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KR19990083781A - Web Monitoring System - Google Patents

Web Monitoring System Download PDF

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Publication number
KR19990083781A
KR19990083781A KR1019990031759A KR19990031759A KR19990083781A KR 19990083781 A KR19990083781 A KR 19990083781A KR 1019990031759 A KR1019990031759 A KR 1019990031759A KR 19990031759 A KR19990031759 A KR 19990031759A KR 19990083781 A KR19990083781 A KR 19990083781A
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monitoring
plant
technology
internet space
integrated
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최현
이선표
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최현
김한규
이선표
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Priority to KR1019990031759A priority Critical patent/KR19990083781A/en
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Priority to KR10-2000-0044514A priority patent/KR100444568B1/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

본 발명은 인터넷 공간 및 기술을 기존의 모니터링 기술과 결합하여, 기존의 공장단위의 모니터링 기술 및 설비를 통합적으로 관리하고, 효율적으로 유지하게 하며, 공장단위의 모니터링에 대한 설비투자 및 유지에 따른 경제적, 기술적 부담을 최소화하는 인터넷공간을 활용한 통합 모니터링 운영시스템이다.The present invention combines the Internet space and technology with the existing monitoring technology, to collectively manage and efficiently maintain the existing plant-level monitoring technology and facilities, and economical by the investment and maintenance of the plant-level monitoring. It is an integrated monitoring operation system that utilizes internet space to minimize technical burden.

공장단위에서 필요한 물리량(진동, 온도, 압력, 변형률 등)은 설치된 센서를 이용하여 측정하고, 단위공장에 설치된 측정시스템은 측정결과를 전용회선을 통하여 중앙모니터링 센터로 송신한다. 중앙 모니터링 센터에서는 각 공장에서 송신된 측정결과의 데이터의 분석, 진단 및 예측을 일괄적으로 수행하며, 이 결과를 각 단위공장에서 보안이 유지된 인터넷공간을 통하여 온라인으로 확인할 수 있도록 한다.The physical quantity (vibration, temperature, pressure, strain, etc.) required at the factory unit is measured by using the installed sensor, and the measurement system installed in the unit factory transmits the measurement result to the central monitoring center through the dedicated line. The central monitoring center analyzes, diagnoses and predicts the data of the measurement results sent from each plant in a batch, and allows the results to be checked online through a secure internet space in each plant.

이러한 통합 모니터링 운영 시스템은 각 단위공장의 모니터링에 대한 설비투자, 유지 및 운영, 문제점 이 발생하는 경우의 비상조치 등에 따른 부담을 줄이고, 각 공장에서 송신된 측정결과의 데이터의 분석, 진단 및 예측은 중앙 모니터링 센터에서 일괄적으로 수행하게 함으로써 모니터링 시스템 운영에 효율의 극대화한다. 특히 전문가의 긴급한 조치가 필요한 사항에 대해서는 필요한 기술을 보유한 전문가를 급파함으로써 효과적인 조치가 이루어질 수 있도록 한다.This integrated monitoring operation system reduces the burden of facility investment, maintenance and operation of the monitoring of each plant, emergency measures in case of problems, and analyzes, diagnoses, and predicts the data of the measurement results sent from each plant. Maximized efficiency in operating the monitoring system by performing it in a centralized monitoring center. In particular, for urgent actions of specialists, dispatch experts with the necessary skills to ensure effective action.

Description

인터넷을 이용한 통합 모니터링 운영시스템{Web Monitoring System}Integrated monitoring operation system using the Internet {Web Monitoring System}

본 발명은 인터넷 공간 및 기술을 기존의 모니터링 기술과 결합하여, 기존의 공장단위의 모니터링 기술 및 설비를 통합적으로 관리하고, 효율적으로 유지하게 하며, 공장단위의 모니터링에 대한 설비투자 및 유지에 따른 경제적, 기술적 부담을 최소화하는, 인터넷을 이용한 통합 모니터링 운영시스템을 구축할 수 있도록 하는 데 그 목적이 있다.The present invention combines the Internet space and technology with the existing monitoring technology, to collectively manage and efficiently maintain the existing plant-level monitoring technology and facilities, and economical by the investment and maintenance of the plant-level monitoring. It aims to build an integrated monitoring operation system using the Internet, which minimizes technical burden.

모니터링 기술은 공장단위의 생산설비 또는 건물 또는 교량 등의 진동, 압력, 온도, 변형률(strain)등 공장작업에 필요한 주위환경 또는 구조물의 동적 거동상황을 측정, 분석 및 진단함으로써 생산불량률을 최소화시키거나 구조물을 안전성을 극대화함으로써, 기계 및 주요구조물의 수명 및 고장을 예측하는 기술이다. 모니터링 시스템을 이용하여 사전에 예상되는 기계고장 및 구조물 파손을 미연에 방지함으로써, 생산설비의 효율을 극대화하거나 구조물의 안전성을 향상시킬 수 있는 기술이다.Monitoring technology minimizes the defect rate by measuring, analyzing and diagnosing the dynamic behavior of the environment or structure, such as vibration, pressure, temperature, strain, etc., at plant level, facility, building, or bridge. By maximizing the safety of the structure, this technology predicts the life and failure of the machine and the main structure. By using a monitoring system to prevent mechanical failures and structural damages in advance, the technology can maximize the efficiency of production facilities or improve the safety of the structures.

현재까지 모니터링기술과 관련된 제품은 단위 공장별로 공장에 필요한 진동, 온도, 압력, 변형률 등의 물리량을 해당 물리량을 측정할 수 있는 각종 센서(sensor)를 이용하여 측정하고, 그 측정결과를 단위 공장 내에 설치된 고가의 모니터링 시스템을 이용하여, 별도의 운영자를 두고, 지속적으로 모니터링 결과의 분석을 통하여 설비의 상태를 진단하는 방식으로 이루어져왔다. 따라서, 지금까지는 개별 공장마다 별도로 고가의 모니터링 시설투자(장비, 공간 및 인력)가 필요한 상황이었으며, 시스템의 효율적 유지/보수를 위해서 반드시 공장 내에 시스템운영에 필요한 전문엔지니어가 필요한 상황이다. 특히, 생산불량률에 밀접한 영향을 주는 진동 및 온도 등의 모니터링에서는 예기치 못한 문제가 발생되는 경우에 충분한 기술을 보유한 전문가가 조속히 적절한 조치를 취하지 못한다면 결국 설비의 가동중단 및 이에 따른 생산차질에서 비롯된 막대한 기업손실을 감수해야한다. 따라서, 현재까지 대규모의 공정(process)으로 이루어진 생산공장(예, 화학공장, 반도체 공장, 시멘트공장, 발전소 등)에서는 모니터링 시스템의 필요성을 인식하고 있으나, 막대한 설비 및 유지보수를 위한 경제적 투자에 대하여 큰 부담을 느끼고 있는 실정이다. 또한, 경제적 투자만으로 효과적이고 효율적인 모니터링 시스템을 구축할 수는 없으며, 충분한 기술능력과 대응이 뒷받침되어야 한다.To date, products related to monitoring technology measure physical quantities such as vibration, temperature, pressure, and strain required for each factory by using various sensors that can measure the corresponding physical quantities, and measure the measured results in the unit factory. By using an expensive monitoring system installed, a separate operator has been established to continuously diagnose the condition of the facility by continuously analyzing the monitoring results. Therefore, up to now, the investment of expensive monitoring facilities (equipment, space, and manpower) was required for each factory separately, and a professional engineer necessary for operating the system in the factory is required for the efficient maintenance and repair of the system. In particular, in the monitoring of vibration and temperature, which have a close effect on the production failure rate, if an unexpected problem occurs, an expert with sufficient skills will not be able to take proper measures as soon as possible. You have to take a loss. Therefore, to date, production plants (e.g. chemical plants, semiconductor plants, cement plants, power plants, etc.) with large-scale processes have recognized the necessity of monitoring systems. I feel a big burden. In addition, economic investment alone cannot establish an effective and efficient monitoring system, but must be supported by sufficient technical capability and response.

본 발명은 인터넷 공간 및 기술을 기존의 모니터링 기술과 결합하여, 기존의 공장단위의 모니터링 기술 및 설비를 통합적으로 관리하고, 효율적으로 유지하게 하며, 공장단위의 모니터링에 대한 설비투자 및 유지에 따른 경제적, 기술적 부담을 최소화하는 인터넷공간을 활용한 통합 모니터링 운영시스템이다.The present invention combines the Internet space and technology with the existing monitoring technology, to collectively manage and efficiently maintain the existing plant-level monitoring technology and facilities, and economical by the investment and maintenance of the plant-level monitoring. It is an integrated monitoring operation system that utilizes internet space to minimize technical burden.

공장단위에서 필요한 물리량(진동, 온도, 압력, 변형률 등)은 설치된 센서를 이용하여 측정한고, 단위공장에 설치된 측정시스템은 측정결과를 전용회선을 통하여 중앙모니터링 센터로 송신한다. 중앙 모니터링 센터에서는 각 공장에서 송신된 측정결과의 데이터의 분석, 진단 및 예측을 일괄적으로 수행하며, 이 결과를 각 단위공장에서 모니터링 결과에 접근권한(access authority)을 암호(password)를 부여받은 사람들이 공장 단위별로 부여된 인터넷공간을 통하여 온라인으로 확인할 수 있도록 한다.The physical quantities (vibration, temperature, pressure, strain, etc.) required at the factory unit are measured using the installed sensor, and the measurement system installed in the unit factory transmits the measurement results to the central monitoring center through a dedicated line. The central monitoring center collectively analyzes, diagnoses and predicts the data of the measurement results sent from each plant, and the results are assigned passwords to access the monitoring results at each plant. It allows people to check online through the internet space provided by the factory.

이러한 통합 모니터링 운영 시스템은 각 단위공장의 모니터링에 대한 설비투자, 유지 및 운영, 문제점 이 발생하는 경우의 비상조치 등에 따른 부담을 줄이고, 각 공장에서 송신된 측정결과의 데이터의 분석, 진단 및 예측은 중앙 모니터링 센터에서 일괄적으로 수행하게 함으로써 모니터링 시스템운영에 효율의 극대화한다. 특히 공장에서 해결하기 어려운 기술적 문제나 전문가의 긴급한 조치가 필요한 사항에 대해서는 필요한 기술을 보유한 전문가를 급파함으로써 효과적인 조치가 이루어질 수 있도록 한다.This integrated monitoring operation system reduces the burden of facility investment, maintenance and operation of the monitoring of each plant, emergency measures in case of problems, and analyzes, diagnoses, and predicts the data of the measurement results sent from each plant. Maximized efficiency in monitoring system operation by performing it in a central monitoring center collectively. In particular, for technical problems that are difficult to solve in factories or matters requiring urgent action by experts, experts with the necessary skills are dispatched to ensure effective measures.

본 발명은 기존의 단위 공장별 모니터링 시스템의 다음과 같은 문제점,The present invention, the following problems of the existing unit-specific monitoring system,

(1) 개별 모니터링 구축에 필요한 비용 (설비투자 및 유지/보수비용)(1) Costs required to build individual monitoring (investment and maintenance / repair costs)

(2) 자체 모니터링 시스템유지에 따른 경제적, 기술적 부담(2) Economic and technical burden of maintaining self-monitoring system

(3) 모니터링 전문가의 부재에 따른 효율적 기록관리 및 분석의 어려움(3) Difficulties in efficient record management and analysis in the absence of monitoring experts

(4) 예기치 못한 문제점 발생시의 기술적 대응력 부재,(4) lack of technical responsiveness in case of unexpected problems;

을 해결하기 위하여 모니터링 신호의 전용회선을 통한 실시간 송출 및 단위 공장에서 입력되는 신호의 체계적인 분석 및 통합관리를 수행하고, 그 결과를 단위 공장에서 인터넷을 통하여 상시 모니터링을 가능토록 하는 기술이다.In order to solve the problem, real-time transmission through the dedicated line of monitoring signal and systematic analysis and integrated management of the signal input from the unit factory are performed.

이러한 효과를 얻기 위하여 단위 공장에서의 모니터링 신호의 송출장치, 데이터 전용회선, 중앙 데이터 입력장치, 중앙 데이터 분석/진단 장치(중앙모니터링 시스템), 모니터링 결과를 인터넷 공간에 실어주는 결과 송출장치가 필요하다.In order to achieve these effects, a device for transmitting monitoring signals in a unit factory, a dedicated data line, a central data input device, a central data analysis / diagnostic device (central monitoring system), and a result transmitting device for loading monitoring results in the Internet space are required. .

제 1도는 본 발명에 대한 기술적 배경1 is a technical background of the present invention

제 2도는 본 발명에 대한 각 시스템간의 상호작용을 표현한 그림2 is a diagram representing the interaction between the systems of the present invention.

제 3도는 본 발명에 대한 세부 구성도3 is a detailed configuration of the present invention

제 4도는 본 발명에 대한 운영시스템 대표도4 is a representative diagram of the operating system for the present invention

[도 1] 에서와 같이 본 발명은 기존에 모니터링이 필요한 공장 또는 구조물 단위의 모니터링 기술을 급격히 발전하고 있는 인터넷 기술과 융합하여, 보다 효율적이고 경제적인 모니터링을 가능하도록하는 운영시스템에 대한 내용이다.As shown in FIG. 1, the present invention relates to an operation system that enables more efficient and economical monitoring by fusing existing monitoring technology of a plant or structure unit that requires monitoring with rapidly developing Internet technology.

[도 2] 에서와 같이 본 운영시스템의 구성은 측정대상시스템의 물리량을 센서를 이용하여 측정하고, 이를 전송하는 부분, 전송된 물리량을 통합모니터링 프로램을 이용하여 효율적으로 분석/진단하는 부분 및 모니터링과 관련된 분석/진단 결과를 인터넷 공간을 활용하여, 공간과 시간을 초월하여 암호(password)를 부여받아 결과에 접근하는 권한을 지닌 모든 사람이 모니터링 결과에 접근이 가능하도록 하는 부분으로 나눌 수 있다.As shown in FIG. 2, the configuration of the operating system measures a physical quantity of a measurement target system using a sensor, and transmits the same, a portion for efficiently analyzing / diagnosing the transmitted physical quantity using an integrated monitoring program, and The analysis / diagnosis results related to monitoring can be divided into parts that make it possible for anyone with authority to access the results by accessing the result by using a password over time and space using the Internet space. .

[도 3] 에서와 같이 공장단위의 설비에서 출력되는 물리량을 유선/무선데이터 통신장치를 이용하여 중앙 모니터링 시스템까지 전송하고, 전송된 신호는 모니터링 프로그램에 의하여 주기적 또는 상시 그 결과가 인터넷 공간으로 출력되는 구성을 갖는다.As shown in FIG. 3, the physical quantity output from the plant-level equipment is transmitted to the central monitoring system using a wired / wireless data communication device, and the transmitted signal is periodically or always outputted to the Internet space by a monitoring program. Has a configuration.

[도 4] 에서와 같이 모니터링 대상 시스템에 설치된 각종 센서를 통하여 물리량(진동, 온도, 압력, 변형률 등)이 출력되며, 출력된 물리량은 센서앰프(amplifier)를 통하여 데이터 처리가 가능한 수준으로의 충분한 전압으로 증폭시키고, 증폭된 출력전압은 무선 또는 유선의 데이터 전송장치(data transmitter & Receiver)를 통하여 Cpmputer로 입력된다. Computer에 입력된 값은 데이터 전용회선을 통하여 중앙의 데이터 수신장치(data collector)로 입력되어, 모니터링 프로그램에 의하여 주기적 또는 상시 모니터링 결과를 출력한다. 출력된 모니터링 결과는 인터넷 도메인에 주기적 또는 상시 전달되며, 전달된 결과는 해당 대상 시스템의 모니터링 결과에 권한을 가진 자에게 부여되는 암호(password)를 통하여, 인터넷이 설치된 모든 공간 및 접근방식(PC, notebook, mobile phone, etc)으로 결과를 접할 수 았게 된다.As shown in FIG. 4, physical quantities (vibration, temperature, pressure, strain, etc.) are output through various sensors installed in the monitoring target system, and the output physical quantities are sufficient to enable data processing through a sensor amplifier. Amplified by the voltage, the amplified output voltage is input to the Cpmputer through a wireless or wired data transmitter (Receiver). The value input to the computer is input to a central data collector through a data dedicated line, and outputs a periodic or regular monitoring result by a monitoring program. Printed monitoring results are delivered to the Internet domain periodically or at all times, and the delivered results are transmitted to all the spaces and access methods (PC, notebooks, mobile phones, etc.)

본 발명은 기존의 공장단위의 모니터링을 급속한 기술발전이 이루어지고 있는 인터넷 공간 및 기술과 접목하여 보다 종합적이고, 체계적인 모니터링이 가능토록 함으로써, 모니터링의 경제성과 효율성을 극대화하는 시스템운영이다.The present invention is a system operation that maximizes the economic efficiency and efficiency of monitoring by integrating the monitoring of the existing factory unit with the Internet space and technology in which rapid technological development is being made, enabling more comprehensive and systematic monitoring.

Claims (1)

공장단위의 생산공정 또는 주요 구조물의 안전성에 중요한 영향을 주는 물리량(진동, 온도, 압력, 변형률 등)의 신호를 고속전송회선을 통하여 중앙 모니터링 시스템으로 송신하고, 중앙 모니터링 시스템에서 그 결과를 통합적으로 일괄처리하며, 모니터링의 결과인 분석 및 진단 결과를 보안이 유지된 인터넷공간을 이용하여 사용자가 상시 접할 수 있도록 하며, 문제점 발생시 전문가의 조치를 하는 통합 모니터링 운영시스템.Signals of physical quantities (vibration, temperature, pressure, strain, etc.) that have a significant impact on the safety of plant-level production processes or major structures are transmitted to the central monitoring system via high-speed transmission lines, and the results are integrated in the central monitoring system. An integrated monitoring operation system that allows users to access the analysis and diagnosis results, which are the result of monitoring, at any time using a secure internet space, and take expert action when problems arise.
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