[go: up one dir, main page]

KR20190115373A - Manufacturing method for Synthetic resin multilayer plate - Google Patents

Manufacturing method for Synthetic resin multilayer plate Download PDF

Info

Publication number
KR20190115373A
KR20190115373A KR1020180038353A KR20180038353A KR20190115373A KR 20190115373 A KR20190115373 A KR 20190115373A KR 1020180038353 A KR1020180038353 A KR 1020180038353A KR 20180038353 A KR20180038353 A KR 20180038353A KR 20190115373 A KR20190115373 A KR 20190115373A
Authority
KR
South Korea
Prior art keywords
plate
thickness
extruder
resin
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
KR1020180038353A
Other languages
Korean (ko)
Other versions
KR102127346B1 (en
Inventor
양명주
Original Assignee
양명주
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 양명주 filed Critical 양명주
Priority to KR1020180038353A priority Critical patent/KR102127346B1/en
Publication of KR20190115373A publication Critical patent/KR20190115373A/en
Application granted granted Critical
Publication of KR102127346B1 publication Critical patent/KR102127346B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0021Combinations of extrusion moulding with other shaping operations combined with joining, lining or laminating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00Compositions of lignin-containing materials
    • C08L97/02Lignocellulosic material, e.g. wood, straw or bagasse
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00Use of unspecified macromolecular compounds as moulding material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/20Recycled plastic

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Thermal Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

본원은 제1압출기에서 바닥재의 중심부에 충진되는 중심판재를 폐수지와 톱밥 등의 혼합원료를 사용하여 경량화를 도모하여 제1압출기로부터 18±2㎜ 두께의 중심판재를 얻고 충분한 내각공정을 거쳐 1차 압출물품으로 중간제품을 얻고,
제2압출기의 중심부로 상기 제1단계에서 얻은 중심판재가 중간제품으로 유입되고 제2압출기로 유입된 중심판재 외연의 양쪽에서 신제수지가 공급될 때 신제수지가 5±1㎜ 두께로 압출되며 중심판재의 외연을 신제수지로 감싸 콘테이너 바닥재의 전체두께가 28±2㎜ 두께의 규격품으로 압출시키는 제조공정을 통하여 사용과정 중 휨 현상이 발생하지 않는 컨테이너 바닥재 완성품을 얻는 합성수지 판재의 성형관련 기술이다.
본원은 수출용 콘테이너 바닥재로 28±2㎜ 두께의 규격품을 이루는 화물용 콘테이너 바닥재로써 제1압출기로부터 재활용대상 폐 수지와 목분이 혼합된 원료를 이용하여 18±2㎜ 두께의 화물용 콘테이너 바닥재의 중심판재를 얻은 후 제2압출기의 중심부로 중심판재가 유입되고 중심판재 외연 양쪽에서 신제수지가 5±1㎜ 두께로 압출되며 중심판재의 외연을 신제수지로 감싸 28±2㎜ 두께의 규격품으로 제공되는 수출용 콘테이너 바닥재를 특징으로 한다.
The present invention seeks to reduce the weight of the center plate filled in the center of the flooring material in the first extruder by using mixed raw materials such as waste resin and sawdust to obtain a center plate of 18 ± 2 mm thickness from the first extruder, and then passes through a sufficient cabinet process. Get the intermediate product from the tea extrusions,
The new resin is extruded to a thickness of 5 ± 1 mm when the central plate obtained in the first step is introduced into the intermediate product into the center of the second extruder and the new resin is supplied from both sides of the outer edge of the central plate introduced into the second extruder. It is a technology related to molding synthetic resin sheet that obtains the finished product of container flooring material that does not cause warpage during use through the manufacturing process by wrapping the outer edge of the plate with new resin and extruding it into a standard product with a total thickness of 28 ± 2mm.
This is a container flooring material for export container flooring, consisting of 28 ± 2mm-thick standard products, and a center plate material of 18 ± 2mm-thick container flooring material using raw materials mixed with recycled waste resin and wood powder from the first extruder. After obtaining the core plate into the center of the second extruder, the new resin is extruded to a thickness of 5 ± 1 mm on both sides of the outer edge of the center plate and wrapped around the outer edge of the center plate with a new resin to provide a standard product of 28 ± 2 mm thick It features a container flooring.

Figure P1020180038353
Figure P1020180038353

Description

다층구조의 합성수지로 이루어지는 화물용 콘테이너 바닥재의 제조방법{Manufacturing method for Synthetic resin multilayer plate}Manufacturing method for cargo container flooring consisting of multi-layered synthetic resin {Manufacturing method for Synthetic resin multilayer plate}

본 발명은 다층구조의 합성수지 판재로 이루어지는 화물용 콘테이너 바닥재의 제조방법에 관한 것으로서, 더욱 상세하게는 서로 다른 원료를 이용하여 다층구조로 합성수지 판재를 얻을 때 제1압출기로부터 재활용대상 폐 수지와 목분이 혼합된 원료를 이용하여 18±2㎜ 두께의 화물용 콘테이너 바닥재의 중심판재를 얻는 제1단계 공정과, 제2압출기의 중심부로 상기 제1단계 공정에서 얻은 중심판재가 유입되고 중심판재 외연의 양쪽에서 신제수지가 공급될 때 신제수지가 5±1㎜ 두께로 압출되며 콘테이너 바닥재의 전체두께가 28±2㎜ 두께의 규격품을 이루도록 제공되는 다층구조의 합성수지 판재의 압출성형방법에 관한 기술이다.The present invention relates to a method for manufacturing a container flooring material for cargo consisting of a multi-layered synthetic resin plate, and more particularly, when the synthetic resin plate is obtained in a multi-layered structure using different raw materials, waste resin and wood powder to be recycled from the first extruder The first step of obtaining the center plate of the cargo container flooring material having a thickness of 18 ± 2 mm using the mixed raw materials, and the center plate obtained in the first step process flows into the center of the second extruder and both sides of the outer edge of the center plate The new resin is extruded to a thickness of 5 ± 1 mm when the new resin is supplied in the invention and a technique for the extrusion molding method of a multi-layered synthetic resin sheet material provided so that the overall thickness of the container bottom material to form a standard product of 28 ± 2 mm thick.

화물운송을 위한 컨테이너는 대략 금속판재 또는 형강 등을 이용한 철물 구주물로서, 컨테이너 외곽의 강성은 우수하나 화물이 적재되는 내부에서는 충격흡수가 구조적으로 저조한 문제점이 있어 컨테이너의 내부에 충격으로부터 화물 보호를 위하여 충격완화 내장재가 부가적으로 설치되고 있다.The container for cargo transportation is a hardware structure using roughly metal plate or section steel, and the rigidity of the outside of the container is excellent, but the shock absorption is structurally poor in the interior where the cargo is loaded. In order to prevent the shock absorbing interior material is additionally installed.

이러한 내장재는 통상 컨테이너 내부의 벽재와 바닥재로 구분되고 있는데, 이 내장재는 주로 목재가 많이 사용되어 왔는바, 이러한 내장재에서 목재를 이용한 벽재의 경우에서는 큰 문제가 없으나 바닥재가 목재로 사용되는 경우는 침습 등으로 인한 부패현상과 세척 및 살균작업이 용이하지 못해 세균번식으로 인한 질병의 전염 등 비위생적인 문제점이 제기된다.Such interior materials are generally divided into wall materials and floor materials in the container. This interior material has been mainly used for wood, and there is no problem in the case of wall materials using wood in such interior materials, but it is invasive when the floor material is used as wood. Unsanitary problems such as decay due to rot and the inability to wash and sterilize are raised due to bacterial transmission.

국내에서도 2017년 부산항 감만 부두에서 국내최초로 외래종 붉은불개미가 발견되어 항만 및 내륙 컨테이너기지에 트랩(덫)을 설치하고 불개미떼의 확산을 방지하기 위한 검역이 실시된바 있고 처음 붉은 불개미가 발견된 지하에서 다음 날 같은 개미 1천 마리이 서식하는 개미집을 발견해 불 태우며 전국적으로 불개미의 확산방지를 위해 비상이 걸린적이 있었다.In Korea, the first alien species of red fire ants were found in Gamman Wharf in Busan in 2017, and traps were installed at ports and inland container bases, and quarantine was carried out to prevent the spread of fire ants. The next day, an ant nest was found and burned by 1,000 ants, and there was an emergency to prevent the spread of fire ants nationwide.

상기와 같은 목재로 제공되는 컨테이너 바닥재의 문제점에 대한 대응방안으로 내구성은 물론 세척 및 살균작업을 간편 용이하게 이룰 수 있도록 합성수지를 이용한 컨테이너 바닥재가 많이 시도되고 개발되어 왔는바, 예를 들면 등록특허 10-645935호에 개시되어 있는 합성수지 판재의 제조장치는 압출기와 압출기 인접위치에 병렬로 배치되는 발포성형기와 이들 압출기 및 발포형성기들을 통해 압출 성형되어 나오는 제품을 끌어내는 인출기로 구분되어 합성수지 소재를 이용한 컨테이너 바닥재 제조관련 기술이 개시되어 있다.As a countermeasure against the problems of the container flooring material provided with the wood as described above, many container flooring materials using synthetic resins have been tried and developed so as to easily perform the cleaning and sterilization as well as durability, for example. The apparatus for manufacturing a synthetic resin sheet disclosed in -645935 is divided into a foam molding machine disposed in parallel with an extruder and an extruder, and a drawer for drawing a product extruded through these extruders and foam forming machines. Disclosed is a technology for manufacturing flooring materials.

상기 기술 이외에도 무게를 저감시키기 위해 중공형 컨테이너 바닥재 관련기술로 실용신안 등록기술 20-0311168호 기술, 컨테이너의 바닥재 관련기술로 등록특허기술 10-0534050호 기술, 화물운송용 컨테이너의 바닥재 제조장치 관련기술로 등록특허 10-1066600호, 화물 컨테이너의 다층 구조 바닥재 및 이의 제조방법 관련 기술로 등록특허 10-1137521호 기술 등으로 폐합성수지를 재활용하고 신제 및 재생 합성수지를 활용하여 컨테이너의 바닥재를 다층구조로 성형하여 강도와 내구성을 증대시키고자 하는 선행기술이 많이 제시되어 있었다.In addition to the above technology, in order to reduce weight, it is a utility model registration technology No. 20-0311168 technology for hollow container flooring material, patent technology No. 10-0534050 technology for container floor material technology, and floor material manufacturing device technology for cargo transportation container. Registered Patent No. 10-1066600, multi-layer flooring material of cargo container and its manufacturing method related technology, and recycled waste synthetic resin by using Patent No. 10-1137521 technology, and using the new and recycled synthetic resin to form the floor material of the container into a multi-layer structure Many prior arts have been proposed to increase strength and durability.

그러나 실질적으로 해외수출용 컨테이너 바닥재는 바닥재의 두께가 28㎜의 규격을 요구하고 있는데, 상기와 같은 종래개시된 기술의 제조장치나 제조수단으로 28㎜ 두께를 갖는 컨테이너 바닥재를 얻고자 하는 경우 250~280℃ 범위의 높은 온도 범위에서 폐합성수지나 재생 합성수지를 용융시키고 압출금형을 거쳐 다층구조를 형성하고 싸이징 및 냉각공정을 수행하여 완제품을 얻도록 적용하는 경우 처음에는 28㎜ 두께를 갖는 규격품으로 생산된 것 같으나 1~2개월의 제품 보관과정을 거치면서 바닥재가 수평상태를 유지하지 못하고 일측으로 휨 현상이 발생하거나 또는 생산 후 곧바루 컨테이너 바닥재 제품으로 적용되어 사용된 바닥재는 사용과정 중에 컨테이너 바닥재가 일측으로 휨 현상이 발생하여 크레임이 제기되는 상황이 발생하여 왔다.However, in fact, the thickness of the flooring material is required for the export of the container flooring material, which is 28mm in thickness. In the case of obtaining a container flooring material having a thickness of 28mm as a manufacturing apparatus or a manufacturing means of the conventionally disclosed technique as described above, When applied to obtain finished product by melting waste synthetic resin or recycled synthetic resin at high temperature range, forming multi-layer structure through extrusion mold, and performing sizing and cooling process, it is initially produced as a standard product with a thickness of 28 mm. However, after one or two months of product storage, the flooring material does not maintain a horizontal state and warpage occurs on one side, or the flooring material used as a container flooring product immediately after production is used as a container flooring material during use. There has been a situation in which warpage occurs and a frame is raised.

이는 폐수지나 재생수지 등의 원료물질을 250~280℃ 범위의 높은 온도 범위에서 용융시켜 고열의 용융수지 상태로 금형의 압출로를 거쳐 압출시키는 과정에서 컨테이너 바닥재의 두께가 18㎜ 이상으로 생산되는 경우 내부층에 형성된 고열이 충분히 소멸되지 않으므로 압출물의 내부구조가 안정화되지 못한 상태로 잔열을 품고 있다가 제품이 판매되고 추후 사용과정 중에 바닥재의 내측 및 외측 사이에 형성되는 온도나 환경의 영향에 따라 수지의 인력이 한쪽으로 쏠려서 일측으로 휨 현상이 발생하기 때문으로 파악된다.This is because when the raw material such as waste resin or recycled resin is melted in the high temperature range of 250 ~ 280 ℃ and extruded through the extrusion furnace of the mold in the state of high temperature molten resin, the thickness of the container floor material is 18mm or more. Since the high heat formed in the inner layer is not sufficiently extinguished, the internal structure of the extrudate is not stabilized, so it retains residual heat, and the resin is sold according to the influence of temperature or environment formed between the inside and the outside of the flooring during the sale of the product. It is thought that because of the attraction force of one side, bending phenomenon occurs on one side.

본원 출원인은 발명자 선출원 등록특허 10-1822104호 "중공부가 형성된 합성수지판재를 얻기 위한 압출성형장치 및 이를 이용하여 얻은 중공부가 형성된 합성수지판재, 등록특허 10-1379284호 "다층 압출구조의 다이스를 갖는 압출성형장치 및 이를 이용한 합성수지 판재의 압출성형방법", 등록특허 10-1166899호 " 다층 압출구조의 다이스를 갖는 압출성형장치 및 이를 이용한 합성수지 판재의 압출성형방법" 등의 선출원 기술의 시행과정 중에서 처음 양질의 바닥재 제품이 추후 현장 적용과정에서 간헐적으로 컨테이너 바닥재에 휨 현상이 발생하여 크레임이 발생하는 원인을 찾고자 수 많은 시행오차를 겪는 과정 중 본원의 제조공법이 적용되는 경우 제품의 사용과정 중에 컨테이너 바닥재가 일측으로 휨 현상이 발생하지 않는 사실을 확인하여 완성된 발명이다.The present applicant has been filed by the present inventors Patent Application No. 10-1822104 "Extrusion molding apparatus for obtaining a synthetic resin plate material formed with a hollow portion, and a synthetic resin plate material having a hollow portion obtained by using the same, Patent No. 10-1379284" Extrusion molding having a die of a multilayer extrusion structure Apparatus and extrusion molding method of a synthetic resin plate using the same ", Patent No. 10-1166899" Extrusion molding apparatus having a die of a multi-layer extrusion structure and extrusion molding method of a synthetic resin plate using the same ", etc. If the flooring product is subjected to numerous trial errors in order to find the cause of the occurrence of the cram due to the warpage of the container flooring intermittently in the field application process, the container flooring material is one side during the process of using the product. The invention completed by confirming the fact that bending does not occur The.

본 발명은 상기와 같은 종래 기술의 문제점을 개선하고자 안출된 것으로서, 본원은 제1압출기에서 바닥재의 중심부에 충진되는 중심판재를 폐수지와 톱밥 등의 혼합원료를 사용하여 경량화를 도모하여 제1압출기로부터 18±2㎜ 두께의 중심판재를 얻고 충분한 내각공정을 거쳐 1차 압출물품으로 중간제품을 얻고,The present invention has been made to improve the problems of the prior art as described above, the present application is designed to reduce the weight of the central plate filled in the center of the bottom ash in the first extruder by using a mixed raw material such as waste resin and sawdust, the first extruder To obtain 18 ± 2mm thickness of core plate and through intermediate cabinet process to obtain intermediate product as primary extrudates.

제2압출기의 중심부로 상기 제1단계에서 얻은 중심판재가 중간제품으로 유입되고 제2압출기로 유입된 중심판재 외연의 양쪽에서 신제수지가 공급될 때 신제수지가 5±1㎜ 두께로 압출되며 중심판재의 외연을 신제수지로 감싸 콘테이너 바닥재의 전체두께가 28±2㎜ 두께의 규격품으로 압출시키는 제조공정을 통하여 사용과정 중 휨 현상이 발생하지 않는 컨테이너 바닥재 완성품을 얻는 합성수지 판재의 성형방법과 이에 이용되는 금형구조를 제공하고자 하는 목적을 갖는다.The new resin is extruded to a thickness of 5 ± 1 mm when the central plate obtained in the first step is introduced into the intermediate product into the center of the second extruder and the new resin is supplied from both sides of the outer edge of the central plate introduced into the second extruder. Forming method of synthetic resin sheet that uses the manufacturing process of wrapping the outer edge of the plate with new resin and extruding the container flooring material that does not cause warpage during use through the manufacturing process of extruding the standard thickness of container flooring material to 28 ± 2mm thickness. It is intended to provide a mold structure.

본원 발명은 다층구조의 합성수지 판재를 이용하여 28±2㎜ 두께의 규격품을 갖는 화물용 콘테이너 바닥재의 제조방법에서, 제1압출기로부터 재활용대상 폐 수지와 목분이 혼합된 원료를 이용하여 18±2㎜ 두께의 화물용 콘테이너 바닥재의 중심판재를 얻는 제1단계 압출공정과 제2압출기의 중심부로 상기 제1단계에서 얻은 중심판재가 유입되고 제2압출기로 유입된 중심판재 외연의 양쪽에서 신제수지가 공급될 때 신제수지가 5±1㎜ 두께로 압출되며 18±2㎜ 두께를 갖는 중심판재의 외연을 신제수지로 감싸 콘테이너 바닥재의 전체두께가 28±2㎜ 두께의 규격품으로 압출되는 제2단계 압출공정을 포함하여 이루어지는 화물용 콘테이너 바닥재의 제조방법을 통하여 상기 목적을 달성할 수 있음을 확인하여 완성된 발명이다.The present invention is a method for producing a container container flooring material having a standard product of 28 ± 2 mm thickness using a synthetic resin plate of a multi-layer structure, 18 ± 2 mm using a raw material mixed with the waste resin and wood powder to be recycled from the first extruder New resin is supplied from both the first stage extrusion process to obtain the center plate of the cargo container bottom of thickness and the center plate obtained in the first stage into the center of the second extruder and the outer edge of the center plate introduced into the second extruder Stage 2 extrusion process where the new resin is extruded to a thickness of 5 ± 1mm and the outer edge of the center plate with 18 ± 2mm thickness is wrapped with the new resin to extrude the total thickness of the container floor to a standard product with a thickness of 28 ± 2mm. The invention has been completed by confirming that the above object can be achieved through the manufacturing method of a container flooring material for cargo comprising a.

본원에서 개시되는 화물용 콘테이너 바닥재의 제조방법은 상기 제1단계 및 제2단계 압출공정이 연속으로 진행될 수 있으나. 제1단계 압출공정후 냉각공정이 수행되어 압출제품의 표면온도가 50~60℃ 범위로 충분이 냉각된 후 제2단계 압출공정이 수행되도록 적용되는 구성이 바람직하다.In the method of manufacturing a container flooring material disclosed herein, the first step and the second step extrusion process may proceed continuously. After the first step of the extrusion process is carried out a cooling process is preferably carried out so that the surface temperature of the extruded product is sufficiently cooled in the range of 50 ~ 60 ℃ range is applied so that the second stage extrusion process is performed.

따라서 본원은 다층구조의 합성수지 판재를 이루며 28±2㎜ 두께의 규격품을 이루는 화물용 콘테이너 바닥재로서, 제1압출기로부터 재활용대상 폐 수지와 목분이 혼합된 원료를 이용하여 18±2㎜ 두께의 화물용 콘테이너 바닥재의 중심판재를 얻은 후 제2압출기의 중심부로 중심판재가 유입되고 중심판재 외연 양쪽에서 신제수지가 5±1㎜ 두께로 압출되며 중심판재의 외연을 신제수지로 감싸 28±2㎜ 두께의 규격품으로 제공되는 화물용 콘테이너 바닥재 규격품을 제공할 수 있다.Therefore, the present application is a container container flooring material consisting of a multi-layered synthetic resin sheet and a standard product having a thickness of 28 ± 2 mm, and a cargo material having a thickness of 18 ± 2 mm using a raw material mixed with recycled waste resin and wood powder from the first extruder. After obtaining the center plate of the container flooring material, the center plate is introduced into the center of the second extruder, and the new resin is extruded to a thickness of 5 ± 1 mm on both sides of the outer edge of the center plate, and the outer edge of the center plate is wrapped with the new resin. The container container flooring standard product which is provided as a standard product can be provided.

또한 본원은 다층구조의 합성수지 판재를 이용하여 28±2㎜ 두께의 규격품을 이루는 화물용 콘테이너 바닥재를 얻기 위한 압출금형으로, 압출다이금형이 제1금형판,제2금형판, 제3금형판, 제4금형판으로 구분되고 제1금형판과 제2금형판 사이로 용융수지가 5±1㎜ 두께로 공급 및 압출되고, 제2금형판과 제3금형판 사이로는 중심판재가 18±2㎜ 두께로 투입되며 제3금형판과 제4금형판 사이로 용융수지가 5±1㎜ 두께로 공급 및 압출되어 중심판재의 외연을 용융수지로 감싸 28±2㎜ 두께의 화물용 콘테이너 바닥재를 얻도록 작용되는 압출금형이 개시된다.In addition, the present application is an extrusion mold for obtaining a container container flooring material consisting of a standard product of 28 ± 2㎜ thickness using a multi-layer synthetic resin plate, the extrusion die mold is a first mold plate, a second mold plate, a third mold plate, It is divided into fourth mold plate and molten resin is supplied and extruded by 5 ± 1mm thickness between the first mold plate and the second mold plate, and the center plate is 18 ± 2mm thickness between the second mold plate and the third mold plate. Molten resin is supplied and extruded between the third mold plate and the fourth mold plate with a thickness of 5 ± 1 mm to cover the outer edge of the center plate with molten resin to obtain a cargo container bottom having a thickness of 28 ± 2 mm. Extrusion mold is disclosed.

이하 본원의 다층구조의 합성수지 판재를 얻기 위한 발명의 구체적 실시양태는 하기의 발명을 실시하기 위한 구체적인 내용란에서 제시된 도면과 함께 상세하게 설명된다.Hereinafter, specific embodiments of the present invention for obtaining a synthetic resin plate having a multilayer structure of the present application will be described in detail with reference to the drawings given in the following detailed description.

본 발명은 수요자의 경량화요구를 충족시키는 건축용 내 외장재, 건축 바닥재, 컨테이너 바닥재, 물류 적재장의 받침대, 항공 및 선박의 바닥재, 화물차의 적재함이나 바닥재 등의 용도에 유용하게 활용될 수 있도록 컨테이너 바닥재가 일측으로 휨 현상이 발생하여 크레임 발생우려가 없는 28±2㎜ 두께의 바닥재를 제공하는 효과를 갖는다.The present invention is one side of the container flooring material to be useful in the application of building interior materials, building flooring material, container flooring material, logistic loading stand, aviation and ship flooring material, cargo box or flooring material, etc. As a result, warpage may occur to provide a flooring material having a thickness of 28 ± 2 mm without fear of occurrence of a crack.

도 1은 종래의 기술에서 3층구조를 갖는 압출성형품을 얻기 위한 성형장치의 일 적용예시도.
도 2는 본원 기술사상이 적용되어 3층구조의 압출성형품을 얻는 압출성형기의 적용예시도.
도 3은 본 발명에서 적용되는 압출성형기에서 압출다이의 내부구성을 설명하기 위해 내부 투시형태로 제시되는 압출다이 예시도
도 4는 본원 기술사상이 적용되어 제공되는 압출성형품의 예시도.
1 is an application example of a molding apparatus for obtaining an extruded molded article having a three-layer structure in the prior art.
Figure 2 is an application example of the extrusion machine to which the present invention is applied to obtain an extrusion molded article of a three-layer structure.
Figure 3 is an illustration of an extrusion die presented in an internal perspective to explain the internal structure of the extrusion die in the extrusion molding machine applied in the present invention
4 is an exemplary view of an extruded article provided by applying the present invention.

이하, 첨부된 도면을 참조하면서 본 발명의 바람직한 실시양태에 따른 다충구조의 합성수지 판재를 제조하기 위한 압출성형기의 종래기술 적용도면을 도 1로 제시하고 본원기술로 적용되는 압출성형기의 적용도면을 도 2로 제시하여 내부발포층으로 제공되는 중심판재 외연을 외피수지층이 감싸주는 구성의 압출성형장치의 차이점을 구체적으로 설명하기로 한다.Hereinafter, with reference to the accompanying drawings showing a prior art application of the extrusion molding machine for producing a multi-ply synthetic resin sheet according to a preferred embodiment of the present invention as shown in Figure 1 and an application drawing of the extrusion molding machine applied in the present technology Presented as 2 will be described in detail the difference between the extrusion molding device of the configuration that the outer shell layer wraps the outer edge of the central plate material provided as the inner foam layer.

도 1은 종래기술에서 적용되는 본원 합성수지판재의 제조장치를 평면도로 나타낸 것으로, 출원인의 선출원 기술뿐 아니라 대부분의 다층구조 합성수지 판재를 만들고자 하는 제조과정에 적용되는 실시양태는 제1압출기(100)와 제1압출기(100)의 일측 인접한 위치에 병렬로 배치되는 제2압출기(200)를 갖고, 이들 제1압출기(100) 및 제2압출기(200)를 이용하여 압출되는 미성형물을 정형화하는 사이징(300) 공정과 사이징이 이루어진 제품을 일정범위로 압박하며 냉각시키는 압착부(400)와 압착부 공정을 지난 제품을 끌어 당기며 절단하는 인발절단부(500)를 통하여 다층구조 합성수지 판재를 얻고 제품이송롤러(600)를 거쳐 완제품을으재장(70으로 보내지는 구성의 압출성형장치를 구성을 이루며 적용되어 왔다.Figure 1 is a plan view showing the apparatus for manufacturing a synthetic resin plate of the present application applied in the prior art, the embodiment applied to the manufacturing process to make the most of the applicant's prior application technology as well as the multi-layered synthetic resin plate is the first extruder 100 and Sizing having a second extruder 200 disposed in parallel to one side of the first extruder 100 in parallel, and shaping the unmolded article extruded using the first extruder 100 and the second extruder 200 ( 300) A multi-layered synthetic resin sheet is obtained through a pressing part 400 for pressing and cooling a product made with a process and sizing to a predetermined range and a drawing cut part 500 for pulling and cutting a product past the pressing part process, and a product transfer roller. It has been applied to form an extrusion molding device of the configuration that is sent to the finished product (70) through the (600).

도 1에 제시되는 종래의 합성수지판재 제조장치를 이용하여 컨테이너 바닥재나 물류 적재장의 받침대나 항공 및 선박의 바닥재, 화물차의 적재함 등의 바닥재 등으로 재활용되는 합성수지 판재를 얻는 제조공정을 더욱 상세하게 설명하여 보면, 제1압출기(100)의 중앙압출공에서 공급되는 폐합성수지 원료 조성은 농촌에서 사용 후 폐기되는 비닐 등의 폐수지가 적정크기로 파쇄되어 발포재 등의 원료와 함께 원료공급호퍼(110)로 공급되고 고열이 가해지는 스크루케이스(120)에서 용융점 250~270℃범위로 가열시켜 압출헤드부(130)로 보내지면 압출헤드부(130)에서는 다시 280~290℃ 온도 범위로 가열되어 중앙압출공(141)을 경유하여 압출다이금형(140)에서 발포가 시작되면서 내부발포층(10)을 형성하고, 제2압출기(200)는 제1압출기(100)의 일측에 인접되어 병렬로 배치되어 신제수지 또는 재생수지(PE)원료가 원료호퍼(210)를 통해 투입되고, 이렇게 원료호퍼(210)를 통해 투입된 원료는 고열이 가해지는 스크루케이스(220)에서 용융점 250~270℃ 범위로 가열되어 헤드부(230)를 거쳐 압출다이금형(140)으로 측면연결관(201)을 통해 상기에서 설명한 제1압출기(100)의 압출다이스(140)에서 중앙압출공에서 만들어지는 내부발포층(10)의 양 측면 위치로 제2압출기(200)의 압출다이스(240)에서 측면연결관(210)을 통해 중앙압출공에서 만들어지는 내부발포층(10)의 양 측면 위치에서 상부외피층(20a) 및 저부외피층(20b)을 형성시키는 으로 분할되어 용융수지가 공급되며 내부발포층(10)의 외연을 감싸는 외피수지층(20)을 형성하는 구조로 10~20㎝ 두께의 다층구조의 바닥재를 얻는 구성으로 적용하여 왔다.By using the conventional synthetic resin sheet manufacturing apparatus shown in Figure 1 by explaining in more detail the manufacturing process for obtaining a synthetic resin plate recycled to the base of the container, flooring of the logistics loading floor, flooring of the aviation and ships, loading box of the truck, etc. As a result, the waste synthetic resin raw material composition supplied from the central extrusion hole of the first extruder 100 is crushed into waste plastics such as vinyl, which are discarded after use in rural areas, to the raw material supply hopper 110 together with the raw materials such as foam materials. When supplied and heated in a screw case 120 is heated to the melting point 250 ~ 270 ℃ range is sent to the extrusion head 130, the extrusion head 130 is heated to a temperature range of 280 ~ 290 ℃ again to the central extrusion hole Foaming is started in the extrusion die mold 140 via 141 to form the internal foaming layer 10, and the second extruder 200 is adjacent to one side of the first extruder 100 in parallel. The new resin or recycled resin (PE) raw material is placed through the raw material hopper 210, and the raw material introduced through the raw material hopper 210 is in the melting point 250 to 270 ° C. in the screw case 220 to which high heat is applied. The inner foam layer made of the central extrusion hole in the extrusion die 140 of the first extruder 100 described above through the side connection pipe 201 to the extrusion die mold 140 through the head 230 is heated ( 10) the upper skin layer 20a at both side positions of the inner foam layer 10 made at the central extrusion hole through the side connecting pipe 210 at the extrusion die 240 of the second extruder 200 at both side positions of the second extruder 200. And the bottom shell layer 20b is divided into to form a shell resin layer 20 which is supplied with molten resin and surrounds the outer edge of the inner foam layer 10 to obtain a flooring having a multilayer structure having a thickness of 10 to 20 cm. It has been applied in a configuration.

그러나 수출용 컨테이너의 국제규격은 예를 들어 3*6규격은 900㎜ * 1800 ㎜ 두께 28㎜ 규격이고, 4*8규격은 1200㎜ * 2400 ㎜ 두께 28㎜ 규격으로 요구하고 있는바, 상기와 같은 형태로 대형규격으로 제1압출기(100)를 통하여 내부발포층(10)을 얻고 제2압출기(200)를 통하여 외피수지층(20)을 얻어서 내부발포층(10)의 양쪽 외연을 외피수지층(20)으로 깜싼 구조를 이루고 사이징(300) 공정과 압착부(400) 공정과 인발절단부(500)공정을 수행하여 컨테이너 바닥재의 국제규격으로 28㎜ 두께를 갖는 바닥재 제품으로 생산하고자 하는 경우 처음 생산과정에서는 설령 28㎜ 두께를 갖는 컨테이너 바닥 재 제품을 얻었다 하더라도 1~2개월의 보관과정을 거치게 되는 경우 제품의 수축현상에 의해 0.1~0.5㎜ 두께가 작아져서 납품하지 못하게 되거나, 수축을 고려하여 생산과정에서 28.5㎜ 두께를 갖는 컨테이너 바닥재 제품을 얻는 경우에도 실제 납품과정에서 오차가 발생하는 문제점을 해소할 수 없었고, 또한 납품과정에서 경우 패스하여 컨테이너 바닥재 제품으로 적용된 바닥재 제품에서 바닥재가 일측으로 휨 현상이 발생하여 크레임이 제기되는 문제점이 발생하여 왔었다.However, the international standard for export containers is, for example, 3 * 6 standard is 900mm * 1800mm thickness 28mm standard, and 4 * 8 standard is required as 1200mm * 2400mm thickness 28mm standard. The outer foam layer 10 was obtained through the first extruder 100 through the first extruder 100 and the outer resin layer 20 was obtained through the second extruder 200, thereby forming both outer edges of the inner foam layer 10. 20) If you want to produce a flooring product with a 28mm thickness as the international standard of container flooring material by performing the sizing (300) process, the crimping part 400 process and the drawing cutting part (500) process. Even if a container flooring product having a thickness of 28mm is obtained, if it is stored for 1 ~ 2 months, 0.1 ~ 0.5mm of thickness may be reduced due to shrinkage of the product, or it may not be delivered. 2 in In case of obtaining a container flooring product having a thickness of 8.5 mm, it was not possible to solve the problem that an error occurred in the actual delivery process, and in the case of delivery, the flooring material was warped in one side in the flooring product applied as a container flooring product. There has been a problem that the claim is raised.

따라서 상기와 같은 대형 규격의 완제품을 얻기 위한 압출금형제작비가 1,2천만이 아니고 수억이 요구되는 현실가운데서 한번이라도 시행착오를 겪는 경우 막대한 재산적 손실을 겪을 수 밖에 없는바 출원인은 몇 차례의 시행오차를 겪으면서 도 2에 제시되는 실시양태의 제조공정을 통하여 휨 현상이 발생 우려가 없는 다층구조의 합성수지 판재를 얻을 수 있었다.Therefore, if the cost of manufacturing an extruded mold to obtain a finished product of such a large size is not only 1,200,000 but hundreds of millions of years of trial and error, there is a huge loss of property. Through the manufacturing process of the embodiment shown in FIG. 2 while experiencing an error, a synthetic resin sheet material having a multilayer structure with no fear of occurrence of warpage could be obtained.

도 2에 제시되는 도면은 본원 기술사상이 적용되어 3층구조의 압출성형품을 얻는 압출성형기의 적용예시도를 나타낸 것으로, 제1압출기(100)의 원료공급호퍼(110)에 투입되는 원료조성은 농촌에서 사용 후 폐기되는 비닐 등의 폐수지가 적정크기로 파쇄되어 발포재 등의 원료와 함께 원료공급호퍼(110)로 공급되고 고열이 가해지는 스크루케이스(120)에서 용융점 250~270℃범위로 가열시켜 압출헤드부(130)로 보내지면 압출헤드부(130)에서는 다시 280~290℃ 온도 범위로 가열되어 중앙압출공(141)을 경유하여 압출다이금형(140)에서 발포가 시작되면서 내부발포층(10)을 형성하는 공정은 도 1의 경우와 동일한 제조공정이 적용되되, 제1압출기(100)로부터 공급되는 재활용대상 폐수지 원료와 목분이 혼합된 원료를 이용하여 18±2㎜ 두께를 갖는 내부발포층(10)만을 얻어서 이를 그대로 사이징(300) 공정과 압착부(400) 공정과 인발절단부(500)공정을 수행하여 원하는 폭과 길이로 절단한 중감제품으로 내부발포층(10)을 얻은 후 이를 제2압출기(200)의 2차압출다이 금형(240)에서 보내주는 상부외피층(20a) 및 저부외피층(20b)으로 내부발포층(10)의 외연을 감싼 완제품인 컨테이너바닥재(30)을 얻고자 하는 기술이다.2 is a view showing an application example of an extruder to obtain an extruded molded article having a three-layer structure by applying the technical idea of the present invention, the raw material composition to be injected into the raw material supply hopper 110 of the first extruder 100 Waste resins such as vinyl, which are discarded after being used in rural areas, are crushed to an appropriate size and are supplied to the raw material supply hopper 110 together with the raw materials such as foam materials and heated to a melting point of 250 to 270 ° C. in a screw case 120 to which high heat is applied. When it is sent to the extrusion head unit 130, the extrusion head unit 130 is heated to a temperature range of 280 ~ 290 ℃ again and the foaming is started in the extrusion die mold 140 via the central extrusion hole 141 as the inner foam layer The forming process of (10) is applied to the same manufacturing process as in the case of Figure 1, using a recycled waste resin raw material and wood powder is supplied from the first extruder 100 has a thickness of 18 ± 2㎜ Only inner foam layer 10 is obtained The inner foaming layer 10 is obtained by cutting the sizing 300, the pressing 400, the drawing 500, and the intermediate product, which is cut to a desired width and length, and then the second extruder 200 It is a technique for obtaining a container flooring material 30, which is a finished product wrapped around the outer edge of the inner foam layer (10) by the upper outer shell layer (20a) and the lower outer shell layer (20b) to be sent from the second extrusion die mold (240).

즉, 제2압출기(200)의 원료호퍼(210)에는 신제수지 또는 재생수지(PE)원료가 투입되고 원료호퍼(210)에 투입된 원료는 고열이 가해지는 스크루케이스(220)에서 용융점 250~270℃ 범위로 가열되어 헤드부(230)를 거쳐 2차압출다이금형(240)으로 측면연결관(201)을 통해 2차압출다이스금형(240)의 상부 및 하부수지압출공(246a,246b)를 통해 2차압출다이스금형(240)의 중앙부의 중간원료투입부(245)로부터 18±2㎜ 두께로 유입되는 내부발포층(10)의 양 측면 위치에서 측면수지압송구(246a,246b)로 투입되어 부채꼴로 확산되며 내부발포층(10)의 외연을 5±1㎜ 두께로 감싸 압출되며 상부외피층(20a) 및 저부외피층(20b)을 이루면서 콘테이너 바닥재의 전체두께가 28±2㎜ 두께의 규격품으로 압출시키는 제조공정을 통하여 사용과정 중 휨 현상이 발생하지 않는 다층구조의 합성수지 판재를 얻을 수 있음을 확인하여 완성된 발명이다.That is, the raw material hopper 210 of the second extruder 200 is a new resin or recycled resin (PE) raw material and the raw material introduced into the raw material hopper 210 is a melting point 250 ~ 270 in the screw case 220 is subjected to high heat The upper and lower resin extrusion holes 246a and 246b of the secondary extrusion die mold 240 through the side connection pipe 201 through the head portion 230 and the secondary extrusion die mold 240 through the head 230. Into the side resin pressure port (246a, 246b) at both side positions of the inner foam layer (10) flowing in the thickness of 18 ± 2 mm from the intermediate material input portion 245 of the central portion of the secondary extrusion die mold 240 through It spreads in a fan shape and wraps the outer edge of the inner foaming layer 10 with a thickness of 5 ± 1 mm and extrudes, forming the upper outer shell layer 20a and the lower outer shell layer 20b, and the overall thickness of the container flooring material is 28 ± 2 mm thick. Multi-layered synthetic resin plate that does not cause warpage during use through extrusion manufacturing process It confirmed that the number obtained is the complete invention.

도 2에 제시되는 압출성형장치를 이용하여 예를 들면 3 * 6 규격으로 가로*세로 *두께가 900 * 1800 * 18 ㎜를 갖는 내부발포층(10) 중간제품을 얻기 위한 제조공정을 설명하여 보면, 정형화작업이 수행되는 싸이징(300) 장치에서는 도면에서는 생략하였으나 진공흡입수단을 통하여 평활도를 높이는 작업을 수행하도록 적용되는 구성이 바람직하고, 싸이징(300a)공정으로 1차정형화된 미성형물을 받아 다단계적이고 연속적으로 통과시키면서 가압하여 2차 정형화하는 하나 이상 등 간격으로 배치되는 압착롤러 형상의 압착기(400a)이 사용될 수 있는데 이러한 압착기(400a)는 상.하 양측으로 배치되고 별도의 동력으로 구동하는 한 쌍의 가압롤러는 열전도율이 우수한 금속을 사용하는 것이 바람직하고, 상기 압착기들(400a)은 사이징(300a)공정을 통과하여 1차 정형화된 내부발포층(10) 중간제품을 적절하게 가압하여 밀도를 높임과 동시에 견고한 결합력을 형성하게 되며 압착기들(400a)은 전방에서 후방으로 가면서 점차적으로 중간제품에 가해지는 압착력이 증가하도록 상.하측의 가압롤러 간격이 조절된 배열을 가지어 판재의 내부 구성요소의 밀도를 후방으로 가며 점차 높이게 되고 최종단의 압착기(400a)을 통과하면서 수냉방식의 냉각시스템이 부설되어 2차 정형화과정과 냉각공정을 통하여 경화공정을 수행하도록 적용되는 구성이 바람직하다.By using the extrusion molding apparatus shown in Figure 2 for example 3 * 6 standard width * length * thickness of 900 * 1800 * 18 mm to explain the manufacturing process for obtaining the intermediate product of the inner foam layer (10) Although not shown in the drawing, the apparatus for shaping 300 performs shaping is preferably applied to increase the smoothness through vacuum suction means. Pressed roller-shaped presses 400a which are arranged at intervals of one or more such as pressurizing and secondarily shaping while passing through multiple stages and continuously may be used. Such presses 400a may be arranged on both sides of the upper and lower sides and driven by separate power. It is preferable that a pair of press rollers are made of a metal having excellent thermal conductivity, and the compactors 400a pass through a sizing 300a process to firstly form. The inner foaming layer 10 is appropriately pressurized the intermediate product to increase the density and at the same time to form a strong bonding force, the compressors (400a) from the front to the rear to gradually increase the pressing force applied to the intermediate product of the upper and lower The pressure roller spacing is adjusted to gradually increase the density of the internal components of the plate to the rear and pass through the presser 400a at the final stage, and a water cooling type cooling system is installed to perform the secondary shaping process and the cooling process. The configuration applied to perform the curing process is preferred.

또한 상기와 같이 압착기(400a)에 통과되면서 압착작용과 더불어 2차 정형화과정, 그리고 수냉방식의 냉각시스템에 의해 미성형물을 완전 경화공정을 이루어 중간제품을 배출하게 되는데 압착기(400)의 최종단에는 그 최종단으로부터 배출되는 중간제품을 견인해내는 인출기(500)가 연이어 설치되어 중간제품을 연속적으로 견인해 낼 수 있으며 마지막 단계에 컷터가 설치되어 내부발포층(10) 중간제품 판재를 원하는 규격으로 절단하여 제2압출기(200)의 2차압출다이금형(240)의 중간원료투입부(245)로 내부발포층(10)이 보내지도록 적용되고 내부발포층(10) 외연을 제2압출기(200)에서 2차압출다이금형(240)으로 보내주는 상부외피층(20a) 및 저부외피층(20b)으로 내부발포층의 외연을 감싼 구성으로 도 4에 제시되는 완제품(30)을 얻을 수 있다.In addition, as described above, the intermediate product is discharged through a complete hardening process of the unmolded product by the second shaping process and the water cooling method as well as the pressing action while passing through the pressing machine 400a. A drawer 500 that draws out the intermediate product discharged from the final end is installed in succession to draw out the intermediate product continuously, and a cutter is installed in the last stage to make the inner foam layer 10 intermediate product sheet to the desired standard. The internal foaming layer 10 is applied to the intermediate raw material injection portion 245 of the second extrusion die mold 240 of the second extruder 200 by cutting, and the outer edge of the internal foaming layer 10 is transferred to the second extruder 200. The finished product 30 shown in FIG. 4 can be obtained by wrapping the outer edge of the inner foam layer in the upper outer shell layer 20a and the lower outer shell layer 20b which are sent to the secondary extrusion die mold 240).

도 3은 본원 기술사상이 적용되기 위해 제2압출기(200)에 사용되는 2차압출다이금형(240) 구성을 내부투시 형태로 원료수지의 흐름을 나타내기 위해 요부만을간략히 나타낸 것으로, 2차압출다이금형(240)은 제1금형판(241),제2금형판(242), 제3금형판(243), 제4금형판(244)으로 구분되는 4개의 금형판으로 제공될 수 있는바, 제1금형판(241)과 제2금형판(242) 사이에서는 제2압출기(200)에서 상부수지압출공(246a)으로 용융수지가 공급되도록 적용되고, 제2금형판(242)과 제3금형판(243) 사이로는 제1압출기(100)에서 중간제품으로 만들어진 후 냉각되고 정형화된 내부발포층(10)이 투입되는 중간원료투입부(245)을 갖는 구조로 제공되고, 제3금형판(243)과 제4금형판(244) 사이에서는 제2압출기(200)에서 하부수지압출공(246b)으로 용융수지가 공급되도록 적용되는 구성을 이루고 2차압출다이금형(240) 내부에서 다층구조를 이루면서 압출될 때 이미 정형화되어 냉각된 상태로 투입되는 내부발포층(10)의 외연으로 상부수지압출공(246a) 및 하부수지압출공(246b)으로 공급되는 용융수지의 두께를 조절하도록 두께조절볼트1,2(248a,248b)에의해 콘트롤 되는 두께조절용 밀착바(247a,247b)을 밀거나 당겨줌으로 상부수지압출공(246a) 및 하부수지압출공(246b)의 용융수지 흐름량을 조절해 주면서 이미 확정된 두께로 18±2㎜ 두께를 갖는 중심판재의 외연을 외연을 5±1㎜ 두께로 감싸 압출시켜 콘테이너 바닥재의 전체두께가 28±2㎜ 두께의 규격품으로 압출시켜 완제품을 얻을 수 있다.FIG. 3 is a schematic view showing only the main parts of the secondary extrusion die mold 240 used in the second extruder 200 to show the flow of the raw material resin in the form of an internal perspective, in order to apply the technical concept of the present invention. The die mold 240 may be provided as four mold plates divided into a first mold plate 241, a second mold plate 242, a third mold plate 243, and a fourth mold plate 244. The molten resin is applied between the first mold plate 241 and the second mold plate 242 to the upper resin extrusion hole 246a from the second extruder 200, and the second mold plate 242 and the second mold plate 242. Between the three mold plates 243 is provided with a structure having an intermediate raw material input portion 245, which is made of the intermediate product in the first extruder 100, and then cooled and standardized internal foam layer 10 is injected, the third mold Between the plate 243 and the fourth mold plate 244 is configured to be supplied so that the molten resin is supplied from the second extruder 200 to the lower resin extrusion hole 246b and the secondary The extrusion die mold 240 is supplied to the upper resin extrusion hole 246a and the lower resin extrusion hole 246b to the outer edge of the internal foaming layer 10 that is already formed and cooled when it is extruded while forming a multilayer structure in the extrusion die mold 240. The upper resin extrusion hole 246a and the lower resin extrusion hole by pushing or pulling the thickness adjusting adhesion bars 247a and 247b controlled by the thickness adjusting bolts 1 and 2 (248a and 248b) to adjust the thickness of the melted resin. While adjusting the melt flow rate of (246b), the outer edge of the center plate having the thickness of 18 ± 2mm with the predetermined thickness is extruded by wrapping the outer edge with the thickness of 5 ± 1mm and the total thickness of the container bottom is 28 ± 2mm. The finished product can be obtained by extruding into a standard product.

도 4는 본원 기술사상이 적용되어 제공되는 컨테이너 바닥제 규격제품을 나타낸 것으로, 도 4a는 제1압출기(100)로부터 재활용대상 폐 수지와 목분이 혼합된 원료를 이용하여 18±2㎜ 두께의 화물용 콘테이너 바닥재의 중심판재로 내부발포층(10)을중간제품으로 얻고, 중간제품이 충분히 정형화 싸이징 공정과 냉각 및 롤링압착공정을 거쳐 정형화제품을 얻는 전단계 압출공정을 거친 후 제2압출기(200)로부 공급되는 재생 또는 신제수지가 내부발포층(10)의 양 측면에서 5±1㎜ 두께로 압출되며 콘테이너 바닥재의 전체 두께가 28±2㎜ 두께 규격품으로 제공되는 최종 완제품으로 제공될 수 있음을 나타낸 것이고, 도 4b는 제1압출기(100)로부터 재활용대상 폐 수지와 목분이 혼합된 원료를 이용하여 18±2㎜ 두께의 화물용 콘테이너 바닥재의 중심판재로 내부발포층(10)을 얻을 때 발포층 내부에 중공부(11)를 형성하여 바닥재의 무게를 더욱 경량화하도록 적용될 수 있음을 나타낸 것이다. Figure 4 shows a container floor standard product provided by applying the technical idea of the present application, Figure 4a is a cargo for 18 ± 2mm thickness using a raw material mixed with the waste resin and wood powder for recycling from the first extruder (100) The second extruder 200 after obtaining the inner foam layer 10 as a middle product of the container flooring material as a middle product, and the intermediate product undergoes a full-stage extrusion process to obtain a shaped product through a sufficiently shaping process, a cooling and a rolling pressing process. The recycled or new resin supplied to the furnace is extruded to a thickness of 5 ± 1 mm on both sides of the inner foaming layer 10 and shows that the entire thickness of the container bottom can be provided as a final finished product which is provided as a 28 ± 2 mm thick standard product. Figure 4b is an inner foam layer from the first extruder 100 to the center plate of the container container flooring material with a thickness of 18 ± 2 mm using a raw material mixed with waste resin and wood powder for recycling When obtaining (10) to form a hollow portion 11 inside the foam layer to show that it can be applied to further reduce the weight of the flooring.

도 4b에 제시되는 중공부(11)가 형성된 내부발포층(10)의 중간제품을 얻어 적용하는 기술의 실시양태는 출원인의 선등록특허 10-1822104호 "중공부가 형성된 합성수지판재를 얻기 위한 압출성형장치 및 이를 이용하여 얻은 중공부가 형성된 합성수지판재"에 개시된 기술을 통하여 충분히 제시되어 있으므로 새롭게 설명할 필요가 없다는 판단에 따라 생략하기로 한다.An embodiment of the technique for obtaining and applying an intermediate product of the inner foam layer 10 having the hollow portion 11 formed in FIG. 4B is described in the Applicant's Patent Application No. 10-1822104, "Extrusion for obtaining a synthetic resin plate member having a hollow portion. The apparatus and the hollow part obtained by using the same have been sufficiently described through the technology disclosed in "A synthetic resin plate member", and thus the description thereof is omitted.

또한 본원 출원기술에 대한 발명의 상세한 설명은 본원에서 새롭게 개시되는 부분을 중심으로 설명한 것으로, 압출금형을 이용하여 합성수지 판재를 얻는 기술과 관련하여 출원인의 선출원 등록특허 10-1822104호 "중공부가 형성된 합성수지판재를 얻기 위한 압출성형장치 및 이를 이용하여 얻은 중공부가 형성된 합성수지판재, 등록특허 10-1379284호 "다층 압출구조의 다이스를 갖는 압출성형장치 및 이를 이용한 합성수지 판재의 압출성형방법", 등록특허 10-1166899호 " 다층 압출구조의 다이스를 갖는 압출성형장치 및 이를 이용한 합성수지 판재의 압출성형방법" 등에서 상세하게 도면과 함께 설명되어 있으므로 중복되는 부분은 생략하고 본원에서 새롭게 개시되는 부분을 중심으로 설명하고자 하였다.In addition, the detailed description of the invention for the present application technology has been described in the center of the newly disclosed herein, in connection with the technology of obtaining a synthetic resin plate by using an extrusion mold Patent Application No. 10-1822104 of the applicant "synthetic resin formed hollow portion Extrusion apparatus for obtaining a sheet and a synthetic resin plate member having a hollow portion obtained using the same, Patent No. 10-1379284 "Extrusion molding apparatus having a die of a multi-layer extrusion structure and extrusion molding method of a synthetic resin plate using the same," Patent 10- 1166899 has been described in detail with the drawings, such as "extrusion molding apparatus having a die of a multi-layer extrusion structure and the extrusion molding method of a synthetic resin plate using the same" and the like will be omitted and the overlapping parts will be described mainly on the newly disclosed herein. .

10 : 내부발포층 11 : 다공부
20 : 외피수지층 30 : 컨테이너바닥재
100 : 제1압출기 110 : 원료공급호퍼
120 : 스크루케이스 130 : 압출헤드부
140 : 1차압출다이금형 141 : 중앙압출공
200 : 제2압출기 201 : 측면연결관
210 : 원료투입호퍼 220 : 스크루케이스
230 : 압출헤드부 240 : 2차압출다이스금형
241 : 제1금형판 242 : 제2금형판
243 : 제3금형판 244 : 제4금형판
245 : 중간원료투입부 246 : 측면수지압송구
247 : 두께조절용 밀착바 248 : 두께조절볼트
300 : 사이징 400 : 압착부
500 : 인발절단부 600 : 제품이송롤러
700 : 제품저장고
10: inner foam layer 11: porous portion
20: outer shell layer 30: container flooring
100: first extruder 110: raw material supply hopper
120: screw case 130: extrusion head portion
140: primary extrusion die mold 141: central extrusion hole
200: second extruder 201: side connector
210: raw material input hopper 220: screw case
230: extrusion head 240: second extrusion die mold
241: first mold plate 242: second mold plate
243: third mold plate 244: fourth mold plate
245: intermediate material input part 246: side resin pressure port
247: thickness control contact bar 248: thickness adjustment bolt
300: sizing 400: crimping portion
500: drawing part 600: product feed roller
700: Product Storage

Claims (4)

다층구조의 합성수지 판재를 이용하여 28±2㎜ 두께의 규격품을 갖는 화물용 콘테이너 바닥재의 제조방법에 있어서,
제1압출기로부터 재활용대상 폐 수지와 목분이 혼합된 원료를 이용하여 18±2㎜ 두께의 화물용 콘테이너 바닥재의 중심판재를 얻는 제1단계 압출공정;
제2압출기의 중심부로 상기 제1단계에서 얻은 중심판재가 유입되고 제2압출기로 유입된 중심판재 외연의 양쪽에서 신제수지가 공급될 때 신제수지가 5±1㎜ 두께로 압출되며 18±2㎜ 두께를 갖는 중심판재의 외연을 신제수지로 감싸 콘테이너 바닥재의 전체 두께가 28±2㎜ 두께 규격품으로 압출되는 제2단계 압출공정;
을 포함하여 이루어지는 것을 특징으로하는 화물용 콘테이너 바닥재의 제조방법.
In the manufacturing method of the cargo container flooring material having a standard product of 28 ± 2 mm thickness using a multi-layer synthetic resin sheet,
A first step of extruding step of obtaining a center plate of a container container bottomed material having a thickness of 18 ± 2 mm using a raw material mixed with waste resin and wood powder to be recycled from a first extruder;
When the central plate material obtained in the first step is introduced into the center of the second extruder, and the new resin is supplied from both sides of the outer edge of the central plate introduced into the second extruder, the new resin is extruded to a thickness of 5 ± 1 mm and is 18 ± 2 mm. A second step of extruding process of wrapping the outer edge of the central plate having a thickness with a new resin and exposing the entire thickness of the container bottom to a standard product having a thickness of 28 ± 2 mm;
Method for producing a container flooring material for cargo, characterized in that comprises a.
제1항에 있어서,
상기 제1단계 및 제2단계 압출공정이 연속으로 진행되는 경우, 제1단계 압출공정후 냉각공정이 수행된 후 제2단계 압출공정이 수행되도록 적용되는 것을 특징으로하는 화물용 콘테이너 바닥재의 제조방법.
The method of claim 1,
When the first step and the second step extrusion process is carried out continuously, after the cooling process is carried out after the first step extrusion process is carried out so that the second step extrusion process is carried out, characterized in that the manufacturing method of the cargo container flooring .
다층구조의 합성수지 판재를 이루며 28±2㎜ 두께의 규격품을 이루는 화물용 콘테이너 바닥재에 있어서,
제1압출기로부터 재활용대상 폐 수지와 목분이 혼합된 원료를 이용하여 18±2㎜ 두께의 화물용 콘테이너 바닥재의 중심판재를 얻은 후 제2압출기의 중심부로 중심판재가 유입되고 중심판재 외연 양쪽에서 신제수지가 5±1㎜ 두께로 압출되며 중심판재의 외연을 신제수지로 감싸 28±2㎜ 두께의 규격품으로 제공되는 것을 특징으로하는 화물용 콘테이너 바닥재.
In the cargo container flooring material consisting of a synthetic resin plate of a multi-layer structure and a standard product of 28 ± 2㎜ thickness,
From the first extruder, a center plate of 18 ± 2 mm thick cargo container bottom is obtained from raw materials mixed with recycled waste resin and wood powder, and then the center plate is introduced into the center of the second extruder. Resin is extruded to a thickness of 5 ± 1㎜ and wrapped around the outer edge of the center plate with a new resin resin is provided as a standard product of 28 ± 2㎜ thick characterized in that the flooring material for cargo.
다층구조의 합성수지 판재를 이용하여 28±2㎜ 두께의 규격품을 이루는 화물용 콘테이너 바닥재를 얻기 위한 압출금형에 있어서,
압출다이금형(240)이 제1금형판(241),제2금형판(242), 제3금형판(243), 제4금형판(244)으로 구분되고 제1금형판(241)과 제2금형판(242) 사이로 용융수지가 5±1㎜ 두께로 공급 및 압출되고, 제2금형판(242)과 제3금형판(243) 사이로는 중심판재가 18±2㎜ 두께로 투입되며 제3금형판(243)과 제4금형판(244) 사이로 용융수지가 5±1㎜ 두께로 공급 및 압출되어 중심판재의 외연을 용융수지로 감싸 28±2㎜ 두께의 화물용 콘테이너 바닥재를 얻도록 작용되는 것을 특징으로 하는 화물용 콘테이너 바닥재용 압출금형.
In the extrusion mold for obtaining a container container flooring material consisting of a standard product of 28 ± 2 mm thickness by using a synthetic resin sheet material of a multi-layer structure,
The extrusion die mold 240 is divided into a first mold plate 241, a second mold plate 242, a third mold plate 243, and a fourth mold plate 244, and the first mold plate 241 and the first mold plate 241. The molten resin is supplied and extruded with a thickness of 5 ± 1 mm between the two mold plates 242, and the center plate is 18 ± 2 mm thick between the second mold plate 242 and the third mold plate 243. The molten resin is supplied and extruded between the 3 mold plates 243 and the 4th mold plate 244 to a thickness of 5 ± 1 mm to wrap the outer edge of the center plate with the molten resin to obtain a cargo container bottom having a thickness of 28 ± 2 mm. Extrusion mold for cargo container flooring, characterized in that the acting.
KR1020180038353A 2018-04-02 2018-04-02 Multilayered floor board of synthetic resin for cargo container Active KR102127346B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020180038353A KR102127346B1 (en) 2018-04-02 2018-04-02 Multilayered floor board of synthetic resin for cargo container

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020180038353A KR102127346B1 (en) 2018-04-02 2018-04-02 Multilayered floor board of synthetic resin for cargo container

Publications (2)

Publication Number Publication Date
KR20190115373A true KR20190115373A (en) 2019-10-11
KR102127346B1 KR102127346B1 (en) 2020-06-26

Family

ID=68210534

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020180038353A Active KR102127346B1 (en) 2018-04-02 2018-04-02 Multilayered floor board of synthetic resin for cargo container

Country Status (1)

Country Link
KR (1) KR102127346B1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000289995A (en) * 1999-04-01 2000-10-17 Nippon Petrochem Co Ltd Sheet pallet
JP2004074691A (en) * 2002-08-21 2004-03-11 Jsp Corp Polyethylene resin laminated foam board
JP2010058482A (en) * 2008-09-08 2010-03-18 Ube Nitto Kasei Co Ltd Hollow plate made of thermoplastic resin
KR20120020249A (en) * 2010-08-27 2012-03-08 양명주 The extrusion molding device having dice structured multi-extrusing stage and the extrusion moding method of synthetic resins plank
KR101137521B1 (en) * 2012-01-10 2012-04-20 (주)엔탑스 Multilayered floor board of cargo container and manufacturing method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000289995A (en) * 1999-04-01 2000-10-17 Nippon Petrochem Co Ltd Sheet pallet
JP2004074691A (en) * 2002-08-21 2004-03-11 Jsp Corp Polyethylene resin laminated foam board
JP2010058482A (en) * 2008-09-08 2010-03-18 Ube Nitto Kasei Co Ltd Hollow plate made of thermoplastic resin
KR20120020249A (en) * 2010-08-27 2012-03-08 양명주 The extrusion molding device having dice structured multi-extrusing stage and the extrusion moding method of synthetic resins plank
KR101137521B1 (en) * 2012-01-10 2012-04-20 (주)엔탑스 Multilayered floor board of cargo container and manufacturing method thereof

Also Published As

Publication number Publication date
KR102127346B1 (en) 2020-06-26

Similar Documents

Publication Publication Date Title
US5143778A (en) Laminate structural plastic material
US6659020B1 (en) Extrusion
CA2046995C (en) Method for preparation of composite materials
KR101166899B1 (en) The extrusion molding device having dice structured multi-extrusing stage and the extrusion moding method of synthetic resins plank
KR101135630B1 (en) Tree piece puts in on the center of double extrusion panel manufacturing system and method using waste plastic materials, and double extrusion panel
KR102080268B1 (en) Double extruded multiple holes panel manufacturing device of outer join synthetic resins
DE202009015977U1 (en) packaging container
KR100897836B1 (en) Extrusion molding apparatus for discharging a multi-layer structure inside the mold and an extrusion molding method using the same
KR20190115373A (en) Manufacturing method for Synthetic resin multilayer plate
WO2015104541A1 (en) Process and apparatus for manufacturing a multilayer article
KR101546907B1 (en) The multi-extruded resin panel manufacturing equipment and manufacturing method
KR101192857B1 (en) Extrusion molding machine for making multilayered floor plastic board and extrusion molding method of multilayered floor plastic board
CA2861843C (en) Large format polystyrene panel
DE102007050784B4 (en) Process for the production of plastic sheets from a thermoplastic recycled plastic
KR102268420B1 (en) Deck manufacturing apparatus and manufacturing method and manufacturing method using waste vinyl
US7018579B1 (en) Manufacturing system and process
CN106864935A (en) Plastic pallet and production technology
KR102004856B1 (en) Manufacturing method for Synthetic resin multilayer plate
KR101379284B1 (en) The extrusion molding device having dice structured multi-extrusing stage and the extrusion moding method of synthetic resins plank
EP4474131B1 (en) A method for co-extrusion of a profile element
WO2023043326A1 (en) Method of producing polyester packaging with increased heat resistance for pouring hot food products and/or for sterilisation
KR101822104B1 (en) Extrusionmolding apparatus forming hollow in synthetic resin product
US20060157886A1 (en) Method and apparatus for continuously producing discrete expanded thermoformable materials
KR20250080033A (en) Double extrusion panel manufacturing system and method using waste plastic materials
AU763581B2 (en) Extrusion

Legal Events

Date Code Title Description
A201 Request for examination
PA0109 Patent application

St.27 status event code: A-0-1-A10-A12-nap-PA0109

PA0201 Request for examination

St.27 status event code: A-1-2-D10-D11-exm-PA0201

P22-X000 Classification modified

St.27 status event code: A-2-2-P10-P22-nap-X000

P22-X000 Classification modified

St.27 status event code: A-2-2-P10-P22-nap-X000

D13-X000 Search requested

St.27 status event code: A-1-2-D10-D13-srh-X000

D14-X000 Search report completed

St.27 status event code: A-1-2-D10-D14-srh-X000

E902 Notification of reason for refusal
PE0902 Notice of grounds for rejection

St.27 status event code: A-1-2-D10-D21-exm-PE0902

E13-X000 Pre-grant limitation requested

St.27 status event code: A-2-3-E10-E13-lim-X000

P11-X000 Amendment of application requested

St.27 status event code: A-2-2-P10-P11-nap-X000

E13-X000 Pre-grant limitation requested

St.27 status event code: A-2-3-E10-E13-lim-X000

P11-X000 Amendment of application requested

St.27 status event code: A-2-2-P10-P11-nap-X000

P13-X000 Application amended

St.27 status event code: A-2-2-P10-P13-nap-X000

PG1501 Laying open of application

St.27 status event code: A-1-1-Q10-Q12-nap-PG1501

R18-X000 Changes to party contact information recorded

St.27 status event code: A-3-3-R10-R18-oth-X000

E90F Notification of reason for final refusal
PE0902 Notice of grounds for rejection

St.27 status event code: A-1-2-D10-D21-exm-PE0902

P11-X000 Amendment of application requested

St.27 status event code: A-2-2-P10-P11-nap-X000

P13-X000 Application amended

St.27 status event code: A-2-2-P10-P13-nap-X000

E701 Decision to grant or registration of patent right
PE0701 Decision of registration

St.27 status event code: A-1-2-D10-D22-exm-PE0701

GRNT Written decision to grant
PR0701 Registration of establishment

St.27 status event code: A-2-4-F10-F11-exm-PR0701

PR1002 Payment of registration fee

St.27 status event code: A-2-2-U10-U11-oth-PR1002

Fee payment year number: 1

PG1601 Publication of registration

St.27 status event code: A-4-4-Q10-Q13-nap-PG1601

P22-X000 Classification modified

St.27 status event code: A-4-4-P10-P22-nap-X000

S14-X000 Exclusive voluntary license recorded

St.27 status event code: A-4-4-S10-S14-lic-X000

PR1001 Payment of annual fee

St.27 status event code: A-4-4-U10-U11-oth-PR1001

Fee payment year number: 4

PR1001 Payment of annual fee

St.27 status event code: A-4-4-U10-U11-oth-PR1001

Fee payment year number: 5

PR1001 Payment of annual fee

St.27 status event code: A-4-4-U10-U11-oth-PR1001

Fee payment year number: 6

U11 Full renewal or maintenance fee paid

Free format text: ST27 STATUS EVENT CODE: A-4-4-U10-U11-OTH-PR1001 (AS PROVIDED BY THE NATIONAL OFFICE)

Year of fee payment: 6