KR20200132012A - Expandable manufacturing Execution System - Google Patents

Abstract

The present invention relates to an extended manufacturing execution system capable of supporting various activities such as product work schedule, work order, quality control, and work performance aggregation, and work order information including quantity, completion date and sub-semiconductor information for products to be produced. A manufacturing execution unit that is inputted, a site management unit that checks the work instruction information registered in the manufacturing execution unit, and outputs a performance label, and production information that stores at least one of the product's facility information and performance information A collection unit and a history input confirmation unit that is interlocked with the on-site management unit and stores historical information including the input history of the product, and is interlocked with the on-site management unit and stores performance information including the performance history of the product. Receive product management information including production information, history information, and performance information of the product by interlocking with the history performance verification unit, the on-site management unit, production information collection unit, history input verification unit, and history performance verification unit, and the product An MES management server that calculates the current location of the product based on management information and establishes a production site process of the product, and a manufacturing program that performs a management function or control function related to the product is built-in, and is produced from the MES management server. It characterized in that it includes a monitoring unit that receives the on-site process and compares it with the existing BOM for monitoring and querying the result report file.

Description

Expandable manufacturing execution system {Expandable manufacturing Execution System}

The present invention relates to an expandable manufacturing execution system, and more particularly, to an expandable manufacturing execution system capable of supporting various activities such as product work schedule, work instruction, quality control, and work performance aggregation.

In general, the Manufacturing Execution System (MES) is a system for supporting various activities such as work schedule, work order, quality control, and work performance aggregation of products manufactured within a manufacturing company. ) It is a field system focusing on real-time monitoring and control of the environment, tracking management of logistics and work history, status identification, and defect management.

When developing application software in the environment of such a manufacturing execution system, the reporting function can be divided into a formal method and an informal method. Recently, when using the informal reporting, the user directly performs data and reporting through the same method as the pivot function of Excel.

In the environment of such a manufacturing execution system, when a user reports on the business status, production status, quality status, etc. by using the program, the standardized report creation screen is not only forced to use limited data due to its structural limitations. There was a problem that it was difficult to respond immediately to user requirements.

Registered Patent Publication No. 10-1696920 "System and method for providing informal reporting service of manufacturing process management system (registration date: 2017.01.10.)

The present invention has been conceived to solve the above problems, and its main object is to provide an expandable manufacturing execution system capable of supporting decision-making of managers and workers in real time by providing real-time information on site conditions.

The extended manufacturing execution system according to the present invention checks the manufacturing execution unit in which work instruction information including the quantity, completion date and sub-semiconductor information for the product to be produced is input, and the work instruction information registered in the manufacturing execution unit, and A site management unit in which a label is output, a production information collection unit in which at least one of the product's facility information and performance information is stored, and the site management unit are interlocked with the site management unit, and history information including the input history of the product is stored. A history input check unit, which is linked with the on-site management unit, and a history performance check unit in which performance information including the performance history of the product is stored, the on-site management unit, production information collection unit, history input confirmation unit, and history performance check MES that receives product management information including production information, history information, and performance information of the product in connection with the department, calculates the current position of the product based on the product management information, and establishes a production site process of the product A management server and a manufacturing program that performs a management function or a control function related to the product are built-in, and a monitoring unit that receives a production site process from the MES management server and enables monitoring and inquiry of a result report file is included. do.

In addition, the monitoring unit may include a movement history display module that sequentially calculates history information received from the history input confirmation unit in the MES management server and displays movement history information of the total product.

The extended manufacturing execution system according to the present invention extracts and stores product identification information, production information, and history information, respectively, and based on the stored product management information, identifies product punching information and product repair and maintenance history, and The life and maintenance cycle of the product can be checked, and the current product location is tracked through the product input/output history, providing the effect of establishing an overall product production plan.

In addition, by storing the names of outsourced companies that have been received, shipped, and released for each product through the history performance check unit, it is possible to easily identify the history and current location of each product, and to identify the inventory of each product by outsourcing company. to provide.

In addition, by displaying the history of good, defective, and non-operational products produced through the performance information repeated through each process and facility on the monitoring unit, it provides the effect that users can easily grasp the total movement history information of the product. .

1 is a diagram illustrating an extended manufacturing execution system according to an embodiment of the present invention.
2 to 7 are exemplary diagrams showing a screen of a monitoring unit using the extended manufacturing execution system of the present invention.

Hereinafter, the technical idea of the present invention will be described in more detail using the accompanying drawings.

The accompanying drawings are only an example shown to describe the technical idea of the present invention in more detail, so the technical idea of the present invention is not limited to the form of the accompanying drawings.

However, in describing the present invention, descriptions of already known functions or configurations will be omitted in order to clarify the subject matter of the present invention.

1 is a diagram illustrating an extended manufacturing execution system according to an exemplary embodiment of the present invention.

As shown in Fig. 1, the expandable manufacturing execution system 1000 of the present invention includes a manufacturing execution unit 100, a site management unit 200, a production information collection unit 300, a history input confirmation unit 400, and a history performance It includes a verification unit 500, an MES management server 600, and a monitoring unit 700.

First, the manufacturing execution unit 100 receives work instruction information including quantity, completion date, and lower half-finished product information for the product to be produced, and the user registers the work instruction information through the manufacturing execution unit 100. do.

The work instruction information registered from the user is obtained by the production site manager inquiring the work instruction information for the corresponding facility and process in the site management unit 200, and then the work can be started.

Next, when work starts at the facility and process, performance information is extracted from the PLC or sensor of the facility, and then the information is sent from the communication unit 800 to the MES management server 600 using NetEyes (IP address security management solution). send.

In addition, the site management unit 200 automatically outputs a label for the product when the site work is completed by the site manager.

At this time, the production information collection unit 300 stores at least one production information of the equipment information and performance information of the product, and transmits production information to the site management unit 200 by interlocking with the site management unit 200 Is done.

Here, the label may be an electronic tag including a QR code, a barcode, a magnetic marker, and an RFID tag, and the QR code refers to a barcode in the form of a matrix that has a black and white grid pattern and stores various information.

Next, the history input confirmation unit 400 may receive a label in which history information including the input history of the product is stored.

At this time, the label stores identification information of at least one product among the manufacturer, year of manufacture, country of manufacture, product code, product name, material, and drawing of the product, and the history information is extracted from the history input verification unit 400 to be described later. It will be provided to the MES management server 600 to be done.

Through this, it is possible to grasp the life and maintenance cycle of the product, and there is an advantage in that individual labels are formed on each product and can be managed individually.

In addition, the history performance check unit 500 stores performance information including the performance history of the product, and is linked with the on-site management unit 200.

Here, through the history input check unit 400 and the history performance check unit 500, the work is repeated for each process or facility, and through the on-site management unit 200, the work instruction of the corresponding facility and process is checked in real time. I can.

Next, the MES (Manufacturing Execution System) management server 600 interlocks with the manufacturing execution unit 100, the field management unit 200, and the production information collection unit 300 to provide work instruction information, production information, Product management information including history information and performance information is received, the current position of the product is calculated based on the product management information, and a production site process of the product is established.

Specifically, the MES management server 600 is the product item code, item name, standard, item account, procurement category, main warehouse, main workshop and ordering through the work instruction information of the product received from the site management unit 200 You can check the item information including the policy.

In addition, the MES management server 600 is interlocked with the production information receiving unit 300 and the communication unit 800 to receive production information, and the received production information is a process, work order number, product size, instruction amount, work amount, and work. Includes speed.

Here, the MES management server 600 can identify a process in which a product is produced through the received production information, and can check the inspection item, specification, and process sequence of the product.

In addition, the MES management server 600 stores the history information and performance information transmitted from the history input verification unit 400 and the history performance verification unit 500 to the on-site management unit 200 in the on-site management unit 200, Here, the product history information includes order management, payment management, monthly closing management, due diligence management, inventory management, repair history, maintenance history and maintenance history, and the current product is repaired, storage room, or injection work status through product history information. By identifying awareness, it will be possible to track the location of the current product.

That is, the MES management server 600 can check the production line of the product based on the identification information of the product, production information, and history information, and identify the production line of the product and transmit the status information of the product to the monitoring unit 700 to be described later. By sending it, you can establish a production plan for the product.

Next, the monitoring unit 700 has a built-in product management program that performs a management function or a control function related to the product, and the manager receives the production site process from the MES management server 600 to monitor and result report files. It becomes possible to write.

Here, the product management program may be classified as a fixed terminal or a mobile terminal according to the purpose of use or portability, and the product management program includes a desktop PC, a laptop computer, a notebook, an ultra mobile PC (UMPC), a tablet PC, and a smartphone. Etc.

For example, when a product management program is installed on an industrial PC, it provides a fixed production site process that manages product information that is Windows-based and accessible to the administrator.

On the other hand, in the case of PDA, it is based on WindowCE/Android/iPhone, and provides a mobile production site process that manages product information according to the worker's security level.

Here, in the product management program, the manager can easily grasp the CAPA analysis, work order, and product movement history of the product through the production site process provided from the MES management server 600.

In addition, the monitoring unit 700 includes history information including repair history, maintenance history, and entry/exit history information of the product received from the history input verification unit 400 and the history performance verification unit 500 in the MES management server 600. And a movement history display module that sequentially calculates and displays total product movement history information.

The history input check unit 400 and the history performance check unit 500 sequentially arrange the input/output history for each product, and check the movement history from the time the product was produced to the latest, so that the location of the last product can be identified. .

Next, in the expandable manufacturing execution system 1000 of the present invention, the field management unit 200, the production information import unit 300, and the MES management server 600 are interlocked, and the company name of the company to which the product is received or released, and the stocking registration And information of a product management program that monitors information including at least one of factory registration.

Next, referring to FIGS. 2 to 7, a screen displayed on the monitoring unit of the extended manufacturing execution system of the present invention will be described,

First, the monitoring unit 700 includes business site registration, user registration, program registration, language registration, customer registration, warehouse registration, workplace registration, item information registration, item information registration for each business site, manufacturing BOM registration, order registration, sales registration, etc. A tab for inputting and storing various basic information is formed.

In this case, the business registration, as shown in FIG. 2, inputs the name of the business place, whether it is a corporation, and whether to use the business site using the extended manufacturing execution system 1000 of the present invention in the user registration tab of the monitoring unit 700 And, accordingly, the workplace code is issued.

And, as shown in FIG. 3, it is possible to register users in the workplace on the user registration tab, and each user ID, password, whether to use or not, and whether to use the system can be input.

Next, on the language registration tab, users can select various languages including Korean, English, Japanese, and Chinese, and on the program registration tab, a program including a menu name for selecting system management, company management, and business site inquiry. You can choose.

Here, as shown in FIG. 4, the customer registration is automatically generated when the customer name is sequentially registered, and the customer classification, customer classification, country code, business number, representative name, representative resident number and representative It is possible to manage outsourcing companies by entering their phone numbers.

In addition, as shown in FIG. 5, in the warehouse registration tab, the location of the warehouse to be stored can be set to be different according to the state of each product, that is, production, finished product, or unsuitable waiting, and the product through the location of the warehouse where each product is stored You can check the repair history, maintenance history, and entry/exit history.

And, as shown in Figure 6, in the delivery registration tab, the delivery type, item code, delivery date, item name, standard, unit, delivery warehouse, delivery quantity, unit price, and delivery amount are input and stored in the delivery registration tab. In the registration tab, you can check the shipment status for each product.

In addition, as shown in Fig. 7, in the warehousing registration tab, the warehousing form, warehousing form, item code, warehousing date, item name, standard, unit, warehousing warehouse, warehousing amount, unit price, and warehousing amount are input and stored in the warehousing registration tab. And the manager checks the stocking status for each product on the stocking registration tab.

As described above, the expandable manufacturing execution system 1000 of the present invention manages MES linked with the on-site management unit 200, the production information collection unit 300, the history input verification unit 400, and the history performance verification unit 500 The server 600 receives basic product identification information, product production information, and history information, and identifies the current location of the product and the details of delivery/exit, reducing the difference between product production planning and execution, and real-time status of the site. By receiving information, it provides the effect of supporting managers to easily make decisions.

The present invention is not limited to the above-described embodiments, and of course, various modifications can be made without departing from the gist of the present invention as claimed in the claims.

1000: scalable manufacturing execution system
100: manufacturing execution unit
200: Field Management Department
300: production information collection unit
400: History input confirmation unit
500: History performance confirmation unit
600: MES management server
700: monitoring unit
800: Ministry of Communications

Claims (2)

A manufacturing execution unit for inputting work instruction information including quantity, completion date, and sub-semiconductor information for the product to be produced;
A field management unit that checks the work instruction information registered in the manufacturing execution unit and outputs a performance label;
A production information collection unit storing at least one production information of the equipment information and performance information of the product;
A history input confirmation unit interlocked with the on-site management unit and storing history information including the input history of the product;
A history performance check unit that is interlocked with the on-site management unit and stores performance information including performance history of the product;
In conjunction with the on-site management unit, production information collection unit, history input confirmation unit, and history performance check unit, product management information including production information, history information, and performance information of the product is received, and based on the product management information, the An MES management server that calculates a current position of a product and establishes a production site process of the product; And
And a monitoring unit having a built-in manufacturing program that performs a management function or a control function related to the product, and receiving a production site process from the MES management server to enable monitoring and querying of a result report file; Scalable manufacturing execution system.
The method of claim 1,
The monitoring unit,
And a movement history display module that sequentially calculates the history information received from the history input confirmation unit in the MES management server and displays movement history information of the total product.

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