KR20010028401A - method for feeding Bi-wire into molten steel - Google Patents
method for feeding Bi-wire into molten steel Download PDFInfo
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- KR20010028401A KR20010028401A KR1019990040621A KR19990040621A KR20010028401A KR 20010028401 A KR20010028401 A KR 20010028401A KR 1019990040621 A KR1019990040621 A KR 1019990040621A KR 19990040621 A KR19990040621 A KR 19990040621A KR 20010028401 A KR20010028401 A KR 20010028401A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
- B22D11/108—Feeding additives, powders, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/14—Closures
- B22D41/22—Closures sliding-gate type, i.e. having a fixed plate and a movable plate in sliding contact with each other for selective registry of their openings
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Abstract
Description
본 발명은 비스무스 쾌삭강의 제조방법에 관한 것으로, 보다 상세하게는 비스무스 입자가 용강의 하부로 침강되어 주조노즐 슬라이딩 게이트로 유출되는 것을 방지할 수 있는 비스무스 첨가방법에 관한 것이다.The present invention relates to a method for manufacturing bismuth free cutting steel, and more particularly, to a bismuth addition method that can prevent the bismuth particles from settling to the lower portion of the molten steel to flow out of the casting nozzle sliding gate.
쾌삭강은 황(S), 납(Pb), 비스무스(Bi) 등의 피삭성 향상원소가 함유된 것으로, 현재 Pb가 인체에 유해하기 때문에 인체에 큰 영향이 없는 비스무스쾌삭강이 널리 이용되고 있다.The free cutting steel contains elements for improving machinability such as sulfur (S), lead (Pb), and bismuth (Bi). Currently, bismuth free cutting steel having no significant effect on the human body is widely used because Pb is harmful to the human body.
일반적으로, 강에 비스무스 첨가방법으로는 정련공정에서의 분말취입(powder injection)법, 와이어 투입(cored wire feeding)법 그리고, 연속주조공정에서 몰드 주입법이 있다. 본 발명은 와이어 투입법에 의해 비스무스 쾌삭강을 제조하는 방법에 관련된 것이다. 비스무스 와이어는 철피내에 비스무스 또는 비스무스 합금(Bi-Mn)이 들어 있는 것이다.Generally, bismuth is added to the steel by powder injection in the refining process, cored wire feeding, and mold injection in the continuous casting process. The present invention relates to a method for producing bismuth free cutting steel by a wire feeding method. Bismuth wire is a bismuth or bismuth alloy (Bi-Mn) contained in the bark.
와이어 투입법은 전로공정에서 출강된 용강을 정련하는 과정에서 용강내로 비스무스 와어어를 투입하는데, 비스무스는 증기압이 커서 탈가스 처리시에는 투입이 어렵기 때문에 회수율을 높이기 위해 래들정련이 거의 끝난 시기에 래들상부에서 용강내로 투입하고 있다. 용강내로 비스무스 와어이가 투입되면, 균일하게 혼합하기 위해 하부버블링을 한다.The wire feeding method injects bismuth wire into the molten steel during the refining of the molten steel from the converter process.By bismuth is difficult to input during degassing due to the high vapor pressure. It is injected into the molten steel from the upper ladle. When bismuth wire is introduced into the molten steel, lower bubbling is performed to uniformly mix.
그런데, 비스무스는 비중이 9.8g/㎤으로 철(7.8g/㎤) 보다 훨씬 크고, 용강에 용해도가 거의 없기 때문에 용강에 첨가하면 용융된 후에 래들 바닥으로 침강하게 된다. 래들 바닥으로 침강된 이들 금속은 주조노즐 슬라이딩 게이트로 침투하여 주조작업을 어렵게 하고, 래들 버블링 플러그(버블링 가스 취입구)를 막아 하부버블링을 방해한다. 또한, 표면장력이 작아 내화물사이로 침투하여 외장 철피와 내장 연와 사이로 들어가 내장 연와의 강도를 약하게 한다. 또한, 주조작업을 통해 주편으로 제조되더라도 비스무스화합물이 편석되어 압연시 주편터짐이 발생되어 압연실수율의 저하를 초래할 수 있다.However, bismuth has a specific gravity of 9.8 g / cm 3, which is much larger than iron (7.8 g / cm 3), and has little solubility in molten steel, so when added to molten steel, it is settled to the bottom of the ladle after melting. These metals, which have settled to the bottom of the ladle, penetrate into the casting nozzle sliding gate, making the casting difficult, and block the ladle bubbling plug (bubbling gas inlet) to prevent the lower bubbling. In addition, the surface tension is so small that it penetrates between the refractory and enters between the outer shell and the inner lead weakens the strength of the inner lead. In addition, even when manufactured into a cast through a casting operation, the bismuth compound may be segregated and the cast may break during rolling, which may cause a decrease in the yield of rolling.
대한민국 공개특허공보 1997-33252호에는 와이어 투입법과 몰드 주입법을 동시에 이용하여 고품질의 비스무스 쾌삭강을 제조하는 기술이 제시되어 있다. 이 기술은 연속주조기의 몰드내에 침적노즐의 토출구 부근까지 비스무스와이어를 투입하여 내부는 비스무스쾌삭강 특성을 갖고, 외부는 유황 쾌삭강의 특성을 갖는 비스무스쾌삭강의 제조방법이 제안되어 있다. 그러나, 여기서도 비스무스의 침강문제에 대한 언급은 없다.Korean Unexamined Patent Publication No. 1997-33252 discloses a technique for manufacturing a high quality bismuth free cutting steel using a wire injection method and a mold injection method at the same time. In this technique, a bismuth free cutting steel having a bismuth free-cutting steel inside and a sulfur free-cutting steel inside is proposed by introducing bismuth wires into a mold of a continuous casting machine near the discharge port of the deposition nozzle. However, there is no mention of bismuth sedimentation problem here either.
본 발명은 래들내의 용강에 비스무스와이어를 투입하는 경우에 있어 비스무스가 래들 바닥으로 침강되어 주조노즐 슬라이딩 게이트로 유출되는 것을 방지할 수 있는 방법을 제공하는데, 그 목적이 있다.An object of the present invention is to provide a method for preventing bismuth from settling to the bottom of the ladle and flowing out of the casting nozzle sliding gate when the bismuth wire is introduced into the molten steel in the ladle.
도 1은 비스무스 입자크기와 침강속도와의 관계를 나타내는 그래프1 is a graph showing the relationship between bismuth particle size and sedimentation rate
도 2는 비스무스 투입모식도2 is a schematic diagram of bismuth input
상기 목적을 달성하기 위한 본 발명의 비스무스 첨가방법은, 용강내로 비스무스 와이어를 투입하기 직전부터 0.40∼0.70N㎥/Hr의 유량으로 비스무스와이어의 투입방향과 반대방향으로 용강이 교반되도록 하부버블링 하는 것을 포함하여 구성된다.Bismuth addition method of the present invention for achieving the above object, the lower bubbling so that the molten steel is stirred in a direction opposite to the input direction of the bismuth wire at a flow rate of 0.40 ~ 0.70N ㎥ / Hr immediately before the bismuth wire into the molten steel It is configured to include.
이하, 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.
통상의 비스무스 와이어의 철피의 용융온도는 약 1, 530℃ 근방이고, 비스무스-망간 화합물의 용융온도는 약 1, 200℃ 근방으로, 비스무스가 철피 보다 용융온도가 낮기 때문에, 1,600℃ 정도 고온의 용강에 와이어를 투입하면 다음과 같은 현상이 일어난다.The melting temperature of steel bar of ordinary bismuth wire is about 1,530 ℃, and the melting temperature of bismuth-manganese compound is about 1,200 ℃, and because bismuth has lower melting temperature than iron bar, molten steel of high temperature about 1,600 ℃ Injecting the wire into the wire leads to the following phenomenon.
철피내 파우더 형태로 존재하는 비스무스가 먼저 녹으면서 합체되고 합체된 용융 비스무스 입자는 커지게 되어 침강속도는 가속화된다. 도 1에 비스무스 입자 크기에 따른 침강속도를 도시하였다. 여기서, Stokes는 난류를 형성하지 않는 경우(Reynold수가 0.1미만)이고, Newton은 난류를 형상하는 경우(Reynold수가 0.1미만)를 의미한다. 즉, 입자반경이 작을땐 난류를 형성하지 않기 때문에 Stokes 법칙에 따라 움직여 침강속도가 급속히 빨라지다가 어느 이상의 속도가 되면 난류를 형성하여 침강속도가 느려지는 Newton의 법칙에 따라 거동하는 것으로, 입자가 클수록 침강속도가 빨라진다. 아래에 Stokes법칙과 Newton의 법칙을 나타내었다.The bismuth present in the powder form of the iron is melted first and coalesced, and the coalesced molten bismuth particles become large, thereby accelerating the sedimentation rate. 1 shows the sedimentation rate according to the bismuth particle size. Here, Stokes means a case where no turbulence is formed (less than 0.1 Reynold), and Newton means a case where a turbulent shape is formed (less than 0.1 Reynold). In other words, when the particle radius is small, it does not form turbulence, so it moves according to Stokes law and the sedimentation rate is rapidly increased, and when it reaches a certain speed, it forms turbulence and becomes seized according to Newton's law. Settling speed is faster. The Stokes law and Newton's law are shown below.
여기서, D:비스무스 액적의 직경, R: 비스무스 액적의 반경, ρs:비스무스의 비중, ρ:용강의 비중, η:용강의 점도, υt:비스무스 액적의 침강속도Where: D: diameter of bismuth droplets, R: radius of bismuth droplets, ρs: specific gravity of bismuth, ρ: specific gravity of molten steel, η: viscosity of molten steel, υt: sedimentation velocity of bismuth droplets
상기 식에서 보듯이, 비스무스의 액적의 크기를 제외한 다른 요인은 이미 결정된 것이므로 침강속도를 떨어뜨리기 위해서는 비스무스 액적의 크기를 작게 하여야 함을 알 수 있다.As shown in the above equation, other factors except the size of the droplets of bismuth are already determined, so it can be seen that the size of the bismuth droplets should be reduced in order to reduce the sedimentation rate.
따라서, 본 발명에서는 비스무스의 큰 입자를 가능한 미세하게 깨뜨리면 침강속도를 최소화할 수 있다는데 주목하고, 이를 위해 강하게 용강을 교반하여야 한다는 결론에 도달하였다. 100톤 래들의 경우 래들높이가 약 3,130mm로, 비스무스 와이어 투입후 주조개시까지의 소요시간이 통상 15분 정도의 경우에는 비스무스 입자의 크기가 50㎛이하가 되면 침강을 막을 수 있는 것으로 확인되었다(도 1).Therefore, the present invention pays attention to minimizing the sedimentation rate by breaking the fine particles of bismuth as fine as possible, and concluded that the molten steel must be strongly stirred for this purpose. In the case of 100 ton ladle, the ladle height is about 3,130mm, and when the time required for the start of casting after the input of bismuth wire is about 15 minutes, it is confirmed that the sedimentation can be prevented when the size of the bismuth particle is 50 μm or less ( 1).
용강의 강교반은 비스무스 와이어의 투입직전부터 투입시기 그리고 투입후에도 그대로 유지한다. 용강의 강교반 방법은 아르곤과 같은 불활성 가스를 용강에 취입하는 방법, 전자기 교반 등이 있는데, 본 발명에서는 버블링법이 바람직하다. 용강의 교반력은 취입가스의 유량으로 조절하는데, 본 발명에서는 용강 톤당 0.4-0.7N㎥/Hr의 유량이 바람직하다. 유량이 0.4N㎥/Hr미만의 경우 비스무스의 유출이 생기며, 0.7N㎥/Hr를 초과하면 용강이 넘치게 된다.The steel stir of molten steel is maintained just before and after the bismuth wire. Steel stirring methods for molten steel include a method of blowing an inert gas such as argon into molten steel, electromagnetic stirring, and the like, and the bubbling method is preferable in the present invention. The stirring force of the molten steel is controlled by the flow rate of the blown gas. In the present invention, a flow rate of 0.4-0.7 Nm 3 / Hr per ton of molten steel is preferable. If the flow rate is less than 0.4Nm3 / Hr, bismuth will flow out, and if it exceeds 0.7Nm3 / Hr, the molten steel will overflow.
본 발명에서는 교반력뿐만 아니라 교반방향 역시 중요한 요소이다. 도 2에 나타난 바와 같이, 용강(1)의 교반방향이 비스무스 와이어(2)의 투입방향과 반대방향이 되어야 한다. 만일, 일치할 경우에는 오히려 침강을 도와주게 된다. 바람직하게는 래들(3)의 가스취입구(4)(일명 하부 버블링 프러그)의 수직선상에 비스무스 와이어가 투입되도록 하면 비스무스의 침강을 최대한 억제할 수 있다.In the present invention, the stirring direction as well as the stirring force is an important factor. As shown in FIG. 2, the stirring direction of the molten steel 1 should be opposite to the feeding direction of the bismuth wire 2. If they match, they will help settling. Preferably, when the bismuth wire is introduced on the vertical line of the gas inlet 4 (aka lower bubbling plug) of the ladle 3, the sedimentation of the bismuth can be suppressed as much as possible.
도 2에서 미설명 부호 5는 버블이다.In FIG. 2, reference numeral 5 denotes a bubble.
상기의 조건으로 비스무스 와이어를 투입하는데, 그 투입속도는 통상의 방법대로 하면 되나, 바람직하게는 비스무스 와이어의 증기압이 철정압과 동일한 위치 직하 바꿔말하면 비스무스의 증기압 보다 철정압이 높아지는 위치 아래에서 와이어의 철피가 용융되도록 투입속도를 조절하는 것이다. 비스무스의 증기압은 관계식4에 철정압은 관계식5에 나타나 있다.The bismuth wire is introduced under the above conditions, but the feeding speed may be in the usual manner, but preferably, the vapor pressure of the bismuth wire is directly below the same position as the iron static pressure, that is, the iron static pressure is higher than the vapor pressure of the bismuth. The feed rate is controlled to melt the iron shell. The vapor pressure of bismuth is shown in equation (4) and the iron positive pressure in equation (5).
[관계식 4][Relationship 4]
log(pBi)=A×(1/T) + B×log(T) + C×T +Dlog (p Bi ) = A × (1 / T) + B × log (T) + C × T + D
여기서, pBi는 비스무스의 증기압, T는 용강의 온도, A, B, C, D는 상수Where p Bi is the vapor pressure of bismuth, T is the temperature of the molten steel, and A, B, C, and D are constants.
[관계식 5][Relationship 5]
psteel=rho×g×hp steel = rho × g × h
여기서, psteel철정압, rho는 용강밀도, g는 중력가속도, h는 철정압측정위치Where p steel is static pressure, rho is molten steel density, g is gravity acceleration, and h is iron static pressure measurement position
아래 표 1에는 관계식 4에서 상수 A가 -10400, B가 -1.26, C가 0, D가 12.35의 경우에 용강온도에 따른 비스무스의 증기압이 나타나 있다.Table 1 below shows the vapor pressure of bismuth according to the molten steel temperature when the constant A is -10400, B is -1.26, C is 0, and D is 12.35.
아래 표 2에는 1595℃의 용강(rho-0.0068kg/㎤, 비스무스 와이어의 증기압-0.6)내 위치(h)별 철정압이 나타나 있다.Table 2 below shows the iron static pressure by position (h) in molten steel (rho-0.0068 kg / cm 3, vapor pressure of bismuth wire -0.6) at 1595 ° C.
위 표에서 알 수 있듯이, 용강이 온도가 1595℃의 경우에 비스무스의 증기압이 0.6이고 이 증기압 보다 철정압이 높아지는 위치는 2200mm이다. 따라서, 이 위치 이하에서 와이어의 철피가 용융되도록 철피의 용융시간을 고려하여 투입속도를 조절한다.As can be seen from the above table, when the molten steel has a temperature of 1595 ° C, the vapor pressure of bismuth is 0.6, and the position of the iron static pressure higher than this vapor pressure is 2200 mm. Therefore, the feed rate is adjusted in consideration of the melting time of the iron so that the iron bar of the wire is melted below this position.
이하, 본 발명을 실시예를 통하여 구체적으로 설명한다.Hereinafter, the present invention will be described in detail through examples.
[실시예 1]Example 1
100톤 래들(높이 3,130mm)에 수강된 1585℃의 용강내에 도 3과 같이 하부 버블링 가스취입구의 수직선상에 비스무스 와이어(철피 용융시간 1.03초)가 투입되도록 와이어를 위치시키고, 하부 버블링유량을 변화시키면서 와이어를 1.10m/sec의 속도로 투입하여 쾌삭강을 제조하였다. 이때, 하부 버블링 유량에 따른 조업조건의 변화를 알아보았다.Place the wire so that bismuth wire (steel shell melting time 1.03 sec) is injected into the vertical line of the lower bubbling gas inlet as shown in FIG. The free cutting steel was manufactured by injecting a wire at a speed of 1.10 m / sec while changing the flow rate. At this time, the change of operating conditions according to the lower bubbling flow rate was examined.
상술한 바와 같이, 본 발명에 따르면 비스무스의 침강을 억제하여 주조노즐 슬라이딩 게이트, 래들 버블링 가스취입구 등으로 비스무스가 유출되는 것을 방지할 수 있어 작업안전도를 높일 수 있으며, 또한, 비스무스 입자가 미세하게 되어 표면흠 저감에 의한 불량율을 낮출 수 있는 유용한 효과가 있다.As described above, according to the present invention it is possible to prevent the bismuth outflow to the casting nozzle sliding gate, ladle bubbling gas inlet, etc. by suppressing the sedimentation of the bismuth can increase the work safety, and the bismuth particles are fine It has a useful effect that can lower the defect rate by reducing the surface defects.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019990040621A KR20010028401A (en) | 1999-09-21 | 1999-09-21 | method for feeding Bi-wire into molten steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019990040621A KR20010028401A (en) | 1999-09-21 | 1999-09-21 | method for feeding Bi-wire into molten steel |
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| Publication Number | Publication Date |
|---|---|
| KR20010028401A true KR20010028401A (en) | 2001-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1019990040621A Abandoned KR20010028401A (en) | 1999-09-21 | 1999-09-21 | method for feeding Bi-wire into molten steel |
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| Country | Link |
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| KR (1) | KR20010028401A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103388050A (en) * | 2013-07-03 | 2013-11-13 | 北京科技大学 | Adding method of low-melting-point metal bismuth in free-cutting molten steel |
| KR20150136733A (en) | 2014-05-27 | 2015-12-08 | 엘지디스플레이 주식회사 | Display panel and method for manufacturing thereof |
| CN108359768A (en) * | 2018-03-28 | 2018-08-03 | 太原钢铁(集团)有限公司 | A kind of alloyage process of environment-protective free-cutting steel metal bismuth |
| CN115466826A (en) * | 2022-08-26 | 2022-12-13 | 北京首钢股份有限公司 | Method for adding bismuth powder into molten steel and steel billet |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58113312A (en) * | 1981-12-28 | 1983-07-06 | Daido Steel Co Ltd | Free-cutting steel manufacturing method |
| JPH03199338A (en) * | 1989-12-28 | 1991-08-30 | Daido Steel Co Ltd | Method for manufacturing steel containing high vapor pressure alloying elements |
| KR970033252A (en) * | 1995-12-29 | 1997-07-22 | 김종진 | Manufacturing method of bismuth (Bi) free cutting steel |
-
1999
- 1999-09-21 KR KR1019990040621A patent/KR20010028401A/en not_active Abandoned
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58113312A (en) * | 1981-12-28 | 1983-07-06 | Daido Steel Co Ltd | Free-cutting steel manufacturing method |
| JPH03199338A (en) * | 1989-12-28 | 1991-08-30 | Daido Steel Co Ltd | Method for manufacturing steel containing high vapor pressure alloying elements |
| KR970033252A (en) * | 1995-12-29 | 1997-07-22 | 김종진 | Manufacturing method of bismuth (Bi) free cutting steel |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103388050A (en) * | 2013-07-03 | 2013-11-13 | 北京科技大学 | Adding method of low-melting-point metal bismuth in free-cutting molten steel |
| KR20150136733A (en) | 2014-05-27 | 2015-12-08 | 엘지디스플레이 주식회사 | Display panel and method for manufacturing thereof |
| CN108359768A (en) * | 2018-03-28 | 2018-08-03 | 太原钢铁(集团)有限公司 | A kind of alloyage process of environment-protective free-cutting steel metal bismuth |
| CN115466826A (en) * | 2022-08-26 | 2022-12-13 | 北京首钢股份有限公司 | Method for adding bismuth powder into molten steel and steel billet |
| CN115466826B (en) * | 2022-08-26 | 2023-09-01 | 北京首钢股份有限公司 | Method for adding bismuth powder into molten steel and steel billet |
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