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JPH0923601A - Rotating electrical equipment - Google Patents

Rotating electrical equipment

Info

Publication number
JPH0923601A
JPH0923601A JP16878795A JP16878795A JPH0923601A JP H0923601 A JPH0923601 A JP H0923601A JP 16878795 A JP16878795 A JP 16878795A JP 16878795 A JP16878795 A JP 16878795A JP H0923601 A JPH0923601 A JP H0923601A
Authority
JP
Japan
Prior art keywords
insulating sheet
film
electric device
rotary electric
insulating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP16878795A
Other languages
Japanese (ja)
Other versions
JP3369795B2 (en
Inventor
Morimichi Unno
盛道 海野
Toru Koyama
小山  徹
Keisuke Yamanaka
桂介 山中
Akihiro Sekine
昭裕 関根
Takeshi Komata
剛 小俣
Shuichi Ohara
周一 大原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to JP16878795A priority Critical patent/JP3369795B2/en
Publication of JPH0923601A publication Critical patent/JPH0923601A/en
Application granted granted Critical
Publication of JP3369795B2 publication Critical patent/JP3369795B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

(57)【要約】 【構成】ステータを保持するハウジングと、ロータを有
する回転電気装置において、巻線部4が自己潤滑性エナ
メル線により構成され、前記巻線部4の対地間および相
間の絶縁がポリエチレン−2,6−ナフタレートフィル
ムと芳香族ポリアミド不織布とを貼合わせた絶縁シー
ト、または、ポリエチレンテレフタレート(PET)フ
ィルムの両面にポリフェニレンスルフィドフィルムを貼
合わせた絶縁シートで絶縁されており、前記巻線部4お
よび絶縁シートが含浸,硬化した絶縁ワニス硬化物10
で保持されている回転電気装置。 【効果】スロット絶縁物3を構成する上記絶縁シートは
耐熱性に優れ、PET単独フィルム並みのスロット2内
への機械挿入性がよく、自己潤滑性エナメル線は、スロ
ット部あるいはコイルエンド部のエナメル皮膜の損傷が
少ない。また、絶縁ワニス10は絶縁シートおよびエナ
メル線との相性もよいので、F種絶縁の耐熱性を満足す
るものが提供できる。
(57) [Summary] [Construction] In a rotary electric device having a housing for holding a stator and a rotor, the winding part 4 is constituted by a self-lubricating enamel wire, and the winding part 4 is insulated from ground and between phases. Is insulated with an insulating sheet obtained by laminating a polyethylene-2,6-naphthalate film and an aromatic polyamide non-woven fabric, or an insulating sheet obtained by laminating a polyphenylene sulfide film on both sides of a polyethylene terephthalate (PET) film. Insulated varnish cured product 10 in which the winding portion 4 and the insulating sheet are impregnated and cured
Electrical equipment held in. [Effect] The insulating sheet constituting the slot insulator 3 is excellent in heat resistance, has good mechanical insertability into the slot 2 similar to a PET single film, and the self-lubricating enamel wire has the enamel of the slot portion or the coil end portion. Little damage to the film. Further, since the insulating varnish 10 has a good compatibility with the insulating sheet and the enamel wire, it is possible to provide the one which satisfies the heat resistance of the F-type insulation.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、F種(155℃)絶縁
に適合する回転電気装置に係り、特に,巻線部に耐摩耗
性の自己潤滑性エナメル線を用い、対地間絶縁物,相間
絶縁物として2種の有機絶縁物を貼合わせた絶縁シート
用い、さらに耐熱性に優れた絶縁ワニスを用いた回転電
気装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotary electric device suitable for F type (155 ° C.) insulation, and in particular, it uses a wear-resistant self-lubricating enamel wire for a winding part, The present invention relates to a rotary electric device that uses an insulating sheet in which two types of organic insulating materials are bonded together as an interphase insulating material and further uses an insulating varnish having excellent heat resistance.

【0002】[0002]

【従来の技術】ステータを保持するハウジングと、ロー
タを有する回転電気装置のステータの鉄心スロット内に
乱巻巻線が収納された回転電気装置の従来のF種絶縁巻
線構造の一例について説明する。
2. Description of the Related Art An example of a conventional F-type insulated winding structure for a rotary electric device in which a randomly wound winding is housed in an iron core slot of a stator for a rotary electric device having a rotor and a rotor is described. .

【0003】図1に示すように、鉄心1の半閉スロット
2内に、例えば、全芳香族ポリアミド(duPont社
製:Nomex)単体、または、ポリエチレンテレフタ
レート(PET)シート等で構成された断面がほぼU字
形を成すスロット絶縁物3を設け、このスロット絶縁物
3内に、エステルイミド線、または、ポリエステルアミ
ドイミド線等の合成樹脂エナメル線を用いて構成された
乱巻の巻線4を収納し、その上部にNomex等の断面
がほぼ円弧状に形成した絶縁クサビ5を打込み、巻線4
の固定と、ステータ鉄心1との間の絶縁処理を行い、ス
テータ部を作製する。また、打抜きけい素鋼板からなる
ロータの鉄心を用いたアルミダイカスト製のロータ部を
作製する。
As shown in FIG. 1, in a semi-closed slot 2 of an iron core 1, for example, a cross-section made of a wholly aromatic polyamide (Nomex manufactured by duPont) or a polyethylene terephthalate (PET) sheet or the like is used. A slot insulator 3 having a substantially U-shape is provided, and a winding 4 of random winding made of synthetic resin enameled wire such as ester imide wire or polyester amide imide wire is housed in the slot insulator 3. Then, an insulating wedge 5 having a cross section of Nomex or the like formed in a substantially arc shape is driven into the upper portion of the winding 4
And the insulation treatment between the stator core 1 and the stator core 1 are performed to produce the stator part. Also, an aluminum die-cast rotor part using the iron core of the rotor made of punched silicon steel plate is manufactured.

【0004】次に、加熱して膨張させた鋳物製のハウジ
ングの内側に、前記のステータ部を挿入し、焼きばめを
行い、さらに前記ロータ部を組込んで回転電気装置を完
成する。
Next, the stator portion is inserted into the housing made of a cast product which has been heated and expanded to perform shrink fitting, and the rotor portion is further incorporated to complete a rotary electric device.

【0005】前記の巻線4は、スチレン、トルエン、キ
シレン等の有機溶剤を含む溶剤型絶縁ワニス、または、
無溶剤型絶縁ワニスを浸漬含浸処理し、スロット2の内
部および巻線端部分(図示省略)に絶縁ワニス10を含
浸し、加熱硬化させて一体に固着形成されている。
The winding 4 is a solvent-type insulating varnish containing an organic solvent such as styrene, toluene, xylene, or
A solventless insulating varnish is immersed and impregnated to impregnate the inside of the slot 2 and the winding end portion (not shown) with the insulating varnish 10 and heat-cured to integrally fix them.

【0006】特開昭59−4002号,特開昭59−4
003号,特開昭59−63944号公報には、絶縁シ
ートと水溶性絶縁ワニスとを組合せて、汎用モートル用
のF種絶縁の電気巻線が開示されている。
Japanese Patent Laid-Open Nos. 594002 and 59-4
No. 003 and Japanese Patent Laid-Open No. 59-63944 disclose an electric winding of F type insulation for a general-purpose motor, which is a combination of an insulating sheet and a water-soluble insulating varnish.

【0007】しかし、特開昭59−4002号公報は、
絶縁シートとしてポリエステルシートと四ふっ化エチレ
ンシートの貼合わせたものを、また、特開昭59−40
03号公報は、ポリエステルシートとポリプロピレンシ
ートの貼合わせたものを使用し、また、特開昭59−6
3944号公報は、ポリエステルシートにアラミド樹脂
を塗布,焼付けした絶縁シートを用いている。
[0007] However, Japanese Patent Laid-Open No. 59-4002 discloses that
As an insulating sheet, a laminate of a polyester sheet and an ethylene tetrafluoride sheet is also disclosed in JP-A-59-40.
JP-A No. 03-603 uses a laminate of a polyester sheet and a polypropylene sheet.
Japanese Patent No. 3944 uses an insulating sheet obtained by coating and baking an aramid resin on a polyester sheet.

【0008】[0008]

【発明が解決しようとする課題】前記従来技術はいづれ
も水溶性絶縁ワニスを用いることを特徴にしており、加
熱硬化に長時間を要すること、および、硬化後に水分が
残存する恐れがあり、特に、密閉型モートルにおいて問
題となる。
Each of the above-mentioned prior arts is characterized by using a water-soluble insulating varnish, and it takes a long time to cure by heating, and there is a risk that water remains after curing. , It becomes a problem in the closed type motor.

【0009】回転電気装置の小型軽量化によるコイル占
積率(巻線の断面積とスロット断面積の比)の向上やコ
イルエンドにおける曲率の向上に伴い、図1の絶縁構成
においてはエナメル線の滑りが悪いと、コイル巻線時に
スロット部で擦られ易く、また、コイルの高占積率化に
伴いエナメル線が挿入しにくく、損傷も大きいと云う問
題があった。
With the improvement of the coil space factor (ratio of the winding cross-sectional area to the slot cross-sectional area) and the curvature at the coil end due to the reduction in size and weight of the rotary electric device, the enamel wire of the insulating structure of FIG. If the slippage is poor, there is a problem that the slot portion is easily rubbed when the coil is wound, and the enameled wire is difficult to insert due to the high space factor of the coil and the damage is large.

【0010】また、絶縁物がNomexシート単体の場
合、耐熱的には問題はないが、剛性が比較的低いために
スロット内への機械挿入性が悪く、材料コストが高いと
云う問題があった。また、PETシートの場合は、スロ
ット内への機械挿入性はよいが耐熱性はB種絶縁が限界
である。
Further, when the insulator is a Nomex sheet alone, there is no problem in heat resistance, but there is a problem that the mechanical insertability into the slot is poor and the material cost is high because the rigidity is relatively low. . Further, in the case of the PET sheet, the mechanical insertability into the slot is good, but the heat resistance is limited to the type B insulation.

【0011】本発明の目的は、耐熱性自己潤滑性のエナ
メル線と、F種絶縁の耐熱性を満足し、かつ、スロット
内への機械挿入性のよい絶縁シートを用い、さらに耐熱
性、耐クラック性が良好で、しかもエナメル線との相性
がよく、接着強度が良好な絶縁ワニスを用いたF種絶縁
に適合する回転電気装置を提供することにある。
An object of the present invention is to use a heat-resistant and self-lubricating enameled wire and an insulation sheet which satisfies the heat resistance of F-type insulation and has a good mechanical insertion property into a slot. An object of the present invention is to provide a rotary electric device suitable for F-type insulation using an insulating varnish having good crackability, good compatibility with an enameled wire, and good adhesive strength.

【0012】本発明の他の目的は、ハウジングがアルミ
合金ダイカストの上記F種絶縁に適合する回転電気装置
を提供することにある。
Another object of the present invention is to provide a rotary electric device whose housing is adapted to the above-mentioned type F insulation of an aluminum alloy die casting.

【0013】[0013]

【課題を解決するための手段】前記目的を達成する本発
明の要旨は次のとおりである。
The gist of the present invention to achieve the above object is as follows.

【0014】ステータを保持するハウジングと、ロータ
を有する回転電気装置において、巻線部が自己潤滑性エ
ナメル線により構成され、前記巻線部の対地間および相
間の絶縁がポリエチレン−2,6−ナフタレート(以下
PENと称す)フィルムと芳香族ポリアミド不織布とを
貼合わせた絶縁シート、または、ポリエチレンテレフタ
レート(以下PETと称す)フィルムの両面にポリフェ
ニレンスルフィド(以下PPSと称す)フィルムを貼合
わせた絶縁シートで絶縁されており、前記巻線部および
絶縁シートが含浸,硬化した絶縁ワニス硬化物で保持さ
れている回転電気装置。
In a rotary electric device having a housing for holding a stator and a rotor, the winding portion is composed of a self-lubricating enamel wire, and the insulation between the ground and the phase of the winding portion is polyethylene-2,6-naphthalate. An insulating sheet obtained by laminating a film (hereinafter referred to as PEN) with an aromatic polyamide nonwoven fabric, or an insulating sheet obtained by laminating a polyphenylene sulfide (hereinafter referred to as PPS) film on both sides of a polyethylene terephthalate (hereinafter referred to as PET) film. A rotating electric device which is insulated and is held by a cured product of an insulating varnish impregnated and cured with the winding portion and the insulating sheet.

【0015】前記PENフィルムと芳香族ポリアミド不
織布とを貼合わせた絶縁シートの厚さが0.05〜0.3
5mmで、かつ、PENフィルムが全体の厚さの64〜
82%の膜厚を有するものが望ましい。
The thickness of the insulating sheet obtained by laminating the PEN film and the aromatic polyamide non-woven fabric is 0.05 to 0.3.
5 mm, and the PEN film has a total thickness of 64 to
A film having a film thickness of 82% is desirable.

【0016】また、前記PETフィルムの両面にPPS
フィルムを貼合わせた絶縁シートの厚さが0.05〜0.
35mmで、かつ、PPSフィルムの両面の厚さが全体
の厚さの20〜45%であるものが望ましい。
Also, PPS is formed on both sides of the PET film.
The thickness of the insulation sheet with the film attached is 0.05-0.
It is preferably 35 mm and the thickness of both sides of the PPS film is 20 to 45% of the total thickness.

【0017】前記絶縁ワニスとしては、耐クラック性が
良好でエナメル線との相性がよく、接着強度が良好な絶
縁ワニスを含浸し加熱硬化処理をすることによってF種
絶縁にも適用し得るもので、例えば、不飽和ポリエステ
ル樹脂または不飽和エポキシエステル樹脂の絶縁ワニス
が望ましい。また、前記絶縁ワニスは、その硬化物のガ
ラス転移温度が120℃以下、線膨張係数が7.0×1
0~5/℃以下で、かつ、室温における初期弾性率が10
0〜350kg/mm2のものが望ましい。
The insulating varnish can be applied to F-type insulation by impregnating it with an insulating varnish having good crack resistance, good compatibility with an enamel wire, and good adhesive strength, and heat-curing the varnish. For example, insulating varnish of unsaturated polyester resin or unsaturated epoxy ester resin is desirable. In addition, the insulating varnish has a glass transition temperature of 120 ° C. or lower and a linear expansion coefficient of 7.0 × 1.
The initial elastic modulus at room temperature is 0 to 5 / ° C or less and 10
It is preferably 0 to 350 kg / mm 2 .

【0018】自己潤滑性エナメル線としては、特に、限
定されないが、耐熱性、耐薬品性、表面滑性、または、
耐摩耗性に優れスロット内への機械挿入性の優れたF種
絶縁に適合するものがよい。
The self-lubricating enameled wire includes, but is not limited to, heat resistance, chemical resistance, surface lubricity, or
A material that is suitable for F-type insulation, which has excellent wear resistance and mechanical insertability into the slot, is preferable.

【0019】また、前記ステータを保持するハウジング
がアルミ合金ダイカストで構成されているものがよい。
The housing holding the stator is preferably made of aluminum alloy die casting.

【0020】[0020]

【作用】エナメル線として前記自己潤滑性エナメル線を
用いたことにより、エナメル線皮膜の損傷が少なく、耐
熱性とコストを両立することができる。
By using the self-lubricating enamel wire as the enamel wire, the enamel wire coating is less damaged, and both heat resistance and cost can be achieved.

【0021】PENと芳香族ポリアミド不織布とを貼合
わせた絶縁シート、または、PETの両面にPPSを貼
合わせた絶縁シートを用いことにより、これらの剛性が
PETとほぼ同等となるため、PET並みのスロット内
への機械挿入性が得られる。
By using an insulating sheet in which PEN and an aromatic polyamide non-woven fabric are pasted together, or an insulating sheet in which PPS is pasted on both sides of PET, the rigidity thereof is almost the same as that of PET, so that it is comparable to PET. Mechanical insertability into the slot is obtained.

【0022】また、前記の絶縁シートは、いずれも前記
絶縁ワニスとの相性がよく、熱劣化による特性の低下が
少ない。これは初期的には、絶縁シートが絶縁ワニス中
のスチレン等に対する耐薬品性がよく、しかも、PEN
フィルムと芳香族ポリアミド不織布とを貼合わせた絶縁
シートの場合、芳香族ポリアミド不織布により耐熱性が
保持され、PENフィルムが全体の剛性を向上して機械
挿入性が向上する。
Further, each of the above-mentioned insulating sheets has good compatibility with the above-mentioned insulating varnish, and the deterioration of the characteristics due to heat deterioration is small. Initially, the insulating sheet had good chemical resistance to styrene in the insulating varnish, and moreover, PEN
In the case of an insulating sheet obtained by laminating a film and an aromatic polyamide non-woven fabric, heat resistance is maintained by the aromatic polyamide non-woven fabric, and the PEN film improves the rigidity as a whole to improve machine insertability.

【0023】また、PETフィルムの両面にPPSフィ
ルムを貼合わせた絶縁シートの場合、PETをPPSで
サンドイッチしたことで、PPS単独では小さい引き裂
き強度が改善され、また、PETへの酸素の供給を遮断
して熱劣化を抑制することができる。これらによって、
絶縁シート全体としてF種絶縁の耐熱性を満足するもの
が得られるものと考える。
In the case of an insulating sheet in which PPS films are attached to both sides of a PET film, sandwiching PET with PPS improves the small tear strength with PPS alone, and also interrupts the supply of oxygen to PET. As a result, heat deterioration can be suppressed. By these,
It is considered that an insulating sheet that satisfies the heat resistance of class F insulation can be obtained as a whole.

【0024】また、回転電気装置の固定子巻線に働く機
械力の中で、特に重要な運転時のストレスを考えると、
ヒートサイクルによる応力と電磁力が挙げられる。ヒー
トサイクルによる劣化は絶縁層と導体の熱膨張の差に起
因する。また、電磁力による絶縁層の摩耗、剥離等があ
るが通常運転時の電磁振動が考えられる。
Considering the stress during operation, which is particularly important among the mechanical forces acting on the stator windings of the rotary electric device,
The stress due to heat cycle and electromagnetic force may be mentioned. The deterioration due to heat cycle is due to the difference in thermal expansion between the insulating layer and the conductor. Further, although there is abrasion and peeling of the insulating layer due to electromagnetic force, electromagnetic vibration during normal operation is considered.

【0025】前記ストレスに対しては、絶縁ワニスとし
て、高接着強度、耐クラック性、耐薬品性等が優れた不
飽和エポキシエステル樹脂または不飽和ポリエステル樹
脂を使用することにより満足するものを提供できる。
With respect to the above stress, it is possible to provide an insulating varnish which is satisfactory by using an unsaturated epoxy ester resin or an unsaturated polyester resin having high adhesive strength, crack resistance and chemical resistance. .

【0026】絶縁ワニス硬化物の線膨張係数を7.0×
10~5/℃以下、さらに室温における初期弾性率を10
0〜350kg/mm2、かつ、ガラス転移温度が12
0℃以下のものを選択することにより、絶縁ワニスで処
理された巻線のヒートサイクル中に発生する熱応力を、
より低減することができ、F種絶縁の耐熱性を達成する
ことができる。
The linear expansion coefficient of the cured product of the insulating varnish is 7.0 ×
The initial elastic modulus at 10 to 5 / ° C or less and room temperature is 10
0 to 350 kg / mm 2 , and glass transition temperature is 12
By selecting one below 0 ° C., the thermal stress generated during the heat cycle of the winding treated with the insulating varnish is
It can be further reduced, and the heat resistance of the F-type insulation can be achieved.

【0027】従来の回転電気装置のハウジングは鋳鉄製
であるが、アルミ合金ダイカスト製ハウジングは鋳鉄製
のものより熱放散性(熱伝導率)がよいため、同じF種
絶縁材料を用いてもよりコンパクトな絶縁で対応できる
ので、鋳鉄製ハウジングより一段小さなグレードのハウ
ジングでよいので、ハウジングの小型化を図ることがで
きる。
Although the housing of the conventional rotary electric device is made of cast iron, the aluminum alloy die-cast housing has better heat dissipation (heat conductivity) than the cast iron housing, and therefore, even if the same F class insulating material is used. Since compact insulation can be used, it is possible to use a housing of a grade that is one step smaller than that of a cast iron housing, so that the housing can be downsized.

【0028】また、ダイカスト製法によれば、設計値通
りの薄肉および厚肉の部分を精度よく形成できるので、
機械加工等もあまり必要とせず、製造工程の短縮を図る
ことが可能である。しかもアルミ合金は鋳鉄に比べて比
重が小さいため軽量化を計ることができる。
Further, according to the die casting method, the thin and thick portions as designed can be accurately formed,
It is possible to shorten the manufacturing process without requiring much machining. Moreover, since aluminum alloy has a smaller specific gravity than cast iron, it can be made lighter.

【0029】[0029]

【実施例】 〔実施例 1〕図1に本発明における回転電気装置のハ
ウジングに挿入されるステータのスロット部の断面模式
図を示す。また、図2に本実施例で用いた絶縁シート1
1の断面構成図を示す。
[Embodiment 1] FIG. 1 shows a schematic sectional view of a slot portion of a stator inserted in a housing of a rotary electric device according to the present invention. The insulating sheet 1 used in this example is shown in FIG.
1 shows a sectional configuration diagram of 1.

【0030】膜厚125μmのPENフィルム12の片
面に、厚さ50μmの芳香族ポリアミド不織布13を貼
合わせた絶縁シート11をほぼU字形に成形し、スロッ
ト絶縁物3としてスロット2内に設ける。
An insulating sheet 11 in which an aromatic polyamide nonwoven fabric 13 having a thickness of 50 μm is attached to one surface of a PEN film 12 having a thickness of 125 μm is formed into a substantially U-shape and provided as a slot insulator 3 in the slot 2.

【0031】上記スロット絶縁物3の内部に、自己潤滑
性アミドイミドオーバーコートエステルイミド線(日立
電線製:1AI−EIW−E)からなる巻線4を挿入
し、さらに、上記絶縁シート11を断面ほぼ円弧状に成
形してなる絶縁クサビ5を打ち込み、スロット2内部お
よび巻線端部分へ不飽和エポキシエステルワニス(日東
電工製:NV−5502)10を含浸処理した後、10
0〜160℃で加熱硬化させて鉄心1との間を一体に固
着しステータを作製した。
A winding 4 made of a self-lubricating amideimide overcoat esterimide wire (Hitachi Cable: AI-EIW-E) is inserted into the slot insulator 3, and the insulating sheet 11 is cross-sectioned. An insulating wedge 5 formed in a substantially circular arc shape is driven in, and the inside of the slot 2 and the end of the winding are impregnated with an unsaturated epoxy ester varnish (NV-5502: Nitto Denko) 10 and then 10
It was heat-cured at 0 to 160 ° C. and integrally fixed to the iron core 1 to manufacture a stator.

【0032】次いで、打ち抜きけい素鋼板からなるロー
タの鉄心をアルミダイカスト製法により作製し、これを
加熱(120〜250℃),膨張させた鋳物製ハウジン
グの内側に挿入することにより焼き嵌めし、さらに上記
ロータ部を組み込んで回転電気装置を完成した。
Next, an iron core of a rotor made of a punched silicon steel plate was produced by an aluminum die casting method, and this was heated (120 to 250 ° C.) and inserted into an expanded casting housing to be shrink-fitted. A rotary electric device was completed by incorporating the rotor portion.

【0033】また、前記スロット絶縁シート11(12
5μmのPENフィルム12の片面に50μmの芳香族
ポリアミド不織布13を貼り合わた構成)を上記の回転
電気装置の作製条件と同じ条件で絶縁ワニス処理を施
し、引張り試験用の試験片を作製した。
Further, the slot insulating sheet 11 (12
A 5 μm PEN film 12 having a 50 μm aromatic polyamide nonwoven fabric 13 bonded to one side thereof was subjected to an insulating varnish treatment under the same conditions as those for the above rotary electric device to prepare a test piece for a tensile test.

【0034】上記絶縁シート11の引張り強度の劣化特
性を図4の特性Aとして、また、各劣化温度における初
期の引張り強度の50%になるまでの時間を寿命とした
時のアレニウスプロットを同じく特性Aとして図6に示
す。
The deterioration characteristic of the tensile strength of the insulating sheet 11 is shown as the characteristic A in FIG. 4, and the Arrhenius plot is also the characteristic when the time until the initial tensile strength is 50% at each deterioration temperature is the life. It is shown as A in FIG.

【0035】図4の特性Aに示すように、後述の比較例
1と比べて強度低下が著しく改善され、図6の2万時間
に相当する耐熱温度は155℃以上で十分F種絶縁の耐
熱性を有することが確認された。
As shown by the characteristic A in FIG. 4, the strength reduction is remarkably improved as compared with Comparative Example 1 described later, and the heat resistance temperature corresponding to 20,000 hours in FIG. It was confirmed that the product has sex.

【0036】なお、絶縁シートの引張試験は、幅15m
m×長さ200mmの試験片を、島津製作所製DSS−
5000型オートグラフを用い、チヤック間距離100
mm,引張速度200mm/分で行なった。また、劣化
試験は、熱風循環式恒温槽内に試験片を吊り下げ、所定
時間経過後取り出し、上記引張試験を行った。なお、引
張試験は25℃における5本の試験片の平均値で示し
た。
The tensile test of the insulating sheet is 15 m wide.
A test piece of m × 200 mm in length was manufactured by Shimadzu Corporation DSS-
Distance between check 100 using 5000 type autograph
mm, and the pulling speed was 200 mm / min. In the deterioration test, the test piece was suspended in a hot-air circulation type constant temperature bath, taken out after a predetermined time had passed, and the tensile test was performed. In addition, the tensile test showed the average value of five test pieces at 25 degreeC.

【0037】〔実施例 2〕膜厚175μmのPENフ
ィルムを用いた他は実施例1と同様にしてステータ部を
作製した。また、不飽和エポキシエステルワニス(日東
電工製:NV−5502)を処理硬化した絶縁シートの
引張り強度の劣化特性を図4特性Bに示す。
Example 2 A stator part was produced in the same manner as in Example 1 except that a PEN film having a thickness of 175 μm was used. In addition, the deterioration characteristic of the tensile strength of the insulating sheet obtained by processing and curing the unsaturated epoxy ester varnish (NV-5502 manufactured by Nitto Denko) is shown in the characteristic B of FIG.

【0038】また、各劣化温度における初期の引張り強
度の50%になるまでの時間を寿命とした時のアレニウ
スプロットを同じく特性Bとして図6に示す。
Also, FIG. 6 shows the Arrhenius plot when the life is defined as the time until 50% of the initial tensile strength at each deterioration temperature is taken as the characteristic B.

【0039】図4の特性Bに示すように、後述の比較例
1と比べて強度低下が改善され、図6の2万時間に相当
する耐熱温度は155℃以上で十分F種絶縁の耐熱性を
有することが確認された。
As shown by the characteristic B in FIG. 4, the reduction in strength is improved as compared with Comparative Example 1 described later, and the heat resistance temperature corresponding to 20,000 hours in FIG. It was confirmed to have.

【0040】〔実施例 3〕本実施例で用いた絶縁シー
ト18の断面図を図3に示す。膜厚188μmのPET
フィルム19の両面に50μmのPPSフィルム20を
貼合わせた絶縁シート18をスロット絶縁物3として用
いた他は、実施例1と同様にして作製した試験経んを用
いて測定した引張り強度の劣化特性を図5の特性Dに示
す。また、各劣化温度における初期の引張り強度の50
%になるまでの時間を寿命とした時のアレニウスプロッ
トを図6の特性Dに示す。
Example 3 A sectional view of the insulating sheet 18 used in this example is shown in FIG. PET with a film thickness of 188 μm
Deterioration characteristics of tensile strength measured by using a test grain produced in the same manner as in Example 1 except that the insulating sheet 18 having the PPS film 20 of 50 μm bonded to both surfaces of the film 19 was used as the slot insulator 3. Is shown in the characteristic D of FIG. In addition, the initial tensile strength at each deterioration temperature is 50
The characteristic A of FIG. 6 shows an Arrhenius plot when the life until the time until it becomes% is taken as the life.

【0041】図5の特性Dから分かるように後述の比較
例2と比べて強度の低下が著しく改善され、図6の2万
時間に相当する耐熱温度は155℃以上あり、十分F種
絶縁の耐熱性を有することが確認された。
As can be seen from the characteristic D of FIG. 5, the decrease in strength is remarkably improved as compared with Comparative Example 2 described later, and the heat resistant temperature corresponding to 20,000 hours in FIG. It was confirmed to have heat resistance.

【0042】〔実施例 4〕188μmのPETフィル
ム19の両面に38μmのPPSフィルム20を貼合わ
せた絶縁シート18をスロット絶縁物3として用いた他
は、実施例1と同様にして作製した絶縁シートの引張り
強度の劣化特性を図5の特性Eに示す。また、各劣化温
度における初期の引張り強度の50%になるまでの時間
を寿命とした時のアレニウスプロットを図6の特性Eに
示す。
[Example 4] An insulating sheet produced in the same manner as in Example 1 except that the insulating sheet 18 in which the PPS film 20 having a thickness of 38 µm was adhered to both sides of the PET film 19 having a thickness of 188 µm was used as the slot insulator 3. The characteristic of deterioration of the tensile strength of is shown in characteristic E of FIG. Further, characteristic A of FIG. 6 shows an Arrhenius plot when the life is defined as the time until the initial tensile strength reaches 50% at each deterioration temperature.

【0043】図5の特性Eから分かるように後述の比較
例2と比べて強度の低下が改善され、図6の2万時間に
相当する耐熱温度は155℃以上であり、十分F種絶縁
の耐熱性を有することが確認された。
As can be seen from the characteristic E of FIG. 5, the decrease in strength is improved as compared with Comparative Example 2 described later, and the heat resistance temperature corresponding to 20,000 hours in FIG. It was confirmed to have heat resistance.

【0044】〔実施例 5〕188μmのPETフィル
ム19の両面に25μmのPPSフィルム20を貼合わ
せた絶縁シート18をスロット絶縁物3として用いた他
は、実施例1と同様にして作製した絶縁シートの引張り
強度の劣化特性を図5の特性Fに示す。また、各劣化温
度における初期の引張り強度の50%になるまでの時間
を寿命とした時のアレニウスプロットを図6の特性Fと
して示す。
[Example 5] An insulating sheet produced in the same manner as in Example 1 except that the insulating sheet 18 in which the PPS film 20 having a thickness of 25 µm was adhered to both sides of the PET film 19 having a thickness of 188 µm was used as the slot insulator 3. Deterioration characteristics of the tensile strength of No. 4 are shown in a characteristic F of FIG. Further, an Arrhenius plot when the life is defined as the time until the initial tensile strength reaches 50% at each deterioration temperature is shown as a characteristic F in FIG.

【0045】図5の特性Fから分かるように後述の比較
例2と比べて強度の低下が改善され、図6の2万時間に
相当する耐熱温度では155℃以上であり、十分F種絶
縁の耐熱性を有することが確認された。
As can be seen from the characteristic F of FIG. 5, the decrease in strength is improved as compared with Comparative Example 2 described later, and the heat resistance temperature corresponding to 20,000 hours in FIG. It was confirmed to have heat resistance.

【0046】〔比較例 1〕260μmのPENフィル
ムをスロット絶縁物として用いた他は、実施例1と同様
にして作製した絶縁シートの引張り強度の劣化特性を図
4の特性Cに示す。また、各劣化温度における初期の引
張り強度の50%になるまでの時間を寿命とした時のア
レニウスプロットを図6の特性Cに示す。
[Comparative Example 1] A deterioration characteristic of tensile strength of an insulating sheet manufactured in the same manner as in Example 1 except that a PEN film having a thickness of 260 μm was used as a slot insulator is shown as a characteristic C in FIG. Further, characteristic C of FIG. 6 shows an Arrhenius plot when the life is defined as the time until the initial tensile strength reaches 50% at each deterioration temperature.

【0047】図4の特性Cから分かるように強度の低下
が大きく、図6の2万時間に相当する耐熱温度は140
℃となりF種絶縁の耐熱性を有していないことが確認さ
れた。
As can be seen from the characteristic C in FIG. 4, the decrease in strength is large, and the heat resistant temperature corresponding to 20,000 hours in FIG.
It was confirmed that the temperature did not reach the temperature of ℃ and the heat resistance of the F-type insulation was not provided.

【0048】〔実施例 6〕188μmのPETフィル
ムの両面に16μmのPPSフィルム20を貼合わせた
絶縁シート18をスロット絶縁物3として用いた他は、
実施例1と同様にして作製した絶縁シートの引張り強度
の劣化特性を図5の特性Gに示す。また、各劣化温度に
おける初期の引張り強度の50%になるまでの時間を寿
命とした時のアレニウスプロットを図6の特性Gに示
す。
[Embodiment 6] Except for using the insulating sheet 18 in which the PPS film 20 of 16 μm is adhered on both sides of the PET film of 188 μm as the slot insulator 3,
The characteristic G of the tensile strength of the insulating sheet manufactured in the same manner as in Example 1 is shown in FIG. In addition, characteristic A of FIG. 6 shows an Arrhenius plot when the life is defined as the time until the initial tensile strength reaches 50% at each deterioration temperature.

【0049】図5の特性Gから分かるように強度の低下
が前記実施例1〜5に比べてやや大きく、図6の2万時
間に相当する耐熱温度は149℃でありF種絶縁の耐熱
性にはいくぶん低いことが確認された。
As can be seen from the characteristic G in FIG. 5, the decrease in strength is a little larger than in Examples 1 to 5, and the heat resistance temperature corresponding to 20,000 hours in FIG. 6 is 149 ° C., which is the heat resistance of the F-type insulation. Was confirmed to be somewhat low.

【0050】これはPETフィルムの両面に貼合わせた
PPSフィルムの厚さが16μmと薄いために、熱劣化
時に内部のPETフィルムへの酸素の拡散を十分に遮断
することができなかったためと思われる。
This is probably because the thickness of the PPS film laminated on both sides of the PET film was as thin as 16 μm, so that it was not possible to sufficiently block the diffusion of oxygen into the internal PET film during thermal deterioration. .

【0051】〔実施例 7〕図1のスロット2内部およ
び巻線端部へ含浸硬化する絶縁ワニスを不飽和ポリエス
テルワニス(日立化成工業製:WP−435H)に変更
した他は、実施例1と同様にして作製した絶縁シートの
引張り強度の劣化特性を測定した。
[Embodiment 7] The same as Embodiment 1 except that the insulating varnish impregnated and cured in the slot 2 and the winding end portion of FIG. 1 is changed to unsaturated polyester varnish (manufactured by Hitachi Chemical Co., Ltd .: WP-435H). The deterioration characteristics of tensile strength of the insulating sheet produced in the same manner were measured.

【0052】本実施例の引張り強度は、各劣化温度にお
いて比較例1より明かに低下が少なく、各劣化温度にお
ける引張り強度が初期値の50%になるまでの時間を寿
命とし、アレニウスプロットにより求めた2万時間の耐
熱温度は157℃であった。
The tensile strength of this example is clearly smaller than that of Comparative Example 1 at each deterioration temperature, and is determined by an Arrhenius plot with the time until the tensile strength at each deterioration temperature reaches 50% of the initial value as the life. The heat resistant temperature for 20,000 hours was 157 ° C.

【0053】〔実施例 8〕図1のスロット2内部およ
び巻線端部へ含浸硬化する絶縁ワニスを不飽和ポリエス
テルワニス(日立化成工業製:WP−435H)を用い
た他は、実施例3と同様に作製した絶縁シートの引張り
強度の劣化特性を検討した。
Example 8 Example 3 was repeated except that an unsaturated polyester varnish (WP-435H manufactured by Hitachi Chemical Co., Ltd.) was used as the insulating varnish impregnated and hardened inside the slot 2 and the winding end of FIG. The deterioration characteristics of the tensile strength of the insulating sheet prepared in the same manner were examined.

【0054】本実施例の引張り強度は、各劣化温度にお
いて比較例1より明らかに低下が少なく、各劣化温度に
おける引張り強度が、初期値の50%になるまでの時間
を寿命とし、アレニウスプロットにより求めた2万時間
の耐熱温度は158℃であった。
The tensile strength of this example is clearly smaller than that of Comparative Example 1 at each deterioration temperature, and the time until the tensile strength at each deterioration temperature reaches 50% of the initial value is the life, and the Arrhenius plot is obtained. The obtained heat resistant temperature of 20,000 hours was 158 ° C.

【0055】〔実施例 9〕絶縁ワニスで処理した巻線
導体のヒートサイクル中に発生する熱応力を測定するた
めに、自己潤滑性アミドイミドオーバーコートエステル
イミド線(日立電線製:1AI−EIW−E)でバイフ
ァラーコイルを作製し、これに不飽和エポキシエステル
ワニス(日東電工製:NV−5502)を含浸処理し、
150℃で2時間硬化した。
Example 9 In order to measure the thermal stress generated during the heat cycle of the winding conductor treated with the insulating varnish, a self-lubricating amide imide overcoat ester imide wire (manufactured by Hitachi Cable: 1AI-EIW- E) to prepare a bi-farer coil, impregnating it with an unsaturated epoxy ester varnish (NV-5502 manufactured by Nitto Denko),
Cured at 150 ° C. for 2 hours.

【0056】このバイファラーコイルを155℃/2時
間⇔−40℃/2時間を1サイクルとするヒートサイク
ル試験を行った。その結果、すべてのバイファラーコイ
ルにクラックの発生は認められなかった。
A heat cycle test was conducted on this bi-farer coil by setting 155 ° C./2 hours to -40 ° C./2 hours as one cycle. As a result, no cracks were found in any of the bifarer coils.

【0057】これとは別に、上記と同一の硬化条件でN
V−5502により樹脂板を作製した。樹脂板は機械加
工し、8mm角で長さ15mmの試験片Aを、また幅4
mm×厚さ1mm×長さ35mmの試験片Bを作製し
た。真空理工製熱物理試験装置TMA−3000型を用
い、試験片Aのガラス転移温度(Tg)とTg以下の線
膨張係数(α)を、また、レオロジー製粘弾性測定装置
DVE−V4型を用いて試験片Bの室温の引張り弾性率
を求めた。
Apart from this, under the same curing conditions as above, N
A resin plate was produced using V-5502. The resin plate was machined to give a test piece A of 8 mm square and 15 mm long, and a width of 4 mm.
A test piece B having a size of mm × thickness 1 mm × length 35 mm was prepared. Using a thermophysical tester TMA-3000 manufactured by Vacuum Riko Co., Ltd., the glass transition temperature (Tg) and the linear expansion coefficient (α) of Tg or less of the test piece A were used, and a rheological viscoelasticity measuring device DVE-V4 was used. Then, the tensile elastic modulus of the test piece B at room temperature was obtained.

【0058】本実施例の樹脂硬化物のTgは115℃,
αは6.9×10~5/℃、室温における引張り弾性率は
345kg/mm2であった。
The resin cured product of this example has a Tg of 115 ° C.,
α was 6.9 × 10 5 / ° C., and the tensile elastic modulus at room temperature was 345 kg / mm 2 .

【0059】〔実施例 10〕バイファイラーコイルに
浸漬含浸処理する絶縁ワニスとして不飽和ポリエステル
ワニス(日立化成工業製:WP−435H)を用い、1
20℃で3時間硬化した他は、実施例9と同様にしてバ
イファイラーコイルを作製し、ヒートサイクル試験、T
g、αおよび室温の引張り弾性率を測定した。ヒートサ
イクル試験の結果は良好であり、Tgは66℃、αは
5.8×10~5/℃、室温の引張り弾性率は105kg
/mm2であった。
Example 10 An unsaturated polyester varnish (WP-435H manufactured by Hitachi Chemical Co., Ltd.) was used as an insulating varnish for dipping and impregnating a bifilar coil.
A bifilar coil was prepared in the same manner as in Example 9 except that the composition was cured at 20 ° C. for 3 hours.
The tensile modulus at g, α and room temperature was measured. The result of the heat cycle test was good, Tg was 66 ° C, α was 5.8 × 10 to 5 / ° C, and the tensile elastic modulus at room temperature was 105 kg.
/ Mm 2 .

【0060】〔比較例 2〕バイファイラーコイルに浸
漬含浸処理する絶縁ワニスとして無水酸硬化エポキシワ
ニスを用い、150℃/1時間硬化した他は実施例9と
同様にしてバイファイラーコイルを作製し、ヒートサイ
クル試験、Tg、αおよび室温の引張り弾性率を測定し
た。
[Comparative Example 2] A bifilar coil was produced in the same manner as in Example 9 except that an acid anhydride-cured epoxy varnish was used as an insulating varnish for dipping and impregnating the bifilar coil and curing was performed at 150 ° C for 1 hour. The heat cycle test, Tg, α and the tensile modulus at room temperature were measured.

【0061】その結果、ヒートサイクル試験では5サイ
クル目で5本のバイファイラーコイルの内2本にクラッ
クが発生した。また、本実施例の樹脂硬化物のTgは1
25℃、αは7.2×10~5/℃、室温の引張り弾性率
は370kg/mm2であった。
As a result, in the heat cycle test, cracks occurred in two of the five bifilar coils at the fifth cycle. The Tg of the resin cured product of this example is 1
At 25 ° C., α was 7.2 × 10 5 / ° C., and the tensile elastic modulus at room temperature was 370 kg / mm 2 .

【0062】〔比較例 3〕絶縁シートとしてはPET
フィルムを、また、巻線にはエステルイミド線を用いた
他は実施例1と同様にし、ステータを保持するハウジン
グが鋳鉄製である3.7kwの4pの回転電気装置を製
造し、重量および容積を測定した。これを後述の実施例
11と比較した。
[Comparative Example 3] PET was used as the insulating sheet.
In the same manner as in Example 1 except that the film and the ester-imide wire were used for the winding, a 3.7 kw 4p rotary electric device in which the housing holding the stator was made of cast iron was manufactured, and the weight and volume were Was measured. This was compared with Example 11 described later.

【0063】〔実施例 11〕ステータを保持するハウ
ジングがアルミ合金ダイカスト製である以外は実施例1
と同様の3.7kwの4p回転電気装置を製造した。
[Embodiment 11] Embodiment 1 except that the housing holding the stator is made of aluminum alloy die casting.
A 3.7kw 4p rotary electric machine similar to the above was manufactured.

【0064】アルミ合金ダイカスト製のハウジングは、
従来の鋳鉄製ハウジングに比較し、熱伝導率が高く、さ
らにCAE(Computer Aided Engineering)を用いた設
計に基づき強度を保持しながら余分な部分をなくした高
効率の製品について可能な限り小型、軽量化を進めたハ
ウジングを組み込み回転電気装置を作製した。
The housing made of aluminum alloy die casting is
Compared to conventional cast iron housings, it has a higher thermal conductivity, and it is a highly efficient product that eliminates extra parts while maintaining strength based on the design using CAE (Computer Aided Engineering). By incorporating the advanced housing, a rotary electric device was manufactured.

【0065】重量と容積を測定し比較例3と比較した。The weight and volume were measured and compared with Comparative Example 3.

【0066】比較例4の重量、容積をそれぞれ100と
すると、本実施例のものは重量で70、容積で90とい
ずれも大幅に低減することができた。
When the weight and volume of Comparative Example 4 were 100, respectively, the weight and volume of this example were 70 and 90, respectively, which were significantly reduced.

【0067】〔実施例 12〕ステータを保持するハウ
ジングがアルミ合金ダイカスト製である以外は、実施例
11と同様の3.7kwの4p回転電気装置を作製し
た。比較例4の重量、容積を100とすると本実施例の
ものは重量で71、容積で89と大幅に低減することが
できた。
[Embodiment 12] A 3.7 kw, 4 p rotary electric device similar to that of Embodiment 11 was produced, except that the housing holding the stator was made of aluminum alloy die casting. When the weight and volume of Comparative Example 4 were 100, the weight and volume of this example were 71 and 89, respectively.

【0068】前記各実施例について総括すると、実施例
1および3は、特性図で示すように絶縁シートの特性が
著しく改善された。また、実施例2は、PENフィルム
の片面に芳香族ポリアミド不織布が貼合わされているた
めに、比較例1のPENフィルム単体に比較して耐熱特
性が改善される。
In summary of each of the above-mentioned Examples, in Examples 1 and 3, the characteristics of the insulating sheet were remarkably improved as shown in the characteristic chart. Further, in Example 2, since the aromatic polyamide nonwoven fabric is attached to one surface of the PEN film, the heat resistance characteristics are improved as compared with the PEN film of Comparative Example 1 alone.

【0069】また、図6のアレニウスプロットによる2
万時間相当の耐熱温度では、比較例のものよりも約25
℃以上の向上が見られF種絶縁を満足するものである。
In addition, 2 according to the Arrhenius plot of FIG.
At a heat resistant temperature equivalent to 10,000 hours, it is about 25
An improvement of ℃ or more is observed, which satisfies the F-type insulation.

【0070】実施例4および実施例5からは、PETフ
ィルムの両面に25μm程度のPPSフィルムを貼合わ
せることにより、熱劣化時のシート内部への酸素の拡散
を抑制され、耐熱性を向上できる。
From Examples 4 and 5, by sticking a PPS film of about 25 μm on both sides of the PET film, diffusion of oxygen into the interior of the sheet during thermal deterioration can be suppressed and heat resistance can be improved.

【0071】なお、比較例1で用いたPEN単独フィル
ムからなるスロット絶縁物は、絶縁ワニス中に含まれる
スチレン等の有機溶剤または水等の影響を受け易く、図
4の特性Cの如く引張り特性が短時間に低下し、折り曲
げに対しても割れが生じ易くなり、実用上問題がある。
The slot insulator made of the PEN single film used in Comparative Example 1 is easily affected by the organic solvent such as styrene contained in the insulating varnish, water, or the like. Is reduced in a short time, and cracks easily occur even when bent, which is a problem in practical use.

【0072】巻線端部分等に発生する熱応力に関しては
実施例8,9のヒートサイクル試験結果から明らかなよ
うに、含浸された絶縁ワニスとして、その硬化物のTg
が120℃以下、線膨張係数αは7.0×10~5/℃以
下で、室温での引張り弾性率が100〜350kg/m
2のものを与える絶縁ワニスを用いことにより、熱応
力を低減することができる。
Regarding the thermal stress generated in the winding end portion and the like, as is clear from the results of the heat cycle tests of Examples 8 and 9, the cured product of the impregnated insulating varnish was Tg.
Is 120 ° C. or less, the linear expansion coefficient α is 7.0 × 10 5 / ° C. or less, and the tensile elastic modulus at room temperature is 100 to 350 kg / m 2.
Thermal stress can be reduced by using an insulating varnish that gives m 2 .

【0073】回転電気装置のスロツト内への機械挿入性
も、本実施例の絶縁シートはいずれもPET単独フィル
ムを用いた場合と同等以上であった。
The mechanical insertability of the rotary electric device into the slot was equal to or higher than that when the PET single film was used in all the insulating sheets of this example.

【0074】また、アルミ合金ダイカスト製ハウジング
と本発明のF種絶縁材料とを組合せた回転電気装置と、
鋳物製ハウジングと本発明のF種絶縁材料とを組合せた
回転電気装置について、容積および重量を比較してみる
と、アルミ合金ダイカスト製ハウジングを用いた回転電
気装置は、鋳物製ハウジングのものに比較して容積比で
約10%、重量比で約30%低減することが可能であ
る。
Further, a rotary electric device in which a housing made of an aluminum alloy die casting and the F type insulating material of the present invention are combined,
Comparing the volume and weight of the rotary electric device in which the casting housing and the F-type insulating material of the present invention are combined, the rotary electric device using the aluminum alloy die-cast housing is compared to that of the cast housing. It is possible to reduce the volume ratio by about 10% and the weight ratio by about 30%.

【0075】[0075]

【発明の効果】スロット絶縁物を構成する絶縁シートは
耐熱性に優れ、PET単独フィルム並みのスロット内へ
の機械挿入性がよく、自己潤滑性エナメル線は、スロッ
ト部あるいはコイルエンド部のエナメル皮膜の損傷が少
ない。また、絶縁ワニスは絶縁シートおよびエナメル線
との相性もよいので、F種絶縁としての耐熱性を満足す
る回転電気装置を提供することができる。
EFFECT OF THE INVENTION The insulating sheet constituting the slot insulator is excellent in heat resistance and has a good mechanical insertion property into a slot like a PET single film, and a self-lubricating enamel wire has an enamel film on a slot portion or a coil end portion. Is less damaged. Further, since the insulating varnish has good compatibility with the insulating sheet and the enamel wire, it is possible to provide a rotary electric device satisfying the heat resistance as the F-type insulation.

【0076】さらにアルミ合金ダイカスト製ハウジング
と組合せることにより、小型,軽量の回転電気装置を提
供することができる。
Furthermore, by combining with a housing made of aluminum alloy die casting, it is possible to provide a small and lightweight rotary electric device.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の回転電気装置のスロットの断面模式図
である。
FIG. 1 is a schematic sectional view of a slot of a rotary electric device according to the present invention.

【図2】本発明の絶縁シートの一例を示す断面図であ
る。
FIG. 2 is a cross-sectional view showing an example of an insulating sheet of the present invention.

【図3】本発明の絶縁シートの一例を示す断面図であ
る。
FIG. 3 is a cross-sectional view showing an example of an insulating sheet of the present invention.

【図4】絶縁シートの特性図である。FIG. 4 is a characteristic diagram of an insulating sheet.

【図5】絶縁シートの特性図である。FIG. 5 is a characteristic diagram of an insulating sheet.

【図6】絶縁シートのアレニウスプロットの特性図であ
る。
FIG. 6 is a characteristic diagram of an Arrhenius plot of an insulating sheet.

【符号の説明】[Explanation of symbols]

1…鉄心、2…スロット、3…スロット絶縁物、4…巻
線、5…絶縁クサビ、6…ステータ、10…絶縁ワニ
ス、11,18…絶縁シート、12…PENフィルム、
13…芳香族ポリアミド不織布、19…PETフィル
ム、20…PPSフィルム。
1 ... iron core, 2 ... slot, 3 ... slot insulator, 4 ... winding, 5 ... insulating wedge, 6 ... stator, 10 ... insulating varnish, 11, 18 ... insulating sheet, 12 ... PEN film,
13 ... Aromatic polyamide nonwoven fabric, 19 ... PET film, 20 ... PPS film.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 関根 昭裕 千葉県習志野市東習志野七丁目1番1号 株式会社日立製作所産業機器事業部内 (72)発明者 小俣 剛 千葉県習志野市東習志野七丁目1番1号 株式会社日立製作所産業機器事業部内 (72)発明者 大原 周一 茨城県日立市大みか町七丁目1番1号 株 式会社日立製作所日立研究所内 ─────────────────────────────────────────────────── ─── Continued front page (72) Inventor Akihiro Sekine 7-1, 1-1 Higashi Narashino, Narashino City, Chiba Prefecture Industrial Equipment Division, Hitachi, Ltd. (72) Inventor Go Omata 7-1, 1 Higashi Narashino, Narashino City, Chiba Prefecture No. Hitachi Industrial Co., Ltd. Industrial Equipment Division (72) Inventor Shuichi Ohara 7-1-1 Omika-cho, Hitachi-shi, Ibaraki Hitachi Ltd. Hitachi Research Laboratory

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 ステータを保持するハウジングと、ロー
タを有する回転電気装置において、巻線部が自己潤滑性
エナメル線により構成され、前記巻線部の対地間および
相間の絶縁がポリエチレン−2,6−ナフタレートフィ
ルムと芳香族ポリアミド不織布とを貼合わせた絶縁シー
ト、または、ポリエチレンテレフタレートフィルムの両
面にポリフェニレンスルフィドフィルムを貼合わせた絶
縁シートで絶縁されており、前記巻線部および絶縁シー
トが含浸,硬化した絶縁ワニス硬化物で保持されている
ことを特徴とする回転電気装置。
1. A rotary electric device having a housing for holding a stator and a rotor, wherein a winding portion is constituted by a self-lubricating enamel wire, and insulation between the ground portion and the phase of the winding portion is polyethylene-2,6. -An insulating sheet obtained by laminating a naphthalate film and an aromatic polyamide non-woven fabric, or an insulating sheet obtained by laminating a polyphenylene sulfide film on both sides of a polyethylene terephthalate film, impregnated with the winding portion and the insulating sheet, A rotating electric device, characterized in that it is held by a cured cured insulating varnish.
【請求項2】 前記ポリエチレン−2,6−ナフタレー
トフィルムと芳香族ポリアミド不織布とを貼合わせた絶
縁シートが、厚さ0.05〜0.35mmで、かつ、前記
ポリエチレン−2,6−ナフタレートフィルムが全体の
厚さの64〜82%の膜厚を有する絶縁シートである請
求項1に記載の回転電気装置。
2. An insulating sheet obtained by laminating the polyethylene-2,6-naphthalate film and an aromatic polyamide non-woven fabric has a thickness of 0.05 to 0.35 mm and the polyethylene-2,6-na The rotary electric device according to claim 1, wherein the phthalate film is an insulating sheet having a film thickness of 64-82% of the total thickness.
【請求項3】 前記ポリエチレンテレフタレートフィル
ムの両面にポリフェニレンスルフィドフィルムを貼合わ
せた絶縁シートが、厚さ0.05〜0.35mmで、か
つ、ポリフェニレンスルフィドフィルムの両面の厚さが
全体の厚さの20〜45%の厚さを有する絶縁シートで
ある請求項1に記載の回転電気装置。
3. An insulating sheet in which a polyphenylene sulfide film is laminated on both sides of the polyethylene terephthalate film has a thickness of 0.05 to 0.35 mm, and both sides of the polyphenylene sulfide film have a total thickness. The rotary electric device according to claim 1, which is an insulating sheet having a thickness of 20 to 45%.
【請求項4】 前記絶縁ワニス硬化物が不飽和ポリエス
テル樹脂または不飽和エポキシエステル樹脂の硬化物で
ある請求項1に記載の回転電気装置。
4. The rotary electric device according to claim 1, wherein the cured product of the insulating varnish is a cured product of an unsaturated polyester resin or an unsaturated epoxy ester resin.
【請求項5】 前記絶縁ワニス硬化物がガラス転移温度
120℃以下、線膨張係数7.0×10~5/℃以下で、
且つ、室温における初期弾性率が100〜350kg/
mm2である請求項1〜4のいずれかに記載の回転電気
装置。
5. The cured product of the insulating varnish has a glass transition temperature of 120 ° C. or lower and a linear expansion coefficient of 7.0 × 10 5 / ° C. or lower,
Moreover, the initial elastic modulus at room temperature is 100 to 350 kg /
The rotary electric device according to claim 1, wherein the rotary electric device has a size of mm 2 .
【請求項6】 前記ステータを保持するハウジングがア
ルミ合金ダイカストである請求項1〜5のいずれかに記
載の回転電気装置。
6. The rotary electric device according to claim 1, wherein the housing holding the stator is an aluminum alloy die casting.
JP16878795A 1995-07-04 1995-07-04 Type F rotary electric device Expired - Fee Related JP3369795B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16878795A JP3369795B2 (en) 1995-07-04 1995-07-04 Type F rotary electric device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16878795A JP3369795B2 (en) 1995-07-04 1995-07-04 Type F rotary electric device

Publications (2)

Publication Number Publication Date
JPH0923601A true JPH0923601A (en) 1997-01-21
JP3369795B2 JP3369795B2 (en) 2003-01-20

Family

ID=15874469

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16878795A Expired - Fee Related JP3369795B2 (en) 1995-07-04 1995-07-04 Type F rotary electric device

Country Status (1)

Country Link
JP (1) JP3369795B2 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7078843B2 (en) 2003-09-05 2006-07-18 Black & Decker Inc. Field assemblies and methods of making same
US7146706B2 (en) 2003-09-05 2006-12-12 Black & Decker Inc. Method of making an electric motor
US7205696B2 (en) 2003-09-05 2007-04-17 Black & Decker Inc. Field assemblies having pole pieces with ends that decrease in width, and methods of making same
US7211920B2 (en) 2003-09-05 2007-05-01 Black & Decker Inc. Field assemblies having pole pieces with axial lengths less than an axial length of a back iron portion and methods of making same
JP2009201228A (en) * 2008-02-20 2009-09-03 Somar Corp Insulation sheet, rotating electric machine using the insulation sheet and method for manufacturing the rotating electrical machine
US7713892B2 (en) 2005-05-20 2010-05-11 Nitto Shinko Corporation Laminate sheet
WO2012105650A1 (en) 2011-02-03 2012-08-09 日東電工株式会社 Electrically insulating resin sheet for motors and process for production thereof
US8595915B2 (en) 2004-01-02 2013-12-03 Mitsubishi Denki Kabushiki Kaisha Stator of electric rotating machine

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7078843B2 (en) 2003-09-05 2006-07-18 Black & Decker Inc. Field assemblies and methods of making same
US7146706B2 (en) 2003-09-05 2006-12-12 Black & Decker Inc. Method of making an electric motor
US7205696B2 (en) 2003-09-05 2007-04-17 Black & Decker Inc. Field assemblies having pole pieces with ends that decrease in width, and methods of making same
US7211920B2 (en) 2003-09-05 2007-05-01 Black & Decker Inc. Field assemblies having pole pieces with axial lengths less than an axial length of a back iron portion and methods of making same
US7233091B2 (en) 2003-09-05 2007-06-19 Black & Decker Inc. Electric motor with field assemblies having core pieces with mating features
US7528520B2 (en) 2003-09-05 2009-05-05 Black & Decker Inc. Electric motor having a field assembly with slot insulation
US8595915B2 (en) 2004-01-02 2013-12-03 Mitsubishi Denki Kabushiki Kaisha Stator of electric rotating machine
US7713892B2 (en) 2005-05-20 2010-05-11 Nitto Shinko Corporation Laminate sheet
JP2009201228A (en) * 2008-02-20 2009-09-03 Somar Corp Insulation sheet, rotating electric machine using the insulation sheet and method for manufacturing the rotating electrical machine
WO2012105650A1 (en) 2011-02-03 2012-08-09 日東電工株式会社 Electrically insulating resin sheet for motors and process for production thereof

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