dosed into mills for re-grinding with Portland cement clinker and gypsum dihydrate in the production of a new generation of cement. In this way, special materials are obtained as additives in the composition of the new generation of cements that are ground into particles smaller than 7.5 μm (less than 0.0075 mm), which become more chemically active because they have a larger developed surface. The obtained cements of the new generation have an excellent granulometric curve and good chemical activity. The grinding effect of such cements is excellent because hard oxide materials as additives clean the walls of the mills from the relatively soft layer of Portland cement clinker and gypsum particles. The pumability of concrete with such new generation cements is greatly facilitated and increased. The essence of the invention is that materials as additives with quartz minerals (SiO<2>), namely quartz sand and materials as additives of magmatic origin and sedimentary origin (sandstones) and artificial origin: clinker baked clay materials, baked clay, slag and ash, with the addition of hydrated lime Ca(OH)<2> from 0% to 70% and alkali (KOH and NaOH) from 0% to 20% can be ground. to the size of particles that are smaller than 7.5 µm (less than 0.0075 mm) and can be dosed directly into the mixer in the production of new generation concrete and new generation mortar. In this way, with the new generation of concrete and the new generation of mortar, the first fraction of grain size up to 4 mm would be reduced to 70% and replaced by a part of up to 30% with the specified ground special materials as additives with quartz minerals (SiO<2>), which is quartz sand and materials as additives of magmatic origin and sedimentary origin (sandstones) and artificial origin: clinker baked clay materials, baked clay, slag and ash with the addition hydrated lime Ca(OH)<2> from 0% to 70% and alkali (KOH and NaOH) from 0% to 20%. In the case of new generation concrete and new generation mortar, the first fraction of grain size up to 4 mm would be replaced by the second part up to 40% with additives with quartz minerals (SiO<2>) such as quartz sand and materials as additives of magmatic origin and sedimentary origin (sandstones) and artificial origin: clinker baked clay materials, baked clay, slag, pepo with a grain size fraction of 0.5 mm to 2 mm. In this way, they would get the first fraction 0/4 mm clean, without excessive organic admixtures and with an optimally developed surface and the first fraction with a grain size of up to 4 mm. In the case of new generation concrete with four fractions 0/4mm, 4/8mm, 8/16mm, 16/22.4mm, 16/32mm, the fourth fraction 16/32mm would be reduced to participate in the aggregate granulometry up to a maximum of 30%. In the case of new generation concrete with three fractions 0/4mm, 4/8mm, 8/16mm, the fourth fraction 16/32mm or 16/22.4mm would be dosed, so that it would participate in the aggregate granulometry up to a maximum of 12%. The essence of the invention is that in the production of cement adhesives, in addition to cement, ground special materials are used as additives with quartz minerals (SiO<2>), namely quartz sand and materials as additives of magmatic origin and sedimentary origin (sandstones) and artificial origin: clinker baked clay materials, baked clay, slag and ash with the addition of hydrated lime Ca(OH)<2> from 0% to 70% and alkali (KOH and NaOH). from 0% to 20%.. These cement adhesives of the new generation do not contain materials and polymers that would seal and close for the passage of water and water vapor. Cement adhesives of the new generation have materials based on aerants and proteins that foam and create air pores in the cement adhesive with good adhesion to the substrate and good vapor permeability, that is, with a low factor of resistance to the diffusion of water vapor.
Detaljan opis pronalaska Detailed description of the invention
Postoji više vrsta cemenata koji mogu biti čisti portland cementi CEM I ili cementi sa dodatcima CEM II, CEM III, CEM IV, CEM V. Kompozitni ili takozvani hibridni cementi su označeni sa CEM V i u njima sa nalazi vrlo malo portland cementnog klinkera i većim procentom materijala pucolanskog porekla kao što je pepeo i zgura. Ovaj patent obrađuje tehnološko rešenje proizvodnje cementa nove generacije, penušavih cemenata, betona nove generacije, maltera nove generacije i cementnih lepkova nove generacije. Ovim patentom se daje rešenje i za način produženja roka trajanja cementa i materijala na bazi cementa iz razloga što je cement vrlo higroskopan materijal. Pronalazak se satoji u tome da se kao agregati u proizvodnji betona za prvu frakciju i najfinije čestice koriste materijali oksidnog sastava visoke tvrdoće i čvrstoće, bez upijanja vode ili sa malim upijanjem vode do 20%, koji su čisti i bez organskih i glinovitih primesa. Ovi materijali su građeni sa mineralima kvarca (SiO<2>) kao što je kvarcni pesak i materijali kao dodatci sa raličitim mineralima i oksidima (SiO<2>, Al2O<3>, Fe2O3) prirodnog magmatskog porekla i prirodnog sedimentnog porekla a to su peščari. Koriste se i materijali veštačkog porekla sa mineralima i oksidima (SiO<2>, Al2O<3>, Fe2O3) a to su klinker pečena glina, pečena glina, zgura, pepeo i ekspandirani perlit. Svi navedeni materijali se u ovom patentu nazivaju materijali oksidnog sastava kao dodatci ,1. Ovi materijali se predhodno drobe u drobilicama ako su većih zrna, samostalno ili u kombinaciji, na granulaciju sa zrnima do 16 mm i nakon toga se mešaju sa predhodno sačinjenom praškastom mešavinom kod koje je sa vodom, predhodno napravljen vodeni rastvor. Naime, voda je uz burnu i brzu hemijsku reakciju i oslobađanje toplote, otopila alkalije KOH ,4, sa masom do 20% i alkalije NaOH ,5, sa masom do 20% u odnosu na masu mešavine suvih komponenata KOH ,4, NaOH ,5, i CaO ,2, tako da se u taj vodeni rastvor vode i alkalija ,4,5, dozira živi kreč CaO ,2, sa težinom od 0,01% do 100 % od težine mešavine ,2,4,5. Masa vode u vodenom rastvoru je najviše do 32% u odnosu na masu CaO ,2, jer je to hemijski potrebna voda nakon čega dolazi do ponovne hidratacije kada CaO ,2, prelazi u modifikovani hidratisani kreč Ca(OH)<2>,3, koji je u dodatnoj hemijskoj vezi sa alkalijama KOH ,4, i NaOH ,5. Nije neophodno da živi kreč CaO ,2, u potpunosti pređe u modifikovani hidratisani kreč Ca(OH)<2>,3, ako će takav materijal oksidnog sastava kao dodataka ,1, biti korišten u procesu proizvodnje cemenata i lepkova. U tom slučaju će CaO ,2, u takvom cementu, odnosno lepku na sebe vezati eventualno prisutnu vodenu paru H<2>O. Na taj način će se cement i lepak zaštititi od procesa hidratacije i grudvanja u ambalži ili u rinfuznom stanju, kako se već isporučuje na tržište. Tako proizvedena praškasta mešavina ,3,4,5, sa masom od 0,014% do 75 %, se meša sa materijalima oksidnog sastava kao dodatcima ,1. Na taj način se materijali oksidnog sastava kao dodatci ,1, mešaju sa hemijskim aktivatorima ,2,3,4,5, koji mogu stupiti u hemijske reakcije sa mineralima kvarca (SiO<2>) i sa mineralima i oksidima (SiO<2>, Al2O<3>, Fe2O3) sa efektima povećanja čvrstoće. Navedeni materijali ,1,2,3,4,5, se nakon mešanja melju u mlinovima na veličinu zrnaca koja su manja od 0,075 mm sa specifičnom površinom zrnaca koja je veća od 4500 cm<2>/g, nakon čega dobijamo fino mleveni kompozit ,6, koji se koristi kao dodatak u proizvodnji cementa, penušavih cemenata, betona, maltera ep ova. ogu a e a na prera a g e se no m even vezvn ompoz , , me e na ve u no u m va sa veličinom čestica koje su manje od 7,5 μm ( manje od 0,0075 mm), nakon čega dobijamo ultra fino mleveni vezivni kompozit ,8, koji ima finoću mliva veću od 9000 cm<2>/g. Fino mleveni vezivni kompozit ,6, sa česticama manjim od 75 μm ( manje od 0,075 mm) ima specifičnu površinu najmanje 4500 cm<2>/g i koristi se kao dodatak u proizvodnji hidrauličnog veziva, cementa nove generacije ,7. Cement nove generacije ,7, se proizvodi tako što se fino mleveni kompozit ,6, stavlja u mlin sa masom od 1% do 95%, na dalje mlevenje sa portland cementnim klinkerom koji se dozira sa masom od 5% do 98,99% i sa gipsanim kamenom dihidratom CaSO4·2H2O koji se dozira sa masom do 8% i sa živim krečom CaO ,2, koji se dozira sa masom od 0,01% do 20%. Tako da nakon mlevenja dobijamo cement nove generacije ,7, koji ima specifičnu površinu do 7000 cm<2>/g sa klasaom koja bi bila 32,5 i 42,5 i ona zavisi od specifične površine (cm<2>/g) i od učešća fino mlevenog vezivnog kompozita ,6, u odnosu na masu portland cementnog klinkera. Ako se ultra fino mleveni kompozit ,8, stavlja u mlin sa masom od 1% do 95%, na dalje mlevenje sa portland cementnim klinkerom koji se dozira sa masom od 5% do 98,99% i sa gipsanim kamenom dihidratom CaSO4·2H2O koji se dozira sa masom do 8% i sa živim krečom CaO ,2, koji se dozira sa masom od 0,01% do 20%. Tada nakon mlevenja takve mešavine dobijamo ultra kompozitni cement nove generacije ,9, koji ima specifičnu površinu do 12000 cm<2>/g, sa klasom cementa nove generacije ,9, koja bi bila 42,5 i 52,5. Živi kreč CaO,2, će vremenom preći u hidratisani kreč CaSO4·2H2O ,3, jer će na sebe vezati vodu H<2>O u obliku vodene pare i na taj način će sprečiti grudvanje cementa. Zadnji moment kada će CaO preći u hidratisani kreč CaSO4·2H2O je u toku pravljenja betona. Hidratisani kreč CaSO4·2H2O će odmah intezivno več u prvim trenutcima kada je beton još topao, početi hemijske reakcije sa oksidima koji se nalaze u sastavu cemenata u obliku pepela. Isto tako hidratisani kreč CaSO4·2H2O će odmah stupati u hemijske reakcije sa oksidima iz fino mlevenog kompozita ,6, i sa oksidima iz ultra fino mlevenog kompozita ,8. Ovaj patent daje rešenje smanjenja količine cementa na način da se ultra fino mleveni vezivni kompozit ,8, sa masom koja iznosi od 0,01% do 90% u odnosu na masu korištenog standardnog cementa, mešaju se sa komponentama betona, sa standardnim cementom (CEM I, CEM II, CEM III, CEM IV, CEM V). Uz to se meša kao dodatak i CaO ,2, sa masom do 30% u odnosu na masu korištenog standardnog cementa (CEM I, CEM II, CEM III, CEM IV, CEM V). Kao dodatak može biti i Ca(OH)<2>,3, sa masom od 0,01% do 30% u odnosu na masu korištenog standardnog cementa (CEM I, CEM II, CEM III, CEM IV, CEM V). Sve to se meša i sa frakcijama agregata, specijalne granulometrije reke sa četiri frakcije ,11, koja ima prvu frakciju veličine zrna do 4 mm, gde do 30% ove frakcije čini podfrakcija od fino mlevenog kompozita ,6, sa veličinom zrna do 0,075 mm. Do 40 % prve frakcije sa veličinom zrna do 4mm, kao podfrakcija ,15, sa zrnima veličine 0,5 mm do 1 mm čini tvrdi i čvrsti materijal oksidnog sastava bez upijanja vode ili sa upijanjem vode do 1,5% sa mineralima kvarca (SiO<2>) kao što je kvarcni pesak i materijalima sa mineralima (SiO<2>, Al2O3, Fe2O3) kao dodacima magmatskog porekla i sedimentnog porekla (peščari) i veštačkog porekla: pečeni klinker od gline i pečena glina. Poslednjih do 36% prve frakcije sa veličinom zrna do 4mm There are several types of cements that can be pure Portland cements CEM I or cements with additives CEM II, CEM III, CEM IV, CEM V. Composite or so-called hybrid cements are marked with CEM V and contain very little Portland cement clinker and a higher percentage of materials of pozzolanic origin such as ash and slag. This patent deals with the technological solution for the production of new generation cement, foamed cements, new generation concrete, new generation mortars and new generation cement adhesives. This patent provides a solution for extending the shelf life of cement and cement-based materials due to the fact that cement is a very hygroscopic material. The invention consists in using as aggregates in the production of concrete for the first fraction and the finest particles oxide composition materials of high hardness and strength, without water absorption or with low water absorption up to 20%, which are clean and without organic and clay impurities. These materials are built with quartz minerals (SiO<2>) such as quartz sand and materials as additives with various minerals and oxides (SiO<2>, Al2O<3>, Fe2O3) of natural magmatic origin and natural sedimentary origin, namely sandstones. Materials of artificial origin with minerals and oxides (SiO<2>, Al2O<3>, Fe2O3) are also used, namely clinker baked clay, baked clay, slag, ash and expanded perlite. All the mentioned materials are referred to in this patent as oxide composition materials as additives, 1. These materials are previously crushed in crushers if they are of larger grains, individually or in combination, to granulation with grains up to 16 mm and then they are mixed with a previously made powdery mixture in which an aqueous solution was previously made with water. Namely, the water, with a violent and rapid chemical reaction and the release of heat, dissolved alkali KOH,4, with a mass of up to 20% and alkali NaOH,5, with a mass of up to 20% in relation to the mass of the mixture of dry components KOH,4, NaOH,5, and CaO,2, so that quicklime CaO,2, with a weight of 0.01% to 100% of the weight of the mixture, 2, 4, 5. The mass of water in the aqueous solution is at most up to 32% compared to the mass of CaO,2, because it is chemically necessary water, after which rehydration occurs when CaO,2 turns into modified hydrated lime Ca(OH)<2>,3, which is in an additional chemical relationship with the alkalis KOH,4, and NaOH,5. It is not necessary for quicklime CaO,2, to completely transform into modified hydrated lime Ca(OH)<2>,3, if such material with an oxide composition as additives,1, will be used in the process of producing cements and adhesives. In that case, CaO 2, in such cement, i.e. glue, will bind any water vapor H<2>O that may be present. In this way, cement and glue will be protected from the process of hydration and coagulation in packaging or in bulk, as it is already delivered to the market. The thus produced powdery mixture ,3,4,5, with a mass of 0.014% to 75%, is mixed with oxide composition materials as additives ,1. In this way, oxide composition materials as additives 1 are mixed with chemical activators 2,3,4,5, which can enter into chemical reactions with quartz minerals (SiO<2>) and with minerals and oxides (SiO<2>, Al2O<3>, Fe2O3) with the effects of increasing strength. The mentioned materials, 1,2,3,4,5, after mixing, are ground in mills to a grain size smaller than 0.075 mm with a specific grain surface greater than 4500 cm<2>/g, after which we obtain a finely ground composite, 6, which is used as an additive in the production of cement, foamed cements, concrete, mortars etc. During processing, no meven binder composite, , is ground mostly with a particle size of less than 7.5 μm (less than 0.0075 mm), after which we obtain an ultra-finely ground binder composite, 8, which has a grinding fineness greater than 9000 cm<2>/g. Finely ground binder composite 6, with particles smaller than 75 μm (less than 0.075 mm) has a specific surface of at least 4500 cm<2>/g and is used as an additive in the production of hydraulic binder, cement of the new generation 7. Cement of the new generation, 7, is produced by placing the finely ground composite, 6, in a mill with a mass of 1% to 95%, for further grinding with Portland cement clinker, which is dosed with a mass of 5% to 98.99%, and with gypsum stone dihydrate CaSO4·2H2O, which is dosed with a mass of up to 8%, and with quicklime CaO, 2, which is dosed with a mass from 0.01% to 20%. So, after grinding, we get a new generation cement, 7, which has a specific surface of up to 7000 cm<2>/g with a class that would be 32.5 and 42.5, and it depends on the specific surface (cm<2>/g) and the participation of finely ground binder composite, 6, in relation to the mass of Portland cement clinker. If the ultra-finely ground composite ,8, is placed in a mill with a mass of 1% to 95%, for further grinding with portland cement clinker dosed with a mass of 5% to 98.99% and with gypsum stone dihydrate CaSO4·2H2O dosed with a mass of up to 8% and with quicklime CaO ,2, which is dosed with a mass of 0.01% to 20%. Then, after grinding such a mixture, we get ultra composite cement of the new generation, 9, which has a specific surface of up to 12000 cm<2>/g, with the class of cement of the new generation, 9, which would be 42.5 and 52.5. Quicklime CaO,2 will change over time into hydrated lime CaSO4·2H2O,3, because it will bind water H<2>O in the form of water vapor and thus prevent cement from caking. The last moment when CaO will turn into hydrated lime CaSO4·2H2O is during concrete making. Hydrated lime CaSO4·2H2O will immediately intensively, even in the first moments when the concrete is still warm, begin chemical reactions with oxides that are in the composition of cement in the form of ash. Likewise, hydrated lime CaSO4·2H2O will immediately enter into chemical reactions with oxides from the finely ground composite, 6, and with oxides from the ultra-finely ground composite, 8. This patent provides a solution for reducing the amount of cement by mixing ultra-finely ground binder composite 8, with a mass of 0.01% to 90% of the mass of standard cement used, with concrete components, with standard cement (CEM I, CEM II, CEM III, CEM IV, CEM V). In addition, CaO 2 is mixed as an addition, with a weight of up to 30% compared to the weight of the standard cement used (CEM I, CEM II, CEM III, CEM IV, CEM V). Ca(OH)<2>,3, with a mass of 0.01% to 30% in relation to the mass of the standard cement used (CEM I, CEM II, CEM III, CEM IV, CEM V) can also be added. All this is mixed with the aggregate fractions, the special granulometry of the river with four fractions, 11, which has the first fraction with a grain size of up to 4 mm, where up to 30% of this fraction is a sub-fraction of finely ground composite, 6, with a grain size of up to 0.075 mm. Up to 40% of the first fraction with a grain size of up to 4 mm, as a sub-fraction, 15, with grains of 0.5 mm to 1 mm makes a hard and solid material of oxide composition without water absorption or with water absorption up to 1.5% with quartz minerals (SiO<2>) such as quartz sand and materials with minerals (SiO<2>, Al2O3, Fe2O3) as additions of magmatic origin and sedimentary origin (sandstones) and of artificial origin: baked clay clinker and baked clay. The last up to 36% of the first fraction with a grain size of up to 4mm
ao po ra c a , , a sa zrn ma o mm o mm sa o ro opran m re n m agregaom ezers m agregatom ili drobljenim agregatom. Tako da prva frakcija sa zrnima do 4 mm ima učešće u ukupnoj masi agregata do 36%, tako da druga frakcija sa zrnima od 4 mm do 8 mm ima učešće u ukupnoj masi agregata do 32%. Treća frakcija sa zrnima od 8 mm do 16 mm ima učešće u ukupnoj masi agregata do 40%, tako da četvrta frakcija sa zrnima od 16 mm do 32 mm ima učešće u ukupnoj masi agregata do 36%, gde bi nakon mešanja navedenih komponenti betona i vode u mešalici, dobili beton nove generacije ,13, sa četiri frakcije i sa smanjenjenim utroškom korištenog standardnog cementa (CEM I, CEM II, CEM III, CEM IV, CEM V) od 10% do 80%. Na isti način bi dobili beton nove generacije ,14, sa tri frakcije i nadmernom frakcijom ,12, sa smanjenjenim utroškom korištenog standardnog cementa (CEM I, CEM II, CEM III, CEM IV, CEM V) od 10% do 80%. Nadmerna frakcija 16 mm do 32 mm bi u tom slučaju bila planirano dozirana sa masom do 12% u odnosu na ukupnu masu agregata. U toku proizvodnje cementa u mlinove uz recepture za klasične standardne cemente (CEM I, CEM II, CEM III, CEM IV, CEM V), dozira se kao dodatak i živi kreč CaO ,2, sa masom od 0,01% do 20%. Na taj način dobijamo zimski modifikovani standardni klasični cement CEM I ,15, zimski modifikovani standardni klasični cement CEM II ,16, zimski modifikovani standardni klasični cement CEM III ,17, zimski modifikovani standardni klasični cement CEM IV ,18, zimski modifikovani standardni klasični cement CEM V ,19, koji se intezivno koriste u fazi proizvodnje betona u periodu kada temperature nisu visoke. Naime, živi kreč CaO ,2, bi u mešalici i mixeru, za vreme mešanja betona u kontaktu sa vodom H<2>O prelazio u Ca(OH)<2>,3, i pri tome bi se oslobađala hidrataciona toplota koja bi pogodovala svežem betonu za ubrzano očvršćavanje, naročito u zimskom periodu. Čvrstoća bi se povećala i zbog hidratacione toplote a još više zbog prisustva Ca(OH)<2>,3, koji bi hemijski reagovao sa oksidima prisutnim u dodatcima standardnim cementima. Ako bi dozirali Ca(OH)<2>,3, sa masom od od 0,01% do 28%, u mlin u toku proizvodnje standardnih klasičnih cemenata (CEM I, CEM II, CEM III, CEM IV, CEM V), tada, na taj način bi dobili letnji modifikovani standardni klasični cement CEM I (20), letnji modifikovani standardni klasični cement CEM II ,21, letnji modifikovani standardni klasični cement CEM III ,22, letnji modifikovani standardni klasični cement CEM IV ,23, letnji modifikovani standardni klasični cement CEM V ,24, koji se intezivno koriste u fazi proizvodnje betona u periodu kada su temperature visoke. Modifikovani penušavi cement za maltere ,26, bi dobili na način da bi živi kreč CaO ,2, dozirali sa masom od 0,01% do 40% i gasili sa vodom u koju smo predhodno rastvorili 0,01% do 10% aditiva aeranta i do 10% aditiva penušavca na bazi deterdženata. Tada bi došlo do gašenja CaO ,2, koji prelazi u modifikovani penušavi Ca(OH)<2>,25. Takav modifikovani penušavi Ca(OH)<2>,25, bi se u mlinu mleli sa fino mlevenim kompozitom ,6, sa masom od 10% do 95%, sa portland cementnim klinkerom koji se dozira sa masom od 5% do 80% i sa gipsanim kamenom dihidratom CaSO4·2H2O koji se dozira sa masom do 8%. Ako se ultra fino mleveni kompozit ,8, stavlja u mlin sa masom od 10% do 95%, na dalje mlevenje sa portland cementnim klinkerom koji se dozira sa masom od 5% do 80% i sa gipsanim kamenom dihidratom CaSO4x2H2O koji se dozira sa masom do 8%. U mlin se dozira i ao pora c a, , a with grains ma o mm o mm with o ro washed m re n m aggregate ezers m aggregate or crushed aggregate. So that the first fraction with grains up to 4 mm has a share in the total mass of aggregates up to 36%, so that the second fraction with grains from 4 mm to 8 mm has a share in the total mass of aggregates up to 32%. The third fraction with grains from 8 mm to 16 mm has a share in the total mass of aggregates up to 40%, so the fourth fraction with grains from 16 mm to 32 mm has a share in the total mass of aggregates up to 36%, where after mixing the mentioned components of concrete and water in the mixer, you would get concrete of the new generation,13, with four fractions and with a reduction in the consumption of the standard cement used (CEM I, CEM II, CEM III, CEM IV, CEM V) from 10% to 80%. In the same way, they would get concrete of the new generation, 14, with three fractions and an excessive fraction, 12, with a reduction in the consumption of the used standard cement (CEM I, CEM II, CEM III, CEM IV, CEM V) from 10% to 80%. In that case, the excessive fraction of 16 mm to 32 mm would be planned to be dosed with a mass of up to 12% in relation to the total mass of the aggregate. During the production of cement in mills with recipes for classic standard cements (CEM I, CEM II, CEM III, CEM IV, CEM V), quicklime CaO,2, with a mass of 0.01% to 20%, is dosed as an addition. In this way, we get winter modified standard classic cement CEM I,15, winter modified standard classic cement CEM II,16, winter modified standard classic cement CEM III,17, winter modified standard classic cement CEM IV,18, winter modified standard classic cement CEM V,19, which are intensively used in the concrete production phase in the period when temperatures are not high. Namely, quicklime CaO,2, during the mixing of concrete in contact with water, H<2>O would change to Ca(OH)<2>,3 in the mixer and mixer, and at the same time the heat of hydration would be released, which would favor fresh concrete for accelerated hardening, especially in winter. The strength would increase due to the heat of hydration and even more due to the presence of Ca(OH)<2>,3, which would chemically react with the oxides present in additions to standard cements. If you would dose Ca(OH)<2>,3, with a mass of 0.01% to 28%, in the mill during the production of standard classic cements (CEM I, CEM II, CEM III, CEM IV, CEM V), then, in this way, you would get summer modified standard classic cement CEM I (20), summer modified standard classic cement CEM II,21, summer modified standard classic cement CEM III ,22, summer modified standard classic cement CEM IV ,23, summer modified standard classic cement CEM V ,24, which are intensively used in the concrete production phase in the period when temperatures are high. Modified foaming cement for mortars, 26, would be obtained by dosing quicklime CaO, 2 with a mass of 0.01% to 40% and quenching with water in which we had previously dissolved 0.01% to 10% of aerant additives and up to 10% detergent-based foaming additives. Then there would be a quenching of CaO ,2, which turns into modified sparkling Ca(OH)<2>,25. Such modified foaming Ca(OH)<2>,25, would be milled with finely ground composite ,6, with mass from 10% to 95%, with portland cement clinker dosed with mass from 5% to 80% and with gypsum stone dihydrate CaSO4·2H2O dosed with mass up to 8%. If the ultra-fine ground composite 8 is placed in a mill with a mass of 10% to 95%, for further grinding with Portland cement clinker dosed with a mass of 5% to 80% and with gypsum stone dihydrate CaSO4x2H2O dosed with a mass of up to 8%. The mill is also dosed
, , , , , ,
CaO ,2, ali sa takvim vodenim rastvorom u kome se nalazi od 0,01% do 10% aditiva aeranta i do 10% aditiva penušavca na bazi deterdženata. Takav vodeni rastvor se meša i gasi živi kreč CaO ,2, koji prelazi u modifikovani penušavi hidratisani kreč Ca(OH)<2>,25, koji se dozira u mlin sa masom od 0,014% do 28%, tako da nakon mlevenja dobijamo modifikovani penušavi cement za lepkove ,27. Suvi malteri nove generacije za zidanje ,28, proizvodi tako što se u mešač doziraju, samostalno ili u kombinaciji materijali oksidnog sastava kao dodatci ,1, sa zrnima do 1 mm sa masom koja odgovara do 80% zapremine svežeg maltera. U mešač se dozira i fino mleveni kompozit ,6, sa masom koja odgovara do 80% zapremine svežeg maltera. U mešač se dozira i prva frakcija rečnog agregata sa veličinom zrna do 4 mm sa masom koja odgovara do 40% zapremine svežeg maltera, nakon čega se u mešač dozira voda i podešava vlažnost da masa vode bude 32% u odnosu na masu živog kreča CaO ,2, koji se dozira sa masom koja odgovara od 0,01% do 25% zapremine svežeg maltera. Tako živi kreč CaO ,2, u toku mešanja svih navedenih komponenata prelazi u hidratisani kreč Ca(OH)<2>,3, nakon toga, na kraju se dozira u mešač i modifikovani cement nove generacije za maltere (26) sa masom koja odgovara od 5% do 50% zapremine svežeg maltera, nakon čega smo dobili suvu mešavinu maltera nove generacije za zidanje ,28, kome se na gradilištu u fazi mešanja dozira samo voda za mašinsko ili ručno zidanje. Za izradu suvih maltera nove generacije za malterisanje ,29, postoji razlika u odnosu na mešavinu maltera nove generacije za zidanje ,28, što kod toga maltera nove generacije za malterisanje ,29, ne postoji frakcija do 4 mm. Kod proizvodnje suvih mešavina lepkova nove generacije ,30, za lepljenje koristi modifikovani cement nove generacije za lepkove ,27, koji se dozira u mešač i u suvoj mešavini učestvuje sa masom koja odgovara do 50% zapremine lepka u svežem stanju. Kao dodatak sa ulogom agregata i punioca se u mešač dozira suvi fino mleveni kompozit ,6, koji učestvuje sa masom koja odgovara do 70% zapremine lepka u svežem stanju, tako da se nakon dobrog mešanja u mešačima dobija suva mešavina lepkova nove generacije ,30, koji ima svojstva plastičnosti, penušanja i dobrog lepljenja i adhezije na podlogu kome se na gradilištu u fazi mešanja dozira samo voda za pripremu lepila. Suvi laki malteri nove generacije za malterisanje ,31, se proizvode tako da se u mešač doziraju, samostalno ili u kombinaciji materijali oksidnog sastava kao dodatci ,1, sa zrnima veličine do 1 mm. U mešač se dozira i laki agregat mleveni polistiren sa granulama do 5 mm sa masom koja odgovara od 0,1% do 80% zapremine svežeg maltera, dozira se u mešač i mlevena stabljika industrijske konoplje sa veličinom granula do 5 mm sa masom koja odgovara do 80% zapremine svežeg maltera, dozira se u mešač i mlevena stabljika žitarica sa viličinom granula do 5 mm sa masom koja odgovara do 80% zapremine svežeg maltera. Dozira se u mešač i mlevena trska sa veličinom granula do 5 mm sa masom koja odgovara do 80% zapremine svežeg maltera, dozira se u mešač i usitnjeno drvo u obliku piljevine sa veličinom granula do 5 mm sa masom koja odgovara do 80% zapremine svežeg maltera. U mešač se dozira voda sa takvim vodenim rastvorom u kome se nalazi od 0,01% do 10% aditiva aeranta i do 10% aditiva penušavca na bazi deterdženata, u vodi se nalazi i vodeno staklo Na2SiO3sa masom od 0,01% do 10 % mase CaO .2, but with such an aqueous solution that contains from 0.01% to 10% of aerant additives and up to 10% of detergent-based foaming additives. Such an aqueous solution is mixed and slaked quicklime CaO,2, which turns into modified foaming hydrated lime Ca(OH)<2>,25, which is dosed into the mill with a mass of 0.014% to 28%, so that after grinding we get modified foaming cement for glues,27. Dry mortars of the new generation for masonry, 28, are produced by dosing into the mixer, independently or in combination, oxide composition materials as additives, 1, with grains up to 1 mm with a mass corresponding to up to 80% of the volume of fresh mortar. Finely ground composite 6, with a mass corresponding to up to 80% of the volume of fresh mortar, is dosed into the mixer. The first fraction of river aggregate with a grain size of up to 4 mm with a mass corresponding to up to 40% of the volume of fresh mortar is dosed into the mixer, after which water is dosed into the mixer and the humidity is adjusted so that the mass of water is 32% in relation to the mass of quicklime CaO,2, which is dosed with a mass corresponding to 0.01% to 25% of the volume of fresh mortar. Thus quicklime CaO,2, during the mixing of all the mentioned components turns into hydrated lime Ca(OH)<2>,3, after that, at the end, it is dosed into the mixer and modified cement of the new generation for mortars (26) with a mass corresponding to 5% to 50% of the volume of fresh mortar, after which we obtained a dry mixture of mortar of the new generation for masonry,28, to which only water for mechanical or manual masonry. For the production of dry mortars of the new generation for plastering, 29, there is a difference in relation to the mixture of mortar of the new generation for masonry, 28, that in this mortar of the new generation for plastering, 29, there is no fraction up to 4 mm. In the production of dry mixes of new generation glues, 30, modified cement of new generation for glues, 27 is used for gluing, which is dosed into the mixer and participates in the dry mix with a mass corresponding to up to 50% of the volume of the glue in its fresh state. As an addition with the role of aggregate and filler, dry finely ground composite ,6 is dosed into the mixer, which participates with a mass corresponding to up to 70% of the volume of the glue in its fresh state, so that after good mixing in the mixer, a dry mixture of new generation glues, ,30 is obtained, which has the properties of plasticity, foaming and good gluing and adhesion on the substrate, to which only water for the preparation of the glue is dosed at the construction site during the mixing phase. Dry light mortars of the new generation for plastering, 31, are produced so that oxide composition materials are dosed into the mixer, independently or in combination, as additives, 1, with grains up to 1 mm in size. Light aggregate ground polystyrene with granules up to 5 mm with a mass corresponding to from 0.1% to 80% of the volume of fresh mortar is also dosed into the mixer, and ground stalk of industrial hemp with a granule size of up to 5 mm with a mass corresponding to up to 80% of the volume of fresh mortar is dosed into the mixer, and ground cereal stalk with a granule size of up to 5 mm with a mass corresponding to 80% of the volume of fresh mortar. It is dosed into the mixer and ground cane with a granule size of up to 5 mm with a mass corresponding to up to 80% of the volume of fresh mortar, and chopped wood in the form of sawdust with a granule size of up to 5 mm with a mass corresponding to up to 80% of the volume of fresh mortar is dosed into the mixer. Water with such an aqueous solution containing from 0.01% to 10% of aerant additives and up to 10% of detergent-based foaming additives is dosed into the mixer, the water also contains water glass Na2SiO3 with a mass of 0.01% to 10% of the mass
vode, u vodi se nalaze i alkalije KOH ,4, sa masom do 10% u odnosu na masu vode i alkalija NaOH ,5, sa masom do 10% u odnosu na masu vode, tako da se podešava se ukupna vlažnost, da je masa vode jednaka 32% od mase živog kreča CaO ,2, koji se dozira u mešač sa masom koja odgovara od 0,01% do 35% zapremine svežeg maltera, nakon čega živi kreč CaO ,2, prelazi u modifikovani hidratisani kreč Ca(OH)<2>(3) koji se lepi na predhodno dozirane navedene komponente, nakon toga, na kraju se dozira u mešač i modifikovani cement nove generacije za maltere ,26, sa masom koja odgovara od 2% do 40% zapremine svežeg maltera, nakon čega smo dobili laki malter nove generacije za malterisanje ,31, kome se na gradilištu u fazi mešanja dodaje samo voda potrebna za mašinsko ili ručno malterisanje. Ovaj patent obrađuje poseban patentni zahtev kod koga se mešaju agregati sa više frakcija specijalne granulometrije reke sa četiri frakcije ,11, koja ima prvu frakciju veličine zrna do 4 mm, gde do 30% ove frakcije čini podfrakcija od fino mlevenog kompozita ,6, sa veličinom zrna do 0,075 mm. Drugi deo prve frakcije do 4mm postoji podfrakcija ,15, sa masom do 40% prve frakcije, sa zrnima veličine 0,5 mm do 1 mm koju čini tvrdi i čvrsti materijal oksidnog sastava bez upijanja vode ili sa upijanjem vode do 1,5% sa mineralima kvarca (SiO<2>) kao što je kvarcni pesak i materijalima sa mineralima (SiO<2>, Al2O3, Fe2O3) kao dodacima magmatskog porekla i sedimentnog porekla (peščari) i veštačkog porekla: pečeni klinker od gline i pečena glina. Poslednjih do 36% prve frakcije sa veličinom zrna do 4mm kao podfrakcija ,10, bi bila sa zrnima od 1 mm do 4mm sa dobro opranim rečnim agregatom ili jezerskim agregatom ili drobljenim agregatom. Tako da prva frakcija sa zrnima do 4 mm ima učešće u ukupnoj masi agregata do 36%. Druga frakcija sa zrnima od 4 mm do 8 mm ima učešće u ukupnoj masi agregata do 32%, tako da treća frakcija sa zrnima od 8 mm do 16 mm ima učešće u ukupnoj masi agregata do 40%. Četvrta frakcija sa zrnima od 16 mm do 32 mm ima učešće u ukupnoj masi agregata do 36%, tako da nakon dobrog mešanja u mešaču dobijamo jedinstveni specijalni četverofrakcijski agregat ,32, koji se brzo odmerava kod proizvodnje betona i na taj način to predstavlja povećanje kapacitete mešalice za 20%. Vrlo je bitno istaći da se na taj način može preciznije odrediti ukupna vlažnost agregata, odnosno masa vode oko agregata i za tu masu vode smanjiti doziranje vode kod proizvodnje betona. Na vrlo sličan način se odmerava i trofrakcijski agregat sa planiranom nadmernom frakcijom kada dobijamo jedinstveni specijalni trofrakcijski agregat ,33. Mešaju se agregati sa više frakcija specijalne granulometrije reke sa tri frakcije i nadmaernom frakcijom ,12, koja ima prvu frakciju veličine zrna do 4 mm koja je ista kao kod granulometrije reke sa četiri frakcije ,11. Tako da prva frakcija sa zrnima do 4 mm ima učešće u ukupnoj masi agregata do 36%. Druga frakcija sa zrnima od 4 mm do 8 mm ima učešće u ukupnoj masi agregata do 32%, a treća frakcija sa zrnima od 8 mm do 16 mm ima učešće u ukupnoj masi agregata do 46%. Ovde je planirano da u ukupnoj masi agregata nadmerna frakcija sa zrnima od 16 mm do 32 mm ima učešće do 12%, tako da nakon dobrog mešanja u mešaču dobijamo jedinstveni specijalni trofrakcijski agregat ,33, koja se brzo odmerava kod proizvodnje betona u cil ju povećanja kapaciteta mešalice. Ovaj patent nudi rešenje u obliku patentnog zahteva gde se živi kreč CaO ,2, gasi i hemijski reaguje isključivo sa vodenim rastvorima od 0,1% do 30% otopljenih, pojedinačnih ili kombinovanih, supstanci i materijala, hemijskih jedinjenja, soli, baza, kiselina, sulfata i hidroksida i prelazi u modifikovani hidratisani kreč Ca(OH)<2>,34. Modifikovani hidratisani kreč Ca(OH)<2>,34, delimično poprima svojstva otopljenih supstanci materijala, hemijskog jedinjenja, soli, baze, kiseline, sulfata i hidroksida uz uslov da voda pre rastvaranja supstanci ima masu od 32% u odnosu na masu živog kreča CaO. Nakon gašenja, dobijeni modifikovani hidratisani kreč Ca(OH)<2>,34, treba da odležava najmanje jedan sat nakon čega se modifikovani hidratisani kreč Ca(OH)<2>,34, dozira u mlin sa masom od 0,1 % do 100% na daljnje mlevenje. U mlin se dozira i portland cementni klinker sa masom do 90%, u mlin se dozira gipsani kamen dihidrat CaSO4·2H2O sa masom do 8%, u mlin na mlevenje sa masom do 80% se stavlja i fino mleveni kompozit ,6. U mlin na mlevenje sa masom do 80% se stavlja i ultra fino mleveni kompozit ,8, tako da nakon mlevenja dobijamo modifikovano hidraulično vezivo ,35. Jedan od načina realizacije ove inovacije i proizvodnja novog veziva je da živi kreč CaO (2) se gasi i hemijski reaguje isključivo sa vodenim rastvorima od 0,1% do 10% CaCl<2>, Na2SO4, Na2SiO3, NaCl i prelazi u modifikovani hidratisani kreč Ca(OH)<2>,36, koji delimično poprima svojstva otopljenih supstanci materijala, uz uslov da voda pre rastvaranja supstanci ima masu od 32% u odnosu na masu živog kreča CaO, 2. Tako modifikovani hidratisani kreč Ca(OH)<2>,36, odležava najmanje jedan sat nakon čega se tako modifikovani hidratisani kreč Ca(OH)<2>,36, dozira u mlin sa masom od 0,1 % do 100% na daljnje mlevenje, u mlin se dozira portland cementni klinker sa masom do 90%, u mlin se dozira gipsani kamen dihidrat CaSO4·2H2O sa masom do 8%. U mlin na mlevenje sa masom do 80% se stavlja i fino mleveni kompozit ,6, u mlin na mlevenje sa masom do 80% se stavlja i ultra fino mleveni kompozit ,8, tako da nakon mlevenja dobijamo modifikovano hidraulično vezivo ,37. Prema ovom patentu i patentnom zahtevu se postiže povećanje trajnosti cemenata, lepkova, suvih mešavina maltera i betona na način kako to današnja tehnologija pakovanja navedenih materijala ne poznaje i ne radi. Produženje roka trajanja cemenata postiže se od najmanje 100% na način da kod višeslojnih džakova od papira i polietilena, dodatna mera zaštite cemenata, lepkova i suvih mešavina maltera i betona je takva da će se u prostoru između spoljnjeg sloja papira i polietilena i unutrašnjeg sloja papira i polietilena, zavisno od veličine džaka, nalaziti fino mleveni prah živog kreča CaO ,2, sa veličinom zrna do 1 mm i sa masom od 1g do 10000 g i fino mleveni prah od nepečene gline ,38, sa veličinom zrna do 1mm i sa masom do 10000 g. of water, the water also contains alkali KOH, 4, with a mass of up to 10% in relation to the mass of water and alkali NaOH, 5, with a mass of up to 10% in relation to the mass of water, so that the total humidity is adjusted so that the mass of water is equal to 32% of the mass of quicklime CaO, 2, which is dosed into the mixer with a mass corresponding to 0.01% to 35% of the volume of fresh mortar, after which quicklime CaO ,2, turns into modified hydrated lime Ca(OH)<2>(3) which sticks to the previously dosed listed components, after that, it is finally dosed into the mixer and modified cement of the new generation for plasters ,26, with a mass that corresponds to 2% to 40% of the volume of fresh mortar, after which we got a light mortar of the new generation for plastering ,31, to which only the water needed for mechanical or manual application is added on the construction site during the mixing phase plastering. This patent addresses a separate patent claim where aggregates with multiple fractions of a special river granulometry are mixed with four fractions, 11, which has a first fraction with a grain size of up to 4 mm, where up to 30% of this fraction is a sub-fraction of finely ground composite, 6, with a grain size of up to 0.075 mm. The second part of the first fraction up to 4 mm there is a sub-fraction ,15, with a mass of up to 40% of the first fraction, with grains of 0.5 mm to 1 mm size, which consists of hard and solid material of oxide composition without water absorption or with water absorption up to 1.5% with quartz minerals (SiO<2>) such as quartz sand and materials with minerals (SiO<2>, Al2O3, Fe2O3) as additions of magmatic origin both of sedimentary origin (sandstones) and of artificial origin: baked clay clinker and baked clay. The last up to 36% of the first fraction with grain size up to 4mm as sub-fraction .10 would be with grains from 1mm to 4mm with well washed river aggregate or lake aggregate or crushed aggregate. So the first fraction with grains up to 4 mm has a share in the total mass of aggregates up to 36%. The second fraction with grains from 4 mm to 8 mm has a share in the total mass of aggregates up to 32%, so the third fraction with grains from 8 mm to 16 mm has a share in the total mass of aggregates up to 40%. The fourth fraction with grains from 16 mm to 32 mm has a share in the total mass of the aggregate up to 36%, so that after good mixing in the mixer we get a unique special four-fraction aggregate ,32, which is quickly measured during concrete production and thus represents an increase in the capacity of the mixer by 20%. It is very important to point out that in this way it is possible to more precisely determine the total humidity of the aggregates, that is, the mass of water around the aggregates, and for that mass of water, the water dosage during concrete production can be reduced. In a very similar way, the three-fraction aggregate with the planned excess fraction is measured when we get a unique special three-fraction aggregate, 33. Aggregates with several fractions of the special granulometry of the river with three fractions and the excess fraction ,12, which has the first fraction with a grain size of up to 4 mm, which is the same as with the granulometry of the river with four fractions, 11, are mixed. So the first fraction with grains up to 4 mm has a share in the total mass of aggregates up to 36%. The second fraction with grains from 4 mm to 8 mm has a share in the total mass of aggregates up to 32%, and the third fraction with grains from 8 mm to 16 mm has a share in the total mass of aggregates up to 46%. Here, it is planned that in the total mass of the aggregate, the excessive fraction with grains from 16 mm to 32 mm has a share of up to 12%, so that after good mixing in the mixer, we get a unique special three-fraction aggregate, 33, which is quickly measured during concrete production in order to increase the capacity of the mixer. This patent offers a solution in the form of a patent claim where quicklime CaO,2, is slaked and chemically reacted exclusively with aqueous solutions of 0.1% to 30% dissolved, individual or combined, substances and materials, chemical compounds, salts, bases, acids, sulfates and hydroxides and turns into modified hydrated lime Ca(OH)<2>,34. Modified hydrated lime Ca(OH)<2>,34, partially takes on the properties of dissolved substances of material, chemical compound, salt, base, acid, sulfate and hydroxide with the condition that water before dissolving the substances has a mass of 32% compared to the mass of quicklime CaO. After quenching, the resulting modified hydrated lime Ca(OH)<2>,34 should be left for at least one hour, after which the modified hydrated lime Ca(OH)<2>,34 is dosed into the mill with a mass of 0.1% to 100% for further grinding. Portland cement clinker with a mass of up to 90% is dosed into the mill, gypsum stone dihydrate CaSO4·2H2O with a mass of up to 8% is dosed into the mill, finely ground composite is also placed into the mill for grinding with a mass of up to 80%, 6. Ultra-finely ground composite ,8 is also put into the grinding mill with a weight of up to 80%, so that after grinding we get a modified hydraulic binder, ,35. One of the ways of realizing this innovation and the production of a new binder is that quicklime CaO (2) is slaked and chemically reacts exclusively with aqueous solutions of 0.1% to 10% CaCl<2>, Na2SO4, Na2SiO3, NaCl and turns into modified hydrated lime Ca(OH)<2>,36, which partially takes on the properties of the dissolved substances of the material, with the condition that the water before dissolving the substances has a mass of 32% in relation to the mass of quicklime CaO, 2. The thus modified hydrated lime Ca(OH)<2>,36 is aged for at least one hour, after which the thus modified hydrated lime Ca(OH)<2>,36 is dosed into the mill with a mass of 0.1% to 100% for further grinding, portland cement clinker with a mass of up to 90% is dosed into the mill, gypsum stone dihydrate CaSO4·2H2O is dosed into the mill by mass up to 8%. Finely ground composite ,6 is put into the grinding mill with a mass of up to 80%, ultra finely ground composite ,8 is put into the grinding mill with a mass of up to 80%, so that after grinding we get a modified hydraulic binder, ,37. According to this patent and patent application, an increase in the durability of cements, adhesives, dry mixes of mortar and concrete is achieved in a way that today's packaging technology of the mentioned materials does not know and does not do. The extension of the shelf life of cement is achieved by at least 100% in the case of multi-layer sacks made of paper and polyethylene, an additional measure of protection of cement, adhesives and dry mixtures of mortar and concrete is such that in the space between the outer layer of paper and polyethylene and the inner layer of paper and polyethylene, depending on the size of the sack, there will be finely ground powder of quicklime CaO,2, with a grain size of up to 1 mm and a mass of 1 g to 10,000 g and finely ground powder from unbaked clay, 38, with a grain size of up to 1 mm and a weight of up to 10,000 g.
Način industrijske ili druge primene pronalaska Method of industrial or other application of the invention
Ovaj pronalazak je moguće primeniti u industrijskoj proizvodnji veziva, cemenata, betona, maltera i lepkova. This invention can be applied in the industrial production of binders, cements, concrete, mortars and adhesives.
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