KR20060068200A - Gate Forming Method of Semiconductor Device - Google Patents
Gate Forming Method of Semiconductor Device Download PDFInfo
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- KR20060068200A KR20060068200A KR1020040106831A KR20040106831A KR20060068200A KR 20060068200 A KR20060068200 A KR 20060068200A KR 1020040106831 A KR1020040106831 A KR 1020040106831A KR 20040106831 A KR20040106831 A KR 20040106831A KR 20060068200 A KR20060068200 A KR 20060068200A
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- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000004065 semiconductor Substances 0.000 title claims abstract description 18
- 239000000758 substrate Substances 0.000 claims abstract description 46
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims abstract description 33
- 229920005591 polysilicon Polymers 0.000 claims abstract description 33
- 229920002120 photoresistant polymer Polymers 0.000 claims abstract description 21
- 238000005530 etching Methods 0.000 claims abstract description 16
- WQJQOUPTWCFRMM-UHFFFAOYSA-N tungsten disilicide Chemical compound [Si]#[W]#[Si] WQJQOUPTWCFRMM-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910021342 tungsten silicide Inorganic materials 0.000 claims abstract description 11
- 238000002955 isolation Methods 0.000 claims abstract description 7
- 238000004140 cleaning Methods 0.000 claims abstract description 4
- 239000012535 impurity Substances 0.000 description 2
- 238000005468 ion implantation Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000011165 process development Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
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- H10D64/027—Manufacture or treatment forming recessed gates, e.g. by using local oxidation by etching at gate locations
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- H01L21/28035—Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon characterised by the conductor the final conductor layer next to the insulator being silicon, e.g. polysilicon, with or without impurities
- H01L21/28044—Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon characterised by the conductor the final conductor layer next to the insulator being silicon, e.g. polysilicon, with or without impurities the conductor comprising at least another non-silicon conductive layer
- H01L21/28052—Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon characterised by the conductor the final conductor layer next to the insulator being silicon, e.g. polysilicon, with or without impurities the conductor comprising at least another non-silicon conductive layer the conductor comprising a silicide layer formed by the silicidation reaction of silicon with a metal layer
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Abstract
본 발명은 소자의 리프레쉬 특성을 향상시킬 수 있는 반도체 소자의 게이트 형성방법을 개시한다. 개시된 본 발명은, 소자분리막을 구비한 반도체 기판 상에 제1감광막 패턴을 형성하는 단계; 상기 제1감광막 패턴을 사용하여 기판을 리세스하는 단계; 상기 기판 결과물 상에 산화막을 형성하는 단계; 상기 산화막 상에 폴리실리콘막을 형성하는 단계; 상기 폴리실리콘막 상에 제2감광막 패턴을 형성하는 단계; 상기 제2감광막 패턴을 사용하여 폴리실리콘막 및 산화막을 차례로 식각하는 단계; 상기 산화막이 노출되도록 폴리실리콘막에 에치백을 실시하는 단계; 상기 잔류된 산화막이 제거되도록 기판 결과물에 대해 세정 공정을 실시하는 단계; 상기 기판 결과물 상에 게이트 산화막을 형성하는 단계; 상기 게이트 산화막을 포함한 기판 결과물 상에 폴리실리콘막과 텅스텐 실리사이드막 및 하드마스크막을 차례로 형성하는 단계; 및 상기 하드마스크막과 텅스텐 실리사이드막 및 폴리실리콘막을 식각하여 게이트를 형성하는 단계;를 포함한다.The present invention discloses a method for forming a gate of a semiconductor device capable of improving the refresh characteristics of the device. The present invention discloses a method of forming a photoresist pattern on a semiconductor substrate having an isolation layer; Recessing a substrate using the first photoresist pattern; Forming an oxide film on the substrate resultant; Forming a polysilicon film on the oxide film; Forming a second photoresist film pattern on the polysilicon film; Sequentially etching the polysilicon layer and the oxide layer using the second photoresist pattern; Etching back the polysilicon film to expose the oxide film; Performing a cleaning process on a substrate resultant to remove the remaining oxide film; Forming a gate oxide layer on the substrate resultant; Sequentially forming a polysilicon film, a tungsten silicide film, and a hard mask film on a substrate resultant including the gate oxide film; And etching the hard mask layer, the tungsten silicide layer, and the polysilicon layer to form a gate.
Description
도 1a 내지 도 1e는 종래 기술에 따른 리세스 채널을 갖는 반도체 소자의 게이트 형성방법을 설명하기 위한 공정별 단면도.1A to 1E are cross-sectional views illustrating processes for forming a gate of a semiconductor device having a recess channel according to the related art.
도 2a 내지 도 2f는 본 발명의 실시예에 따른 반도체 소자의 게이트 형성방법을 설명하기 위한 공정별 단면도.2A to 2F are cross-sectional views illustrating processes for forming a gate of a semiconductor device in accordance with an embodiment of the present invention.
* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings
11 : 반도체 기판 12 : 소자분리막11
13 : 제1반사방지막 14 : 제1감광막 패턴13: first antireflection film 14: first photosensitive film pattern
15 : 산화막 16 : 폴리실리콘막15: oxide film 16: polysilicon film
17 : 제2반사방지막 18 : 제2감광막 패턴17: second antireflection film 18: second photosensitive film pattern
19 : 게이트 산화막 20 : 폴리실리콘막19
21 : 텅스텐 실리사이드막 22 : 하드마스크막21
23 : 게이트23: gate
본 발명은 반도체 소자의 게이트 형성방법에 관한 것으로, 보다 상세하게는, 소자의 리프레쉬 특성을 향상시킬 수 있는 반도체 소자의 게이트 형성방법에 관한 것이다.The present invention relates to a method of forming a gate of a semiconductor device, and more particularly, to a method of forming a gate of a semiconductor device capable of improving the refresh characteristics of the device.
최근, 고집적 모스펫(MOSFET) 소자의 디자인 룰이 100nm급 레벨로 급격히 감소함에 따라 그에 대응하는 셀 트랜지스터의 채널 길이도 매우 감소되는 실정이다. 또한, 반도체 기판의 도핑 농도 증가로 인한 전계(Electric field) 증가에 따른 접합 누설 전류 증가 현상으로 인해 기존의 플래너(planer) 채널 구조를 갖는 트랜지스터의 구조로는 리프레쉬 특성을 향상시키는 데 그 한계점에 이르렀다. 이에 따라, 유효 채널 길이(effective channel length)를 확보할 수 있는 다양한 형태의 리세스 채널(recess channel)을 갖는 모스펫 소자의 구현에 대한 아이디어 및 실제 공정개발 연구가 활발히 진행되고 있다.Recently, as the design rule of a high-density MOSFET device rapidly decreases to a 100 nm level, the channel length of a corresponding cell transistor is also greatly reduced. In addition, due to the increase in the junction leakage current due to the increase in the electric field due to the increased doping concentration of the semiconductor substrate, the transistor structure having the planar channel structure has reached its limit in improving the refresh characteristics. . Accordingly, studies on the implementation of the MOSFET and the actual process development research have been actively conducted on the implementation of a MOSFET having various types of recess channels capable of securing an effective channel length.
도 1a 내지 도 1e는 종래 기술에 따른 리세스 채널을 갖는 반도체 소자의 게이트 형성방법을 설명하기 위한 공정별 단면도이다.1A to 1E are cross-sectional views illustrating processes for forming a gate of a semiconductor device having a recess channel according to the related art.
도 1a에 도시된 바와 같이, 소자분리막(2)이 형성된 반도체 기판(1) 상에 제1하드마스크막(3)을 형성한 다음, 상기 제1하드마스크막 상에 감광막 패턴(미도시)을 형성한다.As shown in FIG. 1A, a first
도 1b에 도시된 바와 같이, 상기 감광막 패턴을 식각 마스크로 이용하여 제1하드마스크막(3)과 소자분리막(2)에 인접한 기판(1)의 액티브 영역을 리세스하여 단차가 형성된 액티브 영역을 형성한다.As shown in FIG. 1B, using the photoresist pattern as an etching mask, the active region of the
도 1c에 도시된 바와 같이, 상기 기판 상에 잔류된 제1하드마스크막(3)을 제 거한 후에 기판 결과물 상에 게이트 산화막(4)을 형성한다. 그 다음, 상기 기판(11) 내에 불순물 이온주입을 실시하여 웰(미도시)영역을 형성한 후에 트랜지스터의 문턱 전압을 조절하기 위해 불순물 이온주입을 실시한다. As shown in FIG. 1C, the
도 1d에 도시된 바와 같이, 상기 게이트 산화막(4)을 포함하는 기판 결과물 상에 도핑된 폴리실리콘막(5)과 텅스텐 실리사이드막(6) 및 제2하드마스크막(7)을 차례로 형성한다.As shown in FIG. 1D, a
도 1e에 도시된 바와 같이, 상기 제2하드마스크막(7)과 텅스텐 실리사이드막(6) 및 도핑된 폴리실리콘막(5)을 차례로 식각하여 단차가 형성된 액티브 영역에 게이트(8)를 형성한다.As shown in FIG. 1E, the second
그러나, 도 1b에서와 같이, 리세스 채널 구조를 갖는 트랜지스터를 형성하기 위해 기판 리세스시 버티칼 식각(Vertical Etch)을 진행함에 따라 식각된 기판의 가장자리 부분(A)이 샤프한 프로파일을 갖게 된다. 이로 인해, 식각된 기판의 가장자리 부분에 스트레스가 집중됨에 따라 소자의 리프레쉬 특성이 저하되는 문제점이 있다.However, as shown in FIG. 1B, as the vertical etching is performed to form the transistor having the recess channel structure, the edge portion A of the etched substrate has a sharp profile. As a result, as the stress is concentrated on the edge of the etched substrate, there is a problem in that the refresh characteristics of the device are deteriorated.
따라서, 본 발명은 상기와 같은 종래의 제반 문제점들을 해결하기 위해 안출된 것으로서, 소자의 리프레쉬 특성을 향상시킬 수 있는 반도체 소자의 게이트 형성방법을 제공함에 그 목적이 있다. Accordingly, an object of the present invention is to provide a method for forming a gate of a semiconductor device capable of improving the refresh characteristics of the device, which has been devised to solve the conventional problems as described above.
상기와 같은 목적을 달성하기 위하여, 소자분리막을 구비한 반도체 기판 상 에 제1감광막 패턴을 형성하는 단계; 상기 제1감광막 패턴을 사용하여 기판을 리세스하는 단계; 상기 기판 결과물 상에 산화막을 형성하는 단계; 상기 산화막 상에 폴리실리콘막을 형성하는 단계; 상기 폴리실리콘막 상에 제2감광막 패턴을 형성하는 단계; 상기 제2감광막 패턴을 사용하여 폴리실리콘막 및 산화막을 차례로 식각하는 단계; 상기 산화막이 노출되도록 폴리실리콘막에 에치백을 실시하는 단계; 상기 잔류된 산화막이 제거되도록 기판 결과물에 대해 세정 공정을 실시하는 단계; 상기 기판 결과물 상에 게이트 산화막을 형성하는 단계; 상기 게이트 산화막을 포함한 기판 결과물 상에 폴리실리콘막과 텅스텐 실리사이드막 및 하드마스크막을 차례로 형성하는 단계; 및 상기 하드마스크막과 텅스텐 실리사이드막 및 폴리실리콘막을 식각하여 게이트를 형성하는 단계;를 포함한다.In order to achieve the above object, forming a first photosensitive film pattern on a semiconductor substrate having a device isolation film; Recessing a substrate using the first photoresist pattern; Forming an oxide film on the substrate resultant; Forming a polysilicon film on the oxide film; Forming a second photoresist film pattern on the polysilicon film; Sequentially etching the polysilicon layer and the oxide layer using the second photoresist pattern; Etching back the polysilicon film to expose the oxide film; Performing a cleaning process on a substrate resultant to remove the remaining oxide film; Forming a gate oxide layer on the substrate resultant; Sequentially forming a polysilicon film, a tungsten silicide film, and a hard mask film on a substrate resultant including the gate oxide film; And etching the hard mask layer, the tungsten silicide layer, and the polysilicon layer to form a gate.
여기에서, 상기 기판을 150∼500Å의 두께로 리세스 한다.Here, the substrate is recessed to a thickness of 150 to 500 kPa.
상기 산화막을 형성하는 단계는 750∼1000℃의 온도에서 O2 분위기로 진행거나 또는 TCA 가스를 사용하여 수행한다.The forming of the oxide film is performed in an
상기 폴리실리콘막은 500∼1500Å의 두께로 형성한다.The polysilicon film is formed to a thickness of 500 to 1500 kPa.
상기 에치백을 실시하는 단계는 기판을 600∼1200Å 정도 식각한다.In performing the etch back, the substrate is etched about 600 to 1200 Å.
(실시예)(Example)
이하, 첨부된 도면에 의거하여 본 발명의 바람직한 실시예를 상세하게 설명하도록 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 2a 내지 도 2g는 본 발명의 실시예에 따른 반도체 소자의 게이트 형성방법을 설명하기 위한 공정별 단면도이다. 2A to 2G are cross-sectional views illustrating processes of forming a gate of a semiconductor device according to an exemplary embodiment of the present invention.
도 2a에 도시된 바와 같이, 소자분리막(12)을 구비한 반도체 기판(11) 상에 반사방지막(13)을 형성한 후에 상기 반사방지막(13) 상에 제1감광막 패턴(14)을 형성한다.As shown in FIG. 2A, after forming the
도 2b에 도시된 바와 같이, 상기 제1감광막 패턴(14)을 식각 마스크로 하여 제1반사방지막(13) 및 기판(11)을 리세스 한다. 이때, 기판을 150∼500Å의 두께로 리세스한다. 이어서, 상기 잔류된 제1감광막 패턴(14) 및 제1반사방지막(13)을 제거한다.As shown in FIG. 2B, the first
그 다음, 상기 기판 결과물 상에 산화막(15)을 형성한다. 이때, 산화막을 형성하기 위한 산화 공정은 750∼1000℃의 온도에서 O2 분위기로 진행거나 또는 TCA 가스를 사용하여 공정을 진행할 수 있다. 여기에서, 산화막(15)은 후속의 식각 공정에서 기판 표면을 보호하기 식각정지막의 역할을 한다.An
도 2c에 도시된 바와 같이, 상기 산화막 상에 폴리실리콘막(16)을 형성한 다음, 상기 폴리실리콘막(16) 상에 제2반사방지막(17) 및 제2감광막 패턴(18)을 차례로 형성한다. 이때, 폴리실리콘막은 500∼1500Å의 두께로 형성한다.As shown in FIG. 2C, a
도 2d에 도시된 바와 같이, 상기 제2감광막 패턴(18)을 식각 마스크로 하여 제2반사방지막(17), 폴리실리콘막(16) 및 산화막(15)을 차례로 식각한다. 이때, 습식식각 공정을 통해 기판 하부와 측면의 산화막을 제거한다. 이어서, 상기 잔류된 제2감광막 패턴(18) 및 제2반사방지막(17)을 제거한다. As shown in FIG. 2D, the second
도 2e에 도시된 바와 같이, 상기 산화막이 노출되도록 폴리실리콘막(16)에 에치백을 실시한다. 이때, 폴리실리콘막(16)에 에치백을 실시할 때에 기판이 함께 식각되는데, 600∼1200Å 정도 식각된다. 그 다음, 상기 기판 결과물에 대해 세정 공정을 실시하여 잔류된 산화막을 제거한다.As shown in FIG. 2E, the
도 2f에 도시된 바와 같이, 상기 기판 결과물 상에 게이트 산화막(19)을 형성한 후에 상기 게이트 산화막(19) 상에 도핑된 폴리실리콘막(20), 텅스텐 실리사이드막(21) 및 하드마스크막(22)을 차례로 형성한다. 상기 하드마스크막(22), 텅스텐 실리사이드막(21) 및 도핑된 폴리실리콘막(20)을 차례로 식각하여 기판의 액티브 영역 상에 게이트(23)를 형성한다.As shown in FIG. 2F, a
본 발명에선는 감광막 패턴을 형성하기 전에 반사방지막을 형성하였으나, 기판 상에 반사방지막 형성을 생략하고 감광막 패턴을 형성할 수 있다.In the present invention, the anti-reflection film was formed before the photoresist pattern was formed, but the anti-reflection film was omitted on the substrate to form the photoresist pattern.
이상, 본 발명을 몇 가지 예를 들어 설명하였으나, 본 발명은 이에 한정되는 것은 아니며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 본 발명의 사상에서 벗어나지 않으면서 많은 수정과 변형을 가할 수 있음을 이해할 것이다.In the above, the present invention has been described with reference to some examples, but the present invention is not limited thereto, and a person of ordinary skill in the art may make many modifications and variations without departing from the spirit of the present invention. I will understand.
이상에서와 같이, 본 발명은 리세스 채널 구조를 갖는 트랜지스터를 형성하기 위해 기판 리세스시 산화막 및 폴리실리콘막을 형성한 후에 식각을 진행함으로써 식각된 기판의 가장자리 부분이 라운딩(Rounding) 된 프로파일을 얻을 수 있다. 이로 인해, 식각된 기판의 가장자리 부분에 스트레스가 집중되는 방지하여 소자의 리프레쉬 특성을 향상시킬 수 있다.As described above, according to the present invention, by forming an oxide film and a polysilicon film during substrate recess to form a transistor having a recess channel structure, etching is performed to obtain a rounded profile of the edge of the etched substrate. have. As a result, stress may be prevented from being concentrated on the edge portion of the etched substrate, thereby improving refresh characteristics of the device.
Claims (5)
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| KR1020040106831A KR20060068200A (en) | 2004-12-16 | 2004-12-16 | Gate Forming Method of Semiconductor Device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100780629B1 (en) * | 2006-11-15 | 2007-11-30 | 주식회사 하이닉스반도체 | Method of manufacturing semiconductor device having recess gate |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100780629B1 (en) * | 2006-11-15 | 2007-11-30 | 주식회사 하이닉스반도체 | Method of manufacturing semiconductor device having recess gate |
| US7575974B2 (en) | 2006-11-15 | 2009-08-18 | Hynix Semiconductor Inc. | Method for fabricating semiconductor device including recess gate |
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