KR20190113250A - Smart material cutting apparatus - Google Patents

Abstract

The present invention relates to a smart material cutting device, the sensor unit for detecting the material information including the length, thickness, and width of the material to be processed in the smart material cutting device; A rotary table driving unit configured to rotate the rotary table in a direction in which the corresponding module to process the material is in a state in which the material to be processed is mounted on the rotary table; A roller driving unit for driving a roller for moving a material mounted on an upper portion of the rotary table in the direction of the module when the rotation of the rotary table is completed; A module driving unit which moves the module for processing the material up and down, and cuts or crushes the material introduced into the module according to the operation characteristics of the module among a plurality of modules; A basket level detector for loading a material processed through the module into a basket and detecting an amount of the material loaded in the basket; And a control unit which inputs and processes the material into any one of the plurality of modules based on the processing data received from the control device designated through the communication unit and the information of the material mounted on the rotary table for processing. It includes.

Description

Smart material cutting device {SMART MATERIAL CUTTING APPARATUS}

The present invention relates to a smart material cutting device, and more particularly, to a smart material cutting device that enables the processing of materials used in consumables, machines, automobiles, etc. in at least one or more forms using one cutting device.

In general, development sites such as machinery and automobiles, and construction sites such as factories, which are required for this, require various members necessary for the production of interior interiors and frameworks. For example, steel, wood, etc. may be processed, or materials (eg, steel, wood, etc.) that can be processed directly in the field may be purchased and processed (eg, cut and crushed) in a desired shape or length.

Members and materials used in these sites are expensive, and the amount of materials discarded into scrap metal or waste wood when processed or assembled is significant, minimizing material discarded by efficiently cutting (or crushing) the material according to the length of use and usage. It is desirable to.

For example, assuming that 10m long material is cut to the desired length and that 1m long piece of material remains, it is discarded as waste material. Therefore, there is a need for a technology that minimizes these losses and utilizes waste materials, and more preferably, develops a plan to use materials to minimize the discharge of such waste materials and processes the materials according to this plan (eg cutting, grinding). It is necessary to have skills.

Background art of the present invention is disclosed in Republic of Korea published 20-1997-0027835 (July 24, 1997, jig for cutting material).

According to an aspect of the present invention, the present invention was created to solve the above problems, to enable the processing of materials used in consumables, machines, automobiles, etc. in at least one or more forms using one cutting device. The purpose is to provide a smart material cutting device.

Smart material cutting device according to an aspect of the present invention, the sensor unit for detecting the material information including the length, thickness, and width of the material to be processed in the smart material cutting device; A rotary table driving unit configured to rotate the rotary table in a direction in which the corresponding module to process the material is in a state in which the material to be processed is mounted on the rotary table; A roller driving unit for driving a roller for moving a material mounted on an upper portion of the rotary table in the direction of the module when the rotation of the rotary table is completed; A module driving unit which moves the module for processing the material up and down, and cuts or crushes the material introduced into the module according to the operation characteristics of the module among a plurality of modules; A basket level detector for loading a material processed through the module into a basket and detecting an amount of the material loaded in the basket; And a control unit which inputs and processes the material into any one of the plurality of modules based on the processing data received from the control device designated through the communication unit and the information of the material mounted on the rotary table for processing. Characterized in that it comprises a.

In the present invention, the control unit receives the processing data for cutting or crushing in a wired or wireless manner from a predetermined control device via the communication unit, and further stops the operation of the smart material cutting device from the predetermined control device, It receives a start operation, a module control signal, a rotary table control signal, and a roller control signal, and automatically selects or changes a module to be processed according to the remaining length of the material currently mounted on the rotary table.

In the present invention, the rotary table is equipped with a motor, the control unit is characterized in that for rotating the rotary table in the forward or reverse direction according to the specified rotational speed by a control signal.

In the present invention, the roller is moved up and down by the control signal of the control unit, the material is rotated forward or reverse in accordance with the rotation speed specified by the control signal in the state of the input material between the plurality of rollers to direct the material in the module direction Or push in the opposite direction of the module.

In the present invention, the smart material cutting device is characterized in that a plurality of modules having different operating characteristics are mounted, and the controller selects any one module to process the material by rotating the rotary table.

In the present invention, the plurality of modules are characterized by differences in shape, length, and thickness that can be processed in consideration of the properties of the material.

In the present invention, the control unit receives the processing data from the control device specified in advance through the communication unit in a wired or wireless manner, and detects the material information of the material mounted on the rotary table through the sensor unit and the basket level detection unit, Based on the processing data received through the communication unit and the detected material information, selecting any one of the plurality of modules to process the material, and put the material to be processed into the selected one module In order to rotate the rotary table, and the rotation of the rotary table is completed, the roller is driven to pull the material into the selected module to process the material, and during the processing of the material as described above, Check if the processing is completed, and if the processing of the material to be processed is not completed, the basket level If the material loaded in the basket on which the processed material is loaded does not exceed a predetermined standard, the process of checking whether the processing of the material to be processed is completed from the material information detection process is performed. It is characterized by repeating until the completion.

In the present invention, when the length of the material becomes shorter as the processing of the material continues, the control unit currently remains on the rotary table among a plurality of modules mounted on the smart material cutting device based on the processing data. In accordance with the length of the material to be processed is characterized in that to change to a module capable of processing.

In the present invention, the control unit checks whether the basket level has exceeded the standard, and when the material loaded in the basket on which the processed material is loaded exceeds the specified standard, the controller is mounted on the rotary table to process. Even if the material still remains, it is characterized by automatically stopping the machining operation of the smart material cutting device.

In the present invention, as a result of checking whether the processing of the material to be processed is completed, the control unit automatically stops the processing operation of the smart material cutting device when the processing of the material to be processed is completed.

According to an aspect of the present invention, the present invention enables the processing of materials used for consumables, machines, automobiles, etc. in at least one or more forms using a single cutting device, thereby reducing the economic loss that is discarded as waste materials Make sure

1 is an exemplary view showing a schematic configuration of a smart material cutting device according to an embodiment of the present invention.
Figure 2 is an exemplary view showing a smart material cutting device in the side in FIG.
Figure 3 is a flow chart shown in order to explain the operation of the smart material cutting device in FIG.

Hereinafter, an embodiment of a smart material cutting device according to the present invention with reference to the accompanying drawings.

In this process, the thickness of the lines or the size of the components shown in the drawings may be exaggerated for clarity and convenience of description. In addition, terms to be described below are terms defined in consideration of functions in the present invention, which may vary according to the intention or convention of a user or an operator. Therefore, the definitions of these terms should be made based on the contents throughout the specification.

1 is an exemplary view showing a schematic configuration of a smart material cutting device according to an embodiment of the present invention, Figure 2 is an exemplary view showing a smart material cutting device in the side in FIG. Hereinafter, the configuration and operation of the smart material cutting device according to the present embodiment will be described with reference to FIGS. 1 and 2.

As shown in FIG. 1, the smart material cutting device according to the present embodiment includes a sensor unit 110, a rotary table driving unit 120, a roller driving unit 130, a module driving unit 140, and a basket level detecting unit 150. , The control unit 160, and the communication unit 170.

The sensor unit 110 detects material information such as a length, a thickness, and a width of a material to be processed (eg, cut or crushed) by a smart material cutting device.

Accordingly, the sensor unit 110 may include at least one infrared sensor, and a laser sensor, but is not limited thereto, and may further include a sensor for detecting accurate material information.

The rotary table driving unit 120 mounts a material to be processed (eg, cut or crushed) in the smart material cutting device according to the present embodiment on the upper part of the rotary table, and a corresponding module (eg, module A) to process the material. Rotate the turntable in the direction of module B and module C).

Here, a motor (not shown) is mounted below the rotary table to rotate the rotary table in one direction (eg, forward direction, reverse direction) according to the rotation speed designated by the control signal.

The roller driving unit 130 controls the rollers when the module for processing the material mounted on the upper part of the rotating table is determined (or selected) and the rotating table is rotated in the direction in which the determined (or selected) module is located. To move (or feed) the material in the determined (or selected) direction.

Here, the roller is connected to a motor (not shown), and moves the roller up and down by a control signal, and rotates in one direction according to the rotational speed specified by the control signal in a state where material is inserted between the rollers (for example, Rotation, reverse rotation) to pull the material towards the module or to push it away from the module.

The module driving unit 140 moves up and down a module (eg, module A, module B, module C) which actually processes (eg, cuts or grinds) the material, and puts the material into the module according to the operation characteristics of the module. Cut or grind.

In this case, the smart material cutting device according to the present embodiment is equipped with a plurality of modules (eg, module A, module B, module C), and any one module for processing the material is selected by rotating the rotary table. At this time, the plurality of modules (for example, module A, module B, module C) is different in shape, length, thickness, etc. that can be cut (or crushed) in consideration of the properties of the material.

The basket level detector 150 loads a material processed (eg, cut or pulverized) through one of the modules (eg, module A, module B, and module C) into a basket, and loads the material loaded on the basket ( That is, the amount (or level) of the cut or processed material) is detected.

Accordingly, the basket level detector 150 includes a sensor (not shown) for detecting at least one level.

The controller 160 selects the material based on the processing data (eg, cutting data, crushing data) received through the communication unit 170, and the information of the material mounted in the smart material cutting device according to the present embodiment. By inputting and processing into any one of the plurality of modules, the generation of waste materials is minimized as much as possible.

In this case, the controller 160 controls the rotary table driver 120, the roller driver 130, and the module driver 140, and for this purpose, the material information (for example, the sensor 110 and the basket level detector 150) is controlled. Example: Detect the length, thickness, width, etc. of the material and the amount (level) of material loaded into the basket (ie processed material).

The communication unit 170 may process data (eg, Bluetooth, WiFi, LTE, etc.) in a wired (or wireless) manner (eg, Bluetooth, WiFi, LTE, etc.) from a predetermined control device (eg, a smartphone, a server, a computer, a control pad, etc.) (not shown). : Cutting data, grinding data).

In addition, the communication unit 170 is a control signal (for example, start-up, start-up, module control) in a wired (or wireless) manner from a predetermined control device (eg, smartphone, server, computer, control pad, etc.) (not shown) Signal, a turn table control signal, a roller control signal, and the like).

In this case, the processing data includes information on the number (length) and length of processing (for example, cutting and grinding) and information about a module to be processed according to the type of material to be processed (for example, material, thickness, width, etc.).

Accordingly, the controller 160 may automatically select or change the module to be processed according to the length (remaining length) of the material currently loaded (or loaded) on the rotary table.

3 is a flow chart shown in order to explain the operation of the smart material cutting device in FIG.

As shown in FIG. 3, the controller 160 is a wired (or wireless) method (eg, a smart phone, a server, a computer, a control pad, etc.) (not shown) through a communication unit 170. : Bluetooth, WiFi, LTE, etc.) to receive the processing data (eg cutting data, grinding data) (S101).

As described above, the processing data includes information on the number (quantity) and length to be processed according to the type of material to be processed (for example, material, thickness, width, etc.), and information on a module to be processed.

In addition, the control unit 160 detects information (eg, length, thickness, width, etc.) of the material mounted on the rotary table through the sensor unit 110 and the basket level detector 150 (S102).

In addition, the controller 160 is based on the processing data (eg, cutting data, grinding data) received through the communication unit 170 and the detected material information (eg, length, thickness, width, etc.) of the material, The rotary table is rotated to select any one of the plurality of modules to process the material and to input the material to be processed into the selected one of the modules (S103).

When the mother-of-pearl mounted on the rotary table is rotated in a direction in which the selected module can be inserted into the selected module, the controller 160 drives a roller to pull the material into the selected module to process the material. (Eg, cutting, grinding) (S104).

While processing the material as described above, the control unit 160 checks whether the processing of the material to be processed (that is, cutting, grinding, etc.) is completed (S105).

As a result of the check (S105), when the processing (that is, cutting, grinding, etc.) of the material to be processed is completed (that is, when all the materials to be mounted and processed on the rotary table are consumed) (example of S105), the control unit 160 automatically stops the machining operation of the smart material cutting device (S107).

As a result of the check (S105), when the processing of the material to be processed (that is, cutting, crushing, etc.) is not completed (that is, when the material to be mounted and processed on the rotary table still remains) (No in S105), The controller 160 checks whether the basket level exceeds the reference (S106).

As a result of the check (S106), if the material loaded in the basket into which the processed material is loaded exceeds the specified standard (quantity) (YES in S106), even if there is still material to be loaded and processed on the rotating table The control unit 160 automatically stops the processing operation of the smart material cutting device (S107).

On the other hand, when the material loaded in the basket on which the processed material is loaded does not exceed a predetermined standard (quantity) (NO in S106), the controller 160 repeats the steps S102 to S105.

However, if the information of the material changes as the processing of the material continues (for example, if the length of the material to be processed on the rotating table becomes short), that is, by the currently selected module (for example, module A) If it is difficult to further process, the control unit 160 is a module capable of processing corresponding to the length of the material to be processed currently remaining on the rotary table based on the processing data (eg cutting data, grinding data) (eg Change to module B) (S103).

As described above, the present embodiment can minimize the generation of waste materials by automatically changing the module to process the material in response to the length of the material to be processed (which is continuously shortened) remaining on the rotary table. It works.

Although the present invention has been described with reference to the embodiments illustrated in the drawings, this is merely exemplary, and various modifications and equivalent other embodiments are possible for those skilled in the art to which the art pertains. I will understand the point. Therefore, the technical protection scope of the present invention will be defined by the claims below.

110: sensor unit 120: rotary table drive unit
130: roller driving unit 140: module driving unit
150: basket level detection unit 160: control unit
170: communication unit

Claims (10)

A sensor unit for detecting material information including a length, a thickness, and a width of a material to be processed in the smart material cutting device;
A rotary table driving unit configured to rotate the rotary table in a direction in which the corresponding module to process the material is in a state in which the material to be processed is mounted on the rotary table;
A roller driving unit for driving a roller for moving a material mounted on an upper portion of the rotary table in the direction of the module when the rotation of the rotary table is completed;
A module driving unit which moves the module for processing the material up and down, and cuts or crushes the material introduced into the module according to the operation characteristics of the module among a plurality of modules;
A basket level detector for loading a material processed through the module into a basket and detecting an amount of the material loaded in the basket; And
A control unit for inputting and processing the material into any one of the plurality of modules based on the processing data received from the control device designated through the communication unit and the information of the material mounted on the rotary table for processing; Smart material cutting device comprising a.
The method of claim 1, wherein the control unit,
Receive processing data for cutting or pulverizing in a wired or wireless manner from a predetermined control device through the communication unit, and also stops the start of the smart material cutting device from the predetermined control device, starts operation, module control signal, rotation table Receiving a control signal and a roller control signal,
Smart material cutting device, characterized in that to automatically select or change the module to be processed according to the remaining length of the material currently mounted on the rotary table.
The method of claim 1,
The rotating table is equipped with a motor, the control unit is a smart material cutting device, characterized in that for rotating the rotary table in the forward or reverse direction according to a specified rotation speed by a control signal.
The method of claim 1, wherein the roller,
It is moved up and down by the control signal of the controller,
Smart material cutting device characterized in that the material is inserted between the plurality of rollers in the forward or reverse rotation according to the rotation speed specified by the control signal to pull the material in the module direction or push the module in the opposite direction.
According to claim 1, The smart material cutting device,
Multiple modules with different operating characteristics are mounted,
And the control unit selects any one module to process the material by rotating the rotary table.
The method of claim 1, wherein the plurality of modules,
Smart material cutting device, characterized in that there is a difference in shape, length, and thickness that can be processed in consideration of the properties of the material.
The method of claim 1, wherein the control unit,
Receives the processing data from the control device specified in advance through the communication unit in a wired or wireless manner,
Detecting material information of the material mounted on the rotary table through the sensor unit and the basket level detection unit,
Based on the processing data received through the communication unit and the detected material information, select any one of the plurality of modules to process the material,
In order to inject the material to be processed into any one of the selected module, the rotary table is rotated,
When the rotation of the rotary table is completed, the roller is driven to pull the material into the selected module to process the material,
While processing the material as described above, it is checked whether the processing of the material to be processed is completed, and if the processing of the material to be processed is not completed, it is checked whether the basket level exceeds the standard,
When the material loaded in the basket on which the processed material is loaded does not exceed a predetermined standard, the process of checking whether the processing of the material to be processed is completed from the material information detection process until the processing of the material is completed Smart material cutting device, characterized in that performing.
The method of claim 7, wherein the control unit,
If the length of the material becomes shorter as the material continues to process,
The smart material cutting device according to the processing data, characterized by changing to a module capable of processing corresponding to the length of the material to be processed currently remaining on the rotary table among the plurality of modules mounted on the smart material cutting device.
The method of claim 7, wherein the control unit,
As a result of checking whether the basket level exceeds the standard,
When the material loaded in the basket on which the processed material is loaded exceeds a specified standard, even if the material to be loaded and processed on the rotating table still remains, the processing of the smart material cutting device is automatically stopped. Smart material cutting device.
The method of claim 7, wherein the control unit,
The smart material cutting device characterized in that the processing of the smart material cutting device is automatically stopped when the processing of the material to be processed is completed as a result of checking whether the processing of the material to be processed is completed.

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