LT5926B - Cationic starch flocculant and the method of production thereof - Google Patents
Cationic starch flocculant and the method of production thereof Download PDFInfo
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- LT5926B LT5926B LT2012044A LT2012044A LT5926B LT 5926 B LT5926 B LT 5926B LT 2012044 A LT2012044 A LT 2012044A LT 2012044 A LT2012044 A LT 2012044A LT 5926 B LT5926 B LT 5926B
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- flocculant
- starch
- dispersion
- cationic starch
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- 229920002472 Starch Polymers 0.000 title claims abstract description 83
- 235000019698 starch Nutrition 0.000 title claims abstract description 83
- 239000008107 starch Substances 0.000 title claims abstract description 79
- 125000002091 cationic group Chemical group 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims description 9
- 238000004519 manufacturing process Methods 0.000 title description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000000203 mixture Substances 0.000 claims abstract description 32
- 238000006266 etherification reaction Methods 0.000 claims abstract description 28
- 229920000447 polyanionic polymer Polymers 0.000 claims abstract description 5
- PUVAFTRIIUSGLK-UHFFFAOYSA-M trimethyl(oxiran-2-ylmethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC1CO1 PUVAFTRIIUSGLK-UHFFFAOYSA-M 0.000 claims abstract description 5
- 239000006185 dispersion Substances 0.000 claims description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 238000006243 chemical reaction Methods 0.000 claims description 21
- 238000006467 substitution reaction Methods 0.000 claims description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 7
- 239000008394 flocculating agent Substances 0.000 abstract description 12
- 239000010802 sludge Substances 0.000 abstract description 7
- 239000011541 reaction mixture Substances 0.000 abstract description 6
- 238000012545 processing Methods 0.000 abstract description 3
- 239000010842 industrial wastewater Substances 0.000 abstract description 2
- 239000010841 municipal wastewater Substances 0.000 abstract description 2
- 238000010008 shearing Methods 0.000 abstract 1
- 239000005995 Aluminium silicate Substances 0.000 description 32
- 235000012211 aluminium silicate Nutrition 0.000 description 32
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 32
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 27
- 238000005189 flocculation Methods 0.000 description 27
- 230000016615 flocculation Effects 0.000 description 27
- 229960000633 dextran sulfate Drugs 0.000 description 8
- 239000000376 reactant Substances 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 229920000867 polyelectrolyte Polymers 0.000 description 5
- 125000001453 quaternary ammonium group Chemical group 0.000 description 5
- 238000004062 sedimentation Methods 0.000 description 5
- 239000000084 colloidal system Substances 0.000 description 4
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 4
- 230000031700 light absorption Effects 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 229920001282 polysaccharide Polymers 0.000 description 4
- 239000005017 polysaccharide Substances 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 229920001661 Chitosan Polymers 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 238000007696 Kjeldahl method Methods 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- -1 amino butene halide Chemical class 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 150000004676 glycans Chemical class 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 229920000881 Modified starch Polymers 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 230000001687 destabilization Effects 0.000 description 2
- 229950005563 dimethylthiambutene Drugs 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 239000004021 humic acid Substances 0.000 description 2
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 2
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 235000019426 modified starch Nutrition 0.000 description 2
- 150000007530 organic bases Chemical class 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 229920001864 tannin Polymers 0.000 description 2
- 235000018553 tannin Nutrition 0.000 description 2
- 239000001648 tannin Substances 0.000 description 2
- 238000004448 titration Methods 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 229920002101 Chitin Polymers 0.000 description 1
- 239000005714 Chitosan hydrochloride Substances 0.000 description 1
- 229920002307 Dextran Polymers 0.000 description 1
- WHUUTDBJXJRKMK-VKHMYHEASA-N L-glutamic acid Chemical compound OC(=O)[C@@H](N)CCC(O)=O WHUUTDBJXJRKMK-VKHMYHEASA-N 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- LGDAGYXJBDILKZ-UHFFFAOYSA-N [2-methyl-1,1-dioxo-3-(pyridin-2-ylcarbamoyl)-1$l^{6},2-benzothiazin-4-yl] 2,2-dimethylpropanoate Chemical compound CC(C)(C)C(=O)OC=1C2=CC=CC=C2S(=O)(=O)N(C)C=1C(=O)NC1=CC=CC=N1 LGDAGYXJBDILKZ-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000005902 aminomethylation reaction Methods 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 229920001222 biopolymer Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- XENVCRGQTABGKY-ZHACJKMWSA-N chlorohydrin Chemical compound CC#CC#CC#CC#C\C=C\C(Cl)CO XENVCRGQTABGKY-ZHACJKMWSA-N 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 229960002086 dextran Drugs 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000003311 flocculating effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229930195712 glutamate Natural products 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 150000007529 inorganic bases Chemical class 0.000 description 1
- 125000003010 ionic group Chemical group 0.000 description 1
- TWNIBLMWSKIRAT-VFUOTHLCSA-N levoglucosan Chemical group O[C@@H]1[C@@H](O)[C@H](O)[C@H]2CO[C@@H]1O2 TWNIBLMWSKIRAT-VFUOTHLCSA-N 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 238000003760 magnetic stirring Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 239000012451 post-reaction mixture Substances 0.000 description 1
- 229920001592 potato starch Polymers 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- QLNJFJADRCOGBJ-UHFFFAOYSA-N propionamide Chemical group CCC(N)=O QLNJFJADRCOGBJ-UHFFFAOYSA-N 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010801 sewage sludge Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000000527 sonication Methods 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical group CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Separation Of Suspended Particles By Flocculating Agents (AREA)
- Paper (AREA)
Abstract
Description
išradimas priklauso chemijos sričiai ir gali būti naudojamas pramoninių ir komunalinių nuotekų ir nuotekų dumblo perdirbimo - tankinimo ir sausinimo procesuose.The present invention relates to the field of chemistry and can be used in industrial and municipal wastewater and sewage sludge processing - compaction and drainage processes.
Didelės molekulinės masės tirpūs vandenyje polielektrolitai sąveikaudami su dispersijų, tame tarpe nuotekų ir dumblo teršalų dalelėmis sukelia jų agregaciją ir palengvina atskyrimą nuo vandeninės fazės sedimentacijos, filtravimo arba centrifugavimo metu. Pagrindinė sintetinių flokuliantų žaliava yra vandenyje tirpūs sintetinis poliakrilamidas ir jo jonogeniniai dariniai. Flokuliantais taip pat gali būti jonogeniniai gamtinių polisacharidų - celiuliozės, chitino, krakmolo dariniai. Pavyzdžiui, karboksimetilkrakmolo natrio druskos kaip flokuliantai naudojamos naftos gavybos pramonėje [B.H. KpaaceB*, B.B. Ρομβηοβ, B.A. ΜηροκοΒ, nOCJIE/ĮHHE /ĮOCTFDKEHHH ΧΗΜΗΗ H ΤΕΧΗΟΙΊΟΓΗΗ nPOH3BOJĮHbIX KPAXMAJIA // ΧΙ4ΜΙ4Ή PACTHTEJJbHOTO CbIPbfi, 2010. N°l. C. 5-12], taninas [Ozacar M. Evaluation of tannin biopolymer as a coagulant aid for caogulation of colloidal particles / Sengil A. // Colloids and Surfaces. A: Physicochem. Eng. Asp. 2003, vol. 229, p. 85-96], chitozanas ir katijoninis krakmolas [Pat. 5543056, JAV. TPKI C02F 001/56.1996] geriamo vandens paruošimui. Chitozaną siūloma naudoti vandenyje esančioms humuso rūgštims sujungti [Bratskaja S. Comparative study of humic acids flocculation with chitozan hidrochloride and chitozan glutamate / Schwarz S., Chervonetsky D. // Water Research. 2004, vol. 38, p. 2955-2961], kaip flokuliantą mėsos ir paukštienos perdirbimo pramonėje riebalų, baltymų pašalinimui [Pat. 5269939, JAV. TPKI C02F 001/24. 1993],High molecular weight water soluble polyelectrolytes interact with dispersions, including wastewater and sludge pollutants, to aggregate them and facilitate separation from the aqueous phase during sedimentation, filtration, or centrifugation. The main raw material for synthetic flocculants is water-soluble synthetic polyacrylamide and its ionogenic derivatives. Flocculants may also be ionogenic derivatives of natural polysaccharides such as cellulose, chitin, and starch. For example, carboxymethyl starch sodium salts are used as flocculants in the oil industry [B.H. KpaaceB *, B.B. Ρομβηοβ, B.A. ΜηροκοΒ, nOCJIE / AHHE / ĮOCTFDKEHHH ΧΗΜΗΗ H ΤΕΧΗΟΙΊΟΓΗΗ nPOH3BOJIHbIX KPAXMAJIA // ΧΙ4ΜΙ4Ή PACTHTEJJbHOTO CbIPbfi, 2010. N ° l. C. 5-12], Tannin [Ozacar M. Evaluation of tannin biopolymer as a coagulant aid in the coagulation of colloidal particles / Sengil A. // Colloids and Surfaces. A: Physicochem. Eng. Asp. 2003, vol. 229, p. 85-96], chitosan and cationic starch [Pat. 5543056, USA. TPKI C02F 001 / 56.1996] for the preparation of drinking water. It is proposed to use chitosan to combine humic acids in water [Bratskaja S. Comparative study of flocculation of humic acids with chitosan hydrochloride and chitosan glutamate / Schwarz S., Chervonetsky D. // Water Research. 2004, vol. 38, p. 2955-2961] as a flocculant for fat, protein removal in the meat and poultry processing industry [Pat. 5269939, United States. TPKI C02F 001/24. 1993],
Katijoninio krakmolo dariniai yra perspektyviausi perdirbant dumblą flokuliantai tarp polisacharidų. Jie gaminami iš pigios, bioskaidžios ir gamtoje atsinaujinančios žaliavos, yra netoksiški, biosuderinami, po flokuliacijos jais dispersijoje susidaro savitos struktūros flokulės. Jų flokuliacinis efektyvumas priklauso nuo katijoninių grupių kiekio, molekulinės masės ir polielektrolito būsenos flokulianto tirpale. Pagrindinis teigiamo krūvio ženklo jonogeninių grupių prijungimo prie krakmolo makromolekulių būdas buvo ir lieka eterinimas glicidiltrimetamonio chloridu (GTAC) arba jo chlorhidrinu esant bazių. Popieriaus gamyboje naudojamas mažo pakeitimo laipsnio (PL) katijoninis krakmolas, kuriame yra nedaug (PL<0,05-0,08) ketvirtinių amoniogrupių [Pat. 3346563, JAV. TPKI C08B31/00. 1967; Pat. 3448101, JAV. TPKI C08B19/06. 1969; Pat. 4281109, JAV. TPKI C08B31/08. C08B31/00. 1981], Ruošiant darbinį flokulianto tirpalą jis įprastai disperguojamas virinant vandenyje. Yra žinomi paprastesni cheminio-mechaninio krakmolo ir jo darinių kompozicijų, tame tarpe su mažo pakeitimo laipsnio katijoninių krakmolu, dispergavimo būdai [Pat 4279658, JAV, TPKICationic starch derivatives are the most promising flocculants among polysaccharides in sludge recycling. They are made from cheap, biodegradable and naturally renewable raw materials, are non-toxic, biocompatible, and, after flocculation, have a distinctive structure of floccules in their dispersion. Their flocculation efficiency depends on the amount of cationic groups, molecular weight and state of the polyelectrolyte in the flocculant solution. The main method of attaching the ionic groups of the positive charge to starch macromolecules was and remains etherification with glycidyltrimetammonium chloride (GTAC) or its chlorohydrin in the presence of bases. Low grade (PL) cationic starch with low (PL <0.05-0.08) quaternary ammonium groups is used in paper making [Pat. 3346563, USA. TPKI C08B31 / 00. 1967; Pat. 3448101, United States. TPKI C08B19 / 06. 1969; Pat. No. 4281109, U.S.A. TPKI C08B31 / 08. C08B31 / 00. 1981], it is usually dispersed in boiling water when preparing a working flocculant solution. Simpler methods of dispersing chemical-mechanical starch and its derivatives, including low-degree cationic starch, are known [Pat 4279658, USA, TPKI
C08L 3/00, 1981; Pat 4579944, JAV, TPKI C08B 31/00, 1986], Jais stabilios krakmolo arba jo darinių dispersijos gaunamos veikiant polisacharidų vandenines dispersijas, kuriose pridėta NaOH tirpalo, šlyties jėgomis kambario temperatūroje nuo keliasdešimt minučių iki kelių valandų. Deja, toks paprastas ir efektyvus tirpalų ruošimo būdas netinka flokuliantų iš didelio pakeitimo laipsnio katijoninio krakmolo gavimui dėl didelio dispersijos šarmingumo arba mažamolekulinių elektrolitų kiekio po NaOH neutralizacijos joje rūgštimis, nes likę priedai sumažina flokulianto efektyvumą.C08L 3/00, 1981; Pat. 4579944, US, TPKI C08B 31/00, 1986], provides stable dispersions of starch or its derivatives by the action of aqueous polysaccharide dispersions containing NaOH solution under shear at room temperature for several tens of minutes to several hours. Unfortunately, such a simple and efficient solution preparation method is not suitable for obtaining flocculants from high degree of cationic starch due to the high alkalinity of the dispersion or the low molecular weight electrolyte after neutralization with NaOH, since the remaining additives reduce the flocculant efficiency.
Dumblo tankinimui ir sausinimui rekomenduojamas didelio pakeitimo laipsnio (O,1<PL<1) katijoninis krakmolas. Tokių flokuliantų gavimui naudojami įvairūs katijonizavimo reagentai ir darbinio flokulianto tirpalo (dispersijų) ruošimo būdai. Gaminant tirpų katijoninio krakmolo flokuliantą vykdomas krakmolo daugiapakopinis modifikavimas pradžioje prijungiant propionamidines grupes reakcijoje su akrilamidu arba metaakrilamidu, šalinant reagentų likučius, o po to aminometilinant formaldehido ir tretinių aminų mišiniu [Pat 3823100, JAV, TPKI C08h 7/00, 1974], Tirpus vandenyje katijoninio krakmolo flokuliantas gaunamas kai krakmolas oksiduojamas hipochloritu, tirpinamas kaitinant atviru garu ir eterifikuojamas amino buteno halogenidu (pavyzdžiui, l-chloro-4buteniltrimetilamonio chloridu) [Pat 3835114, JAV, TPKI C08b 19/06, 1974; Pat 3875054, JAV, TPKI BOld 21/01, 1975]. Toks pat rezultatas gaunamas, kai oksidinimas hipochloritu prieš katijonizavimą amino buteno halogenidu pakeičiamas žaliavinio krakmolo destrukcija vandenilio chloridu [Pat 3962079, JAV, TPKI C08B 31/12, 1976].A high degree of substitution (O, 1 <PL <1) cationic starch is recommended for compaction and drying of sludge. Various cationization reagents and methods for preparing a working flocculant solution (s) are used to obtain such flocculants. The production of a soluble cationic starch flocculant involves multistep modification of the starch by initially attaching propionamide groups by reaction with acrylamide or methacrylamide to remove reactant residues, followed by aminomethylation with a mixture of formaldehyde and tertiary amines [Pat 3823100, U.S. Pat. a starch flocculant is obtained when the starch is oxidized with hypochlorite, dissolved in open steam and etherified with an amino butene halide (e.g., l-chloro-4-butenyltrimethylammonium chloride) [Pat 3835114, US, TPKI C08b 19/06, 1974; Pat 3875054, US, TPKI BOld 21/01, 1975]. The same result is obtained when the oxidation of the hypochlorite before the cationization with the amino butene halide is replaced by the destruction of the crude starch with hydrogen chloride [Pat 3962079, USA, TPKI C08B 31/12, 1976].
Didelio pakeitimo katijoniniai krakmolai gaunami ir vienpakopio katijonizavimo GTAC būdu. Šiuo atveju vandeninė flokulianto iš katijoninio krakmolo dispersija, pašalinus reagentų likučius, ruošiama kietos būsenos katijoninį krakmolą maišant 20-60 °C vandenyje vieną valandą ir po to išlaikant 8-24 valandas kambario temperatūroje [Bratskaya S. Effect of Polyelectrolyte Structural Features on Flocculation Behavior: Cationic Polysaccharides vs. Synthetic Polycations / Schwarz S.,Laube T.,3 Liebert T. , Heinze T., Krentz O.// Macromolecular materials and engineering. 2005, vol. 290, p.778-785; Šablevičienė D., Klimavičiūtė R., Bendoraitienė J., Žemaitaitis A. Flocculation properties of high-substituted cationic starches // Colloids and Surfaces A: Physicochemical and Engineering Aspects. ISSN 0927-7757. 2005, vol. 259, p. 23-30],High-replacement cationic starches are also obtained by the single-step cationization GTAC. In this case, an aqueous dispersion of a cationic starch flocculant, after removal of the reactant residues, is prepared by stirring the solid state cationic starch in water at 20-60 ° C for one hour and then maintaining it for 8-24 hours at room temperature [Bratskaya S. Cationic Polysaccharides vs. Synthetic Polycations / Schwarz S., Laube T., 3 Liebert T., Heinze T., Krentz O.// Macromolecular Materials and Engineering. 2005, vol. 290, pp. 778-785; Šablevičienė D., Klimavičiūtė R., Bendoraitienė J., Žemaitaitis A. Flocculation Properties of High-Substituted Cationic Starches // Colloids and Surfaces A: Physicochemical and Engineering Aspects. ISSN 0927-7757. 2005, vol. 259, p. 23-30],
Paminėti katijoninių krakmolų flokuliantų gavimo būdai daugiastadijiniai ir brangūs, nes katijoninį krakmolą tenka keletą kartų valyti nuo panaudotų tirpiklių ir reagentų likučių, o katijoninio krakmolo flokulianto dispersijos ruošimo metu naudojama daug šiluminės energijos.The cationic starch flocculant preparation methods mentioned are multi-step and expensive because the cationic starch has to be cleaned several times from the residual solvents and reagents used and the cationic starch flocculant dispersion has a high thermal input.
Šio išradimo prototipas yra N-(2-hidroksi)propil-3-trimetilamonio krakmolo chlorido (KK) flokuliantas, kurio pakeitimo laipsnis pagal katijonines grupes yra nuo 0,21 iki 0,56 [Šablevičienė D., Klimavičiūtė R., Bendoraitienė J., Žemaitaitis A. Flocculation properties of high-substituted cationic starches // Colloids and Surfaces A: Physicochemical and Engineering Aspects. ISSN 0927-7757. 2005, vol. 259, p. 23-30], Jis gautas išplautą po eterinimo reakcijos nuo priemaišų KK maišant 20 °C vandenyje vieną valandą ir po to išlaikant dispersiją 8 valandas kambario temperatūroje arba papildomai disperguojant autoklave 126 °C temperatūroje ne trumpiau kaip 30 minučių.The prototype of the present invention is a flocculant of N- (2-hydroxy) propyl-3-trimethylammonium starch chloride (CC) having a degree of substitution between cationic groups of 0.21 to 0.56 [Šablevičienė D., Klimavičiūtė R., Bendoraitienė J. , Samogitia A. Flocculation Properties of High-Substituted Cationic Starches // Colloids and Surfaces A: Physical Chemistry and Engineering Aspects. ISSN 0927-7757. 2005, vol. 259, p. 23-30], it is obtained after washing the ethereal reaction from impurities in KK by stirring in water at 20 ° C for one hour and then maintaining the dispersion for 8 hours at room temperature or further dispersion in an autoclave at 126 ° C for at least 30 minutes.
Šio išradimo tikslas yra flokuliacinio N-(2-hidroksi)propil-3-trimetilamonio krakmolo chlorido efektyvumo didinimas disperguojant krakmolo eterinimo mišinio po reakcijos, vandenilio peroksido ir vandens dispersiją kambario temperatūroje šlyties jėgomis iki flokulianto N-(2-hidroksi)propil-3-trimetilamonio grupių prieinamumas tampa ne mažesnis kaip 73 procentų. Disperguojamoje šlyties jėgomis krakmolo eterinimo mišinio po reakcijos, vandenilio peroksido ir vandens dispersijoje santykiu 1: 0,01-0,02 : 98,99-98,98 (masės dalys) katijoninio krakmolo pakeitimo laipsnis yra nuo 0,28 iki 0,47.The object of the present invention is to increase the efficiency of flocculating N- (2-hydroxy) propyl-3-trimethylammonium starch chloride by dispersing a dispersion of the starch etherification mixture after reaction, hydrogen peroxide and water at room temperature under shear to the flocculant N- (2-hydroxy) propyl-3- availability of trimethylammonium groups becomes at least 73 percent. In the dispersion of shear-dispersible starch etherification mixture, the degree of substitution of the cationic starch in the reaction mixture, hydrogen peroxide and water in a ratio of 1: 0.01 to 0.02: 98.99-98.98 (parts by weight) is from 0.28 to 0.47.
Katijoninis krakmolas gaminamas eterifikuojant mikrogranulių pavidalo gamtinį krakmolą glicidiltrimetilamonio chloridu (GTAC) dalyvaujant organinėms arba neorganinėmis bazėms (reakcijos lygtis).Cationic starch is produced by etherification of natural starch in the form of microgranules with glycidyltrimethylammonium chloride (GTAC) in the presence of organic or inorganic bases (reaction equation).
+ cl [C6HĄ(OH')]u + CH2-CH-CH2N(CH^+ cl [C 6 H (OH ')] u + CH 2 -CH-CH 2 N (CH 2
\)\)
II
Cl [C6Hp,(OHi5 χ (O-CHj-ęH-CH^NiCH^],, OH čia x=PL - N-(2-hidroksi)propil-3trimetilamonio grupių kiekis anhidrogliukoziniame likutyje (AGL).Cl [C 6 Hp, (OHi 5 χ (O-CHj-HH-CH ^ NiCH ^]), OH where x = PL - N - (2-hydroxy) propyl-3-trimethylammonium groups content in the anhydroglucose residue (AGL).
Eterinimo mišinys ruošiamas sumaišant NaOH arba organinės bazės ir GTAC tirpalus, j tokį mišinį dedant gamtinį krakmolą ir viską kruopščiai išmaišant. Reagentų molių santykis reakcijos mišinyje AGLkrakmoitv GTAC : bazė : H2O = 1 : z : 0,04 : w. Čia z ir w, atitinkamai, yra dėtų į reakcijos mišinį GTAC ir vandens molių skaičius. Reakcija vykdoma heterogeninėmis sąlygomis 45 °C temperatūroje 24 h. Po reakcijos 1 dalis gauto krakmolo eterinimo mišinio dedama į 98,99-98,98 dalių vandens, kuriame ištirpinta 0,01-0,02 dalių vandenilio peroksido ir kambario temperatūroje disperguojama su Digital Ultra-Turrax T25 dispergatorium 15000 aps/min greičiu nuo 7 iki 15 minučių iki opalescuojančios flokulianto dispersijos susidarymo.The etherification mixture is prepared by mixing solutions of NaOH or organic base with GTAC, adding natural starch to the mixture and mixing thoroughly. Mole ratio of reactants in the reaction mixture AGLkrakmoitv GTAC: Base: H2O = 1: z: 0.04: w. Here, z and w, respectively, are the number of moles GTAC and water added to the reaction mixture. The reaction was carried out under heterogeneous conditions at 45 ° C for 24 h. After the reaction, 1 part of the resulting starch etherification mixture is added to 98.99-98.98 parts of water dissolved in 0.01-0.02 parts of hydrogen peroxide and dispersed at room temperature with a Digital Ultra-Turrax T25 dispersion at 15000 rpm. up to 15 minutes prior to the formation of an opalescent flocculant dispersion.
Analizuojamas katijoninių grupių kiekis KK ir jų prieinamumas dekstrano sulfatui (DeSu), įvertinamas flokulianto veiksmingumas pagal Dst rodiklį, kuris nustatomas pagal modelinių kaolino dispersijų šviesos sugertį po kaolino dispersijos flokuliacijos KK flokuliantu (turbidimetriniai dispersijų tyrimai) ir kaolino dispersijų flokuliavimo dinaminio efektyvumą rodiklį Ddįn.Analyzing cationic groups of KK and availability of dextran sulphate (desu), assessed flocculant effectiveness on the D st index, which is determined by simulations kaolin dispersions light absorption after the kaolin dispersion flocculation KK flocculant (turbidimetric variances Research) and kaolin dispersions flocculation dynamic performance indicators DDI n .
Flokuliacinių savybių tyrimams naudotas smulkiadispersis (Ksm) ir stambiadispersis (Kst) kaolinas, gauti, atitinkamai, iš Sigma-Aldrich ir Imerys. Ksm ir Kst dalelių skersmens geometrinis vidurkis, apskaičiuotas iš dalelių dydžio pasiskirstymo pagal tūrį kreivių (Delsa Nano AT Beckan Coulter)), atitinkamai, 0,1-4 ųm ir 0,6-60 ųm.The finely dispersed (K sm ) and coarse-dispersed (K st ) kaolin obtained from Sigma-Aldrich and Imerys, respectively, were used for flocculation studies. The geometric mean diameter of the K sm and K st particles, calculated from the particle size distribution curves (Delsa Nano AT Beckan Coulter), is 0.1-4 µm and 0.6-60 µm, respectively.
Katijoninių grupių nustatymas KK. Prieš analizę katijoninio krakmolo bandiniai 24 h ekstrahuojami metanoliu Soksleto aparate. Nustatomas azoto kiekis (N, %) bandinyje Kjeldalio metodu, N-(2-hidroksi)propil-3-trimetilamonio grupių kiekis modifikuotame krakmole apskaičiuotas kaip pakeitimo laipsnis (PL) iš formulės:Determination of cationic groups in KK. Prior to analysis, cationic starch samples are extracted with methanol in a Soxhlet apparatus for 24 h. Determine the nitrogen content (N,%) in the sample by the Kjeldahl method and calculate the degree of substitution (PL) of the N- (2-hydroxy) propyl-3-trimethylammonium groups in the modified starch by the formula:
\62-N čia: N, % yra azoto kiekis bandinyje, 162 - krakmolo\ 62-N where: N,% is the nitrogen content of the sample, 162 is the starch content
J 400 -151,5 · N ’ anhidrogliukozidinio likučio (AGL) masėJ 400 -151.5 · N 'mass of anhydroglucoside residue (AGL)
Prieinamų polianijonams N-(2-hidroksi)propil-3-trimetilamonio grupių kiekio (P) flokuliante nustatymas. Prieinamų polianijonams katijoninių grupių kiekis katijoniniame krakmole nustatomas jų vandenines dispersijas titruojant polielektrolitiškai dekstrano sulfatu (DeSu). DeSu tirpalo koncentracija nustatoma polielektrolitiškai titruojant žinomos koncentracijos polidialildimetilamonio chlorido tirpalu. Analizei imamas tam tikras katijoninio krakmolo tirpalo kiekis, įpilama 1 ml 0,1 N HC1 bei 1 ml indikatoriaus - 0,05 % katijoninio mėlyno Z dažiklio tirpalo ir tiek distiliuoto vandens, kad bendras tirpalo tūris būtų 50 ml. Titruojama DeSu tirpalu, intensyviai maišant magnetine maišykle, kol indikatoriaus spalva iš žydros pasikeičia į violetinę. Prieinamų polianijonams katijoninių grupių kiekis (ADeSu), g-ekv/g, katijoniniame krakmole apskaičiuojamas pagal formulę:Determination of N- (2-hydroxy) propyl-3-trimethylammonium groups available in polyanions in the flocculant (P). The amount of cationic groups available to polyanions in cationic starch is determined by titration of their aqueous dispersions by polyelectrolyte dextran sulfate (DeSu). The concentration of DeSu solution is determined by polyelectrolyte titration with a known concentration of polydialyldimethylammonium chloride solution. For analysis, take a quantity of cationic starch solution, add 1 ml of 0,1 N HCl and 1 ml of indicator - 0,05% cation blue Z-dye solution and distilled water to a total volume of 50 ml. Titrate with DeSu's solution with vigorous magnetic stirring until the indicator changes from blue to purple. The amount of cationic groups (ADeSu) available for polyanions (geq / g) in cationic starch is given by the formula:
_V-N. čia: V - titruoti sunaudoto DeSu kiekis, ml; N - DeSu A-vesu m , koncentracija, g-ekv/ml; m - katijoninio krakmolo kiekis, analizei naudojamo tirpalo tūryje, g._V-N. where: V is the titrated volume of DeSu used, ml; N - DeSu A-vesu m , concentration, g-eq / ml; m is the quantity of cationic starch in the volume of the solution to be analyzed, g.
Prieinamų katijoninių grupių kiekis (P) katijoniniame krakmole apskaičiuotas DeSu sujungtų ketvirtinių amoniogrupių kiekį padalijus iš bendro ketvirtinių amoniogrupių kiekio, kuris apskaičiuotas iš azoto kiekio, nustatyto Kjeldalio metodu:The amount of available cationic groups (P) in cationic starch was calculated by dividing the amount of DeSu-linked quaternary ammonium groups by the total quaternary ammonium group calculated from the amount of nitrogen determined by the Kjeldahl method:
•100;100;
f A A f A A
Z1P&S« \ /1azoto J čia: AoeSu - DeSu sujungtų ketvirtinių amoniogrupių kiekis, gekv/g; Aazoto - bendras ketvirtinių amoniogrupių kiekis, nustatytas Kjeldalio metodu, g-ekv/g.Z1P & S «\ / 1azoto J Here: AoeSu is the amount of DeSu bonded quaternary ammonium groups, g / g; Aazoto is the total quaternary ammonium content determined by the Kjeldahl method, g-eq / g.
Flokulianto statinio flokuliacinio efektyvumo (Dst) nustatymas. Kaolino dispersijos ruošimas: 1 g/1 koncentracijos smulkiadispersinio kaolino (Sigma-Aldrich dalelių dydis 0,1-4 ųm) dispersija vandenyje ruošiama pavyzdį veikiant 15 minučių ultragarsu.Determination of static flocculation efficiency (D st ) of flocculant. Preparation of kaolin dispersion: An aqueous dispersion of 1 g / l fine dispersion kaolin (Sigma-Aldrich particle size 0.1-4 µm) is prepared by sonication for 15 minutes.
Kaolino dispersijos destabilizavimas: Kaolino dispersijos destabilizavimo eksperimentas vykdomas kambario temperatūroje. Į stiklinę su 50 ml kaolino dispersijos, maišant magnetine maišykle apie 70 aps/min greičiu (IKA 3 greitis), pilamas reikiamas flokulianto kiekis ir 10 min maišoma 50 aps/min greičiu (IKA 2 greitis). Po to dispersijoms leidžiama nusėsti 10 minučių susidarant dviem frakcijoms ir išmatuojama viršutinės dispersijos frakcijos šviesos sugertis, esant 500 nm bangos ilgiui (A500) su UNICAM UV3 UV/Vis spektrofotometru. Likutinis drumstumas (LD) apskaičiuojamas pagal formulę:Kaolin dispersion destabilization: The kaolin dispersion destabilization experiment was conducted at room temperature. Into a beaker of 50 ml of kaolin dispersion, mix with a magnetic stirrer at about 70 rpm (IKA 3 speed), add the necessary amount of flocculant and stir for 10 min at 50 rpm (IKA 2 speed). The dispersions are then allowed to settle for 10 minutes in two fractions and the light absorption of the upper dispersion fraction is measured at 500 nm with a UNICAM UV3 UV / Vis spectrophotometer. The residual turbidity (LD) is calculated using the formula:
LD = SH00,% čia: Λ500/· - šviesos sugertis po flokulianto įdėjimo, A500p- šviesos sugertis pradinės modelinės suspensijos.LD = SH00,% here: Λ500 / · - light absorption after flocculant application, A500 p - light absorption of the initial model suspension.
Dsl vertė apskaičiuojama, kaip mažiausias pridėto flokulianto kiekis g/m3, kuriam esant likutinis drumstumas (LD) yra minimalus.The value of d sl is calculated as the minimum amount of added flocculant in g / m 3 with a minimum residual turbidity (LD).
Kaolino dispersijų flokuliavimo dinaminio efektyvumo (Ddin) nustatymas. Į 200 ml 20 °C temperatūros distiliuoto vandens dedama 15 g Kst ir 10 min intensyviai maišoma magnetine maišykle (IKA, 3 greitis). Gautoji dispersija pilama į 250 ml matavimo cilindrą, dedamas reikiamas tam tikros koncentracijos flokulianto tirpalo kiekis ir tiek vandens, kad bendrasis dispersijos tūris būtų 250 ml. Dispersija su katijoniniu polielektrolitu sumaišoma 10 kartų apverčiant cilindrą 180° kampu. Cilindras pastatomas ir tam tikrais laiko momentais išmatuojamas skaidraus tirpalo sluoksnio aukštis. Bandymų metu vyko suvaržyta suflokuliuotų kaolino dalelių sedimentacija. Skaidraus tirpalo sluoksnio aukščio priklausomybės nuo trukmės kreivių pradinės atkarpos yra tiesės, kurioms apskaičiuotos tiesės lygtys, esant ne mažesniam kaip 0,99 pasikliovimo lygmeniui. Tiesės lygčių krypties koeficientai yra dispersinės fazės sedimentacijos greičiai. Dinaminis flokuliacinis efektyvumas (Ddim) apskaičiuotas pagal formulę:Determination of dynamic efficiency (Ddin) of flocculation of kaolin dispersions. Add 200 g of distilled water at 20 ° C to 15 g of K st and stir vigorously with a magnetic stirrer (IKA, speed 3) for 10 minutes. The resulting dispersion is poured into a 250 ml graduated cylinder, made up to volume with a sufficient quantity of flocculant solution and water to give a total volume of 250 ml. The dispersion is mixed with the cationic polyelectrolyte by rotating the cylinder 180 ° for 10 times. Place the cylinder and measure the height of the clear solution layer at certain points in time. During the tests, sedimentation of the flocculated kaolin particles was restricted. The initial sections of the height dependence of the clear solution layer height versus time curves are lines for which the linear equations have been calculated with a confidence level of at least 0.99. The direction coefficients of the linear equations are the dispersion phase sedimentation rates. The dynamic flocculation efficiency (Ddim) was calculated using the formula:
KK
Ddjn =--1. čia : V ir V„ - dispersinės fazės sedimentacijos greitis, mm/min, atitinkamai, suD djn = - 1. where: V and V 'are the dispersed phase sedimentation rates in mm / min with, respectively
V ’ flokuliantu ir be jo.V 'with and without flocculant.
Pagal Ddin rodiklį flokuliantas įvertinamas nustačius jo optimalios dozės C** intervalą. Jeigu Ddin^O, polimero priedas neturi įtakos dispersinės sistemos stabilumui. Kai Dd,n<0, polimeras stabilizuoja sistemą, kai Ddin>0 polimero gebėjimas flokuliuoti didėja.The Ddin score is used to evaluate the flocculant at the C ** range of its optimal dose. If Ddin ^ O, the polymer additive does not affect the stability of the dispersion system. When Dd, n <0, the polymer stabilizes the system as the ability of the Ddi n > 0 polymer to flocculate increases.
Katijoninio krakmolo flokuliantų veiksmingumo duomenys pateikti 1-3 lentelėse. Disperguojama šlyties jėgomis krakmolo eterinimo mišinio po reakcijos:H2O2:vandens dispersija po keletas minučių (1 lentelė) tampa taki, šuoliškai didėja KK jonogeninių grupių prieinamumas (P). Dėl šių flokulianto būsenos pokyčių statinio flokuliacijos efektyvumo vertė Dst jau po 7 min. dispergavimo padidėja tris kartus - iki 73 procentų.The efficacy data of cationic starch flocculants are shown in Tables 1-3. Shear-dispersed after the reaction of the starch etherification mixture: H2O2: the water dispersion becomes fluid after a few minutes (Table 1), and the availability of KK ionogenic groups increases dramatically (P). Due to these changes in the flocculant state, the static flocculation efficiency value D st already after 7 min. dispersions increase threefold - up to 73 percent.
lentelė. KKpl=o,3i prieinamumas (P) ir flokulianto statinio flokuliacijos efektyvumo (Dst) po ΚΚ:Η2θ2 vandeninio mišinio (1: 0,01: 98,99 masės dalys) dispergavimo su Digital UltraTurrax T25*table. KKpl = Availability of o, 3i (P) and Static Flocculation Effectiveness (D st ) of the flocculant after dispersing the ΚΚ: Η 2 θ2 aqueous mixture (1: 0.01: 98.99 wt.) With Digital UltraTurrax T25 *
Pastaba: *dispergatoriaus rotoriaus sukimosi greitis 15000 aps/min ir 3 lentelėse apibendrinta katijoninio krakmolo ir jo flokulianto dispersijos sudėties įtaka flokuliacijos efektyvumui. Optimaliomis flokuliacinėmis savybėmis pasižymi eterinimo mišinio po reakcijos ir vandenilio peroksido vandeninės dispersijos, kuriose H2O2 masės dalis yra nuo 0,01 iki 0,02. Šiuo atveju KK flokulianto sąnaudos flokuliacijoje mažos, o susidariusių flokulių sedimentacijos greitis - didelis. Iš pateiktų 3 lentelėje duomenų seka, kad gaminant flokuliantus iš N-(2-hidroksi)propil-3-trimetilamonio krakmolo chlorido su 0,28<PL<0,47 ir disperguojant tikslinę dispersiją šlyties jėgomis taip, kad N-(2hidroksi)propil-3-trimetilamonio grupių prieinamumas (P) tampa ne mažesnis kaip 73 procentų, gauti produktai pasižymi didesniu flokuliacinio veikimo efektyvumu esant mažesnei dozei negu prototipo, kuris disperguotas autoklaviniu režimu iki P=100% (3 lentelė., prototipas), arba nedisperguoti šlyties jėgomis (3 lentelė, Nr 12, 13, 15, 16) flokuliantai iš katijoninio krakmolo.Note: * The rotational speed of the dispersant rotor at 15000 rpm and Table 3 summarizes the influence of the dispersion composition of cationic starch and its flocculant on flocculation efficiency. Optimal flocculation properties are the aqueous dispersion of the post-reaction mixture of etherification and hydrogen peroxide, wherein the H2O2 is in the range of 0.01 to 0.02 by weight. In this case, the cost of CC flocculant in flocculation is low and the sedimentation rate of the flocculants formed is high. From the data presented in Table 3, it follows that when flocculants are made from N- (2-hydroxy) propyl-3-trimethylammonium starch chloride with 0.28 <PL <0.47 and the target dispersion is dispersed by shear so that N- (2-hydroxy) propyl The availability (P) of the -3-trimethylammonium groups is not less than 73 percent, and the resulting products exhibit greater flocculation activity at lower doses than the prototype dispersed in autoclaved mode to P = 100% (Table 3, prototype) or undispersed by shear. (Table 3, Nos. 12, 13, 15, 16) Flocculants from cationic starch.
lentelė. Fokulianto dinaminio flokuliacijos efektyvumo po eterinimo mišinio po reakcijos :H2O2: H2O dispersijos 1: 0,01: 98,99 (masės dalys) dispergavimo su Digital UltraTurrax T25* duomenystable. Dynamic Flocculation Effect of Foculant After Etherification Mixture After Reaction: H 2 O 2 : H 2 O Dispersion 1: 0.01: 98.99 (wt) Dispersion with Digital UltraTurrax T25 *
Pastaba: *dispergavimo trukmė 13 min., kai rotoriaus sukimosi greitis 15000 aps/min; Optimalios dozės C** intervalas pateiktas, kai Ddin nuokrypa nuo maksimalios vertės 10 % lentelė. KKpl įtaka nedisperguotų ir disperguotų šlyties jėgomis fokulianto dispersijų statinio (Dst), dinaminio (Ddin) flokuliacijos efektyvumuiNote: * Dispersion time of 13 minutes at a rotor speed of 15000 rpm; The optimal dose C ** range is given when Ddin deviates from the maximum value by 10%. Effect of KKpl on Static (D st ), Dynamic (Ddin) Flocculation Effect of Non-Dispersed and Dispersed Shear Focusing Dispersion
Pastaba. *katijonizavimo mišinio po reakcijos:H2O2: H2O dispersija (1: 0,01: 98,99) disperguotas su Digital Ultra-Turrax T25 15 000 aps/min greičiu, 13 min; Optimalios dozės C** intervalas pateiktas, kai Ddin nuokrypa nuo maksimalios vertės 10 %Note: * Post-reaction cationization mixture: H 2 O 2 : H 2 O dispersion (1: 0.01: 98.99) dispersed with Digital Ultra-Turrax T25 at 15,000 rpm, 13 min; The optimal dose range C ** is given when Ddin deviates from the maximum value by 10%
Išradimas iliustruojamas pateiktais pavyzdžiais 1 pavyzdys.The invention is illustrated by the following examples.
N-(2-hidroksi)propil-3-trimetilamonio krakmolo chloridas gautas eterinant bulvių (SP AB „Stumbras“ Antanavo gamyklos, Lietuva) krakmolą 70 % glicidiltrimetilamonio chlorido (GTAC) tirpale (Fluka, Vokietija) šarminėje terpėje. Eterinimo mišinys ruošiamas sumaišant NaOH ir glicidiltrimetilaminio chlorido (GTAC) tirpalus ir į tokį mišinį pridedant krakmolą ir kruopščiai išmaišant komponentus. Reagentų molių santykis mišinyje yra AGL : GTAC : NaOH : H2O = 1 : 0,315 : 0,04 : 3,15. Čia 0,315 yra pridėtų j reakcijos mišinį GTAC molių skaičius. Reakcija vyksta heterogeninėmis sąlygomis 45 °C temperatūroje 24 h. Gauto KK pakeitimo laipsnis 0,31 (KKPL=o,3i), P=21 %. Nedisperguoto šlyties jėgomis produkto flokuliacinis efektyvumas Dst= 8 g/m3 ir Ddjn=20,l kai optimali flokulianto dozė C 7,4-10,4 g/kg kaolino (1-3 lentelės).N- (2-hydroxy) propyl-3-trimethylammonium starch chloride was obtained by etherification of potato starch (SP Stumbras AB, Antanavas factory, Lithuania) in 70% glycidyltrimethylammonium chloride (GTAC) solution (Fluka, Germany) in alkaline medium. The etherification mixture is prepared by mixing NaOH and glycidyltrimethylammonium chloride (GTAC) solutions and adding starch to such a mixture and mixing the components thoroughly. The molar ratio of reactants in the mixture is AGL: GTAC: NaOH: H 2 O = 1: 0.315: 0.04: 3.15. Here, 0.315 is the number of moles of GTAC added to the reaction mixture. The reaction proceeds under heterogeneous conditions at 45 ° C for 24 h. The degree of substitution of KK obtained was 0.31 (KK PL = o, 3i), P = 21%. The flocculation efficiency of the undispersed shear product is D st = 8 g / m 3 and D dj n = 20 l at the optimum flocculant dose of C 7.4-10.4 g / kg kaolin (Tables 1-3).
Gaminant katijoninio krakmolo flokuliantą eterinimo mišinio po reakcijos, vandenilio peroksido ir vandens dispersija (1:0,01:98,99 mas. dalys) kambario temperatūroje disperguojama šlyties jėgomis iki opalescuojančio flokulianto 1 % tirpalo susidarymo Digital Ultra-Turrax T25 dispergatoriumi 15000 aps/min greičiu 13 minučių. Katijoninio krakmolo N-(2-hidroksi)propil-3-trimetilamonio grupių prieinamumas (P) po dispergavimo yra 100 %. Dst=l,9 g/m3, Ddin=35,9 kai optimali flokulianto dozė C 5,0-6,6 g/kg kaolino (3 lentelė).In the preparation of a cationic starch flocculant, the dispersion of the etherification mixture after reaction, the hydrogen peroxide / water dispersion (1: 0.01: 98.99 wt.), Is shear-dispersed at room temperature to form a 1% solution of opalescent flocculant in a Digital Ultra-Turrax T25 dispersant 15000 rpm. at a speed of 13 minutes. The N (2-hydroxy) propyl-3-trimethylammonium groups of cationic starch have a 100% availability (P) after dispersion. D st = 1,9 g / m 3 , Ddin = 35,9 for an optimal flocculant dose of C 5,0-6,6 g / kg kaolin (Table 3).
pavyzdys.example.
Katijoninis krakmolo flokuliantas gaminamas kaip pirmame pavyzdyje, tiktai eterinimo mišinio po reakcijos, vandenilio peroksido ir vandens dispersija (1:0,01:98,99 mas. dalys) kambario temperatūroje disperguojama šlyties jėgomis iki opalescuojančio flokulianto 1 % tirpalo susidarymo Digital Ultra-Turrax T25 dispergatorium 15000 aps/min greičiu 5 minutes. Katijoninio krakmolo N-(2-hidroksi)propil-3-trimetilamonio grupių prieinamumas (P) po dispergavimo yra 66 %. Dst= 5,0 g/m3 (1 lentelė).The cationic starch flocculant is prepared as in the first example, except that the dispersion of the etherification mixture after reaction, hydrogen peroxide and water (1: 0.01: 98.99 wt.) At room temperature is shear-dispersed to form a 1% solution of opalescent flocculant Digital Ultra-Turrax T25. dispergatorium at 15,000 rpm for 5 minutes. The N-(2-hydroxy) propyl-3-trimethylammonium groups in the cationic starch have an availability (P) of 66% after dispersion. D st = 5.0 g / m 3 (Table 1).
pavyzdys.example.
Katijoninis krakmolo flokuliantas gaminamas kaip pirmame pavyzdyje, tiktai eterinimo mišinio po reakcijos, vandenilio peroksido ir vandens dispersija (1:0,01:98,99 mas. dalys) kambario temperatūroje disperguojama šlyties jėgomis iki opalescuojančio flokulianto 1 % tirpalo susidarymo Digital Ultra-Turrax T25 dispergatorium 15000 aps/min greičiu 7 minutes. Katijoninio krakmolo N-(2-hidroksi)propil-3-trimetilamonio grupių prieinamumas (P) po dispergavimo yra 73 %, Dst= 2,7 g/m3 (1 lentelė).The cationic starch flocculant is prepared as in the first example, except that the dispersion of the etherification mixture after reaction, hydrogen peroxide and water (1: 0.01: 98.99 wt.) At room temperature is shear-dispersed to form a 1% solution of opalescent flocculant Digital Ultra-Turrax T25. dispergatorium at 15000 rpm for 7 minutes. The N (2-hydroxy) propyl-3-trimethylammonium groups of the cationic starch have an availability (P) of 73% after dispersion, D st = 2.7 g / m 3 (Table 1).
pavyzdys.example.
Katijoninis krakmolo flokuliantas gaminamas kaip pirmame pavyzdyje, tiktai eterinimo mišinio po reakcijos, vandenilio peroksido ir vandens dispersija (1:0,01:98,99 mas. dalys) kambario temperatūroje disperguojama šlyties jėgomis iki opalescuojančio flokulianto 1 % tirpalo susidarymo Digital Ultra-Turrax T25 dispergatorium 15000 aps/min greičiu 9 minutes. Katijoninio krakmolo N-(2-hidroksi)propil-3-trimetilamonio grupių prieinamumas (P) po dispergavimo yra 79 %. Dst= 2,5 g/m3 (1 lentelė).The cationic starch flocculant is prepared as in the first example, except that the dispersion of the etherification mixture after reaction, hydrogen peroxide and water (1: 0.01: 98.99 wt.) At room temperature is shear-dispersed to form a 1% solution of opalescent flocculant Digital Ultra-Turrax T25. dispergatorium at 15000 rpm for 9 minutes. The N (2-hydroxy) propyl-3-trimethylammonium groups (C) availability of the cationic starch after dispersion is 79%. D st = 2.5 g / m 3 (Table 1).
pavyzdys.example.
Katijoninis krakmolo flokuliantas gaminamas kaip pirmame pavyzdyje, tiktai eterinimo mišinio po reakcijos, vandenilio peroksido ir vandens dispersija (1:0,01:98,99 mas. dalys) kambario temperatūroje disperguojama šlyties jėgomis iki opalescuojančio flokulianto 1 % tirpalo susidarymo Digital Ultra-Turrax T25 dispergatorium 15000 aps/min greičiu 11 minučių. Katijoninio krakmolo N-(2-hidroksi)propil-3-trimetilamonio grupių prieinamumas (P) po dispergavimo yra 89 %. Dst= 2,4 g/m3 (1 lentelė).The cationic starch flocculant is prepared as in the first example, except that the dispersion of the etherification mixture after reaction, hydrogen peroxide and water (1: 0.01: 98.99 wt.) At room temperature is shear-dispersed to form a 1% solution of opalescent flocculant Digital Ultra-Turrax T25. dispergatorium at 15,000 rpm for 11 minutes. The N (2-hydroxy) propyl-3-trimethylammonium groups (C) availability of the cationic starch after dispersion is 89%. D st = 2.4 g / m 3 (Table 1).
pavyzdys.example.
Katijoninis krakmolo flokuliantas gaminamas kaip pirmame pavyzdyje, tiktai eterinimo mišinio po reakcijos, vandenilio peroksido ir vandens dispersija (1:0,01:98,99 mas. dalys) kambario temperatūroje disperguojama šlyties jėgomis iki opalescuojančio flokulianto 1 % tirpalo susidarymo Digital Ultra-Turrax T25 dispergatorium 15000 aps/min greičiu 15 minučių. Katijoninio krakmolo N-(2-hidroksi)propil-3-trimetilamonio grupių prieinamumas (P) po dispergavimo yra 100 %. Dst= 1,9 g/m3 (1 lentelė).The cationic starch flocculant is prepared as in the first example, except that the dispersion of the etherification mixture after reaction, hydrogen peroxide and water (1: 0.01: 98.99 wt.) At room temperature is shear-dispersed to form a 1% solution of opalescent flocculant Digital Ultra-Turrax T25. dispergatorium at 15,000 rpm for 15 minutes. The N (2-hydroxy) propyl-3-trimethylammonium groups of cationic starch have a 100% availability (P) after dispersion. D st = 1.9 g / m 3 (Table 1).
pavyzdys.example.
Katijoninis krakmolo flokuliantas gaminamas kaip pirmame pavyzdyje, tiktai disperguojama šlyties jėgomis reakcijos mišinio, vandenilio peroksido ir vandens dispersija santykiu 1:0,005:98,995 (mas. dalys). Flokuliacinis efektyvumas Ddjn=37,8 kai optimali flokulianto dozė C 5,4-7,0 g/kg kaolino (2 lentelė).The cationic starch flocculant is prepared as in the first example, except that it is dispersed by shear in a 1: 0.005: 98.995 w / w dispersion of the reaction mixture, hydrogen peroxide and water. Flocculation Effect Ddj n = 37.8 at an optimal flocculant dose of C 5.4-7.0 g / kg kaolin (Table 2).
pavyzdys.example.
Katijoninis krakmolo flokuliantas gaminamas kaip pirmame pavyzdyje, tiktai disperguojama šlyties jėgomis eterinimo mišinio po reakcijos, vandenilio peroksido ir vandens dispersija santykiu 1:0,02:98,98 (mas. dalys) Ddin=34,0 kai optimali flokulianto dozė C 5,0-7,1 g/kg kaolino (2 lentelė).The cationic starch flocculant is prepared as in the first example, except that the dispersion of the shear etherification mixture after reaction, hydrogen peroxide and water in a ratio of 1: 0.02: 98.98 (parts by weight) Ddi n = 34.0 at the optimum dose of flocculant C 5, 0–7.1 g / kg kaolin (Table 2).
pavyzdys.example.
Katijoninis krakmolo flokuliantas gaminamas kaip pirmame pavyzdyje, tiktai disperguojama šlyties jėgomis eterinimo mišinio po reakcijos, vandenilio peroksido ir vandens dispersija santykiu 1:0,03:98,97 (mas. dalys) Ddin=25,2 kai optimali flokulianto dozė C 4,8-8,7 g/kg kaolino (2 lentelė).The cationic starch flocculant is prepared as in the first example, except that the dispersion of the shear etherification mixture after reaction, hydrogen peroxide and water in a ratio of 1: 0.03: 98.97 w / w D d i n = 25.2 at the optimum dose of flocculant C 4.8–8.7 g / kg kaolin (Table 2).
pavyzdys.example.
Katijoninis krakmolo flokuliantas gaminamas kaip pirmame pavyzdyje, tiktai disperguojama šlyties jėgomis eterinimo mišinio po reakcijos, vandenilio peroksido ir vandens dispersija santykiu 1:0,04:98,96 (mas. dalys). Produkto Ddin=23,7 kai optimali flokulianto dozė C 5,0-8,1 g/kg kaolino (2 lentelė).The cationic starch flocculant is prepared as in the first example, except that the dispersion is a 1: 0.04: 98.96 w / w dispersion of a shear etherification mixture, hydrogen peroxide and water. Product Dd in = 23.7 at an optimal flocculant dose of C 5.0-8.1 g / kg kaolin (Table 2).
pavyzdys.example.
Katijoninis krakmolo flokuliantas gaminamas kaip pirmame pavyzdyje, tiktai disperguojama šlyties jėgomis eterinimo mišinio po reakcijos ir vandens dispersija santykiu 1:99 (mas. dalys). Produkto Ddįn =37,3 kai optimali flokulianto dozė C 5,5-8,4 g/kg kaolino (2 lentelė).The cationic starch flocculant is prepared as in the first example, except that the dispersion of the shear etherification mixture after reaction and water is 1:99 (parts by weight). Product D n = 37.3 at an optimal flocculant dose of C 5.5-8.4 g / kg kaolin (Table 2).
pavyzdys.example.
Katijoninis krakmolas gaminamas kaip pirmame pavyzdyje, tiktai reagentų molių santykis eterinimo mišinyje buvo AGL : GTAC : NaOH : H2O - 1 : 0,22 : 0,04 : 3. Gauto KK pakeitimo laipsnis 0,21 (KKpl=o.2i)· Ddįn=37,8 kai optimali flokulianto dozė C 13,4-20 g/kg kaolino (3 lentelė). Produkto flokuliacinis efektyvumas po dispergavimo šlyties jėgomis: Dst=The cationic starch was prepared as in the first example, except that the molar ratio of reactants in the etherification mixture was AGL: GTAC: NaOH: H 2 O - 1: 0.22: 0.04: 3. The degree of CK conversion obtained was 0.21 (KKpl = o.2i). · d L d = 37.8 the optimum flocculant dose C from 13.4 to 20 g / kg of kaolin (Table 3). Product flocculation efficiency after shear dispersion: D st =
-J-J
2,3 g/m ;Ddin~36,2 kai optimali flokulianto dozė C 5,4-7,6 g/kg kaolino (3 lentelė).2.3 g / m; Ddin ~ 36.2 for an optimal flocculant dose of C 5.4-7.6 g / kg kaolin (Table 3).
pavyzdys.example.
Katijoninis krakmolas gaminamas kaip pirmame pavyzdyje, tiktai reagentų molių santykis eterinimo mišinyje buvo AGL : GTAC : NaOH : H2O = 1 : 0,3 : 0,042 : 3,15. Gauto KK pakeitimo laipsnis 0,28 (KKpl=o,28). Ddin=27,l kai optimali flokulianto dozė C 11,1-14,4 g/kg kaolino (3 lentelė).The cationic starch was prepared as in the first example, except that the molar ratio of reactants in the etherification mixture was AGL: GTAC: NaOH: H 2 O = 1: 0.3: 0.042: 3.15. The resulting CK substitution degree is 0.28 (CKpl = o, 2 8). D d in = 27, l at the optimum dose of flocculant C 11.1 - 14.4 g / kg kaolin (Table 3).
Produkto flokuliacinis efektyvumas po dispergavimo šlyties jėgomis pagal kaoliną Ddin=40,7, kai optimali flokulianto dozė C 5,1-5,9 g/kg kaolino (3 lentelė). Nusodinant pūdytą metantanke komunalinį dumblą (UAB „Kauno vandenys“) Ddjn=19, kai optimali flokulianto dozė C 19-20 g/kg sauso dumblo. Naudotas SP UAB „Kauno vandenys” metantankų reagentinis dumblas (2012-05-17), turintis 2,2 % sausų medžiagų.The flocculation efficiency of the product after shear dispersion by kaolin was Ddin = 40.7 at an optimal flocculant dose of C 5.1 to 5.9 g / kg kaolin (Table 3). When settling municipal sludge (UAB Kauno vandenys UAB) in a fallow metantank, D d j n = 19 at the optimum flocculant dose of C 19-20 g / kg dry sludge. Used SP UAB Kauno vandenys methane tank reagent sludge (2012-05-17) containing 2.2% dry matter.
pavyzdys (prototipas)example (prototype)
Katijoninis krakmolas gautas pagal prototipo metodiką [Šablevičienė D, Klimavičiūtė R., Bendoraitienė J., Žemaitaitis A. Flocculation properties of high-substituted cationic starches // Colloids and Surfaces A: Physicochemical and Engineering Aspects. ISSN 09277757. 2005, vol. 259, p. 23-30]. KK pakeitimo laipsnis 0,32 (KKPL=o,32); Ddin=39, kai optimali flokulianto dozė C 15,0 - 20,0 g/kg kaolino (3 lentelė).Cationic starch obtained by prototype methodology [Šablevičienė D, Klimavičiūtė R., Bendoraitienė J., Žemaitaitis A. Flocculation Properties of High-Substituted Cationic Starches // Colloids and Surfaces A: Physicochemical and Engineering Aspects. ISSN 09277757. 2005, vol. 259, p. 23-30]. KK substitution degree 0.32 (KK PL = o, 32); D d in = 39 at the optimum dose of flocculant C 15.0 - 20.0 g / kg kaolin (Table 3).
KKpl=o,32 vieno procento vandens dispersija disperguota autoklavoje 126 °C temperatūroje vieną valandą. Produkto flokuliacinis efektyvumas Ddjn=12, kai optimali flokulianto dozė C 6,0-9,2 g/kg kaolino (3 lentelė).KK pl = o, 32 One percent water dispersion dispersed in an autoclave at 126 ° C for one hour. The flocculation efficiency of the product is D d j n = 12 at an optimal flocculant dose of C 6.0-9.2 g / kg kaolin (Table 3).
pavyzdys,example,
Katijoninis krakmolas gaminamas kaip pirmame pavyzdyje, tiktai reagentų molių santykis katijonizavimo mišinyje buvo AGL : GTAC : NaOH : H2O = 1:0,5:0,04:4,5.The cationic starch was prepared as in the first example, except that the molar ratio of reactants in the cationization mixture was AGL: GTAC: NaOH: H 2 O = 1: 0.5: 0.04: 4.5.
Gauto KK pakeitimo laipsnis 0,47 (KKPL=o,47)· Ddin=18,3, kai optimali flokulianto dozė C 1419,2 g/kg kaolino (3 lentelė).The degree of substitution of the resulting KK was 0.47 (KK PL = 0.47) · Din = 18.3 at the optimal flocculant dose of C 1419.2 g / kg kaolin (Table 3).
ββ
Produkto flokuliacinis efektyvumas po dispergavimo šlyties jėgomis Dst= 1,7 g/m ; Ddin= 40,5 kai optimali flokulianto dozė C 6,4-9,6 g/kg kaolino (3 lentelė).Product flocculation efficiency after shear dispersion D st = 1.7 g / m; Ddin = 40.5 at the optimum dose of flocculant C of 6.4-9.6 g / kg kaolin (Table 3).
pavyzdys.example.
Katijoninis krakmolas gaminamas kaip pirmame pavyzdyje, tiktai reagentų molių santykis katijonizavimo mišinyje buvo AGL : GTAC : NaOH : H2O = 1 : 0,8 : 0,04 : 7,95. Gauto KK pakeitimo laipsnis 0,62 (KKpl=o,62)· Ddin=25,1, kai optimali flokulianto dozė C 7,09,8 g/kg kaolino (3 lentelė).The cationic starch was prepared as in the first example, except that the molar ratio of reactants in the cationization mixture was AGL: GTAC: NaOH: H 2 O = 1: 0.8: 0.04: 7.95. The degree of CK substitution obtained is 0.62 (CKpl = o, 6 2 ) · Ddi n = 25.1 at the optimum flocculant dose C of 7.09mg / kg kaolin (Table 3).
Produkto flokuliacinis efektyvumas po dispergavimo šlyties jėgomis Dst= 1,4 g/m3 Ddin=33,4 kai optimali flokulianto dozė C 4,6-62,2 g/kg kaolino (3 lentelė).Flocculation efficiency of the product after shear dispersion D st = 1.4 g / m 3 Ddin = 33.4 at an optimal flocculant dose of C 4.6 to 62.2 g / kg kaolin (Table 3).
Claims (4)
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| US3346563A (en) | 1964-08-07 | 1967-10-10 | Staley Mfg Co A E | Preparation of quaternary ammonium starch ethers |
| US3823100A (en) | 1972-03-13 | 1974-07-09 | Allied Colloids Ltd | Polysaccharide based flocculants |
| US3835114A (en) | 1973-02-26 | 1974-09-10 | Anheuser Busch | Oxidized cationic starch |
| US3962079A (en) | 1974-01-21 | 1976-06-08 | Anheuser-Busch, Incorporated | Acid treated cationic starch in the flocculation and dewatering of sludge |
| US4279658A (en) | 1978-08-16 | 1981-07-21 | Grain Processing Corporation | Chemical-mechanical starch conversion |
| US4281109A (en) | 1980-03-03 | 1981-07-28 | National Starch And Chemical Corporation | Pollution-free cationization of starch |
| US4579944A (en) | 1982-07-19 | 1986-04-01 | Grain Processing Corporation | Derivatization of starch |
| US5269939A (en) | 1992-07-13 | 1993-12-14 | Laurent Edward L | Method of solids recovery for use in animal feed or as a fuel utilizing natural flocculents |
| US5543056A (en) | 1994-06-29 | 1996-08-06 | Massachusetts Institute Of Technology | Method of drinking water treatment with natural cationic polymers |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3346563A (en) | 1964-08-07 | 1967-10-10 | Staley Mfg Co A E | Preparation of quaternary ammonium starch ethers |
| US3823100A (en) | 1972-03-13 | 1974-07-09 | Allied Colloids Ltd | Polysaccharide based flocculants |
| US3835114A (en) | 1973-02-26 | 1974-09-10 | Anheuser Busch | Oxidized cationic starch |
| US3962079A (en) | 1974-01-21 | 1976-06-08 | Anheuser-Busch, Incorporated | Acid treated cationic starch in the flocculation and dewatering of sludge |
| US4279658A (en) | 1978-08-16 | 1981-07-21 | Grain Processing Corporation | Chemical-mechanical starch conversion |
| US4281109A (en) | 1980-03-03 | 1981-07-28 | National Starch And Chemical Corporation | Pollution-free cationization of starch |
| US4579944A (en) | 1982-07-19 | 1986-04-01 | Grain Processing Corporation | Derivatization of starch |
| US5269939A (en) | 1992-07-13 | 1993-12-14 | Laurent Edward L | Method of solids recovery for use in animal feed or as a fuel utilizing natural flocculents |
| US5543056A (en) | 1994-06-29 | 1996-08-06 | Massachusetts Institute Of Technology | Method of drinking water treatment with natural cationic polymers |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2015137791A1 (en) * | 2014-03-10 | 2015-09-17 | Kaunas University Of Technology | Modified starch flocculant and method of producing thereof |
| LT6229B (en) | 2014-03-10 | 2015-10-26 | Kauno technologijos universitetas | Modified starch flocculant and method of producing thereof |
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