KR200238643Y1 - Apparatus for manufacturing polyester felt - Google Patents
Apparatus for manufacturing polyester felt Download PDFInfo
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- KR200238643Y1 KR200238643Y1 KR2020010010167U KR20010010167U KR200238643Y1 KR 200238643 Y1 KR200238643 Y1 KR 200238643Y1 KR 2020010010167 U KR2020010010167 U KR 2020010010167U KR 20010010167 U KR20010010167 U KR 20010010167U KR 200238643 Y1 KR200238643 Y1 KR 200238643Y1
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Abstract
본 고안은 폴리에스텔 휄트 제조장치에 관한 것으로 더욱 구체적인 것은, 카아딩기와 펀칭성형기 가열기와 가열압착 로울러 및 냉각로울러로 이루어지고 가열기는 하향식 가열챔버(3)와 상향식 가열챔버(4)가 병열로 설치되어 내부에는 통기성 컨베이어(31)(41)가 장치되며, 하향식 가열챔버(3)에는 컨베이어(31) 높이에 투입구(32)와 배출구(33)가 형성되어 투입구와 배출구에는 각각 휄트 두께조정용 승강판(34)(35)이 설치되어 승강작동기구(34a)(35a)에 의하여 승강작동이 관리되며 컨베이어 상측에는 열풍공급기(36)가 설치되고 하측에는 열풍흡입기(37)가 설치되는 구성이고 상향식 가열챔버(4)에는 컨베이어(41) 높이에 투입구(42)와 배출구(43)가 형성되어 투입구와 배출구에는 각각 휄트 두께조정용 승강판(44)(45)이 설치되어 승강작동기구(44a)(45a)에 의하여 승강작동이 관리되며 컨베이어 하측에는 열풍공급기(46)가 설치되고 상측에는 열풍흡입기(47)가 설치되고, 하향식 가열챔버(3)와 상향식 가열챔버(4)의 배출구 외측에는 각각 열매체유로 가열되는 가열압착로울러(5)(5a)(6)(6a)가 장치되고 외측에 냉각로울러(7)(7a)가 장치됨으로서 카아링되어 성형된 휄트를 목적하는 두께로 완벽하게 제조할수 있는 생산이 능율적으로 이루어지고 가열챔버 투입구와 배출구에는 두께조정용 승강판이 장치되어서 휄트 두께를 조정할수 있으며 상향식 열풍공급과 하향식 열풍공급에는 열풍흡입기가 구비되어 있으므로 순환식 열풍가열이 이루어져 열풍공급을 보다 효과적으로 할수 있어 열효율이 높은 장치를 얻게 되는 것이다.The present invention relates to a polyester felt manufacturing apparatus, and more specifically, a carding machine, a punching molding machine heater, a heat press roller and a cooling roller, and the heater is installed in parallel with the top-down heating chamber 3 and the bottom-up heating chamber 4 in parallel. The inside is provided with a breathable conveyor 31, 41, the top-down heating chamber 3 is formed in the inlet 32 and the outlet 33 at the height of the conveyor 31, the lifting plate for adjusting the thickness of the bolts respectively in the inlet and outlet (34) and (35) are installed, the lifting operation is managed by the lifting operation mechanism (34a) (35a), the hot air supplier 36 is installed on the upper side of the conveyor and the hot air intake (37) is installed on the lower side and the bottom-up heating In the chamber 4, an inlet 42 and an outlet 43 are formed at the height of the conveyor 41, and the elevating plate 44 and 45 for adjusting the thickness of the bolt are respectively installed at the inlet and the outlet. Win by) Operation is managed, the hot air feeder 46 is installed on the lower side of the conveyor, the hot air sucker 47 is installed on the upper side, and the heat compression is heated by the heat medium oil outside the outlet of the top-down heating chamber 3 and the bottom-up heating chamber (4), respectively. The rollers 5, 5a, 6 and 6a are equipped with cooling rollers 7 and 7a on the outside, so that the production can be made perfectly in the desired thickness of the carburized and molded bolt. The heating chamber inlet and outlet are equipped with a lifting plate for thickness adjustment to adjust the thickness of the bolt, and the hot air intake is provided for the upstream hot air supply and the top down hot air supply. You get a device.
Description
본 고안은 자동차 내장재와 흡음판 또는 소음재 등에 사용하는 폴리에스텔 휄트의 제조장치에 관한 것으로 보다 구체적인 것은, 저융점 폴리에스텔 화이버(110℃에서녹음)를 일정비율 혼합시킨 폴리에스텔 휄트를 카아딩하여 성형한 다음 180-300℃ 범위의 온도를 유지하는 하향식 가열챔버와 상향식 가열챔버를 차례로 통과할수 있게 장치하고 각 챔버 배출구 외측에 가열압착로울러를 장치하여 가열된 휄트를 가열압착하여 제조하고자 하는 두께로 접합하는 표면을 평탄하게 한 다음 최종단계에서 냉각로울러를 통해 마무리 작업이 이루어지도록 제조장치를 구성하므로서 능율적인 제조를 달성할수 있게한 것이다.The present invention relates to an apparatus for producing polyester felt for use in automobile interior materials, sound absorbing plates or sound absorbing materials, and more specifically, molding by molding a polyester felt mixed with a low ratio polyester fiber (recorded at 110 ° C.) in a proportion. Then, through the top-down heating chamber and the bottom-up heating chamber to maintain a temperature in the range of 180-300 ℃ in order to pass through the heating press roller outside the chamber outlet, the heated bolts are heat-compressed and joined to the thickness to be manufactured. By making the surface flat and then finishing the process through the cooling rollers in the final stage, the manufacturing apparatus can be achieved to achieve efficient production.
종래의 폴리에스텔 휄트는 카아딩한 다음 펀칭성형하여 가열로울러 사이를 통과시켜 평탄하게 만드는 방법을 사용하였기 때문에 휄트 깊숙이 열이 투입되지 않아서 접합과 평탄작업이 여의치 못하고 표면 우모형상이 쉽게 발생하여 상품의 가치를 저하시키는 등의 불편이 있었다.Conventional polyester felts are carded and then punched and passed between heating rollers to make them flat. Therefore, heat is not applied deeply to the bolts. There were inconveniences such as lowering the value.
본 고안은 위와같은 종래의 결점을 시정하여 제품의 품질도 향상시키고 생산능율도 높일수 있게 제조장치를 개발한 것이다.The present invention is to develop a manufacturing apparatus that can improve the quality of the product and increase the production capacity by correcting the above conventional defects.
이를 보다 상세히 설명하면 다음과 같다.This will be described in more detail as follows.
도 1은 본 고안의 일측 가열챔버 사시도1 is a perspective view of one side heating chamber of the present invention
도 2는 본 고안의 제조장치 단면예시도이다.2 is a cross-sectional view of the manufacturing apparatus of the present invention.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
1 : 휄트 2 : 펀칭성형기1: Bolt 2: Punching Machine
3 : 하향식 가열챔버 31,41 : 컨베이어3: top down heating chamber 31, 41: conveyor
32,42 : 투입구 33,43 : 배출구32,42: Inlet 33,43: Outlet
34,35,44,45 : 승강판 34a,35a,44a,45a : 수직안내홈34,35,44,45: Lifting plate 34a, 35a, 44a, 45a: Vertical guide groove
36,46 : 열풍공급기 37,47 : 열풍흡입기36,46 hot air supply 37,47 hot air suction
4 : 상향식 가열챔버 42 : 투입구4: bottom up heating chamber 42: inlet
5,5a,6,6a : 가열압착로울러 7,7a : 냉각로울러5,5a, 6,6a: Heating compression roller 7,7a: Cooling roller
첨부도면은 본 고안의 제조장치가 예시되어 있다.The accompanying drawings illustrate a manufacturing apparatus of the present invention.
본 고안의 제조장치는The manufacturing apparatus of the present invention
카아딩기와 펀칭성형기 가열기와 가열압착 로울러 및 냉각로울러로 이루어지고 가열기는 하향식 가열챔버(3)와 상향식 가열챔버(4)가 병열로 설치되어 내부에는 통기성 컨베이어(31)(41)가 장치된다.It consists of a carding machine, a punching molding machine heater, a heat press roller and a cooling roller, and the heater is provided with a downward heating chamber 3 and a upward heating chamber 4 in parallel, and a ventilation conveyor 31 and 41 are provided therein.
하향식 가열챔버(3)에는 컨베이어(31) 높이에 투입구(32)와 배출구(33)가 형성되어 투입구와 배출구에는 각각 휄트 두께조정용 승강판(34)(35)이 설치되어 승강작동기구(34a)(35a)에 의하여 승강작동이 관리되며 컨베이어 상측에는 열풍공급기(36)가 설치되고 하측에는 열풍흡입기(37)가 설치되는 구성이며 상향식 가열챔버(4)에는 컨베이어(41) 높이에 투입구(42)와 배출구(43)가 형성되어 투입구와 배출구에는 각각 휄트 두께조정용 승강판(44)(45)이 설치되어 승강작동기구(44a)(45a)에 의하여 승강작동이 관리되며 컨베이어 하측에는 열풍공급기(46)가 설치되고 상측에는 열풍흡입기(47)가 설치되는 구성이고An inlet 32 and an outlet 33 are formed at the height of the conveyor 31 in the top-down heating chamber 3, and the elevating plate 34 and 35 for adjusting the thickness of the bolt are respectively installed at the inlet and the outlet. Lifting operation is managed by (35a), the hot air supplier 36 is installed on the upper side of the conveyor and the hot air suction unit 37 is installed on the lower side and the inlet 42 at the height of the conveyor 41 in the bottom-up heating chamber (4) And an outlet 43 are formed, and the inlet and outlet are respectively equipped with lifting plate 44 and 45 for adjusting the thickness of the bolt, and the lifting operation is managed by the lifting operation mechanisms 44a and 45a. ) Is installed and the hot air inhaler 47 is installed on the upper side
하향식 가열챔버(3)와 상향식 가열챔버(4)의 배출구 외측에는 각각 열매체유로 가열되는 가열압착로울러(5)(5a)(6)(6a)가 장치되고 외측에 냉각로울러(7)(7a)가 장치되는 구성으로 이루어진다.On the outer side of the outlet of the top-down heating chamber 3 and the bottom-up heating chamber 4, heating compression rollers 5, 5a, 6, 6a, which are heated with heat medium oil, are respectively installed, and cooling rollers 7, 7a on the outside. It is made of a configuration that is installed.
이와같이된 본 고안은 저융점 폴리에스텔 화이버가 30-40중량% 혼합된 폴리에스텔 휄트(1)를 카아딩하여 펀칭성형기(2)로 펀칭한 다음 이를 하향식 가열챔버(3) 투입구(32)로 투입하여 컨베이어(31)로 이동시키면서 휄트 위에서 아래로 열풍을 공급하면 열풍공급기(36)에서 공급되는 열풍이 휄트를 통과하여 열풍흡입기(37)로 흡입됨에 따라 신속한 열풍공급이 이루어져 180-300℃ 범위의 열풍을 공급할수 있고 이로인해 신속한 가열이 가능하며 배출구 외측에서 가열압착로울러(5)(5a)로 가열압착한 다음 상향식 가열챔버(4) 내부로 투입하여 밑에서 위로 열풍를 공급하여 가열하고 배출구 외측에서 가열압착로울러(6)(6a)로 가열압착시켜 필요한 두께의 휄트를 제조하고 평탄시켜 냉각로울러(7)(7a)를 통해 마무리 작업을 하므로서 제품이 이루어진다.In this way, the present invention is a low melting point polyester fiber carded polyester felt (1) mixed 30-40% by weight, punched with a punching molding machine (2), and then injected into the inlet 32 of the top-down heating chamber (3) When the hot air is supplied from the top down to the conveyor 31 while moving to the conveyor 31, the hot air supplied from the hot air supplier 36 is sucked into the hot air intake unit 37 through the bolt, so that a rapid hot air supply is made. Hot air can be supplied, which enables rapid heating, and heat-compresses the heating press roller (5) (5a) from the outside of the outlet, and then feeds it into the bottom-up heating chamber (4) to supply hot air from the bottom to the top, and heat outside the outlet. The product is made by heating and pressing the pressing rollers 6 and 6a to produce a bolt of the required thickness and flattening the finishing roller through the cooling rollers 7 and 7a.
이와같이된 본 고안은 가열기가 하향식 가열챔버(3)와 상향식 가열챔버(4)로 구분되어 있어서 열풍을 휄트 위에서 아래로, 아래에서 위로 공급하여 내부 깊숙이 공급하여 저융점 화이버를 신속히 용해시켜 폴리에스텔 화이버의 접합을 완벽하고 신속하게 달성할수 있고 접합과 동시에 가열압착하여 평탄작업과 두께조정을 달성하기 때문에 표면이 매끄러워 우모발생이 적은 제품생산이 가능하고 카아딩에서 압착성형까지 단일 공정으로 생산이 가능케되면서 냉각로울러(7)(7a)에 의한 마무리 작업까지 이루어지므로 능율적인 생산이 이루어져 가열챔버 투입구와 배출구에는 두께조정용 승강판이 장치되어 있어서 승판을 올려 고정시키고, 내려 고정시키는방법으로 휄트 두께를 조정할수 있으며 상향식 열풍공급과 하향식 열풍공급에는 열풍흡입기가 구비되어 있으므로 순환식 열풍가열이 이루어지기 때문에 열풍공급을 보다 효과적으로 관리할수 있어 열효율을 높이게 된다.In the present invention, the heater is divided into a top-down heating chamber (3) and a bottom-up heating chamber (4), so that hot air is supplied from the top down to the top of the bolt, deeply supplied to the inside to quickly dissolve the low-melting fiber, and thus, the polyester fiber Can be achieved perfectly and quickly, and it is possible to produce products with low surface area due to smooth surface and smoothness, and to produce in a single process from carding to crimping because it achieves flat work and thickness adjustment by heating and pressing at the same time. As the finishing work by the cooling rollers (7) and (7a) is completed, efficient production is made. The heating chamber inlet and outlet are equipped with a lifting plate for adjusting the thickness so that the bolt thickness can be adjusted by raising and lowering the lifting plate. Hot-air intake is available for bottom-up and top-down hot air supply. Since the circulating hot air heating is made, it is possible to more effectively manage the hot air supply, thereby increasing the thermal efficiency.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2020010010167U KR200238643Y1 (en) | 2001-04-11 | 2001-04-11 | Apparatus for manufacturing polyester felt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2020010010167U KR200238643Y1 (en) | 2001-04-11 | 2001-04-11 | Apparatus for manufacturing polyester felt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| KR200238643Y1 true KR200238643Y1 (en) | 2001-10-11 |
Family
ID=73054178
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR2020010010167U Expired - Fee Related KR200238643Y1 (en) | 2001-04-11 | 2001-04-11 | Apparatus for manufacturing polyester felt |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR200238643Y1 (en) |
-
2001
- 2001-04-11 KR KR2020010010167U patent/KR200238643Y1/en not_active Expired - Fee Related
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