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KR19990059984A - Manufacturing apparatus of liquid crystal display device - Google Patents

Manufacturing apparatus of liquid crystal display device Download PDF

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Publication number
KR19990059984A
KR19990059984A KR1019970080202A KR19970080202A KR19990059984A KR 19990059984 A KR19990059984 A KR 19990059984A KR 1019970080202 A KR1019970080202 A KR 1019970080202A KR 19970080202 A KR19970080202 A KR 19970080202A KR 19990059984 A KR19990059984 A KR 19990059984A
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hot plate
deionizer
substrate
liquid crystal
parallel
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KR100476625B1 (en
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허정욱
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윤종용
삼성전자 주식회사
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1337Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1337Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
    • G02F1/133711Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by organic films, e.g. polymeric films
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1337Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
    • G02F1/13378Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by treatment of the surface, e.g. embossing, rubbing or light irradiation
    • G02F1/133784Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by treatment of the surface, e.g. embossing, rubbing or light irradiation by rubbing

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Mathematical Physics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Liquid Crystal (AREA)

Abstract

배향막이 도포된 기판을 핫 플레이트와 평행하게 위치시키고 가열하여 배향막의 용제를 증발시키는 예비 건조기에서, 탈이온화기를 핫 플레이트의 세로 모서리와 동일한 평면에 위치하면서 핫 플레이트와 평행하게 설치한다. 이 때, 탈이온화기에서 질소 기체가 핫 플레이트와 평행한 방향으로 -10°∼40°의 각도 내에서 분사된다.In the preliminary dryer in which the alignment film-coated substrate is placed in parallel with the hot plate and heated to evaporate the solvent of the alignment film, the deionizer is placed in parallel with the hot plate while being placed in the same plane as the vertical edge of the hot plate. At this time, nitrogen gas is injected in the deionizer within an angle of -10 ° to 40 ° in a direction parallel to the hot plate.

이러한 구성을 갖는 예비 건조기에서는 탈이온화기에서 분사되는 질소가 직접 기판 위에 도달하지 않고 기류로써 존재하여 탈이온화함으로써, 기판 위에 건조 얼룩의 얼룩을 방지하면서, 또한, 정전기도 효과적으로 억제할 수 있다.In the preliminary dryer having such a constitution, nitrogen injected from the deionizer does not directly reach the substrate and is present as an airflow to deionize, thereby preventing staining of dry stains on the substrate and effectively suppressing static electricity.

Description

액정 표시 장치의 제조 장치Manufacturing apparatus of liquid crystal display device

본 발명은 액정 표시 장치의 배향막 형성 방법에 관한 것이다.The present invention relates to a method for forming an alignment film of a liquid crystal display device.

액정 표시 장치는 크게 트랜지스터 공정, 컬러 필터 공정 및 액정 공정을 거쳐 제조된다.The liquid crystal display device is largely manufactured through a transistor process, a color filter process, and a liquid crystal process.

이 중에서 액정 공정은 배향막 형성 공정, 러빙 공정 및 러빙 후 세정 공정을 거쳐 상, 하부 기판을 조립하고 액정을 주입하는 공정순으로 진행되는데, 종래의 단순 매트릭스 방식의 액정 표시 장치에는 배향막 재료로 폴리아미산(polyamic acid)을 사용하였으나, 박막 트랜지스터가 구동 소자로 사용되면서, 높은 온도를 필요로 하는 폴리아미산 대신 온도에 민감하지 않은 폴리이미드(polyimide)계를 사용해왔고, 현재는 인쇄성, 밀착성, 잔상, 광리크 및 핀홀(pinhole)에 의한 불량율 측면에서 월등히 우수한 저온형 폴리아미산을 사용하고 있는데, 일반적인 배향막 형성 방법은 다음과 같다.Among them, the liquid crystal process is performed in the order of assembling the upper and lower substrates and injecting the liquid crystal through an alignment film forming process, a rubbing process, and a post-rubbing cleaning process. In the conventional simple matrix type liquid crystal display device, polyamic acid ( polyamic acid), but as thin-film transistors are used as driving devices, polyimide systems that are insensitive to temperature have been used instead of polyamic acid, which requires high temperatures, and now printability, adhesion, afterimage, optical Low temperature polyamic acid is used, which is excellent in terms of defective rate due to leaks and pinholes. A general method of forming an alignment layer is as follows.

먼저, 폴리아미산 용액을 세정된 액정 표시 장치의 기판 위에 도포한 후, 예비 건조(pre bake)를 하여 용제를 증발시킨다. 이 때, 예비 건조기의 건조 방식은 핫 플레이트 (hot plate)방식 또는 체임버(chamber) 방식 등이 가능하다. 일반적으로 예비 건조는 배향막을 평탄화시키기 위해 점차 온도를 상승시켜 가며 약 40∼70℃ 정도에서 실시한다. 다음, 예비 건조된 막을 경화(hard bake)시켜 안정한 폴리이미드막으로 형성한 후, 러빙(rubbing) 공정을 실시한다.First, the polyamic acid solution is applied onto the washed substrate of the liquid crystal display, and then prebaked to evaporate the solvent. At this time, the drying method of the preliminary dryer may be a hot plate method or a chamber method. In general, preliminary drying is performed at about 40 to 70 ° C. while gradually increasing the temperature in order to flatten the alignment film. Next, the pre-dried film is hard bake to form a stable polyimide film, and then a rubbing process is performed.

위와 같은 방법에서 배향막은 수지판인 인쇄판을 기판에 접촉하여 인쇄되는데, 이러한 인쇄 방식과 예비 건조기의 핫 플레이트(hot plate)에서 건조되는 방식에서는 기판에 정전기가 발생하기 쉬워, 인쇄 과정에서 생기는 줄무늬 얼룩이나 예비 건조 과정에서 건조 얼룩이 발생하여 이로 인한 액정의 배향 불량으로 화질이 떨어지거나 정전기에 의한 박막 트랜지스터 불량을 유발할 수 있다.In the above method, the alignment film is printed by contacting the printing plate, which is a resin plate, with the substrate. In such a printing method and a drying method in a hot plate of the preliminary dryer, the substrate is susceptible to static electricity, resulting in streaks of the printing process. However, dry stains may occur during the preliminary drying process, resulting in poor alignment of the liquid crystal and poor quality of the thin film transistor due to static electricity.

따라서, 이러한 정전기의 발생을 억제하기 위해 배향막을 인쇄하는 장치와 예비 건조기에 탈이온화기(deionizer)를 부착하는데, 일반적으로 이 탈이온화기는 질소 분자를 기판쪽으로 분사하여 기판을 탈이온화 시키는 방식으로 정전기를 억제한다.Therefore, in order to suppress the generation of static electricity, a deionizer is attached to a device for printing an alignment layer and a pre-dryer. In general, the deionizer discharges nitrogen molecules toward a substrate to deionize the substrate. Suppress

기판에 직접 질소 분자를 분사하면 기판의 정전기를 억제하는 효과가 더욱 커지지만 기판의 예비 건조가 비균일하게 되기 때문에 균일한 건조 기술이 건조 얼룩의 발생에 큰 영향을 미치는 예비 건조 공정에서 건조 얼룩의 발생이 증가한다.Injecting nitrogen molecules directly to the substrate increases the effect of suppressing static electricity of the substrate, but the pre-drying of the substrate becomes non-uniform, so that the uniform staining technique has a great effect on the generation of dry stains. Incidence increases

본 발명이 이루고자 하는 과제는 건조 얼룩을 줄일 수 있는 배향막 형성 방법을 제공하는 것이다.An object of the present invention is to provide a method for forming an alignment film that can reduce dry spots.

도 1은 본 발명의 실시예에 따른 예비 건조부를 도시한 사시도이다.1 is a perspective view showing a pre-drying unit according to an embodiment of the present invention.

이와 같은 과제를 해결하기 위해 본 발명에서는 예비 건조 공정에서 질소 분자를 분사하는 탈이온화기를 기판과 평행하게 형성한다. 또한, 기판과 평행하게 분사되는 질소의 분사 각도가 -10°∼-45°범위 내에 있게 한다.In order to solve this problem, the present invention forms a deionizer injecting nitrogen molecules in a predrying process in parallel with the substrate. In addition, the injection angle of nitrogen injected in parallel with the substrate is in the range of -10 ° to -45 °.

그러면, 본 발명의 실시`예에 대하여 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 도면을 참고로 하여 자세히 설명한다.Then, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the embodiments.

도 1은 본 발명의 실시예에 따른 예비 건조부를 도시한 사시도로서, 도 1을 참고로 하여 예비 건조 공정에서의 탈이온화기의 분사 방법에 대하여 설명한다.FIG. 1 is a perspective view illustrating a predrying unit according to an embodiment of the present invention, and a method of spraying a deionizer in a predrying process will be described with reference to FIG. 1.

예비 건조기 내에 핫 플레이트(100)가 형성되어 있다. 기판은 핫 플레이트(100) 위에 평행하게 놓이는데, 이 때, 핫 플레이트(100)와 기판 사이에는 공기층을 형성되도록 한다. 각각의 핫 플레이트의 세로 모서리와 동일한 평면위에 핫플레이트와 평행하게 위치하도록 탈이온화기를 설치한다. 탈이온화기에서 질소는 기판과 평행하게 분사되는데, 분사 각도는 -10°∼-45°범위 내의 각도로 설정한다.The hot plate 100 is formed in the preliminary dryer. The substrate is placed in parallel on the hot plate 100, wherein an air layer is formed between the hot plate 100 and the substrate. Place the deionizer on the same plane as the longitudinal edges of each hot plate, parallel to the hot plate. In the deionizer, nitrogen is injected parallel to the substrate, with the spray angle set at an angle in the range of -10 ° to -45 °.

이와 같은 방향으로 분사된 질소는 기판 위에 직접 접촉하지 않는 흐르는 기류로 형성되고, 이 기류에 의해 기판이 탈이온화되므로 탈이온화시 발생하는 건조 얼룩을 억제할 수 있다.Nitrogen injected in such a direction is formed by a flowing air stream which does not directly contact the substrate, and the substrate is deionized by the air stream, so that dry spots generated during deionization can be suppressed.

위에서 언급한 바와 같이, 직접적인 질소 분사에 의해서가 아닌 흐르는 기류에 의한 배향막의 탈이온화가 일어나기 때문에 정전기 억제 효과의 최적화와 더불어 배향막의 균일한 예비 건조를 극대화시킬 수 있다.As mentioned above, deionization of the alignment film by the flowing air stream rather than by direct nitrogen injection occurs, thereby optimizing the static suppression effect and maximizing uniform predrying of the alignment film.

Claims (4)

도포기에 의해 도포된 배향막의 용제를 증발시키기 위한 핫 플레이트를 포함하며,A hot plate for evaporating the solvent of the alignment film applied by the applicator, 상기 핫 플레이트와 평행하게 형성된 탈이온화기를 포함하는 예비 건조기.Preliminary dryer comprising a deionizer formed in parallel with the hot plate. 제1항에서,In claim 1, 상기 탈이온화기는 상기 핫 플레이트의 세로 모서리와 동일한 평면에 형성된 예비 건조기.The deionizer is a pre-dryer formed on the same plane as the vertical edge of the hot plate. 제2항에서,In claim 2, 상기 탈이온화기는 핫 플레이트와 평행하게 질소를 분사하는 예비 건조기.The deionizer is a pre-dryer for injecting nitrogen parallel to the hot plate. 제3항에서,In claim 3, 상기 질소는 -10°∼40°의 각도 내에서 분사되는 예비 건조기.The nitrogen is a pre-dryer is injected in an angle of -10 ° to 40 °.
KR1019970080202A 1997-12-31 1997-12-31 Liquid Crystal Display Manufacturing Equipment Expired - Fee Related KR100476625B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020096997A (en) * 2001-06-20 2002-12-31 닛뽄덴끼 가부시끼가이샤 Method of fabricating liquid crystal display device

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0651315A (en) * 1992-07-28 1994-02-25 Fujitsu Ltd Ferroelectric liquid crystal display device and its production
KR950011956B1 (en) * 1992-12-28 1995-10-12 엘지전자주식회사 Rubbing method and device of lcd elements
KR960009127Y1 (en) * 1992-12-30 1996-10-15 석진철 Alignment film rubbing apparatus
KR960029846A (en) * 1995-01-10 1996-08-17 윤종용 Alignment device and alignment method of liquid crystal display device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020096997A (en) * 2001-06-20 2002-12-31 닛뽄덴끼 가부시끼가이샤 Method of fabricating liquid crystal display device
US6947113B2 (en) 2001-06-20 2005-09-20 Nec Lcd Technologies, Ltd. Method of fabricating liquid crystal display device

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