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KR970070992A - Corrosion detection device and its analysis control program - Google Patents

Corrosion detection device and its analysis control program Download PDF

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KR970070992A
KR970070992A KR1019960011817A KR19960011817A KR970070992A KR 970070992 A KR970070992 A KR 970070992A KR 1019960011817 A KR1019960011817 A KR 1019960011817A KR 19960011817 A KR19960011817 A KR 19960011817A KR 970070992 A KR970070992 A KR 970070992A
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corrosion
data
detection device
communication
corrosion detection
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KR100200161B1 (en
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배정효
김대경
정해룡
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윤문수
재단법인 한국전기연구소
정해룡
주식회사 삼공사
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N17/00Investigating resistance of materials to the weather, to corrosion, or to light
    • G01N17/006Investigating resistance of materials to the weather, to corrosion, or to light of metals
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
    • G01N27/416Systems
    • G01N27/4161Systems measuring the voltage and using a constant current supply, e.g. chronopotentiometry

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Abstract

본 발명은 부식감지장치 및 분석제어 프로그램에 관한 것으로, 기준전극과 금속구조물과의 전위차를 측정하여 지중에 매설된 모든 금속구조물의 부식정도를 감지하는 장치와 그 장치로부터 취득한 부식전위 데이타를 부식감지장치로 측정하여 통신인테페이스를 통하여 전위데이타를 분석하는 프로그램이 내장된 장치인 컴퓨터에 의해 분석제어 함으로써 측정오차와 방대한 전위 데이타의 관리와 분석의 문제점을 해결하여 그 측정과 분석에 필요한 시간 및 인원을 대폭감소시켜 예산을 절감할 수 있을 뿐만 아니라 막대한 수입 대체 효과를 가져올 수 있다.The present invention relates to a corrosion detection apparatus and an analysis control program, and more particularly, to a corrosion detection apparatus and an analysis control program, which are capable of detecting a corrosion degree of all metal structures buried in the ground by measuring a potential difference between the reference electrode and a metal structure, It is possible to solve the problem of measurement error and management and analysis of huge potential data by analyzing and controlling by a computer which is a device that has a built-in program for analyzing potential data through a communication interface. It can greatly reduce the budget and save a great deal of income.

Description

부식감지장치 및 그 분석제어 프로그램Corrosion detection device and its analysis control program

본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음Since this is a trivial issue, I did not include the contents of the text.

제1도는 본 발명의 일실시예를 나타낸 구성도, 제2도는 제1도의 장치에 의한 분석제어 프로그램의 순차흐름도, 제3도는 본 발명의 다른 실시예를 나타낸 구성도, 제4도는 제3도의 장치에 의한 분석제어 프로그램의 순차흐름도, 제5도는 금속 구조물의 부식전위 측정 개략도, 제6도는 아답터 보드(Adaptor Board)의 회로도, 제7도는 외함 구성도, 제8도는 부식감지장치의 운영체제의 순차흐름도.1 is a block diagram showing an embodiment of the present invention, FIG. 2 is a sequential flow chart of an analysis control program by an apparatus of FIG. 1, FIG. 3 is a diagram showing another embodiment of the present invention, Fig. 5 is a schematic diagram of the corrosion potential measurement of the metal structure, Fig. 6 is a circuit diagram of an adapter board, Fig. 7 is an enclosure configuration diagram, Fig. 8 is a sequence diagram of the operating system of the corrosion detection device Flowchart.

Claims (15)

기준적극과 지중 또는 수중 등 전해질내에 매설된 금속구조물과의 전위차를 측정하여, 상기에서 측정한 전위데이타를 인터페이스인 아답터(20)를 통해 전위데이타를 분석하는 장치인 컴퓨터(30)로 통신할 수 있고, 제어장치(40)를 통하여 방식설비용 자동정류기(50)를 제어함을 특징으로 하는 부식감지장치.The potential difference between the standard positive electrode and the metal structure buried in the electrolyte such as the underground or underwater is measured and the potential data measured in the above can be communicated to the computer 30 which is an apparatus for analyzing the potential data through the adapter 20, , And controls the automatic facility rectifier (50) through the control device (40). 제1항에 있어서, 부식감지장치(10)는 전원데이타를 수신 및 통신하기 위한 통신커넥터(11), 아날로그 신호를 디지탈 신호로 변환하는 A/D 변환기(12), 디지탈화된 데이타를 상하위 비트로 적절히 나누어 메모리에 저장하는 기능을 가진 PAL(Parallel Array Logic)(13), 데이타를 원하는 번지에 저장할 수 있도록 코드화시켜 주는 어드레스 디코더(ddress Decoder)(14), 데이타를 일시 저장하는 SRAM(15), 모든 제어신호와 데이타 신호를 관장하는 CPU(16), 메모리에 저장된 데이타의 손실을 막기 위한 백업 배터리(17) 및 전체회로에 전원을 공급해 주기 위한 전원 공급부(18)로 구성되어 부식전위 측정용 단자함 내부에 인입됨을 특징으로 하는 부식감지장치.The corrosion sensing apparatus (10) according to claim 1, wherein the corrosion sensing apparatus (10) comprises a communication connector (11) for receiving and communicating power data, an A / D converter (12) for converting an analog signal to a digital signal, A Parallel Array Logic (PAL) 13 having a function of dividing data into a memory, an address decoder (ddress decoder) 14 for coding data to be stored at a desired address, an SRAM 15 for temporarily storing data, A CPU 16 for controlling a control signal and a data signal, a backup battery 17 for preventing loss of data stored in the memory, and a power supply unit 18 for supplying power to the entire circuit. The corrosion detection device being characterized in that: 제1항에 있어서, 아답터(20)는 AC 전원을 DC 전원으로 변환하여 정류기(21) 및 국제 통신규격인 RS232C 통신을 하기 위한 MAX232(22)로 구성됨을 특징으로 하는 부식감지장치.The corrosion detection device according to claim 1, wherein the adapter (20) comprises a rectifier (21) and an MAX232 (22) for converting AC power to DC power and performing RS232C communication as an international communication standard. 제1항 또는 제2항에 있어서, CPU(16)로 1Chip μ-processor를 사용함에 따라 그 내부에 ROM(Read Only Memory)을 가지게 됨을 특징으로 하는 부식감지장치.The corrosion detection device according to claim 1 or 2, wherein the CPU (16) uses a 1 chip microprocessor to have a ROM (Read Only Memory) therein. 제1항 또는 제2항에 있어서, SRAM(15) 대신 EEPROM(Electrically Erasable and Programmable Read Only Memory)(15a)을 사용하여 백업 배터리(17)의 공급이 중단되거나 측정 종료시각 이전에 백업 배터리(17)의 전압이 회로 구동전압 보다 낮아질 경우에도 데이타의 손실을 방지할 수 있음을 특징으로 하는 부식감지장치.The method of claim 1 or 2, wherein the supply of the backup battery (17) is interrupted by using an EEPROM (Electrically Erasable and Programmable Read Only Memory) (15a) instead of the SRAM (15) ) Is lower than the circuit driving voltage, it is possible to prevent data loss. 제1항 또는 제2항에 있어서, 통신커넥터(11)와 A/D 변환기(12) 사이에 네온 램프를 사용한 써어지 프로텍터(Surgy Protector)(19)를 추가하여 측정시 입력에 큰 전압이나 써어지(Surgy)가 입력될 때 내부의 회로를 보호해 줄 수 있음을 특징으로 하는 부식감지장치.3. A method according to claim 1 or 2, wherein a surge protector (19) using a neon lamp is added between the communication connector (11) and the A / D converter (12) Wherein the internal circuit can be protected when a surge is input. 제1항 또는 제2항에 있어서, A/D 변환기(12)와 메모리 소자를 소형의 SMD 타입으로 대체함에 의해 부식 감지장치(10)를 소형화할 수 있음을 특징으로 하는 부식감지장치.The corrosion detection device according to claim 1 or 2, wherein the corrosion sensing apparatus (10) can be downsized by replacing the A / D converter (12) and the memory element with a small SMD type. 제1항 또는 제2항에 있어서, CPU(16)로 파워 다운 모드(Power Down Mode) CPU를 사용하여 별도의 타이밍 회로를 추가하고 인터럽트(Interrupt) 신호를 CPU(16)에 공급함으로써 측정시간에만 전원을 측정회로에 공급하거나 전체 측정시간 동안 파워 다운 모드(Power Down Mode)를 실행하여 전원공급부(18)의 전지수명을 늘릴 수 있음을 특징으로 하는 부식감지장치.The method according to claim 1 or 2, further comprising the steps of: adding a separate timing circuit to the CPU (16) using a power down mode CPU and supplying an interrupt signal to the CPU (16) Wherein the power supply unit supplies power to the measurement circuit or performs a power down mode during the entire measurement time to increase the battery life of the power supply unit. 제1항 또는 제2항에 있어서, 통신인터페이스에 RS232C 대신 RS422, 모뎀 등으로 대체하여 원거리 통신이 가능하도록 함을 특징으로 하는 부식감지장치.3. The corrosion detection device according to claim 1 or 2, wherein the communication interface is replaced by RS422 instead of RS232C, a modem, etc. to enable remote communication. 제1항 또는 제3항에 있어서, 통신커넥터(11)는 부식전위 입력용 2핀, 2차전지 충전용 2편, 시리얼 통신용 2핀 등 총 6핀으로 구성되거나 2차전지 충전용 또는 외부전원 공급용 2핀 중 1핀을 통신 케이블의 쉬스(Sheath)선을 사용하여 4핀으로 구성되고 원형임을 특징으로 하며 수커넥터(67)에는 탄성력이 있는 고체형 에폭시를 소량 투입하고 암커넥터(66)에는 링모양의 고무패킹(67)을 사용하여 완전 방수시킬 수 있음을 특징으로 하는 부식감지장치.The communication connector (11) according to claim 1 or 3, wherein the communication connector (11) is constituted by a total of 6 pins such as a 2 pin for corrosion potential input, 2 for charging the secondary battery, 2 pins for serial communication, A small amount of solid epoxy having elasticity is injected into the male connector 67, and the female connector 66 is inserted into the male connector 67. The female connector 66 is connected to the female connector 66, Characterized in that the ring-shaped rubber packing (67) is used for complete waterproofing. 내부 인입형 부식감지장치의 외함에 있어서, 부식감지장치의 주기판(PCB:Printed Circuit Board)가 삽재되는 PCB 케이스부(61)와 전원 공급부(18)가 삽재되는 전지케이스(62) 및 부식감지장치(10)와 컴퓨터(30)의 통신케이블이 연결되는 통신커넥터(11)의 잠금장치인 록커(Locker)(63)로 구성되며, 내부를 외부로부터 방수시키기 위한 고무패킹(64)과 통신커넥터(11) 주위를 방수시키기 위해 에폭시(65) 처리를 한 것을 특징으로 하는 부식감지장치(11)의 외함(60).A PCB case 61 in which a PCB (Printed Circuit Board) of a corrosion detection device is inserted, a battery case 62 in which a power supply unit 18 is inserted, and a corrosion detection device And a locker 63 which is a lock device of a communication connector 11 to which a communication cable of the computer 10 and the computer 30 is connected and includes a rubber packing 64 for waterproofing the inside from the outside and a communication connector 11. An enclosure (60) of a corrosion sensing device (11) characterized in that an epoxy (65) treatment is applied to waterproof the surroundings. 폰트(Font) 및 그래픽 드라이버(Graphic Driver), 시리얼 포트(COM1,COM2)와 병렬 포트(LPT1,LPT2) 등을 설정하고, 부식감지장치에 다운로딩(Down Loading)할 ID명, 샘플링 인터벌(Interval), 측정시작 및 종료시각, 현재시각, 라벨(Label) 등을 수정ㆍ편집하여 시스템 환경을 설정하고, 라인 테스트(Line Test)를 통해 부식감시장치의 오동작 유무를 식별할 뿐만 아니라 실시간으로 부식전위값을 읽을 수 있으며, 수정과 편집된 ID명을 부식감지장치에 RS232C 등의 통신을 이용하여 다운로딩(Down Loading)하고, 부식감지장치에 저장되어 있는 전위 데이타를 RS232C 등의 통신을 이용하여 컴퓨터에 업로딩(Up Loading)하고, 컴퓨터의 하드디스크에 재저장된 전위데이타를 로드(Load)하여 분석제어하여 정리ㆍ분석된 결과를 프린트에 출력하는 부식감지 분석제어 프로그램.A serial port COM1 and a serial port COM2 and a parallel port LPT1 and an LPT2 are set and an ID name for down loading to the corrosion detection device and a sampling interval ), The measurement start and end times, the current time, the label, etc., to set the system environment, to identify whether the corrosion monitoring device is malfunctioning through a line test, (Down Loading) of the corrected and edited ID name to the corrosion detection device by using communication such as RS232C, and the potential data stored in the corrosion detection device is transmitted to the computer And loading the data stored in the hard disk of the computer and performing analysis and control to output the result of the analysis and analysis to the print. 제12항에 있어서, 분석제어 프로그램은 운영체제의 기능을 수행하기 위해 필요한 통신, 세팅(Setting)시의 컨피규레이션 화일(Configration File) 생성, 다운로딩(Down Loading), 업로딩(Up Loading), 컴퓨터와의 시간 동일화(Time Synchronize) 및 컴퓨터 비젼(Version)에 따른 통신가능토록 한 통신기능과 수록된 전위데이타를 시각별로 정리하여 출력 용지에 데이타 시트(Data Sheet)형으로 출력하고, 측정대상물에 대한 정보와 측정시의 부식감지장치에 대한 정보를 테이블(Table)화하여 정리하고, 전위를 아날로그 기록계로 기록한 파형과 같도록 재현하여 최대치 및 최소치, 과전위(Over Voltage), 저전위(Under Voltage)와 방식기준전압이 표시되어 측정된 금속구조물의 부식상태와 방식과 미방식의 유무를 판단할 수 있고 외부로부터의 AC 유도 등도 판단할 수 있는 전위 챠트(Chart)와, 전위를 약 20단계로 나누어 각 단계의 발생빈도의 갯수와 퍼센트를 구하여 금속구조물의 방식 유무를 세심하게 판별할 수 있는 막대그래프(Histogram), 전위측정 대상물의 노선에 따라 동시 측정결과를 도시하여 금속구조물의 부식지점을 알 수 있고 코팅된 구조물의 코팅결함부도 알 수 있는 전위거리분포도 등의 데이타 분석기능을 갖는 것을 특징으로 하는 부식감지 분석제어 프로그램.13. The system of claim 12, wherein the analysis control program comprises: communication required for performing functions of the operating system; configuration file creation at the time of setting; down loading; Time synchronization and computer vision are used to communicate with each other. The communication function and the potential data are organized by time and output to a data sheet in the form of a data sheet. The information on the corrosion detection system of the city is organized into a table and the potential is reproduced like the waveform recorded by the analog recorder so that the maximum and minimum values, the over voltage, the under voltage, A voltage chart is provided to judge the corrosion state of the measured metal structure, the presence or absence of corrosion, and the AC induction from the outside. The Histogram is a histogram that can be used to judge the presence or absence of the metal structure by calculating the number and frequency of occurrences of each step by dividing the stomach into about 20 steps. And a data analysis function such as a dislocation distance distribution diagram which can recognize a corrosion point of a structure and a coating defect portion of the coated structure. 제12항 또는 제13항에 있어서, 측정시각 및 종료시각을 여러개(복수개)로 설정하여 제어함을 특징으로 하는 부식감지 분석제어 프로그램.The corrosion detection analysis control program according to claim 12 or 13, wherein a plurality of measurement times and end times are set and controlled. 전위데이타를 측정하여 메모리에 저장하고, 저장된 데이타를 컴퓨터로 전송하기 위해 마이크로프로세서가 이해할 수 있는 기계어로 작성되고 또한 한번 새겨지면 변경불가능한 운영체제를 ROM에 내장하여 원하는 기능을 수행할 있게 끔 구성되어, 부식감지장치가 기동하게 되면 주소(Address)접근 및 타이머(Timer)를 셋업(Set Up)하고 메모리를 클리어(Clear)하며, 이후 시간을 카운트하게 되고, 통신 포트를 체크함과 동시에 모든 기능수행을 위한 조건이 셋업(Set Up)되었는지 체크하여 이상이 있으면 다시 체크하도록 제어되고 이상이 없으면 다음 단계로 이동하여 ID, 이름(Name), 인터벌(Interval) 및 시작시각(Start Time) 및 종료시각(End Time)을 설정하여 메모리에 저장하고 시간 카운트를 하고 시간 카운트되면서 데이타를 읽어들여 메모리에 저장함을 특징으로 하는 부식감지장치의 운영체제.And is configured to perform a desired function by embedding an unchangeable operating system in a ROM, which is written in a machine language that can be understood by a microprocessor in order to measure the potential data and store the data in a memory, When the corrosion detection device is activated, it accesses address, sets up timer, clears memory, counts time, checks communication port and performs all functions. (ID), Name (Name), Interval, Start Time, and End Time (End) are checked to see if the condition for the set is set up. Time) is set and stored in the memory, the time is counted, the time is counted, and the data is read and stored in the memory Operating system of the corrosion detection device. ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.※ Note: It is disclosed by the contents of the first application.
KR1019960011817A 1996-04-18 1996-04-18 Corrosion detection device and analysis control method Expired - Fee Related KR100200161B1 (en)

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KR20020013022A (en) * 2000-08-10 2002-02-20 구자영 Corrosion Monitoring And Cathodic Protection Control System Using Wire And Wireless
KR100496142B1 (en) * 2002-11-12 2005-06-20 한국가스공사연구개발원 Data logger for use in telemetry system
KR100559443B1 (en) * 1999-12-13 2006-03-10 주식회사 포스코 Sedimentation test method and apparatus for cooling water anticorrosive
WO2007011081A1 (en) * 2005-07-18 2007-01-25 Nuri Telecom Co., Ltd. Remote monitoring system of pipe lines buried in the earth
WO2007011082A1 (en) * 2005-07-18 2007-01-25 Samchully Co., Ltd. System for remote monitoring and safety maintenance of pipe lines buried in the earth
KR100731621B1 (en) * 2005-10-08 2007-06-22 주식회사 한솔전기방식 Method check system
KR100806961B1 (en) * 2006-05-23 2008-03-06 주식회사 예스코 Integrated meter for measuring direct voltage, alternating voltage and ground resistance
KR101878564B1 (en) * 2016-10-18 2018-07-13 한국에너지기술연구원 Coating QC device for the electrical conductive cable and the operation thereof
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KR20030067306A (en) * 2002-02-08 2003-08-14 주식회사 삼천리 Method for determining the state of buried pipe for gas using RF electric anti corroption measurement meter
KR100809642B1 (en) 2005-05-30 2008-03-06 주식회사 삼공사 Anti-corrosive potential automatic control device for multiple reference electrodes and control method
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100559443B1 (en) * 1999-12-13 2006-03-10 주식회사 포스코 Sedimentation test method and apparatus for cooling water anticorrosive
KR20020013022A (en) * 2000-08-10 2002-02-20 구자영 Corrosion Monitoring And Cathodic Protection Control System Using Wire And Wireless
KR100496142B1 (en) * 2002-11-12 2005-06-20 한국가스공사연구개발원 Data logger for use in telemetry system
WO2007011081A1 (en) * 2005-07-18 2007-01-25 Nuri Telecom Co., Ltd. Remote monitoring system of pipe lines buried in the earth
WO2007011082A1 (en) * 2005-07-18 2007-01-25 Samchully Co., Ltd. System for remote monitoring and safety maintenance of pipe lines buried in the earth
KR100731621B1 (en) * 2005-10-08 2007-06-22 주식회사 한솔전기방식 Method check system
KR100806961B1 (en) * 2006-05-23 2008-03-06 주식회사 예스코 Integrated meter for measuring direct voltage, alternating voltage and ground resistance
US10168378B2 (en) 2014-12-16 2019-01-01 Samsung Electronics Co., Ltd Electronic device and method of determining abnormality of electronic device connecting unit
KR101878564B1 (en) * 2016-10-18 2018-07-13 한국에너지기술연구원 Coating QC device for the electrical conductive cable and the operation thereof

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