KR102668575B1 - 경화용 조성물을 포함하는 인조 현무암 및 이의 제조방법 - Google Patents
경화용 조성물을 포함하는 인조 현무암 및 이의 제조방법 Download PDFInfo
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- KR102668575B1 KR102668575B1 KR1020230163399A KR20230163399A KR102668575B1 KR 102668575 B1 KR102668575 B1 KR 102668575B1 KR 1020230163399 A KR1020230163399 A KR 1020230163399A KR 20230163399 A KR20230163399 A KR 20230163399A KR 102668575 B1 KR102668575 B1 KR 102668575B1
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/14—Polyepoxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
- B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/26—Carbonates
- C04B14/28—Carbonates of calcium
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/16—Waste materials; Refuse from building or ceramic industry
- C04B18/167—Recycled materials, i.e. waste materials reused in the production of the same materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/04—Carboxylic acids; Salts, anhydrides or esters thereof
- C04B24/06—Carboxylic acids; Salts, anhydrides or esters thereof containing hydroxy groups
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/08—Fats; Fatty oils; Ester type waxes; Higher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl group; Oxidised oils or fats
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/28—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/287—Polyamides
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/36—Bituminous materials, e.g. tar, pitch
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/20—Polyamides
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/54—Pigments; Dyes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
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- Chemical Kinetics & Catalysis (AREA)
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- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
도 2는 본 발명의 일 제조예에 따라 제조한 인공 현무암 석제품의 단면을 나타낸 것이다.
| 구분 | 중량(㎏/㎥) | 중량% | |
| 석재 결정체 | 평균 직경 20mm ~ 110mm의 석재 결정체 | 1200 | 60 |
| 석분 | 평균 입도 1.5 내지 1.9mm의 석분 | 500 | 25 |
| 경화용 조성물 A | 에피클로로하이드린-비스페놀A수지 | 52.5 | 2.625 |
| 탄산칼슘 | 90 | 4.5 | |
| 몰식자산프로필 | 4.5 | 0.225 | |
| 경화용 조성물 B | 마이크로크리스탈린 왁스 | 3 | 0.15 |
| 폴리아미도아민 | 37.5 | 1.875 | |
| 탄산칼슘 | 97.5 | 4.875 | |
| 레시틴 | 15 | 0.75 | |
| 총계 | 2000 | 100 | |
| 구분 | 비교예1 | 비교예2 | 비교예3 | 비교예4 | 비교예5 | 비교예6 | 비교예7 | 비교예8 | 비교예9 |
| 평균직경 20~110mm의 석재 결정체 | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 60 |
| 평균입도 1.5내지 1.9mm의 석분 | 25.225 | 25.035 | 24.915 | 25.15 | 25.06 | 24.94 | 25.75 | 25.26 | 24.94 |
| 에피클로로하이드린-비스페놀A수지 | 2.625 | 2.625 | 2.625 | 2.625 | 2.625 | 2.625 | 2.625 | 2.625 | 2.625 |
| 탄산칼슘 | 4.5 | 4.5 | 4.5 | 4.5 | 4.5 | 4.5 | 4.5 | 4.5 | 4.5 |
| 몰식자산프로필 | 0 | 0.19 | 0.31 | 0.225 | 0.225 | 0.225 | 0.225 | 0.225 | 0.225 |
| 마이크로크리스탈린 왁스 | 0.15 | 0.15 | 0.15 | 0 | 0.09 | 0.21 | 0.15 | 0.15 | 0.15 |
| 폴리아미도아민 | 1.875 | 1.875 | 1.875 | 1.875 | 1.875 | 1.875 | 1.875 | 1.875 | 1.875 |
| 탄산칼슘 | 4.875 | 4.875 | 4.875 | 4.875 | 4.875 | 4.875 | 4.875 | 4.875 | 4.875 |
| 레시틴 | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | 0 | 0.49 | 0.81 |
| 총계 | 100 | 100 | 100 | 100 | 100 | 100 | 100 | 100 | 100 |
| 구분 | 제조예1 | 제조예2 | 제조예3 | 제조예4 | 제조예5 | 제조예6 | 제조예7 | 제조예8 | 제조예9 | 제조예10 |
| 압축강도(MPa) | 819.3 | 128.2 | 130.1 | 190.2 | 162.3 | 140.3 | 171.2 | 152.9 | 162.8 | 162.7 |
| 휨강도(MPa) | 691.7 | 112.3 | 119.2 | 189.6 | 152.7 | 132.5 | 168.1 | 141.2 | 157.2 | 155.2 |
| 흡수율(%) | 1.2 | 4.1 | 4.2 | 4.6 | 4.2 | 3.8 | 4.1 | 4.3 | 5.2 | 3.9 |
| 구분 | 제조예 1 | 천연 현무암 | 타사 인공 현무암 제품1 | 타사 인공현무암 제품 2 |
| 외부 | 4.8 | 4.7 | 4.5 | 4.6 |
| 내부 단면 | 4.7 | 4.5 | 2.1 | 1.8 |
Claims (8)
- 석분, 석재 결정체, 경화용 조성물 및 착색료를 포함하는 석자재 제조용 조성물을 포함하며,
상기 경화용 조성물은 에피클로로하이드린-비스페놀A수지, 탄산칼슘, 폴리아미도아민(Polyamidoamine), 몰식자산프로필, 마이크로크리스탈린 왁스 및 레시틴을 포함하는 것인, 다수의 불규칙한 돌기와 기공이 표면에 형성된 석자재. - 삭제
- 제1항에 있어서, 상기 다수의 불규칙한 돌기와 기공은 현무암 표면의 돌기 및 기공과 동일하거나 유사한 형태인, 다수의 불규칙한 돌기와 기공이 표면에 형성된 석자재.
- 석분, 석재 결정체, 경화용 조성물 및 착색료를 포함하며,
상기 경화용 조성물은 에피클로로하이드린-비스페놀A수지, 탄산칼슘 및 몰식자산프로필를 포함하는 경화용 조성물 A; 및
마이크로크리스탈린 왁스, 폴리아미도아민, 탄산칼슘 및 레시틴을 포함하는 경화용 조성물 B;를 포함하는 것인, 석자재 제조용 조성물. - 삭제
- 제4항에 있어서, 상기 경화용 조성물은 경화용 조성물 A와 경화용 조성물 B가 비혼합된 상태인 것인, 석자재 제조용 조성물.
- 제4항에 있어서, 상기 석자재는 퍼즐블럭, 보강토 블록, 옹벽 블록, 인도 및 도로용 블록으로 이루어진 군에서 선택된 어느 하나 이상인 석자재 제조용 조성물.
- 삭제
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| KR1020230163399A KR102668575B1 (ko) | 2023-11-22 | 2023-11-22 | 경화용 조성물을 포함하는 인조 현무암 및 이의 제조방법 |
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| KR1020230163399A KR102668575B1 (ko) | 2023-11-22 | 2023-11-22 | 경화용 조성물을 포함하는 인조 현무암 및 이의 제조방법 |
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| KR102668575B1 true KR102668575B1 (ko) | 2024-05-22 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20000032986A (ko) | 1998-11-19 | 2000-06-15 | 황덕현 | 현무암 인공제조법 |
| KR100466528B1 (ko) * | 2001-10-12 | 2005-01-24 | 이영남 | 인조 현무암 조성물의 제조방법 |
| KR20210054414A (ko) * | 2019-11-05 | 2021-05-13 | (재)한국품질재단 | 암면용 현무암 석분슬러지 블럭 및 현무암 암면 제조 방법 |
| KR102467142B1 (ko) * | 2022-03-10 | 2022-11-16 | 민응식 | 인조 현무암의 제조방법 및 이에 따라 제조된 인조 현무암 |
-
2023
- 2023-11-22 KR KR1020230163399A patent/KR102668575B1/ko active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20000032986A (ko) | 1998-11-19 | 2000-06-15 | 황덕현 | 현무암 인공제조법 |
| KR100466528B1 (ko) * | 2001-10-12 | 2005-01-24 | 이영남 | 인조 현무암 조성물의 제조방법 |
| KR20210054414A (ko) * | 2019-11-05 | 2021-05-13 | (재)한국품질재단 | 암면용 현무암 석분슬러지 블럭 및 현무암 암면 제조 방법 |
| KR102467142B1 (ko) * | 2022-03-10 | 2022-11-16 | 민응식 | 인조 현무암의 제조방법 및 이에 따라 제조된 인조 현무암 |
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