KR19990018149A - Method for manufacturing hot-dip galvanized hot-dip galvanized steel plate with excellent black resistance - Google Patents
Method for manufacturing hot-dip galvanized hot-dip galvanized steel plate with excellent black resistance Download PDFInfo
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- KR19990018149A KR19990018149A KR1019970041244A KR19970041244A KR19990018149A KR 19990018149 A KR19990018149 A KR 19990018149A KR 1019970041244 A KR1019970041244 A KR 1019970041244A KR 19970041244 A KR19970041244 A KR 19970041244A KR 19990018149 A KR19990018149 A KR 19990018149A
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C23C2/022—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/14—Removing excess of molten coatings; Controlling or regulating the coating thickness
- C23C2/16—Removing excess of molten coatings; Controlling or regulating the coating thickness using fluids under pressure, e.g. air knives
- C23C2/18—Removing excess of molten coatings from elongated material
- C23C2/20—Strips; Plates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C23C2/265—After-treatment by applying solid particles to the molten coating
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
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Abstract
본 발명은 도금 표면이 마찰되거나 Cr 처리되고 고온 다습한 분위기에서 장시간 보관되더라도 도금 표면의 내흑청성이 우수한 제로 스팡글 용융아연도금 열연강판을 제조하는 방법에 관한 것으로, 도금 표면에 Co 금속을 부착시켜 O2가 침투하는 것을 방지함으로써 아연도금 표면이 흑색으로 변하는 것을 방지하고자 하는데 그 목적이 있다.The present invention relates to a method for producing a zero-spangle hot-dip galvanized hot rolled steel sheet having excellent black-black resistance of the plating surface even if the plating surface is rubbing or Cr-treated and stored for a long time in a high temperature and high humidity atmosphere. The purpose is to prevent the zinc plated surface from turning black by preventing O 2 from penetrating.
본 발명은, 연속 용융아연 도금 설비에서 제로 스팡글 용융아연도금 열연강판을 제조하는 방법에 있어서, 용융도금후 반용융 상태로 있는 용융아연 금속 표면에 제로 스팡글 제조 장치에서 1∼2 중량% NH4H2PO4와 0.25∼0.5 중량% Co3(PO4)2·8H2O 의 혼합액을 분사하여 도금 표면의 스팡글의 성장을 억제하고, 조질압연하여 도금 표면의 스팡글을 완전히 제거한 후 Cr 처리하여 제로 스팡글 용융아연도금 열연강판을 제조 하여 아연도금 표면이 흑색으로 변하는 것을 방지하는 방법을 그 기술 요지로 한다.The present invention relates to a method for producing a zero-spangle hot-dip galvanized hot-rolled steel sheet in a continuous hot-dip galvanizing facility, wherein in the zero-spangle apparatus for producing a zero-spangle on a surface of a molten zinc metal in a semi-molten state after hot-dip plating. After spraying a mixture of 4 H 2 PO 4 and 0.25 to 0.5% by weight of Co 3 (PO 4 ) 2 · 8H 2 O to inhibit the growth of the spangles on the surface of the plating, and temper rolling to completely remove the spangles on the surface of the plating. The technical gist of the present invention is to prepare a zero-spangle hot dip galvanized hot rolled steel sheet by Cr treatment to prevent the galvanized surface from turning black.
Description
본 발명은 고온 다습한 분위기에서 장시간 보관하여도 도금 표면이 검게 변하지 않는 제로 스팡글(Zero-spangle) 용융 아연도금 열연 강판의 제조 방법에 관한 것으로, 보다 상세하게는 Pb 를 0.05 ∼ 0.12 % 함유한 용융아연 도금욕에서 도금후 도금 표면의 용융아연이 응고하기 직전에 NH4H2PO4와 Co3(PO4)2·8H2O 의 혼합액을 분사하여 내흑변성이 우수한 제로 스팡글 용융아연도금 열연강판을 제조하기 위한 것이다.The present invention relates to a method for producing a zero-spangle hot-dip galvanized hot-rolled steel sheet which does not turn black even after being stored for a long time in a high temperature and high humidity atmosphere. More specifically, it contains 0.05 to 0.12% of Pb. Zero spangle hot dip galvanized with excellent blackness by spraying a mixture of NH 4 H 2 PO 4 and Co 3 (PO 4 ) 2 · 8H 2 O after the hot dip of zinc on the surface after plating in the hot dip galvanizing bath To manufacture a hot rolled steel sheet.
일반적으로 용융아연도금 열연강판은 도금 표면에 꽃 모양의 무늬를 갖는 레귤러 스팡글(Regular-spangle) 제품과 꽃 무늬를 갖지 않는 제로 스팡글 제품이 있으며, 1 개의 도금 설비에서 2 종의 제품을 제조하고 있다. 일반적으로 용융아연도금 열연 강판을 제조하기 위한 도금욕의 성분으로는 도금 부착성을 확보하기 위하여 0.18∼0.25 중량%의 Al을 투입하고, 스팡글의 생성 및 성장을 위해 0.05∼0.12중량%의 Pb를 투입하여 레귤러 스팡글을 제조한다. 또한 제로 스팡글 용융아연도금 열연강판의 제조는 레귤러 스팡글의 도금욕과 동일한 도금욕을 사용하여 열연강판을 도금한후 강판 위에 도금된 용융금속이 응고하기 전에 인산수소암모늄을 분사하여 강제로 용융금속을 냉각시켜 스팡글이 성장하는 것을 억제하여 스팡글의 크기를 1 mm 이하로 하고 조질압연(skin pass 압연)하여 도금 표면의 스팡글을 제거하여 제조하고 있다. 도금 표면의 내식성을 향상시키기 위해 또한 크롬(Cr) 처리를 한다.In general, hot-dip galvanized hot-rolled steel sheet has a regular-spangle product having a flower pattern on the plating surface and a zero-spangle product without a flower pattern, and manufactures two products in one plating facility. Doing. In general, 0.18 to 0.25% by weight of Al is added to obtain a plating adhesion as a component of the plating bath for manufacturing hot-dip galvanized hot rolled steel sheet, and 0.05 to 0.12% by weight of Pb for forming and growing spangles. To prepare a regular spangle. In addition, in the manufacture of hot-spread hot-dip galvanized hot-rolled steel sheet, the hot-rolled steel sheet is plated using the same plating bath as that of regular spangle. The cooling of the metal prevents the growth of the spangles, and the size of the spangles is 1 mm or less, and is produced by skin pass rolling to remove the spangles of the plating surface. It is also subjected to chromium (Cr) treatment to improve the corrosion resistance of the plating surface.
그러나 이와 같이 일반적인 방법으로 제조된 제로 스팡글 용융아연도금 열연강판은 운송중 또는 창고 보관중에도 도금 표면이 청색 또는 검은색으로 변색되는 일이 종종 있으며 이를 흑변이라고 한다. 이와 같이 흑변이 발생된 아연도금 표면은 거칠고 이 부분의 광택도가 떨어지는 문제가 발생된다. 한편 용융아연도금 강판의 수요가 점차적으로 증가하고 용도가 다양화됨에 따라 외관의 미려함 및 내식성등의 품질 향상이 강력히 요구되고 있다. 따라서 도금 표면의 흑변 발생을 방지하기 위한 연구가 수행되고 있으며, 주로 Cr 용액의 성분 조정에 의한 방법이 제안되고 있으나 내흑청성을 향상시키면 상대적으로 내식성(내백청및 내적청성)이 떨어지는 결점이 있어 Cr 처리 방법의 개선에 의한 도금 표면의 내흑변성의 향상은 만족할 만한 효과를 얻지 못하고 있다. 또한 일본 공개 특허 공보 소 59-177381 호에 의하면 Cr 처리전에 도금 강판을 NiSO4·6H2O 수용액 또는 CoSO4·7H2O 수용액에 침지하여 도금 표면에 Ni 또는 Co 를 부착하여 내흑변성을 향상시키는 방법을 제안하고 있으나 아연도금 표면이 NiSO4·6H2O 수용액 또는 CoSO4·7H2O 수용액에 침지되는 동안 도금 표면의 아연이 부식되어 광택성을 저하시키는 결점이 있으며, 침지 및 수세를 위한 별도의 설비가 필요하여 기존의 아연 도금 설비에 적용하기 위해서는 필요설비를 설치하기 위한 여분의 공간이 확보되어야 하므로 적용이 어렵다.However, the zero-spangle hot-dip galvanized hot-rolled steel sheet manufactured by such a general method is often changed to a blue or black color during transportation or warehouse storage, which is called black stools. As such, the black plated surface is rough and the glossiness of this part is poor. On the other hand, as the demand for hot-dip galvanized steel sheet is gradually increased and the usage is diversified, it is strongly required to improve the quality of appearance and corrosion resistance. Therefore, studies to prevent the occurrence of black stools on the surface of the plating has been conducted, mainly a method by adjusting the composition of the Cr solution has been proposed, but there is a disadvantage that the corrosion resistance (white blue blue and blue blue resistance) is relatively poor when improving the black blue resistance The improvement of the blackening resistance of the plating surface by the improvement of the Cr processing method has not acquired the satisfactory effect. In addition, Japanese Laid-Open Patent Publication No. 59-177381 discloses that a plated steel sheet is immersed in NiSO 4 · 6H 2 O aqueous solution or CoSO 4 · 7H 2 O aqueous solution prior to Cr treatment to attach Ni or Co to the plating surface to improve black resistance. Although the method is proposed, there is a drawback of deterioration of gloss due to corrosion of zinc on the plating surface while the zinc plating surface is immersed in NiSO 4 · 6H 2 O aqueous solution or CoSO 4 · 7H 2 O aqueous solution. In order to apply to existing galvanizing equipment, it is difficult to apply because it needs extra space to install necessary equipment.
용융아연도금에서의 흑변은 도금 표면이 마찰되면 도금 제품을 옥내에 보관하더라도 도금 표면이 불안정하게 되어 도금 표면이 산화되어 흑변이 발생한다. 또한 용융아연도금 표면을 Cr 처리하면 내식성은 향상되나 내흑청성이 감소한다. 그 이유는 용융아연도금 표면이 Cr 처리되면 Cr+3에 의해 도금 표면으로 침투하는 O2의 양이 제한되어 Cr 피막 하부에서 산소가 부족한 상태에서 아연 산화가 일어나기 때문이다. 흑변이 발생된 도금층의 구조를 현미경으로 관찰한 결과 산소가 결핍된 산화아연(ZnO1-x)인 것으로 확인되었다. 따라서, Cr 처리에 의해 흑청 발생을 방지하기 위해서는 O2와 반응하여 아연도금 표면에 O2가 침투하지 못하도록 하는 Cr+6의 양을 증가시켜야 하지만 Cr 용액의 Cr+6의 양이 증가하면 아연도금 표면이 황색으로 변하여 외관을 해치게 되고, 상대적으로 Cr+3이 감소하므로 Cr 처리에 의한 내식성의 향상 효과가 감소하므로 도금 표면의 흑변을 방지할 수 있을 만큼 Cr+6의 양을 증가시키는 것은 불가하다. 따라서 본 발명에서는 O2가 아연도금 표면으로 침투하는 것을 방지하기 위하여 용융아연 도금후 금속 아연이 응고하기 전에 NH4H2PO4와 Co3(PO)4·8H2O 의 혼합액을 제로 스팡글 제조 장치에서 분사하여 도금 표면에 Co 를 부착하여 Co 산화물이 O2가 도금 표면으로 침투하는 것을 차단하여 산소가 결핍된 별도의 장치를 추가로 설치하지 않고도 내흑변성이 우수한 제로 스팡글 제조 장치를 활용함으로써 별도의 장치를 추가로 설치하지 않고도 내흑변성이 우수한 제로 스팡글 용융아연도금 열연강판을 제조할 수 있음을 착안하게 된 것이다.In the hot dip galvanizing, if the plating surface is rubbed, even if the plated product is stored indoors, the plating surface becomes unstable and the plating surface is oxidized to generate black side. Cr treatment of the hot dip galvanized surface improves corrosion resistance but decreases black rust resistance. The reason is that when the hot-dip galvanized surface is Cr treated, the amount of O 2 penetrating into the plating surface by Cr + 3 is limited, and zinc oxidation occurs in a state where oxygen is insufficient in the lower portion of the Cr film. Microscopic observation of the structure of the plated layer in which black stools occurred was confirmed to be oxygen-deficient zinc oxide (ZnO 1-x ). Thus, the need to increase the amount of Cr +6 to prevent the O 2 from penetrating in the galvanized surface reacts with O 2 in order to prevent the heukcheong generated by the process, but if the amount of Cr in Cr +6 Cr solution increases galvanized Since the surface turns yellow to impair the appearance, and Cr +3 is relatively reduced, the effect of improving the corrosion resistance by Cr treatment is reduced. Therefore, it is impossible to increase the amount of Cr +6 to prevent the black side of the plating surface. . Therefore, in the present invention, in order to prevent O 2 from penetrating the zinc plated surface, zero spangles of a mixture of NH 4 H 2 PO 4 and Co 3 (PO) 4 · 8H 2 O after hot dip galvanizing before metal zinc solidifies. Co-attached to the plating surface by spraying from the manufacturing equipment to prevent O 2 from penetrating into the plating surface, and utilizes a zero-spangle manufacturing device with excellent black resistance without installing a separate oxygen-deficient device. By doing so, it is conceived that zero spangle hot dip galvanized hot rolled steel sheet excellent in blackening resistance can be manufactured without additionally installing an additional device.
따라서 본 발명은 상기 설명한 종래 기술의 문제점을 해결하기 위하여 이루어진 것으로, 도금 표면이 마찰되거나 Cr 처리되고 고온 다습한 분위기에서 장시간 보관되더라도 도금 표면의 내흑청성 및 내식성이 우수하고, 또한 그 처리 방법에 있어서도 기존의 제로 스팡글 제조 장치를 활용함으로써 별도의 설비 개선이 필요 없는 제로 스팡글 용융아연도금 열연강판의 제조 방법을 제공하는데 그 목적이 있다.Therefore, the present invention has been made to solve the problems of the prior art described above, and even if the plating surface is rubbing or Cr treatment and stored for a long time in a high temperature and high humidity atmosphere, the black surface resistance and corrosion resistance of the plating surface is excellent, and the treatment method The purpose of the present invention is to provide a method for manufacturing a hot-splash hot-dip galvanized hot-rolled steel sheet that does not require additional equipment improvement by utilizing an existing zero-spangle manufacturing apparatus.
상기 목적을 달성하기 위하여 본 발명에서는, 용융아연도금 열연강판을 연속적으로 제조하는 설비에서 산세 처리 및 환원 열처리된 열연 강판을 성분이 0.18∼0.25 중량% Al, 0.05∼0.12 중량% Pb 인 도금욕에 침지하여 도금후, 개스 와이핑에 의해 도금량을 조정한 다음 반용융 상태로 있는 용융아연 금속 표면에 제로 스팡글 제조 장치에서 1∼2 중량% NH4H2PO4와 0.25∼0.5 중량% Co3(PO4)2·8H2O 의 혼합액을 60∼100mℓ/m2분사하여 도금 표면을 제로 스팡글화하는 것을 특징으로 하는 도금 표면이 평활하고 흰색의 반점이 없으며 스팡글의 크기가 0.5 mm 이하이고 내흑변성이 우수한 제로 스팡글 용융아연도금 열연강판의 제조 방법을 제공한다.In order to achieve the above object, in the present invention, the hot-rolled steel sheet subjected to pickling treatment and reduction heat treatment in a facility for continuously manufacturing hot-dip galvanized hot-rolled steel sheet in a plating bath of 0.18 to 0.25 wt% Al, 0.05 to 0.12 wt% Pb After immersion and plating, the coating amount was adjusted by gas wiping, and then, on the molten zinc metal surface in the semi-melt state, 1 to 2 wt% NH 4 H 2 PO 4 and 0.25 to 0.5 wt% Co 3 (PO 4 ) The plating surface is smooth, the white spots are zero, and the size of the spangle is 0.5 mm or less, characterized by spraying a mixture of 2 · 8H 2 O with 60 to 100 ml / m 2 . Provided is a method for producing a zero-spangle hot dip galvanized hot rolled steel sheet excellent in blackening resistance.
이하에서는 본 발명을 상세하게 설명한다.Hereinafter, the present invention will be described in detail.
본 발명에서는, 도금욕의 성분을 0.18∼0.25 중량% Al, 0.05∼0.12 중량% Pb 로 하고, 이 도금욕에 산세 설비 및 비산화성 분위기의 가열로를 통과한 열연강판을 침지하여 도금후, 개스 와이핑(공기 또는 질소 와이핑)에 의해 도금량을 조정한 다음 ,반용융 상태로 있는 용융아연금속 표면에 제로 스팡글 제조 장치에서 1∼2 중량% NH4H2PO4와 0.25∼0.5 중량% Co3(PO4)2·8H2O 의 혼합액을 60∼100mℓ/m2분사하여 도금 표면의 스팡글의 성장을 억제하여 스팡글의 크기를 0.5 mm 이하로 만들고, 조질압연하여 도금 표면의 스팡글을 완전히 제거한후 Cr 처리하여 내흑변성이 우수한 제로 스팡글 용융아연도금 열연강판을 제조한다.In the present invention, the components of the plating bath are 0.18 to 0.25 wt% Al, 0.05 to 0.12 wt% Pb, and the plating bath is dipped by immersing the hot rolled steel sheet which has passed through the pickling facility and the heating furnace in a non-oxidizing atmosphere, and then plating. The coating amount is adjusted by wiping (air or nitrogen wiping), and then, on the surface of the molten zinc metal in the semi-molten state, 1-2 wt% NH 4 H 2 PO 4 and 0.25 to 0.5 wt% Spray the mixture of Co 3 (PO 4 ) 2 · 8H 2 O to 60 ~ 100mℓ / m 2 to suppress the growth of spangles on the surface of the plating and make the size of the spangle 0.5 mm or less After the pungle is completely removed, Cr treatment is performed to prepare a zero spangle hot dip galvanized hot rolled steel sheet having excellent blackening resistance.
본 발명에서 Al 농도를 제한한 것은, Al 농도의 하한은 도금층과 소지철의 계면에 Fe-Al-Zn 의 합금층을 균일하게 형성시켜 가공성이 취약한 Fe-Zn 합금층의 성장 발달을 방지하기 위함이며, Al 농도의 상한은 도금 표면에 과도하게 Al 이 존재하면 용접성을 해치는 것을 방지하기 위함이다.In the present invention, the Al concentration is limited in order to prevent growth of Fe-Zn alloy layers having poor workability by uniformly forming an alloy layer of Fe-Al-Zn at the interface between the plating layer and the base iron. The upper limit of Al concentration is to prevent damage to weldability when Al is excessively present on the plating surface.
Pb 는 스팡글의 핵을 생성하고 스팡글의 크기를 결정하는 원소로, Pb 의 농도는 1 개의 도금욕에서 레귤러 스팡글과 제로 스팡글을 제조할 수 있도록 하기 위한 것으로 Pb 농도의 하한은 레귤러 스팡글을 제조할 수 있는 최소 농도이고, 상한은 NH4H2PO4와 Co3(PO4)2·8H2O 의 혼합액을 분사하여 제로 스팡글을 제조할 수 있는 최고 농도이다. 레귤러 스팡글 제조시 스팡글의 크기는 5∼15mm, 제로 스팡글 제조시 스팡글의 크기는 0.5 mm 이하를 목표로 하였다.Pb is an element that forms the nucleus of the spangle and determines the size of the spangle. The concentration of Pb is used to make regular and zero spangles in one plating bath, and the lower limit of the Pb concentration is regular. is the minimum concentration capable of producing the panggeul, the upper limit is a maximum density that is capable of spraying a liquid mixture of NH 4 H 2 PO 4 and Co 3 (PO 4) 2 · 8H 2 O to produce a zero's panggeul. The size of the spangle is 5 to 15 mm when preparing the regular spangle, and the size of the spangle is 0.5 mm or less when producing the zero spangle.
NH4H2PO4농도의 하한은 본 발명의 도금욕 조성에서 제로 스팡글을 제조할 수 있는 최소 농도이고, 상한은 도금 표면에 흰 반점이 발생되지 않고 평활한 도금 표면의 제로 스팡글을 제조할 수 있는 최고 농도이다.The lower limit of the concentration of NH 4 H 2 PO 4 is the minimum concentration at which the zero spangle can be produced in the plating bath composition of the present invention, and the upper limit produces the zero spangle of the smooth plating surface without generating white spots on the plating surface. This is the highest concentration you can.
Co3(PO4)2·8H2O 농도의 하한은 도금 표면이 제품 운송중 마찰되더라도 고습윤성 분위기에서 흑청 발생을 방지할 수 있는 최소 농도이고, 상한은 경제성을 위한 것이다.The lower limit of the concentration of Co 3 (PO 4 ) 2 · 8H 2 O is the minimum concentration that can prevent the formation of black blue in a high wettability atmosphere even if the plating surface is rubbed during transportation of the product, and the upper limit is for economical efficiency.
NH4H2PO4와 Co3(PO4)2·8H2O 의 혼합액의 분사량을 제한한 것은 하한은 제로 스팡글을 제조할 수 있는 최소량이고, 상한은 도금 표면에 흰 반점이 없고 평활한 도금 표면을 제조할 수 있는 최고량이다.Limiting the injection amount of the mixture of NH 4 H 2 PO 4 and Co 3 (PO 4 ) 2 · 8H 2 O is the minimum amount to produce a zero spangle, and the upper limit is smooth and free of white spots on the plating surface. This is the highest amount of plating surface that can be produced.
조질압연은 일반적으로 사용되는 압하율인 0.5∼2%의 범위로 하고, 또한 Cr 용액도 일반적으로 사용되고 있는 Cr+6100% 용액, 또는 Cr+3/ Cr+6의 몰비를 조정한 용액을 사용하여도 좋다.Temper rolling is in the range of 0.5 ~ 2%, which is a commonly used rolling reduction rate, and Cr solution is also used in which 100% Cr +6 100% solution or Cr +3 / Cr +6 molar ratio is used. You may also do it.
이하에서는 실시예와 관련하여 본 발명을 보다 상세하게 설명한다.Hereinafter, the present invention will be described in more detail with reference to Examples.
실시예 1Example 1
용융아연도금 열연강판을 연속적으로 제조하는 설비에서 판 두께 1.2∼3.5 mm 의 저탄소강을 분당 50∼100 미터의 속도로 산세 처리 및 환원열처리된 열연강판을 도금욕에 침지하여 도금후 개스 와이핑에 의해 도금량을 200∼600 g/m2조정한 다음에 반용융 상태로 있는 용융아연금속 표면에 제로 스팡글 제조 장치에서 1∼2 중량% NH4H2PO4와 0.25∼0.5 중량% Co3(PO4)2·8H2O 의 혼합액을 분사하여 도금 표면의 스팡글의 성장을 억제하고, 조질압연하여 도금 표면의 스팡글을 완전히 제거한후 Cr 처리하여 제로 스팡글 용융아연도금 열연강판을 제조하고, 이에 대한 실험 조건과 도금 제품의 품질 특성의 평가 결과를 표 1 에 표시하였다.In a facility for continuously manufacturing hot-dip galvanized hot rolled steel sheets, low carbon steel with a plate thickness of 1.2 to 3.5 mm is immersed in a plating bath by pickling and reducing heat treated hot rolled steel sheets at a rate of 50 to 100 meters per minute in a plating bath. By adjusting the plating amount by 200 to 600 g / m 2, and then on the surface of the molten zinc metal in the semi-melt state by 1 to 2 wt% NH 4 H 2 PO 4 and 0.25 to 0.5 wt% Co 3 ( The mixture of PO 4 ) 2 · 8H 2 O is sprayed to suppress the growth of the spangles on the surface of the plating, and the temper rolling is used to completely remove the spangles on the surface of the plating, followed by Cr treatment to prepare a zero-spangle hot dip galvanized hot rolled steel sheet. In Table 1, the experimental conditions and evaluation results of the quality characteristics of the plated products are shown.
비교예 1Comparative Example 1
용융아연도금 열연강판을 연속적으로 제조하는 설비에서 판 두께 1.2∼3.5 mm 의 저탄소강을 분당 50∼100 미터의 속도로 산세 처리 및 환원열처리된 열연강판을 도금욕에 침지하여 도금후 개스 와이핑에 의해 도금량을 200∼600 g/m2조정한 다음에 반용융 상태로 있는 용융아연금속 표면에 제로 스팡글 제조 장치에서 1∼2 중량% NH4H2PO4와 0.25∼1.0 중량% Co(NO3)2·6H2O 의 혼합액을 분사하여 도금 표면의 스팡글의 성장을 억제하고, 조질압연하여 도금 표면의 스팡글을 완전히 제거한후 Cr 처리하여 제로 스팡글 용융아연도금 열연강판을 제조하고, 이에 대한 실험 조건과 도금 제품의 품질 특성의 평가 결과를 표 1 에 표시하였다.In a facility for continuously manufacturing hot-dip galvanized hot rolled steel sheets, low carbon steel with a plate thickness of 1.2 to 3.5 mm is immersed in a plating bath by pickling and reducing heat treated hot rolled steel sheets at a rate of 50 to 100 meters per minute in a plating bath. By adjusting the plating amount by 200 to 600 g / m 2, and then on the surface of the molten zinc metal in the semi-melt state by 1 to 2 wt% NH 4 H 2 PO 4 and 0.25 to 1.0 wt% Co (NO 3 ) Spraying a mixture of 2 · 6H 2 O to suppress the growth of the spangles on the surface of the plating, and temper rolling to completely remove the spangles on the surface of the plating, followed by Cr treatment to prepare a zero spangle hot dip galvanized hot rolled steel sheet. Table 1 shows the experimental conditions and evaluation results of the quality characteristics of the plated products.
비교예 2Comparative Example 2
용융아연도금 열연강판을 연속적으로 제조하는 설비에서 판 두께 1.2∼3.5 mm 의 저탄소강을 분당 50∼100 미터의 속도로 산세 처리 및 환원열처리된 열연강판을 도금욕에 침지하여 도금후 개스 와이핑에 의해 도금량을 200∼600 g/m2조정한 다음에 반용융 상태로 있는 용융아연금속 표면에 제로 스팡글 제조 장치에서 0.25∼3 중량% 5Co3(PO4)2·8H2O 의 수용액을 분사하여 도금 표면의 스팡글의 성장을 억제하고, 조질압연후 Cr 처리하여 제로 스팡글 용융아연도금 열연강판을 제조하고, 이에 대한 실험 조건과 도금 제품의 품질 특성의 평가 결과를 표 1 에 표시하였다.In a facility for continuously manufacturing hot-dip galvanized hot rolled steel sheets, low carbon steel with a plate thickness of 1.2 to 3.5 mm is immersed in a plating bath by pickling and reducing heat treated hot rolled steel sheets at a rate of 50 to 100 meters per minute in a plating bath. By adjusting the plating amount by 200 to 600 g / m 2, and then spraying an aqueous solution of 0.25 to 3 wt% 5Co 3 (PO 4 ) 2 · 8H 2 O with a zero-spangle manufacturing apparatus on the surface of the molten zinc metal in a semi-melt state. In order to suppress the growth of the spangles on the surface of the coating, and after the temper rolling, Cr treatment was performed to prepare a zero-spangle hot-dip galvanized hot-rolled steel sheet, and the experimental conditions and evaluation results of the quality characteristics of the plated products are shown in Table 1.
비교예 3Comparative Example 3
용융아연도금 열연강판을 연속적으로 제조하는 설비에서 판 두께 1.2∼3.5 mm 의 저탄소강을 분당 50∼100 미터의 속도로 산세 처리 및 환원열처리된 열연강판을 도금욕에 침지하여 도금후 개스 와이핑에 의해 도금량을 200∼600 g/m2조정한 다음에 반용융 상태로 있는 용융아연금속 표면에 제로 스팡글 제조 장치에서 1∼2 중량% NH4H2PO4의 수용액을 분사하여 도금 표면의 스팡글의 성장을 억제하고, 조질압연하여 도금 표면의 스팡글을 완전히 제거한 제품을 별도의 설비에서 1∼5 중량% CoSO4·7H2O 의 수용액에 2 초 동안 침지 및 수세후 Cr 처리하여 제로 스팡글 용융아연도금 열연강판을 제조하고, 이에 대한 실험 조건과 도금 제품의 품질 특성의 평가 결과를 표 1 에 표시하였다.In a facility for continuously manufacturing hot-dip galvanized hot rolled steel sheets, low carbon steel with a plate thickness of 1.2 to 3.5 mm is immersed in a plating bath by pickling and reducing heat treated hot rolled steel sheets at a rate of 50 to 100 meters per minute in a plating bath. By adjusting the plating amount by 200 to 600 g / m 2, and then spraying an aqueous solution of 1 to 2 wt% NH 4 H 2 PO 4 on the surface of the molten zinc metal in a semi-melt state by using a zero-spangle manufacturing apparatus. In order to suppress the growth of the pangle and to remove the spangles on the surface of the plating by temper rolling, the product is immersed in an aqueous solution of 1 to 5% by weight of CoSO 4 · 7H 2 O in a separate facility for 2 seconds and washed with Cr after washing with Cr. The pangle hot-dip galvanized hot-rolled steel sheet was manufactured, and the test results and evaluation results of the quality characteristics of the plated product are shown in Table 1.
비교예 4Comparative Example 4
용융아연도금 열연강판을 연속적으로 제조하는 설비에서 판 두께 1.2∼3.5 mm 의 저탄소강을 분당 50∼100 미터의 속도로 산세 처리 및 환원열처리된 열연강판을 도금욕에 침지하여 도금후 개스 와이핑에 의해 도금량을 200∼600 g/m2조정한 다음에 반용융 상태로 있는 용융아연금속 표면에 제로 스팡글 제조 장치에서 1∼2 중량% NH4H2PO4의 수용액을 분사하여 도금 표면의 스팡글의 성장을 억제하고, 조질압연하여 도금 표면의 스팡글을 완전히 제거한 후 Cr 처리하여 제로 스팡글 용융아연도금 열연강판을 제조하고, 이에 대한 실험 조건과 도금 제품의 품질 특성의 평가 결과를 표 1 에 표시하였다.In a facility for continuously manufacturing hot-dip galvanized hot rolled steel sheets, low carbon steel with a plate thickness of 1.2 to 3.5 mm is immersed in a plating bath by pickling and reducing heat treated hot rolled steel sheets at a rate of 50 to 100 meters per minute in a plating bath. By adjusting the plating amount by 200 to 600 g / m 2, and then spraying an aqueous solution of 1 to 2 wt% NH 4 H 2 PO 4 on the surface of the molten zinc metal in a semi-melt state by using a zero-spangle manufacturing apparatus. In order to suppress the growth of the pangle and to perform the temper rolling to completely remove the spangles on the surface of the plating, Cr treatment was performed to prepare a zero-spangle hot-dip galvanized hot-rolled steel sheet. Marked on.
상기 표 1 에서 사용된 평가 기호의 범례는 다음과 같다.The legend of the evaluation symbol used in Table 1 is as follows.
- 도금 표면의 외관 : 스팡글의 크기를 10 배로 확대후 자를 사용하여 육안 판정-Appearance of plating surface: Visually determine by using ruler after increasing the size of spangle by 10 times
○ : 우수(스팡글의 크기가 0.5 mm 이하이며 도금 강판 전표면이 균일하고 흰 반점이 없음)○: Excellent (spangle size is 0.5 mm or less, uniform surface of plated steel sheet and no white spots)
△ : 보통(스팡글의 크기가 1 mm 이하이나 부분적으로 불균일하고 흰 반점이 나타남)(Triangle | delta): Normal (The size of a spangle is 1 mm or less but a partial nonuniformity and white spots appear.)
× : 불량(크기가 2∼3 mm 의 스팡글이 있으며 흰 반점이 다량으로 나타남)X: Poor (spangle of 2-3 mm in size with large number of white spots)
- 백색도 : 상대 습도 90%, 온도 50℃ 의 분위기에서 도금 표면이 마찰된 시료를 0∼720 시간 경과후 도금 표면의 백색도를 다광원 분각 측색계(Multi spectro color meter)로 측정하여 내흑변성의 평가 지표로 하였다.-Whiteness: Evaluation of blackness resistance by measuring the whiteness of plating surface after multiplying the surface by 0 ~ 720 hours in a sample with a relative humidity of 90% and a temperature of 50 ℃ using a multi spectro color meter. It was taken as an index.
○ : 우수(백색도 70 이상)○: excellent (whiteness 70 or more)
△ : 보통(백색도 69∼65)(Triangle | delta): Normal (white degree 69-65)
× : 불량(백색도 65 미만)×: defective (less than whiteness 65)
- 광택도 : JIS Z 8741 에 의해 20。 에서 측정-Glossiness: measured at 20。 by JIS Z 8741
○ : 우수(광택도 130 이상)○: Excellent (gloss 130 or more)
△ : 보통(광택도 120∼80)△: normal (glossiness 120 to 80)
× : 불량(광택도 80 미만)X: Poor (less than glossiness 80)
상기 표 1 의 평가 내용으로부터 알 수 있는 바와 같이, 본 발명에 따른 실시예에 의해 제조된 열연강판의 경우 도금 외관이 양호할 뿐더러 백색도가 우수하여 내흑변성이 양호함을 알 수 있으며, 광택도도 우수한 것을 알 수 있다. 이외에 비교예 1 의 경우 도금 외관은 우수하나 백색도 및 광택도는 보통이었으며, 비교예 2 의 경우는 도금 외관이 불량하며 백색도나 광택도는 보통이었다. 또한, 비교예 3의 경우는 백색도가 보통이고 광택도가 불량하였으며, 비교예 4 의 경우는 백색도가 불량하였다.As can be seen from the evaluation results of Table 1, in the case of the hot-rolled steel sheet manufactured by the embodiment according to the present invention, the appearance of the plating is not only good but also the whiteness is excellent, and the blackness is good. It can be seen that it is excellent. In addition, in Comparative Example 1, the plating appearance was excellent, but the whiteness and glossiness were normal. In Comparative Example 2, the plating appearance was poor and the whiteness and glossiness were normal. In Comparative Example 3, whiteness was normal and glossiness was poor, whereas in Comparative Example 4, whiteness was poor.
본 발명을 용융아연도금 열연강판을 연속적으로 생산하는 설비에 적용한 결과 본 발명의 실시예에서 나타나는 바와 같이, 도금후 강판 위의 용융 도금이 응고하기 전에 제로 스팡글 제조 장치에서 NH4H2PO4와 Co3(PO4)2·8H2O 의 혼합액을 분사함으로써 고온 다습한 분위기에서 장시간 보관하여도 도금 표면이 검게 변하지 않는 내흑변성이 우수한 제로 스팡글 용융아연도금 열연강판을 제조할 수 있는 효과가 얻어진다.As a result of applying the present invention to a facility for continuously producing hot-dip galvanized hot-rolled steel sheet, as shown in the embodiment of the present invention, NH 4 H 2 PO 4 in a zero-spangle manufacturing apparatus after the hot-dip galvanizing on the steel sheet after plating By spraying a mixture of and Co 3 (PO 4 ) 2 · 8H 2 O to produce a zero-spangle hot-dip galvanized hot-rolled steel sheet excellent in blackening resistance that does not turn black even after long-term storage in high temperature and high humidity atmosphere Is obtained.
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| KR1019970041244A KR19990018149A (en) | 1997-08-26 | 1997-08-26 | Method for manufacturing hot-dip galvanized hot-dip galvanized steel plate with excellent black resistance |
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| KR1019970041244A KR19990018149A (en) | 1997-08-26 | 1997-08-26 | Method for manufacturing hot-dip galvanized hot-dip galvanized steel plate with excellent black resistance |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20010060423A (en) * | 1999-12-22 | 2001-07-07 | 이구택 | a method of manufacturing a hot dip galvanized steel sheets with excellent surface appearance |
| KR20020040437A (en) * | 2000-11-24 | 2002-05-30 | 이구택 | method of manufacturing a hot-rolled galvanized steel sheets with excellent surfaceappearance |
| KR100889210B1 (en) * | 2007-05-28 | 2009-03-16 | 문병원 | Hot-dip galvanizing method of fastener |
| KR100927150B1 (en) * | 2001-12-04 | 2009-11-18 | 센트레 데 르체르체스 메탈루르지퀘스, 에이.에스.비.엘. | Metal surface coating method |
-
1997
- 1997-08-26 KR KR1019970041244A patent/KR19990018149A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20010060423A (en) * | 1999-12-22 | 2001-07-07 | 이구택 | a method of manufacturing a hot dip galvanized steel sheets with excellent surface appearance |
| KR20020040437A (en) * | 2000-11-24 | 2002-05-30 | 이구택 | method of manufacturing a hot-rolled galvanized steel sheets with excellent surfaceappearance |
| KR100927150B1 (en) * | 2001-12-04 | 2009-11-18 | 센트레 데 르체르체스 메탈루르지퀘스, 에이.에스.비.엘. | Metal surface coating method |
| KR100889210B1 (en) * | 2007-05-28 | 2009-03-16 | 문병원 | Hot-dip galvanizing method of fastener |
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