KR200301300Y1 - Beer manufacturing apparatus having malthous juice production unit and beer supply means - Google Patents

Abstract

The present invention relates to a beer production apparatus having a wort production unit and a beer supply means, the wort production tank, a centrifuge and a transfer means having a plurality of transfer pipes having a plurality of valves interconnecting them and a single pump And a pneumatic distributor having a pneumatic divider for opening and closing each of the plurality of valves by pneumatic pressure, a central processing means having a optimized data according to a manufacturing process, and a draft tower. The filtrate or wort according to each manufacturing process by the system is transferred to the wort manufacturing tank and the centrifugal separator by the transfer means, as well as the wort produced through the fermentation / maturation step through the draft tower It can be immediately provided to users, can overcome the limitations of installation space, and can manufacture, install and maintain facilities. And it will be effective, such that you can significantly reduce the cost of manufacturing such as beer.

Description

Beer manufacturing apparatus having malthous juice production unit and beer supply means

The present invention relates to a beer production apparatus having a wort production unit and a beer supply means, the wort production tank, a centrifuge and a transfer means having a plurality of transfer pipes having a plurality of valves interconnecting them and a single pump And a pneumatic distributor having a pneumatic distributor for opening and closing each of the plurality of valves by air pressure, and a central processing means having optimized data according to a manufacturing process, and a draft tower, which is a beer supply means. Therefore, the filtrate or wort according to each manufacturing process by an automatic control system is transferred to the wort manufacturing tank and the centrifugal separator by the transfer means, as well as the wort produced from the fermentation / maturation step from the draft Brewery with wort making unit and beer supply means which can be provided to drinkers immediately through tower It is about chi.

Hereinafter, with reference to Figures 1a and 1b attached to a conventional beer production apparatus, a beer manufacturing method and the manufacturing process through the same to be described in detail.

Figure 1a is a schematic configuration diagram of a conventional beer production apparatus, Figure 1b shows a beer manufacturing method by a conventional beer production apparatus.

In the general beer production process, the saccharification step (S1) to hydrolyze the protein and starch, the first filtration step (S3) to remove the malt, the hop addition step and boiling step (S5), and remove the hop foil The second filtration step (S7), the wort cooling step, the yeast addition step, wort fermentation step, wort aging step, wort storage step and transfer the filtrate or wort to the corresponding equipment to enable each step Had a transfer step.

The conventional beer production apparatus has a structure which consists of many facilities which perform each step of the said manufacturing process separately. More specifically, a first stirrer (not shown) having an impeller 14 and a first stirrer motor 11 axially coupled by the first pivot 13 to realize the saccharification step S1; The saccharification tank 10 having the first heating means 15 and the stirring blade 25 for realizing the first filtration step S3 are coupled to the horizontal rod 24 and the horizontal rod 24 is A second stirrer (not shown) coupled with the second pivotal shaft 23 and having a second stirrer motor 21 for allowing the second pivotal shaft 23 to be rotatable, and a filter 26 are provided. A filtration tank 20, a hopper cylinder valve 35 for realizing the hop adding step, a hopper barrel 36 containing a hop therein, and second heating means 31 for realizing the boiling step. Mercy tank 30 having a), a centrifuge 40 for realizing the second filtration step (S7), a cooler 50 for realizing the cooling step, and the yeast addition step A yeast barrel 56 having a yeast barrel valve 55 for realization and a yeast therein, a fermentation tank 60 for realizing the wort fermentation step, and a mating tank 70 for realizing the wort aging step. And a plurality of transfer pipes 94a, 94b, and 94c for transporting the filtrate or wort so that the manufacturing process can proceed by connecting the storage tank 80 for realizing the wort storage step and the respective tanks. , 94d, 94e, 94f, and a plurality of valves 92a, 92b, 92c, 92d, 92e, 92f and a plurality of pumps 96a, 96b, 96c, 96, d, 96e, 96f respectively mounted thereto. It was to have a configuration of a plurality of conveying means (90a, 90b, 90c, 90d, 90e, 90f).

In more detail, the saccharification tank 10 heats the mixture of malt and water in an appropriate ratio by the operation of the first heating means 15 for a predetermined time within a temperature range of 50 ° C to 70 ° C. As a result, the impeller 14 is rotated at a predetermined speed so as to hydrolyze the protein and starch and simultaneously drive the first stirrer (not shown) to prevent the mixture from being pressed.

When the saccharification step (S1) is completed, the first transfer step of transferring the saccharified mixture to the filtration tank 20 by the operation of the first pump (96a) with the opening of the first valve (92a) (S2) proceeds. When the transfer is completed, the first pump 96a is turned off and the first valve 92a is closed.

By slowly stirring the conveyed mixture with the second stirrer (not shown), the components dissolved in the mixture can be mixed evenly without sinking without allowing the malt to float, and at the same time, the filter 26 The first filtration step (S3) to filter only the pure filtrate by filtering foreign matter such as malt through the micropores (not shown in the figure) formed in the.

The filtrate extracted by the first filtration step (S3) is operated by the second pump (96b) with the opening of the second valve (92b) by the boiling tank along the second transfer pipe (94b) The second transfer step S4, which is transferred to 30, is performed.

When the transfer is completed, the second pump 96b is turned off and the second valve 92b is closed. At the same time, the hopper cylinder valve 35 formed at the tip of the hopper cylinder 36 is opened, and an appropriate amount of hop is introduced into the boiling tank 30. When the proper amount of hop injection is completed, the hopper cylinder valve is completed. Close 35.

When the introduction of the hop is completed, by heating the boiling tank 30 for a predetermined time by a high temperature of 100 ℃ or more by the operation of the second heating means 31, of course, stop the further enzymatic change, The hop addition step and the mercy step (S5) to proceed to give a characteristic bitter flavor.

When the boiling step is completed by the boiling tank 30, the third pump 96c is operated together with the opening of the third valve 92c to be transferred to the centrifuge 40 along the third conveying pipe 94c. The third transfer step S6 is performed.

When the transfer is completed, the third pump 96c is off and the third valve 92c is closed.

By driving the centrifuge 40, foreign matters such as hop foil are collected at the center of the centrifuge 40, and only pure wort is rotated to the outside of the centrifuge 40 while penetrating the wall surface. The second filtration step (S7) and the fourth transfer step (S8) for performing the transfer to the fermentation tank 60 through the fourth transfer pipe (94d) proceeds simultaneously.

More specifically, the pure wort filtered through the fourth transfer pipe 94d cools the wort heated through the cooler 50 to a temperature below a predetermined temperature during transfer, and the yeast container 56 containing yeast. Yeast barrel valve 55 is located at the tip of the opening is added to the cooled wort by a predetermined amount to be transferred to the fermentation tank (60).

The yeast added wort is fermented at room temperature and sufficiently fermented for a predetermined period of time, and the fermentation complete wort is operated by turning on the fifth pump 96e with the opening of the fifth valve 92e. When the transfer is completed, when the transfer is completed, the fifth pump 96e is turned off and the fifth valve 92e is closed, thereby completing the fifth transfer step S9.

The transferred wort is aged in the aging tank 70 for a predetermined period of time, thereby completing the actual beer manufacturing process.

At this time, through the sixth transfer step (S9) for carrying out the fermentation / mature wort in the storage tank 80 in the state capable of drinking, it can be seen that it is made of relatively complex equipment and transfer means that all the processes are completed have.

As in the configuration and operation principle of the conventional beer production apparatus described above, the transfer of the wort by the plurality of transfer means (90a, 90b, 90c, 90d, 90e, 90f) that connects the manufacturing process. Not only that, but also the disadvantage of a decrease in work efficiency due to the high cost required due to this.

In addition, the first stirrer (not shown) has a configuration in which the impeller 14 is coupled to the first pivot 13, the longer the first pivot 13 is coupled to the impeller When (14) is rotated, the moment acts on the first pivot shaft 13, which causes problems such as tremor and mechanical friction, wear, and noise.

In addition, since it is necessary to install a separate facility for each step, it was difficult to overcome the space limitations of the constraints of the installation site, and the overall problem of the increase in costs due to the production, installation and maintenance of a number of facilities occurred.

The present invention has been made to solve the above-mentioned general problems, the wort manufacturing tank, the centrifuge, the transfer means having a plurality of transfer pipes and a single pump having a plurality of valves interconnecting them, and each of the Pneumatic distributor having a pneumatic divider to open and close the valve of the pneumatic pressure, and the central processing means having a control tower for the optimized data according to the manufacturing process and the corresponding command for each manufacturing process and draft tower which is a beer supply means By having a feature, the filtrate or wort according to each manufacturing process by the automatic control system by the transfer means to transfer the wort production tank and the centrifugal to produce pure wort, as well as produced from this fermentation A wort that can immediately provide wort to the drinker through the draft tower It will have its object to provide an apparatus for manufacturing beer having a unit and the beer supply means.

Another object of the present invention is to provide a beer manufacturing method that can save time and energy by the beer production apparatus having the above-described configuration, and can manufacture wort in a shorter process.

Another object of the present invention is to produce a beer and to provide fresh beer to customers immediately by making it in a small form and installing it in a draft beer shop with less restrictions on the installation space. will be.

Another object of the present invention, by achieving the above object, is not limited by the installation place, it is possible to maximize the work efficiency, and to achieve the reduction of the cost of beer production cost and installation and maintenance and beer production, etc. It is an object of the present invention to provide a beer manufacturing apparatus having a wort production unit and a beer supply means.

Figure 1a is a schematic configuration diagram of a conventional beer production apparatus

Figure 1b is a beer production method by a conventional beer production apparatus

Figure 2a is a schematic configuration diagram of a beer manufacturing apparatus having a wort production unit and a beer supply means according to the present invention

Figure 2b is a schematic block diagram showing a state in which each device is connected to the central processing means to enable the automatic control system of the beer production apparatus having the wort production unit and the beer supply means according to the present invention

Figure 3a is a schematic internal configuration of the wort production tank of Figure 2a

3b is a state in which the wort production tank is pressed downward by the second pressurizing means in FIG. 2a, and is used during the saccharification step or the cleaning step of the wort production tank.

Figure 3c is a partial exploded perspective view showing the stirring means and the main portion of the wort production tank

Figure 4 is a schematic configuration diagram of the transport means in Figure 2a

Figure 5 is a schematic beer production process showing a beer production process using a beer production apparatus having a wort production unit and a beer supply means according to the present invention

FIG. 5A is a system flow diagram processed by the automatic control system in the saccharification step of FIG.

FIG. 5B is a system flow diagram processed by the automatic control system in the first filtration step and the first transfer step of FIG. 5;

FIG. 5C is a system flow diagram in the wort preparation tank cleaning step of FIG. 5, which is processed by an automatic control system.

FIG. 5D is a system flow diagram processed by the automatic control system in the second transfer step of FIG. 5; FIG.

FIG. 5E is a system flow diagram processed by the automatic control system in the hop addition and mercy phase of FIG.

FIG. 5F is a system flow diagram processed by the automatic control system in the third transfer step of FIG.

FIG. 5G is a system flow diagram processed by the automatic control system in the second filtration step and the fourth transfer step in FIG. 5; FIG.

※ Description of Drawing References for Main Parts of Drawings

100: wort production tank 118: heating means

120: stirring means 122: stirring motor

150: deformed portion 172: filter

190: cleaning means 200: centrifuge

300: conveying means 400: wort manufacturing unit

500: fermentation tank 600: draft tower

700: central treatment means 800: cooler

900: pneumatic compressor 920: pneumatic distributor

P1: 1st transfer pipe P2: 2nd transfer pipe

P3: 3rd transfer pipe P4: 4th transfer pipe

P7: Cleaner

Ts: Temperature sensor

Cs1: 1st oil sensor Cs2: 2nd oil sensor

V1: first valve V2: second valve

V3: third valve V4: fourth valve

V5: fifth valve V6: sixth valve

V7: fifth valve

As a constitution of the present invention for achieving the above object,

A wort manufacturing unit for preparing wort using a malt, water and hops by a wort preparation unit including a heating means, a stirrer, a filter, a centrifuge and a transfer means, and a mature beer through a cooler and a fermentation tank. In the beer manufacturing apparatus having a,

The wort manufacturing unit includes a tank body connected to a water supply pipe for supplying cold and hot water, a respective injection pipe for respectively injecting malt and hops, the heating means mounted on an outer circumferential surface of the tank body, and the tank, the inside of which is closed. Stirring means and a filter having a plurality of micropores mounted in the lower side of the main body, a rotating shaft penetrating the bottom surface of the tank body and the central portion of the filter, and the upper end and the lower end of the rotating shaft, respectively; Wort production tank having a stirrer coupled to the stirring motor;

By having a plurality of transfer pipes and a plurality of valves and a single pump mounted thereon, a transfer means for interconnecting the wort production tank and the centrifuge to transfer the extract generated by each manufacturing process to each other ; It has a constituent feature that includes.

The wort production tank includes opening and closing means for opening and closing a predetermined portion of the filter; A small pipe having vertically penetrating the bottom surface corresponding to the opening and closing means of the tank body, one end being hermetically coupled to the bottom surface of the tank body to seal the small supply, and having a cleaning valve at the other end; A cleaning rod having one end axially coupled to the cleaning motor and having a spiral screw formed on an outer circumferential surface thereof, and the cleaning rod being inserted into the cleaning pipe, wherein the cleaning screw is positioned at a position corresponding to the cleaning provision; It is preferable to further include.

The opening and closing means includes a cutout portion in which a predetermined portion of the filter is cut off; A filter piece in which a plurality of micropores having the same shape and size as the cutout are vertically perforated; It is preferable that the filter piece is hinged so that the filter piece can be opened upwards or downwards in contact with each other.

The opening and closing means includes a rod-shaped power transmission unit having a locking portion that is fixedly engaged with the hinged portion or the one side surface of the filter piece through the tank body; A first pressurizing means which is located above or below the power transmission unit and pressurizes the locking unit so that the filter piece can be opened and closed upward or downward; It is preferable to further include.

The stirring means is provided with a horizontal rod and a vertical rod of a blade shape having a wide plane and small side surface, a plurality of the vertical rod is disposed on the horizontal rod orthogonal to the horizontal rod, the rotating shaft is the horizontal rod It is preferable to fasten through the center of the

The stirring means includes a plurality of convection guide wings coupled to the vertical rotation between the vertical rod; Sweeping blade which is coupled up and down rotation between the lower end of the vertical rod; It is preferable to further include.

The convection guide vane includes: an outer blade coupled between the vertical rods positioned at an outer portion of the vertical rods; An inner wing coupled between the vertical rods adjacent to the pivot shaft; The outer wing and the inner wing is preferably having a different height,

The stirring means may include a variable angle means capable of rotating the outer blade, the inner blade and the sweep blade at desired angles, respectively; It is preferable to further include.

The variable angle means, the vertical through the upper surface of the tank body, having a locking jaw in the upper end is formed with a circular groove on the bottom surface, the vertical rod having a bearing in the circular groove; A compression spring positioned between the locking jaw and an upper surface of the tank body; A second pressing means capable of pressing the vertical rod downward by being located at the upper end surface of the locking jaw; Lever brackets protruding from each of the horizontal rods on the upper and lower sides of the left and right sides about the rotation shaft; A rod-shaped lever coupled to each lever bracket so as to be rotatable; A rod having one end coupled to the lever so as to be rotatable and the other end coupled to the one side of the outer blade to be rotatable; The inner blades and the one blade of the saw blades which are in close proximity to each other about the rotational axis are rotatably coupled to each other. A deformed portion of a shape; Preferably, the rotation shaft penetrates through the upper end of the angular portion and is inserted into the circular recess and grounded with the bearing.

The wort manufacturing unit includes a pneumatic distributor having a pneumatic distributor; It is preferable to further include,

Preferably, the plurality of valves, the sweep valve, the first pressurizing means, and the second pressurizing means are pneumatic valves for vertical movement by the operation of the pneumatic compressor and the pneumatic distributor.

The plurality of conveying pipes of the conveying means, the first conveying pipe, one end of which passes through the outer peripheral surface of the centrifuge, the other end is connected to the cleaning pipe; A second feed pipe having one end penetrating the bottom surface of the centrifuge and the other end connected to the first feed pipe; A third conveying tube having one end penetrating the outer circumferential surface of the wort manufacturing tank and the other end connected to the first conveying pipe; One end connected to the fermentation tank and the other end connected to the fourth transfer pipe connected to the third transfer pipe; Preferably made,

It is preferable that the pump is connected between the second transfer pipe and the third transfer pipe of the first transfer pipe.

The plurality of valves of the transfer means, the first valve is installed on the other end portion connected to the cleaning pipe of the first transfer pipe; A second valve installed at one side end portion of the first transfer pipe passing through an outer circumferential surface of the centrifuge; A third valve installed at the one end portion of the second transfer pipe passing through the bottom surface of the centrifuge; A fourth valve installed at a portion of the other end of the third transfer pipe connected to the first transfer pipe; A fifth valve installed at a portion of one side end of the third transfer pipe passing through an outer circumferential surface of the wort production tank; A sixth valve installed at a portion of the other end of the fourth transfer pipe connected to the third transfer pipe; It is preferred to be configured.

A temperature sensor mounted on a predetermined portion of the wort production tank; An oil detection sensor mounted at predetermined portions of the cleaning pipe and the second conveying pipe; It is preferable to further include,

Preferably, the cooler is installed at a predetermined position of the fourth transfer pipe.

The wort manufacturing unit further comprises a central processing means having a control unit having data for each manufacturing process, thereby providing the heating means, the stirrer, the plurality of valves, the pump, the centrifuge, Preferably, the first pressurizing means, the second pressurizing means, the pneumatic distributor, the air compressor, the cooler and the fermentation tank can be automatically controlled, respectively.

A beer supply pipe whose one end passes through a lower side of the fermentation tank; A draft tower connected to the other end of the beer supply pipe; It is preferable to further include.

As a beer manufacturing method by the beer manufacturing apparatus which has the wort manufacturing unit which has the above-mentioned structure, and beer supply means,

A wort preparation tank having a heating means, a stirrer having a sweeping blade, a filter having an opening and closing means, a sweeping means having a sweeping pipe, a spiral screw inserted therein, and a sweeping motor axially coupled thereto; A centrifuge; Transfer means including a plurality of transfer pipes having a plurality of valves interconnecting said wort production tank and said centrifuge and a single pump; A fermentation tank connected to any one of the transfer means; In the beer production method by a beer manufacturing apparatus comprising,

In a state where malt and water are mixed in the wort production tank at an appropriate ratio, the heating means is heated at a temperature of 50 ° C. to 70 ° C. for a predetermined time, and the stirrer is rotated at a predetermined rotational speed so that protein and starch A glycosylation step of hydrolyzing the lysate;

After the completion of the saccharification step, the stirrer drive and the first transfer step of transferring the filtered extract by the transfer means to the centrifuge by filtering the malt foil by the filter;

Opening the opening and closing means of the filter, by rotating the sweep blade at a predetermined speed so that it can be collected in the sweep pipe, the spiral screw is rotated by the drive of the sweep motor to rotate the malachite. A cleaning step of carrying out cleaning of the wort production tank by transferring to the outside;

A second transfer step of transferring the filtered extract to the wort preparation tank by the transfer means after completion of the cleaning step;

After completion of the transfer, the step of inputting the hop to the filtered extract, heating step for generating a wort by heating to a temperature of 100 ℃ or more by the heating means;

A third transfer step of transferring the wort to the centrifuge by the transfer means after completion of the heating step;

After the transfer is completed, the fourth step of transporting the centrifuge and the pure wort extracted therefrom after cooling and yeast addition to the predetermined temperature by the transfer means, the transfer to the fermentation tank; has a manufacturing process of.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, these embodiments are for illustrative purposes only, and the technical idea of the present invention is not limited by these embodiments.

Figure 2a is a schematic configuration diagram of a beer manufacturing apparatus having a wort manufacturing unit 400 and a beer supply means 600 according to the present invention, Figure 2b is a wort manufacturing unit 400 and a beer supply means 600 according to the present invention It is a schematic block diagram showing a state in which each device is connected to the central processing means 700 to enable the automatic control system of the beer manufacturing apparatus having a).

3A to 3C are schematic internal views of the wort production tank 100 and the wort production tank 100 in a state in which the wort production tank 100 is pressed downward by the second pressing means 180 and the stirring means 120. And a partial exploded perspective view showing major parts, and FIG. 4 is a schematic configuration diagram of the transfer means 300 in FIG. 2A.

Referring to Figure 2a to Figure 4, the wort production tank 100, and the wort production unit 400 including a centrifuge 200, and the transfer means 300 to exchange the contents by connecting them with each other; ; Of the transfer means 300 has a schematic configuration of the draft tower which is the cooler 800 and fermentation tank 500 connected to the fourth transfer pipe (P4), the beer supply means 600 connected to the fermentation tank (500). .

In addition, the wort manufacturing unit 400 is provided with a central processing unit 700 including a control unit 740 having data 720 for each manufacturing process, thereby providing a heating means 118 and a stirring motor 162. And a sweep motor 192, a plurality of valves, a pump 310, a centrifuge 200, a first pressurizing means 180, a second pressurizing means 122, and a pneumatic distributor 920 And, the pneumatic compressor 900 and the cooler 800 are configured to be automatically controlled according to the manufacturing process, respectively.

In more detail, the wort production tank 100, the inside is closed, but the water supply pipe (P10) for supplying cold and hot water, the malt and hop barrel containing the malt and hops inside, respectively, so that the wort production tank ( A tank body 110 including a malt injection pipe P8 and a hop injection pipe P9 for injecting malt or a hop into the 100 and a small provision 112 penetrating a predetermined portion of the bottom surface is provided.

Heating means 118 is mounted on the outer circumferential surface of the tank body 110, the temperature sensor Ts for detecting the temperature of the heating means 118 is predetermined such as the bottom surface of the tank body 110. Is mounted in position.

Inside the tank body 110, a plurality of fine holes (172a) mounted below the vertically perforated filter 172, the bottom surface of the tank body 110 and the central portion of the filter 172 Rotating shaft 160 penetrating, the upper end and the lower end of the rotating shaft 160, agitator combined with the stirring means 120 and the stirring motor, respectively, convection guide blade 146 of the stirring means 120 And variable angle means for rotating the sweep blade 148 a predetermined angle upward and downward.

In detail, the filter 172 has a disk shape and has opening and closing means for opening and closing a predetermined portion. The opening and closing means, the cut portion in which a predetermined portion of the filter 172 is cut; A filter piece 176 in which a plurality of micropores 176a having the same shape and size as the cutout are vertically perforated; A hinge 178 is coupled to the filter piece 176 and the cut portion in contact with each other so that the filter piece 176 can be opened upward or downward, and penetrates the hinge body 178 through the tank body 110. Or a rod-shaped power transmission unit 184 having a locking portion 184a fixed to one side of the filter piece 176. The first pressing means 180 is located above or below the power transmission unit 184 to press the locking unit 184a so that the filter piece 176 can be opened or closed upward or downward. It is provided. One end portion of the tank body 110 that vertically penetrates the bottom surface of the tank body 110 located directly below the filter piece 176, the one end portion of the tank body 110 is sealed to the tank body 110. The cleaning pipe (P7) and the one end is axially coupled with the cleaning motor (192) and the spiral screw (196) is formed on the outer circumferential surface of the cleaning pipe (P7) having a cleaning valve (V7) on the other end of the seal 194, and the cleaning rod 194 is inserted into the cleaning pipe P7, and has a cleaning means 190 configured to allow the helical screw 196 to be positioned at a place corresponding to the cleaning 112. do.

The stirring means 120 is provided with a horizontal rod 140 and a vertical rod 144 of a blade shape having a large planar area and a small side surface, and the plurality of vertical rods 144 orthogonal to the horizontal rod 140. Exposed on the horizontal rod 140, the rotating shaft 160 is fastened through the center of the tank body 110, the filter 172 and the horizontal rod 140.

In addition, the stirring means 120, a plurality of convection guide wings 146 coupled to the vertical rotation between the vertical rod (144); Sweeping blade 148 is coupled to enable the vertical rotation between the lower end of the vertical rod (144); Equipped.

In more detail, the convection guide blade 146 may include: an outer blade 146a coupled between the vertical rods 144 positioned at an outer portion of the vertical rods 144; An inner blade 146b coupled between the pivot shaft 160 and the vertical rod 144 adjacent thereto; The outer wing 146a and the inner wing 146b are configured to have different heights.

Preferably, the inner blade 146b is located below the outer blade 146a, thereby inducing the generation of convection due to the rotation of the stirring motor 162, so that the rotational shaft 160 in the vicinity of the rotating shaft 160 Since it has an effect of continuing to circulate to the inner surface of the tank body 110, it is ideal to be configured so that the mixture is not pressed in the saccharification step by the heating of the heating means 118.

In addition, the stirring means 120 has a variable angle means for rotating the outer blade 146a, inner blade 146b and sweep blade 148 at a desired angle, respectively. do.

In detail, the variable angle means, vertically penetrates the upper surface of the tank body 110, has a locking jaw 125 at the upper end and a circular groove 138 is formed on the lower surface, the circular groove 138 A vertical rod 130 having a bearing 136 in the interior thereof; A compression spring 126 located between the locking jaw 125 and the upper surface of the tank body 110; Second pressing means (122) having a first pressing rod (124) for pressing the rotating shaft (160) downward by being located on the upper end surface of the locking step (125); A lever bracket 142 protruding from each of the horizontal rods 140 on an upper end surface of each of left and right sides about the pivot shaft 160; A rod-shaped lever 156 rotatably coupled to each of the lever brackets 142; A rod 158 having one end coupled to the lever 156 so as to be rotatable, and the other end coupled to the one side of the outer wing 146a to be rotatable; The inner blade 146b and the one blade of the sweep blade 148 which are mutually close to each other about the pivot shaft 160 are coupled to be rotatable, respectively. A variable angle portion 150; The pivot shaft 160 penetrates through the central portion of the upper end of the deformable portion 150 and is inserted into the circular recess 138 and grounded with the bearing 136.

The variable angle means is pushed downward by the vertical rod 160 by the driving of the second pressing means 122, so that the deformed portion 150 connected thereto proceeds downward, the rod 158 is It is raised upwards.

At this time, the lever 156 and the lever bracket 142 serves as a lever, thereby pushing up the rod 158 upwards, so that the inclined portion 150 proceeds downwards, respectively, The outer wing 146a, the inner wing 146b and the sweep blade 148 are rotated to be shifted at the same angle and mutually, so that the outer wing 146a and the inner wing 146b and the sweep blade 148 and It has an operating principle that rotates in the reverse direction.

This is a configuration that can greatly increase the effect in the stirring operation so as not to press the mixture of malt and water in the saccharification step.

In addition, the vertical rod 130 and the rotation shaft 160, the same can be proceeded downward by the drive of the second pressing means 122, but when the stirring motor 162 is driven, the vertical The rod 160 has an operating principle such that only the rotating shaft 160 can be rotated in a fixed state.

This is designed to minimize the frictional force with the second pressing means 122, and has the effect of achieving a safer mechanical operating state.

The plurality of transfer pipes of the transfer means 300, the first transfer pipe (P1), one end of which passes through the outer peripheral surface of the centrifuge 200, the other end is connected to the cleaning pipe (P7); A second transfer pipe P2 having one end penetrating the bottom surface of the centrifuge 200 and the other end connected to the first transfer pipe P1; A third transfer pipe P3 having one end penetrating the outer circumferential surface of the wort production tank 100 and the other end connected to the first feed pipe P1; One end is connected to the fermentation tank 500, the other end to the fourth transfer pipe (P4) connected to the third transfer pipe (P3); Is done.

The plurality of valves of the transfer means 300, the first valve (V1) is provided at the other end portion connected to the cleaning pipe (P7) of the first transfer pipe (P1); A second valve (V2) installed at one end portion of the first transfer pipe (P1) penetrating the outer circumferential surface of the centrifuge (200); A third valve (V3) installed at one side end portion of the second transfer pipe (P2) penetrating the bottom surface of the centrifuge (200); A fourth valve (V4) installed at a portion of the other end of the third transfer pipe (P3) connected to the first transfer pipe (P1); A fifth valve (V5) installed at a portion of one side end of the third transfer pipe (P3) penetrating the outer circumferential surface of the wort production tank (100); A sixth valve V6 installed at a portion of the other end of the fourth transfer pipe P4 connected to the third transfer pipe P3; It is composed.

Between the second transfer pipe P2 and the third transfer pipe P3 of the first transfer pipe P1, a single pump 310 is mounted so that wort and the like can be opened by opening and closing the plurality of valves. It is possible to transfer the contents of the equipment to the equipment.

In addition, the first oil sensor Cs1 is mounted at a predetermined portion of the cleaning pipe P7, and the second oil sensor Cs2 is mounted at a predetermined portion of the second transfer pipe P2. When no oil is detected, an electrical signal for opening or closing the corresponding valve is transmitted to the central processing means 700.

Since the cooler 800 is installed at a predetermined position of the fourth transfer pipe P4, the wort filtered by the centrifugal separator 200 is cooled below a predetermined temperature, and a predetermined amount of yeast is added from the yeast barrel. By carrying out the transfer to the fermentation tank 500, so that the wort filtered in the fermentation tank 500 can be fermented / matured.

In addition, the beer supply pipe (not shown) through which one end passes through the lower side of the fermentation tank 500; By having a draft tower connected to the other end of the beer supply pipe (not shown), it is possible to immediately drink the fermented / matured wort at the production site.

The present invention having the same configuration, as well as being able to manufacture high-quality beer with a minimum of equipment, as well as ready-to-drink the manufactured and fermented / matured beer in the field, it is possible to manufacture on a small scale, small By installing the beer manufacturing apparatus in the beer sales place, it is possible to provide fresher beer to customers, and maximize the effect by providing the manufacturing process visually to the customers.

Preferably, the plurality of valves, the cleaning valve (V7), the first pressure means 180 and the second pressure means 122 is composed of a pneumatic valve, the pneumatic compressor 900 according to the corresponding process The pneumatic distributor 920 selectively opens and closes the air that is ejected at a high pressure by the operation of the valve, thereby enabling the pneumatic pressure to be applied to a specific valve among the plurality of valves, thereby opening or closing the valve or the first pressurizing means or the second pressurization. It plays the role of allowing the means to exert a force on a predetermined part.

Hereinafter, the manufacturing process will be described in detail by citing the above-described components.

Figure 5 is a schematic beer production process showing a beer production process using a beer production apparatus having a wort production unit 400 and a beer supply means 600 according to the present invention, Figure 5a to 5g is a beer production process In each manufacturing step, it is a system flow chart processed by an automatic control system.

As a beer manufacturing method by the beer manufacturing apparatus which has the wort manufacturing unit 400 and beer supply means 600 which have the above-mentioned structure,

In the state where malt and water are mixed in the wort production tank 100 at an appropriate ratio, the heating means 118 is heated at a temperature of 50 ° C. to 70 ° C. for a predetermined time, and the stirrer is rotated at a predetermined rotational speed. Thereby glycosylating the protein and starch;

After completion of the saccharification step, a first filtration step of transferring the filtered extract to the centrifuge 200 by the transfer means 300 by filtering the malt through the stirrer drive and the filter 172. And first transfer step (S110) and; The filter piece 176 of the filter 172 is opened, and the cleaning blade 148 is rotated by a predetermined angle to rotate at a predetermined speed so that foreign substances such as malt meal can be collected into the cleaning pipe P7. And a cleaning step of cleaning the wort production tank 100 by driving the cleaning rod 194 having the spiral screw 196 by the driving of the cleaning motor 192 to transfer the malt meal to the outside. (S130); After the cleaning step is completed, the second transfer step (S140) for transferring the filtered extract by the transfer means 300 to the wort production tank (100); After completion of the transfer, the hop is added to the filtered extract, by the heating means 118 is heated to a temperature of 100 ℃ or more for a predetermined time to add the hop and boiling step (S150); After completion of the mercy step, the third transfer step (S160) for transferring the wort to the centrifuge (200) by the transfer means (300); After completion of the transfer, the second filtration to drive the centrifuge 200 and only the pure wort extracted therefrom by cooling and yeast addition to the predetermined temperature by the transfer means 300, and then transferred to the fermentation tank 500 Step and fourth transfer step (S170); Beer supplying step (S180) for providing the drinker through the draft tower of the beer supply means 600 fermentation / matured wort in the fermentation tank 500; It has a manufacturing process and beer supply step.

More specifically, the saccharification step (S110), the lever 150 is rotatably coupled to the lever bracket 142, as the deformable portion 150 is moved downward by the second pressing means drive (S111). ), The outer blade 146a rotatably coupled to the lever 156 is rotated at a predetermined angle by the pressure value of the second pressing means 122, and is rotated to the deformable portion 150 by the upward movement. The inner blade 146b and sweep blade 148 that are possibly coupled are rotated in the opposite direction to the outer blade 146a.

Thereafter, the heating means 118 to operate, and by rotating the stirring means 120 at a predetermined speed, heating and stirring is started (S112).

In order to successfully perform the saccharification step, starch and protein are hydrolyzed in a mixture of malt and water by heating for a predetermined time within a temperature range of 50 ° C to 70 ° C.

Therefore, the temperature of the mixture should be kept within the above temperature range,

Is the temperature of the temperature within 50 ° C. to 70 ° C. by the temperature sensor Ts mounted inside the wort production tank 100? (S113) The thermometer side is continuously performed.

If the water temperature is not more than 50 ℃ again if the measurement results do not exist in the above-mentioned temperature range? (S114) Is the water temperature more than 70 ℃? (S115) When the temperature is less than 50 ℃ by asking the (S112) When the water temperature is 70 ° C. or more, the feedback is continued and the heating is stopped (S118).

Also, as a result of the measurement, has a predetermined time elapsed if it exists in the temperature range? If the negative (S117), if negative, the feedback to the step of S113, if positive, by ordering stop and heating (S118), complete the saccharification step (S110).

In the first filtration step and the first transfer step (S120), the convection guide vane 146 and the sweep blade 148 are maintained in a horizontal state by performing pressure release (S121) of the second pressurizing means 122. To minimize the friction with the mixture.

In addition, by performing the stirring motor slow drive (S123), while the malt is not suspended, the components produced by the saccharification step (S110) can be maintained evenly mixed without sinking.

Then, the pump 310 is driven and the first valve and the second valve opening S125 are executed by the pneumatic control of the pneumatic machine 900 and the pneumatic distributor 920 by the command of the control unit 740, so as to filter the filter. The micropores 172a filter out foreign substances such as malt meal, and the filtrate is provided only with the filtrate 112 and the centrifuge 200 along the cleaning pipe P7 and the first feed pipe P1. The transfer is carried out.

Is oil detected by the first oil sensor Cs1 during the transfer process? (S127), and if positive, feedback to the step of S125, and if negative, the pump 310 drive stop and the first valve (V1), the second valve (V2) closed (S129) command This completes the step.

The step of cleaning the wort production tank 100 (S130), the convection guide blade 146 and the sweep blade by the first pressing means 180 drive (S131) and the second pressing means 122 drive (S132) 148 rotates close to the vertical, and opens and closes the opening and closing means of the filter 172.

The sweep blade 148 is rotated to be in contact with or close to the top surface of the filter 172.

In addition, since the stirring motor drive (S133), sweep motor 192, drive (S134) and sweep valve (V7) opening (S135) is started, the malt foil filtered in the wort production tank 100 after the execution of the first filtration step. It is possible to clean the wort production tank 100 by transferring foreign substances such as.

Is the oil detected in the first oil sensor Cs1? If positive for S136, the feed back to the step S133 drives the stirring motor and the sweep motor 192 and opens the sweep valve V7. It is continuously maintained to transfer foreign matters such as malt bak outside, and if it is negative, the first pressure means 180, the second pressure means 122, the pressure release and stirring motor, cleaning motor 192 driving stop And the cleaning valve V7 closing (S137) is completed, thereby completing the step.

In the second transfer step (S140), the pump 310 is driven and the third valve V3, the fourth valve V4, and the fifth valve V5 are opened (S142), and the centrifuge 200 is performed. The wort production tank that has completed the step of cleaning the filtrate accommodated in the second transfer pipe (P2) and the first portion of the transport pipe (P1) and the third transport pipe (P3) along the open part of the transport pipe ( 100).

Is the oil detected in the second oil sensor Cs2 while the transfer is in progress? (S144), and if it is positive, feeds back to the step S142 to continue the transfer, and if it is negative, This step is completed by performing the driving stop and the third valve V3, the fourth valve V4, and the fifth valve V5 closing S146.

In the hop addition and mercy step, the hopper tank valve opening (S152) connected to the wort manufacturing tank 100 by the hop injection pipe is carried out, and if the proper amount of the hop is injected? By feeding back to the hop to be made continuously, if positive, by boiling (S156) for a predetermined time, it is to generate wort.

In the third transfer step, the wort produced as a result of the boiling step is transferred to the centrifuge 200.

By driving the pump 310 and opening the first valve V1 and the second valve V2 (S162), the wort is transferred to the centrifuge 200 in the same manner as the first transfer step. .

In the second filtration step and the fourth conveying step, since the centrifuge 200 is driven (S172), foreign matters such as hop foil having a relatively large mass are collected around the pure wort.

Thus, the pump 310 is driven, the third valve (V3), the fourth valve (V4), the sixth valve (V6) opening (S174) is made by this part of the first transfer pipe (P1), the third transfer The pure wort is transferred to the fermentation tank 500 through the cooler 800 and the yeast addition process along the pipe P3 and the fourth feed pipe P4.

At this time, if the oil is detected in the second oil sensor (Cs2)? (S176) If it is affirmative, the feedback is carried out in step S174 to continue the transfer of wort, if negative, the pump 310 By stopping the driving and closing the third valve V3, the fifth valve V5, and the sixth valve V6 (S178), all the processes are completed.

The beer production apparatus having the wort manufacturing unit and the beer supply means according to the present invention, having the above configuration and operating state and the beer manufacturing process, it is possible to minimize the structural equipment, to overcome the constraints on the installation space Since it can be produced in a small scale and installed in the liquor sales place, there is an effect that can provide a fresh beer and beer manufacturing process to the customer visually.

In addition, since the structural equipment is manufactured in a minimized form, the manufacturing, installation, maintenance of the equipment, and the production of beer at a minimum cost is possible.

Claims (19)

A wort manufacturing unit for preparing wort using a malt, water and hops by a wort preparation unit including a heating means, a stirrer, a filter, a centrifuge and a transfer means, and a mature beer through a cooler and a fermentation tank. In the beer manufacturing apparatus having a, The wort manufacturing unit, the inside of the tank is closed, the water supply pipe for supplying cold and hot water, the tank body is connected to each injection pipe for injecting malt and hop, The heating means mounted on an outer circumferential surface of the tank body; A filter in which a plurality of fine holes are mounted in the lower side of the tank body; A wort manufacturing tank having a rotating shaft penetrating the bottom surface of the tank body and the central portion of the filter, and an agitator having an agitating means and a stirring motor respectively coupled to the upper and lower ends of the rotating shaft; By having a plurality of transfer pipes and a plurality of valves and one or more pumps attached thereto, the transfer to serve to transfer the extract produced by each manufacturing process by interconnecting the wort production tank and the centrifuge Means; Beer production apparatus having a wort manufacturing unit comprising. The method of claim 1, The wort production tank, Opening and closing means for opening and closing a predetermined portion of the filter; A small pipe having vertically penetrating the bottom surface corresponding to the opening and closing means of the tank body, one end being hermetically coupled to the bottom surface of the tank body to seal the small supply, and having a cleaning valve at the other end; A cleaning rod having one end axially coupled to the cleaning motor and having a spiral screw formed on an outer circumferential surface thereof, and the cleaning rod being inserted into the cleaning pipe, wherein the cleaning screw is positioned at a position corresponding to the cleaning provision; Beer production apparatus having a wort production unit, characterized in that it further comprises. The method of claim 2, The opening and closing means includes a cutout portion in which a predetermined portion of the filter is cut off; A filter piece in which a plurality of micropores having the same shape and size as the cutout are vertically perforated; Beer manufacturing apparatus having a wort manufacturing unit characterized in that the filter piece is hinged so that the filter piece can be opened upwards or downwards in contact with each other. The method of claim 3, wherein The opening and closing means includes a rod-shaped power transmission unit having a locking portion that is fixedly engaged with the hinged portion or the one side surface of the filter piece through the tank body; A first pressurizing means positioned above or below the power transmission unit to press the locking unit so that the filter piece can be opened and closed upward or downward; Beer production apparatus having a wort production unit, characterized in that it further comprises. The method of claim 1, The stirring means, A horizontal rod and a vertical rod of a blade shape having a wide planar area and a small side are provided, and a plurality of the vertical rods are disposed on the horizontal rod to be orthogonal to the horizontal rod, and the rotation shaft penetrates the center of the horizontal rod. Beer production apparatus having a wort manufacturing unit, characterized in that the fastening. The method of claim 5, The stirring means, A plurality of convection guide vanes capable of vertically pivoting between the vertical rods; Sweeping blade which is coupled up and down rotation between the lower end of the vertical rod; Beer production apparatus having a wort production unit, characterized in that it further comprises. The method of claim 6, The convection guide vane includes: an outer blade coupled between the vertical rods positioned at an outer portion of the vertical rods; An inner wing coupled between the vertical rods adjacent to the pivot shaft; The outer blade and the inner blade is a beer manufacturing apparatus having a wort manufacturing unit, characterized in that having a different height. The method of claim 6, The stirring means includes a variable angle means capable of rotating the convection induction blade and the sweep blade at a desired angle, respectively; Beer production apparatus having a wort production unit, characterized in that it further comprises. The method of claim 8, The variable angle means, vertical through the top surface of the tank body, having a locking jaw in the upper end is formed with a circular groove in the bottom surface, the vertical rod having a bearing in the circular groove; A compression spring positioned between the locking jaw and an upper surface of the tank body; A second pressing means capable of pressing the vertical rod downward by being located at the upper end surface of the locking jaw; Lever brackets protruding from each of the horizontal rods on the upper and lower sides of the left and right sides about the rotation shaft; A rod-shaped lever coupled to each lever bracket so as to be rotatable; A rod having one end coupled to the lever so as to be rotatable and the other end coupled to the one side of the outer blade to be rotatable; The inner blades and the one blade of the saw blades which are in close proximity to each other about the rotational axis are rotatably coupled to each other. A deformed portion of a shape; The beer production apparatus having a wort manufacturing unit, characterized in that the rotating shaft penetrates the upper end of the angled portion and is inserted into the circular recess and grounded with the bearing. The method of claim 1, The wort production unit includes a pneumatic distributor having a pneumatic distributor; Beer production apparatus having a wort production unit, characterized in that it further comprises. The method according to claim 1 or 2 or 4 or 9 or 10, The plurality of valves, the sweep valve, the first pressurizing means, and the second pressurizing means are pneumatic valves for vertical movement by the operation of the pneumatic compressor and the pneumatic distributor; Beer manufacturing apparatus having a wort manufacturing unit characterized in that. The method of claim 1, The plurality of transfer pipes of the transfer means, A first conveying tube having one end penetrating the outer circumferential surface of the centrifuge and the other end connected to the cleaning pipe; A second feed pipe having one end penetrating the bottom surface of the centrifuge and the other end connected to the first feed pipe; A third conveying tube having one end penetrating the outer circumferential surface of the wort manufacturing tank and the other end connected to the first conveying pipe; One end connected to the fermentation tank and the other end connected to the fourth transfer pipe connected to the third transfer pipe; Beer production apparatus having a wort manufacturing unit, characterized in that made. The method according to claim 1 or 12, Beer production apparatus having a wort manufacturing unit, characterized in that the pump is connected between the second transfer pipe and the third transfer pipe of the first transfer pipe is connected. The method according to claim 1 or 12, The plurality of valves of the transfer means, A first valve installed at the other end portion of the first transfer pipe connected to the cleaning pipe; A second valve installed at one side end portion of the first transfer pipe passing through an outer circumferential surface of the centrifuge; A third valve installed at the one end portion of the second transfer pipe passing through the bottom surface of the centrifuge; A fourth valve installed at a portion of the other end of the third transfer pipe connected to the first transfer pipe; A fifth valve installed at a portion of one side end of the third transfer pipe passing through an outer circumferential surface of the wort production tank; A sixth valve installed at a portion of the other end of the fourth transfer pipe connected to the third transfer pipe; Beer production apparatus having a wort manufacturing unit, characterized in that configured. The method according to claim 1 or 12, A temperature sensor mounted on a predetermined portion of the wort production tank; An oil detection sensor mounted at predetermined portions of the cleaning pipe and the second conveying pipe; Beer production apparatus having a wort production unit, characterized in that it further comprises. The method according to claim 1 or 12, Beer manufacturing apparatus having a wort manufacturing unit, characterized in that the cooler is installed at a predetermined position of the fourth transfer pipe. The method according to claim 1 or 12, Beer manufacturing apparatus having a wort manufacturing unit, characterized in that the cooler is installed at a predetermined position of the fourth transfer pipe. The method according to claim 1 or 4 or 9 or 10, The wort manufacturing unit further comprises a central processing means having a control unit having data for each manufacturing process, thereby providing the heating means, the stirrer, the plurality of valves, the pump, the centrifuge, And said first pressurizing means, said second pressurizing means, said pneumatic splitter, said air compressor, said cooler, and said fermentation tank, respectively. The method of claim 1, A beer supply pipe whose one end passes through a lower side of the fermentation tank; A draft tower connected to the other end of the beer supply pipe; Beer production apparatus having a wort production unit, characterized in that it further comprises.