KR100981923B1 - High heat-resistance release agents comprising nano manganese and the method of manufacturing it - Google Patents
High heat-resistance release agents comprising nano manganese and the method of manufacturing it Download PDFInfo
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- KR100981923B1 KR100981923B1 KR1020090111436A KR20090111436A KR100981923B1 KR 100981923 B1 KR100981923 B1 KR 100981923B1 KR 1020090111436 A KR1020090111436 A KR 1020090111436A KR 20090111436 A KR20090111436 A KR 20090111436A KR 100981923 B1 KR100981923 B1 KR 100981923B1
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Abstract
본 발명은 고내열 이형성을 가진 세라믹 코팅제에 관한 것으로, 특히 나노 망간을 함유하는 고내열 이형 코팅제 및 그의 제조방법에 관한 것이다. 본 발명의 코팅제는 500℃ 이상의 용융아연에 침적 시에도 탁월한 이형성을 갖는 세라믹 코팅제로서, 액상 나노 콜로이드상의 졸과, 알코올 용매와 졸겔 무기 세라믹 전구체와, 상기 액상 나노 콜로이드 졸 및 무기 세라믹 전구체를 서로 연결시키는 계면활성제 또는 무기바인더와, 고체 이형제 및 나노 망간입자를 포함한다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a ceramic coating having a high heat resistant release property, and more particularly to a high heat resistant release coating containing nano manganese and a method for producing the same. The coating agent of the present invention is a ceramic coating agent having excellent releasability even when deposited on molten zinc of 500 ° C. or more. And a surfactant or an inorganic binder, and a solid release agent and nano manganese particles.
Description
본 발명은 이형성을 가진 세라믹 코팅제에 관한 것으로, 특히 고내열 이형성을 가진 세라믹 코팅제에 관한 것이다. The present invention relates to a ceramic coating having a release property, and more particularly to a ceramic coating having a high heat resistance release properties.
용융아연에 침적되는 구조물들은 통상 재질로 스테인리스스틸 등을 사용하고 있다. 이러한 구조물들은 장시간 용융아연에 노출될 경우 구조물에 열산화부식이 발생하거나 이형성이 부족하여 아연 스크랩이 발생하여 구조물의 기능이 현저히 떨어질 수 있다. 이러한 문제점을 보완하기 위해 고온에 사용될 수 있는 고내열 이형제가 필요하다.Structures deposited on molten zinc usually use stainless steel as a material. When these structures are exposed to molten zinc for a long time, thermal oxidation corrosion may occur on the structures, or zinc scrap may occur due to insufficient release property, thereby significantly reducing the function of the structures. There is a need for a high heat-resistant release agent that can be used at high temperatures to compensate for this problem.
일반적으로 고온에 사용되는 이형제로는 질화붕소, 이황화몰리브덴 또는 이황화텅스텐 등이 있으나, 가격적인 측면에서 경제성이 떨어지는 단점이 있다. In general, release agents used at high temperatures include boron nitride, molybdenum disulfide, tungsten disulfide, and the like, but have disadvantages in terms of cost.
본 발명은 고내열 이형성을 가진 세라믹 코팅제로서, 특히 500℃ 이상의 용융아연에 침적 시에도 탁월한 이형성을 갖는 세라믹 코팅제를 제공하는 것을 목적으로 한다.An object of the present invention is to provide a ceramic coating having a high heat release property, in particular a ceramic coating having excellent release property even when deposited on molten zinc of 500 ℃ or more.
또한, 본 발명은 저렴한 원료를 사용하여 기존 세라믹 코팅제에 비해 제조비용을 크게 낮추면서도 구조물과의 부착성 및 이형성이 우수한 세라믹 코팅제를 제공하는 것을 목적으로 한다.In addition, an object of the present invention is to provide a ceramic coating having excellent adhesion and release property with the structure while significantly lowering the manufacturing cost compared to the conventional ceramic coating using an inexpensive raw material.
상기한 목적을 달성하기 위한 본 발명의 코팅제는 액상 나노 콜로이드상의 졸과, 알코올 용매와 졸겔 무기 세라믹 전구체와, 상기 액상 나노 콜로이드 졸 및 무기 세라믹 전구체를 서로 연결시키는 계면활성제 또는 무기바인더와, 고체 이형제 및 나노 망간입자를 포함한다.The coating agent of the present invention for achieving the above object, a surfactant or inorganic binder for connecting the sol on the liquid nano-colloid, the alcohol solvent and the sol-gel inorganic ceramic precursor, the liquid nano-colloid sol and the inorganic ceramic precursor, and a solid release agent And nano manganese particles.
구체적으로, 본 발명의 코팅제는Specifically, the coating agent of the present invention
(a) 알루미나; 이산화규소; 지르코니아; 산화칼륨; 및 탄화규소로 구성된 군으로부터 1종 이상 선택되고, 나노입자의 크기가 10~50㎚인 액상 나노 콜로이드상의 졸 100 중량부와,(a) alumina; Silicon dioxide; Zirconia; Potassium oxide; And 100 parts by weight of a sol of a liquid nanocolloidal phase having at least one selected from the group consisting of silicon carbide and having a nanoparticle size of 10 to 50 nm;
(b) 알코올 용매 5~40 중량부와,(b) 5 to 40 parts by weight of an alcohol solvent,
(c) 테트라메틸 오소실리케이트(tetra methyl orthosilicate); 테트라에틸 오소실리케이트(tetraethyl orthosilicate); 테트라프로필 오소실리케이트(tetrapropyl orthosilicate); 테트라키스(2-하이드록시에틸)오소실리케이 트(tetrakis(2-hydroxyethyl)orthosilicate); 리튬 오소실리케이트(lithium orthosilicate); 세슘 알루미늄 오소실리케이트(cecium aluminum orthosilicate); 테트라부틸 오소실리케이트(tetrabutyl orthosilicate); 알루미늄 세크-부톡사이드(aluminum sec-butoxide; 알루미늄 트리부톡사이드(aluminum tributoxide); 알루미늄 에톡사이드(aluminum ethoxide); 디에틸 알루미늄 에톡사이드(diethyl aluminum ethoxide); 알루미늄 이소프로폭사이드(aluminumisopropoxide); 알루미늄 3차-부톡사이드(aluminum tert-butoxide); 알루미늄 니트레이트 안하이드라이드(aluminum nitrate anhydride); 알루미늄 니트레이트 노나하이드레이트(aluminum nitrate nonahydrate); 알루미늄 나이트레이트 에네아하이드레이트 (aluminum nitrate eneahydrate); 알루미늄 페녹사이드(aluminumphenoxide); 지르코늄 아세틸아세토네이트(zirconium acetylacetonate); 지르코늄 비스(디에틸 시트라토) 디프로폭사이드(zirconium bis(diethyl citrato) dipropoxide); 지르코늄 3차-부톡사이드 (zirconium tertbutoxide); 지르코늄 에톡사이드(zirconium ethoxide); 지르코늄 이소프로폭사이드(zirconium isopropoxide); 지르코늄 트리플루오로아세틸 아세토네이트(zirconium trifluoroacetyl acetonate); 지르코튬 테트라키스(2,2,6,6-테트라메틸-3,5-헵탄디오네이트((zirconium tetrakis(2,2,6,6-tetrmethyl-3,5 -heptanedionate)); 지르코늄 디이소프로폭사이드 비스(2,2,6,6-테트라메틸-3,5-헵탄디오네이트(zirconium diisopropoxidebis(2,2,6,6-tetramethyl-3,5 -heptanedionate)), 지르코늄 클로라이드(zirconium chloride); 티타늄 비스(에틸아세토아세테이토)디이소프포폭사이드(titanium bis(ethyl acetoacetato) diisopropoxide); 티타늄 부톡사이드(titanium butoxide); 티타늄 3차-부톡사이드(titanium tert-butoxide); 티타늄 클로라이드(titaniumchloride); 티타늄 디이소프로폭사이드 비스(아세틸아세토네이트)(titanium diisopropoxide bis(acetylacetonate)); 티타늄 디이소프로폭사이드 비스(2,2,6,6-테트라메틸-3,5-헵탄디오네이트)(titaniumdiisopropoxide bis(2,2,6,6-tetrmethyl-3,5-heptanedionate)); 티타늄 에톡사이드(titanium ethoxide); 티타늄 2-에틸-1,3-헥산디올레이트 (titanium 2-ethyl-1,3-hexanediolate); 티타늄2-에틸헥실옥사이드(titanium 2-ethylhexyloxide); 티타늄 이소프로폭사이드(titanium isopropoxide); 티타늄 메톡사이드(titanium methoxide); 티타늄 나이트레이트(titanium nitrate); 티타늄 옥사이드 아세틸 아세토네이트(titanium oxide acetylacetonate); 티타늄 프로폭사이드(titanium propoxide); 및 티타늄(트리에탄올아미네이토)이소프로폭사이드(titanium (triethanolaminato) isopropoxide)로 구성된 군으로부터 1종 이상 선택된 졸겔 무기 세라믹 전구체 5~45 중량부와,(c) tetra methyl orthosilicate; Tetraethyl orthosilicate; Tetrapropyl orthosilicate; Tetrakis (2-hydroxyethyl) orthosilicate; Lithium orthosilicate; Cesium aluminum orthosilicate; Tetrabutyl orthosilicate; Aluminum sec-butoxide; aluminum tributoxide; aluminum ethoxide; diethyl aluminum ethoxide; aluminum isopropoxide; aluminum 3 Aluminum tert-butoxide; aluminum nitrate anhydride; aluminum nitrate nonahydrate; aluminum nitrate eneahydrate; aluminum phenoxide aluminumphenoxide; zirconium acetylacetonate; zirconium bis (diethyl citrato) dipropoxide; zirconium tertbutoxide; zirconium ethoxide ethoxide; zirconium iso propoxide; zirconium trifluoroacetyl acetonate; zirconium tetrakis (2,2,6,6-tetramethyl-3,5-heptanedionate (zirconium tetrakis (2,2,6, 6-tetrmethyl-3,5-heptanedionate); zirconium diisopropoxidebis (2,2,6,6- tetramethyl-3,5-heptanedionate), zirconium chloride, titanium bis (ethyl acetoacetato) diisopropoxide; Titanium butoxide; Titanium tert-butoxide; Titanium chloride; Titanium diisopropoxide bis (acetylacetonate); Titanium diisopropoxide bis (2,2,6,6-tetrmethyl-3,5-heptanedionate); Titanium ethoxide; Titanium 2-ethyl-1,3-hexanediolate; Titanium 2-ethylhexyloxide; Titanium isopropoxide; Titanium methoxide; Titanium nitrate; Titanium oxide acetylacetonate; Titanium propoxide; And 5 to 45 parts by weight of a sol-gel inorganic ceramic precursor selected from at least one selected from the group consisting of titanium (triethanolaminato) isopropoxide (titaniumolamineto),
(d) 상기 세라믹 전구체의 3~10배 몰 수에 해당하는 세라믹 전구체 가수분해용 증류수와,(d) distilled water for ceramic precursor hydrolysis corresponding to 3 to 10 times molar number of the ceramic precursor,
(e) 실란계; 실라제인계; 및 실록산계로 구성된 군으로부터 1종 이상 선택되는 무기바인더 0.5~40 중량부, 또는 양이온성; 음이온성; 및 비이온성 계면활성제로 구성된 군으로부터 1종 이상 선택되는 계면활성제 0.5~5 중량부와,(e) silanes; Silazane series; And 0.5-40 parts by weight of an inorganic binder selected from the group consisting of siloxanes, or cationic; Anionic; And 0.5 to 5 parts by weight of a surfactant selected from the group consisting of nonionic surfactants,
(f) 질화붕소; 흑연; 이황화몰리브덴; 이황화텅스텐; 마이카; 탈크; 및 이산화망간으로 구성된 군으로부터 선택된 1종 이상을 포함하는 고체 이형제 0.5~50 중 량부와,(f) boron nitride; black smoke; Molybdenum disulfide; Tungsten disulfide; Mica; Talc; And 0.5 to 50 parts by weight of a solid release agent comprising at least one selected from the group consisting of manganese dioxide,
(g) 나노 망간입자 0.1~30 중량부를 포함한다. (g) 0.1 to 30 parts by weight of nano manganese particles.
본 발명의 고내열 이형 코팅제의 구성는, 알콕시 실란 및 알코올과의 조성으로 이루어진 졸겔타입의 유무기 복합 바인더 군과, 고내열 이형성을 부여하는 물질로 구성된 안료군으로 크게 나눌 수 있다. 유무기 복합 바인더 군은 무기바인더; 알코올; 나노콜로이드졸; 물; 계면활성제 등을 포함하며, 안료군은 질화붕소; 흑연; 이황화몰리브덴; 이황화텅스텐; 마이카; 탈크; 이산화망간; 이산화규소; 알루미나; 탄화규소; 지르코니아 등을 포함한다. The composition of the high heat-resistant release coating agent of the present invention can be broadly divided into a group of sol-gel type organic-inorganic composite binders composed of alkoxy silanes and alcohols, and a group of pigments composed of substances providing high heat resistance release properties. Organic-inorganic composite binder group is an inorganic binder; Alcohol; Nanocolloid sol; water; Surfactant and the like, and the pigment group includes boron nitride; black smoke; Molybdenum disulfide; Tungsten disulfide; Mica; Talc; Manganese dioxide; Silicon dioxide; Alumina; Silicon carbide; Zirconia and the like.
본 발명은 비교적 가격이 저렴한 흑연 등의 고체 이형제와 이러한 흑연 등 고체 이형제가 다른 물질과의 혼화성이 떨어지는 단점을 보완하고자 고체 이형제와의 가교성을 높일 수 있는 물질인 나노 망간을 사용하여 구조물과의 부착성 및 이형성을 극대화한다. 조성물 중에서 나노 망간은 코팅제의 부착 및 결합보조제로 역할한다. The present invention relates to a structure using nano-manganese, which is a material that can increase crosslinkability with a solid release agent to compensate for the incompatibility of the solid release agent such as graphite and a relatively low release of the solid release agent such as graphite and other materials. Maximizes adhesion and release property. Nano manganese in the composition serves as an adhesion and binding aid of the coating.
본 발명의 고내열 이형 코팅제는, 바람직하게는 이산화규소; 알루미나; 탄화규소; 지르코니아 중에서 1종 이상 선택되는 내열증강제 0.5~35 중량부를 더 포함할 수 있다. The high heat-resistant release coating agent of the present invention is preferably silicon dioxide; Alumina; Silicon carbide; The zirconia may further comprise 0.5 to 35 parts by weight of the heat enhancer selected from one or more.
상기 계면활성제는 폴리옥시에틸렌 노닐 페닐 에테르(polyoxyethylene nonyl phenyl ether); 폴리옥시에틸렌 옥틸 페닐 에테르(polyoxyethylene octyl phenyl ether); 폴리옥시에틸렌 라우릴 에테르(polyoxyethylene lauryl ether); 폴리옥시에틸렌 세틸 에테르(polyoxyethylene cetyl ether); 폴리옥시오틸렌 스테아릴 에테르(polyoxyethylene stearyl ether); 폴리옥시에틸렌 올레익 에테르(polyoxyethylene oleic ether); 폴리옥시에틸렌 트리데실 에테르(polyoxyethylene tridecyl ether); 폴리옥시에틸렌 라우릴 아민(polyoxyethylene lauryl amine); 폴리옥시에틸렌 스테아릴 아민(polyoxyethylene stearyl amine); 폴리옥시에틸렌 올레익 아민(polyoxyethylene oleic amine); 폴리옥시에틸렌 탤로 아민(polyoxyethylene tallow amine) 중에서 하나 이상 선택될 수 있다. The surfactant may be selected from polyoxyethylene nonyl phenyl ether; Polyoxyethylene octyl phenyl ether; Polyoxyethylene lauryl ether; Polyoxyethylene cetyl ether; Polyoxyethylene stearyl ether; Polyoxyethylene oleic ethers; Polyoxyethylene tridecyl ether; Polyoxyethylene lauryl amine; Polyoxyethylene stearyl amine; Polyoxyethylene oleic amines; One or more of polyoxyethylene tallow amines may be selected.
상기 무기바인더는 디실란(disilane); 디클로로디메틸실란(dichlorodimethylsilane); 디메틸디클로실란(dimethyldichlorosilane), 1,1,1-트리메틸-2,2,2-트리페닐디실란(1,1,1-trimethyl-2,2,2-triphenyldisilane); 디에톡시디메틸실란(diethoxydimethylsilane); 헥사메틸시클로트리실란(hexamethylcyclotrisilane); 하이드록시시클로헥사실란(hydroxycyclohexasilane); 에틸디실란(ethyldisilane); 디바이틸디클로로실란(dibytyldichlorosilane); 아세톡시트리메틸실란(acetoxytrimethylsilane); 2,4,6,8-테트라옥사-5-카바노나실란(2,4,6,8-tetraoxa-5-carbanonasilane); 옥타닐록사시클로펜타실란(octaphenyloxacyclopentasilane); 2,2-디클로로-1-트리메틸실 록시트리실란(2,2-dichloro-1-trimethylsiloxytrisilane); 2-브로모-1-클로로-1,1-디메틸-2-페닐-3-프로필트리실란(2-bromochloro-1,1-dimethyl-2-pheny-3-propyltrisilane); 아세틸트티메틸실란(acetyltrimethylsilane); 디클로로에틸실란(dichloroethylsilane); 알릴옥시트리메틸실란(allyloxytrimethylsilane); 알릴트리에톡시실란(allyltriethoxylsilane); γ-아미노프로필메틸디메톡시실란(γ-aminopropylmethyldimethoxysilane); 3-아미노프로필트리에톡시실란(3-aminopropyltriethoxysilane); 3-아미노프로필디에톡시메틸실란(3-aminopropyldiethoxysilane); 3-아미노프로필트리메톡시실란(3-aminopropyltrimethoxysilane); N-아미노에틸-3-아미노프로필-트리메톡시실란(N-aminoethyl-3-aminopropyl-trimethoxysilane); N-아미노에틸-3-아미노프로필-디메톡시메틸실란(N-aminoethyl-3-aminopropyl-dimethoxymethysilane); 페닐트리메톡시실란(phenyltrimethoxysilane); 페닐트리에톡시실란(phenyltriethoxysilane); 메타크릴옥시실란(methacryloxysilane); 3-메타크릴옥시트리메톡시실란(3-methacryloxytrimethoxysilane); 3-메타크릴옥시트리에톡시실란(3-methacrytrimethoxysilane); 3-메타크릴옥시프로필트리메틸실란(3-methacryloxypropyltrimethylsilane); γ-메타크릴옥시프로필트리메틸실란(γ-methacryloxypropyltrimethylsilane); γ-메타크릴옥시프로필트리에틸실란(γ-methacryloxypropyltriethylsilane); γ-메타크릴옥시프로필트리메톡시실란(γ-methacryloxypropyltrimethoxylsilane); 3-메타크릴옥시프로필트리에톡시실란(3-methacryloxypropyltriethoxylsilane); 3-클로로프로필트리메톡시실란(3- chloropropyltrimethoxylsiane); 메틸트리메톡시실란(methyltrimethoxysilane); 메틸트리에톡시실란(methyltriethoxysilane); 3-메르캅토프로필트리메톡시실란(3-mercaptopropyltrimethoxysilane); 3-메르캅토프로필트리에톡시실란(3-mercaptopropyltriethoxysilane). 메틸실란(methylsilane); 에틸실란(ethylsilane);부틸실란(butylsilane); 트리메틸실란(trimethylsilane); 트리에틸실란(triethylsilane); 트리부틸실란(tributylsilane); 트리프로필실란(tripropylsilane); 부틸트리클로로실란(butyltrichlorolsilane); 트리이소프로필실란(triisopropylsilane); 디메틸페닐실란(dimethylphenylsilane); 트리메톡시실란(trimethoxysilane); 테트라메톡시실란(tetramethoxysilane); 트리에톡시실란(triethoxysilane); 메틸트리메톡시실란(methyltrimethoxysilane); 메틸디에톡시실란(methyldietoxysilane); 메틸트리에톡시실란(methyltriethoxysilane); 메톡시트리메틸실란(methoxytrimethylsilane); 에틸트리메톡시실란(ethyltrimethoxysilane); 에틸트리에톡시실란(ethoxytrimethylsilane); 디메틸이소프로필실란(dimethylisopropylsilane); 트리메톡시프로필실란(trimethoxypropylsilane); 트리에톡시프로필실란(triethoxypropylsilane); 트리에톡시-3-우레이도프로필실란(triethoxy-3-ureidopropylsilane); 트리메톡시-3-메타크릴옥시프로필실란(trimethoxy-3-methacryloxysilane); 3-디에틸아미노프로필트리메톡시실란(3-diethylaminopropyltrimethoxysilane); 이소부틸트리메톡시실란(isobutylrimethoxysilane); 3-글리시딜옥시프로필트리메틸실란(3-glycidyloxypropyltrimethylsilane); 3-글리시딜옥시프로필트리메톡시실란(3- glycidyloxypropyltrimethoxysilane); 3-글리시딜옥시프로필트리에톡시실란(3-glycidyloxypropyltriethoxysilane); γ-글리시드옥시프로필트리메톡시실란(γ-glycidoxypropyltrimethoxysilane); 비닐트리에톡시실란(vinyltriethoxysilane); 3-이소시아네이토프로필트리에톡시실란(3-isocyanatopropyltriethoxysilane); 트리실라제인(trisilazane); 1-아미노디실라제인(1-aminodisilazane); 헥사메틸디실라제인(hexamethyldisilazane); 아미노실라제인(aminosilazane); 디실록산(disiloxane); 헥사실록산(hexasiloxane); 1,1,1-트리메틸디실록산(1,1,1-trimethyldisiloxane); 시클로트리실록산(cyclotrisiloxane); 헥사메틸시클로트리실록산(hexamethylcychlotrisiloxane); 2-메톡시시클로트리실록산(2-methoxycyclotrisiloxane); 헥사클로로디실록산(hexachlorodisiloxane); 디페닐실록산디올(diphenylsiloxanediol) 중에서 하나 이상 선택될 수 있다. The inorganic binder is disilane (disilane); Dichlorodimethylsilane; Dimethyldichlorosilane, 1,1,1-trimethyl-2,2,2-triphenyldisilane (1,1,1-trimethyl-2,2,2-triphenyldisilane); Diethoxydimethylsilane; Hexamethylcyclotrisilane; Hydroxycyclohexasilane; Ethyldisilane; Dibytyldichlorosilane; Acetoxytrimethylsilane; 2,4,6,8-tetraoxa-5-carbanonasilane (2,4,6,8-tetraoxa-5-carbanonasilane); Octaphenyloxacyclopentasilane; 2,2-dichloro-1-trimethylsiloxytrisilane; 2-bromochloro-1,1-dimethyl-2-pheny-3-propyltrisilane; Acetyltrimethylsilane; Dichloroethylsilane; Allyloxytrimethylsilane; Allyltriethoxylsilane; γ-aminopropylmethyldimethoxysilane; 3-aminopropyltriethoxysilane; 3-aminopropyldiethoxysilane; 3-aminopropyldiethoxysilane; 3-aminopropyltrimethoxysilane; N-aminoethyl-3-aminopropyl-trimethoxysilane; N-aminoethyl-3-aminopropyl-dimethoxymethysilane; Phenyltrimethoxysilane; Phenyltriethoxysilane; Methacryloxysilane; 3-methacryloxytrimethoxysilane; 3-methacrytrimethoxysilane; 3-methacryloxypropyltrimethylsilane; γ-methacryloxypropyltrimethylsilane; γ-methacryloxypropyltriethylsilane; γ-methacryloxypropyltrimethoxylsilane; 3-methacryloxypropyltriethoxylsilane; 3-chloropropyltrimethoxylsiane; Methyltrimethoxysilane; Methyltriethoxysilane; 3-mercaptopropyltrimethoxysilane; 3-mercaptopropyltriethoxysilane. Methylsilane; Ethylsilane; butylsilane; Trimethylsilane; Triethylsilane; Tributylsilane; Tripropylsilane; Butyltrichlorolsilane; Triisopropylsilane; Dimethylphenylsilane; Trimethoxysilane; Tetramethoxysilane; Triethoxysilane; Methyltrimethoxysilane; Methyldietoxysilane; Methyltriethoxysilane; Methoxytrimethylsilane; Ethyltrimethoxysilane; Ethyl triethoxysilane (ethoxytrimethylsilane); Dimethylisopropylsilane; Trimethoxypropylsilane; Triethoxypropylsilane; Triethoxy-3-ureidopropylsilane; Trimethoxy-3-methacryloxysilane; 3-diethylaminopropyltrimethoxysilane; Isobutylrimethoxysilane; 3-glycidyloxypropyltrimethylsilane; 3-glycidyloxypropyltrimethoxysilane; 3-glycidyloxypropyltriethoxysilane; γ-glycidoxypropyltrimethoxysilane; Vinyltriethoxysilane; 3-isocyanatopropyltriethoxysilane; Trisilazane; 1-aminodisilazane; Hexamethyldisilazane; Aminosilazane; Disiloxanes; Hexasiloxane; 1,1,1-trimethyldisiloxane; Cyclotrisiloxane; Hexamethylcyclotrisiloxane; 2-methoxycyclotrisiloxane; Hexachlorodisiloxane; One or more of diphenylsiloxanediol may be selected.
상기 알코올 용매는 메탄올; 에탄올; 부탄올; 이소부탄올; 프로판올; 이소프로판올 중에서 1종 이상 선택될 수 있다. The alcohol solvent is methanol; ethanol; Butanol; Isobutanol; Propanol; At least one of isopropanol may be selected.
또한, 본 발명에서는, 본 발명의 고내열 이형 코팅제를 공기; 질소; 아르곤 중에서 선택된 1종 이상의 분위기에서 금속 또는 세라믹 모재에 분무코팅하여 100~200℃에서 30분~120분간 열경화하는 것을 포함하는 고내열 이형 코팅제의 열경화 방법이 제공된다.
또한, 본 발명에서는, 다음 단계를 포함하는 고내열 이형 코팅제의 제조방법이 제공된다.
(a) 액상 나노 콜로이드상의 졸 100 중량부와 알코올 용매 5~40 중량부를 혼합, 교반하는 단계와,
(b) 졸겔 무기 세라믹 전구체 5~45 중량부를, 상기 (a)에서 얻은 액상 나노 콜로이드졸과 알코올의 혼합액에 첨가하고, 상기 무기 세라믹 전구체의 3~10배 몰 수에 해당하는 증류수를 첨가하여 교반하는 세라믹 가수분해 단계와,
(c) 실란계; 실라제인계; 및 실록산계로 구성된 군으로부터 1종 이상 선택되는 무기바인더 0.5~40 중량부, 또는 양이온성; 음이온성; 및 비이온성 계면활성제로 구성된 군으로부터 1종 이상 선택되는 계면활성제 0.5~5 중량부, 또는 양쪽 모두를 상기 (b)에서 얻은 세라믹 가수분해액에 첨가하여 용액을 제조하는 단계와,
(d) 질화붕소; 흑연; 이황화몰리브덴; 이황화텅스텐; 마이카; 탈크; 및 이산화망간으로 구성된 군으로부터 1종 이상 선택되는 고체 이형제 5~50 중량부를 상기 (c)에서 얻은 용액에 첨가하는 단계와,
(e) 나노 망간입자 0.1~30 중량부를 상기 (d)에서 얻은 고체 이형제가 첨가된 용액에 첨가하는 단계.Moreover, in this invention, the high heat-resistant release coating agent of this invention is air; nitrogen; Provided is a method of thermosetting a high heat-resistant release coating agent comprising spray coating a metal or ceramic base material in at least one atmosphere selected from argon and thermal curing at 100 to 200 ° C. for 30 minutes to 120 minutes.
In addition, in the present invention, there is provided a method for producing a high heat-resistant release coating agent comprising the following steps.
(a) mixing and stirring 100 parts by weight of the sol of the liquid nanocolloidal phase and 5 to 40 parts by weight of the alcohol solvent;
(b) 5 to 45 parts by weight of the sol-gel inorganic ceramic precursor is added to the liquid mixture of the liquid nanocolloid sol and alcohol obtained in the above (a), and distilled water corresponding to 3 to 10 times the molar number of the inorganic ceramic precursor is added and stirred. Ceramic hydrolysis step,
(c) a silane system; Silazane series; And 0.5-40 parts by weight of an inorganic binder selected from the group consisting of siloxanes, or cationic; Anionic; And preparing a solution by adding 0.5-5 parts by weight of at least one surfactant selected from the group consisting of nonionic surfactants, or both, to the ceramic hydrolyzate obtained in (b).
(d) boron nitride; black smoke; Molybdenum disulfide; Tungsten disulfide; Mica; Talc; And adding 5 to 50 parts by weight of a solid release agent selected from the group consisting of manganese dioxide to the solution obtained in (c),
(e) adding 0.1 to 30 parts by weight of the nano-manganese particles to the solution to which the solid mold release agent obtained in (d) is added.
본 발명은 고내열 이형 코팅제는 500℃ 이상의 용융아연에 침적 시에도 탁월한 이형성을 가지며, 기존 세라믹 코팅제에 비해 제조비용이 훨씬 저렴하면서도 구조물과의 부착성 및 이형성이 우수하다. 또한, 본 발명의 고내열 이형 코팅제는 구성성분이 모두 무기질로 되어 있어 기존 유기이형피복재로는 사용이 어려웠던 고온환경 및 초고온환경에서 이형피복재로 사용될 수 있다.In the present invention, the high heat-resistant release coating agent has excellent release property even when deposited on molten zinc of 500 ° C. or higher, and the manufacturing cost is much lower than that of the conventional ceramic coating agent, and the adhesion and release property with the structure are excellent. In addition, the high heat-resistant release coating agent of the present invention is made of all the inorganic components can be used as a release coating in the high temperature and ultra-high temperature environment was difficult to use the existing organic release coating.
본 발명에 따른 고내열 이형 코팅제는 다음과 같은 단계를 포함하는 방법으로 제조될 수 있다. High heat-resistant release coating agent according to the invention can be prepared by a method comprising the following steps.
나노입자의 크기가 10~50㎚이며, 성분이 알루미나; 이산화규소; 지르코니아; 산화칼륨; 탄화규소 중에서 1종 이상 선택된 액상 나노 콜로이드상의 졸과 메탄올; 에탄올; 부탄올; 이소부탄올; 프로판올; 이소프로판올 중에서 1종 이상 선택된 알코올계 용매를 교반하는 제조 단계;The nanoparticles have a size of 10 to 50 nm and a component of alumina; Silicon dioxide; Zirconia; Potassium oxide; Sol and methanol in liquid nanocolloids selected from at least one of silicon carbide; ethanol; Butanol; Isobutanol; Propanol; A preparation step of stirring at least one alcohol solvent selected from isopropanol;
무기 세라믹 전구체를 상기한 액상 나노 콜로이드졸에 대하여 첨가하고, 상기한 무기 세라믹에 3-10배의 몰 수에 해당하는 증류수를 첨가하여 교반하는 세라믹 가수분해 단계; A ceramic hydrolysis step of adding an inorganic ceramic precursor to the liquid nanocolloid sol, and adding and stirring distilled water corresponding to 3-10 times the number of moles to the inorganic ceramic;
상기한 세라믹 가수분해 용액에 양이온성, 음이온성, 또는 비이온성 계면활성제를 첨가하거나 혹은 무기바인더를 첨가하거나 혹은 양쪽 모두를 첨가하여 용액을 제조하는 단계;Preparing a solution by adding a cationic, anionic, or nonionic surfactant, an inorganic binder, or both to the ceramic hydrolysis solution;
상기한 계면활성제 또는 무기바인더가 첨가된 용액에 고체이형제를 첨가하는 단계:Adding a solid release agent to the solution to which the surfactant or inorganic binder is added:
상기한 고체이형제가 첨가된 용액에 나노망간 입자를 첨가하는 단계.Adding nanomanganese particles to the solution to which the solid release agent is added.
[실시예][Example]
이하 구체적인 실시예를 통해 본 발명을 보다 상세히 설명한다. 그러나 이들 실시예는 오로지 본 발명을 보다 구체적으로 설명하기 위한 것으로, 본 발명의 범위가 이들 실시예에 의해 한정되는 것은 아니다. Hereinafter, the present invention will be described in more detail with reference to specific examples. However, these examples are only for illustrating the present invention in more detail, the scope of the present invention is not limited by these examples.
<제조예 1> 유무기 복합 바인더군의 제조 Preparation Example 1 Preparation of Organic-Inorganic Composite Binder Group
테트라에틸 오소실리게이트 40g과 이소프로필알코올 25g을 밀폐용기 내에서 혼합하여 전구체 용액을 제조하고, 여기에 가수분해용 증류수를 25g과 계면활성제로 폴리옥시에틸렌 옥틸 페닐 에테르 2g을 첨가한 후 상온에서 1시간 교반하였다. 그런 다음 입자크기가 10~50㎚ 범위인 알루미나 액상 콜로이드 졸을 200g을 넣은 후, 상온에서 1시간 교반하여 유무기 복합 바인더를 제조하였다.40 g of tetraethyl orthosilicate and 25 g of isopropyl alcohol were mixed in an airtight container to prepare a precursor solution, to which 25 g of hydrolyzed distilled water and 2 g of polyoxyethylene octyl phenyl ether were added as a surfactant. Stirred for time. Then, 200 g of alumina liquid colloidal sol having a particle size in the range of 10 to 50 nm was added thereto, and stirred at room temperature for 1 hour to prepare an organic-inorganic composite binder.
<실시예 1>≪ Example 1 >
제조예 1에서 제조된 복합바인더 65g에, 무기바인더로 메톡시트리메틸실란 15g 및 계면활성제로 폴리옥시에틸렌 옥틸 페닐 에테르를 0.5g 넣고, 고체이형제인 질화붕소 25g을 혼합한 후, 분산기를 이용하여 고내열 이형 코팅제를 제조하였다.To 65 g of the composite binder prepared in Preparation Example 1, 15 g of methoxytrimethylsilane was used as an inorganic binder and 0.5 g of polyoxyethylene octyl phenyl ether was used as a surfactant, 25 g of boron nitride as a solid releasing agent was mixed, A heat resistant release coating was prepared.
<실시예 2><Example 2>
제조예 1에서 제조된 복합바인더 65g에, 무기바인더로 메톡시트리메틸실란 15g 및 계면활성제로 폴리옥시에틸렌 옥틸 페닐 에테르를 0.5g 넣고, 고체이형제인 이황화몰리브덴 25g을 혼합한 후, 분산기를 이용하여 고내열 이형 코팅제를 제조하였다. To 65 g of the composite binder prepared in Preparation Example 1, 15 g of methoxytrimethylsilane was used as an inorganic binder and 0.5 g of polyoxyethylene octyl phenyl ether was used as a surfactant, and 25 g of molybdenum disulfide as a solid release agent was mixed, A heat resistant release coating was prepared.
<실시예 3><Example 3>
제조예 1에서 제조된 복합바인더 65g에, 무기바인더로 메톡시트리메틸실란 15g 및 계면활성제로 폴리옥시에틸렌 옥틸 페닐 에테르를 0.5g 넣고, 고체이형제인 이황화텅스텐 25g을 혼합한 후, 분산기를 이용하여 고내열 이형 코팅제를 제조하였다. To 65 g of the composite binder prepared in Preparation Example 1, 15 g of methoxytrimethylsilane was used as an inorganic binder and 0.5 g of polyoxyethylene octyl phenyl ether was used as a surfactant, 25 g of tungsten disulfide as a solid releasing agent was mixed, A heat resistant release coating was prepared.
<실시예 4><Example 4>
제조예 1에서 제조된 복합바인더 65g에, 무기바인더로 메톡시트리메틸실란 15g 및 계면활성제로 폴리옥시에틸렌 옥틸 페닐 에테르를 0.5g 넣고, 고체이형제인 흑연 25g을 혼합한 후, 분산기를 이용하여 고내열 이형 코팅제를 제조하였다. To 65 g of the composite binder prepared in Preparation Example 1, 0.5 g of polyoxyethylene octyl phenyl ether was added as an inorganic binder and 15 g of methoxytrimethylsilane as a surfactant, 25 g of graphite as a solid releasing agent were mixed, and high heat resistance was obtained using a disperser. A release coating was prepared.
<실시예 5><Example 5>
고체이형제와 함께 내열증강제인 이산화규소 5g을 더 첨가하여 혼합하는 것 을 제외하고는 상기 실시예 1과 동일하게 실시하여 고내열 이형 코팅제를 제조하였다. A high heat-resistant release coating agent was prepared in the same manner as in Example 1, except that 5 g of silicon dioxide, a heat-resistant enhancer, was added together with the solid release agent.
<실시예 6><Example 6>
고체이형제와 함께 내열증강제인 알루미나 5g을 더 첨가하여 혼합하는 것을 제외하고는 상기 실시예 1과 동일하게 실시하여 고내열 이형 코팅제를 제조하였다.A high heat-resistant release coating agent was prepared in the same manner as in Example 1, except that 5 g of alumina, a heat enhancer, was added and mixed with the solid release agent.
<실시예 7><Example 7>
고체이형제와 함께 내열증강제인 탄화규소 5g을 더 첨가하여 혼합하는 것을 제외하고는 상기 실시예 1과 동일하게 실시하여 고내열 이형 코팅제를 제조하였다. A high heat-resistant release coating agent was prepared in the same manner as in Example 1 except that 5 g of silicon carbide, a heat-resistant enhancer, was further added and mixed with the solid release agent.
<실시예 8><Example 8>
고체이형제와 함께 내열증강제인 지르코니아 5g을 더 첨가하여 혼합하는 것을 제외하고는 상기 실시예 1과 동일하게 실시하여 고내열 이형 코팅제를 제조하였다. A high heat-resistant release coating agent was prepared in the same manner as in Example 1, except that 5 g of zirconia, a heat-resistant enhancer, was added together with the solid release agent.
<시험예 1><Test Example 1>
상기 실시예 1 내지 8에서 제조된 고내열 이형 코팅제를 각각 100㎛ 분무코팅하여 150℃에서 100분간 열경화한 후 다음과 같이 물성평가를 하였다.The high heat-resistant release coating agents prepared in Examples 1 to 8 were respectively spray coated with 100 μm and thermally cured at 150 ° C. for 100 minutes, and then evaluated for physical properties as follows.
(1) 경도(1) hardness
KS M ISO 15184 에 의거한 연필 경도 측정을 실시하였다. 이는 경도측정용 연필(Mitsubishi Co., Ltd.)과 연필 긁기 시험기로 코팅막에 45ㅀ 각도로 1㎏의 하중을 주면서 이동한 다음 코팅막의 박리나 스크래치를 관찰하는 것이다. 각 5회씩 측정하였으며, 그 결과를 하기 표 1에 나타내었다.The pencil hardness measurement based on KS M ISO 15184 was performed. This is a hardness measuring pencil (Mitsubishi Co., Ltd.) and a pencil scraping tester to move the coating film with a load of 1kg at an angle of 45 ㅀ to observe the peeling or scratch of the coating film. Each was measured five times, and the results are shown in Table 1 below.
평가 결과, 실시예 1~4 보다 실시예 5~8의 경도가 우수한 것으로 나타났다.The evaluation result showed that the hardness of Examples 5-8 was superior to Examples 1-4.
(2) 열충격성(2) thermal shock
600℃ 전기로에 1시간 가열 후 상온으로 냉각 시 코팅막의 변형여부를 관찰하였으며, 그 결과를 하기 표 2에 나타내었다.After heating for 1 hour at 600 ℃ electric furnace was observed whether the deformation of the coating film when cooled to room temperature, the results are shown in Table 2 below.
평가 결과, 실시예 2,6을 제외하고는 열충격성이 우수한 것으로 나타났다.The evaluation result showed that the thermal shock resistance was excellent except for Examples 2 and 6.
(3) 이형성(3) release
용융아연조에 1시간 침적 후 꺼내어 공냉으로 상온까지 냉각시킨 후 도막의 아연 부착정도를 관찰하였으며, 그 결과를 하기 표 3에 나타내었다.After immersion in the molten zinc bath for 1 hour, the resultant was cooled to room temperature by air cooling, and the degree of zinc adhesion of the coating was observed. The results are shown in Table 3 below.
[판정기준][Criteria]
A: 침적부위의 5%미만의 스크랩 부착A: less than 5% of the scrap
B: 침적부위의 5%이상 10%미만의 스크랩 부착B: 5% or more but less than 10% of the deposits
C: 침적부위의 10%이상 30%미만의 스크랩 부착C: 10% or more but less than 30% of the deposits
D: 침적부위의 30%이상 50%미만의 스크랩 부착D: 30% or more but less than 50% of the deposit
E: 침적부위의 크랙부위에 스크랩 부착E: Scrap is attached to the crack of the deposition site
스크랩 부위를 확인한 결과, 코팅제와 소재의 밀착성이 부족하여 용융아연이 침투한 결과 이형성이 부족하게 된 것을 알 수 있었다.As a result of confirming the scrap site, it was found that the adhesion property between the coating material and the material was insufficient, resulting in insufficient release property as the molten zinc penetrated.
<실시예 9~12><Examples 9-12>
부착증강제인 10~50㎚ 범위의 나노망간 10g을 더 혼합한 후 분산기를 이용하여 고내열 이형코팅제를 제조하는 것을 제외하고는 각각 실시예 5, 6, 7, 8과 동일하게 실시하였다.10 g of nano-manganese in the range of 10 to 50 nm, which is an adhesion enhancer, was mixed and then subjected to the same procedure as in Examples 5, 6, 7, and 8 except that a high heat-resistant release coating agent was prepared using a disperser.
<시험예 2><Test Example 2>
상기 실시예 9 내지 12에서 제조된 고내열 이형 코팅제를 각각 100㎛ 분무코팅하여 150℃에서 100분간 열경화한 후 다음과 같이 물성평가를 하였다.The high heat-resistant release coating agents prepared in Examples 9 to 12 were spray coated with 100 μm, respectively, and thermally cured at 150 ° C. for 100 minutes, and then evaluated for physical properties as follows.
(1) 열충격성(실시예 5~12)(1) Thermal Shock (Examples 5-12)
실시예 5 내지 12에서 제조된 고내열 이형 코팅제에 대해 열충격성을 시험하였다. 600℃ 전기로에 1시간 가열 후 상온으로 냉각 시 코팅막의 변형여부를 관찰하였으며, 그 결과를 하기 표 4에 나타내었다.Thermal shock resistance was tested for the high heat-resistant release coatings prepared in Examples 5-12. After heating for 1 hour at 600 ℃ electric furnace was observed whether the deformation of the coating film when cooled to room temperature, the results are shown in Table 4 below.
시험결과 실시예 6을 제외하고는 열충격성이 우수한 것을 알 수 있었다.As a result of the test, it was found that except for the sixth example, the thermal shock resistance was excellent.
(2) 이형성(실시예 5~12)(2) Release property (Examples 5-12)
실시예 5 내지 12에서 제조된 고내열 이형 코팅제에 대해 이형성을 시험하였다. 용융아연조에 1시간 침적 후 꺼내어 공냉으로 상온까지 냉각시킨 후 도막의 아연 부착정도를 관찰하였으며, 그 결과를 하기 표 5에 나타내었다.Mold release properties were tested on the high heat resistant release coatings prepared in Examples 5-12. After immersion in the molten zinc bath for 1 hour, the resultant was cooled to room temperature by air cooling, and the degree of zinc adhesion of the coating was observed. The results are shown in Table 5 below.
[판정기준] [Criteria]
A: 침적부위의 5%미만의 스크랩 부착A: less than 5% of the scrap
B: 침적부위의 5%이상 10%미만의 스크랩 부착B: 5% or more but less than 10% of the deposits
C: 침적부위의 10%이상 30%미만의 스크랩 부착C: 10% or more but less than 30% of the deposits
D: 침적부위의 30%이상 50%미만의 스크랩 부착D: 30% or more but less than 50% of the deposit
E: 침적부위의 크랙부위에 스크랩 부착E: Scrap is attached to the crack of the deposition site
시험 결과 실시예 5~8보다 실시예 9~11의 이형성이 우수한 것을 알 수 있었다.As a result of the test, it was found that the releasability of Examples 9-11 was superior to Examples 5-8.
Claims (7)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR101176037B1 (en) | 2012-03-20 | 2012-08-24 | (주)유성엔비텍 | A hybrid green air handling unit |
| US8835201B2 (en) | 2012-10-29 | 2014-09-16 | Samsung Display Co., Ltd. | Method of manufacturing organic light emitting diode display |
| KR20150106806A (en) * | 2014-03-12 | 2015-09-22 | 한서포리머주식회사 | Heat-insulating paint composition having high heat-resisting property |
| KR101630400B1 (en) | 2014-03-12 | 2016-06-15 | 한서포리머주식회사 | Heat-insulating paint composition having high heat-resisting property |
| KR20240161442A (en) | 2023-05-04 | 2024-11-12 | 최철규 | Heat-resistant Amorphous Ceramic Composition for Electronic Materials |
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