KR200400449Y1 - Flexible heating mesh - Google Patents
Flexible heating mesh Download PDFInfo
- Publication number
- KR200400449Y1 KR200400449Y1 KR20-2005-0023207U KR20050023207U KR200400449Y1 KR 200400449 Y1 KR200400449 Y1 KR 200400449Y1 KR 20050023207 U KR20050023207 U KR 20050023207U KR 200400449 Y1 KR200400449 Y1 KR 200400449Y1
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- South Korea
- Prior art keywords
- copper wire
- flexible
- mesh
- heating mesh
- glass fiber
- Prior art date
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 37
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 48
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 18
- 239000010703 silicon Substances 0.000 claims abstract description 18
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 15
- 239000003365 glass fiber Substances 0.000 claims abstract description 14
- 239000011248 coating agent Substances 0.000 claims abstract description 13
- 238000000576 coating method Methods 0.000 claims abstract description 13
- 239000012212 insulator Substances 0.000 claims abstract description 8
- 238000009941 weaving Methods 0.000 claims abstract description 8
- 239000011521 glass Substances 0.000 abstract 1
- 239000006229 carbon black Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
- H05B3/342—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles
- H05B3/347—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles woven fabrics
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/036—Heaters specially adapted for garment heating
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Surface Heating Bodies (AREA)
Abstract
본 고안은 플렉시블한 발열메쉬에 관한 것으로서, 보다 상세하게는 발열메쉬가 플렉시블함과 아울러 내한성, 내충격성 및 강도가 향상된 플렉시블한 발열메쉬에 관한 것이다.The present invention relates to a flexible heating mesh, and more particularly, to a flexible heating mesh that is flexible and has improved cold resistance, impact resistance and strength.
본 고안의 목적은, 유연하면서도 강성이 우수할 뿐만 아니라 발열 성능이 충분한 플렉시블한 발열메쉬를 제공함에 있다.An object of the present invention is to provide a flexible heating mesh that is flexible and excellent in rigidity and sufficient in heat generating performance.
상기한 목적을 실현하기 위하여 본 고안은, 인장 강성이 우수하면서 유연한 글래스화이버(1)를 메쉬형태로 직조한 베이스체(2)와, 상기한 글래스화이버(1)와 함께 직조하면서 일정 간격으로 배열되고 가늘게 제작되어 비교적 유연함과 아울러 발열을 하는 동선(3)과, 상기한 베이스체(2)와 동선(3)을 코팅함과 아울러 동선(3)에서 발생된 열을 발열메쉬 전체에 균일하게 전달하도록 카본과 실리콘이 혼합되어 형성된 코팅부(4)와, 상기한 코팅부(4)의 상면에 도포되어 절연 및 동선(3)의 보호를 하도록 구성된 절연체(5)와, 상기한 동선(3)에 전원을 인가하도록 연결된 단자(6)로 구성함을 특징으로 한다.In order to realize the above object, the present invention is arranged at regular intervals while weaving together with the base body (2) woven with a flexible glass fiber (1) in a mesh form and excellent glass stiffness, and the above-described glass fiber (1) And thinly manufactured and relatively flexible and heat-generating copper wire (3), and the base body (2) and the copper wire (3) is coated and the heat generated from the copper wire (3) is uniformly transferred to the entire heating mesh A coating part 4 formed by mixing carbon and silicon, an insulator 5 applied to the upper surface of the coating part 4 so as to insulate and protect the copper wire 3, and the copper wire 3 described above. It is characterized by consisting of a terminal (6) connected to apply power to.
Description
본 고안은 플렉시블한 발열메쉬에 관한 것으로서, 보다 상세하게는 발열메쉬가 플렉시블함과 아울러 내한성, 내충격성 및 강도가 향상된 플렉시블한 발열메쉬에 관한 것이다.The present invention relates to a flexible heating mesh, and more particularly, to a flexible heating mesh that is flexible and has improved cold resistance, impact resistance and strength.
일반적으로, 겨울철에 보온을 위해 발열조끼등을 많이 입게 되는 바, 상기한 발열 조끼등에는 비교적 유연하면서도 효율적인 발열이 가능한 발열체가 구성되어 있다.In general, a lot of heating vests, etc. are worn for warming in the winter, the heating vests, etc., is configured with a heating element that is relatively flexible and efficient heat generation.
즉, 조끼등과 같은 옷은 사람이 입어서 움직이는데 장애가 없도록 유연한 발열체가 필요하게 되는 것으로서, 상기한 발열체로는 대한민국 실용신안등록 제0360473호에 개시된 카본유연성발열메쉬가 개시되어 있다.That is, clothing such as a vest is required to have a flexible heating element so that there is no obstacle in the movement of people wearing, as the heating element is disclosed a carbon flexible heating mesh disclosed in Korean Utility Model Registration No. 0360473.
이는 도3에 도시된 바와 같이 액상실리콘과 카본블랙을 혼합하여 실처럼 성형하여 제작한 씨줄 및 날줄로 메쉬형상 직조된 발열메쉬(50)와, 상기한 발열메쉬(50)에 전원을 인가하도록 양측에 설치된 동선, 은선등과 같은 단자부(51)로 구성되어 있다.As shown in FIG. 3, both sides of the heating mesh 50 woven with mesh and woven with a string and a blade produced by mixing liquid silicon and carbon black and forming like yarns, and applying power to the heating mesh 50 described above. It consists of the terminal part 51, such as a copper wire and a silver wire installed in this.
상기한 발열메쉬(50)는 카본블랙이 전도성 재질이기 때문에, 단자부(51)를 통해 전류를 인가하게 되면 카본 블랙이 발열함으로써, 유연하면서도 발열 효과가 양호한 발열체가 이루어지게 된다.Since the carbon black is a conductive material, the carbon black generates heat when the current is applied through the terminal part 51, thereby providing a flexible heating element having a good heating effect.
그러나, 상기한 바와 같이 카본블랙과 실리콘이 혼합되어 이루어진 씨줄과 날줄로 메쉬형상 직조하여 발열체를 제작하게 되면, 유연한 발열체는 만들 수 있지만, 실리콘과 카본블랙이 혼합된 씨줄과 날줄의 강성이 약하기 때문에, 발열체가 비교적 약한 힘에도 견디지 못하고 파손되는 경우가 발생된다.However, as described above, when the heating element is manufactured by weaving a mesh shape with a seed line and a blade formed by mixing carbon black and silicon, a flexible heating element can be made, but the rigidity of the seed line and the blade mixed with silicon and carbon black is weak. In this case, the heating element can not withstand a relatively weak force and breaks.
즉, 유연한 발열체를 만들기 위하여, 비교적 약하고 유연한 재질인 실리콘이 전체 발열체의 강성을 유지하는 역할을 하고 있기 때문에, 실질적으로 실리콘과 카본 블랙이 혼합된 발열메쉬가 약하여 자주 파손되는 문제점이 있는 것이다.That is, in order to make a flexible heating element, since the silicon, which is a relatively weak and flexible material, serves to maintain the rigidity of the entire heating element, the heating mesh substantially mixed with silicon and carbon black is weak and frequently damaged.
따라서, 본 고안의 목적은 상기한 문제점을 해결하기 위한 것으로서, 유연하면서도 강성이 우수할 뿐만 아니라 발열 성능이 충분한 플렉시블한 발열메쉬를 제공함에 있다.Accordingly, an object of the present invention is to solve the above problems, and to provide a flexible heating mesh that is not only flexible and excellent in rigidity but also sufficient in heat generating performance.
상기한 목적을 실현하기 위하여 본 고안은, 인장 강성이 우수하면서 유연한 글래스화이버를 메쉬형태로 직조한 베이스체와, 상기한 글래스화이버와 함께 직조하면서 일정 간격으로 배열되고 가늘게 제작되어 비교적 유연함과 아울러 발열을 하는 동선과, 상기한 베이스체와 동선을 코팅함과 아울러 동선에서 발생된 열을 발열메쉬 전체에 균일하게 전달하도록 카본과 실리콘이 혼합되어 형성된 코팅부와, 상기한 코팅부의 상면에 도포되어 절연 및 동선의 보호를 하도록 구성된 절연체와, 상기한 동선에 전원을 인가하도록 연결된 단자로 구성함을 특징으로 한다.In order to realize the above object, the present invention is a base body woven with a flexible glass fiber in the form of a mesh with excellent tensile stiffness, and arranged together at regular intervals while being woven together with the glass fiber, which is relatively flexible and generates heat. And a coating part formed by mixing carbon and silicon so as to coat the base body and the copper wire and to uniformly transfer the heat generated from the copper wire to the entire heating mesh, and coated and insulated on the upper surface of the coating part. And an insulator configured to protect the copper wire and a terminal connected to apply power to the copper wire.
도1과 도2는 본 고안에 따른 플렉시블한 발열메쉬를 도시한 사시도와 A-A 선 단면도로서, 인장 강성이 우수하면서 유연한 글래스화이버(1)를 메쉬형태로 직조한 베이스체(2)와, 상기한 글래스화이버(1)와 함께 직조하면서 일정 간격으로 배열되고 가늘게 제작되어 비교적 유연함과 아울러 발열을 하는 동선(3)과, 상기한 베이스체(2)와 동선(3)을 코팅함과 아울러 동선(3)에서 발생된 열을 발열메쉬 전체에 균일하게 전달하도록 카본과 실리콘이 혼합되어 형성된 코팅부(4)와, 상기한 코팅부(4)의 상면에 도포되어 절연 및 동선(3)의 보호를 하도록 구성된 우레탄 또는 실리콘등과 같은 절연체(5)와, 상기한 동선(3)에 전원을 인가하도록 연결된 단자(6)로 이루어져 있다.1 and 2 are a perspective view showing a flexible heating mesh according to the present invention and a cross-sectional view taken along the line AA, the base body (2) woven with a flexible glass fiber (1) in the form of a mesh excellent in tensile rigidity, and the Weaving together with the glass fiber (1) and arranged at regular intervals and made thin, the copper wire (3) and the base body (2) and the copper wire (3), which is relatively flexible and generates heat, and the copper wire (3) In order to uniformly transfer the heat generated in the heat generating mesh to the coating part 4 formed by mixing carbon and silicon, and to the upper surface of the coating part 4 to protect the insulation and copper wire (3) It consists of an insulator 5 such as urethane or silicon, and a terminal 6 connected to apply power to the copper wire 3.
즉, 발열체인 상기한 동선(3)을 플렉시블한 재질인 실리콘등으로 2중 코팅하여 구부러질때에도 동선(3)이 절단되지 않도록 보호함과 아울러 일정 간격으로 배열된 동선(3)이 발열할 때 열전도성이 우수한 카본에 의해 동선(3)이 배치되지 않은 부분까지 열의 균일한 분포가 가능하도록 한 것이다.That is, when the copper wire 3, which is a heating element, is double coated with a flexible material such as silicon to protect the copper wire 3 from being cut even when it is bent, the copper wire 3 arranged at regular intervals generates heat. The carbon having excellent thermal conductivity allows uniform distribution of heat to the portion where the copper wire 3 is not arranged.
상기한 글라스화이버(1)로 메쉬형상 직조된 베이스체(2) 및 동선(3)의 결합 후 여기에 실리콘과 카본이 혼합된 코팅부(4)를 구성하는 것은, 액상으로 소정 탱크에 충진된 실리콘 및 카본 혼합물에 베이스체(2)와 동선(3)을 함침시켜서 제작하게 된다.After the mesh fiber woven base body 2 and the copper wire 3 are combined with the glass fiber 1, the coating part 4, in which silicon and carbon are mixed, is filled in a predetermined tank in a liquid state. It is produced by impregnating the base body 2 and the copper wire 3 into the silicon and carbon mixture.
물론, 실리콘과 카본 혼합물을 별도의 분사 장치에 충진하여 분사하면서 도포하여도 된다.Of course, the silicon and carbon mixture may be applied while being filled and sprayed in a separate injection device.
상기한 바와 같은 본 고안의 작용 효과를 설명하면 발열 메쉬를 제작하기 위하여 작업자가 비교적 가는 일정 직경의 글라스화이버(1)를 씨줄과 날줄로 하여 메쉬 형태로 직조하여 베이스체(2)를 제작함과 아울러 직조 시 가는 직경의 동선(3)을 함께 일정 간격으로 직조하게 된다.When explaining the effect of the present invention as described above to produce a base body (2) by weaving a mesh fiber with a string and a blade of a glass fiber (1) of relatively constant diameter in order to produce a heating mesh and In addition, weaving the copper wire (3) of the thin diameter when weaving at regular intervals together.
글라스화이버(1)로 직조된 베이스체(2)와 동선(3)을 메쉬형태로 직조한 후, 미리 액상으로 용탕되어 있는 실리콘과 카본의 혼합용액에 이를 함침시키게 되는 바, 상기한 메쉬형태의 베이스체(2) 및 동선(3)이 완벽하게 실리콘과 카본 혼합물에 의해 도포된다.After weaving the base body 2 and the copper wire 3 woven from the glass fiber 1 in the form of a mesh, it is impregnated with a mixed solution of silicon and carbon previously melted in a liquid phase. The base body 2 and the copper wire 3 are completely coated by the silicon and carbon mixture.
그리고, 그 상면에 절연을 위해 실리콘 또는 PVC 또는 우레탄등과 같은 절연체(5)로 절연 코팅을 하게 된다.Then, the insulating surface is coated with an insulator 5 such as silicon or PVC or urethane to insulate the upper surface.
상기한 바와 같이 제작된 발열 메쉬는 조끼, 이불등과 같은 부재에 삽입되어 사용되는 바, 상기한 단자(6)에 배터리등에서의 전류가 동선(3)으로 공급되면서 동선(3)에서 열이 발생된다.The heating mesh fabricated as described above is used by being inserted into a member such as a vest or a blanket, and heat is generated in the copper wire 3 while the current from the battery is supplied to the copper wire 3 to the terminal 6. do.
이때, 상기한 동선(3)은 일정 간격으로 배치되어 있기 때문에 동선(3)과 동선(3) 사이에서는 열이 발생되지 않지만, 동선(3)에서 발생된 열은 동선(3)을 도포하고 있는 코팅부(4)의 카본에 의해 동선(3)이 배치되지 않은 부분까지 신속하게 전달된다.At this time, since the copper wires 3 are arranged at regular intervals, no heat is generated between the copper wires 3 and 3, but the heat generated from the copper wires 3 is applied to the copper wires 3. The carbon of the coating part 4 is quickly transmitted to the part where the copper wire 3 is not arrange | positioned.
즉, 상기한 카본은 열전도성이 매우 우수한 재질일 뿐만 아니라 동선(3)에서의 전류에 의해 미약하지만 스스로 발열도 하게 됨으로써, 매우 빠르게 열이 전도되어 동선(3)이 배치되지 않은 부분도 따뜻하게 되는 것이다.That is, the carbon is not only a material having excellent thermal conductivity but also weakly by the current in the copper wire 3 but also generates heat by itself, so that the heat is conducted very quickly, thereby warming even the portion where the copper wire 3 is not disposed. will be.
물론, 상기한 동선(3)과 카본에서의 전류는 이를 도포하고 있는 절연체(5)에 의해 절연되고 방수되어 있는 바, 사람이 발열 메쉬에 접촉하여도 통전되는 위험은 없게 된다.Of course, the current in the copper wire 3 and the carbon is insulated and waterproof by the insulator 5 to which it is applied, so that there is no risk of energizing even when a person contacts the heating mesh.
상기한 바와 같인 조끼나 이불에 넣어서 사용하다가 발열 메쉬가 당겨지게 되면, 상기한 글라스화이버(1)가 인장력에 강한 재질이기 때문에 발열 메쉬가 쉽게 끊어지거나 하지 않게 된다.When the heating mesh is pulled while being put into a vest or a quilt as described above, the heating mesh is not easily broken because the glass fiber 1 is made of a material strong in tensile force.
또한, 발열 메쉬가 구부러지게 되면, 상기한 글라스화이버(1)가 유연한 재질일 뿐만 아니라 유연한 재질인 실리콘등의 코팅부(4) 및 절연체(5)로 동선(3)이 도포되어 있기 때문에, 유연하게 구부러지면서 조끼나 이불등에 내장하는 것이 불편하지 않게 된다.In addition, when the heat generating mesh is bent, the glass fiber 1 is not only a flexible material, but also the copper wire 3 is coated with the coating part 4 and the insulator 5 such as silicon, which is a flexible material. As it is bent, it is not inconvenient to put it in a vest or a blanket.
이상과 같이 본 고안은 발열 메쉬가 인장력이 강하고 유연한 화이버글래스로 만들어지고, 동선으로 발열하도록 함과 아울러 이를 유연한 실리콘과 카본 혼합물로 코팅하여 균일하게 열이 분포되도록 함으로써, 플렉시블한 발열 메쉬의 강성을 향상시키고 수명을 연장시킬 수 있는 잇점이 있는 것이다.As described above, the present invention is made of a heat-generating mesh with strong tensile strength and flexible fiberglass, and generates heat by copper wire, and by coating it with a flexible silicone and carbon mixture to uniformly distribute heat, thereby providing rigidity of the flexible heating mesh. There are advantages to improving and extending the lifespan.
도1은 본 고안에 따른 플렉시블한 발열메쉬를 도시한 개략 사시도,1 is a schematic perspective view showing a flexible heating mesh according to the present invention,
도2는 도1에서 A-A 선 단면도,Figure 2 is a cross-sectional view taken along line A-A in Figure 1,
도3은 일반적인 발열메쉬를 도시한 평면도.3 is a plan view showing a general heating mesh.
* 도면의 주요 부분에 대한 부호의 설명 * Explanation of symbols on the main parts of the drawings
1: 글래스화이버 2: 베이스체1: glass fiber 2: base sieve
3: 동선 4: 코팅부3: copper wire 4: coating part
5: 절연체 6: 단자5: insulator 6: terminal
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR20-2005-0023207U KR200400449Y1 (en) | 2005-08-10 | 2005-08-10 | Flexible heating mesh |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR20-2005-0023207U KR200400449Y1 (en) | 2005-08-10 | 2005-08-10 | Flexible heating mesh |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| KR200400449Y1 true KR200400449Y1 (en) | 2005-11-08 |
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ID=43701474
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR20-2005-0023207U Ceased KR200400449Y1 (en) | 2005-08-10 | 2005-08-10 | Flexible heating mesh |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100921998B1 (en) | 2008-06-18 | 2009-10-14 | 주식회사 유니웜 | Heating plate manufacturing method |
| JP2023511997A (en) * | 2020-01-28 | 2023-03-23 | フィリップ・モーリス・プロダクツ・ソシエテ・アノニム | Heating element with thermally conductive filaments and wicking filaments |
| JP2023511996A (en) * | 2020-01-28 | 2023-03-23 | フィリップ・モーリス・プロダクツ・ソシエテ・アノニム | Cartridge for use in an aerosol-generating system and aerosol-generating system comprising the cartridge |
-
2005
- 2005-08-10 KR KR20-2005-0023207U patent/KR200400449Y1/en not_active Ceased
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100921998B1 (en) | 2008-06-18 | 2009-10-14 | 주식회사 유니웜 | Heating plate manufacturing method |
| JP2023511997A (en) * | 2020-01-28 | 2023-03-23 | フィリップ・モーリス・プロダクツ・ソシエテ・アノニム | Heating element with thermally conductive filaments and wicking filaments |
| JP2023511996A (en) * | 2020-01-28 | 2023-03-23 | フィリップ・モーリス・プロダクツ・ソシエテ・アノニム | Cartridge for use in an aerosol-generating system and aerosol-generating system comprising the cartridge |
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