JPH0827347A - Alkoxysilyl-containing acrylic emulsion - Google Patents
Alkoxysilyl-containing acrylic emulsionInfo
- Publication number
- JPH0827347A JPH0827347A JP16404494A JP16404494A JPH0827347A JP H0827347 A JPH0827347 A JP H0827347A JP 16404494 A JP16404494 A JP 16404494A JP 16404494 A JP16404494 A JP 16404494A JP H0827347 A JPH0827347 A JP H0827347A
- Authority
- JP
- Japan
- Prior art keywords
- parts
- emulsion
- weight
- alkyl
- core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000839 emulsion Substances 0.000 title claims abstract description 54
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 title claims abstract description 15
- 125000005370 alkoxysilyl group Chemical group 0.000 title claims description 19
- 239000000178 monomer Substances 0.000 claims abstract description 39
- 239000004094 surface-active agent Substances 0.000 claims abstract description 30
- 239000000203 mixture Substances 0.000 claims abstract description 19
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 15
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 14
- 125000003545 alkoxy group Chemical group 0.000 claims abstract description 4
- 125000000962 organic group Chemical group 0.000 claims abstract description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 9
- 239000011258 core-shell material Substances 0.000 claims description 8
- 238000007720 emulsion polymerization reaction Methods 0.000 claims description 5
- 125000005907 alkyl ester group Chemical group 0.000 claims description 3
- 150000003377 silicon compounds Chemical class 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 22
- 229920000642 polymer Polymers 0.000 abstract description 14
- 238000003860 storage Methods 0.000 abstract description 11
- 230000007774 longterm Effects 0.000 abstract description 5
- 150000003961 organosilicon compounds Chemical class 0.000 abstract 1
- 238000006116 polymerization reaction Methods 0.000 description 20
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 18
- -1 alkyl methacrylic acid Chemical compound 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 239000007864 aqueous solution Substances 0.000 description 9
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 8
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 8
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 8
- 238000004132 cross linking Methods 0.000 description 8
- 239000008367 deionised water Substances 0.000 description 8
- 229910021641 deionized water Inorganic materials 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 7
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 6
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 6
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 5
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 5
- 239000012298 atmosphere Substances 0.000 description 5
- 238000009833 condensation Methods 0.000 description 5
- 230000005494 condensation Effects 0.000 description 5
- 229910001873 dinitrogen Inorganic materials 0.000 description 5
- 239000011790 ferrous sulphate Substances 0.000 description 5
- 235000003891 ferrous sulphate Nutrition 0.000 description 5
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 5
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 239000003109 Disodium ethylene diamine tetraacetate Substances 0.000 description 4
- ZGTMUACCHSMWAC-UHFFFAOYSA-L EDTA disodium salt (anhydrous) Chemical compound [Na+].[Na+].OC(=O)CN(CC([O-])=O)CCN(CC(O)=O)CC([O-])=O ZGTMUACCHSMWAC-UHFFFAOYSA-L 0.000 description 4
- 229960005070 ascorbic acid Drugs 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 235000019301 disodium ethylene diamine tetraacetate Nutrition 0.000 description 4
- 239000006174 pH buffer Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- LZMNXXQIQIHFGC-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propyl 2-methylprop-2-enoate Chemical compound CO[Si](C)(OC)CCCOC(=O)C(C)=C LZMNXXQIQIHFGC-UHFFFAOYSA-N 0.000 description 3
- 102100026788 ATP synthase subunit C lysine N-methyltransferase Human genes 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 101000833848 Homo sapiens ATP synthase subunit C lysine N-methyltransferase Proteins 0.000 description 3
- 239000002211 L-ascorbic acid Substances 0.000 description 3
- 235000000069 L-ascorbic acid Nutrition 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 3
- 239000004327 boric acid Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001879 gelation Methods 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 239000003505 polymerization initiator Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 125000005372 silanol group Chemical group 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 235000019270 ammonium chloride Nutrition 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000007809 chemical reaction catalyst Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000006482 condensation reaction Methods 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- PAOHAQSLJSMLAT-UHFFFAOYSA-N 1-butylperoxybutane Chemical compound CCCCOOCCCC PAOHAQSLJSMLAT-UHFFFAOYSA-N 0.000 description 1
- IEKHISJGRIEHRE-UHFFFAOYSA-N 16-methylheptadecanoic acid;propan-2-ol;titanium Chemical compound [Ti].CC(C)O.CC(C)CCCCCCCCCCCCCCC(O)=O.CC(C)CCCCCCCCCCCCCCC(O)=O.CC(C)CCCCCCCCCCCCCCC(O)=O IEKHISJGRIEHRE-UHFFFAOYSA-N 0.000 description 1
- GGSRTHRSSCWGGK-UHFFFAOYSA-L 2,2-dibutyl-5-hydroxy-1,3,2-dioxastannepane-4,7-dione Chemical compound CCCC[Sn]1(CCCC)OC(=O)CC(O)C(=O)O1 GGSRTHRSSCWGGK-UHFFFAOYSA-L 0.000 description 1
- LSWYGACWGAICNM-UHFFFAOYSA-N 2-(prop-2-enoxymethyl)oxirane Chemical compound C=CCOCC1CO1 LSWYGACWGAICNM-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- DOYKFSOCSXVQAN-UHFFFAOYSA-N 3-[diethoxy(methyl)silyl]propyl 2-methylprop-2-enoate Chemical compound CCO[Si](C)(OCC)CCCOC(=O)C(C)=C DOYKFSOCSXVQAN-UHFFFAOYSA-N 0.000 description 1
- MCDBEBOBROAQSH-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propyl prop-2-enoate Chemical compound CO[Si](C)(OC)CCCOC(=O)C=C MCDBEBOBROAQSH-UHFFFAOYSA-N 0.000 description 1
- ZJWCURYIRDLMTM-UHFFFAOYSA-N 3-tributoxysilylpropyl 2-methylprop-2-enoate Chemical compound CCCCO[Si](OCCCC)(OCCCC)CCCOC(=O)C(C)=C ZJWCURYIRDLMTM-UHFFFAOYSA-N 0.000 description 1
- URDOJQUSEUXVRP-UHFFFAOYSA-N 3-triethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CCO[Si](OCC)(OCC)CCCOC(=O)C(C)=C URDOJQUSEUXVRP-UHFFFAOYSA-N 0.000 description 1
- 241000702021 Aridarum minimum Species 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical class OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical class [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- MZVQCMJNVPIDEA-UHFFFAOYSA-N [CH2]CN(CC)CC Chemical group [CH2]CN(CC)CC MZVQCMJNVPIDEA-UHFFFAOYSA-N 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- RMKZLFMHXZAGTM-UHFFFAOYSA-N [dimethoxy(propyl)silyl]oxymethyl prop-2-enoate Chemical compound CCC[Si](OC)(OC)OCOC(=O)C=C RMKZLFMHXZAGTM-UHFFFAOYSA-N 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000006177 alkyl benzyl group Chemical group 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 125000005037 alkyl phenyl group Chemical group 0.000 description 1
- 125000005211 alkyl trimethyl ammonium group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- INLLPKCGLOXCIV-UHFFFAOYSA-N bromoethene Chemical compound BrC=C INLLPKCGLOXCIV-UHFFFAOYSA-N 0.000 description 1
- 125000006226 butoxyethyl group Chemical group 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001733 carboxylic acid esters Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 125000006165 cyclic alkyl group Chemical group 0.000 description 1
- GCFAUZGWPDYAJN-UHFFFAOYSA-N cyclohexyl 3-phenylprop-2-enoate Chemical compound C=1C=CC=CC=1C=CC(=O)OC1CCCCC1 GCFAUZGWPDYAJN-UHFFFAOYSA-N 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 1
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- KNXNFEMPRRJNKP-UHFFFAOYSA-N dioctyl phosphono phosphate propan-2-ol titanium Chemical compound [Ti].CC(C)O.CCCCCCCCOP(=O)(OP(O)(O)=O)OCCCCCCCC.CCCCCCCCOP(=O)(OP(O)(O)=O)OCCCCCCCC.CCCCCCCCOP(=O)(OP(O)(O)=O)OCCCCCCCC KNXNFEMPRRJNKP-UHFFFAOYSA-N 0.000 description 1
- LQRUPWUPINJLMU-UHFFFAOYSA-N dioctyl(oxo)tin Chemical compound CCCCCCCC[Sn](=O)CCCCCCCC LQRUPWUPINJLMU-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- ZLNAFSPCNATQPQ-UHFFFAOYSA-N ethenyl-dimethoxy-methylsilane Chemical compound CO[Si](C)(OC)C=C ZLNAFSPCNATQPQ-UHFFFAOYSA-N 0.000 description 1
- WOXXJEVNDJOOLV-UHFFFAOYSA-N ethenyl-tris(2-methoxyethoxy)silane Chemical compound COCCO[Si](OCCOC)(OCCOC)C=C WOXXJEVNDJOOLV-UHFFFAOYSA-N 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、加水分解性のアルコキ
シシリル基を有するアクリル系エマルジョンであって、
長期の貯蔵安定性が良好で、かつエマルジョンから形成
される皮膜の耐久性、耐候性等が優れ、塗料用、シーラ
ント用などのベースエマルジョンとして有用とされるア
クリル系エマルジョンに関するものである。The present invention relates to an acrylic emulsion having a hydrolyzable alkoxysilyl group,
The present invention relates to an acrylic emulsion which has good long-term storage stability, excellent durability and weather resistance of a film formed from the emulsion, and is useful as a base emulsion for paints and sealants.
【0002】[0002]
【従来の技術】塗料用等のコーティング剤には耐水性、
耐酸性、耐アルカリ性、耐湿性をはじめ耐久性や耐候性
が求められており、その対応策のひとつとして溶液型の
加水分解性シリル基含有室温硬化性ポリマーを用いるこ
とがよく知られている。このポリマーとしては、特公昭
63-60046号公報に例示されている、1分子中に少なくと
も2個の加水分解性基を有するシリル基を導入した数平
均分子量 300〜30,000の溶液重合によるポリマーなどが
あげられる。しかし近年、低公害、省資源、安全衛生の
面から、これらのコーティング剤にも水系であるエマル
ジョンタイプが求められているが、加水分解性シリル基
が水系において加水分解及び縮合しやすく、貯蔵安定性
の良いエマルジョンタイプの製造が困難であった。2. Description of the Related Art Water resistance for coating agents such as paints,
Durability and weather resistance including acid resistance, alkali resistance, and moisture resistance are required, and it is well known that a solution type hydrolyzable silyl group-containing room temperature curable polymer is used as one of the countermeasures. As this polymer,
Examples thereof include polymers obtained by solution polymerization having a number average molecular weight of 300 to 30,000 in which silyl groups having at least two hydrolyzable groups are introduced into one molecule. However, in recent years, from the viewpoints of low pollution, resource saving, and safety and hygiene, these coating agents are also required to be an emulsion type that is water-based, but the hydrolyzable silyl group easily hydrolyzes and condenses in water, and storage stability It was difficult to produce an emulsion type with good properties.
【0003】特開平 5-25354号公報には、貯蔵安定性向
上のため加水分解性シリル基とアミンイミド基を各々1
分子中に少なくとも1個有する樹脂を含有する反応型樹
脂エマルジョンが提案されているが、その製造には、有
機溶媒中で溶液重合したのち溶液をトッピングして残っ
た樹脂を乳化する方法、または溶液のままで水を加えて
乳化したあとトッピングする方法がとられており、工程
が複雑で経済的不利はまぬがれない。さらに貯蔵中の加
水分解性シリル基の縮合反応の防止が十分できず、長期
間保存した場合にエマルジョンのゲル化は見られないも
のの、エマルジョン粒子内の加水分解性シリル基の縮合
による粒子内架橋が進み、エマルジョンの造膜性が悪く
なり、室温下で良好な皮膜を形成するのが難しくなると
いう問題点があった。JP-A-5-25354 discloses that a hydrolyzable silyl group and an amine imide group are each added to improve storage stability.
A reactive resin emulsion containing a resin having at least one in the molecule has been proposed. For its production, a method in which solution polymerization is carried out in an organic solvent and then the solution is topped to emulsify the remaining resin, or a solution A method of adding water as it is, emulsifying it, and then topping is adopted, and the process is complicated and an economic disadvantage cannot be avoided. In addition, the condensation reaction of the hydrolyzable silyl group during storage was not sufficiently prevented, and gelation of the emulsion was not observed after long-term storage, but intra-particle cross-linking was caused by condensation of the hydrolyzable silyl group in the emulsion particles. However, there is a problem in that the film-forming property of the emulsion deteriorates and it becomes difficult to form a good film at room temperature.
【0004】[0004]
【発明が解決しようとする課題】前記のような状況か
ら、本発明は、アルコキシシリル基による粒子内架橋を
著しく減少させることにより長期貯蔵安定性と造膜性が
良好で、かつ形成される皮膜の耐久性に優れたアルコキ
シシリル基含有アクリル系エマルジョンを提供しようと
してなされたものである。Under the circumstances as described above, the present invention provides a film which is excellent in long-term storage stability and film forming property and is formed by remarkably reducing intra-particle crosslinking by alkoxysilyl groups. The present invention has been made to provide an acrylic emulsion containing an alkoxysilyl group having excellent durability.
【0005】[0005]
【課題を解決するための手段】本発明者らは前記の課題
を解決するため鋭意検討の結果、エマルジョン粒子の芯
(コア)部を形成するポリマーの原料単量体中にアルコ
キシシリル基を含有する単量体を添加し、外殻(シェ
ル)部を形成するポリマーの原料単量体中にはアルコキ
シシリル基を含有する単量体を添加しないで、反応性界
面活性剤を用いて乳化重合した、特定のコア・シェル型
アルコキシシリル基含有アクリル系エマルジョンが課題
解決の可能性をもつことを見出し、さらにコアとシェル
の各部分の単量体及び反応性界面活性剤の種類、量につ
いて試験を行い本発明に至った。Means for Solving the Problems As a result of intensive studies for solving the above-mentioned problems, the present inventors have found that an alkoxysilyl group is contained in a raw material monomer of a polymer forming a core part of emulsion particles. Emulsion polymerization using a reactive surfactant without adding a monomer containing an alkoxysilyl group to the raw material of the polymer forming the outer shell (shell) part. It was found that a specific core-shell type alkoxysilyl group-containing acrylic emulsion has the potential to solve problems, and further tested for the type and amount of monomer and reactive surfactant in each part of the core and shell. The present invention has been carried out.
【0006】本発明は前記の課題を解決したものであ
り、本発明は、エマルジョン粒子の芯(コア)と外殻
(シェル)とで組成の異なるコア・シェル型エマルジョ
ンであって、そのコア部には (a)炭素数1〜18個のアルキル基を有する(メタ)アクリル酸アルキルエス テル 50〜99重量% (b)式R1R2 (3-n)SiXn (式中、R1は重合性二重結合を有する1価有機基、R2 は炭素数1〜4のアルキル基、Xは炭素数1〜4のアルコキシル基、nは 2又は3)で示される有機けい素化合物 1〜20重量% (c)上記(a)及び(b)と共重合可能な単量体 0〜30重量% [ただし、(a)、(b)及び(c)の合計は 100重量%] からなる単量体成分(I)を、シェル部には (A)炭素数1〜18個のアルキル基を有する(メタ)アクリル酸アルキルエス テル 70〜100 重量% (B)上記(A)と共重合可能な単量体 0〜30重量% [ただし、(A)及び(B)の合計は 100重量%] からなる単量体成分(II)を、その比率が(I)/(I
I)=50/50〜90/10(重量比)になるように用い、反
応性界面活性剤を使用して乳化重合してなるコア・シェ
ル型アルコキシシリル基含有アクリル系エマルジョン、
を要旨とするものである。以下に本発明についてさらに
詳しく説明する。The present invention has solved the above-mentioned problems, and the present invention is a core-shell type emulsion in which the composition of the core and the outer shell of the emulsion particles are different, and the core portion thereof is (A) Alkyl ester of (meth) acrylate having an alkyl group having 1 to 18 carbon atoms 50 to 99% by weight (b) Formula R 1 R 2 (3-n) SiX n (wherein R 1 Is a monovalent organic group having a polymerizable double bond, R 2 is an alkyl group having 1 to 4 carbon atoms, X is an alkoxyl group having 1 to 4 carbon atoms, and n is an organic silicon compound represented by 2 or 3). ~ 20% by weight (c) 0 to 30% by weight of a monomer copolymerizable with the above (a) and (b) [however, the total of (a), (b) and (c) is 100% by weight] And (A) alkyl methacrylic acid having an alkyl group having 1 to 18 carbon atoms in the shell part 70 to 100% by weight (B) 0 to 30% by weight of a monomer copolymerizable with (A) [however, the total of (A) and (B) is 100% by weight] ( II), the ratio of which is (I) / (I
I) = 50/50 to 90/10 (weight ratio), and a core / shell type alkoxysilyl group-containing acrylic emulsion obtained by emulsion polymerization using a reactive surfactant,
It is the gist. The present invention will be described in more detail below.
【0007】本発明における(a)及び(A)成分であ
る(メタ)アクリル酸アルキルエステルはアクリル系ポ
リマーの骨格を形成するための主成分単量体であり、炭
素数1〜18個の直鎖状もしくは分枝状アルキル基をもつ
アルコール又は環式アルキル基をもつアルコールとアク
リル酸又はメタクリル酸とのエステル化合物である。こ
の単量体としては例えば、アクリル酸又はメタクリル酸
のメチル、エチル、プロピル、イソプロピル、ブチル、
イソブチル、オクチル、2-エチルヘキシル、ラウリル、
ステアリル又はシクロヘキシルエステルなどをあげるこ
とができ、これらの群から選ばれる1種又は2種以上の
混合物を使用することができる。The (meth) acrylic acid alkyl ester which is the component (a) and (A) in the present invention is a main component monomer for forming the skeleton of an acrylic polymer, and is a direct monomer having 1 to 18 carbon atoms. It is an ester compound of an alcohol having a chain or branched alkyl group or an alcohol having a cyclic alkyl group with acrylic acid or methacrylic acid. Examples of this monomer include methyl or ethyl of acrylic acid or methacrylic acid, propyl, isopropyl, butyl,
Isobutyl, octyl, 2-ethylhexyl, lauryl,
Examples thereof include stearyl or cyclohexyl ester, and one or a mixture of two or more selected from these groups can be used.
【0008】(b)成分の式R1R2 (3-n)SiXn (式中の
R1、R2、X、nは前記に同じ)で示される有機けい素化
合物は、アルコキシシリル基をアクリル系ポリマーへ側
鎖として導入するための単量体である。この単量体とし
ては、ビニルトリメトキシシラン、ビニルトリエトキシ
シラン、ビニルトリス(β−メトキシエトキシ)シラ
ン、ビニルメチルジメトキシシラン、γ−メタクリロキ
シプロピルメチルジメトキシシラン、γ−メタクリロキ
シプロピルトリメトキシシラン、γ−アクリロキシプロ
ピルトリメトキシシラン、γ−アクリロキシプロピルメ
チルジメトキシシラン、γ−メタクリロキシプロピルト
リエトキシシラン、γ−メタクリロキシプロピルメチル
ジエトキシシラン、γ−メタクリロキシプロピルトリブ
トキシシランなどが例示される。これらの単量体の1種
又は2種以上の混合物が、コア部を重合する際(b)成
分として単量体成分(I)全量の1〜20重量%用いられ
る。1重量%未満では形成された皮膜の架橋密度が低く
耐水性等の耐久性及び耐候性が不十分であるし、また20
重量%を超えると架橋密度が高すぎ、形成された皮膜が
もろくなり、さらにはエマルジョンの貯蔵安定性も損な
われる。The formula of the component (b) R 1 R 2 (3-n) SiX n (wherein
The organic silicon compound represented by R 1 , R 2 , X and n is the same as described above) is a monomer for introducing an alkoxysilyl group into the acrylic polymer as a side chain. Examples of this monomer include vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris (β-methoxyethoxy) silane, vinylmethyldimethoxysilane, γ-methacryloxypropylmethyldimethoxysilane, γ-methacryloxypropyltrimethoxysilane, γ. Examples thereof include acryloxypropyltrimethoxysilane, γ-acryloxypropylmethyldimethoxysilane, γ-methacryloxypropyltriethoxysilane, γ-methacryloxypropylmethyldiethoxysilane and γ-methacryloxypropyltributoxysilane. One kind or a mixture of two or more kinds of these monomers is used as 1) to 20% by weight of the total amount of the monomer component (I) as the component (b) when polymerizing the core part. If it is less than 1% by weight, the cross-linking density of the formed film is low and the durability such as water resistance and the weather resistance are insufficient, and 20
When the content is more than 10% by weight, the crosslinking density is too high, the formed film becomes brittle, and the storage stability of the emulsion is impaired.
【0009】(c)成分は(a)及び(b)成分と共重
合可能な重合性単量体であり、(B)成分は(A)成分
と共重合可能な重合性単量体である。これらの単量体は
必要に応じてエマルジョンの機械的安定性、形成された
皮膜の耐水性、光沢、その他の機能性付与に用いられる
が、本発明の目的を損わないため、(c)成分は単量体
成分(I)全量の30重量%以下の使用量とし、(B)成
分は単量体成分(II)全量の30重量%以下の使用量とす
る。The component (c) is a polymerizable monomer copolymerizable with the components (a) and (b), and the component (B) is a polymerizable monomer copolymerizable with the component (A). . These monomers are used for the mechanical stability of the emulsion, the water resistance of the formed film, the gloss, and the addition of other functions, if necessary, but they do not impair the object of the present invention. The component is used in an amount of 30% by weight or less based on the total amount of the monomer component (I), and the component (B) is used in an amount of 30% by weight or less based on the total amount of the monomer component (II).
【0010】このような(c)成分又は(B)成分の単
量体としては、アクリル酸、メタクリル酸、無水マレイ
ン酸等のカルボキシル基又はその無水物含有単量体、2
−ヒドロキシエチル(メタ)アクリレート、2−ヒドロ
キシプロピル(メタ)アクリレート等のヒドロキシル基
含有単量体、(メタ)アクリルアミド、N−メチロール
(メタ)アクリルアミド、N−メトキシメチル(メタ)
アクリルアミド、N−ブトキシメチル(メタ)アクリル
アミド、ダイアセトン(メタ)アクリルアミド等のアミ
ド基含有単量体、ジメチルアミノエチル(メタ)アクリ
レート、ジエチルアミノエチル(メタ)アクリレート等
のアミノ基含有単量体、メトキシエチル(メタ)アクリ
レート、ブトキシエチル(メタ)アクリレート等のアル
コキシル基含有単量体、グリシジル(メタ)アクリレー
ト、グリシジルアリルエーテル等のグリシジル基含有単
量体、ジビニルベンゼン、アリル(メタ)アクリレー
ト、エチレングリコールジ(メタ)アクリレート、ジエ
チレングリコールジ(メタ)アクリレート、トリメチロ
ールプロパントリ(メタ)アクリレート等の1分子中に
ラジカル重合性不飽和基を2個以上有する単量体、酢酸
ビニル、プロピオン酸ビニル等のビニルエステル単量
体、スチレン、ビニルトルエン、α−メチルスチレン等
の芳香族ビニル単量体、アクリロニトリル、メタクリロ
ニトリル等のシアン化ビニル単量体、塩化ビニル、臭化
ビニル等のハロゲン化ビニル単量体などが例示され、こ
れらの中から1種又は2種以上の混合物が用いられる。As the monomer of the component (c) or the component (B), a monomer containing a carboxyl group such as acrylic acid, methacrylic acid, maleic anhydride or an anhydride thereof, 2
-Hydroxyethyl (meth) acrylate, hydroxyl group-containing monomer such as 2-hydroxypropyl (meth) acrylate, (meth) acrylamide, N-methylol (meth) acrylamide, N-methoxymethyl (meth)
Amide group-containing monomers such as acrylamide, N-butoxymethyl (meth) acrylamide and diacetone (meth) acrylamide, amino group-containing monomers such as dimethylaminoethyl (meth) acrylate and diethylaminoethyl (meth) acrylate, methoxy Alkoxyl group-containing monomers such as ethyl (meth) acrylate and butoxyethyl (meth) acrylate, glycidyl (meth) acrylates, glycidyl group-containing monomers such as glycidyl allyl ether, divinylbenzene, allyl (meth) acrylate, ethylene glycol Monomers such as di (meth) acrylate, diethylene glycol di (meth) acrylate, and trimethylolpropane tri (meth) acrylate having two or more radically polymerizable unsaturated groups in one molecule, vinyl acetate, propion Vinyl ester monomers such as vinyl, aromatic vinyl monomers such as styrene, vinyltoluene and α-methylstyrene, vinyl cyanide monomers such as acrylonitrile and methacrylonitrile, halogens such as vinyl chloride and vinyl bromide. Examples thereof include vinyl chloride monomers, and among these, one kind or a mixture of two or more kinds is used.
【0011】また、本発明のエマルジョンから形成され
る皮膜の耐水性等の耐久性を著しく向上させ、溶融重合
品に近い性能を得るためには、界面活性剤(乳化剤)と
して反応性界面活性剤を使用するとよいことが分った。
この反応性界面活性剤の例としては、Further, in order to remarkably improve the durability such as water resistance of the film formed from the emulsion of the present invention and obtain the performance close to that of the melt-polymerized product, the reactive surfactant is used as the surfactant (emulsifier). I found it to be good to use.
Examples of this reactive surfactant include:
【0012】[0012]
【化1】 Embedded image
【0013】[0013]
【化2】 等のアニオン性反応性界面活性剤、及びEmbedded image Anionic reactive surfactant such as, and
【0014】[0014]
【化3】 等の非イオン性反応性界面活性剤、あるいは第4級アン
モニウム塩や第3級アミン塩と重合性基を含むカチオン
性反応性界面活性剤などが挙げられる。Embedded image And the like, or a cation-type reactive surfactant containing a quaternary ammonium salt or a tertiary amine salt and a polymerizable group.
【0015】この反応性界面活性剤は1種のみ用いても
2種以上を併用してもよいが、その量が少なすぎると製
造したエマルジョンに凝塊物が多く発生するようになる
し、得られる皮膜も良好な物性を示さないようになる。
また、多すぎる場合にもポリマーの粒径が細かくなって
エマルジョンの粘度が上がりすぎるし、皮膜の耐水性も
悪くなってくる。したがって、この反応性界面活性剤の
使用量は全単量体の 0.5〜15重量%が好ましく、特には
1〜7重量%が好ましい。This reactive surfactant may be used alone or in combination of two or more, but if the amount is too small, a lot of agglomerates will be generated in the produced emulsion, and it will be obtained. The resulting coating also does not exhibit good physical properties.
Also, when the amount is too large, the particle size of the polymer becomes fine, the viscosity of the emulsion increases too much, and the water resistance of the film also deteriorates. Therefore, the amount of the reactive surfactant used is preferably 0.5 to 15% by weight, and more preferably 1 to 7% by weight, based on the total monomers.
【0016】また、本発明の目的を損なわない限りにお
いて、この反応性界面活性剤と組み合せて通常の乳化重
合に用いられる非反応性界面活性剤を使用することが可
能であり、界面活性剤全量の30重量%以下の範囲で1種
又は2種以上を用いることができる場合がある。これら
の非反応性界面活性剤としてはアルキル又はアルキルア
リル硫酸塩、アルキル又はアルキルアリルスルホン酸
塩、ジアルキルスルホコハク酸塩等のアニオン性界面活
性剤、アルキルトリメチルアンモニウムクロライド、ア
ルキルベンジルアンモニウムクロライド等のカチオン性
界面活性剤、ポリオキシエチレンアルキルフェニルエー
テル、ポリオキシエチレンアルキルエーテル、ポリオキ
シエチレンカルボン酸エステル等のノニオン性界面活性
剤などが例示される。Further, as long as the object of the present invention is not impaired, it is possible to use a non-reactive surfactant used in ordinary emulsion polymerization in combination with this reactive surfactant, and the total amount of the surfactant. It may be possible to use one kind or two or more kinds in a range of 30% by weight or less. These non-reactive surfactants include anionic surfactants such as alkyl or alkylallyl sulphates, alkyl or alkylallyl sulfonates and dialkyl sulfosuccinates, and cationic such as alkyl trimethyl ammonium chloride and alkyl benzyl ammonium chloride. Examples include surfactants, nonionic surfactants such as polyoxyethylene alkyl phenyl ether, polyoxyethylene alkyl ether, and polyoxyethylene carboxylic acid ester.
【0017】本発明で使用されるラジカル重合開始剤と
しては過硫酸カリウム、過硫酸アンモニウム等の過硫酸
塩、過酸化水素水、t−ブチルハイドロパーオキシド、
アゾビスアミジノプロパンの塩酸塩等の水溶性タイプ、
ベンゾイルパーオキシド、キュメンハイドロパーオキシ
ド、ジブチルパーオキシド、ジイソプロピルパーオキシ
ジカーボネート、クミルパーオキシネオデカノエート、
クミルパーオキシオクトエート、アゾビスイソブチロニ
トリル等の油溶性タイプなどが例示される。さらに必要
に応じ、酸性亜硫酸ナトリウム、ロンガリット、アスコ
ルビン酸等の還元剤を併用したレドックス系も使用する
ことができる。この重合開始剤の使用量は単量体に対し
て通常は 0.1〜10重量%とすればよいが、好ましくは
0.5〜5重量%である。The radical polymerization initiator used in the present invention includes persulfates such as potassium persulfate and ammonium persulfate, hydrogen peroxide solution, t-butyl hydroperoxide,
Water-soluble types such as azobisamidinopropane hydrochloride,
Benzoyl peroxide, cumene hydroperoxide, dibutyl peroxide, diisopropyl peroxydicarbonate, cumyl peroxy neodecanoate,
Examples include oil-soluble types such as cumyl peroxy octoate and azobisisobutyronitrile. Further, if necessary, a redox system in which a reducing agent such as acidic sodium sulfite, Rongalite, or ascorbic acid is used together can be used. The amount of the polymerization initiator used is usually 0.1 to 10% by weight with respect to the monomer, but preferably
It is 0.5 to 5% by weight.
【0018】本発明のアルコキシシリル基含有コア・シ
ェル型アクリル系エマルジョンを製造するには、まず上
記した(a)、(b)及び(c)の各種単量体を混合
し、これに界面活性剤、重合開始剤等を加えて水系でコ
ア部を形成するエマルジョンを重合する。この場合一括
して仕込み重合する方法、各成分を連続供給しながら重
合する方法などの各種の方法を適用できる。コア部重合
の際、アルコキシシリル基の加水分解や縮合を抑えるた
め、pH緩衝剤を使用して、重合中のpHを 6.5〜7.5 にお
さえるのが好ましい。重合は通常10〜90℃の温度で行わ
れる。コア部重合においては反応性界面活性剤がほとん
ど完全に重合してコア部ポリマーエマルジョンの水相中
に実質的に残存していないことが肝要であり、もし残存
しておれば次段階のシェル部重合の際、シェル部モノマ
ーによる新粒子が生成する可能性があり本発明の効果を
減殺する。次にこの系へさらに重合開始剤と上記した
(A)及び(B)の各種単量体を加え、重合してシェル
部を形成させる。エマルジョン重合の最後には、そのポ
リマーの望ましくない架橋反応を防ぎ、本発明の目的で
ある貯蔵安定性をさらに良好とするためにも塩基性物質
を添加してpH6〜8に調整することが好ましく、これら
の物質としてアンモニア、アミン類、アルカノールアミ
ン類、苛性アルカリなどが例示される。In order to produce the alkoxy-silyl group-containing core-shell type acrylic emulsion of the present invention, first, the above-mentioned various monomers (a), (b) and (c) are mixed and the surface-active substance is added thereto. An emulsion forming a core part is polymerized in an aqueous system by adding an agent, a polymerization initiator and the like. In this case, various methods such as a batch polymerization method and a method of continuously supplying each component can be applied. At the time of polymerization of the core part, in order to suppress the hydrolysis and condensation of the alkoxysilyl group, it is preferable to use a pH buffer to keep the pH during the polymerization at 6.5 to 7.5. The polymerization is usually carried out at a temperature of 10 to 90 ° C. In core part polymerization, it is essential that the reactive surfactant is almost completely polymerized and does not substantially remain in the aqueous phase of the core part polymer emulsion. During the polymerization, new particles may be generated by the shell part monomer, and the effect of the present invention is diminished. Next, a polymerization initiator and the above-mentioned various monomers (A) and (B) are further added to this system and polymerized to form a shell part. At the end of emulsion polymerization, it is preferable to adjust the pH to 6-8 by adding a basic substance in order to prevent an undesirable crosslinking reaction of the polymer and to further improve the storage stability which is the object of the present invention. Examples of these substances include ammonia, amines, alkanolamines and caustic.
【0019】本発明のエマルジョンを塗料用等に利用し
た場合、エマルジョン粒子中のポリマー側鎖に導入され
たアルコキシシリル基が水分の蒸発により縮合して架橋
皮膜を形成するが、必要に応じて縮合反応触媒を添加し
て架橋による皮膜形成を促進することができる。縮合反
応触媒としては、イソプロピルトリイソステアロイルチ
タネート、イソプロピルトリ(ジオクチルピロホスフェ
ート)チタネート等の有機チタネート系化合物、アセト
アルコキシアルミニウムジイソプロピレート等の有機ア
ルミニウム系化合物、ジブチル錫ジラウレート、ジブチ
ル錫マレート、ジオクチル酸錫等のカルボン酸型錫化合
物、ジブチル錫オキサイド、ジオクチル錫オキサイド等
のジアルキル錫化合物、オクチル酸鉛、ナフテン酸コバ
ルト等のカルボン酸金属塩、酸性リン酸エステル、カル
ボン酸及びその酸無水物、トリエチルアミン、ジブチル
アミン−2−ヘキソエート等のアミン及びその塩等が例
示される。これらの触媒は、水溶性であればそのまま添
加すれば良いが、油溶性のものは水分散体にして添加す
るのが好ましく、添加量は本発明のエマルジョンに対し
て0.01〜10重量%が好ましい。When the emulsion of the present invention is used for coatings and the like, the alkoxysilyl groups introduced into the polymer side chains in the emulsion particles are condensed by evaporation of water to form a crosslinked film. A reaction catalyst can be added to promote film formation by crosslinking. As the condensation reaction catalyst, organic titanate compounds such as isopropyl triisostearoyl titanate, isopropyl tri (dioctyl pyrophosphate) titanate, organic aluminum compounds such as acetoalkoxy aluminum diisopropylate, dibutyl tin dilaurate, dibutyl tin malate, dioctylic acid Carboxylic acid type tin compounds such as tin, dialkyltin compounds such as dibutyltin oxide, dioctyltin oxide, lead octylate, carboxylic acid metal salts such as cobalt naphthenate, acidic phosphoric acid esters, carboxylic acids and their acid anhydrides, triethylamine And amines such as dibutylamine-2-hexoate and salts thereof. These catalysts may be added as they are if they are water-soluble, but oil-soluble ones are preferably added in the form of an aqueous dispersion, and the addition amount is preferably 0.01 to 10% by weight with respect to the emulsion of the present invention. .
【0020】アルコキシシリル基は水によりシラノール
基とアルコールとに加水分解し、次にシラノール基同士
の脱水縮合又はシラノール基とアルコキシシリル基との
脱アルコール縮合によってシロキサン結合が形成されて
粒子内ポリマーの架橋、あるいは粒子間ポリマーの架
橋、融着、エマルジョンのゲル化が起る。本発明の効果
の理由は明確ではないが、シェル部ポリマーがアルコキ
シシリル基含有コア部ポリマーの表面を被覆しているた
め、コア部アルコキシシリル基と水との接触を防いでい
るためであろうと推定される。The alkoxysilyl group is hydrolyzed into silanol groups and alcohols with water, and then siloxane bonds are formed by dehydration condensation of silanol groups or dealcoholization condensation of silanol groups and alkoxysilyl groups to form an intraparticle polymer. Crosslinking, or interparticle polymer crosslinking, fusion bonding, and emulsion gelation occur. Although the reason for the effect of the present invention is not clear, it may be because the shell part polymer coats the surface of the alkoxysilyl group-containing core part polymer, which prevents contact between the core part alkoxysilyl group and water. Presumed.
【0021】[0021]
【実施例】本発明を実施例及び比較例に基づき具体的に
説明するが、本発明は実施例に限定されるものではな
い。なお、例中の部及び%はそれぞれ重量部と重量%を
示す。また、得られた各エマルジョンについて、製造直
後及び室温で3ヶ月又は6ヶ月貯蔵した後の特性を下記
の測定方法で評価した。 a.最低造膜温度 造膜しうる最低温度を理学工業社製最低造膜温度測定機
で測定した。 b.エマルジョンの状態 エマルジョンの粘度変化あるいはゲル化の有無を観察
し、下記によって示した。 〇:変化の少ないもの、×:変化の大きいもの c.耐水性 ガラス板に乾燥膜厚が約25μmになるようにエマルジョ
ンを塗布し、23℃×68%RHの条件で7日間養生したも
のを80℃の温水に60分間浸漬した後の表面状態を観察
し、下記によって示した。 〇:異常なし、△:やや白化、×:白化、ブリスター発
生EXAMPLES The present invention will be specifically described based on examples and comparative examples, but the present invention is not limited to the examples. In addition, part and% in an example show a weight part and weight%, respectively. Further, the properties of each of the obtained emulsions were evaluated by the following measuring methods immediately after production and after storage for 3 months or 6 months at room temperature. a. Minimum film forming temperature The minimum film forming temperature was measured with a minimum film forming temperature measuring device manufactured by Rigaku Kogyo. b. Emulsion state The change in the viscosity of the emulsion or the presence or absence of gelation was observed, and the results are shown below. O: Little change, X: Large change c. Emulsion was applied to a water-resistant glass plate so that the dry film thickness was about 25 μm, and it was aged for 7 days under the condition of 23 ° C × 68% RH and immersed in warm water of 80 ° C for 60 minutes to observe the surface condition. And shown by: ◯: No abnormality, △: Slightly whitened, ×: Whitened, blister occurred
【0022】実施例1 攪拌機、コンデンサー、温度計及び窒素ガス導入口を備
えた重合容器に、脱イオン水 1,240部及びpH緩衝剤とし
て炭酸ソーダ0.57部、ホウ酸5.63部を仕込み、攪拌しな
がら60℃に昇温したのち窒素置換した。これにロンガリ
ット 2.1部、エチレンジアミン四酢酸二ナトリウムの1
%水溶液0.15部、硫酸第1鉄の1%水溶液0.05部を添加
すると同時に、メタクリル酸メチル 294部、アクリル酸
ブチル 378部、スチレン84部、γ−メタクリロキシプロ
ピルトリメトキシシラン84部、t−ブチルハイドロパー
オキシド(純分69%) 2.5部、反応性界面活性剤アクア
ロンRN−10[第一工業製薬(株)製、商品名]16.8部
及びアクアロンHS−10[第一工業製薬(株)製、商品
名] 8.4部の混合液 867.7部を 2.5時間かけて均一に添
加し、さらに60℃にて1時間反応させてコアエマルジョ
ンを得た。これに同温度にてロンガリット 0.9部を添加
し、同時にメタクリル酸メチル 151部、アクリル酸ブチ
ル 173部、スチレン36部、反応性界面活性剤アクアロン
RN−10(前出) 7.2部、アクアロンHS−10(前出)
3.6部及びt−ブチルハイドロパーオキシド(純分69
%) 1.1部の混合液 371.9部を1時間かけて均一に添加
し、さらに60℃にて1時間反応させて重合を終了した。
得られたコア−シェル型エマルジョンの固形分濃度は4
9.7%、pH 7.1であった。重合に使用した反応性界面活
性剤は、アクアロンRN−10が先に例示したうちの13)
に、アクアロンHS−10が6)にそれぞれ属するもので
ある。上記で得られたエマルジョンの特性は表1に示す
とおりであった。Example 1 A polymerization vessel equipped with a stirrer, a condenser, a thermometer, and a nitrogen gas inlet was charged with 1,240 parts of deionized water, 0.57 parts of sodium carbonate as a pH buffer, and 5.63 parts of boric acid, and stirred while stirring. After the temperature was raised to ° C, the atmosphere was replaced with nitrogen. 2.1 parts of Rongalit and 1 part of disodium ethylenediaminetetraacetate
% Aqueous solution 0.15 part, ferrous sulfate 1% aqueous solution 0.05 part at the same time, methyl methacrylate 294 parts, butyl acrylate 378 parts, styrene 84 parts, γ-methacryloxypropyltrimethoxysilane 84 parts, t-butyl Hydroperoxide (69% of pure content) 2.5 parts, reactive surfactant Aqualon RN-10 [manufactured by Daiichi Kogyo Seiyaku Co., Ltd., trade name] 16.8 parts and Aqualon HS-10 [Daiichi Kogyo Seiyaku Co., Ltd.] Trade name] 867.7 parts of a mixed solution of 8.4 parts was uniformly added over 2.5 hours, and the mixture was further reacted at 60 ° C for 1 hour to obtain a core emulsion. 0.9 parts of Rongalit was added to this at the same temperature, and at the same time, 151 parts of methyl methacrylate, 173 parts of butyl acrylate, 36 parts of styrene, 7.2 parts of the reactive surfactant Aqualon RN-10 (supra), Aqualon HS-10. (Above)
3.6 parts and t-butyl hydroperoxide (purity 69
%) 371.9 parts of a mixed solution of 1.1 parts was uniformly added over 1 hour, and the mixture was further reacted at 60 ° C. for 1 hour to complete the polymerization.
The solid content of the obtained core-shell type emulsion was 4
The pH was 9.7% and 7.1. The reactive surfactant used for the polymerization is Aqualon RN-10, which is one of the examples listed above 13).
In addition, Aqualon HS-10 belongs to 6). The properties of the emulsion obtained above are as shown in Table 1.
【0023】実施例2 攪拌機、コンデンサー、温度計及び窒素ガス導入口を備
えた重合容器に、脱イオン水 640部及びpH緩衝剤として
炭酸ソーダ0.57部、ホウ酸5.63部を仕込み、攪拌しなが
ら30℃に昇温したのち窒素置換した。これにL−アスコ
ルビン酸 2.4部、エチレンジアミン四酢酸二ナトリウム
の1%水溶液0.15部、硫酸第1鉄の1%水溶液 0.5部を
添加すると同時に、メタクリル酸メチル 326部、アクリ
ル酸ブチル 442部、スチレン96部、γ−メタクリロキシ
プロピルトリメトキシシラン48部、γ−メタクリロキシ
プロピルメチルジメトキシシラン48部、t−ブチルハイ
ドロパーオキシド(純分69%) 2.9部、反応性界面活性
剤エレミノールJS−2[三洋化成工業(株)製、商品
名]24.6部、アクアロンRN−20[第一工業製薬(株)
製、商品名]19.2部及び脱イオン水 480部の混合物 1,4
86.7部をホモミキサーで乳化したものの内44.6部を加え
てシード重合を行い、引続き残りの 1,442.1部を 2.5時
間を要して均一に添加し、さらに30℃にて1時間反応さ
せてコアエマルジョンを得た。これに同温度にてL−ア
スコルビン酸 0.6部を添加し、同時にメタクリル酸メチ
ル91.2部、アクリル酸ブチル 120部、スチレン24部、ア
クリル酸 4.8部、t−ブチルハイドロパーオキシド(純
分69%) 0.7部、反応性界面活性剤エレミノールJS−
2(前出) 6.2部、アクアロンRN−20(前出) 4.8部
及び脱イオン水 120部の混合物 371.7部をホモミキサー
で乳化したものを1時間かけて均一に添加し、さらに30
℃にて1時間反応させて重合を終了させ、10%アンモニ
ア水で中和した。得られたコア−シェル型エマルジョン
の固形分濃度は49.4%、pH 7.0であった。重合に使用し
た反応性界面活性剤は、エレミノールJS−2が先に例
示したうちの4)に、アクアロンRN−20が13)にそれ
ぞれ属するものである。上記で得られたエマルジョンの
特性は表1に示すとおりであった。Example 2 A polymerization vessel equipped with a stirrer, a condenser, a thermometer, and a nitrogen gas inlet was charged with 640 parts of deionized water, 0.57 parts of sodium carbonate as a pH buffer, and 5.63 parts of boric acid, and stirred while stirring. After the temperature was raised to ° C, the atmosphere was replaced with nitrogen. To this was added 2.4 parts of L-ascorbic acid, 0.15 part of a 1% aqueous solution of disodium ethylenediaminetetraacetate and 0.5 part of a 1% aqueous solution of ferrous sulfate, and at the same time 326 parts of methyl methacrylate, 442 parts of butyl acrylate and 96 parts of styrene. Part, γ-methacryloxypropyltrimethoxysilane 48 parts, γ-methacryloxypropylmethyldimethoxysilane 48 parts, t-butyl hydroperoxide (pure content 69%) 2.9 parts, reactive surfactant Eleminol JS-2 [Sanyo] Chemical Industry Co., Ltd., trade name] 24.6 parts, Aqualon RN-20 [Daiichi Kogyo Seiyaku Co., Ltd.]
Made, trade name] 19.2 parts and deionized water 480 parts mixture 1,4
Of the 86.7 parts emulsified with a homomixer, 44.6 parts were added and seed polymerization was carried out, and the remaining 1,442.1 parts were added uniformly over 2.5 hours, and the mixture was further reacted at 30 ° C for 1 hour to form a core emulsion. Obtained. To this, 0.6 part of L-ascorbic acid was added at the same temperature, and at the same time, 91.2 parts of methyl methacrylate, 120 parts of butyl acrylate, 24 parts of styrene, 4.8 parts of acrylic acid, t-butyl hydroperoxide (69% pure) 0.7 parts, reactive surfactant Eleminol JS-
2 (above) 6.2 parts, Aqualon RN-20 (above) 4.8 parts and deionized water 120 parts A mixture of 371.7 parts emulsified with a homomixer was added uniformly over 1 hour, and further 30
The reaction was carried out at 0 ° C for 1 hour to terminate the polymerization, and the mixture was neutralized with 10% aqueous ammonia. The obtained core-shell type emulsion had a solid content concentration of 49.4% and a pH of 7.0. The reactive surfactants used for the polymerization belong to 4) of which Eleminol JS-2 is exemplified above, and 13) of Aqualon RN-20. The properties of the emulsion obtained above are as shown in Table 1.
【0024】比較例1 攪拌機、コンデンサー、温度計及び窒素ガス導入口を備
えた重合容器に、脱イオン水 640部を仕込み、攪拌しな
がら30℃に昇温したのち窒素置換した。これにL−アス
コルビン酸3部、硫酸第1鉄の1%水溶液 0.5部を添加
すると同時に、メタクリル酸メチル 417.2部、アクリル
酸ブチル 562部、スチレン 120部、アクリル酸 4.8部、
γ−メタクリロキシプロピルトリメトキシシラン48部、
γ−メタクリロキシプロピルメチルジメトキシシラン48
部、t−ブチルハイドロパーオキシド(純分69%) 3.6
部、反応性界面活性剤エレミノールJS−2(前出)3
0.8部、アクアロンRN−20(前出)24部及び脱イオン
水 600部の混合物 1,858.4部をホモミキサーで乳化した
ものの内、44.2部を加えてシード重合を行い、引続き残
りの 1,795.4部を 3.5時間かけて均一に添加し、さらに
30℃にて1時間反応させて重合を終了させ10%アンモニ
ア水で中和した。得られたエマルジョンの固形分濃度は
49.0%、pH 7.1であった。上記で得られたエマルジョン
の特性は表1に示すとおりであった。Comparative Example 1 A polymerization vessel equipped with a stirrer, a condenser, a thermometer and a nitrogen gas inlet was charged with 640 parts of deionized water, the temperature was raised to 30 ° C. with stirring, and then the atmosphere was replaced with nitrogen. To this, 3 parts of L-ascorbic acid and 0.5 part of a 1% ferrous sulfate aqueous solution were added, and at the same time, 417.2 parts of methyl methacrylate, 562 parts of butyl acrylate, 120 parts of styrene, 4.8 parts of acrylic acid,
γ-methacryloxypropyltrimethoxysilane 48 parts,
γ-methacryloxypropyl methyldimethoxysilane 48
Part, t-butyl hydroperoxide (pure content 69%) 3.6
Part, Reactive Surfactant Eleminol JS-2 (supra) 3
A mixture of 0.8 parts, 24 parts of Aqualon RN-20 (previously mentioned) and 600 parts of deionized water was emulsified with a homomixer to prepare 1,858.4 parts of the mixture, 44.2 parts of which were added to carry out seed polymerization, and the remaining 1,795.4 parts were continuously used for 3.5 hours. And evenly add
Polymerization was terminated by reacting at 30 ° C. for 1 hour and neutralized with 10% aqueous ammonia. The solid content concentration of the obtained emulsion is
It was 49.0% and pH 7.1. The properties of the emulsion obtained above are as shown in Table 1.
【0025】比較例2 攪拌機、コンデンサー、温度計及び窒素ガス導入口を備
えた重合容器に脱イオン水 1,240部を仕込み、攪拌しな
がら60℃に昇温したのち窒素置換した。これにロンガリ
ット3部、エチレンジアミン四酢酸二ナトリウムの1%
水溶液0.15部、硫酸第1鉄の1%水溶液0.05部を添加す
ると同時に、メタクリル酸メチル 445部、アクリル酸ブ
チル 551部、スチレン 120部、γ−メタクリロキシプロ
ピルトリメトキシシラン84部、t−ブチルハイドロパー
オキシド(純分69%) 3.6部、反応性界面活性剤アクア
ロンRN−10(前出)24部、アクアロンHS−10(前
出)12部の混合液 1,239.6部を 3.5時間かけて均一に添
加し、さらに60℃にて1時間反応させて重合を終了し
た。得られたエマルジョンの固形分濃度は49.5%、pH
6.1であった。上記で得られたエマルジョンの特性は表
1に示すとおりであった。Comparative Example 2 1,240 parts of deionized water was charged into a polymerization vessel equipped with a stirrer, a condenser, a thermometer and a nitrogen gas inlet, the temperature was raised to 60 ° C. with stirring, and then the atmosphere was replaced with nitrogen. Add 3 parts of Rongalit and 1% of disodium ethylenediaminetetraacetate.
0.15 parts of an aqueous solution and 0.05 part of a 1% ferrous sulfate aqueous solution are added, and at the same time, 445 parts of methyl methacrylate, 551 parts of butyl acrylate, 120 parts of styrene, 84 parts of γ-methacryloxypropyltrimethoxysilane, 84 parts of t-butylhydro. 1,239.6 parts of a mixed solution of 3.6 parts of peroxide (69% of pure content), 24 parts of the reactive surfactant Aqualon RN-10 (previously mentioned) and 12 parts of Aqualon HS-10 (previously mentioned) were uniformly added over 3.5 hours. Then, the mixture was further reacted at 60 ° C. for 1 hour to complete the polymerization. The solid content of the obtained emulsion is 49.5%, pH
6.1. The properties of the emulsion obtained above are as shown in Table 1.
【0026】比較例3 攪拌機、コンデンサー、温度計及び窒素ガス導入口を備
えた重合容器に脱イオン水 1,240部及びpH緩衝剤として
炭酸ソーダ0.57部、ホウ酸5.63部を仕込み、攪拌しなが
ら60℃に昇温したのち窒素置換した。これにロンガリッ
ト 2.1部、エチレンジアミン四酢酸二ナトリウムの1%
水溶液0.15部、硫酸第1鉄の1%水溶液0.05部を添加す
ると同時に、メタクリル酸メチル 294部、アクリル酸ブ
チル 378部、スチレン84部、γ−メタクリロキシプロピ
ルトリメトキシシラン84部、t−ブチルハイドロパーオ
キシド(純分69%) 2.5部、非反応性界面活性剤ノイゲ
ンEA-170[第一工業製薬(株)製、商品名]16.8部及
びエマールO[花王(株)製、商品名] 8.4部の混合液
867.7部を 2.5時間かけて均一に添加し、さらに60℃に
て1時間反応させてコアエマルジョンを得た。これに同
温度にてロンガリット 0.9部を添加し、同時にメタクリ
ル酸メチル 151部、アクリル酸ブチル 173部、スチレン
36部、非反応性界面活性剤ノイゲンEA-170(前出)
7.2部、エマールO(前出) 3.6部及びt−ブチルハイ
ドロパーオキシド(純分69%) 1.1部の混合液 371.9部
を1時間かけて均一に添加し、さらに60℃にて1時間反
応させて重合を終了した。得られたコア−シェル型エマ
ルジョンの固形分濃度は49.8%、pH 7.0であった。上記
で得られたエマルジョンの特性は表1に示すとおりであ
った。Comparative Example 3 A polymerization vessel equipped with a stirrer, a condenser, a thermometer and a nitrogen gas inlet was charged with 1,240 parts of deionized water, 0.57 parts of sodium carbonate as a pH buffer and 5.63 parts of boric acid, and stirred at 60 ° C. After the temperature was raised to 1, the atmosphere was replaced with nitrogen. Add 2.1 parts of Rongalit and 1% of disodium ethylenediaminetetraacetate.
0.15 parts of an aqueous solution and 0.05 part of a 1% ferrous sulfate aqueous solution are added, and at the same time, 294 parts of methyl methacrylate, 378 parts of butyl acrylate, 84 parts of styrene, 84 parts of γ-methacryloxypropyltrimethoxysilane, 84 parts of t-butylhydro. Peroxide (purity 69%) 2.5 parts, non-reactive surfactant Neugen EA-170 [Daiichi Kogyo Seiyaku Co., Ltd., trade name] 16.8 parts and Emar O [Kao Co., Ltd., trade name] 8.4 Mixed liquid
867.7 parts were uniformly added over 2.5 hours and further reacted at 60 ° C. for 1 hour to obtain a core emulsion. 0.9 parts of Rongalit was added to this at the same temperature, and at the same time 151 parts of methyl methacrylate, 173 parts of butyl acrylate and styrene were added.
36 parts, non-reactive surfactant Neugen EA-170 (supra)
A mixture of 37 parts of 7.2 parts, 3.6 parts of Emal O (described above) and 1.1 parts of t-butyl hydroperoxide (69% of pure content) was uniformly added over 1 hour, and the mixture was further reacted at 60 ° C for 1 hour. And the polymerization was completed. The obtained core-shell type emulsion had a solid content concentration of 49.8% and a pH of 7.0. The properties of the emulsion obtained above are as shown in Table 1.
【0027】[0027]
【表1】 [Table 1]
【0028】[0028]
【発明の効果】本発明のアルコキシシリル基含有アクリ
ル系エマルジョンはアルコキシシリル基の加水分解や縮
合が大巾に抑えられるため長期の貯蔵安定性が良好であ
り、実用的に塗料、シーラント等のベースエマルジョン
として有用である。EFFECTS OF THE INVENTION The alkoxysilyl group-containing acrylic emulsion of the present invention has good long-term storage stability because hydrolysis and condensation of the alkoxysilyl group are greatly suppressed, and is practically used as a base for paints, sealants and the like. It is useful as an emulsion.
Claims (1)
(シェル)とで組成の異なるコア・シェル型エマルジョ
ンであって、そのコア部には (a)炭素数1〜18個のアルキル基を有する(メタ)アクリル酸アルキルエス テル 50〜99重量% (b)式R1R2 (3-n)SiXn (式中、R1は重合性二重結合を有する1価有機基、R2 は炭素数1〜4のアルキル基、Xは炭素数1〜4のアルコキシル基、nは 2又は3)で示される有機けい素化合物 1〜20重量% (c)上記(a)及び(b)と共重合可能な単量体 0〜30重量% [ただし、(a)、(b)及び(c)の合計は 100重量%] からなる単量体成分(I)を、シェル部には (A)炭素数1〜18個のアルキル基を有する(メタ)アクリル酸アルキルエス テル 70〜100 重量% (B)上記(A)と共重合可能な単量体 0〜30重量% [ただし、(A)及び(B)の合計は 100重量%] からなる単量体成分(II)を、その比率が(I)/(I
I)=50/50〜90/10(重量比)になるように用い、反
応性界面活性剤を使用して乳化重合してなるコア・シェ
ル型アルコキシシリル基含有アクリル系エマルジョン。1. A core-shell type emulsion having different compositions for a core and an outer shell of an emulsion particle, the core part of which comprises (a) an alkyl group having 1 to 18 carbon atoms. Alkyl ester of (meth) acrylate having 50 to 99% by weight (b) Formula R 1 R 2 (3-n) SiX n (wherein R 1 is a monovalent organic group having a polymerizable double bond, R 2 Is an alkyl group having 1 to 4 carbon atoms, X is an alkoxyl group having 1 to 4 carbon atoms, n is an organic silicon compound represented by 2 or 3) 1 to 20% by weight (c) The above (a) and (b) 0 to 30% by weight of a monomer copolymerizable with [however, the total amount of (a), (b) and (c) is 100% by weight]. A) Alkyl ester of (meth) acrylate having an alkyl group having 1 to 18 carbon atoms 70 to 100% by weight (B) Monomer copolymerizable with (A) above Body 0-30 wt% [However, (A) and total 100% by weight of (B)] monomer component consisting of a (II), is the ratio (I) / (I
I) = 50/50 to 90/10 (weight ratio), a core-shell type alkoxysilyl group-containing acrylic emulsion obtained by emulsion polymerization using a reactive surfactant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16404494A JPH0827347A (en) | 1994-07-15 | 1994-07-15 | Alkoxysilyl-containing acrylic emulsion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16404494A JPH0827347A (en) | 1994-07-15 | 1994-07-15 | Alkoxysilyl-containing acrylic emulsion |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0827347A true JPH0827347A (en) | 1996-01-30 |
Family
ID=15785741
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16404494A Pending JPH0827347A (en) | 1994-07-15 | 1994-07-15 | Alkoxysilyl-containing acrylic emulsion |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0827347A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11291408A (en) * | 1998-04-06 | 1999-10-26 | Shin Etsu Chem Co Ltd | Articles having a hydrophilic coating |
| US5973068A (en) * | 1996-11-07 | 1999-10-26 | Shin-Etsu Chemical Co., Ltd. | Silicone resin-containing emulsion composition, method for making same, and article having a cured film of same |
| US6147156A (en) * | 1998-03-13 | 2000-11-14 | Shin-Etsu Chemical Co., Ltd. | Silicone resin-containing emulsion composition, making method, and article having cured film of the composition |
| JP2004223429A (en) * | 2003-01-24 | 2004-08-12 | Kubota Corp | Corrosion protection method of cast iron pipe and cast iron pipe subjected to corrosion protection treatment |
| US7886499B2 (en) | 2003-06-30 | 2011-02-15 | Nissin Chemical Industry Co., Ltd. | Building exterior wall-coating emulsion compositions and building exterior walls |
| CN110922541A (en) * | 2019-11-27 | 2020-03-27 | 宜宾天原集团股份有限公司 | Preparation method of ACR elastic resin with core-shell structure |
-
1994
- 1994-07-15 JP JP16404494A patent/JPH0827347A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5973068A (en) * | 1996-11-07 | 1999-10-26 | Shin-Etsu Chemical Co., Ltd. | Silicone resin-containing emulsion composition, method for making same, and article having a cured film of same |
| US6114440A (en) * | 1996-11-07 | 2000-09-05 | Shin-Etsu Chemical Co., Ltd. | Silicone resin-containing emulsion composition, method for making same, and article having a cured film of same |
| US6147156A (en) * | 1998-03-13 | 2000-11-14 | Shin-Etsu Chemical Co., Ltd. | Silicone resin-containing emulsion composition, making method, and article having cured film of the composition |
| JPH11291408A (en) * | 1998-04-06 | 1999-10-26 | Shin Etsu Chem Co Ltd | Articles having a hydrophilic coating |
| JP2004223429A (en) * | 2003-01-24 | 2004-08-12 | Kubota Corp | Corrosion protection method of cast iron pipe and cast iron pipe subjected to corrosion protection treatment |
| US7886499B2 (en) | 2003-06-30 | 2011-02-15 | Nissin Chemical Industry Co., Ltd. | Building exterior wall-coating emulsion compositions and building exterior walls |
| CN110922541A (en) * | 2019-11-27 | 2020-03-27 | 宜宾天原集团股份有限公司 | Preparation method of ACR elastic resin with core-shell structure |
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