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KR20210014995A - Catalyst combusion system for improving engine power efficiency - Google Patents

Catalyst combusion system for improving engine power efficiency Download PDF

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KR20210014995A
KR20210014995A KR1020190093177A KR20190093177A KR20210014995A KR 20210014995 A KR20210014995 A KR 20210014995A KR 1020190093177 A KR1020190093177 A KR 1020190093177A KR 20190093177 A KR20190093177 A KR 20190093177A KR 20210014995 A KR20210014995 A KR 20210014995A
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catalyst composition
container
air
engine
catalyst
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김진호
김도현
김준호
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김진호
김도현
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M27/00Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like
    • F02M27/02Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like by catalysts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02Air cleaners
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

The present invention relates to a catalyst composition container for improving engine output efficiency and a catalyst combustion apparatus using the same. More specifically, the catalyst combustion apparatus comprises: the catalyst composition container for containing a catalyst composition; a container head unit which closes the container in an upper portion of the catalyst composition container; and a gasified gas discharge pipe inserted into one of two penetrating holes perforated in an upper portion of the container head unit. The gasified gas discharge pipe discharges gasified gas into an air cleaner room. The air and the gasified gas introduced into the air cleaner room are mixed to form a mixed gas so as to supply the mixed gas to a combustion chamber to undergo combustion. According to the present invention, the catalyst combustion apparatus for improving the engine output efficiency provides effects to induce combustion by injecting the mixed gas into the internal combustion engine combustion chamber, increase the engine efficiency, increase fuel efficiency, improve engine output, reduce the discharge of hazardous gases, and reduce engine noise.

Description

엔진출력효율 향상을 위한 촉매조성물용기 및 이를 이용한 촉매연소장치 {Catalyst combusion system for improving engine power efficiency }Catalyst composition container for improving engine power efficiency and catalytic combustion device using the same {Catalyst combusion system for improving engine power efficiency}

본 발명은 엔진출력효율 향상을 위한 촉매조성물용기 및 이를 이용한 촉매연소장치에 관한 것으로, 구체적으로는 내연기관에서 흡기행정 진행시 흡기구로 유입되는 공기를 에어크리너룸에 공급하며, 촉매조성물용기에 담긴 백금 및 루테늄 등의 촉매조성물이 기화되어 기화가스를 이루고, 기화가스배출관으로 기화가스가 배출되어 에어크리너룸 내부의 공기와 혼합되어 흡기행정 진행시 내연기관의 동력장치 연소실로 혼합가스가 공급되어 연소효율과 엔진출력증강, 연비향상, 매연감소의 효율을 향상시키는 촉매조성물용기 및 이를 이용한 촉매연소장치에 관한 것이다. The present invention relates to a catalyst composition container for improving engine output efficiency and a catalytic combustion device using the same, and specifically, supply air that flows through the intake port during the intake stroke in the internal combustion engine to the air cleaner room, and is contained in the catalyst composition container. Catalyst compositions such as platinum and ruthenium are vaporized to form vaporized gas, and vaporized gas is discharged through the vaporized gas discharge pipe and mixed with the air inside the air cleaner room, and mixed gas is supplied to the combustion chamber of the power unit of the internal combustion engine for combustion. The present invention relates to a catalytic composition container for improving efficiency and engine power, improving fuel efficiency, and reducing soot, and a catalytic combustion device using the same.

유가가 불안정하게 등락을 반복하면서 이제는 생활에 필수 용품이 된 자동차의 유지에도 유가의 등락이 부담으로 다가오면서 자연스럽게 연비가 자동차 구매의 중요한 선택요건으로 자리매김 되고 있다.Fuel economy is naturally becoming an important selection requirement for automobile purchases as oil prices continue to fluctuate and fluctuate, and the fluctuations in oil prices are burdened by the maintenance of automobiles, which are now essential to life.

이와같이 기술과 더불어 동력장치의 발전이 영위되면서 인류의 편의성을 충족시키는 반면 자동차의 증가에 따른 배기가스 배출의 문제가 환경의 오염의 문제점이 발생되어왔다. In this way, the development of power devices along with technology has been carried out to satisfy the convenience of mankind, while the problem of exhaust gas emission due to the increase of automobiles has caused the problem of environmental pollution.

따라서 연비의 향상과 배기가스 배출의 문제를 잡기 위해서는 기존의 동력장치들의 가동방법에 관련구조를 알아야 연비의 증진 및 배기가스 배출의 감소를 도출할 수 있을 것이다.Therefore, in order to solve the problem of improvement of fuel efficiency and exhaust gas emission, it is necessary to know the structure related to the operation method of the existing power devices to improve fuel efficiency and reduce exhaust gas emission.

자동차 및 동력장치의 엔진 또는 디젤기관이나 가스터빈은 연료와 공기를 혼합주입하여 엔진의 실린더 내부로 유입시키고, 혼합된 공기를 유입점화 시켜서 동력을 얻는 것으로 LPG, 가솔린 또는 경유 등을 주된 연료로 사용하고 있다.Engines of automobiles and power systems, diesel engines, or gas turbines are used as main fuels such as LPG, gasoline, or diesel by injecting fuel and air into the cylinder of the engine and igniting the mixed air. Are doing.

자동차 및 동력장치의 엔진은 분사되는 연료가 연소할 수 있도록 공기여과기에서 흡입된 공기를 필터에서 정화한 후 기화기나 분사기로 분사되는 연료와 혼합하여 폭발시켜 움직임을 가질 수 있도록 하고 있다. Engines of automobiles and power units purify the air inhaled from an air filter with a filter so that the injected fuel can be combusted, mix with fuel injected through a carburetor or injector, and explode so that it can move.

엔진의 출력은 회전수와 배기량 및 실린더속의 혼합기체 압력에 비례하는 것이므로 배기량과 엔진의 회전수가 정해진 상태에서 출력을 향상시키기 위해서는 혼합기체의 압력을 높여야 하며, 혼합기체의 압력을 높이기 위한 일련의 과정으로는 공기 흡입도를 증가시켜 연료와 공기의 완전한 혼합이 이뤄지도록 구성해야한다.Since the engine output is proportional to the number of revolutions, displacement, and the pressure of the mixed gas in the cylinder, in order to improve the output in a state where the displacement and the number of revolutions of the engine are determined, the pressure of the mixed gas must be increased. The furnace should be configured to increase the air intake so that the fuel and air are completely mixed.

그러나 밀폐된 실린더 속에서의 연료와 공기의 혼합은 압축 및 점화하여 연료속의 탄소를 급속히 연소시키고 연소 후 가스는 외부로 배출하며 이때 공기를 흡입하는데 외부로 버리는 기체가 질소산화물로 이루어진 배기가스이므로 배기가스를 저감시키는 촉매의 역할이 대두되어져왔다.However, the mixture of fuel and air in a sealed cylinder is compressed and ignited to rapidly burn carbon in the fuel, and the gas after combustion is discharged to the outside. At this time, the air is sucked in, and the gas thrown to the outside is exhaust gas composed of nitrogen oxides. The role of catalysts in reducing gas has emerged.

이와같이 연소효율향상조성물 기체의 역할은 연료가 실린더에서 연소가 이루어진 뒤 배출되는 질소산화물로 이루어진 유해 배기가스를 환경에 무해하게 처리하여 배출하는 역할을 하고 있다.In this way, the role of the combustion efficiency-enhancing composition gas plays a role of discharging the harmful exhaust gas composed of nitrogen oxides discharged after the fuel is burned in the cylinder in a harmless way to the environment.

자동차에서 배출하는 유해가스는 일산화탄소(CO), 탄화수소(HC), 입자상 물질(PM), 매연, 질소산화물(NOx)등이 배출되며 질소산화물(NOx)를 제외하면 연료가 완전히 연소되지 못하면서 발생되는 결과물이다.Hazardous gases emitted from automobiles are carbon monoxide (CO), hydrocarbons (HC), particulate matter (PM), soot, and nitrogen oxides (NOx). Excluding nitrogen oxides (NOx), the fuel is not completely burned. It is the result.

실린더 내부는 고온, 고압이라는 조건이 유지되므로 질소가 산소와 반응하면서 질소산화물이 생성되는데 이때 연소 촉매가 투입되면 실린더 내에서의 저온연소를 유도하여 질소산화물 저감에 효과가 있다.Since the conditions of high temperature and high pressure are maintained inside the cylinder, nitrogen oxides are generated as nitrogen reacts with oxygen. At this time, when a combustion catalyst is introduced, it induces low temperature combustion in the cylinder, thereby reducing nitrogen oxides.

종래의 기술로는 공개특허인 차량용 원적외선 및 음이온 발생장치에 관련한 내용이 있다. As a conventional technology, there is a content related to a device for generating far-infrared rays and negative ions for vehicles, which are public patents.

차량용 원적외선 및 음이온 발생장치에는 내연기관의 공기 흡입구로 공급하는 공급라인을 통해 음이온이 공급되어지고 공급된 음이온을 통하여 연소효율을 향상시킨다라고 기재되어 있지만, 음이온으로 연소효율을 증진 시키는 데에는 한계가 있으며 더불어 배출가스의 절감을 통해 환경문제를 정화할 수 있는 여건이 부족하여 한계점이 있다.Far-infrared rays and negative ion generators for vehicles are described as supplying negative ions through the supply line to the air inlet of the internal combustion engine and improving combustion efficiency through the supplied negative ions, but there is a limit to improving combustion efficiency with negative ions. In addition, there is a limitation due to insufficient conditions for purifying environmental problems by reducing exhaust gas.

따라서 연소의 향상과 더불어 유해배출가스를 저감할 수 있는 장치 형성이 필요 되어졌다.Therefore, it is necessary to improve combustion and to form a device capable of reducing harmful emissions.

국내 공개특허공보 제10-2013-0119743호(2013. 11. 01)Korean Patent Publication No. 10-2013-0119743 (November 01, 2013)

본 발명은 흡기구를 통하여 에어크리너룸으로 공기가 유입될 때 공기주입관으로 촉매조성물용기에 공기가 유입되어 촉매조성물용기에 담긴 촉매조성물을 기화시키게 된다. 상기 촉매조성물은 백금과 루테늄을 포함하는 촉매조성물이다. 상기 촉매조성물이 기화된 기화가스는 기화가스배출관을 통해 에어크리너룸으로 배출되며, 상기 배출된 기화가스는 에어크리너룸의 공기와 혼합되어 혼합가스를 형성하고, 상기 혼합가스가 내연기관의 연소실에 공급되어 연소된다. In the present invention, when air is introduced into the air cleaner room through an intake port, air is introduced into the catalyst composition container through the air injection pipe, thereby vaporizing the catalyst composition contained in the catalyst composition container. The catalyst composition is a catalyst composition containing platinum and ruthenium. The vaporized gas from which the catalyst composition is vaporized is discharged to the air cleaner room through the vaporized gas discharge pipe, and the discharged vaporized gas is mixed with air in the air cleaner room to form a mixed gas, and the mixed gas is transferred to the combustion chamber of the internal combustion engine. It is supplied and burned.

또한, 본 발명은 촉매조성물용기 상부에 통공된 2개의 관통홀 중 일측으로 공기주입관이 삽입되고, 공기주입관은 촉매조성물의 방향으로 개구되어 공기가 유입되며, 상기 공기주입관의 길이방향에 주입되는 공기의 양을 조절할수 있는 공기조절부가 형성되는 장치를 제공하기 위함이다.In addition, in the present invention, an air injection pipe is inserted into one of the two through holes through the upper part of the catalyst composition container, and the air injection pipe is opened in the direction of the catalyst composition so that air is introduced, and in the longitudinal direction of the air injection pipe. It is to provide a device in which an air conditioning unit capable of adjusting the amount of injected air is formed.

또한, 본 발명은 엔진출력효율 향상을 위한 촉매조성물용기 및 이를 이용한 촉매연소장치로 내연기관의 흡기행정시 내연기관의 연소실로 혼합가스를 공급하여, 엔진출력의 증강과 연비 향상 및 연소실의 온도 저감효과를 이뤄 유해가스배출 저감을 제공하기 위함이다. In addition, the present invention is a catalyst composition container for improving engine output efficiency and a catalytic combustion device using the same, by supplying mixed gas to the combustion chamber of the internal combustion engine during the intake stroke of the internal combustion engine, thereby enhancing engine output, improving fuel efficiency, and reducing the temperature of the combustion chamber. It is to provide a reduction in harmful gas emissions by achieving an effect.

상기 목적을 달성하기 위해서, 본 발명에 따른 엔진출력효율 향상을 위한 촉매조성물용기 및 이를 이용한 촉매연소장치는 촉매조성물을 담는 촉매조성물용기, 상기 촉매조성물용기를 닫아주는 용기막음부, 상기 용기막음부 상부에 통공된 2개의 관통홀 중 하나에 삽입되어 흡기구로 유입되는 공기를 상기 촉매조성물용기 내부로 유입시키는 공기주입관, 관통홀의 다른하나에 삽입되어 기화가스를 배출하는 기화가스배출관으로 구성되며, 상기 에어크리너룸으로 유입된 공기와 상기 기화가스배출관을 통해 배출된 기화가스가 혼합되어 혼합가스를 이루고 내연기관 연소실에서의 흡기행정시 상기 혼합가스가 유입되어 연소를 이루도록 구성한다.In order to achieve the above object, a catalyst composition container for improving engine output efficiency and a catalytic combustion device using the same according to the present invention include a catalyst composition container containing a catalyst composition, a container closure part for closing the catalyst composition container, and the container closure part. It is composed of an air injection pipe inserted into one of the two through-holes through the upper part to introduce air flowing into the intake port into the catalyst composition container, and a vaporized gas discharge pipe inserted into the other of the through hole to discharge vaporized gas, The air introduced into the air cleaner room and the vaporized gas discharged through the vaporized gas discharge pipe are mixed to form a mixed gas, and the mixed gas is introduced during the intake stroke in the combustion chamber of the internal combustion engine to achieve combustion.

상기 촉매조성물의 구성으로는 백금과 루테늄을 중심으로 백금, 게르마늄, 제올라이트, 일라이트, 전이금속, 광물질, 바나듐 등과 같은 PH조절제가 섞인 수용액으로 촉매조성물을 구성하고, 연소실에 기화기체로 공급시 연비의 향상과 유해배출가스의 저감을 이루도록 구성한다.The catalyst composition is composed of an aqueous solution of platinum and ruthenium-centered PH regulators such as platinum, germanium, zeolite, illite, transition metal, mineral, vanadium, and the like. It is structured to achieve improvement and reduction of harmful emissions.

본 발명은 촉매조성물을 기화시켜 공기와 기화가스가 혼합된 혼합가스를 내연기관의 연소실로 공급하며, 공급된 혼합가스를 통해 연소실에서 연소행정진행시 엔진출력증강, 연비향상, 엔진소음 감소의 효과가 있다.The present invention vaporizes a catalyst composition to supply a mixed gas of air and vaporized gas to the combustion chamber of an internal combustion engine, and through the supplied mixed gas, the effect of enhancing engine power, improving fuel economy, and reducing engine noise when the combustion stroke proceeds in the combustion chamber. There is.

또한, 본 발명의 촉매조성물용기 및 이를 이용한 촉매연소장치는 백금 및 루테늄 등의 촉매조성물과 공기가 혼합된 혼합가스를 내연기관에 공급함에 있어 질소산화물 일산화탄소 등과 같은 유해배출가스의 저감에 효과가 있다.In addition, the catalyst composition container of the present invention and the catalytic combustion device using the same are effective in reducing harmful emission gases such as nitrogen oxides and carbon monoxide in supplying a mixed gas of a catalyst composition such as platinum and ruthenium and air to an internal combustion engine. .

또한, 본 발명은 촉매조성물용기가 에어크리너룸에 장착되도록 고정부재가 구성되며, 상기 촉매조성물용기의 하부에 형성되는 벨크로는 상기 에어크리너룸에 고정부착되도록 구성하여 자동차의 움직임으로 발생되는 진동과 흔들림에도 고정장착되는 있는 효과가 있다.In addition, in the present invention, a fixing member is configured such that the catalyst composition container is mounted in the air cleaner room, and the Velcro formed at the lower portion of the catalyst composition container is configured to be fixedly attached to the air cleaner room. There is an effect that it is fixedly mounted even on shaking.

도 1은 본 발명의 촉매연소장치의 사시도
도 2는 본 발명의 촉매연소장치에 공기조절부가 형성된 사시도
도 3은 본 발명의 촉매조성물용기의 분해도
도 4는 본 발명의 촉매조성물용기 일실시예 사시도
도 5는 본 발명의 촉매조성물용기 일실시예 분해도
도 6은 본 발명의 촉매조성물용기 일실시예 설치도
도 7은 본 발명의 촉매조성물용기 일실시예 사진
1 is a perspective view of the catalytic combustion apparatus of the present invention
2 is a perspective view of an air conditioning unit formed in the catalytic combustion apparatus of the present invention
3 is an exploded view of the catalyst composition container of the present invention
Figure 4 is a perspective view of an embodiment of the catalyst composition container of the present invention
Figure 5 is an exploded view of an embodiment of the catalyst composition container of the present invention
Figure 6 is an example installation diagram of the catalyst composition container of the present invention
7 is a photograph of an embodiment of the catalyst composition container of the present invention

본 발명은 엔진출력효율 향상을 위한 촉매조성물용기 및 이를 이용한 촉매연소장치에 관한 것으로 연소효율향상 촉매조성물의 기화가스와 공기가 혼합된 기체를 내연기관의 연소실로 제공함으로, 내연기관의 엔진출력 및 연비의 향상을 이끌고 연소 시 발생되는 유해배출가스를 저감시켜 질소산화물 및 일산화탄소의 배출량을 저감 시키는 효과가 있다.The present invention relates to a catalyst composition container for improving engine output efficiency and a catalytic combustion device using the same. By providing a gas mixture of vaporized gas and air of a catalyst composition for improving combustion efficiency to a combustion chamber of an internal combustion engine, the engine output of the internal combustion engine and It has the effect of reducing the emission of nitrogen oxides and carbon monoxide by leading the improvement of fuel economy and reducing harmful emission gases generated during combustion.

미세먼지 및 대기공기질을 향상시키려는 최근의 사회적관심에 가장먼저 노후된 경유차의 운행제한, 2부제, 3부제와 같은 차량운행 조절을 통해 유해배출가스의 저감을 이루자는 목소리가 높아짐과 미세먼지를 잡기위한 정부의 규제로 유해배출가스의 허용치를 초과하는 노후된 경유차는 운행을 제한한다는 방침에 있어, 촉매연소장치로 연소를 유도하여 유해배출가스의 저감을 이루고, 노후차의 운행에 있어 유해배출가스 저감으로 운행에 제한되지 않는 방향성이 필요시 되어져가고 있다.In response to the recent social interest in improving fine dust and air quality, voices for reducing harmful emissions by controlling the operation of vehicles such as limiting the operation of old diesel vehicles, subtitles 2 and 3 have been raised and aimed at catching fine dust. Due to the government's policy to limit the operation of old diesel vehicles that exceed the allowable limit for harmful emissions, the catalytic combustion system induces combustion to reduce harmful emissions, and in the operation of old vehicles, by reducing harmful emissions. Directions that are not restricted to driving are becoming increasingly necessary.

또한, 유가의 증가로 인해 자동차 선택시 연비의 효율이 좋은 방향을 선택하는 시점에서 자동차의 에어크리너룸에 촉매조성물용기를 함입하여 촉매연소장치를 구비함으로 연비 효율의 증진과 더불어 유해배출가스의 저감을 이끌어내는 장치가 필요시 되고 있다.In addition, due to the increase in oil prices, the catalyst composition container is incorporated into the air cleaner room of the vehicle at the point of selecting the direction with good fuel efficiency when selecting a vehicle, and a catalytic combustion device is provided to improve fuel efficiency and reduce harmful emissions. There is a need for a device that leads to

일반적으로 내연기관의 연소과정은 연소실에 형성된 실린더가 피스톤 운동시 연료와 공기를 주입함으로 연소하여 추진력을 얻는데, 연소실에 공기가 주입되는 통로인 에어덕트에 촉매조성물의 기화가스와 공기가 혼합된 혼합가스를 공급함으로 내연기관의 연소실로 혼합가스를 이송하고, 상기 혼합가스를 통해 유해배출가스의 저감 및 엔진출력의 증강을 통한 연비의 향상을 특징으로한다.In general, in the combustion process of an internal combustion engine, the cylinder formed in the combustion chamber injects fuel and air when the piston moves to obtain propulsive power.The mixture of vaporized gas and air of the catalyst composition in the air duct, which is the passage through which air is injected into the combustion chamber. It is characterized in that the mixed gas is transferred to the combustion chamber of the internal combustion engine by supplying the gas, and the fuel economy is improved by reducing the harmful exhaust gas and enhancing the engine output through the mixed gas.

아래의 도면을 이용하여 본 발명인 엔진출력효율 향상을 위한 촉매조성물용기 및 이를 이용한 촉매연소장치에 대하여 자세히 설명하도록 한다. The catalyst composition container for improving engine output efficiency according to the present invention and a catalytic combustion device using the same will be described in detail with reference to the drawings below.

도 1은 본 발명의 촉매촉매연소장치의 사시도이고, 도 2는 본 발명의 촉매연소장치에 공기조절부가 형성된 사시도이며, 도 3은 본 발명의 촉매조성물용기의 분해도이다.1 is a perspective view of a catalytic catalytic combustion apparatus according to the present invention, FIG. 2 is a perspective view of an air conditioning unit formed in the catalytic combustion apparatus of the present invention, and FIG. 3 is an exploded view of the catalyst composition container of the present invention.

도 1에서 보이는 바와 같이, 내연기관 연소실의 연소효율을 향상시키기 위해서는 연소실에서의 피스톤 운동을 진행할 때 공기와 혼합된 촉매조성물 기화가스를 공급하여 연소를 이루도록 해야한다. 이에따라 첫 단계로 촉매조성물용기에 담긴 촉매조성물을 기화 시켜야하며, 두 번째 단계는 기화된 기화가스를 공기와 혼합하여 연소실로 공급해야한다.As shown in FIG. 1, in order to improve the combustion efficiency of the combustion chamber of an internal combustion engine, it is necessary to supply a catalyst composition vaporized gas mixed with air when performing a piston motion in the combustion chamber to achieve combustion. Accordingly, the first step is to vaporize the catalyst composition contained in the catalyst composition container, and the second step is to mix the vaporized vaporized gas with air and supply it to the combustion chamber.

더욱 자세하게는 촉매연소장치는 에어크리너룸 하부에 고정장착되며, 상기 에어크리너(30)으로 흡기구(21)를 통하여 공기가 유입되고 에어필터(31)를 통해 공기가 정화될때, 상기 촉매조성물용기의 촉매조성물이 기화되고, 상기 기화된 촉매조성물이 에어크리너룸의 공기와 혼합되어 엔진의 연소실로 혼합공기를 공급함으로써 기화된 촉매조성물이 연료가 연소될 때 출력을 향상시켜 엔진출력효율을 향상시킨다.In more detail, the catalytic combustion device is fixedly mounted at the lower part of the air cleaner room, and when air is introduced into the air cleaner 30 through the intake port 21 and the air is purified through the air filter 31, the catalyst composition container The catalyst composition is vaporized, and the vaporized catalyst composition is mixed with air in the air cleaner room to supply mixed air to the combustion chamber of the engine, thereby improving the output of the vaporized catalyst composition when fuel is burned, thereby improving engine output efficiency.

상기 촉매조성물을 수용하는 촉매조성물용기(10), 상기 촉매조성물용기(10)의 상부 입구를 막아주는 용기막음부(13), 상기 용기막음부(13) 상부 통공된 2개의 관통홀 중 하나에 삽입되며, 흡기구(21)를 통해 상기 촉매조성물용기(10) 내부로 공기를 유입시키는 공기주입관(11), 통공된 관통홀의 다른 한쪽으로 기화가스를 배출하는 기화가스배출관(12), 상기 기화가스는 흡기구(21)를 통해 에어크리너룸(30)으로 유입된 공기와 혼합되며, 상기 혼합된 혼합가스는 에어덕트로 이송되고, 상기 에어덕트는 내연기관의 연소실과 연결되어, 상기 혼합가스가 흡기행정시 연소실로 공급된다.In one of the catalyst composition container 10 accommodating the catalyst composition, the container blocking part 13 blocking the upper entrance of the catalyst composition container 10, and the two through-holes through the upper part of the container blocking part 13 An air injection pipe 11 for introducing air into the catalyst composition container 10 through an intake port 21, a vaporization gas discharge pipe 12 for discharging vaporized gas to the other side of the through hole, and the vaporization The gas is mixed with the air introduced into the air cleaner room 30 through the inlet 21, the mixed gas is transferred to the air duct, and the air duct is connected to the combustion chamber of the internal combustion engine, so that the mixed gas is It is supplied to the combustion chamber during the intake stroke.

상기 촉매조성물용기(10)에는 촉매조성물이 담기며, 상기 촉매조성물의 구성으로는 백금과 루테늄을 중심으로 백금, 게르마늄, 제올라이트, 일라이트, 전이금속, 광물질, 바나듐 등과 같은 PH조절제를 혼합해 수용액으로 촉매조성물을 구성한다.The catalyst composition container 10 contains a catalyst composition, and the composition of the catalyst composition is an aqueous solution by mixing platinum, germanium, zeolite, illite, transition metal, mineral, vanadium, etc. To constitute the catalyst composition.

또한, 상기 촉매조성물용기(10)는 금속성분의 촉매조성물을 담을수 있으며, 금속성분의 촉매로 인해 용기 변질방지를 위해 플라스틱 용기를 사용함이 바람직하며, 상기 플라스틱의 용기를 사용함으로 인해 촉매제의 효과가 증진된다.In addition, the catalyst composition container 10 may contain a catalyst composition of a metal component, and it is preferable to use a plastic container to prevent deterioration of the container due to the catalyst of the metal component, and by using the plastic container, the effect of the catalyst is Is promoted.

또한, 상기 촉매조성물용기(10)는 함체형상으로 구성되되, 차량의 에어크리너룸의 여유 공간의 크기에 따라 촉매조성물을 담는 함체의 형상이 달리 구성될수 있다. 상기 함체의 형상은 내부로는 수용액을 담을수 있는 사각, 원기둥 형태의 함체로 구성되며, 바람직하게는 사각함체의 형상으로 내부로 촉매조성물을 담을수 있도록 구성됨이 바람직하다.In addition, the catalyst composition container 10 may be configured in a shape of a housing, and the shape of the housing containing the catalyst composition may be different depending on the size of the free space of the air cleaner room of the vehicle. The shape of the case is composed of a rectangular, cylindrical case capable of containing an aqueous solution, and is preferably configured to contain a catalyst composition in the shape of a rectangular case.

상기 촉매조성물(14)이 유출되지 않도록 촉매조성물용기(10)의 상부에서 막음재의 역할을 하는 용기막음부(13), 상기 촉매조성물용기(10)의 상부에 형성된 홈부를 통해 홈부끼리 맞물려 막아지며 상기 용기막음부(13)의 상단에는 통공된 2개의 관통홀이 형성된다.In order to prevent the catalyst composition 14 from leaking out, the container blocking part 13 serves as a blocking material at the top of the catalyst composition container 10, and the grooves are interlocked with each other through the groove formed in the upper part of the catalyst composition container 10. Two through-holes are formed at the top of the container blocking part 13.

상기 2개의 관통홀 중 하나에 삽입되는 공기주입관(11)은 상기 촉매조성물(14)의 방향으로 개구되어 있으며, 상기 공기주입관(11)을 통해 공기가 유입되고, 상기 유입된 공기로 촉매조성물(14)이 기화된다. The air injection pipe 11 inserted into one of the two through holes is opened in the direction of the catalyst composition 14, air is introduced through the air injection pipe 11, and a catalyst is introduced into the introduced air. The composition 14 is vaporized.

이때, 상기 공기주입관(11)은 촉매조성물에 닿지 않도록 길이를 형성하며, 상기 공기주입관(11)의 길이 및 직경을 달리 하여 구성할 수도 있다.At this time, the air injection pipe 11 has a length so as not to contact the catalyst composition, and may be configured by varying the length and diameter of the air injection pipe 11.

상기 직경은 1~10

Figure pat00001
로 구성하며 바람직하게는 2
Figure pat00002
로 구성하여 직경을 구성함이 바람직하고, 차량의 크기에 따라 직경을 달리 구성할수 있으며, 차량에 맞도록 각 관의 직경을 구성함이 바람직하다.The diameter is 1-10
Figure pat00001
And preferably 2
Figure pat00002
It is preferable to configure the diameter by configuring it, and it is possible to configure the diameter differently according to the size of the vehicle, and it is preferable to configure the diameter of each pipe to fit the vehicle.

또한, 상기 공기주입관(11)과 기화가스배출관(12)은 PVC, 실리콘, 우레탄 등으로 구성된다.In addition, the air injection pipe 11 and the vaporized gas discharge pipe 12 are composed of PVC, silicone, urethane, and the like.

상기 공기주입관(11)의 길이방향에 공기의 주입량을 조절할수 있는 공기조절부가 더 형성되며, 상기 공기조절부는 흡기구(21)를 통해 유입되는 공기가 급격하게 촉매조성물용기(10)로 주입되는 것을 방지한다.In the longitudinal direction of the air injection pipe 11, an air control unit capable of adjusting the injection amount of air is further formed, and the air control unit is in which air introduced through the intake port 21 is rapidly injected into the catalyst composition container 10. Prevent it.

또한, 상기 촉매조성물용기(10) 내부에 담기는 촉매조성물의 높이보다 1~20mm 이격된 위치에 상기 공기주입관(11)을 위치시키며, 상기 공기주입관(11)이 촉매조성물에 잠기지 않도록 형성한다.In addition, the air injection pipe 11 is positioned at a position 1 to 20 mm apart from the height of the catalyst composition contained in the catalyst composition container 10, and the air injection pipe 11 is formed so that it is not immersed in the catalyst composition. do.

상기 촉매조성물용기(10)의 외주면으로는 외면에 촉매조성물(14)의 정도를 파악할수 있도록 용기의 높이를 수치로 표기하며, 상기 촉매조성물(14)의 사용정도를 파악할수 있도록 투명한 용기로 제작한다.As the outer circumferential surface of the catalyst composition container 10, the height of the container is numerically indicated to determine the degree of the catalyst composition 14 on the outer surface, and the container is made of a transparent container so that the degree of use of the catalyst composition 14 can be identified. do.

또한, 내연기관의 흡입행정 진행시 에어크리너룸(30) 내부로 공기가 유입되고, 상기 공기의 유입으로 공기주입관(11)으로 공기가 유입되며, 상기 공기주입관(11)으로 유입되는 공기로 인해 촉매조성물(14)이 파동을 이루며 기화 발생이 효과적으로 일어날 수 있도록 유입 및 주입구 방향에 경사진 절단면으로 구성될 수도 있다.In addition, when the intake stroke of the internal combustion engine is in progress, air is introduced into the air cleaner room 30, and air is introduced into the air injection pipe 11 through the inflow of the air, and the air introduced into the air injection pipe 11 Due to this, the catalyst composition 14 may be configured as a cut surface inclined in the direction of the inlet and the inlet so that the catalyst composition 14 may form a wave and vaporization may be effectively generated.

상기 혼합가스는 내연기관의 연소실에 공급되어 연소작용이 진행될 시 연소의 효율을 증진시키는 역할을 하며, 자동차의 매연을 절감시켜주는 효과가 있다.The mixed gas is supplied to the combustion chamber of the internal combustion engine and serves to improve combustion efficiency when the combustion operation proceeds, and has an effect of reducing exhaust fumes of automobiles.

이때, 자동차에서 배출하는 유해가스는 일산화탄소(CO), 탄화수소(HC), 입자상 물질(PM), 매연, 질소산화물(NOx)등이 배출되며, 상기 유해가스 성분 중 질소산화물(NOx)을 제외하면 연료가 완전히 연소되지 못하면서 발생되는 결과물이다.At this time, the harmful gases emitted from automobiles are carbon monoxide (CO), hydrocarbons (HC), particulate matter (PM), soot, nitrogen oxides (NOx), etc., except for nitrogen oxides (NOx) among the harmful gas components. It is a result of the inability to burn the fuel completely.

따라서, 상기 혼합가스는 내연기관의 연소실로 공급되어 내연기관의 엔진이 연료와 혼합가스를 통해 연소를 촉진함으로 연소를 유도하고, 폭발력을 향상시켜 엔진의 출력을 증강시키고, 연비의 향상의 효과가 있으며, 엔진소음의 감소를 이루며, 유해배출가스의 저감을 이끌어낸다.Therefore, the mixed gas is supplied to the combustion chamber of the internal combustion engine, and the engine of the internal combustion engine promotes combustion through the fuel and the mixed gas, thereby inducing combustion, enhancing the explosive power to enhance the engine output, and improving fuel efficiency. In addition, engine noise is reduced and harmful emissions are reduced.

도 2는 자동차의 에어크리너룸(30)에 고정될 수 있도록 고정부재(40)가 형성되며 상기 촉매조성물용기(10)가 진동에 의해 에어크리너룸(30)에서 흔들림이나 전도를 방지한다.2, a fixing member 40 is formed to be fixed to the air cleaner room 30 of a vehicle, and the catalyst composition container 10 prevents shaking or falling in the air cleaner room 30 by vibration.

이때, 상기 고정부재(40)는 탄성의 소재가 첨가된 고무, 폐타이어등과 같은 소재의 탄성부재가 포함되며, 상기 촉매조성물용기(10)에 담긴 촉매조성물(14)이 차량의 진동에 의해 파동이 형성되는 것을 특징으로 한다.At this time, the fixing member 40 includes an elastic member of a material such as rubber, waste tire, etc. to which an elastic material is added, and the catalyst composition 14 contained in the catalyst composition container 10 is caused by vibration of the vehicle. It is characterized in that a wave is formed.

또한, 상기 고정부재(40)로 부족한 고정력을 더 형성하기 위해 상기 촉매조성물용기(10) 바닥에 접착제가 발라져 고정력을 형성할수도 있으며 벨크로(찍찍이)를 상기 에어크리너룸(30)의 바닥에 부착하는 것이 바람직하다.In addition, in order to further form the fixing force insufficient by the fixing member 40, an adhesive may be applied to the bottom of the catalyst composition container 10 to form a fixing force, and a Velcro (wrap) may be attached to the floor of the air cleaner room 30. It is desirable to do.

도 4는 촉매조성물용기의 또다른 실시예이며, 도 4에서 담체(16)는 촉매조성물을 흥건하게 적셔주는 스폰지로 구성되고, 상기 스폰지는 폴리비닐알콜(PVA) 등으로 구성하여 촉매조성물을 적셔진 상태로 담체용기(17)에 담겨지게 된다. 상기 담체용기(17)은 촉매조성물용기에 해당되는 것으로 상기 담체(16)에 적셔진 촉매조성물이 기화 될 수 있도록 담체용기(17)의 상부 또는 옆면에 구멍을 뚫어 촉매조성물이 차량 운행 중에 기화되어 엔진이 연소될 때 함께 연소되도록 기화구멍(18)을 형성시켜 준다. 상기 기화구멍(18)은 통상 담체용기(17)의 상부면에 1~3개 형성시켜 주는 것이 바람직하며, 담체용기(17)의 하부 또는 측면에 형성시키는 것도 가능하다. 상기 기화구멍(18)은 0.3~2mm 크기로 구멍을 형성하며, 상기 구멍의 수는 적절하게 조절할 수 있으며, 이와 같이 구성하는 경우 담체의 촉매조성물의 사용기간은 3개월 내지 12개월 이상으로 가능하다.Figure 4 is another embodiment of the catalyst composition container, in Figure 4, the carrier 16 is composed of a sponge that moistens the catalyst composition, and the sponge is composed of polyvinyl alcohol (PVA), etc. to wet the catalyst composition. It is contained in the carrier container 17 in a true state. The carrier container 17 corresponds to a catalyst composition container, and the catalyst composition is vaporized during vehicle operation by drilling a hole in the top or side of the carrier container 17 so that the catalyst composition wetted in the carrier 16 can be vaporized. The vaporization hole 18 is formed so as to be burned together when the engine is burned. It is preferable to form one to three vaporization holes 18 on the upper surface of the carrier container 17, and may be formed on the lower or side surface of the carrier container 17. The vaporization hole 18 has a size of 0.3 to 2 mm, and the number of holes can be appropriately adjusted, and in this case, the use period of the catalyst composition of the carrier can be 3 months to 12 months or longer. .

도 5에서 보는 바와 같이 촉매조성물이 적셔진 담체(16)는 담체용기(17)에 담겨져 체결구(19)에 의해 체결되면 상기 담체용기(17)가 열리지 않도록 고정되고, 상기 담체를 담은 담체용기(17)는 도 6에 보는 바와 같이 에어크리너룸(30)에 설치된다.As shown in FIG. 5, when the carrier 16 moistened with the catalyst composition is immersed in the carrier container 17 and fastened by the fastener 19, the carrier container 17 is fixed so that it does not open, and the carrier container containing the carrier 17 is installed in the air cleaner room 30 as shown in FIG. 6.

상기 에어크리너룸(30)에 상기 담체용기(17)를 설치할 때 담체용기(17)는 에어크리너(31)의 상부 또는 하부에 배치시킬 수 있다.When the carrier container 17 is installed in the air cleaner room 30, the carrier container 17 may be disposed above or below the air cleaner 31.

이상과 같이 본 발명은 예시한 도면을 참조로 하여 설명하 였지만, 본 명세서에 기재된 실시예와 도면에 의하여 본 발명이 한정 되는 것은 아니며 본 발명의 기술 사상의 범위 내에서 당업자에 의하 여 다양한 변형이 이루어질 수 있음은 물론이다. As described above, the present invention has been described with reference to the illustrated drawings, but the present invention is not limited by the embodiments and drawings described in the present specification, and various modifications may be made by those skilled in the art within the scope of the technical idea of the present invention. Of course it can be done.


100 : 촉매연소장치
10 : 촉매조성물용기 11 : 공기주입관 12 : 기화가스배출관
13 : 용기막음부 14 : 촉매조성물 15 : 공기조절부
16 : 담체 17 : 담체용기 18 : 기화구멍
19 : 체결구 21 : 흡기구 22 : 에어덕트
30 : 에어크리너룸 31 : 에어필터 40 : 보호용기
41 : 벨크로

100: catalytic combustion device
10: catalyst composition container 11: air injection pipe 12: vaporized gas discharge pipe
13: container blocking unit 14: catalyst composition 15: air conditioning unit
16: carrier 17: carrier container 18: vaporization hole
19: fastener 21: intake port 22: air duct
30: air cleaner room 31: air filter 40: protective container
41: Velcro

Claims (4)

엔진출력효율 향상을 위한 촉매연소장치에 있어서,
상기 촉매연소장치(100)는 촉매조성물을 담는 촉매조성물용기(10), 상기 촉매조성물용기(10)의 상부입구를 막아주는 용기막음부(13), 상기 용기막음부(13)의 상부 통공된 2개의 관통홀 중 하나에 삽입되며 흡기구(21)로 유입되는 공기를 촉매조성물용기(10) 내부로 주입시키는 공기주입관(11), 상기 관통홀의 다른 하나에 삽입되어 기화가스를 배출하는 기화가스배출관(12)을 포함하며, 상기 에어필터(31)를 통해 엔진연소 공기가 정화될 때 촉매조성물(14)이 기화되어 배출되는 것을 특징으로 하는 촉매연소장치

In the catalytic combustion device for improving engine output efficiency,
The catalytic combustion device 100 includes a catalyst composition container 10 containing a catalyst composition, a container blocking part 13 blocking the upper entrance of the catalyst composition container 10, and an upper hole of the container blocking part 13 An air injection pipe 11 that is inserted into one of the two through holes and injects air flowing into the intake port 21 into the catalyst composition container 10, and a vaporized gas that is inserted into the other of the through holes to discharge vaporized gas. A catalytic combustion apparatus comprising a discharge pipe 12, wherein the catalyst composition 14 is vaporized and discharged when the engine combustion air is purified through the air filter 31.

제 1항에 있어서,
상기 촉매조성물용기는 에어크리너룸의 하부에 고정장착되며,
상기 흡기구(21)를 통하여 에어크리너룸(30)에 유입된 공기가 에어필터(31)를 통해 정화 될 때,
상기 촉매조성물용기의 촉매조성물(14)이 기화되고,
상기 정화된 공기와 기화된 촉매조성물이 혼합되며, 상기 혼합된 혼합가스는 내연기관의 연소실로 주입 연소되어 엔진출력효율을 향상시키는 것을 특징으로 하는 촉매연소장치
The method of claim 1,
The catalyst composition container is fixedly mounted in the lower part of the air cleaner room,
When the air introduced into the air cleaner room 30 through the intake port 21 is purified through the air filter 31,
The catalyst composition 14 of the catalyst composition container is vaporized,
The purified air and the vaporized catalyst composition are mixed, and the mixed gas is injected into a combustion chamber of an internal combustion engine and burned to improve engine output efficiency.
제 1항 또는 제2항에 있어서,
상기 에어크리너룸(30) 내부에 촉매조성물용기(10)가 고정될 수 있도록 고정부재(40)가 형성되고, 상기 촉매조성물용기(10)에 형성된 벨크로(41)에 의해 에어크리너룸 내부에 상기 촉매조성물용기가 고정되는 것을 특징으로 하는 촉매연소장치
The method according to claim 1 or 2,
A fixing member 40 is formed in the air cleaner room 30 so that the catalyst composition container 10 can be fixed, and the velcro 41 formed in the catalyst composition container 10 makes the inside of the air cleaner room 30 Catalytic combustion device, characterized in that the catalyst composition container is fixed
엔진출력효율 향상을 위한 촉매연소장치에 있어서,
상기 촉매연소장치(100)는 촉매조성물을 담은 담체(16)를 촉매조성물을 적셔진 상태로 담체용기(17)에 담겨져 에어크리너룸(30)의 에어크리너(31) 상부 또는 하부에 배치하여 상기 담체에 적셔진 촉매조성물이 기화되도록 구성되며,
상기 담체용기(17)에서 기화된 촉매조성물은 담체용기에 형성된 기화구멍(18)을 통하여 배출되어 엔진에서 연료가 연소할때 함께 연소되는 것을 특징으로 하는 촉매연소장치





In the catalytic combustion device for improving engine output efficiency,
The catalytic combustion device 100 is placed in a carrier container 17 in a state wetted with the catalyst composition and placed in the upper or lower portion of the air cleaner 31 of the air cleaner room 30, It is configured to vaporize the catalyst composition wetted in the carrier,
Catalytic combustion apparatus, characterized in that the catalyst composition vaporized in the support container 17 is discharged through the vaporization hole 18 formed in the support container and is burned together when the fuel is combusted in the engine.





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Publication number Priority date Publication date Assignee Title
KR20230174103A (en) * 2022-06-20 2023-12-27 이당훈 Combustion catalyst supply method and system for inlet side for combustion promotion of internal combustion engine

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130119743A (en) 2012-04-24 2013-11-01 (주)이에스티텍 Far infrared ray and minus ion generator of vehicle

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130119743A (en) 2012-04-24 2013-11-01 (주)이에스티텍 Far infrared ray and minus ion generator of vehicle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20230174103A (en) * 2022-06-20 2023-12-27 이당훈 Combustion catalyst supply method and system for inlet side for combustion promotion of internal combustion engine

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