KR200335866Y1 - A apparatus for manufacturing a sand using a construction waste matter - Google Patents

Abstract

The present invention relates to a wet regeneration crushed sand manufacturing apparatus using construction waste that can be shredded and recycled as crushed sand. The apparatus includes a hopper 1 into which construction waste to be shredded (hereinafter referred to as "shredding") is introduced; Vibration feeder (2) for moving the crushed matter put into the hopper, and a hand picking conveyor (3) provided to allow the operator to pick up foreign matter, such as wood, waste ascon among the crushed material moved from the vibration feeder; The first sorting network 11, in which foreign matter such as wood and waste ascon is removed, is supplied from a hand picking conveyor and has a first granularity, and sorts out fragments of a predetermined size among the crushed matters. A first vibration screen (10) having a second granularity and having a second screen (12) installed under the first screen (11); A first crusher 20 which first crushes the crushed material that has not passed through the first sorting network 11 to a predetermined size; A second vibration screen 21 for sorting the topsoil contained in the crushed material crushed by the first crusher 20; A salting tank 30 for filtering foreign substances from the crushed matter that has not passed through the second vibrating screen 21 and the crushed matter that did not pass through the second sorting screen 12; A second crusher 51 for secondly crushing the crushed matter selected from the salting tank 30; A third vibrating screen (60) for sorting the crushed matter that has passed through the second crusher (51) into four sizes and having first, second, and third meshes (61, 62, 63) at predetermined intervals from the top; A third crusher 80 for tertiary crushing the crushed material that has not passed through the third mesh 63; A fourth crusher 52 for resupplying the crushed material that has not passed through the first mesh of the third vibrating screen to the second crusher, re-crushing the crushed material that has not passed through the second mesh, and resupplying the second crusher; First and second meshes 71 and 72 having the same particle size are formed on the upper and lower sides, and a blocking plate 73 is provided between the first and second meshes 71 and 72 and passes through the third crusher 80. A fourth vibration screen 70 through which crushed materials are simultaneously supplied to the first and second nets 71 and 72; And a classifier 90 that removes residues such as soil and foreign matters from the crushed matter passing through the first and second nets 71 and 72 to produce the final crushed sand.

The device of such a configuration is produced by pre-selecting and removing soil and foreign matters from the construction waste put into the hopper using the first vibration screen, and then again removing and removing the soil and foreign matters among the shreds shredded by the first crusher on the second vibration screen. To improve the quality of the product. In addition, this minimizes the amount of sludge generated in the wastewater treatment system. In addition, by bypassing the construction waste of the size that does not need to be shredded in the first crusher through the first vibration screen before crushing the construction waste put into the hopper, it is possible to maximize the output by reducing the load of the first crusher. In addition, the first and second nets of the fourth vibrating screen are configured in two stages with the same particle size, thereby simultaneously distributing the crushed material from the third crusher to the first and second nets to increase the washing and sorting effect of the recycled crushed sand. .

Description

A device for manufacturing a sand using a construction waste matter

The present invention relates to a wet regeneration crushing sand manufacturing apparatus using construction wastes, and in particular, to remove the soil and foreign substances contained in the input construction waste in advance to produce a high quality crushing sand and reduce the load of the crusher The present invention relates to a wet regeneration crushed sand production apparatus that can increase the yield.

An example of an aggregate processing apparatus is shown in Korean Utility Model Registration No. 4300 of 2002, and a process diagram thereof is shown in FIG. This processing equipment is equipped with a first hopper to which high-quality aggregates are injected, a second hopper to which aggregates have already been processed, and a third hopper to which construction wastes collected at various construction sites are put. .

The recycled aggregate or high-quality aggregate put into the first hopper is fed to the first vibrating separator, which is a sorting means for separating the aggregates by the size of the aggregate through the first charity which discharges the metals contained in the aggregate, and the aggregate over 25mm is returned to the impact crusher. After being crushed, it is fed back into the first vibrating separator.

Aggregate of 5 ~ 25mm passing through the first vibrating separator is discharged into recycled aggregate, and fine aggregate of 5mm or less is introduced into the classifier together with water introduced from the water tank.

Sand of 5 mm or less introduced into the classifier is discharged to the recycled aggregate. On one side of the classifier, a cyclone sump is installed to reduce the throughput of the classifier when there is a large amount of water and sand put into the classifier, and sand and water introduced into the cyclone sump are re-introduced into the classifier. Only sand is discharged.

In addition, in order to reduce the amount of sludge generated from the floater or foreign matter discharged from the classifier, the water discharged while being compressed with water is transferred to the water tank, and the compressed sludge from the filter press is transferred to the sludge silo and discharged to the outside. To be.

Recycled aggregates, etc., put into the second hopper are transferred to the first vibrating screen so that aggregates of a predetermined size or more are conveyed to the cone crusher, and are introduced into the roll crusher where the surface of the aggregate is processed via the second vibrating screen.

Aggregate that has undergone a roll crusher is introduced into the impact crusher through a second charity, crushed, and then introduced into the first vibrator.

The construction waste put into the third hopper is put into the jaw crusher which is crushed to a certain size through the vibrating feeder and then into the third vibrating screen. Aggregate added to the third vibrating screen is put into the crusher together with the aggregate conveyed from the first vibrating screen and is subjected to the re-crushing process, thus repeating a series of processes introduced to the first vibrating screen again.

The processing device as described above has the advantage that it is possible to simultaneously process the construction waste and the recycled aggregate already processed through a single device, but the construction waste put into the hopper 3 is directly put into the jaw crusher and the fine particles such as dust By crushing together, the production efficiency of aggregate is reduced.

The present invention has been made to solve the above problems, the object of the present invention is to provide a wet regeneration crushed sand manufacturing apparatus using construction wastes whose structure is improved to increase the production efficiency of crushed sand.

Another object of the present invention is to provide a wet regeneration crushing sand production apparatus using construction waste to reduce the load of the crusher by bypassing the crushed material of a certain size to increase the production.

Another object of the present invention is to provide a wet regeneration crushing sand manufacturing apparatus using the construction wastes improved to improve the sorting efficiency of the vibration screen for sorting the crushed material according to the size.

1 is a conventional aggregate production process,

Figure 2 is a plan view showing the present invention aggregate manufacturing apparatus,

3 is an aggregate manufacturing process diagram of the device of the present invention.

* Explanation of symbols for main parts of the drawings

1 ... hopper 2 ... vibration feeder

10 ... first vibration screen 20 ... first crusher

30 ... Salt tank 41,42 ... First and second dewatering screen

51 ... the second crusher 52 ... the fourth crusher

60 ... 3 vibration screens 70 ... 4 vibration screens

80 ... the third crusher 90 ... the crusher

100.Main dehydrator 110 ... Schner

Wet recycling waste sand production apparatus using the present invention construction waste to achieve the above object is a hopper to which the construction waste to be shredded; A vibration feeder for moving the crushed material put into the hopper; A hand picking conveyor provided to allow a worker to pick up foreign substances such as wood and waste ascon among the crushed products moved from the vibration feeder; The first screening network is provided with crushed materials from which foreign substances such as wood and waste ascone are removed from the hand picking conveyor, and has a first granularity, and sorts crushed materials of a certain size from the crushed materials, and a second particle size smaller than the first granularity. A first vibration screen having a second screening network installed below the first screening network; A first crusher for primary crushing of waste remaining in a predetermined size without passing through the first sorting network; A second vibrating screen for sorting the soil contained in the crushed material crushed by the first crusher; A salting tank for filtering foreign substances from the crushed matter not passed through the second vibration screen and the crushed matter not passed through the second screen; A second crusher for secondary crushing the crushed matter from which the foreign matter is removed from the salting tank; A third vibrating screen for sorting the crushed matter that has passed through the second crusher into four sizes and having first, second and third meshes at a predetermined interval from the top; A third crusher for tertiary crushing the crushed material that has not passed through the third network; A fourth vibrating screen having first and second networks having the same particle size above and below, a blocking plate provided between the first and second networks, and the crushed material passing through the third crusher being simultaneously supplied to the first and second networks; And a crash fire that removes residues such as soil from the crushed material that has passed through the first and second nets to produce a final crushed sand.

A chariter is further provided to separate the metallic material from the crushed material that has passed through the first crusher.

In addition, the present device further includes a first dewatering screen for filtering foreign matter suspended from the salting tank, and a second dewatering screen for dewatering from the debris separated from the salting tank.

The device of the present invention includes a second supply of the crushed material that has not passed through the first mesh of the third vibrating screen to the second crusher, a crushed crushed material that does not pass through the second network and resupplyed to the second network. It is preferable to further provide four crushers.

In addition, it is preferable to supply the crash fire to the crushed material passing through the third mesh of the third vibration screen.

In addition, the present invention system is further provided with a first and second spray nozzles for sprinkling on top of the third vibration screen and the fourth vibration screen.

In addition, the subject innovation device includes a main dehydrator for dewatering from the final crushed matter separated by the crash fire; A seekner for agglomerating / precipitating the residue separated by the crusher; It is characterized in that it further comprises a filter press for dewatering and compressing the precipitated residue.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

Wet recycling waste sand manufacturing apparatus using the construction waste of an embodiment of the present invention allows to recycle the waste to rubble or crushed sand less than 5mm after crushing the building waste and removing foreign substances such as metal.

2 and 3, the wet recycling recycled sand production apparatus using the construction wastes of the present invention is a hopper (1) to which the construction waste to be crushed (hereinafter referred to as "crushed") is injected; A vibrating feeder (2) for moving the crushed material put into the hopper (1); A hand picking conveyor (3) provided to allow a worker to pick up foreign substances such as wood and waste ascon among the crushed products moved from the vibration feeder (2); The first sorting net 11, which is provided with the foreign matter such as wood and waste ascone, is supplied from the hand picking conveyor 3, has a first particle size, and sorts the crushed material having a predetermined size or more from the crushed material, and the relative size of the first particle size. A first vibration screen (10) having a small second granularity and having a second screen (12) installed under the first screen (11); A first crusher 20 which firstly crushes the remaining crushed matter to a predetermined size without passing through the first sorting network 11; A second vibration screen (21) for sorting soil and foreign matters contained in the crushed material crushed by the first crusher (20); A salting tank (30) for filtering foreign matter from the crushed matter not passed through the second vibration screen (21) and the crushed material not passed through the second screen (12); A second crusher (51) for secondary crushing the crushed material selected from the salting tank (30); A third vibrating screen (60) for sorting the crushed material that has passed through the second crusher (51) into four sizes and having first, second, and third meshes (61, 62, 63) at a predetermined interval from the top; A third crusher (80) for tertiary crushing the crushed material that has not passed through the third mesh (63); First and second meshes 71 and 72 having the same particle size above and below are formed, and a blocking plate 73 is provided between the first and second meshes 71 and 72 and passes through the third crusher 80. A fourth vibrating screen 70 in which one crushed material is simultaneously supplied to the first and second nets 71 and 72; And a classifier 90 that removes residues such as topsoil from the crushed matter that has passed through the first and second nets 71 and 72 to produce a final crushed sand.

The first screen 11 of the first vibrating screen 10 to filter the topsoil and foreign matter less than 25mm, the second screen 12 to filter out construction waste of less than 180mm to the salting tank (30) Supply it.

A magnetic separator 22 is provided to remove metallic material from the crushed matter passing through the first crusher 20 and the crushed matter via the second sorting net 12. The second vibration screen 21 One side of the) is provided with a blower 23 for blowing and separating the foreign matter.

The salting tank 30 is provided with a first dewatering screen 41 for filtering suspended foreign matter, and a second dewatering screen 42 for dewatering from the debris separated from the salting tank 30.

Water is contained in the salting tank 30, and the conveyor belt 31 is installed in an inclined shape to supply the settled debris to the second dewatering screen 42, and the suspended foreign substances are transferred to the first dewatering screen 41. It can be supplied by.

The first mesh 61 of the third vibrating screen 60 allows the shredding material of 20 mm or less to pass through, and the second mesh 62 allows the shredding material of 10 mm or less to pass through, and the third mesh 63 ) Allows less than 5 mm of crushed material to pass through.

Among the crushed products supplied from the second crusher 51, the crushed material that does not pass through the first mesh 61 is resupplyed to the second crusher 51, and passes through the first mesh 61 and The fourth crusher 52 is further provided to re-crush the crushed material that has not passed through the two meshes 62.

The crushed material that has passed through the fourth crusher 52 is resupplyed to the second mesh 62.

On the other hand, a magnetic separator 55 for removing the metal contained in the crushed material is provided on the path for supplying the crushed material from the second crusher 51 to the third vibrating screen 60.

In addition, a first water spray nozzle 131 is installed on the upper portion of the third vibration screen 60 to spray water to wash the soil and foreign matter remaining on the surface of the crushed material.

In addition, the crushed material passing through the third mesh 63 of the third vibration screen 60 is supplied to the crash fire 90 together with the sprinkled water.

The first and second meshes 71 and 72 of the fourth vibrating screen 70 allow crushed materials of 5 mm or less to pass therethrough, and the blocking plate 73 is formed of a rubber plate. 5 mm or more of the crushed materials that do not pass through the first and second nets 71 and 72 are supplied to the third crusher 80 again, crushed again, and then supplied to the fourth vibrating screen 70 again.

In addition, a second water spray nozzle 132 is disposed on the upper portion of the fourth vibrating screen 70 to spray water so that the soil and foreign matter remaining on the surface of the crushed material are washed.

In the embodiment of the present invention, by installing two third crushers 80, the crushed materials supplied from the third and fourth vibrating screens 60 and 70 are distributed to be crushed, and the first and fourth portions of the fourth vibrating screen 70 are crushed. It was distributed to two nets 71 and 72 to be supplied.

In addition, a magnetic separator 85 for removing metal is provided on the path of the crushed material that does not pass through the third mesh 63 of the third vibration screen 60 and is supplied to the third crusher 80. .

In addition, the present device includes a main dehydrator (100) for dewatering from the final crushed matter separated by the crash fire (90); A thickener (110) for agglomerating / precipitating water containing the residue separated by the clash fire (90) and the topsoil collected from the first and second dehydration screens (41) (42); A filter press 120 is provided for dewatering and compressing the precipitated residue.

The device of the present invention having the structure as described above operates as follows.

When construction waste is input to the hopper 1 and supplied to the hand picking conveyor 3 through the vibration feeder 2, wood, waste ascon, etc. are removed by the worker and supplied to the first vibration screen 10. Soil, foreign matter and construction waste of 25 mm or less of the crushed matter passed through the first sorting network 11 are dropped and discharged, and the crushed matter of 25 mm or more and 180 mm or less that does not pass through the second sorting network 21 is the salting tank 30. Is supplied.

In addition, the construction waste that does not pass through the first sorting network 11 is supplied to the first crusher 20 and crushed, the crushed crushed matter is supplied to the salting tank 30 through the second vibration screen 21, The metal contained in the crushed matter is removed through the charity 22 before being supplied to the salting tank 30.

On the other hand, the foreign matter in the crushed matter passing through the second vibration screen 21 is removed by the blower (23).

The crushed material supplied to the salting tank 30 is supplied to the second dewatering screen 42 by the conveyor belt 31 to be dewatered, and the foreign matter suspended in the salting tank 30 is supplied to the first dewatering screen 41. And dehydrated.

The water dewatered from the first and second dehydration screens 41 and 42 is collected by the sump 43 and then supplied to the seekner 110.

The crushed material via the second dewatering screen 42 is crushed by the second crusher 51 and the metal is removed from the charity 55 and then supplied to the first mesh 61 of the third vibrating screen 60. In addition, 20 mm or more of the crushed materials that do not pass through the first mesh 61 are supplied to the second crusher 51 and re-crushed, and then supplied to the first mesh 61 again.

Of the 20 mm or less crushed matter that passed through the first mesh 61, crushed matter of 10 mm or more that did not pass through the second mesh 62 is supplied to the fourth crusher 52, re-crushed, and then resupplyed to the second mesh 62. do.

In addition, the crushed material having a diameter of 5 mm or more that passes through the second mesh 62 and does not pass through the third mesh 63 is supplied to the third crusher 80 after the metal is removed from the charity 85, and then crushed. It is put into the vibration screen (70).

Meanwhile, 5 mm or less of crushed material passing through the third mesh 63 of the third vibrating screen 60 is supplied to the crashfire 90 and finally produced as crushed sand or gravel via the main dehydrator 100. do.

The crushed material crushed by the third crusher 80 is simultaneously distributed and supplied to the first and second nets 71 and 72 of the fourth vibrating screen 70, and the first and second nets 71 and 72 are supplied. The crushed material that does not pass is re-crushed in the third crusher 80 and then re-supplied to the fourth vibrating screen 70, and the crushed material having a length of 5 mm or less that has passed through the first and second meshes 71 and 72 is the crusher. It is supplied to 90 and finally produced as a crushed sand via the main dehydrator 100.

The crushed material of 5 mm or less supplied to the crashfire 90 is mixed with water and separated into sand or gravel and sludge, and the sand is dehydrated through the main dehydrator 100 to be produced as a crushed sand.

The separated sludge is flocculated / precipitated in the thinner 110, and the precipitated sludge is stored in the sludge silo 115 and then dehydrated in the filter press 120 to be caked.

In the embodiment, the first crusher 20 may use a conventional jaw crusher, and the second and fourth crushers 51 and 52 may use a conventional cone crusher. In addition, the third crusher 80 may be used a conventional impact crusher (impact crusher).

The present invention as described above is not limited to the above embodiment and can be carried out by adding many modifications without departing from the spirit and scope of the present invention.

First, the quality of the product produced by pre-selecting and removing the soil and foreign substances from the construction waste put into the hopper by using the first vibration screen, and then again removing and removing the soil and foreign substances from the crushed matter by the first crusher on the second vibration screen. To improve.

In addition, this minimizes the amount of sludge generated in the wastewater treatment system.

Second, by bypassing the construction waste of the size that does not need to be shredded in the first crusher through the first vibration screen before crushing the construction waste put into the hopper, it is possible to maximize the output by reducing the load of the first crusher. .

Third, the first and second nets of the fourth vibrating screen are composed of two stages with the same particle size, and the crushed material from the third crusher is distributed to the first and second nets at the same time to increase the washing and sorting effect of the recycled crushed sand. .

Claims (7)

A hopper into which construction waste to be shredded is introduced; A vibration feeder for moving the crushed material put into the hopper; A hand picking conveyor provided to allow a worker to pick up foreign substances such as wood and waste ascon among the crushed products moved from the vibration supplier; The first screening network is provided with crushed materials from which foreign substances such as wood and waste ascone are removed from the hand picking conveyor, and has a first granularity, and sorts crushed materials of a certain size from the crushed materials, and a second particle size smaller than the first granularity. A first vibration screen having a second screening network installed below the first screening network; A first crusher which first crushes the crushed material that does not pass through the first sorting network to a predetermined size; A second vibration screen for screening the topsoil contained in the crushed material crushed by the first crusher; A salting tank for filtering foreign substances from the crushed matter not passed through the second vibration screen and the crushed matter not passed through the second screen; A second crusher for secondary crushing the crushed matter from which the foreign matter is removed from the salting tank; A third vibrating screen for sorting the crushed matter that has passed through the second crusher into four sizes and having first, second and third meshes at a predetermined interval from the top; A third crusher for tertiary crushing the crushed matter remaining in the third network; A fourth vibrating screen having first and second networks having the same particle size above and below, a blocking plate provided between the first and second networks, and the crushed material passing through the third crusher being simultaneously supplied to the first and second networks; And a crash fire which removes residues such as soil from the crushed matter that has passed through the first and second nets to produce a final crushed sand. The apparatus of claim 1, further comprising a charity for separating a metallic material from the construction waste that has passed through the first crusher. The construction waste according to claim 1 or 2, further comprising a first dewatering screen for filtering foreign matter suspended from the salting tank, and a second dewatering screen for dewatering from crushed matter separated from the salting tank. Apparatus for producing wet recycled sand using The method of claim 1, wherein the crushed material that did not pass through the first mesh of the third vibrating screen is supplied to the second crusher, And a fourth crusher for re-crushing the crushed material that has not passed through the second network and resupplying it to the second network. The apparatus of claim 4, wherein the crushed material passing through the third mesh of the third vibrating screen is supplied to the crash fire. According to claim 4 or 5, wherein the first and second sprinkling nozzles for the construction of the wet regeneration sand using construction waste, characterized in that the first and second spraying nozzles are further provided on the upper portion of the fourth vibration screen and the fourth vibration screen. . 3. The main dehydrator of claim 1 or 2, further comprising: a main dehydrator for dewatering the final crushed matter separated by the crashfire; A seekner for agglomerating / precipitating the residue separated by the crusher; Apparatus for producing a wet regeneration crushed sand using the construction waste, characterized in that it further comprises a filter press for dewatering and compressing the precipitated residue.