JPH07178335A - Organic polymer combined inorganic fine particle, its production and dispersed body and film forming composition containing the same - Google Patents
Organic polymer combined inorganic fine particle, its production and dispersed body and film forming composition containing the sameInfo
- Publication number
- JPH07178335A JPH07178335A JP5336498A JP33649893A JPH07178335A JP H07178335 A JPH07178335 A JP H07178335A JP 5336498 A JP5336498 A JP 5336498A JP 33649893 A JP33649893 A JP 33649893A JP H07178335 A JPH07178335 A JP H07178335A
- Authority
- JP
- Japan
- Prior art keywords
- organic polymer
- inorganic fine
- group
- composite inorganic
- polymer composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010419 fine particle Substances 0.000 title claims abstract description 424
- 229920000620 organic polymer Polymers 0.000 title claims abstract description 416
- 239000000203 mixture Substances 0.000 title claims abstract description 131
- 238000004519 manufacturing process Methods 0.000 title claims description 47
- 239000006185 dispersion Substances 0.000 claims abstract description 170
- 239000002245 particle Substances 0.000 claims abstract description 116
- -1 polysiloxane group Polymers 0.000 claims abstract description 114
- 238000000034 method Methods 0.000 claims abstract description 50
- 239000002131 composite material Substances 0.000 claims description 340
- 229920005989 resin Polymers 0.000 claims description 80
- 239000011347 resin Substances 0.000 claims description 80
- 239000007788 liquid Substances 0.000 claims description 50
- 150000002736 metal compounds Chemical class 0.000 claims description 47
- 125000003545 alkoxy group Chemical group 0.000 claims description 42
- 239000002994 raw material Substances 0.000 claims description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 238000006460 hydrolysis reaction Methods 0.000 claims description 35
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 34
- 238000006243 chemical reaction Methods 0.000 claims description 32
- 230000007062 hydrolysis Effects 0.000 claims description 31
- 238000009833 condensation Methods 0.000 claims description 27
- 230000005494 condensation Effects 0.000 claims description 27
- 229920005862 polyol Polymers 0.000 claims description 26
- 239000012948 isocyanate Substances 0.000 claims description 25
- 229920001296 polysiloxane Polymers 0.000 claims description 23
- 150000001875 compounds Chemical class 0.000 claims description 21
- 125000000217 alkyl group Chemical group 0.000 claims description 18
- 150000003077 polyols Chemical class 0.000 claims description 18
- 229920000877 Melamine resin Polymers 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 125000002252 acyl group Chemical group 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 13
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 10
- 229920003180 amino resin Polymers 0.000 claims description 9
- 125000003118 aryl group Chemical group 0.000 claims description 8
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 6
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 6
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 229910052726 zirconium Inorganic materials 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- JZUFKLXOESDKRF-UHFFFAOYSA-N Chlorothiazide Chemical group C1=C(Cl)C(S(=O)(=O)N)=CC2=C1NCNS2(=O)=O JZUFKLXOESDKRF-UHFFFAOYSA-N 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 70
- 238000000576 coating method Methods 0.000 abstract description 70
- 238000009826 distribution Methods 0.000 abstract description 23
- 239000000463 material Substances 0.000 abstract description 9
- 239000000654 additive Substances 0.000 abstract description 8
- 239000012778 molding material Substances 0.000 abstract description 8
- 230000003301 hydrolyzing effect Effects 0.000 abstract description 7
- 239000011159 matrix material Substances 0.000 abstract description 6
- 230000000996 additive effect Effects 0.000 abstract description 4
- 229910000765 intermetallic Inorganic materials 0.000 abstract 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 104
- 239000000243 solution Substances 0.000 description 62
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 44
- 229920000642 polymer Polymers 0.000 description 44
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 42
- 239000000126 substance Substances 0.000 description 42
- 238000001816 cooling Methods 0.000 description 35
- 230000015572 biosynthetic process Effects 0.000 description 34
- 238000003786 synthesis reaction Methods 0.000 description 34
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 33
- 125000000524 functional group Chemical group 0.000 description 33
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 32
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 31
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 30
- 238000003756 stirring Methods 0.000 description 30
- 239000003960 organic solvent Substances 0.000 description 27
- 230000032683 aging Effects 0.000 description 25
- 239000003054 catalyst Substances 0.000 description 23
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 21
- 238000001035 drying Methods 0.000 description 21
- 238000003860 storage Methods 0.000 description 21
- 230000000704 physical effect Effects 0.000 description 19
- 239000002904 solvent Substances 0.000 description 19
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 18
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 18
- 239000008119 colloidal silica Substances 0.000 description 18
- 239000002244 precipitate Substances 0.000 description 17
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 15
- 239000003795 chemical substances by application Substances 0.000 description 15
- 238000004821 distillation Methods 0.000 description 15
- 239000007787 solid Substances 0.000 description 15
- 239000000178 monomer Substances 0.000 description 14
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 13
- 230000002776 aggregation Effects 0.000 description 13
- 229910021529 ammonia Inorganic materials 0.000 description 13
- 235000011114 ammonium hydroxide Nutrition 0.000 description 13
- 239000011259 mixed solution Substances 0.000 description 13
- 239000000049 pigment Substances 0.000 description 13
- 239000006087 Silane Coupling Agent Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 12
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 11
- 238000004220 aggregation Methods 0.000 description 11
- 239000007789 gas Substances 0.000 description 11
- 239000003973 paint Substances 0.000 description 11
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 11
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 10
- 238000005227 gel permeation chromatography Methods 0.000 description 10
- 150000002513 isocyanates Chemical class 0.000 description 10
- 238000002156 mixing Methods 0.000 description 10
- 238000011056 performance test Methods 0.000 description 10
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 10
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 9
- 239000008199 coating composition Substances 0.000 description 9
- 239000007822 coupling agent Substances 0.000 description 9
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 9
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 9
- 229910000077 silane Inorganic materials 0.000 description 9
- 239000000377 silicon dioxide Substances 0.000 description 9
- 229920000178 Acrylic resin Polymers 0.000 description 8
- 239000004925 Acrylic resin Substances 0.000 description 8
- 239000002253 acid Substances 0.000 description 8
- 239000011521 glass Substances 0.000 description 8
- 239000011541 reaction mixture Substances 0.000 description 8
- 239000000758 substrate Substances 0.000 description 8
- 238000004381 surface treatment Methods 0.000 description 8
- BSDOQSMQCZQLDV-UHFFFAOYSA-N butan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] BSDOQSMQCZQLDV-UHFFFAOYSA-N 0.000 description 7
- 238000004132 cross linking Methods 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 229910052809 inorganic oxide Inorganic materials 0.000 description 7
- 239000002002 slurry Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 6
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 6
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 230000002378 acidificating effect Effects 0.000 description 6
- 125000003277 amino group Chemical group 0.000 description 6
- 125000004429 atom Chemical group 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 6
- 239000002612 dispersion medium Substances 0.000 description 6
- 125000003700 epoxy group Chemical group 0.000 description 6
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 6
- 229920005906 polyester polyol Polymers 0.000 description 6
- 239000011342 resin composition Substances 0.000 description 6
- 239000006228 supernatant Substances 0.000 description 6
- 125000003396 thiol group Chemical group [H]S* 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- YZUPZGFPHUVJKC-UHFFFAOYSA-N 1-bromo-2-methoxyethane Chemical compound COCCBr YZUPZGFPHUVJKC-UHFFFAOYSA-N 0.000 description 5
- 239000004640 Melamine resin Substances 0.000 description 5
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 5
- 239000004793 Polystyrene Substances 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 5
- 239000002585 base Substances 0.000 description 5
- 125000004432 carbon atom Chemical group C* 0.000 description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 238000000921 elemental analysis Methods 0.000 description 5
- 239000002609 medium Substances 0.000 description 5
- 229920002223 polystyrene Polymers 0.000 description 5
- 150000003254 radicals Chemical class 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 4
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 4
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 229910004298 SiO 2 Inorganic materials 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000005119 centrifugation Methods 0.000 description 4
- 239000012295 chemical reaction liquid Substances 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 4
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 4
- YYLGKUPAFFKGRQ-UHFFFAOYSA-N dimethyldiethoxysilane Chemical compound CCO[Si](C)(C)OCC YYLGKUPAFFKGRQ-UHFFFAOYSA-N 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 4
- 150000002367 halogens Chemical group 0.000 description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 4
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 4
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 4
- 150000002894 organic compounds Chemical class 0.000 description 4
- 125000001181 organosilyl group Chemical group [SiH3]* 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 230000000379 polymerizing effect Effects 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 4
- 125000000547 substituted alkyl group Chemical group 0.000 description 4
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 4
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- YZVRVDPMGYFCGL-UHFFFAOYSA-N triacetyloxysilyl acetate Chemical compound CC(=O)O[Si](OC(C)=O)(OC(C)=O)OC(C)=O YZVRVDPMGYFCGL-UHFFFAOYSA-N 0.000 description 4
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 4
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 3
- TVJPBVNWVPUZBM-UHFFFAOYSA-N [diacetyloxy(methyl)silyl] acetate Chemical compound CC(=O)O[Si](C)(OC(C)=O)OC(C)=O TVJPBVNWVPUZBM-UHFFFAOYSA-N 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 3
- 125000005370 alkoxysilyl group Chemical group 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- VGWJKDPTLUDSJT-UHFFFAOYSA-N diethyl dimethyl silicate Chemical compound CCO[Si](OC)(OC)OCC VGWJKDPTLUDSJT-UHFFFAOYSA-N 0.000 description 3
- JJQZDUKDJDQPMQ-UHFFFAOYSA-N dimethoxy(dimethyl)silane Chemical compound CO[Si](C)(C)OC JJQZDUKDJDQPMQ-UHFFFAOYSA-N 0.000 description 3
- CVQVSVBUMVSJES-UHFFFAOYSA-N dimethoxy-methyl-phenylsilane Chemical compound CO[Si](C)(OC)C1=CC=CC=C1 CVQVSVBUMVSJES-UHFFFAOYSA-N 0.000 description 3
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 3
- RSIHJDGMBDPTIM-UHFFFAOYSA-N ethoxy(trimethyl)silane Chemical compound CCO[Si](C)(C)C RSIHJDGMBDPTIM-UHFFFAOYSA-N 0.000 description 3
- 229910010272 inorganic material Inorganic materials 0.000 description 3
- 239000011147 inorganic material Substances 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- POPACFLNWGUDSR-UHFFFAOYSA-N methoxy(trimethyl)silane Chemical compound CO[Si](C)(C)C POPACFLNWGUDSR-UHFFFAOYSA-N 0.000 description 3
- 239000011368 organic material Substances 0.000 description 3
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 3
- 230000000737 periodic effect Effects 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 3
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 3
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 3
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 3
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 3
- QHUNJMXHQHHWQP-UHFFFAOYSA-N trimethylsilyl acetate Chemical compound CC(=O)O[Si](C)(C)C QHUNJMXHQHHWQP-UHFFFAOYSA-N 0.000 description 3
- 238000000108 ultra-filtration Methods 0.000 description 3
- YOBOXHGSEJBUPB-MTOQALJVSA-N (z)-4-hydroxypent-3-en-2-one;zirconium Chemical compound [Zr].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O YOBOXHGSEJBUPB-MTOQALJVSA-N 0.000 description 2
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 2
- AHEQEPCAIFTNHE-UHFFFAOYSA-N 2-[bis(2-hydroxyethyl)amino]ethanol butan-1-olate zirconium(4+) Chemical compound N(CCO)(CCO)CCO.[O-]CCCC.[Zr+4].[O-]CCCC.[O-]CCCC.[O-]CCCC AHEQEPCAIFTNHE-UHFFFAOYSA-N 0.000 description 2
- KTXWGMUMDPYXNN-UHFFFAOYSA-N 2-ethylhexan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCCC(CC)C[O-].CCCCC(CC)C[O-].CCCCC(CC)C[O-].CCCCC(CC)C[O-] KTXWGMUMDPYXNN-UHFFFAOYSA-N 0.000 description 2
- SZNYYWIUQFZLLT-UHFFFAOYSA-N 2-methyl-1-(2-methylpropoxy)propane Chemical compound CC(C)COCC(C)C SZNYYWIUQFZLLT-UHFFFAOYSA-N 0.000 description 2
- XBIUWALDKXACEA-UHFFFAOYSA-N 3-[bis(2,4-dioxopentan-3-yl)alumanyl]pentane-2,4-dione Chemical compound CC(=O)C(C(C)=O)[Al](C(C(C)=O)C(C)=O)C(C(C)=O)C(C)=O XBIUWALDKXACEA-UHFFFAOYSA-N 0.000 description 2
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- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 238000010559 graft polymerization reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- RBTKNAXYKSUFRK-UHFFFAOYSA-N heliogen blue Chemical compound [Cu].[N-]1C2=C(C=CC=C3)C3=C1N=C([N-]1)C3=CC=CC=C3C1=NC([N-]1)=C(C=CC=C3)C3=C1N=C([N-]1)C3=CC=CC=C3C1=N2 RBTKNAXYKSUFRK-UHFFFAOYSA-N 0.000 description 1
- DXQWPBNWAKTXPF-UHFFFAOYSA-M hexadecyl(trimethyl)azanium;octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCC[N+](C)(C)C DXQWPBNWAKTXPF-UHFFFAOYSA-M 0.000 description 1
- TZMQHOJDDMFGQX-UHFFFAOYSA-N hexane-1,1,1-triol Chemical compound CCCCCC(O)(O)O TZMQHOJDDMFGQX-UHFFFAOYSA-N 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 230000033444 hydroxylation Effects 0.000 description 1
- 238000005805 hydroxylation reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 239000012796 inorganic flame retardant Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- GJRQTCIYDGXPES-UHFFFAOYSA-N iso-butyl acetate Natural products CC(C)COC(C)=O GJRQTCIYDGXPES-UHFFFAOYSA-N 0.000 description 1
- FGKJLKRYENPLQH-UHFFFAOYSA-M isocaproate Chemical compound CC(C)CCC([O-])=O FGKJLKRYENPLQH-UHFFFAOYSA-M 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- OQAGVSWESNCJJT-UHFFFAOYSA-N isovaleric acid methyl ester Natural products COC(=O)CC(C)C OQAGVSWESNCJJT-UHFFFAOYSA-N 0.000 description 1
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000006078 metal deactivator Substances 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229910001960 metal nitrate Inorganic materials 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- UYPKMSMKZGDPLA-UHFFFAOYSA-N methanolate;trimethylstannanylium Chemical compound CO[Sn](C)(C)C UYPKMSMKZGDPLA-UHFFFAOYSA-N 0.000 description 1
- UYVXZUTYZGILQG-UHFFFAOYSA-N methoxyboronic acid Chemical compound COB(O)O UYVXZUTYZGILQG-UHFFFAOYSA-N 0.000 description 1
- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 description 1
- CAAULPUQFIIOTL-UHFFFAOYSA-L methyl phosphate(2-) Chemical compound COP([O-])([O-])=O CAAULPUQFIIOTL-UHFFFAOYSA-L 0.000 description 1
- 239000005055 methyl trichlorosilane Substances 0.000 description 1
- XLSZMDLNRCVEIJ-UHFFFAOYSA-N methylimidazole Natural products CC1=CNC=N1 XLSZMDLNRCVEIJ-UHFFFAOYSA-N 0.000 description 1
- JLUFWMXJHAVVNN-UHFFFAOYSA-N methyltrichlorosilane Chemical compound C[Si](Cl)(Cl)Cl JLUFWMXJHAVVNN-UHFFFAOYSA-N 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 235000019837 monoammonium phosphate Nutrition 0.000 description 1
- 239000006012 monoammonium phosphate Substances 0.000 description 1
- 125000000896 monocarboxylic acid group Chemical group 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 1
- UTSYWKJYFPPRAP-UHFFFAOYSA-N n-(butoxymethyl)prop-2-enamide Chemical compound CCCCOCNC(=O)C=C UTSYWKJYFPPRAP-UHFFFAOYSA-N 0.000 description 1
- YKYONYBAUNKHLG-UHFFFAOYSA-N n-Propyl acetate Natural products CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 1
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 125000005474 octanoate group Chemical group 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- FZBIESPTFIVNEJ-UHFFFAOYSA-N oxiran-2-ylmethyl decanoate Chemical compound CCCCCCCCCC(=O)OCC1CO1 FZBIESPTFIVNEJ-UHFFFAOYSA-N 0.000 description 1
- CMOAHYOGLLEOGO-UHFFFAOYSA-N oxozirconium;dihydrochloride Chemical compound Cl.Cl.[Zr]=O CMOAHYOGLLEOGO-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- HVAMZGADVCBITI-UHFFFAOYSA-M pent-4-enoate Chemical compound [O-]C(=O)CCC=C HVAMZGADVCBITI-UHFFFAOYSA-M 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- UZNSCDNUWCOFBR-UHFFFAOYSA-N phenyl dihydrogen phosphite dihydrochloride Chemical compound Cl.Cl.OP(O)OC1=CC=CC=C1 UZNSCDNUWCOFBR-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- UHZYTMXLRWXGPK-UHFFFAOYSA-N phosphorus pentachloride Chemical compound ClP(Cl)(Cl)(Cl)Cl UHZYTMXLRWXGPK-UHFFFAOYSA-N 0.000 description 1
- FAIAAWCVCHQXDN-UHFFFAOYSA-N phosphorus trichloride Chemical compound ClP(Cl)Cl FAIAAWCVCHQXDN-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920003217 poly(methylsilsesquioxane) Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- RPDAUEIUDPHABB-UHFFFAOYSA-N potassium ethoxide Chemical compound [K+].CC[O-] RPDAUEIUDPHABB-UHFFFAOYSA-N 0.000 description 1
- BDAWXSQJJCIFIK-UHFFFAOYSA-N potassium methoxide Chemical compound [K+].[O-]C BDAWXSQJJCIFIK-UHFFFAOYSA-N 0.000 description 1
- LPNYRYFBWFDTMA-UHFFFAOYSA-N potassium tert-butoxide Chemical compound [K+].CC(C)(C)[O-] LPNYRYFBWFDTMA-UHFFFAOYSA-N 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- 229940090181 propyl acetate Drugs 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 239000003223 protective agent Substances 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 239000005049 silicon tetrachloride Substances 0.000 description 1
- 125000005373 siloxane group Chemical group [SiH2](O*)* 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 239000010454 slate Substances 0.000 description 1
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000001119 stannous chloride Substances 0.000 description 1
- 235000011150 stannous chloride Nutrition 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- IEXRMSFAVATTJX-UHFFFAOYSA-N tetrachlorogermane Chemical compound Cl[Ge](Cl)(Cl)Cl IEXRMSFAVATTJX-UHFFFAOYSA-N 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- 229910000349 titanium oxysulfate Inorganic materials 0.000 description 1
- RCFVAODLMSHDAW-UHFFFAOYSA-L titanium(2+);dihydroxide Chemical compound O[Ti]O RCFVAODLMSHDAW-UHFFFAOYSA-L 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- WYXIGTJNYDDFFH-UHFFFAOYSA-Q triazanium;borate Chemical compound [NH4+].[NH4+].[NH4+].[O-]B([O-])[O-] WYXIGTJNYDDFFH-UHFFFAOYSA-Q 0.000 description 1
- QQOWHRYOXYEMTL-UHFFFAOYSA-N triazin-4-amine Chemical compound N=C1C=CN=NN1 QQOWHRYOXYEMTL-UHFFFAOYSA-N 0.000 description 1
- LGQXXHMEBUOXRP-UHFFFAOYSA-N tributyl borate Chemical compound CCCCOB(OCCCC)OCCCC LGQXXHMEBUOXRP-UHFFFAOYSA-N 0.000 description 1
- XTTGYFREQJCEML-UHFFFAOYSA-N tributyl phosphite Chemical compound CCCCOP(OCCCC)OCCCC XTTGYFREQJCEML-UHFFFAOYSA-N 0.000 description 1
- DBGVGMSCBYYSLD-UHFFFAOYSA-N tributylstannane Chemical compound CCCC[SnH](CCCC)CCCC DBGVGMSCBYYSLD-UHFFFAOYSA-N 0.000 description 1
- FEFXFMQVSDTSPA-UHFFFAOYSA-N trichloro(methyl)germane Chemical compound C[Ge](Cl)(Cl)Cl FEFXFMQVSDTSPA-UHFFFAOYSA-N 0.000 description 1
- YFRLQYJXUZRYDN-UHFFFAOYSA-K trichloro(methyl)stannane Chemical compound C[Sn](Cl)(Cl)Cl YFRLQYJXUZRYDN-UHFFFAOYSA-K 0.000 description 1
- FAQYAMRNWDIXMY-UHFFFAOYSA-N trichloroborane Chemical compound ClB(Cl)Cl FAQYAMRNWDIXMY-UHFFFAOYSA-N 0.000 description 1
- YEYKVDPDTSIGQD-UHFFFAOYSA-N triethoxyalumane trimethoxyalumane Chemical compound CO[Al](OC)OC.CCO[Al](OCC)OCC YEYKVDPDTSIGQD-UHFFFAOYSA-N 0.000 description 1
- QQQSFSZALRVCSZ-UHFFFAOYSA-N triethoxysilane Chemical compound CCO[SiH](OCC)OCC QQQSFSZALRVCSZ-UHFFFAOYSA-N 0.000 description 1
- AJSTXXYNEIHPMD-UHFFFAOYSA-N triethyl borate Chemical compound CCOB(OCC)OCC AJSTXXYNEIHPMD-UHFFFAOYSA-N 0.000 description 1
- BDZBKCUKTQZUTL-UHFFFAOYSA-N triethyl phosphite Chemical compound CCOP(OCC)OCC BDZBKCUKTQZUTL-UHFFFAOYSA-N 0.000 description 1
- OLBXOAKEHMWSOV-UHFFFAOYSA-N triethyltin;hydrate Chemical compound O.CC[Sn](CC)CC OLBXOAKEHMWSOV-UHFFFAOYSA-N 0.000 description 1
- FCVNATXRSJMIDT-UHFFFAOYSA-N trihydroxy(phenyl)silane Chemical compound O[Si](O)(O)C1=CC=CC=C1 FCVNATXRSJMIDT-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- UAEJRRZPRZCUBE-UHFFFAOYSA-N trimethoxyalumane Chemical compound [Al+3].[O-]C.[O-]C.[O-]C UAEJRRZPRZCUBE-UHFFFAOYSA-N 0.000 description 1
- 239000005051 trimethylchlorosilane Substances 0.000 description 1
- WYYQJDBZXXZDRJ-UHFFFAOYSA-N trimethylgermyl acetate Chemical compound CC(=O)O[Ge](C)(C)C WYYQJDBZXXZDRJ-UHFFFAOYSA-N 0.000 description 1
- AAPLIUHOKVUFCC-UHFFFAOYSA-N trimethylsilanol Chemical compound C[Si](C)(C)O AAPLIUHOKVUFCC-UHFFFAOYSA-N 0.000 description 1
- XZVPFLCTEMAYFI-UHFFFAOYSA-M trimethylstannyl acetate Chemical compound CC(=O)O[Sn](C)(C)C XZVPFLCTEMAYFI-UHFFFAOYSA-M 0.000 description 1
- WKBCVTAHVSSVAU-UHFFFAOYSA-M trimethylstannyl formate Chemical compound C[Sn](C)(C)OC=O WKBCVTAHVSSVAU-UHFFFAOYSA-M 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- NHDIQVFFNDKAQU-UHFFFAOYSA-N tripropan-2-yl borate Chemical compound CC(C)OB(OC(C)C)OC(C)C NHDIQVFFNDKAQU-UHFFFAOYSA-N 0.000 description 1
- SJHCUXCOGGKFAI-UHFFFAOYSA-N tripropan-2-yl phosphite Chemical compound CC(C)OP(OC(C)C)OC(C)C SJHCUXCOGGKFAI-UHFFFAOYSA-N 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G83/00—Macromolecular compounds not provided for in groups C08G2/00 - C08G81/00
- C08G83/001—Macromolecular compounds containing organic and inorganic sequences, e.g. organic polymers grafted onto silica
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/12—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F292/00—Macromolecular compounds obtained by polymerising monomers on to inorganic materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/12—Hydrolysis
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/42—Introducing metal atoms or metal-containing groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/18—Polysiloxanes containing silicon bound to oxygen-containing groups to alkoxy or aryloxy groups
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Silicon Compounds (AREA)
- Silicon Polymers (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Glanulating (AREA)
- Manufacturing Of Micro-Capsules (AREA)
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は各種塗料、成型材料等へ
の添加剤として有用な有機ポリマー複合無機微粒子、そ
の製造方法、前記有機ポリマー複合無機微粒子を種々の
分散媒に分散した分散体および前記微粒子を含有する各
種塗料、表面処理剤、コーティング剤、接着剤、粘着
剤、シーリング剤等として有用な成膜用組成物に関する
ものである。TECHNICAL FIELD The present invention relates to an organic polymer composite inorganic fine particle useful as an additive to various paints, molding materials, etc., a method for producing the same, a dispersion of the organic polymer composite inorganic fine particle dispersed in various dispersion media, and The present invention relates to a film-forming composition useful as various paints, surface treatment agents, coating agents, adhesives, pressure-sensitive adhesives, sealing agents, etc. containing the above-mentioned fine particles.
【0002】[0002]
【従来の技術】従来より種々の無機微粒子が、強度、難
燃性、隠蔽性、耐熱性、表面硬度、防錆性等の特性付与
を目的とする各種塗料および成型材料等の添加剤とし
て、実用に供せられている。しかしながら、その性能は
十分ではなく、この問題点を解決するために、種々の方
法で有機ポリマー等を使用した無機微粒子の表面修飾が
なされ、無機微粒子と有機媒体間の親和性の向上が計ら
れている。2. Description of the Related Art Conventionally, various inorganic fine particles have been used as additives for various paints and molding materials for the purpose of imparting properties such as strength, flame retardancy, hiding power, heat resistance, surface hardness and rust resistance. It is put to practical use. However, the performance is not sufficient, and in order to solve this problem, the surface modification of the inorganic fine particles using an organic polymer or the like is carried out by various methods to improve the affinity between the inorganic fine particles and the organic medium. ing.
【0003】たとえば、特開平3−271114号公報
には、粒子径が5〜300nmのシリカ微粒子をシリル
エーテル化ポリマーで処理した微粒子が記載されてい
る。また、坪川らは、気相法で得られた粒子径が数十n
mのシリカ微粒子表面へ重合性官能基や重合開始基を導
入後、シリカ微粒子をラジカル重合またはシリル基含有
ポリマーカップリング剤による表面処理によって、有機
ポリマーがグラフトしたシリカ微粒子を得る実験を報告
している(「表面」第28巻,第4号,第286〜29
8頁,1990年)。For example, JP-A-3-271114 describes fine particles obtained by treating fine silica particles having a particle diameter of 5 to 300 nm with a silyl etherified polymer. In addition, Tsubokawa et al. Found that the particle size obtained by the vapor phase method is several tens of n.
After introducing a polymerizable functional group or a polymerization initiating group to the surface of the silica fine particles of m, the silica fine particles were subjected to radical polymerization or surface treatment with a silyl group-containing polymer coupling agent to report an experiment for obtaining silica fine particles grafted with an organic polymer. ("Surface" Vol. 28, No. 4, 286-29
8 pages, 1990).
【0004】さらに、特開平5−115772号公報に
は、気相法で得られた粒子径が数十nmのシリカ微粒子
表面に重合性官能基を導入後、乳化重合を行い、シリカ
表面にポリマーがグラフトした100nm以下の平均粒
子径を有する微粒子が記載されている。一方、特開平4
−180921号公報には、粒子径が10〜5000n
mのコロイダルシリカ表面をあらかじめカップリング剤
で処理した後、酸基含有ポリマーで表面処理して、ポリ
マーで表面修飾されたシリカ微粒子を得る方法が記載さ
れている。また、吉永らは、単分散シリカ微粒子をアル
コキシシリル基含有ポリマーで処理して、有機ポリマー
で表面修飾されたシリカ微粒子の例を報告している
(「繊維学会誌」第49巻,第3号,第130〜136
頁,1993年)。Further, in Japanese Patent Laid-Open No. 5-115772, a polymerizable functional group is introduced into the surface of silica fine particles having a particle diameter of several tens nm obtained by a gas phase method, and then emulsion polymerization is carried out to obtain a polymer on the silica surface. Of fine particles having an average particle diameter of 100 nm or less grafted by the above are described. On the other hand, JP-A-4
No. 180921 discloses that the particle size is 10 to 5000 n.
A method is described in which the surface of the colloidal silica of m is treated with a coupling agent in advance and then with an acid group-containing polymer to obtain polymer-modified silica fine particles. In addition, Yoshinaga et al. Reported an example of silica fine particles surface-modified with an organic polymer by treating monodisperse silica fine particles with an alkoxysilyl group-containing polymer (“Journal of the Fiber Society”, Vol. 49, No. 3). , 130th to 136th
P., 1993).
【0005】これらとは別に、基材となる無機微粒子の
製造方法については、多数の方法が知られており、加水
分解可能な有機金属化合物を水およびアルコール等の反
応液中で加水分解・縮合する代表的な方法がある。たと
えば、特公平1−59974号公報には、加水分解可能
なアルコキシシランなどの有機ケイ素化合物を、反応液
中において水およびアンモニアの濃度を実質的に変化さ
せることなく加水分解することによって、任意の粒径の
単分散性の良好なシリカ微粒子を得る方法が記載されて
いる。また、特開昭63−77940号公報には、メチ
ルトリアルコキシシランなどの有機溶媒との混合液を上
層にし、アンモニアまたはアミンの水溶液および/また
はアンモニアまたはアミンと有機溶媒との混合液を下層
にし、これらの界面でメチルトリアルコキシシランなど
を加水分解・縮合して、ほぼ真球状であり、粒度分布が
平均粒径の±30%の範囲のポリメチルシルセスキオキ
サン粉末を得る方法が記載されている。さらに、特公平
5−4325号公報には、平均粒子径が0.05〜20
μm、粒子径の標準偏差が1.0〜1.5の範囲にあっ
て、粒子の真比重が1.20〜2.10の範囲で制御さ
れた高純度な真球状シリカ微粒子の製法が記載されてい
る。Apart from these, a number of methods are known for producing inorganic fine particles as a base material, and a hydrolyzable organometallic compound is hydrolyzed and condensed in a reaction solution such as water and alcohol. There is a typical way to do it. For example, Japanese Patent Publication No. 1-59974 discloses a method of hydrolyzing an organosilicon compound such as a hydrolyzable alkoxysilane without hydrolyzing the concentrations of water and ammonia in the reaction solution. A method for obtaining fine silica particles having good monodispersity in particle size is described. Further, in JP-A-63-77940, a mixed solution of an organic solvent such as methyltrialkoxysilane is used as an upper layer and an aqueous solution of ammonia or amine and / or a mixed solution of ammonia or amine and an organic solvent is used as a lower layer. , A method for obtaining polymethylsilsesquioxane powder having a substantially spherical shape and a particle size distribution within a range of ± 30% of the average particle size by hydrolyzing and condensing methyltrialkoxysilane or the like at these interfaces. ing. Further, Japanese Patent Publication No. 5-4325 discloses an average particle size of 0.05 to 20.
A method for producing high-purity true spherical silica fine particles in which the particle diameter is in the range of 1.0 to 1.5 and the true specific gravity of the particles is controlled in the range of 1.20 to 2.10. Has been done.
【0006】また、従来の成膜用組成物に含まれる樹脂
成分であるアクリルポリオール、ポリエステルポリオー
ルは、耐候性、加工性等に優れているが、これらを含ん
だ成膜用組成物を塗布した後の被膜の表面硬度は低く、
傷がつきやすいという欠点があった。そこで、前記欠点
の改善を目的とし、さらに、成膜用組成物の強度、難燃
性、隠蔽性、耐熱性、防錆性等の特性付与を目的とし
て、種々の無機微粒子を含有する各種塗料等の成膜用組
成物が製造されている。Acrylic polyols and polyester polyols, which are resin components contained in conventional film-forming compositions, are excellent in weather resistance and processability, but a film-forming composition containing these is applied. The surface hardness of the subsequent coating is low,
It had the drawback of being easily scratched. Therefore, for the purpose of improving the above-mentioned drawbacks, and further for the purpose of imparting properties such as strength, flame retardancy, hiding power, heat resistance, and rust resistance of the film-forming composition, various coatings containing various inorganic fine particles. And other film forming compositions have been produced.
【0007】しかしながら、その性能は十分ではない。
たとえば、無機微粒子の分散性が悪かったり、無機微粒
子と成膜用組成物に使用される樹脂との密着性が十分で
なく、両者の界面に微小な隙間が生じ、この空間に水が
浸透するために、被膜の耐候性が著しく低下するという
問題点がある。このような問題点を解決するために、種
々の方法で有機ポリマー等で表面修飾された無機微粒子
を使用した成膜用組成物が用いられ、成膜用組成物中の
塗料用樹脂等の有機媒体と無機微粒子間の親和性の向上
が計られている。たとえば、無機微粒子をあらかじめカ
ップリング剤で表面処理した後、酸基含有ポリマーまた
はアルコキシシリル基含有ポリマーで表面処理した無機
微粒子を含有する成膜組成物がある。また、特開平4−
173882号公報には、アクリルポリオール樹脂、2
個以上の官能基を有するイソシアネート化合物等の結合
剤、無機質のオルガノゾル、溶剤を含むアクリル樹脂系
塗料用組成物が挙げられ、この組成物を使用すると耐候
性が改善されると記載されている。However, its performance is not sufficient.
For example, the dispersibility of the inorganic fine particles is poor, or the adhesion between the inorganic fine particles and the resin used in the film-forming composition is not sufficient, and a minute gap is created at the interface between the two, and water penetrates into this space. Therefore, there is a problem that the weather resistance of the coating is significantly reduced. In order to solve such a problem, a film-forming composition using inorganic fine particles surface-modified with an organic polymer or the like by various methods is used, and an organic material such as a coating resin in the film-forming composition is used. The affinity between the medium and the inorganic fine particles has been improved. For example, there is a film-forming composition containing inorganic fine particles that have been surface-treated with a coupling agent in advance and then surface-treated with an acid group-containing polymer or an alkoxysilyl group-containing polymer. In addition, JP-A-4-
No. 173882 discloses an acrylic polyol resin, 2
Examples thereof include a binder such as an isocyanate compound having one or more functional groups, an inorganic organosol, and a solvent-containing acrylic resin-based coating composition, and it is described that weatherability is improved by using this composition.
【0008】[0008]
【発明が解決しようとする課題】本発明者らは、上記公
報あるいは文献記載の方法について追試を行い、かつ、
詳細に検討したところ、無機微粒子をあらかじめカップ
リング剤で表面処理した後、酸基含有ポリマーで表面処
理したり、アルコキシシリル基含有ポリマーで表面処理
する際に、粒子に乾燥処理を施さないと、ポリマーと無
機微粒子が結合せず乾燥工程が必須であること、また、
このような乾燥処理を行うと、無機微粒子の凝集やポリ
マーによる微粒子間の架橋が生じて、微粒子の粒子径分
布が表面処理前よりも広くなることがわかった。特に、
平均粒子径が200nm以下の無機微粒子を用いた場合
には、その凝集が顕著になり、最終的に得られる表面処
理後の微粒子の平均粒子径は200nmより大きくなる
ことが明らかになった。このようにして得られた表面処
理後の微粒子を、そのままあるいは他の塗料用樹脂と混
合して成膜すると、粒子の凝集が顕著であり、平均粒子
径が大きく、粒子径分布も広いため、得られる塗膜は白
濁およびクラックが生じ、透明でかつ光沢のある塗膜は
得られないという問題点があることがわかった。DISCLOSURE OF INVENTION Problems to be Solved by the Invention
After a detailed study, after the inorganic fine particles were surface-treated with a coupling agent in advance, the surface treatment was carried out with an acid group-containing polymer, or when the surface treatment was carried out with an alkoxysilyl group-containing polymer, if the particles were not dried, That the polymer and the inorganic fine particles do not bond and a drying step is essential,
It has been found that such a drying treatment causes aggregation of the inorganic fine particles and cross-linking between the fine particles due to the polymer, so that the particle size distribution of the fine particles becomes wider than that before the surface treatment. In particular,
When inorganic fine particles having an average particle diameter of 200 nm or less were used, the aggregation thereof became remarkable, and it became clear that the average particle diameter of the finally obtained fine particles after the surface treatment was larger than 200 nm. When the fine particles after the surface treatment thus obtained are formed as they are or by mixing them with another coating resin, the aggregation of the particles is remarkable, the average particle size is large, and the particle size distribution is wide, It has been found that the obtained coating film has a problem that white turbidity and cracks occur and a transparent and glossy coating film cannot be obtained.
【0009】また、従来の加水分解可能な有機金属化合
物を水およびアルコール等の反応液中で加水分解・縮合
して無機微粒子を得る例は、粒子径分布の制御または粒
子の形の制御を目的としたものであり、生成する無機微
粒子の改質を目的として、加水分解・縮合反応時に、有
機ポリマーと無機微粒子間に結合が形成され、また、無
機微粒子が生成しながら有機ポリマーで表面修飾される
無機微粒子は知られていない。Further, the conventional example of hydrolyzing and condensing a hydrolyzable organometallic compound in a reaction liquid such as water and alcohol to obtain inorganic fine particles is intended to control the particle size distribution or the shape of the particles. For the purpose of modifying the generated inorganic fine particles, a bond is formed between the organic polymer and the inorganic fine particles during the hydrolysis / condensation reaction, and the inorganic fine particles are surface-modified with the organic polymer while being generated. Inorganic fine particles are not known.
【0010】アクリルポリオール樹脂と無機質のオルガ
ノゾルとを結合剤を用いて結合させる従来の方法では、
樹脂き貯蔵安定性が悪くゲル化し易い傾向にある。ま
た、アクリルポリオール樹脂間を架橋した副反応物や、
無機質のオルガノゾル間を架橋した副反応物が得られる
可能性が高く、結合剤が目的とするアクリルポリオール
樹脂と無機質のオルガノゾルとの間のみに選択的かつ効
率よく反応することは困難である。しかも、このように
して得られるアクリルポリオール樹脂で表面修飾された
無機質のオルガノゾルを含有する成膜用組成物は、耐候
性、密着性および可とう性等の物性が低く、依然とし
て、満足できる物性ではなかった。In the conventional method for binding an acrylic polyol resin and an inorganic organosol using a binder,
The resin has poor storage stability and tends to gel. Also, a side reaction product obtained by crosslinking between acrylic polyol resins,
There is a high possibility that a side reaction product obtained by cross-linking between the inorganic organosols is obtained, and it is difficult to react selectively and efficiently only between the acrylic polyol resin and the inorganic organosol targeted by the binder. Moreover, the film-forming composition containing the inorganic organosol surface-modified with the acrylic polyol resin thus obtained has low physical properties such as weather resistance, adhesion and flexibility, and still has satisfactory physical properties. There wasn't.
【0011】そこで、本発明は、上記のような微小な平
均粒子径を有し、粒子径分布も狭く、種々の有機溶媒お
よびポリマーに対して分散安定性に優れ、有機マトリッ
クスに対して特に良好な親和性を有する有機ポリマーで
表面修飾された無機微粒子、すなわち、有機ポリマー複
合無機微粒子と、その製造方法と、各種塗料、成形材料
等の添加剤として有用な有機ポリマー複合無機微粒子を
含有する分散体と、耐侯性、耐汚染性、耐薬品性、密着
性、表面硬度等に優れる有機ポリマー複合無機微粒子を
含有する成膜組成物を提供することを課題とする。Therefore, the present invention has the above-mentioned minute average particle diameter, narrow particle diameter distribution, excellent dispersion stability in various organic solvents and polymers, and particularly good in organic matrix. Inorganic fine particles surface-modified with an organic polymer having a high affinity, that is, organic polymer composite inorganic fine particles, a method for producing the same, and a dispersion containing the organic polymer composite inorganic fine particles useful as an additive for various paints, molding materials, etc. An object of the present invention is to provide a film forming composition containing a body and organic polymer composite inorganic fine particles which are excellent in weather resistance, stain resistance, chemical resistance, adhesion, surface hardness and the like.
【0012】[0012]
【課題を解決するための手段】本発明者らは、上記のよ
うな課題を解決するために鋭意検討した結果、以下のよ
うな有機ポリマー複合無機微粒子の合成に初めて成功
し、本発明を完成するに至った。すなわち、本発明にお
ける有機ポリマー複合無機微粒子は、無機微粒子の表面
に有機ポリマーが固定されてなる複合微粒子であって、
平均粒子径が5〜200nmであり、かつ、粒子径の変
動係数が50%以下である有機ポリマー複合無機微粒子
である。Means for Solving the Problems As a result of intensive studies for solving the above problems, the present inventors succeeded in synthesizing the following organic polymer composite inorganic fine particles for the first time and completed the present invention. Came to do. That is, the organic polymer composite inorganic fine particles in the present invention is a composite fine particle in which an organic polymer is fixed on the surface of the inorganic fine particles,
The organic polymer composite inorganic fine particles have an average particle diameter of 5 to 200 nm and a variation coefficient of particle diameter of 50% or less.
【0013】本発明で用いる無機微粒子は、任意の元素
で構成される無機物の微粒子であれば、特に制限はな
く、無機物として好ましく用いられるのは、無機酸化物
である。前記無機酸化物は、金属元素が主に酸素原子と
の結合を介して3次元のネットワークを構成した種々の
含酸素金属化合物と定義される。前記無機酸化物を構成
する金属元素としては、たとえば、元素周期律表II〜VI
族から選ばれる元素が好ましく、元素周期律表 III〜V
族から選ばれる元素がさらに好ましい。その中でも、S
i、Al、Ti、Zrから選ばれる元素が特に好まし
く、前記無機酸化物を構成する金属元素がSiであるシ
リカ微粒子が、無機微粒子として最も好ましい。また、
前記無機酸化物中に、有機基、水酸基を含有したり、あ
るいは後述する原料となる金属化合物(G)に由来する
各種の基が残留したり、有機ポリマーの一部分を包含し
ていてもよい。前記有機基は、炭素数20以下の置換さ
れていてもよいアルキル基、シクロアルキル基、アリー
ル基、アラルキル基からなる群より選ばれる少なくとも
1種である。前記無機酸化物は、1種のみまたは2種以
上である。The inorganic fine particles used in the present invention are not particularly limited as long as they are fine particles of an inorganic substance composed of an arbitrary element, and an inorganic oxide is preferably used as the inorganic substance. The inorganic oxide is defined as various oxygen-containing metal compounds in which a metal element mainly forms a three-dimensional network through a bond with an oxygen atom. Examples of the metal element forming the inorganic oxide include, for example, the periodic table of elements II to VI.
An element selected from the group is preferable, and the periodic table of elements III to V is used.
More preferred is an element selected from the group. Among them, S
An element selected from i, Al, Ti, and Zr is particularly preferable, and silica fine particles in which the metal element forming the inorganic oxide is Si is most preferable as the inorganic fine particles. Also,
The inorganic oxide may contain an organic group or a hydroxyl group, or various groups derived from the metal compound (G) as a raw material to be described later may remain, or a part of the organic polymer may be included. The organic group is at least one selected from the group consisting of an optionally substituted alkyl group having 20 or less carbon atoms, a cycloalkyl group, an aryl group, and an aralkyl group. The inorganic oxides may be used alone or in combination of two or more.
【0014】このような無機物からなる無機微粒子の形
状は、球状、針状、板状、鱗片状、破砕状等の任意の粒
子形状でよく、特に限定されない。本発明における有機
ポリマー複合無機微粒子の有機ポリマーは、各種塗料や
成形材料等に使用される場合、前記微粒子の分散性や、
前記微粒子と有機媒体との親和性の向上に寄与し、ま
た、成膜用組成物として用いられる場合は、バインダー
として作用するものである。The shape of the inorganic fine particles made of such an inorganic substance may be any particle shape such as spherical, needle-like, plate-like, scale-like, and crushed, and is not particularly limited. Organic polymer of the organic polymer composite inorganic fine particles in the present invention, when used in various paints and molding materials, the dispersibility of the fine particles,
It contributes to the improvement of the affinity between the fine particles and the organic medium, and also acts as a binder when used as a film-forming composition.
【0015】前記有機ポリマーの分子量、形状、組成、
官能基の有無等については、特に限定はなく、任意の有
機ポリマーを使用することができる。有機ポリマーの形
状については、直鎖状、分枝状、架橋構造等の任意の形
状のものを使用することができる。また、有機ポリマー
を構成する樹脂の具体例としては、たとえば、(メタ)
アクリル樹脂、ポリスチレン、ポリ酢酸ビニル、ポリエ
チレンやポリプロピレン等のポリオレフィン、ポリ塩化
ビニル、ポリ塩化ビニリデン、ポリエチレンテレフタレ
ート等のポリエステルおよびこれらの共重合体やアミノ
基、エポキシ基、ヒドロキシル基、カルボキシル基等の
官能基で一部変性した樹脂等が挙げられる。中でも、有
機ポリマーが、(メタ)アクリル系樹脂、(メタ)アク
リル−スチレン系樹脂、(メタ)アクリル−ポリエステ
ル系樹脂等の(メタ)アクリル単位を含む有機ポリマー
を必須成分とし、かつ、被膜形成能を有するようになっ
ている有機ポリマー複合無機微粒子は、後述する成膜用
組成物に好適なものとして使用できる。The molecular weight, shape, composition of the organic polymer
The presence or absence of a functional group is not particularly limited, and any organic polymer can be used. With respect to the shape of the organic polymer, any shape such as a linear shape, a branched shape, and a crosslinked structure can be used. Further, specific examples of the resin forming the organic polymer include (meth)
Acrylic resins, polystyrene, polyvinyl acetate, polyolefins such as polyethylene and polypropylene, polyesters such as polyvinyl chloride, polyvinylidene chloride and polyethylene terephthalate, and their copolymers and functional groups such as amino groups, epoxy groups, hydroxyl groups and carboxyl groups. Examples thereof include resins partially modified with a group. Among them, the organic polymer contains an organic polymer containing a (meth) acrylic unit such as a (meth) acrylic resin, a (meth) acrylic-styrene resin, a (meth) acrylic-polyester resin, and the like, and forms a film. The organic polymer composite inorganic fine particles having the function can be used as a suitable one for the film forming composition described later.
【0016】前記有機ポリマーについては、前述のよう
に任意の有機ポリマーを使用することができるが、特
に、有機鎖とポリシロキサン基から構成され、1分子当
たり少なくとも1個のポリシロキサン基が結合してお
り、かつ、前記ポリシロキサン基中に少なくとも1個の
Si−OR1 基を含有する構造を有する後述の有機ポリ
マー(P)に含有されるような有機鎖が好ましい。As the organic polymer, any organic polymer can be used as described above, but in particular, it is composed of an organic chain and a polysiloxane group, and at least one polysiloxane group is bonded per molecule. And an organic chain contained in the below-mentioned organic polymer (P) having a structure containing at least one Si—OR 1 group in the polysiloxane group is preferable.
【0017】本発明における有機ポリマー複合無機微粒
子は、無機微粒子の表面に有機ポリマーが固定されてな
る複合微粒子であるが、ここに、固定とは、単なる接着
および付着を意味するものではなく、前記有機ポリマー
複合無機微粒子を任意の溶剤で洗った洗液中に前記有機
ポリマーが検出されないことを意味しており、これは有
機ポリマーと無機微粒子の間で化学結合が生成している
ことを強く示唆している。The organic polymer-composite inorganic fine particles in the present invention are composite fine particles in which an organic polymer is fixed on the surface of the inorganic fine particles. Here, fixing does not mean mere adhesion and adhesion, and This means that the organic polymer is not detected in the washing liquid obtained by washing the organic polymer composite inorganic fine particles with an arbitrary solvent, which strongly suggests that a chemical bond is formed between the organic polymer and the inorganic fine particles. is doing.
【0018】有機ポリマー複合無機微粒子は、微粒子内
に有機ポリマーを包含していてもよい。このことによ
り、有機ポリマー複合無機微粒子のコアである無機物に
適度な軟度および靱性を付与することができる。有機ポ
リマー複合無機微粒子中の有機ポリマーの有無は、たと
えば、この有機ポリマー複合無機微粒子を500〜70
0℃で加熱し、有機ポリマーを熱分解した後の微粒子の
比表面積の測定値と、微粒子の直径から算出される比表
面積の理論値とを比較することにより、確認することが
できる。すなわち、有機ポリマー複合無機微粒子内に有
機ポリマーを包含している場合は、加熱によって有機ポ
リマーが熱分解し、微粒子内に多数の細孔が生じるた
め、有機ポリマーを熱分解した後の微粒子の比表面積
が、微粒子の直径から算出される比表面積の理論値より
もかなり大きい値となる。The organic polymer composite inorganic fine particles may contain an organic polymer in the fine particles. This makes it possible to impart appropriate softness and toughness to the inorganic material that is the core of the organic polymer composite inorganic fine particles. The presence or absence of an organic polymer in the organic polymer-composite inorganic fine particles is determined by, for example, 500 to 70
This can be confirmed by comparing the measured value of the specific surface area of the fine particles after heating at 0 ° C. to thermally decompose the organic polymer with the theoretical value of the specific surface area calculated from the diameter of the fine particles. That is, when an organic polymer is included in the organic polymer composite inorganic fine particles, the organic polymer is thermally decomposed by heating, and a large number of pores are generated in the fine particles. The surface area becomes a value considerably larger than the theoretical value of the specific surface area calculated from the diameter of the fine particles.
【0019】有機ポリマー複合無機微粒子の平均粒子径
は5〜200nmであり、好ましくは5〜100nmで
ある。有機ポリマー複合無機微粒子の平均粒子径が5n
m未満では、有機ポリマー複合無機微粒子の表面エネル
ギーが高くなるため、凝集等が起こりやすくなる。ま
た、有機ポリマー複合無機微粒子の平均粒子径が200
nmを超えると、塗料等に使用した場合、塗膜の透明性
等の物性が低下する。The average particle diameter of the organic polymer composite inorganic fine particles is 5 to 200 nm, preferably 5 to 100 nm. The average particle diameter of the organic polymer composite inorganic fine particles is 5n
When it is less than m, the surface energy of the organic polymer-composite inorganic fine particles becomes high, so that aggregation or the like easily occurs. The average particle size of the organic polymer composite inorganic fine particles is 200
If it exceeds nm, the physical properties such as transparency of the coating film are deteriorated when it is used for paints and the like.
【0020】有機ポリマー複合無機微粒子の粒子径の変
動係数は、50%以下であり、30%以下が好ましい。
有機ポリマー複合無機微粒子の粒子径分布が広いと、す
なわち、粒子径の変動係数が50%を超えると、プラス
ティックフィルム等の充填材等に使用した場合に、フィ
ルム表面が平滑ではなく、凹凸が激しく好ましくない。The coefficient of variation of the particle diameter of the organic polymer composite inorganic fine particles is 50% or less, preferably 30% or less.
When the particle size distribution of the organic polymer composite inorganic fine particles is wide, that is, when the coefficient of variation of the particle size exceeds 50%, when used as a filler such as a plastic film, the film surface is not smooth and the unevenness is severe. Not preferable.
【0021】本発明の有機ポリマー複合無機微粒子中の
アルコキシ基の含有量は、好ましくは、有機ポリマー複
合無機微粒子1g当たり、0.01〜50mmolであ
る。ここでいうアルコキシ基は、微粒子骨格を形成する
金属元素に結合したR4 O基を示す。ここでR4 は置換
されていてもよいアルキル基であり、微粒子中のR4O
基は、同一であっても異なっていてもよい。R4 の具体
例としては、メチル、エチル、n−プロピル、イソプロ
ピル、n−ブチル等が挙げられる。The content of the alkoxy groups in the organic polymer-composite inorganic fine particles of the present invention is preferably 0.01 to 50 mmol per 1 g of the organic polymer-composite inorganic fine particles. The alkoxy group referred to here is an R 4 O group bonded to a metal element forming the fine particle skeleton. Here, R 4 is an optionally substituted alkyl group, and R 4 O in the fine particles is
The groups may be the same or different. Specific examples of R 4 include methyl, ethyl, n-propyl, isopropyl, n-butyl and the like.
【0022】上記のようなアルコキシ基は、有機ポリマ
ー複合無機微粒子を各種塗料・成形材料として使用した
場合に、有機媒体との親和性や、有機媒体中での分散性
を補足的に向上させる作用がある。本発明の有機ポリマ
ー複合無機微粒子中の無機物の含有率については、特に
制限されるものではないが、前記微粒子を種々の樹脂中
に添加した場合、無機物の有する硬度、耐熱性などの特
性を、より効果的に発揮するには、前記微粒子中の無機
物の含有率をできるだけ高めるのが有利であり、無機物
の含有率としては、有機ポリマー複合無機微粒子の50
〜99.5重量%が好ましい。The above-mentioned alkoxy group has a function of complementarily improving the affinity with the organic medium and the dispersibility in the organic medium when the organic polymer composite inorganic fine particles are used as various paints and molding materials. There is. The content of the inorganic substance in the organic polymer composite inorganic fine particles of the present invention is not particularly limited, but when the fine particles are added to various resins, the hardness of the inorganic substance, properties such as heat resistance, In order to exert the effect more effectively, it is advantageous to increase the content of the inorganic substance in the fine particles as much as possible.
It is preferably 99.5% by weight.
【0023】本発明の有機ポリマー複合無機微粒子中の
有機ポリマーの含有率については、特に制限されるもの
ではないが、有機ポリマー複合無機微粒子の0.5〜5
0重量%が好ましい。本発明の有機ポリマー複合無機微
粒子は、任意の方法で製造することができる。以下に詳
述する本発明の有機ポリマー複合無機微粒子の製造方法
は、その一例であり、後述の方法に限定されない。The content of the organic polymer in the organic polymer-composite inorganic fine particles of the present invention is not particularly limited, but it is 0.5 to 5 of the organic polymer-composite inorganic fine particles.
0% by weight is preferred. The organic polymer composite inorganic fine particles of the present invention can be produced by any method. The method for producing the organic polymer composite inorganic fine particles of the present invention, which will be described in detail below, is an example thereof, and is not limited to the method described below.
【0024】本発明は、また、1分子当たりに少なくと
も1個のポリシロキサン基が結合しており、かつ、前記
ポリシロキサン基中に少なくとも1個のSi−OR1 基
(R 1 は水素原子またはアルキル基、アシル基から選ば
れる、置換されていても良い少なくとも一種の基であ
り、R1 が1分子中に複数ある場合、複数のR1 は互い
に同一であってもよく、異なってもよい。)を有する有
機ポリマー(P)を、(P)単独または加水分解可能な
金属化合物(G)とともに加水分解・縮合することを特
徴とする有機ポリマー複合無機微粒子の製造方法を提供
するものである。The present invention also includes at least one molecule per molecule.
Also has one polysiloxane group bonded, and
At least one Si-OR in the polysiloxane group1 Basis
(R 1 Is a hydrogen atom, an alkyl group, or an acyl group.
At least one group which may be substituted
R1 When there are multiple R in one molecule, multiple R1 Are each other
May be the same or different. ) Having
Organic polymer (P) can be hydrolyzed (P) alone or
A special feature is that it is hydrolyzed and condensed with the metal compound (G).
Providing a method for producing organic polymer composite inorganic fine particles
To do.
【0025】本発明の有機ポリマー複合無機微粒子の製
造方法に用いる有機ポリマー(P)は、単独で加水分解
・縮合して有機ポリマー複合無機微粒子を製造すること
ができる。後述する金属化合物(G)と有機ポリマー
(P)をともに共加水分解・縮合して有機ポリマー複合
無機微粒子を製造することもできる。前記有機ポリマー
(P)は、有機鎖とポリシロキサン基から構成され、1
分子当たり少なくとも1個のポリシロキサン基が結合し
ており、かつ、前記ポリシロキサン基中に少なくとも1
個のSi−OR1 基を含有する構造を有する。有機ポリ
マー(P)において、有機鎖の構造は特に限定されな
い。また、有機ポリマー(P)の入手し易さ等の理由か
ら、有機ポリマー(P)中のポリシロキサン基と有機鎖
は、Si−C結合、Si−O−C結合等を介して化学結
合するのが好ましく、特に、結合部位が耐加水分解性に
優れる点および結合部位での交換反応等の好ましくない
反応を受けにくいのが望ましいこと等から、ポリシロキ
サン基と有機鎖は、Si−C結合を介して化学結合する
のがさらに好ましい。The organic polymer (P) used in the method for producing organic polymer-composite inorganic fine particles of the present invention can be hydrolyzed and condensed alone to produce organic polymer-composite inorganic fine particles. It is also possible to co-hydrolyze and condense the metal compound (G) and the organic polymer (P) described below together to produce organic polymer composite inorganic fine particles. The organic polymer (P) is composed of an organic chain and a polysiloxane group, and 1
At least one polysiloxane group is bonded per molecule, and at least 1 is present in the polysiloxane group.
Has a structure containing one Si—OR 1 group. In the organic polymer (P), the structure of the organic chain is not particularly limited. In addition, the polysiloxane group and the organic chain in the organic polymer (P) are chemically bonded via a Si—C bond, a Si—O—C bond, or the like for the reason that the organic polymer (P) is easily available. It is preferable that the polysiloxane group and the organic chain have a Si—C bond because the bond site is excellent in hydrolysis resistance and it is desirable that it is less likely to undergo an unfavorable reaction such as an exchange reaction at the bond site. More preferably, it is chemically bonded via.
【0026】有機ポリマー(P)の構造としては、後述
する有機溶剤および/または水に溶解するものであれば
特に制限されるものではなく、例えば、ポリシロキサン
基が有機鎖にグラフトしたポリマー、ポリシロキサン基
が有機鎖の片末端もしくは両末端に結合したポリマーま
たはポリシロキサン基をコアとして複数の直鎖状もしく
は分枝状の有機鎖(複数の有機鎖は同じであってもよ
く、異なってもよい)が結合したポリマー等が挙げられ
る。ここで有機鎖とは、有機ポリマー(P)において、
ポリシロキサン基以外の部分である。前記有機鎖中の主
鎖は、炭素を主体とするものであり、主鎖結合にあずか
る炭素原子が50〜100モル%を占め、残部をN、
O、S、Si、P等の元素からなるものが容易に得られ
るため好ましい。前記有機鎖を構成する樹脂の具体例と
しては、例えば、(メタ)アクリル樹脂、ポリスチレ
ン、ポリ酢酸ビニル、ポリエチレンやポリプロピレン等
のポリオレフィン、ポリ塩化ビニル、ポリ塩化ビニリデ
ン、ポリエチレンテレフタレート等のポリエステルおよ
びこれらの共重合体や一部変性した樹脂等が挙げられ
る。中でも、本発明の成膜用組成物における被膜形成能
の観点からは、(メタ)アクリル単位を必須に含む樹脂
が好ましい。The structure of the organic polymer (P) is not particularly limited as long as it can be dissolved in an organic solvent and / or water described later, and for example, a polymer in which a polysiloxane group is grafted to an organic chain, a polysiloxane A plurality of linear or branched organic chains having a siloxane group bonded to one or both ends of the organic chain or a polysiloxane group as a core (the plural organic chains may be the same or different. And the like) may be mentioned. Here, the organic chain in the organic polymer (P),
It is a portion other than the polysiloxane group. The main chain in the organic chain is mainly composed of carbon, the carbon atoms participating in the main chain bond occupy 50 to 100 mol%, and the balance is N,
Those composed of elements such as O, S, Si and P are easily obtained, which is preferable. Specific examples of the resin constituting the organic chain include (meth) acrylic resins, polystyrene, polyvinyl acetate, polyolefins such as polyethylene and polypropylene, polyvinyl chloride, polyvinylidene chloride, polyesters such as polyethylene terephthalate, and the like. Examples thereof include copolymers and partially modified resins. Among these, a resin that essentially contains a (meth) acrylic unit is preferable from the viewpoint of the film-forming ability of the film-forming composition of the present invention.
【0027】前記Si−OR1 基中のR1 O基は加水分
解および/または縮合可能な官能基であって、有機ポリ
マー(P)1分子当たり少なくとも1個あり、平均5個
以上あるのが好ましく、20個以上あるのがより好まし
い。R1 O基の個数が多いほど、加水分解・縮合する反
応点が増加し、より強固な骨格を形成する微粒子が得ら
れる。ここでR1 は水素原子またはアルキル基、アシル
基から選ばれる置換されていても良い少なくとも1種の
基である。アルキル基、アシル基についてはその炭素数
は特に限定されないが、R1 O基の加水分解速度が速い
という理由で、炭素数1〜5のアルキル基、アシル基が
好ましい。炭素数1〜5のアルキル基の具体例として
は、例えば、メチル基、エチル基、プロピル基、イソプ
ロピル基、ブチル基、第2級ブチル基、第3級ブチル
基、ペンチル基等のアルキル基が挙げられる。炭素数1
〜5のアシル基の具体例としては、アセチル基、プロピ
オニル基等のアシル基が挙げられる。置換されているア
ルキル基、アシル基としては、例えば、上記アルキル
基、アシル基の有する水素原子の1個または2個以上
が、例えば、メトキシ基、エトキシ基等のアルコキシ
基;アセチル基、プロピオニル基等のアシル基;塩素、
臭素等のハロゲン等で置換されてなる基が挙げられる。
R1 が1分子中に複数ある場合、複数のR1 は互いに同
一であってもよく、異なってもよい。R1 は、R1 O基
の加水分解・縮合速度がさらに速くなるという理由か
ら、水素原子、メチル基、エチル基が好ましく、メチル
基が最も好ましい。The R 1 O group in the Si-OR 1 group is a functional group capable of being hydrolyzed and / or condensed, and there is at least one R 1 O group per molecule of the organic polymer (P), and an average of 5 or more. Preferably, 20 or more are more preferable. As the number of R 1 O groups increases, the number of reaction sites for hydrolysis / condensation increases, and fine particles forming a stronger skeleton can be obtained. Here, R 1 is a hydrogen atom or at least one group which may be substituted and is selected from an alkyl group and an acyl group. The carbon number of the alkyl group and the acyl group is not particularly limited, but an alkyl group and an acyl group having 1 to 5 carbon atoms are preferable because the hydrolysis rate of the R 1 O group is high. Specific examples of the alkyl group having 1 to 5 carbon atoms include an alkyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a secondary butyl group, a tertiary butyl group, and a pentyl group. Can be mentioned. Carbon number 1
Specific examples of the acyl group of to 5 include acyl groups such as acetyl group and propionyl group. As the substituted alkyl group or acyl group, for example, one or more hydrogen atoms of the above alkyl group or acyl group is, for example, an alkoxy group such as a methoxy group or an ethoxy group; an acetyl group or a propionyl group. Acyl groups such as chlorine;
Examples thereof include groups substituted with halogen such as bromine.
When plural R 1's are present in one molecule, the plural R 1's may be the same or different from each other. R 1 is preferably a hydrogen atom, a methyl group or an ethyl group, and most preferably a methyl group, because the hydrolysis / condensation rate of the R 1 O group is further increased.
【0028】上記R1 O基がSi原子と結合したSi−
OR1 基を1個以上有するポリシロキサン基とは、2個
以上のSi原子がポリシロキサン結合(Si−O−Si
結合)により直鎖状または分枝状に連結してなる基であ
る。このポリシロキサン基の有するSi原子の個数は、
特に限定されるわけではないが、前述したR1 O基を多
く含有できる点で、ポリシロキサン基1個当たりの平均
で、4個以上が好ましく、11個以上がさらに好まし
い。このようなポリシロキサン基を具体的に例示する
と、例えば、ポリメチルメトキシシロキサン基、ポリエ
チルメトキシシロキサン基、ポリメチルエトキシシロキ
サン基、ポリエチルエトキシシロキサン基、ポリフェニ
ルメトキシシロキサン基、ポリフェニルエトキシシロキ
サン基等が挙げられる。Si-, in which the R 1 O group is bonded to a Si atom
A polysiloxane group having one or more OR 1 groups means that two or more Si atoms have a polysiloxane bond (Si-O-Si).
A group formed by linearly or branchedly connecting by a bond. The number of Si atoms contained in this polysiloxane group is
Although not particularly limited, the number of R 1 O groups described above can be large, and the average number of polysiloxane groups is preferably 4 or more, more preferably 11 or more. Specific examples of such a polysiloxane group include, for example, a polymethylmethoxysiloxane group, a polyethylmethoxysiloxane group, a polymethylethoxysiloxane group, a polyethylethoxysiloxane group, a polyphenylmethoxysiloxane group, and a polyphenylethoxysiloxane group. Etc.
【0029】さらに、ポリシロキサン基中のすべてのS
i原子は、有機鎖との結合およびポリシロキサン結合
(Si−O−Si結合)の他はR1 O基とのみ結合して
いることが好ましい。このような場合、Si原子のイオ
ン性がより高まり、その結果R 1 O基の加水分解・縮合
速度がより速くなると共に、有機ポリマー(P)中の反
応点が増加し、より強固な骨格を有する微粒子が得られ
る。このようなポリシロキサン基を具体的に例示する
と、例えば、ポリジメトキシシロキサン基、ポリジエト
キシシロキサン基、ポリジイソプロポキシシロキサン
基、ポリn−ブトキシシロキサン基等が挙げられる。In addition, all S in the polysiloxane group
i atom is a bond with an organic chain and a polysiloxane bond
R other than (Si-O-Si bond)1 Bond only with O group
Is preferred. In such a case, the Si atom
As a result, R 1 O group hydrolysis / condensation
As the speed becomes faster, the reaction in the organic polymer (P)
The response point is increased, and fine particles with a stronger skeleton are obtained.
It Specific examples of such polysiloxane groups
And, for example, polydimethoxysiloxane groups, polydieto
Xysiloxane group, polydiisopropoxysiloxane
Group, a poly-n-butoxysiloxane group, and the like.
【0030】有機ポリマー(P)の分子量は特に限定さ
れないが、数平均分子量が200,000以下であるの
が好ましく、50,000以下であるのがさらに好まし
い。分子量が高いと後述する有機溶剤に溶解しない場合
があり好ましくない。有機ポリマー(P)は従来公知の
方法により製造できる。たとえば、以下に示す(1)〜
(4)の方法が挙げられるが、これらの方法に限定され
るものではない。The molecular weight of the organic polymer (P) is not particularly limited, but the number average molecular weight is preferably 200,000 or less, more preferably 50,000 or less. If the molecular weight is high, it may not be dissolved in the organic solvent described later, which is not preferable. The organic polymer (P) can be produced by a conventionally known method. For example, the following (1)-
Although the method of (4) is mentioned, it is not limited to these methods.
【0031】(1)二重結合基やメルカプト基を有する
ようなシランカップリング剤の存在下、ラジカル重合性
モノマーをラジカル(共)重合した後、得られた(共)
重合体と後述するシラン化合物(H)および/またはそ
の誘導体を共加水分解・縮合する方法。 (2)二重結合基やメルカプト基を有するようなシラン
カップリング剤と後述するシラン化合物(H)および/
またはその誘導体を共加水分解・縮合した後、得られた
共加水分解・縮合物(以下重合性ポリシロキサンと略
す)の存在下ラジカル重合性モノマーをラジカル(共)
重合する方法。(1) Obtained (co) after radical (co) polymerization of a radical-polymerizable monomer in the presence of a silane coupling agent having a double bond group or a mercapto group.
A method of co-hydrolyzing and condensing a polymer and a silane compound (H) and / or its derivative described below. (2) A silane coupling agent having a double bond group or a mercapto group and a silane compound (H) and / or
Alternatively, after the co-hydrolysis / condensation of the derivative thereof, the radical-polymerizable monomer is converted into a radical (co) in the presence of the obtained co-hydrolysis / condensation product (hereinafter abbreviated as “polymerizable polysiloxane”).
How to polymerize.
【0032】(3)二重結合基、アミノ基、エポキシ
基、メルカプト基等の反応性基を有するようなシランカ
ップリング剤と前記反応性基と反応するような基を有す
るポリマーを反応させた後、得られたポリマーと後述す
るシラン化合物(H)および/またはその誘導体を共加
水分解・縮合する方法。 (4)二重結合基、アミノ基、エポキシ基、メルカプト
基等の反応性基を有するようなシランカップリング剤と
後述するシラン化合物(H)および/またはその誘導体
を共加水分解・縮合した後、得られた前記反応性基を有
するような共加水分解・縮合によって得られたものと前
記反応性基と反応するような基を有するポリマーを反応
させる方法。(3) A silane coupling agent having a reactive group such as a double bond group, an amino group, an epoxy group and a mercapto group was reacted with a polymer having a group capable of reacting with the reactive group. Then, a method of co-hydrolyzing / condensing the obtained polymer with the silane compound (H) and / or its derivative described below. (4) After co-hydrolyzing / condensing a silane coupling agent having a reactive group such as a double bond group, an amino group, an epoxy group and a mercapto group, and a silane compound (H) and / or a derivative thereof described below. A method of reacting the polymer obtained by co-hydrolysis / condensation having the obtained reactive group with a polymer having a group capable of reacting with the reactive group.
【0033】上記の中でも、より容易に有機ポリマー
(P)を得ることができる点から(2)の方法が好まし
い。加水分解可能な金属化合物(G)は、加水分解、さ
らに縮合することにより3次元的にネットワークを形成
することができる。このような金属化合物(G)を具体
的に例示すると、例えば、金属ハロゲン化物、硝酸金属
塩、硫酸金属塩、金属アンモニウム塩、有機金属化合
物、アルコキシ金属化合物またはこれらの金属化合物の
誘導体等が挙げられる。前記金属化合物(G)は、1種
のみまたは2種以上を混合して使用することができる。Among the above, the method (2) is preferable because the organic polymer (P) can be obtained more easily. The hydrolyzable metal compound (G) can be three-dimensionally formed by hydrolysis and further condensation. Specific examples of such a metal compound (G) include metal halides, metal nitrates, metal sulfates, metal ammonium salts, organic metal compounds, alkoxy metal compounds, and derivatives of these metal compounds. To be The metal compound (G) can be used alone or in combination of two or more.
【0034】金属化合物(G)としては、金属化合物
(G)を構成する金属元素が元素周期律表のIII 族、IV
族、V族の各元素からなる群から選ばれる少なくとも1
種の金属元素であるものが好ましい。中でも、金属化合
物(G)を構成する金属元素がSi、Al、Tiおよび
Zrからなる群から選ばれる少なくとも1種の金属元素
によって構成される金属化合物がより好ましい。また、
前記金属化合物(G)の加水分解速度と有機ポリマー
(P)中のポリシロキサン基が有するR1 O基との加水
分解速度が同等であれば、共加水分解・縮合反応を制御
し易いため、金属化合物(G)を構成する金属元素とし
ては、Siが最も好ましい。As the metal compound (G), the metal elements constituting the metal compound (G) are groups III and IV of the periodic table of the elements.
At least 1 selected from the group consisting of elements of Group V and Group V
Those which are the metallic elements of the species are preferred. Above all, a metal compound in which the metal element constituting the metal compound (G) is composed of at least one metal element selected from the group consisting of Si, Al, Ti and Zr is more preferable. Also,
If the hydrolysis rate of the metal compound (G) is equal to the hydrolysis rate of the R 1 O group of the polysiloxane group in the organic polymer (P), the co-hydrolysis / condensation reaction can be easily controlled. Si is most preferable as the metal element constituting the metal compound (G).
【0035】このような金属化合物(G)の具体例とし
ては、ホウ酸、ホウ酸アンモニウム、三臭化ホウ素、三
塩化ホウ素、二塩化メチルホウ素、ホウ酸トリメチル、
ホウ酸トリエチル、ホウ酸トリイソプロピル、ホウ酸ト
リブチル、メチルホウ酸、メチルホウ酸ジメチル、水酸
化アルミニウム、塩化アルミニウム、硝酸アルミニウ
ム、硫酸アルミニウム、硫酸アルミニウムアンモニウ
ム、アルミニウムトリメトキシド、アルミニウムトリエ
トキシド、アルミニウムトリイソプロポキシド、アルミ
ニウムトリブトキシド、ジメチルアルミニウムメトキシ
ド、イソプロピルアルミニウムジクロライド、エチルエ
トキシアルミニウムクロライド、四塩化ケイ素、トリメ
チルクロロシラン、ジメチルジクロロシラン、メチルト
リクロロシラン、ジメチルエトキシシラン、フェニルト
リヒドロキシシラン、トリメチルヒドロキシシラン、ジ
メチルジヒドロキシシラン、メチルトリアセトキシシラ
ン、ジメチルジアセトキシシラン、トリメチルアセトキ
シシラン、テトラアセトキシシラン、テトラメトキシシ
ラン、テトラエトキシシラン、テトライソプロポキシシ
ラン、テトラブトキシシラン、トリメトキシシラン、ト
リエトキシシラン、メチルトリメトキシシラン、ビニル
トリメトキシシラン、3−グリシドキシプロピルトリメ
トキシシラン、3−クロロプロピルトリメトキシシラ
ン、3−メルカプトプロピルトリメトキシシラン、3−
(2−アミノエチルアミノプロピル)トリメトキシシラ
ン、フェニルトリメトキシシラン、フェニルトリエトキ
シシラン、ジメトキシジメチルシラン、ジメトキシメチ
ルシラン、ジエトキシメチルシラン、ジエトキシ−3−
グリシドキシプロピルメチルシラン、3−クロロプロピ
ルジメトキシメチルシラン、ジメトキシメチルフェニル
シラン、トリメチルメトキシシラン、トリメチルエトキ
シシラン、ジメチルジエトキシシラン、ジメトキシジエ
トキシシラン、四塩化ゲルマニウム、メチルゲルマニウ
ムトリクロライド、ジメチルゲルマニウムジクロライ
ド、トリメチルゲルマニウムクロライド、メチルゲルマ
ニウムトリアセテート、ジメチルゲルマニウムジアセテ
ート、トリメチルゲルマニウムアセテート、ゲルマニウ
ムテトラメトキシド、ゲルマニウムテトラエトキシド、
メチルゲルマニウムトリエトキシド、ジメチルゲルマニ
ウムジメトキシド、トリメチルゲルマニウムメトキシ
ド、塩化第1錫、塩化第2錫、メチル錫トリクロライ
ド、ジメチル錫ジクロライド、トリメチル錫クロライ
ド、ジブチル錫ジアセテート、トリブチル錫ハイドライ
ド、トリメチル錫フォルメート、トリメチル錫アセテー
ト、トリエチル錫ヒドロキシド、ジメチル錫ジメトキシ
ド、トリメチル錫メトキシド、ジメチル錫ジエトキシ
ド、ジブチル錫ジブトキシド、亜リン酸、リン酸、三塩
化リン、オキシ塩化リン、五塩化リン、リン酸一アンモ
ニウム、リン酸二アンモニウム、リン酸三アンモニウ
ム、メチル亜リン酸ジクロライド、フェニル亜リン酸ジ
クロライド、ジメチル亜リン酸クロライド、メチルリン
酸ジクロライド、メチル亜リン酸、メチルリン酸、亜リ
ン酸トリメチル、亜リン酸トリエチル、亜リン酸トリイ
ソプロピル、亜リン酸トリブチル、亜リン酸トリフェニ
ル、メチル亜リン酸ジエチル、フェニル亜リン酸ジエチ
ル、ジメチル亜リン酸エチル、ジフェニル亜リン酸エチ
ル、リン酸トリメチル、リン酸トリエチル、リン酸トリ
フェニル、メチルリン酸ジメチル、エチルリン酸ジエチ
ル、ジメチルリン酸エチル、ジエチルリン酸メチル、四
塩化チタン、硫酸チタニル、メチルトリクロロチタン、
ジメチルジクロロチタン、テトラメトキシチタン、テト
ラエトキシチタン、テトライソプロポキシチタン、テト
ラブトキシチタン、テトラ(2−エチルヘキシロキシ)
チタン、ジエトキシジブトキシチタン、イソプロポキシ
チタントリオクタレート、ジイソプロポキシチタンジア
クリレート、トリブトキシチタンステアレート、四塩化
ジルコニウム、オキシ塩化ジルコニウム、ジルコニウム
アセテート、ジルコニウムラクテート、テトラメトキシ
ジルコニウム、テトラエトキシジルコニウム、テトライ
ソプロポキシジルコニウム、テトラブトキシジルコニウ
ム等が挙げられる。Specific examples of such a metal compound (G) include boric acid, ammonium borate, boron tribromide, boron trichloride, methylboron dichloride, trimethyl borate,
Triethyl borate, triisopropyl borate, tributyl borate, methyl boric acid, dimethyl methyl borate, aluminum hydroxide, aluminum chloride, aluminum nitrate, aluminum sulfate, ammonium aluminum sulfate, aluminum trimethoxide, aluminum triethoxide, aluminum triiso Propoxide, aluminum tributoxide, dimethyl aluminum methoxide, isopropyl aluminum dichloride, ethyl ethoxy aluminum chloride, silicon tetrachloride, trimethylchlorosilane, dimethyldichlorosilane, methyltrichlorosilane, dimethylethoxysilane, phenyltrihydroxysilane, trimethylhydroxysilane, dimethyl Dihydroxysilane, methyltriacetoxysilane, dimethyldiacetate Sisilane, trimethylacetoxysilane, tetraacetoxysilane, tetramethoxysilane, tetraethoxysilane, tetraisopropoxysilane, tetrabutoxysilane, trimethoxysilane, triethoxysilane, methyltrimethoxysilane, vinyltrimethoxysilane, 3-glycidoxy Propyltrimethoxysilane, 3-chloropropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-
(2-Aminoethylaminopropyl) trimethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, dimethoxydimethylsilane, dimethoxymethylsilane, diethoxymethylsilane, diethoxy-3-
Glycidoxypropylmethylsilane, 3-chloropropyldimethoxymethylsilane, dimethoxymethylphenylsilane, trimethylmethoxysilane, trimethylethoxysilane, dimethyldiethoxysilane, dimethoxydiethoxysilane, germanium tetrachloride, methylgermanium trichloride, dimethylgermanium dichloride , Trimethylgermanium chloride, methylgermanium triacetate, dimethylgermanium diacetate, trimethylgermanium acetate, germanium tetramethoxide, germanium tetraethoxide,
Methyl germanium triethoxide, dimethyl germanium dimethoxide, trimethyl germanium methoxide, stannous chloride, stannic chloride, methyl tin trichloride, dimethyl tin dichloride, trimethyl tin chloride, dibutyl tin diacetate, tributyl tin hydride, trimethyl tin Formate, trimethyltin acetate, triethyltin hydroxide, dimethyltin dimethoxide, trimethyltin methoxide, dimethyltin diethoxide, dibutyltin dibutoxide, phosphorous acid, phosphoric acid, phosphorus trichloride, phosphorus oxychloride, phosphorus pentachloride, monoammonium phosphate , Diammonium phosphate, triammonium phosphate, methyl phosphite dichloride, phenyl phosphite dichloride, dimethyl phosphite chloride, methyl phosphite dichloride, methyl phosphite Acid, methyl phosphoric acid, trimethyl phosphite, triethyl phosphite, triisopropyl phosphite, tributyl phosphite, triphenyl phosphite, methyl methyl phosphite, diethyl phenyl phosphite, dimethyl ethyl phosphite, Ethyl diphenyl phosphite, trimethyl phosphate, triethyl phosphate, triphenyl phosphate, dimethyl methyl phosphate, diethyl ethyl phosphate, ethyl dimethyl phosphate, methyl diethyl phosphate, titanium tetrachloride, titanyl sulfate, methyl trichloro titanium,
Dimethyldichlorotitanium, tetramethoxytitanium, tetraethoxytitanium, tetraisopropoxytitanium, tetrabutoxytitanium, tetra (2-ethylhexyloxy)
Titanium, diethoxydibutoxytitanium, isopropoxytitanium trioctarate, diisopropoxytitanium diacrylate, tributoxytitanium stearate, zirconium tetrachloride, zirconium oxychloride, zirconium acetate, zirconium lactate, tetramethoxyzirconium, tetraethoxyzirconium, Examples thereof include tetraisopropoxy zirconium and tetrabutoxy zirconium.
【0036】また、金属化合物(G)として、上記金属
化合物の誘導体を使用することがてきる。金属化合物の
誘導体とは、例えば、ハロゲン、NO3 、SO4 、アル
コキシ基、アシロキシ基等の加水分解性基の一部をジカ
ルボン酸基、オキシカルボン酸基、β−ジケトン基、β
−ケトエステル基、β−ジエステル基、アルカノールア
ミン基等のキレート化合物を形成しうる基で置換した金
属化合物あるいは前記金属化合物および/または前記キ
レート置換金属化合物を部分的に加水分解および/また
は縮合して得られるオリゴマーおよびポリマー等であ
る。As the metal compound (G), a derivative of the above metal compound can be used. The derivative of the metal compound means, for example, a part of a hydrolyzable group such as halogen, NO 3 , SO 4 , alkoxy group, and acyloxy group as a dicarboxylic acid group, an oxycarboxylic acid group, a β-diketone group, and a β-diketone group.
A metal compound substituted with a group capable of forming a chelate compound such as a ketoester group, a β-diester group, an alkanolamine group, or a partial hydrolysis and / or condensation of the metal compound and / or the chelate-substituted metal compound. The resulting oligomers and polymers are the same.
【0037】上記のキレート置換化合物としては、例え
ば、ジイソプロポキシチタンジアセチルアセトネート、
オキシチタンジアセチルアセトネート、ジブトキシチタ
ンビストリエタノールアミネート、ジヒドロキシチタン
ジラクテート、ジルコニウムアセチルアセトネート、ア
セチルアセトンジルコニウムブトキシド、トリエタノー
ルアミンジルコニウムブトキシド、アルミニウムアセチ
ルアセトネート等が挙げられる。中でも、金属化合物
(G)が、下記の一般式 (R2O)mMR3 n-m ─ (一般式中、但し、MはSi、Al、TiおよびZr
からなる群より選ばれる、少なくとも1種の金属元素、
R2 は水素原子またはアルキル基、アシル基から選ばれ
る置換されていても良い少なくとも一種の基、R3 はア
ルキル基、シクロアルキル基、アリール基、アラルキル
基から選ばれる、置換されていても良い少なくとも1種
の基、nは金属元素Mの価数、mは1〜nの整数、R2
および/またはR3 が1分子中に複数ある場合、複数の
R2 および/またはR3 は互いに同一であってもよく、
異なってもよい。)で示される化合物およびその誘導体
から選ばれる少なくとも1種を用いるのが好ましい。Examples of the above chelate-substituted compound include diisopropoxytitanium diacetylacetonate,
Examples thereof include oxytitanium diacetylacetonate, dibutoxytitanium bistriethanolaminate, dihydroxytitanium dilactate, zirconium acetylacetonate, acetylacetone zirconium butoxide, triethanolamine zirconium butoxide, and aluminum acetylacetonate. Among them, the metal compound (G) has the following general formula (R 2 O) m MR 3 nm (wherein M is Si, Al, Ti and Zr.
At least one metal element selected from the group consisting of
R 2 is a hydrogen atom or at least one group that may be substituted selected from an alkyl group and an acyl group, and R 3 is selected from an alkyl group, a cycloalkyl group, an aryl group and an aralkyl group, which may be substituted. At least one group, n is a valence of the metal element M, m is an integer of 1 to n, R 2
And / or when there are a plurality of R 3 s in one molecule, a plurality of R 2 s and / or R 3 s may be the same as each other,
May be different. It is preferable to use at least one selected from the compounds shown in (4) and their derivatives.
【0038】ここでR2 の具体例としては、アルキル基
としては、たとえば、メチル基、エチル基、プロピル
基、イソプロピル基、ブチル基、第2級ブチル基、第3
級ブチル基、ペンチル基等が挙げられる。また、アシル
基としては、アセチル基、プロピオニル基等が挙げられ
る。R2 は水素原子、メチル基、エチル基が好ましく、
メチル基が最も好ましい。これはR2 O基の加水分解・
縮合速度がさらに速くなるという理由による。Specific examples of R 2 include alkyl groups such as methyl group, ethyl group, propyl group, isopropyl group, butyl group, secondary butyl group and tertiary group.
Examples thereof include a butyl group and a pentyl group. Further, examples of the acyl group include an acetyl group and a propionyl group. R 2 is preferably a hydrogen atom, a methyl group or an ethyl group,
Most preferred is the methyl group. This is the hydrolysis of R 2 O groups
This is because the condensation rate becomes higher.
【0039】また、R3 の具体例としては、アルキル基
としては、たとえば、メチル基、エチル基、プロピル
基、イソプロピル基、ブチル基、第2級ブチル基、第3
級ブチル基、ペンチル等基が挙げられる。シクロアルキ
ル基としては、たとえば、シクロヘキシル基等が挙げら
れる。アリール基としては、たとえば、フェニル基、ト
リル基、キシリル基等が挙げられる。アラルキル基とし
ては、たとえば、ベンジル基等の基が挙げられる。また
置換されていても良いアルキル基、シクロアルキル基、
アリール基、アラルキル基とは、上記アルキル基、シク
ロアルキル基、アリール基、アラルキル基の有する水素
原子の1個または2個以上が、例えば、メトキシ基、エ
トキシ基等のアルコキシ基、アミノ基、ニトロ基、エポ
キシ基、ハロゲン等の官能基で置換された基を示す。Specific examples of R 3 include alkyl groups such as methyl group, ethyl group, propyl group, isopropyl group, butyl group, secondary butyl group and tertiary group.
Examples thereof include a butyl group and a pentyl group. Examples of the cycloalkyl group include a cyclohexyl group and the like. Examples of the aryl group include a phenyl group, a tolyl group, a xylyl group and the like. Examples of the aralkyl group include groups such as benzyl group. An optionally substituted alkyl group, cycloalkyl group,
The aryl group and the aralkyl group are, for example, one or more hydrogen atoms contained in the above alkyl group, cycloalkyl group, aryl group and aralkyl group, for example, an alkoxy group such as a methoxy group and an ethoxy group, an amino group and a nitro group. A group, an epoxy group, a group substituted with a functional group such as halogen are shown.
【0040】一般式で示される金属化合物(G)の具
体例としては、メチルトリアセトキシシラン、ジメチル
ジアセトキシシラン、トリメチルアセトキシシラン、テ
トラアセトキシシラン、テトラメトキシシラン、テトラ
エトキシシラン、テトライソプロキシシラン、テトラブ
トキシシラン、メチルトリメトキシシラン、フェニルト
リメトキシシラン、フェニルトリエトキシシラン、ジメ
トキシジメチルシラン、ジメトキシメチルフェニルシラ
ン、トリメチルメトキシシラン、トリメチルエトキシシ
ラン、ジメチルジエトキシシラン、ジメトキシジエトキ
シシラン、アルミニウムトリメトキシド、アルミニウム
トリエトキシド、アルミニウムトリイソプロポキシド、
アルミニウムトリブトキシド、ジメチルアルミニウムメ
トキシド、テトラメトキシチタン、テトラエトキシチタ
ン、テトライソプロポキシチタン、テトラブトキシチタ
ン、テトラ(2−エチルヘキシロキシ)チタン、ジエキ
トシジブトキシチタン、イソプロキシチタントリオクタ
レート、ジイソプロポキシチタンジアクリレート、トリ
ブトキシチタンステアレート、ジルコニウムアセテー
ト、テトラメトキシジルコニウム、テトラエトキシジル
コニウム、テトライソプロポキシジルコニウム、テトラ
ブトキシジルコニウム等が挙げられる。また、一般式
で示される金属化合物(G)の誘導体の具体例として
は、ジイソプロポキシチタンジアセチルアセトネート、
オキシチタンジアセチルアセトネート、ジブトキシチタ
ンビストリエタノールアミネート、ジヒドロキシチタン
ジラクチート、ジルコニウムアセチルアセトネート、ア
セチルアセトンジルコニウムブトキシド、トリエタノー
ルアミンジルコニウムブトキシド、アルミニウムアセチ
ルアセトネート等が挙げられる。Specific examples of the metal compound (G) represented by the general formula include methyltriacetoxysilane, dimethyldiacetoxysilane, trimethylacetoxysilane, tetraacetoxysilane, tetramethoxysilane, tetraethoxysilane, tetraisoproxysilane, Tetrabutoxysilane, methyltrimethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, dimethoxydimethylsilane, dimethoxymethylphenylsilane, trimethylmethoxysilane, trimethylethoxysilane, dimethyldiethoxysilane, dimethoxydiethoxysilane, aluminum trimethoxide Aluminum triethoxide, aluminum triisopropoxide,
Aluminum tributoxide, dimethylaluminum methoxide, tetramethoxytitanium, tetraethoxytitanium, tetraisopropoxytitanium, tetrabutoxytitanium, tetra (2-ethylhexyloxy) titanium, diexcitodibutoxytitanium, isoproxytitanium trioctarate, di Examples thereof include isopropoxy titanium diacrylate, tributoxy titanium stearate, zirconium acetate, tetramethoxy zirconium, tetraethoxy zirconium, tetraisopropoxy zirconium, and tetrabutoxy zirconium. Specific examples of the derivative of the metal compound (G) represented by the general formula include diisopropoxytitanium diacetylacetonate,
Examples thereof include oxytitanium diacetylacetonate, dibutoxytitanium bistriethanolaminate, dihydroxytitanium dilactide, zirconium acetylacetonate, acetylacetone zirconium butoxide, triethanolamine zirconium butoxide, and aluminum acetylacetonate.
【0041】さらに、工業的に入手し易く、製造装置お
よび最終製品の諸物性に悪影響を及ぼすハロゲン等を含
んでいない等の理由から、一般式においてMがSiで
あるシラン化合物(H)およびその誘導体から選ばれる
少なくとも1種を用いることがより好ましい。シラン化
合物(H)の具体例としては、メチルトリアセトキシシ
ラン、ジメチルジアセトキシシラン、トリメチルアセト
キシシラン、テトラアセトキシシラン、テトラメトキシ
シラン、テトラエトキシシラン、テトライソプロポキシ
シラン、テトラブトキシシラン、メチルトリメトキシシ
ラン、フェニルトリメトキシシラン、フェニルトリエト
キシシラン、ジメトキシジメチルシラン、ジメトキシメ
チルフェニルシラン、トリメチルメトキシシラン、トリ
メチルエトキシシラン、ジメチルジエトキシシラン、ジ
メトキシジエトキシシラン等が挙げられる。また、シラ
ン化合物(H)の誘導体の具体例としては、上記シラン
化合物(H)の加水分解・縮合物等が挙げられる。Furthermore, the silane compound (H) in which M is Si in the general formula and the compound thereof are easily available industrially and contain no halogen or the like which adversely affects the physical properties of the production apparatus and the final product. It is more preferable to use at least one selected from derivatives. Specific examples of the silane compound (H) include methyltriacetoxysilane, dimethyldiacetoxysilane, trimethylacetoxysilane, tetraacetoxysilane, tetramethoxysilane, tetraethoxysilane, tetraisopropoxysilane, tetrabutoxysilane, and methyltrimethoxysilane. , Phenyltrimethoxysilane, phenyltriethoxysilane, dimethoxydimethylsilane, dimethoxymethylphenylsilane, trimethylmethoxysilane, trimethylethoxysilane, dimethyldiethoxysilane, dimethoxydiethoxysilane and the like. Further, specific examples of the derivative of the silane compound (H) include the hydrolysis / condensation products of the silane compound (H).
【0042】シラン化合物(H)のうち、アルコキシシ
ラン化合物が原料として入手し易く特に好ましい。ま
た、シラン化合物(H)およびその誘導体が、Si(O
R2 ) 4 およびその誘導体であると、加水分解・縮合速
度が速く、より強固な骨格を形成した有機ポリマー複合
無機微粒子が得られる点で好ましい。本発明における有
機ポリマー複合無機微粒子は、有機ポリマー(P)を単
独または上記金属化合物(G)とともに加水分解・縮合
して製造される。加水分解・縮合の方法は特に限定され
ないが、反応を容易に行えるという理由から、溶液中で
行うのが好ましい。ここでいう溶液とは、後述する有機
溶剤および/または水を含有する溶液であり、前記溶液
の組成は特に限定されるものではない。Among the silane compounds (H), alkoxysilane
The orchid compound is particularly preferable because it is easily available as a raw material. Well
Moreover, the silane compound (H) and its derivative are
R2 ) Four And its derivatives, the rate of hydrolysis and condensation
Organic polymer composite that forms a stronger and stronger skeleton
It is preferable in that inorganic fine particles can be obtained. Yes in the present invention
Organic polymer composite inorganic fine particles
Hydrolysis / condensation by itself or with the above metal compound (G)
Manufactured. The method of hydrolysis / condensation is not particularly limited.
However, in the solution, it can be easily reacted.
It is preferable to carry out. The solution referred to here is an organic compound described later.
A solution containing a solvent and / or water, wherein the solution
The composition of is not particularly limited.
【0043】前記有機溶剤の具体例としては、たとえ
ば、ベンゼン、トルエン、キシレン等の芳香族炭化水素
類;酢酸メチル、酢酸エチル、酢酸プロピル、酢酸ブチ
ル、酢酸イソブチル、酢酸エチレングリコールモノメチ
ルエーテル、酢酸エチレングリコールモノエチルエーテ
ル、酢酸エチレングリコールモノブチルエーテル、酢酸
プロピレングリコールモノメチルエーテル、酢酸プロピ
レングリコールモノエチルエーテル、酢酸プロピレング
リコールモノブチルエーテル等のエステル類;アセト
ン、メチルエチルケトン、メチルイソブチルケトン等の
ケトン類;テトラヒドロフラン、ジオキサン、エチルエ
ーテル、ジ−n−ブチルエーテル等のエーテル類;メタ
ノール、エタノール、イソプロピルアルコール、n−ブ
タノール、エチレングリコール、エチレングリコールモ
ノメチルエーテル、エチレングリコールモノエチルエー
テル、エチレングリコールモノブチルエーテル、プロピ
レングリコール、プロピレングリコールモノメチルエー
テル、プロピレングリコールモノエチルエーテル、プロ
ピレングリコールモノブチルエーテル等のアルコール
類;塩化メチレン、クロロホルム等のハロゲン化炭化水
素類等が挙げられ、これら有機溶剤の少なくとも1種ま
たは2種以上を使用してもよい。中でも、水と溶解可能
なアルコール類、ケトン類、エーテル類を必須として用
いることが好ましい。Specific examples of the organic solvent include aromatic hydrocarbons such as benzene, toluene and xylene; methyl acetate, ethyl acetate, propyl acetate, butyl acetate, isobutyl acetate, ethylene glycol monomethyl ether acetate, ethylene acetate. Esters of glycol monoethyl ether, ethylene glycol monobutyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monobutyl ether acetate; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone; tetrahydrofuran, dioxane, Ethers such as ethyl ether and di-n-butyl ether; methanol, ethanol, isopropyl alcohol, n-butanol, ethylene group Alcohols such as coal, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, propylene glycol, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monobutyl ether; halogenated carbonization of methylene chloride, chloroform, etc. Examples thereof include hydrogens, and at least one kind or two or more kinds of these organic solvents may be used. Above all, it is preferable to essentially use water-soluble alcohols, ketones, and ethers.
【0044】有機ポリマー(P)単独または有機ポリマ
ー(P)と金属化合物(G)の加水分解・縮合は無触媒
でも行うことができるが、酸性触媒または塩基性触媒の
1種または2種以上を用いることができる。酸性触媒の
具体例としては、たとえば、塩酸、硫酸、硝酸、燐酸等
の無機酸類;酢酸、プロピオン酸、シュウ酸、p−トル
エンスルホン酸等の有機酸類;酸性イオン交換樹脂等が
挙げられる。また、塩基性触媒の具体例としては、たと
えば、アンモニア;トリエチルアミン、トリプロピルア
ミン等の有機アミン化合物;ナトリウムメトキシド、ナ
トリウムエトキシド、カリウムメトキシド、カリウムエ
トキシド、カリウム−t−ブトキシド、水酸化ナトリウ
ム、水酸化カリウム等のアルカリ金属化合物;塩基性イ
オン交換樹脂等が挙げられる。触媒の種類は、酸性触媒
よりも塩基性触媒を用いると、加水分解・縮合によって
得られる無機成分が、より強固な骨格を形成するため
に、好ましい。The hydrolysis / condensation of the organic polymer (P) alone or the organic polymer (P) and the metal compound (G) can be carried out without a catalyst, but one or more of an acidic catalyst or a basic catalyst can be used. Can be used. Specific examples of the acidic catalyst include inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid and phosphoric acid; organic acids such as acetic acid, propionic acid, oxalic acid and p-toluenesulfonic acid; acidic ion exchange resins and the like. Specific examples of the basic catalyst include, for example, ammonia; organic amine compounds such as triethylamine and tripropylamine; sodium methoxide, sodium ethoxide, potassium methoxide, potassium ethoxide, potassium t-butoxide, and hydroxylation. Examples thereof include alkali metal compounds such as sodium and potassium hydroxide; basic ion exchange resins and the like. When a basic catalyst is used rather than an acidic catalyst, an inorganic component obtained by hydrolysis / condensation forms a stronger skeleton, which is preferable.
【0045】加水分解・縮合の際の原料組成は、特に限
定されるものではないが、有機ポリマー(P)、金属化
合物(G)、有機溶剤、触媒および水等よりなる原料組
成物全量に対して、有機ポリマー(P)の量は、0.1
〜80重量%が好ましく、0.5〜30重量%がより好
ましい。金属化合物(G)の量は、0〜80重量%が好
ましく、0〜50重量%がより好ましい。有機溶剤の量
は、0〜99.9重量%が好ましく、20〜99重量%
がより好ましい。触媒の量は、0〜20重量%が好まし
く、0〜10重量%がより好ましい。The raw material composition at the time of hydrolysis / condensation is not particularly limited, but is based on the total amount of the raw material composition consisting of the organic polymer (P), the metal compound (G), the organic solvent, the catalyst and water. The amount of organic polymer (P) is 0.1
-80% by weight is preferable, and 0.5-30% by weight is more preferable. The amount of the metal compound (G) is preferably 0 to 80% by weight, more preferably 0 to 50% by weight. The amount of the organic solvent is preferably 0 to 99.9% by weight, and 20 to 99% by weight.
Is more preferable. The amount of the catalyst is preferably 0 to 20% by weight, more preferably 0 to 10% by weight.
【0046】加水分解・縮合に用いる水の量は、有機ポ
リマー(P)単独または有機ポリマー(P)と金属化合
物(G)が、加水分解・縮合によって粒子化する量であ
れば、とくに限定されないが、加水分解・縮合をより十
分に行い、粒子の骨格をより強固にするには、使用する
水の量は多ければ多いほど良い。具体的には、加水分解
・縮合する加水分解性基に対する水のモル比が、0.1
以上であり、好ましくは0.5以上、より好ましくは1
以上の条件で加水分解・縮合を行うことにより有機ポリ
マー複合無機微粒子が得られる。The amount of water used for the hydrolysis / condensation is not particularly limited as long as the organic polymer (P) alone or the amount of the organic polymer (P) and the metal compound (G) is formed into particles by hydrolysis / condensation. However, in order to carry out the hydrolysis / condensation more sufficiently and to strengthen the skeleton of the particles, the larger the amount of water used, the better. Specifically, the molar ratio of water to the hydrolyzable group that hydrolyzes and condenses is 0.1
Or more, preferably 0.5 or more, more preferably 1
By carrying out hydrolysis / condensation under the above conditions, organic polymer composite inorganic fine particles can be obtained.
【0047】加水分解・縮合の操作方法は、特に限定さ
れるものではないが、具体例としては、たとえば、前記
有機ポリマー(P)またはその溶液を、また、金属化合
物(G)も用いる場合は、金属化合物(G)またはその
溶液を、水を含有する溶液に添加し、反応温度が0〜1
00℃で、好ましくは0〜70℃の範囲で、5分間〜1
00時間攪拌することによって行われる。この際、有機
ポリマー(P)またはその溶液、金属化合物(G)また
はその溶液を混合してあるいはそれぞれ別々に、一括、
分割、連続等の任意の添加方法で反応できる。また、添
加を逆にして、水を含有する溶液を、有機ポリマー
(P)またはその溶液や金属化合物(G)またはその溶
液中に添加しても良い。また、加水分解・縮合におい
て、前記の触媒の1種または2種以上を使用することが
できる。触媒の使用方法は、特に限定されるものではな
いが、あらかじめ水、有機溶剤、有機ポリマー(P)、
金属化合物(G)に混合して使用することができる。反
応終了後、加水分解・縮合によって生成した副生物およ
び触媒等を濾過や蒸留などで除去してもよく、得られた
有機ポリマー複合無機微粒子を反応混合物から単離する
方法は、常法によることができ、たとえば、溶媒の留
去、遠心分離、再沈、限外ろ過等により単離、精製する
ことができる。The operation method of hydrolysis / condensation is not particularly limited, but specific examples include, for example, the case where the organic polymer (P) or a solution thereof is used and the metal compound (G) is also used. , The metal compound (G) or a solution thereof is added to a solution containing water, and the reaction temperature is 0 to 1
At 00 ° C, preferably in the range of 0 to 70 ° C for 5 minutes to 1
It is performed by stirring for 00 hours. At this time, the organic polymer (P) or a solution thereof, the metal compound (G) or a solution thereof are mixed or separately, collectively,
The reaction can be performed by any addition method such as division or continuous addition. Alternatively, the solution containing water may be added in the reverse order to the organic polymer (P) or the solution thereof or the metal compound (G) or the solution thereof. Further, in the hydrolysis / condensation, one kind or two or more kinds of the above catalysts can be used. The method of using the catalyst is not particularly limited, but water, an organic solvent, an organic polymer (P),
It can be used by mixing with the metal compound (G). After completion of the reaction, by-products and catalysts produced by hydrolysis / condensation may be removed by filtration, distillation, etc., and the method for isolating the obtained organic polymer-composite inorganic fine particles from the reaction mixture should be a conventional method. And can be isolated and purified by, for example, distilling off the solvent, centrifugation, reprecipitation, ultrafiltration and the like.
【0048】加水分解・縮合の方法は、前記のように特
に制限されるものではないが、より狭い(シャープな)
粒子径分布を有する有機ポリマー複合無機微粒子を製造
できる点で以下の方法がより好ましい。すなわち、反応
容器中に下記原料液(A)および原料液(B)を、個別
にかつ同時に供給して加水分解・縮合を行うことによ
り、有機ポリマー複合無機微粒子がより好ましく製造さ
れる。The hydrolysis / condensation method is not particularly limited as described above, but is narrower (sharp).
The following method is more preferable in that the organic polymer composite inorganic fine particles having a particle size distribution can be produced. That is, the following raw material liquid (A) and raw material liquid (B) are separately and simultaneously supplied into the reaction vessel to perform hydrolysis / condensation, whereby the organic polymer composite inorganic fine particles are more preferably produced.
【0049】原料液(A): 有機ポリマー(P)また
は有機ポリマー(P)と加水分解可能な金属化合物
(G)とを含有する液 原料液(B): 水を必須成分とする液 また、反応容器中に原料液(A)および原料液(B)と
ともに、個別にかつ同時に、下記原料液(C)を供給す
るのも好ましい。Raw material liquid (A): Liquid containing organic polymer (P) or organic polymer (P) and hydrolyzable metal compound (G) Raw material liquid (B): Liquid containing water as an essential component It is also preferable to separately and simultaneously supply the following raw material liquid (C) into the reaction vessel together with the raw material liquid (A) and the raw material liquid (B).
【0050】原料液(C): 加水分解可能な金属化合
物(G)を含有する液 また、原料液(A)中に少なくとも1種の加水分解可能
な金属化合物(G)を含有させておいて上記の加水分解
・縮合するのも好ましい。このような方法で加水分解・
縮合を行うと、加水分解・縮合に伴う有機ポリマー複合
無機微粒子の析出過程をより制御しやすくなって、より
シャープな粒子径分布を有する有機ポリマー複合無機微
粒子が得られる。Raw Material Liquid (C): Liquid Containing Hydrolyzable Metal Compound (G) Further, the raw material liquid (A) contains at least one hydrolyzable metal compound (G). The above-mentioned hydrolysis / condensation is also preferable. Hydrolysis in this way
When the condensation is performed, the precipitation process of the organic polymer-composite inorganic fine particles due to hydrolysis / condensation can be more easily controlled, and the organic polymer-composite inorganic fine particles having a sharper particle size distribution can be obtained.
【0051】前記原料液(A)〜原料液(C)の、反応
容器中への個別の供給とは、各原料液が反応容器中に供
給される以前に、各原料液が混合することなく供給が行
われることである。また、原料液(A)〜原料液(C)
の、反応容器中への同時の供給とは、下記の式で定義さ
れる任意の時間tにおける原料液(A)および原料液
(C)の原料液(B)に対する供給比Xa 、Xc が、好
ましくは0.1〜10で、より好ましくは0.3〜3
で、特に好ましくは0.5〜2で供給されることであ
る。Individual supply of the raw material liquids (A) to (C) into the reaction vessel means that the raw material liquids are not mixed with each other before they are fed into the reaction vessel. Is to be supplied. Further, the raw material liquid (A) to the raw material liquid (C)
The simultaneous supply of the raw material liquid (A) and the raw material liquid (C) to the raw material liquid (B) at an arbitrary time t defined by the following formula: X a , X c Is preferably 0.1 to 10, and more preferably 0.3 to 3.
In particular, it is preferably supplied at 0.5 to 2.
【0052】 (式中、Aは原料液(A)の全量、Bは原料液(B)の
全量、Cは原料液(C)の全量を示す。また、aは任意
の時間tにおいて、既に供給された原料液(A)の量、
bは任意の時間tにおいて、既に供給された原料液
(B)の量、cは任意の時間tにおいて、既に供給され
た原料液(C)の量を示す。) また本発明は、前記有機ポリマー複合無機微粒子および
前記製造方法によって得られる種々の溶媒に分散してい
る有機ポリマー複合無機微粒子の分散体およびこれら有
機ポリマー複合無機微粒子を含有する成膜用組成物を提
供するものである。[0052] (In the formula, A represents the total amount of the raw material liquid (A), B represents the total amount of the raw material liquid (B), and C represents the total amount of the raw material liquid (C). Further, a was already supplied at an arbitrary time t. Amount of raw material liquid (A),
b indicates the amount of the raw material liquid (B) already supplied at an arbitrary time t, and c indicates the amount of the raw material liquid (C) already supplied at the arbitrary time t. The present invention also provides a dispersion of the organic polymer-composite inorganic fine particles, the dispersion of the organic polymer-composite inorganic fine particles dispersed in various solvents obtained by the manufacturing method, and a film-forming composition containing the organic polymer-composite inorganic fine particles. Is provided.
【0053】本発明における有機ポリマー複合無機微粒
子分散体は、上記の本発明の有機ポリマー複合無機微粒
子を含有するものである。また、本発明における有機ポ
リマー複合無機微粒子分散体は、本発明の製造方法で得
られた有機ポリマー複合無機微粒子を含有するものであ
る。すなわち、本発明における有機ポリマー複合無機微
粒子分散体は、たとえば、上記の本発明の有機ポリマー
複合無機微粒子を任意の溶液に分散させたもの、本発明
の有機ポリマー複合無機微粒子の製造方法で得られた反
応混合物、前記反応混合物中の溶媒を加熱下蒸留しなが
ら他の溶媒に置換したもの、前記反応混合物中の溶媒を
留去、遠心分離、再沈、限外ろ過等により有機ポリマー
複合無機微粒子を単離した後、分散媒に分散させたもの
等であり、種々の分散媒に分散した分散体である。The organic polymer composite inorganic fine particle dispersion in the present invention contains the above organic polymer composite inorganic fine particles. The organic polymer-composite inorganic fine particle dispersion in the present invention contains the organic polymer-composite inorganic fine particles obtained by the production method of the present invention. That is, the organic polymer composite inorganic fine particle dispersion in the present invention is obtained, for example, by dispersing the organic polymer composite inorganic fine particle of the present invention in an arbitrary solution, and obtained by the method for producing the organic polymer composite inorganic fine particle of the present invention. Reaction mixture, the solvent in the reaction mixture was replaced with another solvent while distilled under heating, the solvent in the reaction mixture was distilled off, centrifugation, reprecipitation, ultrafiltration, etc. organic polymer composite inorganic fine particles After being isolated, it is dispersed in a dispersion medium or the like, which is a dispersion in which various dispersion media are dispersed.
【0054】本発明における有機ポリマー複合無機微粒
子分散体は、粗大粒子、凝集物、沈澱がなく、長期間に
わたって沈澱の生成やゲル化が起こらない性質を有して
いる。分散体中の有機ポリマー複合無機酸化物微粒子の
分散状態は、光散乱式粒度分布測定等によって確認する
ことができる。従来の方法で得られる分散体と異なり、
本発明の有機ポリマー複合無機微粒子分散体は、分散体
中の有機ポリマー複合無機微粒子が凝集することなく、
シャープな粒子径分布を維持した分散体である。The organic polymer-composite inorganic fine particle dispersion of the present invention has no coarse particles, agglomerates, and precipitates, and has the property of not causing precipitation or gelation for a long period of time. The dispersion state of the organic polymer composite inorganic oxide fine particles in the dispersion can be confirmed by light scattering type particle size distribution measurement or the like. Unlike dispersions obtained by conventional methods,
The organic polymer composite inorganic fine particle dispersion of the present invention does not aggregate the organic polymer composite inorganic fine particles in the dispersion,
It is a dispersion that maintains a sharp particle size distribution.
【0055】本発明の有機ポリマー複合無機微粒子分散
体の分散媒については、その組成等に特に制限されない
が、有機ポリマー複合無機微粒子中の有機鎖が溶解する
有機溶剤または水が好ましい。前記製造方法で説明した
有機溶剤の中でも、エステル類、アルコール類、ケトン
類、芳香族炭化水素類からなる群より選ばれる少なくと
も1種の有機溶剤および/または水に有機ポリマー複合
無機微粒子が分散した分散体は長期間保存安定性が良
く、さらに種々の有機媒体への分散安定性が良好である
ため、種々の用途に利用できる。The dispersion medium of the organic polymer-composite inorganic fine particle dispersion of the present invention is not particularly limited in its composition and the like, but an organic solvent or water in which an organic chain in the organic polymer-composite inorganic fine particle is dissolved is preferable. Among the organic solvents described in the above production method, the organic polymer composite inorganic fine particles are dispersed in at least one organic solvent selected from the group consisting of esters, alcohols, ketones and aromatic hydrocarbons and / or water. Since the dispersion has good storage stability for a long period of time and good dispersion stability in various organic media, it can be used for various purposes.
【0056】本発明の有機ポリマー複合無機微粒子分散
体中の有機ポリマー複合無機微粒子の濃度は、特に制限
されないが、好ましくは0.5〜70重量%であり、さ
らに好ましくは1〜50重量%である。有機ポリマー複
合無機微粒子分散体中の有機ポリマー複合無機微粒子の
濃度が高いと、分散体の粘度が高くなり、各種用途に使
用しにくくなる。The concentration of the organic polymer-composite inorganic fine particles in the organic polymer-composite inorganic fine particle dispersion of the present invention is not particularly limited, but is preferably 0.5 to 70% by weight, more preferably 1 to 50% by weight. is there. When the concentration of the organic polymer-composite inorganic fine particles in the organic polymer-composite inorganic fine particle dispersion is high, the viscosity of the dispersion becomes high and it becomes difficult to use for various purposes.
【0057】次に本発明にかかる成膜用組成物は、本発
明の有機ポリマー複合無機微粒子を含有するものであ
る。また、本発明にかかる成膜用組成物は、本発明の製
造方法で得られた有機ポリマー複合無機微粒子を含有す
るものである。本発明の成膜用組成物中の有機ポリマー
複合無機微粒子を構成する有機ポリマーは特に限定され
ないが、中でも被膜形成能を有している(メタ)アクリ
ル系樹脂、(メタ)アクリル−スチレン系樹脂、(メ
タ)アクリル−ポリエステル系樹脂が好ましい。Next, the film-forming composition according to the present invention contains the organic polymer composite inorganic fine particles of the present invention. The film-forming composition according to the present invention contains the organic polymer composite inorganic fine particles obtained by the production method of the present invention. The organic polymer that constitutes the organic polymer composite inorganic fine particles in the film-forming composition of the present invention is not particularly limited, but among them, a (meth) acrylic resin and a (meth) acrylic-styrene resin that have film-forming ability. , (Meth) acrylic-polyester resins are preferred.
【0058】本発明の成膜用組成物は、従来の成膜用組
成物と比較して、有機ポリマー複合無機微粒子を必須に
含有しているので、被膜物性が従来品よりも向上する。
たとえば、一般の塗料用樹脂等に本発明の有機ポリマー
複合無機微粒子を添加した成膜用組成物は、表面硬度、
耐熱性、耐摩耗性、耐汚染性等の被膜物性の良い塗膜を
与える。Since the film-forming composition of the present invention essentially contains the organic polymer composite inorganic fine particles as compared with the conventional film-forming composition, the physical properties of the film are improved as compared with the conventional products.
For example, a film-forming composition obtained by adding the organic polymer composite inorganic fine particles of the present invention to a general coating resin or the like has a surface hardness,
It gives a coating film with good coating physical properties such as heat resistance, abrasion resistance and stain resistance.
【0059】本発明で得られる有機ポリマー複合無機微
粒子は、無機微粒子表面に有機ポリマーが固定されてな
る構造を有しており、有機ポリマーがバインダーとして
作用することにより、後述する各種基材にそのまま単独
で塗布しても被膜を形成することができ、前記有機ポリ
マー複合無機微粒子を含有する成膜用組成物は、透明で
光沢のある良好な被膜を提供することができる。The organic polymer composite inorganic fine particles obtained in the present invention have a structure in which the organic polymer is fixed on the surface of the inorganic fine particles, and the organic polymer acts as a binder, so that it can be directly applied to various base materials described later. A film can be formed even when applied alone, and the film-forming composition containing the organic polymer-composite inorganic fine particles can provide a transparent and good film.
【0060】本発明の成膜用組成物は、有機ポリマー複
合無機微粒子を必須成分として含有してなるものであれ
ば、その量および塗料用樹脂等の他の成分の有無等につ
いては特に限定されないが、成膜用組成物を塗布した後
の被膜において、有機ポリマーが架橋構造を有すれば、
耐溶剤性、耐熱性、表面硬度等の被膜物性が向上するの
で好ましい。The film-forming composition of the present invention is not particularly limited in its amount and the presence or absence of other components such as coating resin as long as it contains organic polymer composite inorganic fine particles as an essential component. However, in the coating film after applying the film forming composition, if the organic polymer has a crosslinked structure,
It is preferable because physical properties of the coating such as solvent resistance, heat resistance and surface hardness are improved.
【0061】成膜用組成物を塗布した後、最終的に得ら
れる被膜において、有機ポリマーが架橋構造を有する成
膜用組成物としては、たとえば、以下に示すものが挙げ
られる。 (1) 官能基(X)を有する有機ポリマー(P)を用
いて、上述した方法により得られる官能基(X)を有す
る有機ポリマー複合無機微粒子と、官能基(X)と反応
するような官能基(Y)を2個以上有する化合物または
樹脂からなる成膜用組成物。 (2) 官能基(X)を有する有機ポリマー(P)を用
いて、上述した方法により得られる官能基(X)を有す
る有機ポリマー複合無機微粒子と、官能基(X)と反応
するような官能基(Y)を有する有機ポリマー(P)を
用いて、上述した方法により得られる官能基(Y)を有
する有機ポリマー複合無機微粒子からなる成膜用組成
物。 (3) 官能基(X)を有する有機ポリマー(P)を用
いて、上述した方法により得られる官能基(X)を有す
る有機ポリマー複合無機微粒子と、官能基(X)と反応
するような官能基(Y)を2個以上有する化合物または
樹脂と、官能基(X)と反応するような官能基(W)を
有する有機ポリマー(P)を用いて、上述した方法によ
り得られる官能基(W)を有する有機ポリマー複合無機
微粒子からなる成膜用組成物。 (4) 上記(1)〜(3)において、さらに官能基
(X)を2個以上有する化合物および/または樹脂も含
有する成膜用組成物。Examples of the film-forming composition in which the organic polymer has a crosslinked structure in the film finally obtained after the film-forming composition is applied include the following. (1) Organic polymer (P) having a functional group (X), the organic polymer composite inorganic fine particles having a functional group (X) obtained by the above-mentioned method, and a function capable of reacting with the functional group (X) A film-forming composition comprising a compound or resin having two or more groups (Y). (2) Organic polymer (P) having a functional group (X), the organic polymer composite inorganic fine particles having a functional group (X) obtained by the above-mentioned method, and a function capable of reacting with the functional group (X) A film-forming composition comprising organic polymer composite inorganic fine particles having a functional group (Y) obtained by the above-mentioned method using an organic polymer (P) having a group (Y). (3) Organic polymer (P) having a functional group (X), the organic polymer composite inorganic fine particles having a functional group (X) obtained by the above-mentioned method, and a function capable of reacting with the functional group (X) Using a compound or resin having two or more groups (Y) and an organic polymer (P) having a functional group (W) that reacts with the functional group (X), the functional group (W A film forming composition comprising organic polymer composite inorganic fine particles having (4) A film forming composition as described in (1) to (3) above, which further contains a compound and / or a resin having two or more functional groups (X).
【0062】ここで官能基(X)としては、たとえば、
水酸基、カルボキシル基、アミノ基、エポキシ基、メル
カプト基、オキサゾリン基、アルデヒド基等が挙げら
れ、これら官能基(X)と反応する官能基(Y)、官能
基(W)としては、たとえば、イソシアネート基、エポ
キシ基、水酸基、メルカプト基、アミノ基、不飽和基、
カルボキシル基等が挙げられる。Here, as the functional group (X), for example,
Examples thereof include a hydroxyl group, a carboxyl group, an amino group, an epoxy group, a mercapto group, an oxazoline group and an aldehyde group. Examples of the functional group (Y) and the functional group (W) that react with these functional groups (X) include isocyanate. Group, epoxy group, hydroxyl group, mercapto group, amino group, unsaturated group,
Examples thereof include a carboxyl group.
【0063】また、官能基(X)、官能基(Y)や官能
基(W)を有する有機ポリマー複合無機微粒子中の官能
基(X)や官能基(Y)、官能基(W)のそれぞれの個
数は特に限定されないが、少なすぎると架橋点数が減少
し、耐溶剤性、耐熱性、表面硬度などの被膜物性が低下
する傾向がある。中でも、官能基(X)として水酸基を
有する有機ポリマー複合無機微粒子と、水酸基と反応す
るような官能基(Y)を2個以上有する化合物および/
または樹脂として、多官能イソシアネート化合物、メラ
ミン化合物およびアミノプラスト樹脂から選ばれる少な
くとも1種の化合物(J)を含有する成膜用組成物は、
保存安定性が良好であり、耐汚染性、可とう性、耐候
性、保存安定性等の良好な被膜物性の塗膜を与えること
ができ、得られる被膜も光沢があるため好ましい。有機
ポリマー中に水酸基を含有する有機ポリマー複合無機微
粒子と、多官能イソシアネート化合物、メラミン化合物
およびアミノプラスト樹脂から選ばれる少なくとも1種
の化合物(J)を含有する成膜用組成物も、上記と同様
に、好ましい。Further, each of the functional group (X), the functional group (Y) and the functional group (W) in the organic polymer composite inorganic fine particles having the functional group (X), the functional group (Y) and the functional group (W), respectively. The number of is not particularly limited, but if it is too small, the number of cross-linking points tends to decrease, and the physical properties of the coating such as solvent resistance, heat resistance and surface hardness tend to deteriorate. Among them, organic polymer composite inorganic fine particles having a hydroxyl group as the functional group (X), a compound having two or more functional groups (Y) capable of reacting with the hydroxyl group, and /
Alternatively, a film-forming composition containing, as a resin, at least one compound (J) selected from a polyfunctional isocyanate compound, a melamine compound and an aminoplast resin,
It is preferable because it has good storage stability and can give a coating film having good coating physical properties such as stain resistance, flexibility, weather resistance, and storage stability, and the obtained coating film has gloss. The film-forming composition containing the organic polymer composite inorganic fine particles having a hydroxyl group in the organic polymer and at least one compound (J) selected from a polyfunctional isocyanate compound, a melamine compound and an aminoplast resin is also the same as above. Is preferred.
【0064】前記多官能イソシアネート化合物として
は、脂肪族、脂環族、芳香族およびその他の多官能イソ
シアネート化合物やこれらの変性化合物を挙げることが
できる。多官能イソシアネート化合物の具体例として
は、たとえば、トリレンジイソシアネート、キシリレン
ジイソシアネート、ジフェニルメタンジイソシアネー
ト、ヘキサメチレンジイソシアネート、イソホロンジイ
ソシアネート、リジンジイソシアネート、2,2,4−
トリメチルヘキシルメタンジイソシアネート、メチルシ
クロヘキサンジイソシアネート、1,6−ヘキサメチレ
ンジイソシアネートのビウレット体、イソシアヌレート
体等の3量体等;これらの多官能イソシアネート類とプ
ロパンジオール、ヘキサンジオール、ポリエチレングリ
コール、トリメチロールプロパン等の多価アルコールと
の反応により生成される2個以上のイソシアネート基が
残存する化合物;これらの多官能イソシアネート化合物
をエタノール、ヘキサノール等のアルコール類、フェノ
ール、クレゾール等のフェノール性水酸基を有する化合
物、アセトオキシム、メチルエチルケトキシム等のオキ
シム類、ε−カプロラクタム、γ−カプロラクタム等の
ラクタム類等のブロック剤で封鎖したブロックド多官能
イソシアネート化合物等を挙げることができる。これら
の多官能イソシアネート化合物は、1種または2種以上
の混合物を使用できる。中でも、好ましくない被膜の黄
変色を防止するために、芳香環に直接結合したイソシア
ネート基を有しない無黄変性多官能イソシアネート化合
物が好ましい。Examples of the polyfunctional isocyanate compound include aliphatic, alicyclic, aromatic and other polyfunctional isocyanate compounds and modified compounds thereof. Specific examples of the polyfunctional isocyanate compound include, for example, tolylene diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, lysine diisocyanate, 2,2,4-
Trimer such as trimethylhexylmethane diisocyanate, methylcyclohexane diisocyanate, biuret body of 1,6-hexamethylene diisocyanate, isocyanurate body, etc .; polyfunctional isocyanates thereof and propanediol, hexanediol, polyethylene glycol, trimethylolpropane, etc. Compounds in which two or more isocyanate groups formed by the reaction with the polyhydric alcohol remain; these polyfunctional isocyanate compounds are alcohols such as ethanol and hexanol, compounds having a phenolic hydroxyl group such as phenol and cresol, and aceto Blocked polyfunctional isocyanate compounds blocked with blocking agents such as oximes, oximes such as methylethylketoxime, ε-caprolactam, γ-caprolactam, etc. The thing etc. can be mentioned. These polyfunctional isocyanate compounds may be used either individually or in combination of two or more. Among them, a non-yellowing polyfunctional isocyanate compound having no isocyanate group directly bonded to an aromatic ring is preferable in order to prevent undesired yellowing of the coating.
【0065】前記メラミン化合物としては、たとえば、
ジメチロールメラミン、トリメチロールメラミン、テト
ラメチロールメラミン、ペンタメチロールメラミン、ヘ
キサメチロールメラミン、イソブチルエーテル型メラミ
ン、n−ブチルエーテル型メラミン、ブチル化ベンゾグ
アナミン等を挙げることができる。前記アミノプラスト
樹脂の具体例としては、アルキルエーテル化メラミン樹
脂、尿素樹脂、ベンゾグアナミン樹脂等が挙げられ、こ
れらのアミノプラスト樹脂は、1種または2種以上の混
合物もしくは共縮合物を使用できる。Examples of the melamine compound include:
Examples thereof include dimethylol melamine, trimethylol melamine, tetramethylol melamine, pentamethylol melamine, hexamethylol melamine, isobutyl ether type melamine, n-butyl ether type melamine and butylated benzoguanamine. Specific examples of the aminoplast resin include an alkyl etherified melamine resin, a urea resin, a benzoguanamine resin, and the like, and these aminoplast resins may be used alone or as a mixture or co-condensate of two or more kinds.
【0066】ここで、アルキルエーテル化メラミン樹脂
とは、アミノトリアジンをメチロール化し、シクロヘキ
サノールまたは炭素数1〜6のアルカノールでアルキル
エーテル化して得られるものであり、ブチルエーテル化
メラミン樹脂、メチルエーテル化メラミン樹脂、メチル
ブチル混合メラミン樹脂が代表的なものである。また、
硬化を促進させるためのスルホン酸系触媒、たとえば、
パラトルエンスルホン酸およびそのアミン塩等を使用す
ることができる。Here, the alkyl etherified melamine resin is obtained by converting aminotriazine into methylol, and alkyl etherified with cyclohexanol or an alkanol having 1 to 6 carbon atoms. Butyl etherified melamine resin and methyl etherified melamine resin. Resin and methylbutyl mixed melamine resin are typical ones. Also,
Sulfonic acid-based catalysts to accelerate curing, for example,
Paratoluene sulfonic acid and its amine salt can be used.
【0067】この発明の成膜用組成物中に、1分子中に
2個以上の水酸基を含有するポリオール(Q)を含む
と、得られる被膜の強度、可とう性、耐溶剤性等の被膜
物性が向上するので、さらに好ましい。When the film-forming composition of the present invention contains a polyol (Q) having two or more hydroxyl groups in one molecule, the resulting film has strength, flexibility and solvent resistance. It is more preferable because the physical properties are improved.
【0068】1分子中に2個以上の水酸基を含有してな
るポリオール(Q)としては、前述の有機溶剤に溶解す
るものであれば特に限定されないが、有機ポリマー複合
無機微粒子中の有機ポリマーと相溶性を有するものであ
れば、被膜の光沢あるいは透明性が向上するため好まし
い。従って、有機ポリマーと同じ組成であるものが最も
好ましい。The polyol (Q) containing two or more hydroxyl groups in one molecule is not particularly limited as long as it is soluble in the above-mentioned organic solvent, but it is not limited to the organic polymer in the organic polymer composite inorganic fine particles. It is preferable that they are compatible, because the gloss or transparency of the coating is improved. Therefore, those having the same composition as the organic polymer are most preferable.
【0069】ポリオール(Q)としては、たとえば、後
述の水酸基含有不飽和単量体を含む単量体成分を重合し
て得られるポリオール、水酸基過剰の条件で得られるポ
リエステルポリオール等を挙げることができる。これら
は1種または2種以上を使用してもよい。前記水酸基含
有不飽和単量体としては、(イ)たとえば、アクリル酸
2−ヒドロキシエチル、アクリル酸2−ヒドロキシプロ
ピル、メタクリル酸2−ヒドロキシエチル、メタクリル
酸2−ヒドロキシプロピル、アリルアルコール、ホモア
リルアルコール、ケイヒアルコール、クロトニルアルコ
ール等の水酸基含有不飽和単量体、(ロ)たとえば、エ
チレングリコール、エチレンオキサイド、プロピレング
リコール、プロピレンオキサイド、ブチレングリコー
ル、ブチレンオキサイド、1,4−ビス(ヒドロキシメ
チル)シクロヘキサン、フェニルグリシジルエーテル、
グリシジルデカノエート、プラクセルFM−1(ダイセ
ル化学工業株式会社製)等の2価アルコールまたはエポ
キシ化合物と、たとえば、アクリル酸、メタクリル酸、
マレイン酸、フマル酸、クロトン酸、イタコン酸等の不
飽和カルボン酸との反応で得られる水酸基含有不飽和単
量体等を挙げることができる。これらの水酸基含有不飽
和単量体から選ばれる少なくとも1種以上を重合してポ
リオールを製造することができる。As the polyol (Q), for example, a polyol obtained by polymerizing a monomer component containing a hydroxyl group-containing unsaturated monomer described later, a polyester polyol obtained under the condition of excess hydroxyl groups, and the like can be mentioned. . These may use 1 type (s) or 2 or more types. Examples of the hydroxyl group-containing unsaturated monomer include (a) 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, allyl alcohol, homoallyl alcohol. Hydroxyl group-containing unsaturated monomers such as cinnamic alcohol, crotonyl alcohol, (b) For example, ethylene glycol, ethylene oxide, propylene glycol, propylene oxide, butylene glycol, butylene oxide, 1,4-bis (hydroxymethyl) cyclohexane , Phenyl glycidyl ether,
Dihydric alcohols or epoxy compounds such as glycidyl decanoate and Praxel FM-1 (manufactured by Daicel Chemical Industries, Ltd.) and, for example, acrylic acid, methacrylic acid,
Examples thereof include a hydroxyl group-containing unsaturated monomer obtained by a reaction with an unsaturated carboxylic acid such as maleic acid, fumaric acid, crotonic acid, and itaconic acid. At least one selected from these hydroxyl group-containing unsaturated monomers can be polymerized to produce a polyol.
【0070】また、アクリル酸エチル、アクリル酸n−
プロピル、アクリル酸イソプロピル、アクリル酸n−ブ
チル、アクリル酸tert−ブチル、アクリル酸エチル
ヘキシル、メタクリル酸エチル、メタクリル酸n−プロ
ピル、メタクリル酸イソプロピル、メタクリル酸n−ブ
チル、メタクリル酸tert−ブチル、メタクリル酸エ
チルヘキシル、メタクリル酸グリシジル、スチレン、ビ
ニルトルエン、1−メチルスチレン、アクリル酸、メタ
クリル酸、アクリロニトリル、酢酸ビニル、プロピオン
酸ビニル、ステアリン酸ビニル、酢酸アリル、アジピン
酸ジアリル、イタコン酸ジアリル、マレイン酸ジエチ
ル、塩化ビニル、塩化ビニリデン、アクリルアミド、N
−メチロールアクリルアミド、N−ブトキシメチルアク
リルアミド、ジアセトンアクリルアミド、エチレン、プ
ロピレン、イソプレン等から選ばれる少なくとも1種以
上のエチレン性不飽和単量体と前記(イ)および(ロ)
から選ばれる水酸基含有不飽和単量体とを重合してポリ
オールを製造することもできる。Further, ethyl acrylate and acrylic acid n-
Propyl, isopropyl acrylate, n-butyl acrylate, tert-butyl acrylate, ethylhexyl acrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, tert-butyl methacrylate, methacrylic acid Ethylhexyl, glycidyl methacrylate, styrene, vinyltoluene, 1-methylstyrene, acrylic acid, methacrylic acid, acrylonitrile, vinyl acetate, vinyl propionate, vinyl stearate, allyl acetate, diallyl adipate, diallyl itaconic acid, diethyl maleate, Vinyl chloride, vinylidene chloride, acrylamide, N
-Methylol acrylamide, N-butoxymethyl acrylamide, diacetone acrylamide, at least one or more ethylenically unsaturated monomers selected from ethylene, propylene, isoprene and the above (a) and (b)
A polyol can also be produced by polymerizing with a hydroxyl group-containing unsaturated monomer selected from
【0071】前記水酸基含有不飽和単量体を含む単量体
成分を重合して得られるポリオールの分子量は1,00
0〜500,000であり、好ましくは、5,000〜
100,000である。また、その水酸基価は5〜30
0であり、好ましくは10〜200である。水酸基過剰
の条件で得られるポリエステルポリオールは、たとえ
ば、エチレングリコール、ジエチレングリコール、プロ
ピレングリコール、ジプロピレングリコール、1,3−
ブタンジオール、1,4−ブタンジオール、1,5−ペ
ンタンジオール、ネオペンチルグリコール、ヘキサメチ
レングリコール、デカメチレングリコール、2,2,4
−トリメチル−1,3−ペンタンジオール、トリメチロ
ールプロパン、ヘキサントリオール、グリセリン、ペン
タエリスリトール、シクロヘキサンジオール、水添ビス
フェノールA、ビス(ヒドロキシメチル)シクロヘキサ
ン、ハイドロキノンビス(ヒドロキシエチルエーテ
ル)、トリス(ヒドロキシエチル)イソシヌレート、キ
シリレングリコール等の多価アルコールと、たとえば、
マレイン酸、フマル酸、コハク酸、アジピン酸、セバチ
ン酸、アゼライン酸、トリメット酸、テレフタル酸、フ
タル酸、イソフタル酸等の多塩基酸とを、前記多価アル
コール中の水酸基数が前記多塩基酸のカルボキシル基数
よりも多い条件で反応させて製造することができる。The molecular weight of the polyol obtained by polymerizing the monomer component containing the hydroxyl group-containing unsaturated monomer is 1,00.
0 to 500,000, preferably 5,000 to
It is 100,000. The hydroxyl value is 5 to 30.
It is 0, and preferably 10 to 200. The polyester polyol obtained under the condition of excess hydroxyl group is, for example, ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, 1,3-
Butanediol, 1,4-butanediol, 1,5-pentanediol, neopentyl glycol, hexamethylene glycol, decamethylene glycol, 2,2,4
-Trimethyl-1,3-pentanediol, trimethylolpropane, hexanetriol, glycerin, pentaerythritol, cyclohexanediol, hydrogenated bisphenol A, bis (hydroxymethyl) cyclohexane, hydroquinone bis (hydroxyethyl ether), tris (hydroxyethyl) With polyhydric alcohols such as isocyanurate and xylylene glycol, for example,
Maleic acid, fumaric acid, succinic acid, adipic acid, sebacic acid, azelaic acid, trimetic acid, terephthalic acid, phthalic acid, isophthalic acid and other polybasic acids, the number of hydroxyl groups in the polyhydric alcohol is the polybasic acid It can be produced by reacting under conditions in which the number of carboxyl groups is larger than that of
【0072】前記水酸基過剰の条件で得られるポリエス
テルポリオールの分子量は500〜300,000であ
り、好ましくは、2,000〜100,000である。
また、その水酸基価は5〜300であり、好ましくは1
0〜200である。ポリオール(Q)の成膜用組成物中
の添加量は、任意の量を添加することができるが、成膜
用組成物中のポリオール(Q)/有機ポリマー複合無機
微粒子の重量比は、0/100〜99/1であり、好ま
しくは30/70〜95/5である。ポリオール(Q)
の割合が30%以上では、被膜の可とう性が高く、有機
ポリマー複合無機微粒子の割合が5%以上では、被膜の
表面硬度、耐汚染性に優れる。The molecular weight of the polyester polyol obtained under the above-mentioned excess of hydroxyl groups is 500 to 300,000, preferably 2,000 to 100,000.
The hydroxyl value is 5 to 300, preferably 1
It is 0 to 200. The polyol (Q) may be added in any amount to the film-forming composition, but the weight ratio of polyol (Q) / organic polymer composite inorganic fine particles in the film-forming composition is 0. / 100 to 99/1, preferably 30/70 to 95/5. Polyol (Q)
When the ratio is 30% or more, the flexibility of the coating is high, and when the ratio of the organic polymer composite inorganic fine particles is 5% or more, the surface hardness and the stain resistance of the coating are excellent.
【0073】ポリオール(Q)としては、前記ポリエス
テルポリオールが好ましく使用される。また、前記水酸
基含有不飽和単量体を含む単量体成分を重合して得ら
れ、かつ、(メタ)アクリル単位等を有するポリオール
であるアクリルポリオールも好ましく使用される。ポリ
オール(Q)は、用途に応じて、ポリエステルポリオー
ルとアクリルポリオールのいずれか一方を使用してもよ
く、両方を使用してもよい。As the polyol (Q), the above polyester polyol is preferably used. An acrylic polyol, which is a polyol obtained by polymerizing a monomer component containing the hydroxyl group-containing unsaturated monomer and having a (meth) acryl unit or the like, is also preferably used. As the polyol (Q), either a polyester polyol or an acrylic polyol may be used, or both may be used, depending on the application.
【0074】ポリオール(Q)中の水酸基の個数は、1
分子当たり2個以上であれば特に限定されないが、固形
分中の水酸基価が10以下であると架橋点数が減少し、
耐溶剤性、耐水性、耐熱性、表面硬度等の被膜物性が低
下する傾向がある。本発明の成膜用組成物は、有機ポリ
マー複合無機微粒子を種々の有機溶剤および/または水
に分散したものであってもよく、使用する分散媒の種類
および組成等に特に制限はないが、有機ポリマー複合無
機微粒子中の有機鎖が溶解する有機溶剤および/または
水が好ましい。このような有機溶剤としては、たとえ
ば、本発明の成膜用組成物に含有する有機ポリマー複合
無機微粒子を、有機ポリマー(P)単独または金属化合
物(G)とともに加水分解・縮合して製造する際に使用
される前述の有機溶剤を挙げることができる。有機溶剤
および/または水の使用量は、特に制限はなく、適宜量
使用することができる。また、種々の塗料用樹脂等の他
成分を混合したものであってもよい。The number of hydroxyl groups in the polyol (Q) is 1
It is not particularly limited as long as it is 2 or more per molecule, but if the hydroxyl value in the solid content is 10 or less, the number of crosslinking points decreases,
The physical properties of the coating such as solvent resistance, water resistance, heat resistance and surface hardness tend to deteriorate. The film-forming composition of the present invention may be prepared by dispersing organic polymer composite inorganic fine particles in various organic solvents and / or water, and there is no particular limitation on the type and composition of the dispersion medium used, An organic solvent and / or water in which the organic chains in the organic polymer composite inorganic fine particles are dissolved are preferable. As such an organic solvent, for example, when the organic polymer composite inorganic fine particles contained in the film-forming composition of the present invention are produced by hydrolyzing / condensing the organic polymer (P) alone or with the metal compound (G). The above-mentioned organic solvent used for can be mentioned. The amount of the organic solvent and / or water used is not particularly limited and can be used in an appropriate amount. It may also be a mixture of other components such as various coating resins.
【0075】また、成膜用組成物中には、1種以上の添
加剤を混合してもよい。成膜用組成物に使用する添加剤
としては、特に制限はなく、たとえば、塗料用に一般に
使用される各種レベリング剤、顔料分散剤、紫外線吸収
剤、抗酸化剤、粘性改質剤、耐光安定剤、金属不活性化
剤、過酸化物分解剤、充填剤、補強剤、可塑剤、潤滑
剤、防食剤、防錆剤、乳化剤、鋳型脱色剤、カーボンブ
ラック、蛍光性増白剤、有機防炎剤、無機防炎剤、滴下
防止剤、溶融流改質剤、静電防止剤を挙げることができ
る。上記の適当な添加剤は、カナダ国特許第1,19
0,038号明細書に例示されている。Further, one or more additives may be mixed in the film-forming composition. The additive used in the film-forming composition is not particularly limited, and examples thereof include various leveling agents generally used for paints, pigment dispersants, ultraviolet absorbers, antioxidants, viscosity modifiers, and light stability. Agents, metal deactivators, peroxide decomposers, fillers, reinforcing agents, plasticizers, lubricants, anticorrosives, rust preventives, emulsifiers, template decolorizers, carbon black, fluorescent brighteners, organic protective agents Examples include flame retardants, inorganic flame retardants, anti-dripping agents, melt flow modifiers, and antistatic agents. The above suitable additives are described in Canadian Patent No. 1,19.
No. 0,038.
【0076】本発明の成膜用組成物に対して顔料を添加
することができ、添加する顔料の種類に制限はなく、た
とえば、黄鉛、モリブデートオレンジ、紺青、カドミウ
ム系顔料、チタン白、複合酸化物顔料、透明酸化鉄等の
無機顔料、環式高級顔料、溶性アゾ顔料、銅フタロシア
ニン顔料、染付顔料、顔料中間体等の有機顔料を例示す
ることができる。A pigment can be added to the film-forming composition of the present invention, and the kind of the pigment to be added is not limited, and examples thereof include yellow lead, molybdate orange, dark blue, cadmium pigment, titanium white, Examples thereof include composite oxide pigments, inorganic pigments such as transparent iron oxide, cyclic higher pigments, soluble azo pigments, copper phthalocyanine pigments, dyed pigments, and organic pigments such as pigment intermediates.
【0077】本発明の成膜用組成物が、多官能イソシア
ネート化合物、メラミン化合物およびアミノプラスト樹
脂から選ばれる少なくとも1種の化合物(J)を含有す
る場合は、架橋反応を促進させるために硬化触媒をさら
に使用するのが好ましい。前記硬化触媒としては、酸性
または塩基性の硬化触媒を使用できる。酸性硬化触媒の
具体例としては、トルエンスルホン酸、メタンスルホン
酸、ドデシルベンゼンスルホン酸等の有機スルホン酸を
挙げることができる。また、塩基性硬化触媒の具体例と
しては、トリエチルアミン、メチルイミダゾール、アク
リジン、ヘキサデシルトリメチルアンモニウムステアレ
ート等のアミン系触媒;ジブチル錫ジラウレート、ジブ
チル錫ジアセテート、スタナスオクトエート等の有機錫
化合物を挙げることができる。これら硬化触媒の少なく
とも1種または2種以上を使用してもよく、必要に応じ
て助触媒を併用してもよい。When the film-forming composition of the present invention contains at least one compound (J) selected from a polyfunctional isocyanate compound, a melamine compound and an aminoplast resin, a curing catalyst for promoting the crosslinking reaction. Is preferably used. An acidic or basic curing catalyst can be used as the curing catalyst. Specific examples of the acidic curing catalyst include organic sulfonic acids such as toluene sulfonic acid, methane sulfonic acid and dodecylbenzene sulfonic acid. Specific examples of the basic curing catalyst include amine catalysts such as triethylamine, methylimidazole, acridine, and hexadecyltrimethylammonium stearate; organic tin compounds such as dibutyltin dilaurate, dibutyltin diacetate, and stanna octoate. Can be mentioned. At least one kind or two or more kinds of these curing catalysts may be used, and a co-catalyst may be used in combination if necessary.
【0078】本発明の成膜用組成物は、例えばアルミニ
ウム、ステンレス、トタン、ブリキ、鋼板、コンクリー
ト、モルタル、スレート、ガラス等の無機素材あるいは
ポリカーボネート、ポリメチルメタクリレート、ポリエ
チレンテレフタレート、紙等の有機素材の基板またはフ
ィルム上に被膜を形成することができる。また、浸漬、
吹き付け、刷毛塗り、ロールコート、スピンコート、バ
ーコート等の常法によって塗布することができる。The film-forming composition of the present invention is an inorganic material such as aluminum, stainless steel, galvanized iron, tin plate, steel plate, concrete, mortar, slate and glass, or an organic material such as polycarbonate, polymethylmethacrylate, polyethylene terephthalate and paper. The coating can be formed on any substrate or film. Also, dip,
It can be applied by a conventional method such as spraying, brush coating, roll coating, spin coating or bar coating.
【0079】本発明の成膜用組成物より得られる被膜
は、必要に応じて、焼き付け乾燥が行われる。たとえ
ば、室温〜300℃の範囲の温度で0.2分間以上加熱
することにより被膜を形成するものであり、この被膜は
透明で光沢のある優れた塗膜である。The coating film obtained from the film-forming composition of the present invention is optionally baked and dried. For example, the coating film is formed by heating at a temperature in the range of room temperature to 300 ° C. for 0.2 minutes or more, and this coating film is a transparent and glossy excellent coating film.
【0080】[0080]
【作用】本発明の有機ポリマー複合無機微粒子は、無機
微粒子に有機ポリマーが固定されており、任意の溶剤で
有機ポリマー複合無機微粒子を洗った洗液中では、有機
ポリマーは検出されない。このことは、有機ポリマーの
固定は、単なる付着または接着等ではなく、無機微粒子
と有機ポリマーの間に化学結合が生成していることを強
く示唆している。また、本発明の有機ポリマー複合無機
微粒子は、無機微粒子の表面に有機ポリマーが固定され
ていることにより、有機マトリックスに対して、良好な
親和性を有している。In the organic polymer-composite inorganic fine particles of the present invention, the organic polymer is fixed to the inorganic fine particles, and the organic polymer is not detected in the washing liquid in which the organic polymer-composite inorganic fine particles are washed with an arbitrary solvent. This strongly suggests that the fixing of the organic polymer is not merely adhesion or adhesion, but a chemical bond is generated between the inorganic fine particles and the organic polymer. Further, the organic polymer composite inorganic fine particles of the present invention have a good affinity for the organic matrix because the organic polymer is fixed on the surface of the inorganic fine particles.
【0081】また、従来の無機微粒子の表面処理では、
乾燥工程が必須であるために、乾燥時に無機微粒子の凝
集、架橋がおこり、無機微粒子の粒径が大きくなり、そ
の粒子径分布も広がってしまうのに対して、本発明の製
造方法では、均一に反応を行うことができ、複合無機微
粒子の生成速度に大きなばらつきが生じないために、そ
の粒子径分布も狭い。In the conventional surface treatment of inorganic fine particles,
Since the drying step is essential, aggregation and cross-linking of the inorganic fine particles occur during drying, the particle size of the inorganic fine particles is increased, and the particle size distribution thereof is widened, whereas in the production method of the present invention, it is uniform. Since the reaction can be performed and the production rate of the composite inorganic fine particles does not vary greatly, the particle size distribution is narrow.
【0082】従来の無機微粒子のカップリング剤等によ
る表面処理は、カップリング剤の分子1個当たりの無機
微粒子と反応しうる反応基の個数は、非常に少なく、代
表的なカップリング剤であるシランカップリング剤で
も、通常は1分子あたり最大3個の前記反応基しか有し
ない。それに対して、本発明で使用される有機ポリマー
(P)のポリシロキサン基中のすべてのSi原子が、有
機鎖と結合し、かつ、ポリシロキサン結合している以外
は、アルコキシ基等とのみ結合している場合、前記反応
基の個数は、従来のものと比較して多い。有機ポリマー
複合無機微粒子の製造過程で、このような有機ポリマー
では、溶液中で反応させても、前記反応基の個数が多い
ために、ほぼ定量的に反応し、これによって、煩雑な乾
燥工程は必要なく、また、有機ポリマーを有効に使用で
きる。In the conventional surface treatment of inorganic fine particles with a coupling agent or the like, the number of reactive groups capable of reacting with the inorganic fine particles per one molecule of the coupling agent is very small, which is a typical coupling agent. Even a silane coupling agent usually has only a maximum of three reactive groups per molecule. On the other hand, all Si atoms in the polysiloxane group of the organic polymer (P) used in the present invention are bonded only to an alkoxy group, etc., except that they are bonded to the organic chain and also to a polysiloxane bond. In this case, the number of the reactive groups is larger than that of the conventional one. In the manufacturing process of the organic polymer composite inorganic fine particles, such an organic polymer reacts almost quantitatively even if it is reacted in a solution, because of the large number of the reactive groups, whereby the complicated drying step is prevented. It is not necessary and the organic polymer can be effectively used.
【0083】本発明の有機ポリマー複合無機微粒子分散
体は、有機ポリマー複合無機微粒子が、無機微粒子の表
面に有機ポリマーで固定されてなるものであり、分散媒
に対して優れた相溶性を有しているため、調製後時間を
経ても、粒子の凝集、粘度上昇等はみられず、良好な経
時安定性を有している。本発明の成膜用組成物は、該組
成物中に含まれる有機ポリマー複合無機微粒子が、微小
な平均粒子径を有し、粒子径分布も狭いために、透明
で、かつ、光沢ある塗膜が得られる。また、無機微粒子
の表面に有機ポリマーが固定されていることにより、成
膜用組成物中に含まれる塗料用の樹脂等の有機マトリッ
クスに対して良好な親和性を有し、有機ポリマーがバイ
ンダーとして作用できるため、各種基材にそのまま塗布
しても、得られる被膜は白濁およびクラックが生じたり
することはなく、耐候性に優れる被膜となる。The organic polymer-composite inorganic fine particle dispersion of the present invention comprises organic polymer-composite inorganic fine particles fixed on the surface of the inorganic fine particles with an organic polymer and has excellent compatibility with the dispersion medium. Therefore, even after a lapse of time after preparation, no aggregation of particles, increase in viscosity, etc. are observed, and good stability over time is obtained. The film-forming composition of the present invention is a transparent and glossy coating film because the organic polymer composite inorganic fine particles contained in the composition have a fine average particle size and a narrow particle size distribution. Is obtained. Further, by fixing the organic polymer on the surface of the inorganic fine particles, it has a good affinity for an organic matrix such as a resin for coating material contained in the film-forming composition, and the organic polymer serves as a binder. Since it can act, even if it is applied to various base materials as it is, the resulting coating film does not have cloudiness and cracks, and has excellent weather resistance.
【0084】本発明の成膜用組成物は、従来の成膜用組
成物と比較して、有機ポリマー複合無機微粒子を必須に
含有しているので、被膜物性が従来品よりも向上する。
たとえば、一般の塗料用樹脂等に本発明の有機ポリマー
複合無機微粒子を添加した成膜用組成物は、表面硬度、
耐熱性、耐摩耗性、耐汚染性等の被膜物性の良い塗膜を
与える。Since the film-forming composition of the present invention essentially contains the organic polymer composite inorganic fine particles as compared with the conventional film-forming composition, the physical properties of the film are improved as compared with the conventional product.
For example, a film-forming composition obtained by adding the organic polymer composite inorganic fine particles of the present invention to a general coating resin or the like has a surface hardness,
It gives a coating film with good coating physical properties such as heat resistance, abrasion resistance and stain resistance.
【0085】本発明の成膜用組成物に含まれる有機ポリ
マー複合無機微粒子を構成する有機ポリマー中に水酸基
を含有し、成膜用組成物中にさらに多官能イソシアネー
ト化合物、メラミン化合物およびアミノプラスト樹脂か
ら選ばれる少なくとも1種の化合物(J)を含有する
と、架橋構造が形成され、成膜用組成物は、可とう性、
耐候性、硬度等の良好な被膜物性を有するようになる。
また、本発明の成膜用組成物に含まれる有機ポリマー複
合無機微粒子は、良好な相溶性を示し、一般の成膜用組
成物と比較して、耐汚染性、可とう性、耐候性、硬度等
の被膜物性に優れる。成膜用組成物にさらにポリオール
(Q)が含まれると、より一層強固な架橋構造となるた
めに、前記の被膜物性がさらに向上する。The organic polymer forming the organic polymer composite inorganic fine particles contained in the film-forming composition of the present invention contains a hydroxyl group, and the film-forming composition further contains a polyfunctional isocyanate compound, a melamine compound and an aminoplast resin. When at least one compound (J) selected from the above is included, a crosslinked structure is formed, and the film-forming composition has flexibility,
It has good film properties such as weather resistance and hardness.
Further, the organic polymer composite inorganic fine particles contained in the film-forming composition of the present invention show good compatibility, and compared with general film-forming compositions, stain resistance, flexibility, weather resistance, Excellent film properties such as hardness. When the film-forming composition further contains the polyol (Q), the film has a stronger crosslinked structure, and thus the physical properties of the film are further improved.
【0086】[0086]
【実施例】以下に、この発明の具体的な実施例を示す
が、本発明は下記実施例に限定されるものではない。下
記実施例で使用する重合性ポリシロキサン、および有機
ポリマー(P)を下記製造例1〜14により合成した。EXAMPLES Specific examples of the present invention will be shown below, but the present invention is not limited to the following examples. Polymerizable polysiloxane and organic polymer (P) used in the following examples were synthesized by the following Production Examples 1 to 14.
【0087】−製造例1− (重合性ポリシロキサン(S−1)の合成)攪拌機、温
度計および冷却管を備えた300mlの四つ口フラスコ
にテトラメトキシシラン144.5g、γ−メタクリロ
キシプロピルトリメトキシシラン23.6g、水19
g、メタノール30.0g、アンバーリスト15(ロー
ム・アンド・ハース・ジャパン社製の陽イオン交換樹
脂)5.0gを入れ、65℃で2時間攪拌し、反応させ
た。反応混合物を室温まで冷却した後、冷却管に代えて
蒸留塔、これに接続させた冷却管および流出口を設け、
常圧下に80℃まで2時間かけて昇温し、メタノールが
流出しなくなるまで同温度で保持した。さらに、200
mmHgの圧力で90℃の温度で、メタノールが流出しなく
なるまで同温度で保持し、反応をさらに進行させた。再
び、室温まで冷却した後、アンバーリスト15を濾別
し、数平均分子量が1800の重合性ポリシロキサン
(S−1)を得た。-Production Example 1- (Synthesis of Polymerizable Polysiloxane (S-1)) 144.5 g of tetramethoxysilane and γ-methacryloxypropyl were placed in a 300 ml four-necked flask equipped with a stirrer, a thermometer and a cooling tube. Trimethoxysilane 23.6 g, water 19
g, 30.0 g of methanol, and 5.0 g of Amberlyst 15 (cation exchange resin manufactured by Rohm and Haas Japan Co.) were added, and the mixture was stirred at 65 ° C. for 2 hours to be reacted. After cooling the reaction mixture to room temperature, a distillation column instead of the cooling pipe, a cooling pipe connected to this, and an outlet are provided,
The temperature was raised to 80 ° C. under normal pressure over 2 hours, and the temperature was kept at the same temperature until methanol stopped flowing out. In addition, 200
At a temperature of 90 ° C. at a pressure of mmHg, the same temperature was maintained until methanol did not flow out, and the reaction was further advanced. After cooling to room temperature again, Amberlyst 15 was filtered off to obtain a polymerizable polysiloxane (S-1) having a number average molecular weight of 1800.
【0088】−製造例2− (重合性ポリシロキサン(S−2)の合成)攪拌機、温
度計および冷却管を備えた300mlの四つ口フラスコ
にメチルトリメトキシシラン129.3g、γ−メタク
リロキシプロピルトリメトキシシラン23.4g、水1
8.8g、メタノール30.0g、35%塩酸1.0g
を入れ、65℃で1時間攪拌し、反応させた。反応混合
物を室温まで冷却した後、冷却管に代えて蒸留塔、これ
に接続させた冷却管および流出口を設け、常圧下に80
℃まで2時間かけて昇温し、メタノールが流出しなくな
るまで同温度で保持した。さらに、200mmHgの圧力で
90℃の温度で、メタノールが流出しなくなるまで同温
度で保持し、反応をさらに進行させた。さらにトリエチ
ルアミン2.0gを加え、白色沈澱を生成させた後、2
00mmHgの圧力下、フラスコ内温を90℃まで上昇さ
せ、トリエチルアミンを留去した。再び、室温まで冷却
した後、沈澱を濾別し、数平均分子量が3000の重合
性ポリシロキサン(S−2)を得た。-Production Example 2- (Synthesis of Polymerizable Polysiloxane (S-2)) In a 300 ml four-necked flask equipped with a stirrer, a thermometer and a cooling tube, 129.3 g of methyltrimethoxysilane and γ-methacryloxy were prepared. Propyltrimethoxysilane 23.4 g, water 1
8.8g, methanol 30.0g, 35% hydrochloric acid 1.0g
Was charged and reacted at 65 ° C. for 1 hour with stirring. After cooling the reaction mixture to room temperature, a distillation column was provided instead of the cooling tube, a cooling tube and an outlet connected to the distillation column were installed, and the temperature was adjusted to 80
The temperature was raised to 0 ° C. over 2 hours, and the temperature was kept at the same temperature until methanol stopped flowing out. Furthermore, at a pressure of 200 mmHg and a temperature of 90 ° C., the same temperature was maintained until methanol did not flow out to further advance the reaction. After further adding 2.0 g of triethylamine to form a white precipitate, 2
Under a pressure of 00 mmHg, the temperature inside the flask was raised to 90 ° C., and triethylamine was distilled off. After cooling to room temperature again, the precipitate was filtered off to obtain a polymerizable polysiloxane (S-2) having a number average molecular weight of 3000.
【0089】−製造例3− (重合性ポリシロキサン(S−3)の合成)製造例1に
おいて、γ−メタクリロキシプロピルトリメトキシシラ
ンの代わりにビニルトリメトキシシラン14.1gを用
いること以外は、製造例1と同様にして、数平均分子量
が1500の重合性ポリシロキサン(S−3)を得た。-Production Example 3- (Synthesis of Polymerizable Polysiloxane (S-3)) In Production Example 1, except that 14.1 g of vinyltrimethoxysilane was used instead of γ-methacryloxypropyltrimethoxysilane. In the same manner as in Production Example 1, a polymerizable polysiloxane (S-3) having a number average molecular weight of 1500 was obtained.
【0090】−製造例4− (重合性ポリシロキサン(S−4)の合成)攪拌機、温
度計および冷却管を備えた300mlの四つ口フラスコ
にテトラアセトキシシラン86.7g、γ−メタクリロ
キシプロピルトリメトキシシラン8.1g、水6.5
g、メタノール18g、アンバーリスト15を3g入
れ、65℃で2時間攪拌し、反応させた。反応混合物を
室温まで冷却した後、冷却管に代えて蒸留塔、これに接
続させた冷却管および流出口を設け、常圧下に80℃ま
で2時間かけて昇温し、メタノールが流出しなくなるま
で同温度で保持した。さらに、200mmHgの圧力で90
℃の温度で、メタノールおよび酢酸が流出しなくなるま
で同温度で保持し、反応をさらに進行させた。再び、室
温まで冷却した後、アンバーリスト15を濾別し、数平
均分子量が2,000の重合性ポリシロキサン(S−
4)を得た。-Production Example 4- (Synthesis of Polymerizable Polysiloxane (S-4)) 86.7 g of tetraacetoxysilane and γ-methacryloxypropyl were placed in a 300 ml four-necked flask equipped with a stirrer, a thermometer and a cooling tube. Trimethoxysilane 8.1 g, water 6.5
g, 18 g of methanol and 3 g of Amberlyst 15 were added, and the mixture was stirred at 65 ° C. for 2 hours for reaction. After cooling the reaction mixture to room temperature, a distillation column was replaced with a cooling tube, a cooling tube and an outlet connected to the distillation column were installed, and the temperature was raised to 80 ° C. under normal pressure over 2 hours until methanol did not flow out. It was kept at the same temperature. Furthermore, 90 at pressure of 200 mmHg
The temperature was kept at the same temperature until methanol and acetic acid stopped flowing out, and the reaction was further advanced. After cooling to room temperature again, Amberlyst 15 was filtered off, and the polymerizable polysiloxane having a number average molecular weight of 2,000 (S-
4) was obtained.
【0091】−製造例5− (有機ポリマー(P−1)の合成)攪拌機、滴下口、温
度計、冷却管およびN2 ガス導入口を備えた1リットル
のフラスコに、有機溶剤としてトルエン200gを入
れ、N2 ガスを導入し、攪拌しながらフラスコ内温を1
10℃まで加熱した。ついで製造例1で得られた重合性
ポリシロキサン(S−1)20g、メチルメタクリレー
ト90g、ブチルアクリレート90g、2,2’−アゾ
ビスイソブチロニトリル6gを混合した溶液を滴下口よ
り2時間かけて滴下した。滴下後も同温度で1時間攪拌
続けた後、1,1’−ビス(t−ブチルパーオキシ)−
3,3,5−トリメチルシクロヘキサン0.4gを30
分おきに2回添加し、さらに2時間加熱して共重合を行
い、数平均分子量が12,000の有機ポリマー(P−
1)がトルエンに溶解した溶液を得た。得られた有機ポ
リマー(P−1)の数平均分子量および固形分を表3に
示す。-Production Example 5- (Synthesis of Organic Polymer (P-1)) 200 g of toluene as an organic solvent was placed in a 1 liter flask equipped with a stirrer, a dropping port, a thermometer, a cooling tube and an N 2 gas inlet. Put in, introduce N 2 gas, and while stirring, keep the temperature inside the flask at 1
Heated to 10 ° C. Then, a solution prepared by mixing 20 g of the polymerizable polysiloxane (S-1) obtained in Production Example 1, 90 g of methyl methacrylate, 90 g of butyl acrylate, and 6 g of 2,2′-azobisisobutyronitrile was added from a dropping port for 2 hours. Was dropped. After the dropwise addition, stirring was continued for 1 hour at the same temperature, and then 1,1′-bis (t-butylperoxy)-
0.4 g of 3,3,5-trimethylcyclohexane was added to 30
The polymer was added twice every minute and was further heated for 2 hours for copolymerization to give an organic polymer having a number average molecular weight of 12,000 (P-
A solution in which 1) was dissolved in toluene was obtained. Table 3 shows the number average molecular weight and the solid content of the obtained organic polymer (P-1).
【0092】−製造例6〜14− (有機ポリマー(P−2〜P−10)の合成)表1に示
した組成に変更する以外は製造例5と同様にして、有機
ポリマー(P−2〜P−10)が有機溶剤に溶解した溶
液を得た。得られた有機ポリマー(P−2〜P−10)
の数平均分子量および固形分を表3に示す。-Production Examples 6 to 14- (Synthesis of Organic Polymers (P-2 to P-10)) In the same manner as in Production Example 5 except that the composition shown in Table 1 was changed, the organic polymer (P-2 To P-10) was obtained by dissolving it in an organic solvent. Obtained organic polymer (P-2 to P-10)
Table 3 shows the number average molecular weight and solid content of the above.
【0093】[0093]
【表1】 −製造例15〜18− (有機ポリマー(P−11〜P−14)の合成)表2に
示した組成に変更する以外は製造例5と同様にして、有
機ポリマー(P−11〜P−14)が有機溶剤に溶解し
た溶液を得た。得られた有機ポリマー(P−11〜P−
14)の数平均分子量および固形分を表3に示す。[Table 1] -Production Examples 15 to 18- (Synthesis of Organic Polymers (P-11 to P-14)) The organic polymers (P-11 to P-) were prepared in the same manner as in Production Example 5 except that the compositions shown in Table 2 were changed. A solution in which 14) was dissolved in an organic solvent was obtained. Obtained organic polymer (P-11 to P-
Table 3 shows the number average molecular weight and solid content of 14).
【0094】[0094]
【表2】 製造例1〜18で得られた重合性ポリシロキサンおよび
有機ポリマー(P)の数平均分子量は、下記の方法によ
り分析した。 〔数平均分子量〕重合性ポリシロキサンおよび有機ポリ
マー(P)についてゲルパーミエーションクロマトグラ
フィー(GPC)法により、ポリスチレン換算の数平均
分子量を下記条件において測定した。[Table 2] The number average molecular weights of the polymerizable polysiloxane and the organic polymer (P) obtained in Production Examples 1 to 18 were analyzed by the following method. [Number average molecular weight] The polystyrene-reduced number average molecular weight of the polymerizable polysiloxane and the organic polymer (P) was measured by gel permeation chromatography (GPC) under the following conditions.
【0095】(試料の調整)テトラヒドロフランを溶媒
として使用し、重合性ポリシロキサン、または有機ポリ
マー(P)0.05gを1gのテトラヒドロフランに溶
解して試料とした。 (装置)東ソー株式会社製の高速GPC装置HLC−8
020を用いた。(Preparation of Sample) Using tetrahydrofuran as a solvent, 0.05 g of the polymerizable polysiloxane or the organic polymer (P) was dissolved in 1 g of tetrahydrofuran to prepare a sample. (Device) High-speed GPC device HLC-8 manufactured by Tosoh Corporation
020 was used.
【0096】(カラム)東ソー株式会社製のG3000
H、G2000HおよびGMHXLを用いた。 (標準ポリスチレン)東ソー株式会社製のTSK標準ポ
リスチレンを用いた。 (測定条件)測定温度35℃、流量1ml/分で測定し
た。(Column) G3000 manufactured by Tosoh Corporation
H, G2000H and GMH XL were used. (Standard polystyrene) TSK standard polystyrene manufactured by Tosoh Corporation was used. (Measurement conditions) The measurement temperature was 35 ° C and the flow rate was 1 ml / min.
【0097】[0097]
【表3】 −実施例1− (有機ポリマー複合無機微粒子分散体(Z−1)の合
成)攪拌機、2つの滴下口(滴下口イおよび滴下口
ロ)、温度計を備えた500mlの四つ口フラスコに、
酢酸ブチル200g、メタノール50gを入れておき、
内温を20℃に調整した。ついでフラスコ内を攪拌しな
がら、製造例5で得た有機ポリマー(P−1)の酢酸ブ
チル溶液20g、テトラメトキシシラン30g、酢酸ブ
チル20gの混合液(原料液A)を滴下口イから、25
%アンモニア水20g、メタノール20gの混合液(原
料液B)を滴下口ロから、1時間かけて滴下した。滴下
後、同温度で2時間攪拌を続け、有機ポリマー複合無機
微粒子分散体(Z−1)を得た。得られた分散体の有機
ポリマー複合無機微粒子濃度、有機ポリマー複合無機微
粒子中の無機物含有量、有機ポリマー複合無機微粒子の
平均粒子径および変動係数、有機ポリマー複合無機微粒
子中のアルコキシ基含有量、経時安定性を表6に示す。[Table 3] -Example 1- (Synthesis of organic polymer composite inorganic fine particle dispersion (Z-1)) In a 500 ml four-necked flask equipped with a stirrer, two dropping ports (dripping port a and dropping port b), and a thermometer,
Put 200 g of butyl acetate and 50 g of methanol,
The internal temperature was adjusted to 20 ° C. Then, while stirring the inside of the flask, a mixed solution (raw material solution A) of 20 g of the butyl acetate solution of the organic polymer (P-1) obtained in Production Example 5, 30 g of tetramethoxysilane, and 20 g of butyl acetate was added from the dropping port a to 25
A mixed solution (raw material solution B) of 20% aqueous ammonia 20 g and methanol 20 g was added dropwise from the dropping port B over 1 hour. After the dropping, stirring was continued for 2 hours at the same temperature to obtain an organic polymer composite inorganic fine particle dispersion (Z-1). Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 6.
【0098】また、得られた有機ポリマー複合無機微粒
子分散体(Z−1)を150mmHgの圧力下、120
℃で、3時間加熱乾燥して得られる微粒子の比表面積を
オートソーブ6(湯浅アイオニクス株式会社製、ガス吸
着量測定装置)で測定したところ4.8m2/gであった。
さらに、この微粒子を600℃で、2時間加熱し、有機
ポリマーを熱分解した後の比表面積は227.6m2/gで
あった。Further, the obtained organic polymer composite inorganic fine particle dispersion (Z-1) was treated with a pressure of 150 mmHg for 120
The specific surface area of the fine particles obtained by heating and drying at 3 ° C. for 3 hours was measured with Autosorb 6 (manufactured by Yuasa Ionics Co., Ltd., gas adsorption amount measuring device) and found to be 4.8 m 2 / g.
Furthermore, the specific surface area after the fine particles were heated at 600 ° C. for 2 hours to thermally decompose the organic polymer was 227.6 m 2 / g.
【0099】−実施例2− (有機ポリマー複合無機微粒子分散体(Z−2)の合
成)攪拌機、2つの滴下口(滴下口イおよび滴下口
ロ)、温度計を備えた500mlの四つ口フラスコに、
酢酸ブチル200g、メタノール50gを入れておき、
内温を20℃に調整した。ついでフラスコ内を攪拌しな
がら、製造例5で得た有機ポリマーの酢酸ブチル溶液4
0g、酢酸ブチル40gの混合液(原料液A)を滴下口
イから、25%アンモニア水5g、メタノール5gの混
合液(原料液B)を滴下口ロから、1時間かけて滴下し
た。滴下後、同温度で2時間攪拌を続け、有機ポリマー
複合無機微粒子分散体(Z−2)を得た。得られた分散
体の有機ポリマー複合無機微粒子濃度、有機ポリマー複
合無機微粒子中の無機物含有量、有機ポリマー複合無機
微粒子の平均粒子径および変動係数、有機ポリマー複合
無機微粒子中のアルコキシ基含有量、経時安定性を表6
に示す。Example 2- (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-2)) 500 ml four-necked machine equipped with stirrer, two dropping ports (dripping port a and dropping port b), and thermometer In a flask,
Put 200 g of butyl acetate and 50 g of methanol,
The internal temperature was adjusted to 20 ° C. Then, while stirring the inside of the flask, a solution of the organic polymer obtained in Production Example 5 in butyl acetate 4
A mixed solution of 0 g and 40 g of butyl acetate (raw material solution A) was dropped from the dropping port a, and a mixed solution of 5 g of 25% ammonia water and 5 g of methanol (raw material solution B) was dropped from the dropping port b over 1 hour. After the dropping, stirring was continued at the same temperature for 2 hours to obtain an organic polymer composite inorganic fine particle dispersion (Z-2). Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging Table 6 for stability
Shown in.
【0100】−実施例3〜15− (有機ポリマー複合無機微粒子分散体(Z−3〜Z−1
5)の合成)有機溶剤、有機ポリマー(P)、金属化合
物(G)の種類、および有機溶剤、アンモニア水、金属
化合物(G)の量を、表4および表5に示すように種々
変更する以外は実施例1と同様にして、有機ポリマー複
合無機微粒子分散体(Z−3〜Z−15)を得た。得ら
れた分散体の有機ポリマー複合無機微粒子濃度、有機ポ
リマー複合無機微粒子中の無機物含有量、有機ポリマー
複合無機微粒子の平均粒子径および変動係数、有機ポリ
マー複合無機微粒子中のアルコキシ基含有量、経時安定
性を表6および表7に示す。-Examples 3 to 15- (Organic polymer composite inorganic fine particle dispersion (Z-3 to Z-1)
Synthesis of 5)) The kinds of the organic solvent, the organic polymer (P), the metal compound (G), and the amounts of the organic solvent, aqueous ammonia, and the metal compound (G) are variously changed as shown in Tables 4 and 5. Except for this, in the same manner as in Example 1, organic polymer composite inorganic fine particle dispersions (Z-3 to Z-15) were obtained. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Tables 6 and 7.
【0101】[0101]
【表4】 [Table 4]
【0102】[0102]
【表5】 −比較例1− 重合性ポリシロキサン(S−1)の代わりにγ−メタク
リロキシプロピルトリメトキシシランを用いること以外
は製造例5と同様にして、有機ポリマー(P’−1)の
トルエン溶液(固形分49%)を得た。さらに製造例5
で得た有機ポリマー(P−1)のトルエン溶液の代わり
に、有機ポリマー(P’−1)のトルエン溶液を用いる
こと以外は実施例2と同様にして分散体を得たが、得ら
れた分散体は凝集が激しく、攪拌停止後、粒子は速やか
に沈殿した。[Table 5] -Comparative Example 1-A toluene solution of an organic polymer (P'-1) (in the same manner as in Production Example 5 except that γ-methacryloxypropyltrimethoxysilane was used in place of the polymerizable polysiloxane (S-1). Solid content 49%) was obtained. Production Example 5
A dispersion was obtained in the same manner as in Example 2 except that the toluene solution of the organic polymer (P′-1) was used in place of the toluene solution of the organic polymer (P-1) obtained in 1. The dispersion was heavily aggregated, and the particles rapidly precipitated after the stirring was stopped.
【0103】−実施例16− (有機ポリマー複合無機微粒子分散体(Z−16)の合
成)攪拌機、3つの滴下口(滴下口イ、滴下口ロおよび
滴下口ハ)、温度計を備えた500mlの四つ口フラス
コに、酢酸ブチル200g、メタノール50gを入れて
おき、内温を20℃に調整した。ついでフラスコ内を攪
拌しながら、製造例5で得た有機ポリマーの酢酸ブチル
溶液20g、酢酸ブチル20gの混合液(原料液A)を
滴下口イから、25%アンモニア水20g、メタノール
20gの混合液(原料液B)を滴下口ロから、テトラメ
トキシシラン30g(原料液C)を滴下口ハから1時間
かけて滴下した。滴下後、同温度で2時間攪拌を続け、
有機ポリマー複合無機微粒子分散体(Z−16)を得
た。得られた分散体の有機ポリマー複合無機微粒子濃
度、有機ポリマー複合無機微粒子中の無機物含有量、有
機ポリマー複合無機微粒子の平均粒子径および変動係
数、有機ポリマー複合無機微粒子中のアルコキシ基含有
量、経時安定性を表7に示す。Example 16- (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-16)) 500 ml equipped with a stirrer, three dropping ports (dripping port a, dropping port b and dropping port c) and a thermometer 200 g of butyl acetate and 50 g of methanol were placed in the four-necked flask described in (1) to adjust the internal temperature to 20 ° C. Then, while stirring the inside of the flask, a mixed solution of 20 g of a butyl acetate solution of the organic polymer obtained in Production Example 5 and 20 g of butyl acetate (raw material solution A) was added from a dropping port a to a mixed solution of 20 g of 25% ammonia water and 20 g of methanol. 30 g of tetramethoxysilane (raw material liquid C) was dropped from the dropping opening B over 1 hour. After dropping, continue stirring at the same temperature for 2 hours,
An organic polymer composite inorganic fine particle dispersion (Z-16) was obtained. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 7.
【0104】−実施例17− (有機ポリマー複合無機微粒子分散体(Z−17)の合
成)反応温度が50℃であること以外は実施例1と同様
にして、有機ポリマー複合無機微粒子分散体(Z−1
7)を得た。得られた分散体の有機ポリマー複合無機微
粒子濃度、有機ポリマー複合無機微粒子中の無機物含有
量、有機ポリマー複合無機微粒子の平均粒子径および変
動係数、有機ポリマー複合無機微粒子中のアルコキシ基
含有量、経時安定性を表7に示す。-Example 17- (Synthesis of Organic Polymer-Complex Inorganic Fine Particle Dispersion (Z-17)) In the same manner as in Example 1 except that the reaction temperature was 50 ° C, the organic-polymer complex inorganic fine particle dispersion ( Z-1
7) was obtained. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 7.
【0105】−実施例18− (有機ポリマー複合無機微粒子分散体(Z−18)の合
成)攪拌機、滴下口、温度計を備えた500mlの四つ
口フラスコに、酢酸ブチル200g、メタノール70
g、25%アンモニア水20g、を入れておき、内温を
20℃に調整した。ついでフラスコ内を攪拌しながら、
製造例5で得た有機ポリマー(P−1)の酢酸ブチル溶
液20g、テトラメトキシシラン30g、酢酸ブチル2
0gの混合液を滴下口から、1時間かけて滴下した。滴
下後、同温度で2時間攪拌を続け、有機ポリマー複合無
機微粒子分散体(Z−18)を得た。得られた分散体の
有機ポリマー複合無機微粒子濃度、有機ポリマー複合無
機微粒子中の無機物含有量、有機ポリマー複合無機微粒
子の平均粒子径および変動係数、有機ポリマー複合無機
微粒子中のアルコキシ基含有量、経時安定性を表7に示
す。Example 18- (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-18)) In a 500 ml four-necked flask equipped with a stirrer, a dropping port and a thermometer, 200 g of butyl acetate and 70 parts of methanol were added.
g, and 20 g of 25% aqueous ammonia were put thereinto, and the internal temperature was adjusted to 20 ° C. Then, while stirring the inside of the flask,
20 g of a butyl acetate solution of the organic polymer (P-1) obtained in Production Example 5, 30 g of tetramethoxysilane, and butyl acetate 2
0 g of the mixed solution was dropped from the dropping port over 1 hour. After the dropping, stirring was continued for 2 hours at the same temperature to obtain an organic polymer composite inorganic fine particle dispersion (Z-18). Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 7.
【0106】−実施例19− (有機ポリマー複合無機微粒子分散体(Z−19)の合
成)攪拌機、滴下口、温度計を備えた500mlの四つ
口フラスコに、エチルセロソルブ150g、製造例5で
得た有機ポリマー(P−1)のトルエン溶液50g、テ
トラメトキシシラン50gを入れておき、内温を20℃
に調整した。ついで25%アンモニア水16g、エチル
セロソルブ30gの混合液を、フラスコ内を攪拌しなが
ら、滴下口より15分かけて滴下した。滴下後、同温度
で2時間攪拌を続け、有機ポリマー複合無機微粒子分散
体(Z−19)を得た。得られた分散体の有機ポリマー
複合無機微粒子濃度、有機ポリマー複合無機微粒子中の
無機物含有量、有機ポリマー複合無機微粒子の平均粒子
径および変動係数、有機ポリマー複合無機微粒子中のア
ルコキシ基含有量、経時安定性を表7に示す。-Example 19- (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-19)) In a 500 ml four-necked flask equipped with a stirrer, a dropping port and a thermometer, 150 g of ethyl cellosolve, and in Production Example 5. 50 g of a toluene solution of the obtained organic polymer (P-1) and 50 g of tetramethoxysilane were put in advance, and the internal temperature was 20 ° C.
Adjusted to. Then, a mixed solution of 16 g of 25% aqueous ammonia and 30 g of ethyl cellosolve was added dropwise from the dropping port over 15 minutes while stirring the inside of the flask. After the dropping, stirring was continued at the same temperature for 2 hours to obtain an organic polymer composite inorganic fine particle dispersion (Z-19). Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 7.
【0107】−実施例20− (有機ポリマー複合無機微粒子分散体(Z−20)の合
成)攪拌機、温度計を備えた500mlの四つ口フラス
コに、イソプロピルアルコール150g、製造例13で
得た有機ポリマー(P−9)のイソプロピルアルコール
溶液30g、四塩化チタン10g、蒸留水50g、尿素
10gを入れ、内温を徐々に昇温し、フラスコ内を攪拌
しながら80℃で1時間加熱保持した。次いで限外ろ過
により副生したNH4Cl を除去し、有機ポリマー複合
無機微粒子分散体(Z−20)を得た。得られた分散体
の有機ポリマー複合無機微粒子濃度、有機ポリマー複合
無機微粒子中の無機物含有量、有機ポリマー複合無機微
粒子の平均粒子径および変動係数、有機ポリマー複合無
機微粒子中のアルコキシ基含有量、経時安定性を表7に
示す。Example 20 (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-20)) In a 500 ml four-necked flask equipped with a stirrer and a thermometer, 150 g of isopropyl alcohol and the organic compound obtained in Production Example 13 were used. 30 g of an isopropyl alcohol solution of the polymer (P-9), 10 g of titanium tetrachloride, 50 g of distilled water, and 10 g of urea were added, the internal temperature was gradually raised, and the inside of the flask was heated and maintained at 80 ° C. for 1 hour while stirring. Then, NH 4 Cl produced as a by-product was removed by ultrafiltration to obtain an organic polymer composite inorganic fine particle dispersion (Z-20). Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 7.
【0108】−実施例21− (有機ポリマー複合無機微粒子分散体(Z−21)の合
成)攪拌機、2つの滴下口(滴下口イおよび滴下口
ロ)、温度計を備えた500mlの四つ口フラスコに、
エチルセロソルブ150gを入れておき、内温を20℃
に調整した。ついでフラスコ内を攪拌しながら、製造例
7で得た有機ポリマー(P−3)のトルエン溶液50
g、ジルコニウムブトキシド10g、エチルセロソルブ
10gの混合液(原料液A)を滴下口イから、25%ア
ンモニア水20g、エチルセロソルブ50gの混合液
(原料液B)を滴下口ロから、1時間かけて滴下した。
滴下後、同温度で2時間攪拌を続け、有機ポリマー複合
無機微粒子分散体(Z−21)を得た。得られた分散体
の有機ポリマー複合無機微粒子濃度、有機ポリマー複合
無機微粒子中の無機物含有量、有機ポリマー複合無機微
粒子の平均粒子径および変動係数、有機ポリマー複合無
機微粒子中のアルコキシ基含有量、経時安定性を表7に
示す。Example 21 (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-21)) Stirrer, Two Drop Ports (Drop Port A and Drop Port B), Four Ports of 500 ml equipped with a thermometer In a flask,
Put 150g of ethyl cellosolve and keep the internal temperature at 20 ℃.
Adjusted to. Then, while stirring the inside of the flask, a toluene solution 50 of the organic polymer (P-3) obtained in Production Example 7 was obtained.
g, 10 g of zirconium butoxide, and 10 g of ethyl cellosolve (raw material liquid A) from a dropping port a, and a mixture of 20 g of 25% ammonia water and 50 g of ethyl cellosolve (raw material liquid B) from the dropping port b over 1 hour. Dropped.
After the dropping, stirring was continued at the same temperature for 2 hours to obtain an organic polymer composite inorganic fine particle dispersion (Z-21). Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 7.
【0109】−実施例22− (有機ポリマー複合無機微粒子分散体(Z−22)の合
成)実施例21のジルコニウムブトキシドを、アルミニ
ウムイソプロポキシドに代えること以外は実施例21と
同様にして、有機ポリマー複合無機微粒子分散体(Z−
22)を得た。得られた分散体の有機ポリマー複合無機
微粒子濃度、有機ポリマー複合無機微粒子中の無機物含
有量、有機ポリマー複合無機微粒子の平均粒子径および
変動係数、有機ポリマー複合無機微粒子中のアルコキシ
基含有量、経時安定性を表7に示す。-Example 22- (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-22)) Organic compound was prepared in the same manner as in Example 21 except that zirconium butoxide in Example 21 was replaced with aluminum isopropoxide. Polymer composite inorganic fine particle dispersion (Z-
22) was obtained. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 7.
【0110】−実施例23− (有機ポリマー複合無機微粒子分散体(Z−23)の合
成)攪拌機、温度計および冷却管を備えた300mlの
四つ口フラスコにテトラメトキシシラン150.0g、
γ−グリシドキシプロピルトリメトキシシラン23.3
g、水19.5g、メタノール30.0g、アンバーリ
スト15、5.0gを入れ、65℃で2時間攪拌し、反
応させた。反応混合物を室温まで冷却した後、冷却管に
代えて蒸留塔、これに接続させた冷却管および流出口を
設け、200mmHgの圧力下、65℃の温度で、メタ
ノールが流出しなくなるまで同温度で保持し、さらに圧
力を50mmHgまで減少させ、反応をさらに進行させ
た。再び、室温まで冷却した後、アンバーリスト15を
濾別し、数平均分子量が1600の反応性ポリシロキサ
ン(S−5)を得た。Example 23 (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-23)) Tetramethoxysilane (150.0 g) was added to a 300 ml four-necked flask equipped with a stirrer, a thermometer and a cooling tube.
γ-glycidoxypropyltrimethoxysilane 23.3
g, 19.5 g of water, 30.0 g of methanol, 15 and 5.0 g of Amberlyst were added, and the mixture was stirred at 65 ° C. for 2 hours to cause a reaction. After cooling the reaction mixture to room temperature, a distillation column was replaced with a cooling tube, a cooling tube and an outlet connected to the distillation column were installed, and the temperature was 65 ° C. under a pressure of 200 mmHg and the same temperature was maintained until methanol stopped flowing out. The pressure was maintained and the pressure was further reduced to 50 mmHg to further advance the reaction. After cooling to room temperature again, Amberlyst 15 was filtered off to obtain a reactive polysiloxane (S-5) having a number average molecular weight of 1600.
【0111】次いで、攪拌機、温度計および冷却管を備
えた300mlの四つ口フラスコに反応性ポリシロキサ
ン(S−5)5g、COOH基含有ポリエステル樹脂
(東洋紡績株式会社製、「バイロン−200」、数平均
分子量16,000、カルボキシル基0.02〜0.0
6mmol/g、ヒドロキシル基0.1〜0.15mm
ol/g含有)40g、酢酸エチル160g、トリエチ
ルアミン0.5gを入れ、60℃で5時間加熱し、有機
ポリマー(P−11)が酢酸エチルに溶解した溶液(固
形分21.9%)を得た。得られた有機ポリマーの数平
均分子量は18,000であった。Next, in a 300 ml four-necked flask equipped with a stirrer, a thermometer and a cooling tube, 5 g of reactive polysiloxane (S-5) and a COOH group-containing polyester resin (manufactured by Toyobo Co., Ltd., "Byron-200") were used. , Number average molecular weight 16,000, carboxyl group 0.02-0.0
6 mmol / g, hydroxyl group 0.1 to 0.15 mm
40 g (containing sol / g), 160 g of ethyl acetate and 0.5 g of triethylamine were added and heated at 60 ° C. for 5 hours to obtain a solution (solid content 21.9%) in which the organic polymer (P-11) was dissolved in ethyl acetate. It was The number average molecular weight of the obtained organic polymer was 18,000.
【0112】次いで、攪拌機、滴下口、温度計を備えた
500mlの四つ口フラスコに、酢酸エチル120g、
メタノール30g、25%アンモニア水10gを入れて
おき、内温を20℃に調整した。ついで上記有機ポリマ
ー(P−11)の酢酸エチル溶液70g、テトラメトキ
シシラン15gの混合液を、フラスコ内を攪拌しなが
ら、滴下口より2時間かけて滴下した。滴下後、同温度
で1時間攪拌を続け、有機ポリマー複合無機微粒子分散
体(Z−23)を得た。得られた分散体の有機ポリマー
複合無機微粒子濃度、有機ポリマー複合無機微粒子中の
無機物含有量、有機ポリマー複合無機微粒子の平均粒子
径および変動係数、有機ポリマー複合無機微粒子中のア
ルコキシ基含有量、経時安定性を表7に示す。Then, 120 g of ethyl acetate was placed in a 500 ml four-necked flask equipped with a stirrer, a dropping port and a thermometer.
30 g of methanol and 10 g of 25% ammonia water were added and the internal temperature was adjusted to 20 ° C. Then, a mixed solution of 70 g of an ethyl acetate solution of the organic polymer (P-11) and 15 g of tetramethoxysilane was added dropwise from the dropping port over 2 hours while stirring the inside of the flask. After the dropping, stirring was continued at the same temperature for 1 hour to obtain an organic polymer composite inorganic fine particle dispersion (Z-23). Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 7.
【0113】−実施例24− (有機ポリマー複合無機微粒子分散体(Z−24)の合
成)攪拌機、温度計、冷却管および流出口が接続した蒸
留塔を備えた500mlの四つ口フラスコに、実施例7
で得た有機ポリマー複合無機微粒子分散体(Z−7)を
400g入れ、110mmHgの圧力下、フラスコ内温を1
00℃まで昇温し、アンモニア、メタノール、酢酸ブチ
ルを固形分濃度が30%となるまで留去し、有機ポリマ
ー複合無機微粒子が酢酸ブチルに分散した分散体(Z−
24)を得た。得られた分散体の有機ポリマー複合無機
微粒子濃度、有機ポリマー複合無機微粒子中の無機物含
有量、有機ポリマー複合無機微粒子の平均粒子径および
変動係数、有機ポリマー複合無機微粒子中のアルコキシ
基含有量、経時安定性を表7に示す。-Example 24- (Synthesis of organic polymer composite inorganic fine particle dispersion (Z-24)) Example 7
400 g of the organic polymer-composite inorganic fine particle dispersion (Z-7) obtained in the above was added, and the temperature inside the flask was adjusted to 1 under a pressure of 110 mmHg.
The temperature was raised to 00 ° C., ammonia, methanol, and butyl acetate were distilled off until the solid content concentration became 30%, and a dispersion (Z-
24) was obtained. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 7.
【0114】−実施例25− (有機ポリマー複合無機微粒子分散体(Z−25)の合
成)攪拌機、温度計、冷却管および流出口が接続した蒸
留塔を備えた500mlの四つ口フラスコに、実施例4
で得た有機ポリマー複合無機微粒子分散体(Z−4)を
400g入れ、110mmHgの圧力下、フラスコ内温を1
00℃まで昇温し、アンモニア、メタノール、エチルセ
ロソルブを固形分濃度が30%となるまで留去し、有機
ポリマー複合無機微粒子がエチルセロソルブに分散した
分散体(Z−25)を得た。得られた分散体の有機ポリ
マー複合無機微粒子濃度、有機ポリマー複合無機微粒子
中の無機物含有量、有機ポリマー複合無機微粒子の平均
粒子径および変動係数、有機ポリマー複合無機微粒子中
のアルコキシ基含有量、経時安定性を表7に示す。Example 25- (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-25)) In a 500 ml four-necked flask equipped with a stirrer, a thermometer, a cooling pipe and a distillation column connected to an outlet, Example 4
400 g of the organic polymer-composite inorganic fine particle dispersion (Z-4) obtained in the above was put, and the temperature inside the flask was set to 1 under the pressure of 110 mmHg.
The temperature was raised to 00 ° C., ammonia, methanol, and ethyl cellosolve were distilled off until the solid content concentration reached 30%, to obtain a dispersion (Z-25) in which organic polymer-composite inorganic fine particles were dispersed in ethyl cellosolve. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 7.
【0115】−実施例26− (有機ポリマー複合無機微粒子分散体(Z−26)の合
成)攪拌機、温度計、冷却管および流出口が接続した蒸
留塔を備えた500mlの四つ口フラスコに、実施例1
2で得た有機ポリマー複合無機微粒子分散体(Z−1
2)350g、トルエン100gを入れ、110mmHgの
圧力下、フラスコ内温を100℃まで昇温し、アンモニ
ア、メタノール、アセトン、トルエンを固形分濃度が3
0%となるまで留去し、有機ポリマー複合無機微粒子が
トルエンに分散した分散体(Z−26)を得た。得られ
た分散体の有機ポリマー複合無機微粒子濃度、有機ポリ
マー複合無機微粒子中の無機物含有量、有機ポリマー複
合無機微粒子の平均粒子径および変動係数、有機ポリマ
ー複合無機微粒子中のアルコキシ基含有量、経時安定性
を表7に示す。Example 26 (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-26)) In a 500 ml four-necked flask equipped with a stirrer, a thermometer, a cooling tube and a distillation column connected to an outlet, Example 1
2. Organic polymer composite inorganic fine particle dispersion (Z-1
2) Add 350 g and 100 g of toluene, raise the temperature inside the flask to 100 ° C. under a pressure of 110 mmHg, and add ammonia, methanol, acetone, and toluene to a solid concentration of 3
It was distilled off until it reached 0% to obtain a dispersion (Z-26) in which organic polymer composite inorganic fine particles were dispersed in toluene. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 7.
【0116】−実施例27− (有機ポリマー複合無機微粒子分散体(Z−27)の合
成)攪拌機、温度計、冷却管および流出口が接続した蒸
留塔を備えた500mlの四つ口フラスコに、実施例1
2で得た有機ポリマー複合無機微粒子分散体(Z−1
2)250g、メチルイソブチルケトン100gを入
れ、110mmHgの圧力下、フラスコ内温を100℃まで
昇温し、アンモニア、メタノール、アセトン、メチルイ
ソブチルケトンを固形分濃度が30%となるまで留去
し、有機ポリマー複合無機微粒子がメチルイソブチルケ
トンに分散した分散体(Z−27)を得た。得られた分
散体の有機ポリマー複合無機微粒子濃度、有機ポリマー
複合無機微粒子中の無機物含有量、有機ポリマー複合無
機微粒子の平均粒子径および変動係数、有機ポリマー複
合無機微粒子中のアルコキシ基含有量、経時安定性を表
7に示す。Example 27 (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-27)) In a 500 ml four-necked flask equipped with a stirrer, a thermometer, a cooling tube and a distillation column connected to an outlet, Example 1
2. Organic polymer composite inorganic fine particle dispersion (Z-1
2) 250 g and 100 g of methyl isobutyl ketone were added, the temperature inside the flask was raised to 100 ° C. under a pressure of 110 mmHg, and ammonia, methanol, acetone, and methyl isobutyl ketone were distilled off until the solid content concentration became 30%, A dispersion (Z-27) in which the organic polymer composite inorganic fine particles were dispersed in methyl isobutyl ketone was obtained. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 7.
【0117】−実施例28− (有機ポリマー複合無機微粒子分散体(Z−28)の合
成)攪拌機、温度計、冷却管および流出口が接続した蒸
留塔を備えた500mlの四つ口フラスコに、実施例1
4で得た有機ポリマー複合無機微粒子分散体(Z−1
4)250g、水100gを入れ、150mmHgの圧力
下、フラスコ内温を100℃まで昇温し、アンモニア、
メタノール、イソプロピルアルコールを固形分濃度が3
0%となるまで留去し、有機ポリマー複合無機微粒子が
水に分散した分散体(Z−28)を得た。得られた分散
体の有機ポリマー複合無機微粒子濃度、有機ポリマー複
合無機微粒子中の無機物含有量、有機ポリマー複合無機
微粒子の平均粒子径および変動係数、有機ポリマー複合
無機微粒子中のアルコキシ基含有量、経時安定性を表7
に示す。Example 28- (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-28)) Example 1
Organic polymer composite inorganic fine particle dispersion (Z-1
4) Add 250 g and 100 g of water, raise the flask internal temperature to 100 ° C. under a pressure of 150 mmHg, and add ammonia,
Methanol and isopropyl alcohol have a solid content of 3
The organic polymer-composite inorganic fine particles were dispersed in water to obtain a dispersion (Z-28). Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle diameter and variation coefficient of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging Table 7 for stability
Shown in.
【0118】上記実施例1〜28で得られた有機ポリマ
ー複合無機微粒子分散体(Z−1〜Z−28)および各
分散体を遠心分離機にかけた際に得られた上ずみ液をG
PCで分析したが、有機ポリマーは検出されなかった。
また、上記有機ポリマー複合無機微粒子分散体(Z−1
〜Z−28)の遠心分離後の沈降物である各有機ポリマ
ー複合無機微粒子をTHFまたは水で洗浄し、その洗液
をGPCで分析したが、有機ポリマーは検出されなかっ
た。以上の結果は、有機ポリマーが無機微粒子に単に付
着しているのではなく、強固に固定されていることを示
している。The organic polymer composite inorganic fine particle dispersions (Z-1 to Z-28) obtained in Examples 1 to 28 and the supernatants obtained when the respective dispersions were centrifuged were G
When analyzed by PC, no organic polymer was detected.
Further, the organic polymer composite inorganic fine particle dispersion (Z-1
.About.Z-28), each organic polymer-composite inorganic fine particle as a precipitate after centrifugation was washed with THF or water, and the washing was analyzed by GPC, but no organic polymer was detected. The above results indicate that the organic polymer is not simply attached to the inorganic fine particles but is firmly fixed.
【0119】上記の各実施例で得られた有機ポリマー複
合無機微粒子分散体について、得られた分散体の有機ポ
リマー複合無機微粒子濃度、有機ポリマー複合無機微粒
子中の無機物含有量、有機ポリマー複合無機微粒子の平
均粒子径および変動係数、有機ポリマー複合無機微粒子
中のアルコキシ基含有量、経時安定性を下記の方法によ
り分析、評価した。Regarding the organic polymer-composite inorganic fine particle dispersions obtained in the above respective examples, the concentration of the organic polymer-composite inorganic fine particles in the obtained dispersion, the content of the inorganic substance in the organic polymer-composite inorganic fine particles, the organic polymer-composite inorganic fine particles The average particle diameter and coefficient of variation, the alkoxy group content in the organic polymer composite inorganic fine particles, and the stability over time were analyzed and evaluated by the following methods.
【0120】〔有機ポリマー複合無機微粒子濃度〕有機
ポリマー複合無機微粒子分散体を100mmHgの圧力
下、130℃で24時間乾燥し、下記の式より求めた。 (ここで、 D:乾燥後の有機ポリマー複合無機微粒子の重量(g) W:乾燥前の有機ポリマー複合無機微粒子分散体の重量
(g)) 〔有機ポリマー複合無機微粒子中の無機物含有量〕有機
ポリマー複合無機微粒子分散体を100mmHgの圧力
下、130℃で24時間乾燥したものについて元素分析
を行い、灰分を有機ポリマー複合無機微粒子中の無機物
含有量とした。[Organic Polymer Composite Inorganic Fine Particle Concentration] The organic polymer composite inorganic fine particle dispersion was dried at 130 ° C. for 24 hours under a pressure of 100 mmHg, and calculated from the following formula. (Here, D: Weight of organic polymer-composite inorganic fine particles after drying (g) W: Weight of organic polymer-composite inorganic fine particle dispersion before drying (g)) [Inorganic content in organic polymer-composite inorganic fine particles] Organic The polymer composite inorganic fine particle dispersion was dried at 130 ° C. for 24 hours under a pressure of 100 mmHg, and elemental analysis was performed to determine the ash content as the inorganic substance content in the organic polymer composite inorganic fine particle.
【0121】〔平均粒子径および変動係数〕動的光散乱
測定法で、下記の装置を用いて、23℃で測定した。測
定した平均粒子径は、体積平均粒子径である。 (装置)サブミクロン粒子径アナライザー(野崎産業株
式会社製、NICOMP MODEL 370) (測定試料)有機ポリマー複合無機微粒子濃度が0.1
〜2.0重量%のテトラヒドロフランに分散させた有機
ポリマー複合無機微粒子分散体(有機ポリマー複合無機
微粒子中の有機ポリマーが、テトラヒドロフランに溶け
ない場合は、有機ポリマーが溶解する溶媒に分散させた
分散体)。[Average Particle Size and Coefficient of Variation] The average particle size and the coefficient of variation were measured at 23 ° C. by the dynamic light scattering measurement method using the following device. The measured average particle diameter is a volume average particle diameter. (Apparatus) Submicron particle size analyzer (NICOMP MODEL 370 manufactured by Nozaki Sangyo Co., Ltd.) (Measurement sample) Organic polymer composite inorganic fine particle concentration is 0.1
To 2.0% by weight of tetrahydrofuran dispersed in an organic polymer composite inorganic fine particle (if the organic polymer in the organic polymer composite inorganic fine particle is insoluble in tetrahydrofuran, a dispersion prepared by dispersing in an organic polymer-soluble solvent) ).
【0122】(変動係数)変動係数は、下式で求められ
る。 〔有機ポリマー複合無機微粒子中のアルコキシ基含有
量〕有機ポリマー複合無機微粒子分散体を、100mm
Hgの圧力下、130℃で24時間乾燥したもの5g
を、アセトン50g、2N−NaOH水溶液50gの混
合物に分散させ、室温で24時間攪拌した。その後、ガ
スクロマトグラフ装置で液中のアルコールを定量し、有
機ポリマー複合無機微粒子のアルコキシ基含有量を算出
した。(Variation coefficient) The coefficient of variation is obtained by the following equation. [Alkoxy group content in organic polymer composite inorganic fine particles] 100 mm of organic polymer composite inorganic fine particle dispersion
5g dried at 130 ° C for 24 hours under Hg pressure
Was dispersed in a mixture of 50 g of acetone and 50 g of a 2N-NaOH aqueous solution, and the mixture was stirred at room temperature for 24 hours. Then, the alcohol in the liquid was quantified with a gas chromatograph to calculate the alkoxy group content of the organic polymer composite inorganic fine particles.
【0123】〔経時安定性〕得られた分散体をガードナ
ー粘度チューブ中に密閉し、50℃で保存した。1ヶ月
後、粒子の凝集、沈降や粘度の上昇が認められないもの
を○とした。[Stability over time] The obtained dispersion was sealed in a Gardner viscosity tube and stored at 50 ° C. After one month, no aggregation of particles, sedimentation, or increase in viscosity was observed.
【0124】[0124]
【表6】 [Table 6]
【0125】[0125]
【表7】 −比較例2− (コロイダルシリカ表面からのラジカルグラフト重合)
攪拌機、温度計、冷却管を備えた500mlのフラスコ
に、コロイダルシリカ(日本アエロジル(株)「Aer
osil200」、平均粒子径12nm(カタログ
値))0.2g、γ−グリシドキシプロピルトリメトキ
シシラン5gと酢酸ブチル300gを加え、120℃で
10時間還流した。その後4,4’アゾビス(4−シア
ノバレリン酸)5.5gとトリエチルアミン0.1gを
加え、40℃で3時間加熱攪拌して、コロイダルシリカ
表面にアゾ基を導入した。次に上記フラスコにN2 ガス
導入口を設け、メチルメタクリレート100gを加え、
N2 ガスを導入し、攪拌しながら70℃まで昇温し、同
温度で6時間保持し、さらに100℃で1時間加熱して
重合を行った。得られた反応液スラリーには凝集物が多
く認められた。上澄み液を採取し、粒子径分布を調べた
ところ、得られた分散体中の粒子は、平均粒子径380
nm、変動係数275%と粒子径分布の非常に広いもの
であった。また、微粒子中にアルコキシ基は認められな
かった。[Table 7] -Comparative Example 2- (Radical Graft Polymerization from Colloidal Silica Surface)
In a 500 ml flask equipped with a stirrer, a thermometer, and a cooling tube, colloidal silica (Japan Aerosil Co., Ltd. “Aer
osil200 ", average particle size 12 nm (catalog value) 0.2 g, γ-glycidoxypropyltrimethoxysilane 5 g and butyl acetate 300 g were added, and the mixture was refluxed at 120 ° C. for 10 hours. Thereafter, 5.5 g of 4,4′azobis (4-cyanovaleric acid) and 0.1 g of triethylamine were added, and the mixture was heated with stirring at 40 ° C. for 3 hours to introduce an azo group on the surface of the colloidal silica. Next, an N 2 gas inlet was provided in the flask, 100 g of methyl methacrylate was added,
N 2 gas was introduced, the temperature was raised to 70 ° C. with stirring, the temperature was maintained at the same temperature for 6 hours, and heating was further performed at 100 ° C. for 1 hour to carry out polymerization. Many agglomerates were observed in the obtained reaction liquid slurry. When the supernatant was collected and the particle size distribution was examined, the particles in the obtained dispersion had an average particle size of 380.
nm, the coefficient of variation was 275%, and the particle size distribution was very wide. No alkoxy group was found in the fine particles.
【0126】−比較例3− (コロイダルシリカのシリルエーテル化ポリマーによる
処理)攪拌機、温度計、冷却管を備えた200mlのフ
ラスコに、1,10−デカンジオールの脱水反応により
得られたポリオール7.7g、ジエトキシジメチルシラ
ン15gおよびテトラヒドロフラン(THF)135g
を加え、65℃で15時間還流した。その後150℃で
100mmHgの真空乾燥によりシリルエーテル化ポリ
マーを得た。このポリマーの数平均分子量は7,000
であり、灰分は26.2%であった。次に、攪拌機、温
度計、冷却管を備えた200mlのフラスコに、溶媒置
換により得られたコロイダルシリカ(平均粒子径:37
nm、変動係数:53%)の1,2−ジメトキシエタン
分散体(SiO2 30%含有)2g、上記シリルエーテ
ル化ポリマー1gおよび1,2−ジメトキシエタン13
0gを80℃で10時間還流した。得られた反応液をメ
タノールで再沈した後、沈殿物を元素分析で調べたが、
沈殿物中の灰分は、原料のシリルエーテル化ポリマーに
おける値とほぼ同じ(26.0%)であった。また、反
応液をGPCで分析したところ、数平均分子量7,00
0のポリマーのみが検出され、上記のような液相中の加
熱では、コロイダルシリカにシリルエーテル化ポリマー
が結合しないことを確認した。この反応液を150℃で
100mmHgの真空乾燥後、THFに再分散させた
が、若干の沈澱物が認められた。上澄み液を採取し、粒
子径分布を調べたところ、得られた分散体中の粒子は、
平均粒子径92nm、変動係数128%と粒子径分布の
非常に広いものであった。また、微粒子中にアルコキシ
基は認められなかった。Comparative Example 3- (Treatment of colloidal silica with silyletherified polymer) A polyol obtained by dehydration reaction of 1,10-decanediol was placed in a 200 ml flask equipped with a stirrer, a thermometer, and a cooling tube. 7 g, diethoxydimethylsilane 15 g and tetrahydrofuran (THF) 135 g
Was added and the mixture was refluxed at 65 ° C. for 15 hours. Then, a silyl etherified polymer was obtained by vacuum drying at 150 ° C. and 100 mmHg. The number average molecular weight of this polymer is 7,000
And the ash content was 26.2%. Next, in a 200 ml flask equipped with a stirrer, a thermometer, and a cooling tube, colloidal silica (average particle size: 37
nm, coefficient of variation: 53%) of 1,2-dimethoxyethane dispersion (SiO 2 30% containing) 2 g, the silyl ether polymers 1g and 1,2-dimethoxyethane 13
0 g was refluxed at 80 ° C. for 10 hours. After reprecipitating the obtained reaction solution with methanol, the precipitate was examined by elemental analysis.
The ash content in the precipitate was almost the same (26.0%) as that in the raw material silyl etherified polymer. In addition, when the reaction solution was analyzed by GPC, the number average molecular weight was 7,000.
Only the polymer of 0 was detected, and it was confirmed that the silyl etherified polymer did not bind to the colloidal silica by heating in the liquid phase as described above. The reaction solution was vacuum dried at 150 ° C. and 100 mmHg and then redispersed in THF, but some precipitate was observed. When the supernatant was collected and the particle size distribution was examined, the particles in the obtained dispersion were
The average particle size was 92 nm, the coefficient of variation was 128%, and the particle size distribution was very wide. No alkoxy group was found in the fine particles.
【0127】−比較例4− (コロイダルシリカのカップリング剤および酸基含有ポ
リマーによる処理)攪拌機、滴下口、温度計、冷却管お
よびN2 ガス導入口を備えた200mlのフラスコに、
イソプロピルアルコール(IPA)80gを入れ、N2
ガスを導入し、攪拌しながらフラスコ内温を80℃まで
加熱した。次いでアクリル酸56g、メチルアクリレー
ト24gおよび2,2’−アゾビスイソブチロニトリル
0.4gを混合した溶液を滴下口より1時間かけて滴下
した。滴下後も同温度で2時間攪拌続けて共重合を行
い、数平均分子量が8,000のアクリル酸/メチルア
クリレート共重合体のIPA溶液を得た。次に、攪拌機
を備えた500mlのフラスコに、コロイダルシリカ
(平均粒子径:35nm、変動係数:58%)のエチレ
ングリコール分散体(SiO2 30%含有)133g、
エチレングリコール267g、γ−グリシドキシプロピ
ルトリメトキシシラン0.4gおよび水0.4gを入
れ、室温で2時間攪拌してカップリング剤処理を施した
コロイダルシリカスラリー(A)を得た。このスラリー
(A)に上記のアクリル酸/メチルアクリレート共重合
体のIPA溶液1gを添加して室温で1時間攪拌し、ス
ラリー(B)を得た。得られたスラリー(B)をヘキサ
ンで再沈した後、沈殿物を元素分析で調べたが、沈殿物
中に灰分は認められなかった。また、スラリー(B)を
GPCで分析したところ、数平均分子量8,000のポ
リマーのみが検出され、上記の方法では、コロイダルシ
リカにアクリル酸/メチルアクリレート共重合体が結合
しないことを確認した。スラリー(B)を150℃で1
00mmHgで真空乾燥したが、得られた粒子をエチレ
ングリコールやIPAと混合したところほとんど再分散
せず、ほとんどの粒子が凝集、沈降物である分散体しか
得られなかった。また、この微粒子中にアルコキシ基は
認められなかった。Comparative Example 4- (Treatment of Colloidal Silica with Coupling Agent and Acid Group-Containing Polymer) In a 200 ml flask equipped with a stirrer, a dropping port, a thermometer, a cooling tube and a N 2 gas inlet,
Add 80 g of isopropyl alcohol (IPA), add N 2
Gas was introduced and the temperature inside the flask was heated to 80 ° C. with stirring. Then, a solution obtained by mixing 56 g of acrylic acid, 24 g of methyl acrylate and 0.4 g of 2,2′-azobisisobutyronitrile was added dropwise from the dropping port over 1 hour. After dropping, the mixture was continuously stirred at the same temperature for 2 hours to carry out copolymerization to obtain an IPA solution of an acrylic acid / methyl acrylate copolymer having a number average molecular weight of 8,000. Next, in a 500 ml flask equipped with a stirrer, 133 g of an ethylene glycol dispersion (containing 30% SiO 2 ) of colloidal silica (average particle size: 35 nm, variation coefficient: 58%),
Ethylene glycol (267 g), γ-glycidoxypropyltrimethoxysilane (0.4 g) and water (0.4 g) were added, and the mixture was stirred at room temperature for 2 hours to obtain a coupling agent-treated colloidal silica slurry (A). To this slurry (A), 1 g of the above IPA solution of acrylic acid / methyl acrylate copolymer was added and stirred at room temperature for 1 hour to obtain a slurry (B). After reprecipitating the obtained slurry (B) with hexane, the precipitate was examined by elemental analysis, but no ash was found in the precipitate. Moreover, when the slurry (B) was analyzed by GPC, only a polymer having a number average molecular weight of 8,000 was detected, and it was confirmed that the acrylic acid / methyl acrylate copolymer did not bind to the colloidal silica by the above method. Slurry (B) at 150 ℃ 1
The particles were vacuum dried at 00 mmHg, but when the obtained particles were mixed with ethylene glycol or IPA, they were hardly redispersed, and most of the particles were aggregates, and only a dispersion which was a precipitate was obtained. Further, no alkoxy group was found in these fine particles.
【0128】−比較例5− (コロイダルシリカのポリマーシランカップリング剤に
よる処理)攪拌機、滴下口、温度計、冷却管およびN2
ガス導入口を備えた200mlのフラスコに、酢酸ブチ
ル80gを入れ、N2 ガスを導入し、攪拌しながらフラ
スコ内温を120℃まで加熱した。次いでメチルメタク
リレート80g、3−メルカプトプロピオン酸5gおよ
び2,2’−アゾビスイソブチロニトリル0.8gを混
合した溶液を滴下口より1時間かけて滴下した。滴下後
も同温度で2時間攪拌続けて重合を行い、末端が酸基で
あるポリマーを得た。これに、γ−アミノプロピルトリ
エトキシシラン10.5gおよびN,N’−ジシクロヘ
キシルカルボジイミド50mgを加え、100℃で1時
間攪拌して、ポリマーシランカップリング剤を得た。こ
のポリマーシランカップリング剤の数平均分子量は9,
000であり、灰分は3.0%であった。次に攪拌機、
温度計、冷却管を備えた1リットルのフラスコに、1,
2−ジメトキシエタン500g、コロイダルシリカ(平
均粒子径:40nm、変動係数:48%)のエタノール
分散体(SiO2 30%含有)2g、上記ポリマーシラ
ンカップリング剤溶液2gおよび5%アンモニア水1g
を入れ、60℃で2時間加熱攪拌した。得られた反応液
をヘキサンで再沈した後、沈殿物を元素分析で調べた
が、この沈殿物中の灰分は、原料のポリマーシランカッ
プリング剤における値と同じ値であった。また、反応液
をGPCで分析したところ、数平均分子量9,000の
ポリマーのみが検出され、上記の方法では、コロイダル
シリカにポリマーシランカップリング剤が結合しないこ
とを確認した。この反応液を150℃で100mmHg
の真空乾燥後、酢酸ブチルに再分散させたが、若干の沈
澱物が認められた。上澄み液を採取し、粒度分布を調べ
たところ、得られた分散体中の粒子は、平均粒子径25
0nm、変動係数78%と粒子径分布の非常に広いもの
であった。微粒子中には、メトキシ基が0.06mmo
l/g認められた。Comparative Example 5 (Treatment of Colloidal Silica with Polymer Silane Coupling Agent) Stirrer, Droplet, Thermometer, Cooling Tube and N 2
80 g of butyl acetate was placed in a 200 ml flask equipped with a gas inlet, N 2 gas was introduced, and the temperature inside the flask was heated to 120 ° C. with stirring. Then, a solution prepared by mixing 80 g of methyl methacrylate, 5 g of 3-mercaptopropionic acid and 0.8 g of 2,2′-azobisisobutyronitrile was added dropwise from the dropping port over 1 hour. After the dropping, the mixture was continuously stirred at the same temperature for 2 hours for polymerization to obtain a polymer having an acid group at the terminal. To this, 10.5 g of γ-aminopropyltriethoxysilane and 50 mg of N, N′-dicyclohexylcarbodiimide were added and stirred at 100 ° C. for 1 hour to obtain a polymer silane coupling agent. The number average molecular weight of this polymer silane coupling agent is 9,
000 and the ash content was 3.0%. Then stirrer,
In a 1 liter flask equipped with a thermometer and condenser,
500 g of 2-dimethoxyethane, 2 g of an ethanol dispersion (containing 30% of SiO 2 ) of colloidal silica (average particle diameter: 40 nm, coefficient of variation: 48%), 2 g of the above polymer silane coupling agent solution and 1 g of 5% ammonia water.
Was added and the mixture was heated with stirring at 60 ° C. for 2 hours. After reprecipitating the obtained reaction liquid with hexane, the precipitate was examined by elemental analysis, and the ash content in this precipitate was the same as that in the raw material polymer silane coupling agent. Further, when the reaction solution was analyzed by GPC, only a polymer having a number average molecular weight of 9,000 was detected, and it was confirmed that the polymer silane coupling agent did not bind to the colloidal silica by the above method. This reaction liquid is 100 mmHg at 150 ° C.
After vacuum drying, it was redispersed in butyl acetate, but some precipitate was observed. When the supernatant was collected and the particle size distribution was examined, the particles in the obtained dispersion had an average particle size of 25.
The particle size distribution was very wide with 0 nm and a coefficient of variation of 78%. In the fine particles, the methoxy group is 0.06 mmo.
1 / g was observed.
【0129】−比較例6− (コロイダルシリカの有機ポリマー(P)による処理)
攪拌機、温度計、冷却管を備えた300mlのフラスコ
に、エチルセロソルブ160g、コロイダルシリカ(平
均粒子径:31nm、変動係数:60%)のメタノール
分散体(SiO2 30%含有)50g、製造例5で得ら
れた有機ポリマー(P−1 数平均分子量12,00
0、灰分5.8%)のトルエン溶液20gおよび5%ア
ンモニア水1gを入れ、60℃で2時間加熱攪拌した。
得られた反応液をヘキサンで再沈した後、沈殿物を元素
分析で調べたが、この沈殿物中の灰分は原料の有機ポリ
マー(P−1)における値とほぼ同じ(5.7%)であ
った。また、反応液をGPCで分析したところ、数平均
分子量12,000のポリマーが検出され、上記の方法
では、コロイダルシリカに有機ポリマー(P−1)が結
合しないことを確認した。該反応液を150℃で100
mmHgの真空乾燥後、トルエンに再分散させたが、若
干の沈澱物が認められた。上澄み液を採取し、粒子径分
布を調べたところ、得られた分散体中の粒子は、平均粒
子径143nm、変動係数113%と粒子径分布の非常
に広いものであった。この微粒子中には、メトキシ基が
0.06mmol/g認められた。-Comparative Example 6- (Treatment of Colloidal Silica with Organic Polymer (P))
In a 300 ml flask equipped with a stirrer, a thermometer, and a cooling tube, 160 g of ethyl cellosolve, 50 g of a methanol dispersion of colloidal silica (average particle size: 31 nm, coefficient of variation: 60%) (containing 30% SiO 2 ), Production Example 5 The organic polymer (P-1 number average molecular weight 12,000
20 g of toluene solution of 0, ash content 5.8%) and 1 g of 5% ammonia water were added, and the mixture was heated with stirring at 60 ° C. for 2 hours.
After reprecipitating the obtained reaction solution with hexane, the precipitate was examined by elemental analysis. The ash content in this precipitate was almost the same as that in the raw material organic polymer (P-1) (5.7%). Met. Further, when the reaction solution was analyzed by GPC, a polymer having a number average molecular weight of 12,000 was detected, and it was confirmed that the organic polymer (P-1) did not bind to the colloidal silica by the above method. The reaction solution is heated at 150 ° C.
After mmHg was vacuum dried, it was redispersed in toluene, but some precipitate was observed. When the supernatant was sampled and the particle size distribution was examined, the particles in the obtained dispersion had an average particle size of 143 nm and a coefficient of variation of 113%, showing a very wide particle size distribution. A methoxy group of 0.06 mmol / g was found in these fine particles.
【0130】−実施例29− 実施例24で得た有機ポリマー複合無機微粒子分散体
(Z−24)をガラス基板上にバーコーターで塗布し
た。室温で30分間、60℃で40分間乾燥して、透明
で光沢のある良好な塗膜が得られた。 −実施例30− 実施例24で得た有機ポリマー複合無機微粒子分散体
(Z−24)100gに住友化学工業(株)製イソシア
ネート硬化剤「スミジュールN−3500」3gを添
加、混合後、ガラス基板にバーコーターで塗布した。室
温で30分間、80℃で60分間乾燥して、透明で光沢
のある良好な塗膜が得られた。Example 29 The organic polymer composite inorganic fine particle dispersion (Z-24) obtained in Example 24 was coated on a glass substrate with a bar coater. After drying at room temperature for 30 minutes and at 60 ° C. for 40 minutes, a transparent and glossy good coating film was obtained. -Example 30- 3 g of an isocyanate curing agent "Sumijour N-3500" manufactured by Sumitomo Chemical Co., Ltd. was added to 100 g of the organic polymer composite inorganic fine particle dispersion (Z-24) obtained in Example 24, and after mixing, glass. The substrate was coated with a bar coater. After drying at room temperature for 30 minutes and at 80 ° C. for 60 minutes, a transparent and glossy good coating film was obtained.
【0131】−実施例31− 実施例24で得た有機ポリマー複合無機微粒子分散体
(Z−24)100gに大日本インキ化学工業(株)製
硬化剤「スーパーベッカミンJ820−60」8gを添
加、混合後、ガラス基板にバーコーターで塗布した。室
温で30分間、150℃で30分間乾燥して、透明で光
沢のある良好な塗膜が得られた。Example 31 To 100 g of the organic polymer composite inorganic fine particle dispersion (Z-24) obtained in Example 24 was added 8 g of a curing agent "Super Beckamine J820-60" manufactured by Dainippon Ink and Chemicals, Inc. After mixing, a glass substrate was coated with a bar coater. After drying at room temperature for 30 minutes and at 150 ° C. for 30 minutes, a transparent and glossy good coating film was obtained.
【0132】−実施例32− 実施例24で得た有機ポリマー複合無機微粒子分散体
(Z−24)100gと(株)日本触媒製アクリル樹脂
のアロタン2060、80gを混合して樹脂混合物を得
た。この樹脂混合物を密閉容器中、50℃で1ヶ月間保
存したが、凝集や増粘は認められなかった。この樹脂混
合物に住友化学工業(株)製イソシアネート硬化剤「ス
ミジュールN−3500」14gを添加、混合後、ガラ
ス基板にバーコーターで塗布した。室温で30分間、つ
いで、80℃で60分間乾燥して、透明で光沢のある良
好な塗膜が得られた。Example 32 100 g of the organic polymer composite inorganic fine particle dispersion (Z-24) obtained in Example 24 and 2060, 80 g of acrylic resin Arotane manufactured by Nippon Shokubai Co., Ltd. were mixed to obtain a resin mixture. . The resin mixture was stored in a closed container at 50 ° C. for 1 month, but no aggregation or thickening was observed. To this resin mixture, 14 g of an isocyanate curing agent "Sumijour N-3500" manufactured by Sumitomo Chemical Co., Ltd. was added, mixed, and then coated on a glass substrate with a bar coater. After drying at room temperature for 30 minutes and then at 80 ° C. for 60 minutes, a transparent and glossy good coating film was obtained.
【0133】−実施例33− 実施例24で得た有機ポリマー複合無機微粒子分散体
(Z−24)100gと(株)日本触媒製アルキド樹脂
「アロプラッツ0B−110」80gを混合して樹脂混
合物を得た。この樹脂混合物を密閉容器中、50℃で1
ヶ月間保存したが、凝集や増粘は認められなかった。こ
の樹脂混合物に大日本インキ化学工業(株)製硬化剤
「スーパーベッカミンJ820−60」15gを添加、
混合後、ガラス基板にバーコーターで塗布した。室温で
30分間、150℃で30分間乾燥して、透明で光沢の
ある良好な塗膜が得られた。-Example 33- 100 g of the organic polymer composite inorganic fine particle dispersion (Z-24) obtained in Example 24 and 80 g of the alkyd resin "Alloplatz 0B-110" manufactured by Nippon Shokubai Co., Ltd. were mixed to form a resin mixture. Obtained. This resin mixture is placed in a closed container at 50 ° C. for 1 hour.
After storing for a month, no aggregation or thickening was observed. To this resin mixture, 15 g of a curing agent "Super Beckamine J820-60" manufactured by Dainippon Ink and Chemicals, Inc. was added,
After mixing, the glass substrate was coated with a bar coater. After drying at room temperature for 30 minutes and at 150 ° C. for 30 minutes, a transparent and glossy good coating film was obtained.
【0134】−比較例7− 日産化学工業(株)製メタノールシリカ分散体50gと
(株)日本触媒製アクリル樹脂のアロタン2060、8
0gを混合して樹脂混合物を得た。この樹脂混合物を密
閉容器中、室温で保存したが、混合後約3時間で凝集が
生じた。凝集が生じる以前にこの樹脂混合物に住友化学
工業(株)製イソシアネート硬化剤「スミジュールN−
3500」14gを添加、混合後、ガラス基板にバーコ
ーターで塗布した後、室温で30分間、ついで、80℃
で60分間乾燥したが、得られた塗膜は、粒子の凝集の
ために白濁し、塗膜表面の平滑性も劣っていた。-Comparative Example 7- 50 g of methanol-silica dispersion manufactured by Nissan Chemical Industries, Ltd. and Arotane 2060, 8 which is an acrylic resin manufactured by Nippon Shokubai Co., Ltd.
0 g was mixed to obtain a resin mixture. The resin mixture was stored at room temperature in a closed container, but aggregation occurred about 3 hours after mixing. An isocyanate curing agent "Sumijour N-" manufactured by Sumitomo Chemical Co., Ltd. was added to the resin mixture before aggregation occurred.
3500 "14g was added and mixed, and then coated on a glass substrate with a bar coater, then at room temperature for 30 minutes, and then at 80 ° C.
After drying for 60 minutes, the resulting coating film became cloudy due to agglomeration of particles and the surface smoothness of the coating film was poor.
【0135】−比較例8− 比較例5で得られたポリマーシランカップリング剤で表
面処理したコロイダルシリカの酢酸ブチル分散体(粒子
濃度30%)50g、(株)日本触媒製アクリル樹脂の
アロタン2060、80gおよび住友化学工業(株)製
イソシアネート硬化剤「スミジュールN−3500」1
4gを混合して樹脂混合物を得た。該樹脂混合物をガラ
ス基板にバーコーターで塗布した後、室温で30分間、
ついで、80℃で60分間乾燥したが、得られた塗膜
は、粒子の凝集のために白濁し、塗膜表面の平滑性も劣
っていた。Comparative Example 8 50 g of a butyl acetate dispersion of colloidal silica (particle concentration 30%) surface-treated with the polymer silane coupling agent obtained in Comparative Example 5 and Arotan 2060, an acrylic resin manufactured by Nippon Shokubai Co., Ltd. , 80g and Sumitomo Chemical Co., Ltd. isocyanate curing agent "SUMIDUR N-3500" 1
4 g was mixed to obtain a resin mixture. After coating the resin mixture on a glass substrate with a bar coater, at room temperature for 30 minutes,
Then, it was dried at 80 ° C. for 60 minutes, but the obtained coating film became cloudy due to agglomeration of particles, and the smoothness of the coating film surface was inferior.
【0136】−実施例34〜37− (有機ポリマー複合無機微粒子分散体(Z−29〜Z−
32)の合成)有機溶剤、有機ポリマー(P)、金属化
合物(G)の種類、および有機溶剤、アンモニア水、金
属化合物(G)の量を、表8に示すように種々変更する
以外は実施例1と同様にして、有機ポリマー複合無機微
粒子分散体(Z−29〜Z−32)を得た。得られた分
散体の有機ポリマー複合無機微粒子濃度、有機ポリマー
複合無機微粒子中の無機物含有量、有機ポリマー複合無
機微粒子の平均粒子径および変動係数、有機ポリマー複
合無機微粒子中のアルコキシ基含有量、経時安定性を表
9に示す。-Examples 34 to 37- (Organic polymer composite inorganic fine particle dispersion (Z-29 to Z-
Synthesis of 32)) Except that the kinds of the organic solvent, the organic polymer (P), the metal compound (G), and the amounts of the organic solvent, aqueous ammonia, and the metal compound (G) are changed as shown in Table 8. In the same manner as in Example 1, organic polymer composite inorganic fine particle dispersions (Z-29 to Z-32) were obtained. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle size and coefficient of variation of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 9.
【0137】[0137]
【表8】 −実施例38− (有機ポリマー複合無機微粒子分散体(Z−33)の合
成)攪拌機、滴下口、温度計を備えた500mlの四つ
口フラスコに、酢酸ブチル250g、メタノール90
g、25%アンモニア水25g、を入れておき、内温を
20℃に調整した。ついでフラスコ内を攪拌しながら、
製造例5で得た有機ポリマー(P−1)の酢酸ブチル溶
液4g、テトラメトキシシラン40gの混合液を滴下口
から、1時間かけて滴下した。滴下後、同温度で2時間
攪拌を続け、有機ポリマー複合無機微粒子分散体(Z−
33)を得た。得られた分散体の有機ポリマー複合無機
微粒子濃度、有機ポリマー複合無機微粒子中の無機物含
有量、有機ポリマー複合無機微粒子の平均粒子径および
変動係数、有機ポリマー複合無機微粒子中のアルコキシ
基含有量、経時安定性を表9に示す。[Table 8] -Example 38- (Synthesis of organic polymer composite inorganic fine particle dispersion (Z-33)) 250 g of butyl acetate and 90 g of methanol were placed in a 500 ml four-necked flask equipped with a stirrer, a dropping port, and a thermometer.
g and 25 g of 25% ammonia water were put thereinto, and the internal temperature was adjusted to 20 ° C. Then, while stirring the inside of the flask,
A mixed solution of 4 g of a butyl acetate solution of the organic polymer (P-1) obtained in Production Example 5 and 40 g of tetramethoxysilane was added dropwise from the dropping port over 1 hour. After the dropping, stirring was continued at the same temperature for 2 hours to obtain an organic polymer composite inorganic fine particle dispersion (Z-
33) was obtained. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle size and coefficient of variation of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 9.
【0138】−実施例39− (有機ポリマー複合無機微粒子分散体(Z−34)の合
成)攪拌機、2つの滴下口(滴下口イおよびロ)、温度
計を備えた500mlの四つ口フラスコに、酢酸ブチル
120g、メタノール30gを入れておき、内温を20
℃に調整した。ついでフラスコ内を攪拌しながら、製造
例17で得た有機ポリマー(P−13)のトルエン溶液
50g、ジルコニウムブトキシド10g、酢酸ブチル1
0gの混合液(溶液A)を滴下口イから、25%アンモ
ニア水20g、メタノール50gの混合液(溶液B)を
滴下口ロから、1時間かけて滴下した。滴下後、同温度
で2時間攪拌を続け、有機ポリマー複合無機微粒子分散
体(Z−39)を得た。得られた分散体の有機ポリマー
複合無機微粒子濃度、有機ポリマー複合無機微粒子中の
無機物含有量、有機ポリマー複合無機微粒子の平均粒子
径および変動係数、有機ポリマー複合無機微粒子中のア
ルコキシ基含有量、経時安定性を表9に示す。Example 39 (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-34)) In a 500 ml four-necked flask equipped with a stirrer, two dropping ports (dripping ports a and b), and a thermometer. , 120 g of butyl acetate and 30 g of methanol are added beforehand, and the internal temperature is adjusted to 20
The temperature was adjusted to ° C. Then, while stirring the inside of the flask, 50 g of a toluene solution of the organic polymer (P-13) obtained in Production Example 17, 10 g of zirconium butoxide, and 1 butyl acetate.
0 g of the mixed solution (solution A) was dropped from the dropping port a, and a mixture of 20 g of 25% aqueous ammonia and 50 g of methanol (solution B) was dropped from the dropping port b over 1 hour. After the dropping, stirring was continued for 2 hours at the same temperature to obtain an organic polymer composite inorganic fine particle dispersion (Z-39). Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle size and coefficient of variation of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 9.
【0139】−実施例40− (有機ポリマー複合無機微粒子分散体(Z−35)の合
成)実施例39のジルコニウムブトキシドを、アルミニ
ウムイソプロポキシドに代えること以外は実施例39と
同様にして、有機ポリマー複合無機微粒子分散体(Z−
35)を得た。得られた分散体の有機ポリマー複合無機
微粒子濃度、有機ポリマー複合無機微粒子中の無機物含
有量、有機ポリマー複合無機微粒子の平均粒子径および
変動係数、有機ポリマー複合無機微粒子中のアルコキシ
基含有量、経時安定性を表9に示す。-Example 40- (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-35)) In the same manner as in Example 39 except that zirconium butoxide in Example 39 was replaced with aluminum isopropoxide. Polymer composite inorganic fine particle dispersion (Z-
35) was obtained. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle size and coefficient of variation of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 9.
【0140】−実施例41− (有機ポリマー複合無機微粒子分散体(Z−36)の合
成)実施例39のジルコニウムブトキシドを、チタンイ
ソプロポキシドに代えること以外は実施例39と同様に
して、有機ポリマー複合無機微粒子分散体(Z−36)
を得た。得られた分散体の有機ポリマー複合無機微粒子
濃度、有機ポリマー複合無機微粒子中の無機物含有量、
有機ポリマー複合無機微粒子の平均粒子径および変動係
数、有機ポリマー複合無機微粒子中のアルコキシ基含有
量、経時安定性を表9に示す。Example 41 (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-36)) An organic compound was prepared in the same manner as in Example 39 except that zirconium butoxide in Example 39 was replaced with titanium isopropoxide. Polymer composite inorganic fine particle dispersion (Z-36)
Got Organic polymer composite inorganic fine particle concentration of the obtained dispersion, the inorganic substance content in the organic polymer composite inorganic fine particle,
Table 9 shows the average particle size and coefficient of variation of the organic polymer-composite inorganic fine particles, the content of alkoxy groups in the organic polymer-composite inorganic fine particles, and the stability over time.
【0141】−実施例42− (有機ポリマー複合無機微粒子分散体(Z−37)の合
成)攪拌機、温度計、冷却管および流出口が接続した蒸
留塔を備えた500mlの四つ口フラスコに、実施例1
で得た有機ポリマー複合無機微粒子分散体(Z−1)を
400g入れ、110mmHgの圧力下、フラスコ内温を1
00℃まで昇温し、アンモニア、メタノール、水、酢酸
ブチルを固形分濃度が30%となるまで留去し、有機ポ
リマー複合無機微粒子が酢酸ブチルに分散した有機ポリ
マー複合無機微粒子分散体(Z−37)を得た。得られ
た分散体の有機ポリマー複合無機微粒子濃度、有機ポリ
マー複合無機微粒子中の無機物含有量、有機ポリマー複
合無機微粒子の平均粒子径および変動係数、有機ポリマ
ー複合無機微粒子中のアルコキシ基含有量、経時安定性
を表10に示す。Example 42- (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-37)) In a 500 ml four-necked flask equipped with a stirrer, a thermometer, a cooling tube and a distillation column connected to an outlet, Example 1
400 g of the organic polymer-composite inorganic fine particle dispersion (Z-1) obtained in the above was put, and the temperature inside the flask was set to 1 under a pressure of 110 mmHg.
The temperature was raised to 00 ° C., ammonia, methanol, water and butyl acetate were distilled off until the solid content concentration became 30%, and the organic polymer composite inorganic fine particle dispersion (Z- 37) was obtained. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle size and coefficient of variation of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 10.
【0142】−実施例43〜44− (有機ポリマー複合無機微粒子分散体(Z−38〜Z−
39)の合成)実施例42において、実施例1で得た有
機ポリマー複合無機微粒子分散体(Z−1)に代えて、
実施例2で得た有機ポリマー複合無機微粒子分散体(Z
−2)を用いること以外は、実施例42と同様にして、
有機ポリマー複合無機微粒子が酢酸ブチルに分散した有
機ポリマー複合無機微粒子分散体(Z−38)を得た。
同様に、実施例42において、実施例1で得た有機ポリ
マー複合無機微粒子分散体(Z−1)に代えて、実施例
34で得た有機ポリマー複合無機微粒子分散体(Z−2
9)を用いること以外は、実施例42と同様にして、有
機ポリマー複合無機微粒子が酢酸ブチルに分散した有機
ポリマー複合無機微粒子分散体(Z−39)を得た。得
られたそれぞれの分散体の有機ポリマー複合無機微粒子
濃度、有機ポリマー複合無機微粒子中の無機物含有量、
有機ポリマー複合無機微粒子の平均粒子径および変動係
数、有機ポリマー複合無機微粒子中のアルコキシ基含有
量、経時安定性を表10に示す。-Examples 43 to 44- (Organic polymer composite inorganic fine particle dispersion (Z-38 to Z-
Synthesis of 39)) In Example 42, instead of the organic polymer composite inorganic fine particle dispersion (Z-1) obtained in Example 1,
Organic polymer composite inorganic fine particle dispersion obtained in Example 2 (Z
-2), except that the same as Example 42,
An organic polymer composite inorganic fine particle dispersion (Z-38) in which organic polymer composite inorganic fine particles were dispersed in butyl acetate was obtained.
Similarly, in Example 42, in place of the organic polymer composite inorganic fine particle dispersion (Z-1) obtained in Example 1, the organic polymer composite inorganic fine particle dispersion (Z-2 obtained in Example 34.
Except for using 9), an organic polymer composite inorganic fine particle dispersion (Z-39) in which organic polymer composite inorganic fine particles were dispersed in butyl acetate was obtained in the same manner as in Example 42. Organic polymer composite inorganic fine particle concentration of each dispersion obtained, the inorganic content in the organic polymer composite inorganic fine particles,
Table 10 shows the average particle diameter and coefficient of variation of the organic polymer-composite inorganic fine particles, the content of alkoxy groups in the organic polymer-composite inorganic fine particles, and the stability over time.
【0143】−実施例45− (有機ポリマー複合無機微粒子分散体(Z−40)の合
成)攪拌機、温度計、冷却管および流出口が接続した蒸
留塔を備えた500mlの四つ口フラスコに、実施例3
5で得た有機ポリマー複合無機微粒子分散体(Z−3
0)250g、酢酸ブチル100gを入れ、110mmHg
の圧力下、フラスコ内温を100℃まで昇温し、アンモ
ニア、メタノール、酢酸エチル、水、酢酸ブチルを固形
分濃度が30%となるまで留去し、有機ポリマー複合無
機微粒子が酢酸ブチルに分散した有機ポリマー複合無機
微粒子分散体(Z−40)を得た。得られた分散体の有
機ポリマー複合無機微粒子濃度、有機ポリマー複合無機
微粒子中の無機物含有量、有機ポリマー複合無機微粒子
の平均粒子径および変動係数、有機ポリマー複合無機微
粒子中のアルコキシ基含有量、経時安定性を表10に示
す。Example 45- (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-40)) In a 500 ml four-necked flask equipped with a stirrer, a thermometer, a cooling tube and a distillation column connected to an outlet, Example 3
Organic polymer composite inorganic fine particle dispersion (Z-3
0) Add 250g and 100g of butyl acetate, 110mmHg
Under pressure, the temperature inside the flask is raised to 100 ° C., ammonia, methanol, ethyl acetate, water, and butyl acetate are distilled off until the solid content concentration becomes 30%, and the organic polymer composite inorganic fine particles are dispersed in butyl acetate. An organic polymer composite inorganic fine particle dispersion (Z-40) was obtained. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle size and coefficient of variation of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 10.
【0144】−実施例46− (有機ポリマー複合無機微粒子分散体(Z−41)の合
成)攪拌機、温度計、冷却管および流出口が接続した蒸
留塔を備えた500mlの四つ口フラスコに、実施例3
6で得た有機ポリマー複合無機微粒子分散体(Z−3
1)250g、酢酸ブチル100gを入れ、110mmHg
の圧力下、フラスコ内温を100℃まで昇温し、アンモ
ニア、メタノール、ブタノール、水、酢酸ブチルを固形
分濃度が30%となるまで留去し、有機ポリマー複合無
機微粒子が酢酸ブチルに分散した有機ポリマー複合無機
微粒子分散体(Z−41)を得た。得られた分散体の有
機ポリマー複合無機微粒子濃度、有機ポリマー複合無機
微粒子中の無機物含有量、有機ポリマー複合無機微粒子
の平均粒子径および変動係数、有機ポリマー複合無機微
粒子中のアルコキシ基含有量、経時安定性を表10に示
す。Example 46 (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-41)) In a 500 ml four-necked flask equipped with a stirrer, a thermometer, a cooling tube and a distillation column connected to an outlet, Example 3
Organic polymer composite inorganic fine particle dispersion (Z-3
1) Add 250g and 100g butyl acetate, 110mmHg
Under pressure, the temperature inside the flask was raised to 100 ° C., ammonia, methanol, butanol, water, and butyl acetate were distilled off until the solid content concentration became 30%, and the organic polymer composite inorganic fine particles were dispersed in butyl acetate. An organic polymer composite inorganic fine particle dispersion (Z-41) was obtained. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle size and coefficient of variation of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 10.
【0145】−実施例47− (有機ポリマー複合無機微粒子分散体(Z−42)の合
成)攪拌機、温度計、冷却管および流出口が接続した蒸
留塔を備えた500mlの四つ口フラスコに、実施例3
7で得た有機ポリマー複合無機微粒子分散体(Z−3
2)250g、水100gを入れ、150mmHgの圧力
下、フラスコ内温を100℃まで昇温し、アンモニア、
メタノール、イソプロピルアルコール、水を固形分濃度
が30%となるまで留去し、有機ポリマー複合無機微粒
子が水に分散した有機ポリマー複合無機微粒子分散体
(Z−42)を得た。得られた分散体の有機ポリマー複
合無機微粒子濃度、有機ポリマー複合無機微粒子中の無
機物含有量、有機ポリマー複合無機微粒子の平均粒子径
および変動係数、有機ポリマー複合無機微粒子中のアル
コキシ基含有量、経時安定性を表10に示す。Example 47 (Synthesis of Organic Polymer Composite Inorganic Fine Particle Dispersion (Z-42)) In a 500 ml four-necked flask equipped with a stirrer, a thermometer, a cooling tube and a distillation column connected to an outlet, Example 3
Organic polymer composite inorganic fine particle dispersion (Z-3
2) Add 250 g and 100 g of water, raise the temperature inside the flask to 100 ° C. under a pressure of 150 mmHg, and add ammonia,
Methanol, isopropyl alcohol, and water were distilled off until the solid content concentration became 30% to obtain an organic polymer-composite inorganic fine particle dispersion (Z-42) in which the organic polymer-composite inorganic fine particles were dispersed in water. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle size and coefficient of variation of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 10.
【0146】−実施例48〜51− (有機ポリマー複合無機微粒子分散体(Z−43〜Z−
46)の合成)実施例24において実施例7で得た有機
ポリマー複合無機微粒子分散体(Z−7)に代えて、実
施例38〜実施例41で得た有機ポリマー複合無機微粒
子分散体(Z−33〜Z−36)を用いること以外は、
実施例24と同様にして、有機ポリマー複合無機微粒子
が酢酸ブチルに分散した有機ポリマー複合無機微粒子分
散体(Z−43〜Z−46)を得た。得られた分散体の
有機ポリマー複合無機微粒子濃度、有機ポリマー複合無
機微粒子中の無機物含有量、有機ポリマー複合無機微粒
子の平均粒子径および変動係数、有機ポリマー複合無機
微粒子中のアルコキシ基含有量、経時安定性を表10に
示す。-Examples 48 to 51- (Organic polymer composite inorganic fine particle dispersion (Z-43 to Z-
Synthesis of 46)) In place of the organic polymer composite inorganic fine particle dispersion (Z-7) obtained in Example 7 in Example 24, the organic polymer composite inorganic fine particle dispersion (Z) obtained in Examples 38 to 41 was used. -33 to Z-36) except that
In the same manner as in Example 24, organic polymer composite inorganic fine particle dispersions (Z-43 to Z-46) in which organic polymer composite inorganic fine particles were dispersed in butyl acetate were obtained. Organic polymer composite inorganic fine particle concentration of the obtained dispersion, inorganic substance content in the organic polymer composite inorganic fine particle, average particle size and coefficient of variation of the organic polymer composite inorganic fine particle, alkoxy group content in the organic polymer composite inorganic fine particle, aging The stability is shown in Table 10.
【0147】上記実施例34〜51で得られた有機ポリ
マー複合無機微粒子分散体(Z−29〜Z−46)およ
び各分散体を遠心分離機にかけた際に得られた上ずみ液
をGPCで分析したが、有機ポリマーは検出されなかっ
た。また、上記有機ポリマー複合無機微粒子分散体(Z
−29〜Z−46)の遠心分離後の沈降物である各有機
ポリマー複合無機微粒子をTHFまたは水で洗浄し、そ
の洗液をGPCで分析したが、有機ポリマーは検出され
なかった。以上の結果は、有機ポリマーが無機微粒子に
単に付着しているのではなく、強固に固定されているこ
とを示している。The organic polymer composite inorganic fine particle dispersions (Z-29 to Z-46) obtained in Examples 34 to 51 and the supernatants obtained when the respective dispersions were subjected to a centrifuge were analyzed by GPC. When analyzed, no organic polymer was detected. Further, the organic polymer composite inorganic fine particle dispersion (Z
-29 to Z-46), each organic polymer-composite inorganic fine particle as a precipitate after centrifugation was washed with THF or water, and the washing was analyzed by GPC, but no organic polymer was detected. The above results indicate that the organic polymer is not simply attached to the inorganic fine particles but is firmly fixed.
【0148】上記の各実施例34〜51で得られた有機
ポリマー複合無機微粒子分散体について、得られた分散
体の有機ポリマー複合無機微粒子濃度、有機ポリマー複
合無機微粒子中の無機物含有量、有機ポリマー複合無機
微粒子の平均粒子径および変動係数、有機ポリマー複合
無機微粒子中のアルコキシ基含有量、経時安定性を実施
例1〜28と同じ方法により分析、評価した。Regarding the organic polymer-composite inorganic fine particle dispersions obtained in each of the above Examples 34 to 51, the organic polymer-composite inorganic fine particle concentration of the obtained dispersion, the inorganic substance content in the organic polymer-composite inorganic fine particle, the organic polymer The average particle size and coefficient of variation of the composite inorganic fine particles, the content of the alkoxy groups in the organic polymer composite inorganic fine particles, and the stability over time were analyzed and evaluated by the same methods as in Examples 1-28.
【0149】[0149]
【表9】 [Table 9]
【0150】[0150]
【表10】 −実施例52〜64および比較例9〜14− 表11および表12に示した樹脂組成で分散体と樹脂を
混合して、樹脂混合物を得た。これらの樹脂混合物を密
閉容器中、50℃で1ヵ月間保存して外観および貯蔵安
定性を調べ結果を表11および表12に示した。樹脂混
合物に酸化チタン(タイペークCR−95、石原産業
(株)製)を不揮発分顔料濃度が40重量%となるよう
に配合し、サンドミルでよく分散した。得られた分散液
(以下、I−1液という。)のそれぞれに対して、多官
能イソシアネート(スミジュールN−3200、住友バ
イエルウレタン(株)製)を、I−1液中のヒドロキシ
ル基と多官能イソシアネート中のイソシアネート基の当
量比が1:1となる量だけ秤量して、II−1液とした。
このI−1液とII−1液を混合して塗料組成物を得た。
得られた塗料組成物を0.8mm軟鋼板上に膜厚30μ
で塗装し、室温で1時間放置後、80℃で2時間強制乾
燥して各種性能試験用の試験片を作成した。塗膜の性能
を後述の性能試験方法により評価した。評価結果を表1
1および表12に示す。[Table 10] -Examples 52 to 64 and Comparative Examples 9 to 14-Dispersions and resins were mixed with the resin compositions shown in Tables 11 and 12 to obtain resin mixtures. These resin mixtures were stored in a closed container at 50 ° C. for 1 month, and their appearance and storage stability were examined. The results are shown in Tables 11 and 12. Titanium oxide (Taipaque CR-95, manufactured by Ishihara Sangyo Co., Ltd.) was added to the resin mixture so as to have a nonvolatile pigment concentration of 40% by weight, and well dispersed by a sand mill. Polyfunctional isocyanate (Sumijour N-3200, manufactured by Sumitomo Bayer Urethane Co., Ltd.) was added to each of the obtained dispersion liquids (hereinafter, referred to as I-1 liquid) to obtain hydroxyl groups in the I-1 liquid. An II-1 solution was prepared by weighing an amount such that the equivalent ratio of the isocyanate groups in the polyfunctional isocyanate was 1: 1.
This I-1 solution and II-1 solution were mixed to obtain a coating composition.
The coating composition obtained was applied to a 0.8 mm mild steel plate to give a film thickness of 30 μ.
After coating for 1 hour at room temperature, it was dried forcibly at 80 ° C. for 2 hours to prepare test pieces for various performance tests. The performance of the coating film was evaluated by the performance test method described below. Table 1 shows the evaluation results
1 and Table 12.
【0151】[0151]
【表11】 [Table 11]
【0152】[0152]
【表12】 −実施例65および比較例15〜16− 表13に示した樹脂組成で分散体と樹脂を混合して、樹
脂混合物を得た。これらの樹脂混合物を密閉容器中、5
0℃で1ヵ月間保存して外観および貯蔵安定性を調べ結
果を表13に示した。樹脂混合物に酸化チタン(タイペ
ークCR−95、石原産業(株)製)を不揮発分顔料濃
度が50重量%となるように配合し、サンドミルでよく
分散した。得られた分散液(以下、I−2液という。)
に対して、硬化剤として多官能イソシアネート(デスモ
ジュールBL−3175、住友バイエルウレタン(株)
製)を、I−2液中のヒドロキシル基と多官能イソシア
ネート中のイソシアネート基の当量比が1:1となる量
秤取し、さらに、硬化触媒としてジブチル錫ジラウレー
トを、樹脂混合物に対して1000ppm添加して、II
−2液とした。このI−2液とII−2液を混合して塗料
組成物を得た。得られた塗料組成物を0.8mm軟鋼板
上に膜厚15μで塗装し、室温で1時間放置後、240
℃で1時間強制乾燥して各種性能試験用の試験片を作成
した。塗膜の性能を後述の性能試験方法により評価し
た。評価結果を表13に示す。[Table 12] -Example 65 and comparative examples 15-16-The dispersion and resin were mixed by the resin composition shown in Table 13, and the resin mixture was obtained. Add these resin mixtures in a closed container for 5
The results were shown in Table 13 after storage at 0 ° C. for 1 month to examine the appearance and storage stability. Titanium oxide (Taipaque CR-95, manufactured by Ishihara Sangyo Co., Ltd.) was added to the resin mixture so as to have a nonvolatile pigment concentration of 50% by weight, and well dispersed by a sand mill. The obtained dispersion liquid (hereinafter, referred to as I-2 liquid).
In contrast, as a curing agent, a polyfunctional isocyanate (Desmodur BL-3175, Sumitomo Bayer Urethane Co., Ltd.)
Was prepared) and the equivalent ratio of the hydroxyl group in the liquid I-2 to the isocyanate group in the polyfunctional isocyanate was 1: 1 and dibutyltin dilaurate was used as a curing catalyst in an amount of 1000 ppm with respect to the resin mixture. Add II
-2 liquid. This I-2 solution and II-2 solution were mixed to obtain a coating composition. The obtained coating composition was coated on a 0.8 mm mild steel plate with a film thickness of 15 μ, and allowed to stand at room temperature for 1 hour.
Test pieces for various performance tests were prepared by forced drying at ℃ for 1 hour. The performance of the coating film was evaluated by the performance test method described below. The evaluation results are shown in Table 13.
【0153】−実施例66および比較例17− 表13に示した樹脂組成で分散体と樹脂を混合して、樹
脂混合物を得た。これらの樹脂混合物を密閉容器中、5
0℃で1ヵ月間保存して外観および貯蔵安定性を調べ結
果を表13に示した。樹脂混合物に酸化チタン(R−8
20、石原産業(株)製)を不揮発分顔料濃度が50重
量%となるように配合し、サンドミルでよく分散して、
分散液(以下、I−3液という。)を得た。さらに、樹
脂と硬化剤を表13に示す量混合して、II−3液とし
た。このI−3液とII−3液を混合して塗料組成物を得
た。得られた塗料組成物を0.8mm軟鋼板上に膜厚1
5μで塗装し、室温で1時間放置後、170℃で16分
間強制乾燥して各種性能試験用の試験片を作成した。塗
膜の性能を後述の性能試験方法により評価した。評価結
果を表13に示す。-Example 66 and Comparative Example 17- Dispersions and resins were mixed with the resin compositions shown in Table 13 to obtain resin mixtures. Add these resin mixtures in a closed container for 5
The results were shown in Table 13 after storage at 0 ° C. for 1 month to examine the appearance and storage stability. Titanium oxide (R-8
20, Ishihara Sangyo Co., Ltd.) was mixed so that the non-volatile pigment concentration was 50% by weight, and well dispersed by a sand mill.
A dispersion liquid (hereinafter, referred to as liquid I-3) was obtained. Further, the resin and the curing agent were mixed in the amounts shown in Table 13 to prepare a liquid II-3. This I-3 solution and II-3 solution were mixed to obtain a coating composition. The coating composition obtained was applied to a 0.8 mm mild steel plate to give a film thickness of 1
The coating was applied at 5 μ, allowed to stand at room temperature for 1 hour, and then forcedly dried at 170 ° C. for 16 minutes to prepare test pieces for various performance tests. The performance of the coating film was evaluated by the performance test method described below. The evaluation results are shown in Table 13.
【0154】−実施例67および比較例18− 表13に示した樹脂組成で分散体と樹脂を混合して、樹
脂混合物を得た。これらの樹脂混合物を密閉容器中、5
0℃で1ヵ月間保存して外観および貯蔵安定性を調べ結
果を表13に示した。樹脂混合物に酸化チタン(タイペ
ークCR−95、石原産業(株)製)を不揮発分顔料濃
度が50重量%となるように配合し、サンドミルでよく
分散して、分散液(以下、I−3液という。)を得た。
さらに、樹脂と硬化剤を表13に示す量混合して、II−
3液とした。このI−3液とII−3液を混合して塗料組
成物を得た。得られた塗料組成物を0.8mm軟鋼板上
に膜厚15μで塗装し、室温で1時間放置後、150℃
で20分間強制乾燥して各種性能試験用の試験片を作成
した。塗膜の性能を後述の性能試験方法により評価し
た。評価結果を表13に示す。-Example 67 and Comparative Example 18- A resin mixture was obtained by mixing the dispersion and the resin with the resin composition shown in Table 13. Add these resin mixtures in a closed container for 5
The results were shown in Table 13 after storage at 0 ° C. for 1 month to examine the appearance and storage stability. Titanium oxide (Taipec CR-95, manufactured by Ishihara Sangyo Co., Ltd.) was added to the resin mixture so as to have a nonvolatile pigment concentration of 50% by weight, and well dispersed by a sand mill to prepare a dispersion liquid (hereinafter referred to as I-3 liquid) I got).
Further, the resin and the curing agent were mixed in the amounts shown in Table 13, and II-
It was 3 liquids. This I-3 solution and II-3 solution were mixed to obtain a coating composition. The obtained coating composition is coated on a 0.8 mm mild steel sheet with a film thickness of 15 μ, and left at room temperature for 1 hour, then at 150 ° C.
By force-drying for 20 minutes, test pieces for various performance tests were prepared. The performance of the coating film was evaluated by the performance test method described below. The evaluation results are shown in Table 13.
【0155】[0155]
【表13】 −実施例68〜70および比較例19〜22− 表14に示した樹脂組成で分散体と樹脂を混合して、樹
脂混合物を得た。これらの樹脂混合物を密閉容器中、5
0℃で1ヵ月間保存して外観および貯蔵安定性を調べ結
果を表14に示した。この樹脂混合物に表14に示した
配合で硬化剤、触媒を添加混合後、0.8mm未処理ダ
ル鋼板上に膜厚30μで塗布し、室温で1時間放置後、
60℃で20分間強制乾燥し、塗膜の性能を後述の性能
試験方法により評価した。評価結果を表14に示す。[Table 13] -Examples 68-70 and Comparative Examples 19-22-The dispersion and resin were mixed with the resin composition shown in Table 14, and the resin mixture was obtained. Add these resin mixtures in a closed container for 5
It was stored at 0 ° C. for 1 month, and the appearance and storage stability were examined. The results are shown in Table 14. A curing agent and a catalyst having the composition shown in Table 14 were added to this resin mixture and mixed, and then coated on a 0.8 mm untreated dull steel sheet with a film thickness of 30 μ and left at room temperature for 1 hour.
After forced drying at 60 ° C. for 20 minutes, the performance of the coating film was evaluated by the performance test method described below. The evaluation results are shown in Table 14.
【0156】[0156]
【表14】 −実施例71および比較例23〜24− 表15に示した樹脂組成で分散体と樹脂を混合して、樹
脂混合物を得た。これらの樹脂混合物を密閉容器中、5
0℃で1ヵ月間保存して外観および貯蔵安定性を調べ結
果を表15に示した。この樹脂混合物に表15に示した
配合で硬化剤、触媒を添加混合後、ボンデライト310
0処理鋼板上に膜厚5〜10μで塗布し、室温で1時間
放置後、200℃で10分間強制乾燥し、塗膜の性能を
後述の性能試験方法により評価した。評価結果を表15
に示す。[Table 14] -Example 71 and comparative examples 23-24-The dispersion and resin were mixed by the resin composition shown in Table 15, and the resin mixture was obtained. Add these resin mixtures in a closed container for 5
The appearance and storage stability were examined after storage at 0 ° C for 1 month. The results are shown in Table 15. A curing agent and a catalyst having the composition shown in Table 15 were added to and mixed with the resin mixture, and then Bonderite 310 was added.
It was applied on a 0-treated steel sheet with a film thickness of 5 to 10 μm, allowed to stand at room temperature for 1 hour, and then forcedly dried at 200 ° C. for 10 minutes, and the performance of the coating film was evaluated by the performance test method described below. Table 15 shows the evaluation results.
Shown in.
【0157】[0157]
【表15】 上記各実施例および比較例で得られた樹脂混合物につい
て、50℃で1ヵ月間保存後の外観および貯蔵安定性を
下記の方法で評価した。また、塗膜の乾燥性、耐溶剤
性、鉛筆硬度、耐汚染性、耐候性、密着性、折り曲げ
性、耐食性を下記の方法により分析、評価した。[Table 15] The resin mixtures obtained in the above Examples and Comparative Examples were evaluated for appearance and storage stability after storage at 50 ° C. for 1 month by the following methods. Further, the dryness, solvent resistance, pencil hardness, stain resistance, weather resistance, adhesion, bendability, and corrosion resistance of the coating film were analyzed and evaluated by the following methods.
【0158】〔外観〕目視で塗膜の状態(凝集物の有
無、表面の凹凸、光沢)を評価した。 ◎:優 ○:良 △:可
×:不可 〔貯蔵安定性〕50℃で1ヵ月間保存後の貯蔵における
安定性をみた。[Appearance] The state of the coating film (presence or absence of aggregates, surface irregularities, gloss) was visually evaluated. ◎: Excellent ○: Good △: Fair
X: not possible [Storage stability] The storage stability after storage for 1 month at 50 ° C was observed.
【0159】◎:安定 ○:少し増粘 △:増
粘 ×:多量の凝縮物あり 〔乾燥性〕強制乾燥後の指触で評価した。 ◎:変化なし ○:少し跡がつく ×:強く跡がつ
く 〔耐溶剤性〕メチルエチルケトンをしみこませた脱脂綿
で50回ラビングをした後の表面状態。⊚: Stable ◯: Slightly thickened Δ: Thickened ×: A large amount of condensate was present [Drying property] Evaluation was performed by touching with fingers after forced drying. ⊚: No change ∘: Slightly marks X: Strong marks [Solvent resistance] Surface condition after rubbing 50 times with absorbent cotton soaked with methyl ethyl ketone.
【0160】◎:変化なし ○:艶引け
×:塗膜が溶解消失する 〔鉛筆硬度〕JIS K5400 6.14の鉛筆引っかき
試験を行い、スリ傷による評価を行った。 〔耐汚染性〕塗膜に0.05%カーボン水溶液を刷毛で
30回塗布し、80℃で1時間強制乾燥した後、水洗し
ながら刷毛で30回洗浄した時の塗膜への汚れの付着の
程度をみた。◎: No change ○: Gloss
X: The coating film dissolves and disappears [Pencil hardness] A pencil scratching test of JIS K5400 6.14 was performed to evaluate the scratches. [Staining resistance] A 0.05% carbon aqueous solution is applied to the coating film 30 times with a brush, and after forcibly drying at 80 ° C. for 1 hour, dirt is attached to the coating film when washed 30 times with a brush while washing with water. The degree of
【0161】◎:付着なし ○:殆ど付着なし △:や
や付着あり ×:付着あり 〔耐候性〕サンシャインウェザーメーターで3000時
間後の塗膜状態を調べた。 ◎:優秀 ○:良好 △:普通
×:不良 〔密着性〕JIS K5400 6.15の碁盤目試験を行
った。⊚: No adhesion ○: Almost no adhesion Δ: Some adhesion X: Adhesion [Weather resistance] The coating film state after 3000 hours was examined with a sunshine weather meter. ◎: Excellent ○: Good △: Normal
X: Poor [Adhesion] A cross-cut test of JIS K5400 6.15 was performed.
【0162】◎:はがれなし ○:切り
傷の交点にわずかなはがれあり △:はがれ面積5〜35% ×:はがれ面積35%
以上 〔折り曲げ性〕JIS K5400 6.16に規定する屈
曲試験機により塗膜のわれ、はがれを調べた。(心棒の
直径2mm) ◎:優秀 ○:良好 △:普通
×:不良 〔耐食性〕塩水噴霧試験においてクロスカット部のブリ
スター片巾最大2mm以下である時間を測定した。◎: No peeling ○: Slight peeling at the intersection of cuts △: Peeling area 5 to 35% ×: Peeling area 35%
[Bending Property] The coating film was examined for peeling and peeling by a bending tester specified in JIS K5400 6.16. (Axial diameter 2 mm) ◎: Excellent ○: Good △: Normal
X: Poor [Corrosion resistance] In the salt spray test, the time during which the maximum width of the blister piece at the cross cut portion was 2 mm or less was measured.
【0163】[0163]
【発明の効果】本発明の有機ポリマー複合無機微粒子
は、平均粒子径5〜200nm、粒子径の変動係数50
%以下であり、微小な平均粒子径を有し、粒子径分布も
狭く、塗料や成形材料へ使用した場合の分散安定性や有
機マトリクスとの親和性について、従来の同目的に使用
される微粒子と比較して特に優れている。また、本発明
の有機ポリマー複合無機微粒子の製造方法は、特定の有
機ポリマー(P)を単独または加水分解可能な金属化合
物(G)とともに加水分解・縮合するという、極めて簡
便な方法により、無機微粒子表面に有機ポリマーを固定
することができ、従来のような煩雑な乾燥工程を製造方
法に必ずしも組み込む必要はない。The organic polymer composite inorganic fine particles of the present invention have an average particle size of 5 to 200 nm and a particle size variation coefficient of 50.
% Or less, having a fine average particle size, a narrow particle size distribution, and dispersion stability when used in paints and molding materials, and affinity with an organic matrix, which are conventionally used for the same purpose. Especially good compared to. The method for producing inorganic fine particles of an organic polymer composite according to the present invention is a very simple method of hydrolyzing and condensing a specific organic polymer (P) alone or with a hydrolyzable metal compound (G). The organic polymer can be fixed on the surface, and it is not always necessary to incorporate a complicated drying step as in the past into the manufacturing method.
【0164】本発明の有機ポリマー複合無機微粒子およ
び有機ポリマー複合無機微粒子が水や有機溶剤に分散し
てなる分散体は、各種塗料や成形材料などの添加剤とし
て有用であり、有機ポリマー複合無機微粒子およびその
分散体をそのまま成膜用組成物としても使用できる。成
膜組成物中の有機ポリマー複合無機微粒子は、無機微粒
子表面に有機ポリマーが固定されているため、塗料用の
樹脂等の有機マトリクスに対して、良好な親和性を有し
ており、各種基材に塗布して得られる被膜は、光沢ある
好ましい外観であり、また、クラックを生じることはな
く、優れた密着性および耐候性を有している。The organic polymer-composite inorganic fine particles of the present invention and the dispersion comprising the organic polymer-composite inorganic fine particles dispersed in water or an organic solvent are useful as additives for various paints and molding materials. And the dispersion thereof can be used as it is as a film-forming composition. The organic polymer composite inorganic fine particles in the film-forming composition have a good affinity for an organic matrix such as a resin for paint because the organic polymer is fixed on the surface of the inorganic fine particles, and thus various groups can be used. The coating film obtained by coating the material has a glossy and desirable appearance, does not cause cracks, and has excellent adhesion and weather resistance.
【0165】本発明の成膜組成物は、従来の成膜組成物
と比較して有機ポリマー複合無機微粒子を必須に含有し
ているので、被膜物性が従来品より向上する。たとえ
ば、一般の塗料用樹脂等に本発明の有機ポリマー複合無
機微粒子を添加した成膜組成物は、表面硬度、耐熱性、
耐摩耗性、耐汚染性等の被膜物性の良い塗膜を与える。
さらに、成膜用組成物に含まれる有機ポリマー複合無機
微粒子を構成する有機ポリマー中に水酸基を含有し、成
膜用組成物中にさらに多官能イソシアネート化合物、メ
ラミン化合物およびアミノプラスト樹脂から選ばれる少
なくとも1種の化合物(J)を含有すると、架橋構造が
形成され、成膜用組成物は、耐溶剤性、耐汚染性、可と
う性、耐候性、耐熱性、保存安定性等の良好な被膜物性
を有するようになる。成膜用組成物にさらにポリオール
(Q)が含まれると、より一層強固な架橋構造となるた
めに、前記の被膜物性がさらに向上する。Since the film-forming composition of the present invention essentially contains the organic polymer composite inorganic fine particles as compared with the conventional film-forming composition, the physical properties of the film are improved as compared with the conventional products. For example, a film-forming composition obtained by adding the organic polymer composite inorganic fine particles of the present invention to a general coating resin or the like has surface hardness, heat resistance,
It gives a coating film with good physical properties such as abrasion resistance and stain resistance.
Further, the organic polymer composite inorganic fine particles contained in the film-forming composition contains a hydroxyl group in the organic polymer, and the film-forming composition further contains at least a polyfunctional isocyanate compound, a melamine compound and an aminoplast resin. When one compound (J) is contained, a crosslinked structure is formed, and the film-forming composition has a good film such as solvent resistance, stain resistance, flexibility, weather resistance, heat resistance, and storage stability. It has physical properties. When the film-forming composition further contains the polyol (Q), the film has a stronger crosslinked structure, and thus the physical properties of the film are further improved.
【0166】この成膜用組成物は、前述の耐溶剤性、耐
汚染性、可とう性、耐候性、耐熱性、保存安定性等の良
好な被膜物性を利用して、自動車、船舶、車両、建材、
電化製品、産業機械、飲料缶、建築物、構造物等の金属
材料、無機材料、プラスチックなど有機材料等の各種基
材の表面に塗布することができ、各種基材の表面保護や
美粧等に有用な被膜を形成する。This film-forming composition utilizes the above-mentioned good coating physical properties such as solvent resistance, stain resistance, flexibility, weather resistance, heat resistance, and storage stability, and makes use of it in automobiles, ships and vehicles. , Building materials,
It can be applied to the surface of various base materials such as electrical materials, industrial machinery, beverage cans, buildings, structures, etc., metal materials, inorganic materials, organic materials such as plastics, etc. for surface protection and cosmetics of various base materials. Forms a useful coating.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C01B 33/159 C08J 5/18 9267−4F C08K 7/00 KCJ (72)発明者 米田 忠弘 大阪府吹田市西御旅町5番8号 株式会社 日本触媒中央研究所内 (72)発明者 吉田 雅也 大阪府吹田市西御旅町5番8号 株式会社 日本触媒機能性樹脂研究部内 (72)発明者 名村 一郎 大阪府吹田市西御旅町5番8号 株式会社 日本触媒機能性樹脂研究部内─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification number Internal reference number FI Technical indication location C01B 33/159 C08J 5/18 9267-4F C08K 7/00 KCJ (72) Inventor Tadahiro Yoneda Osaka Prefecture 5-8 Nishiomitabicho, Suita-shi Central Research Institute of Nippon Shokubai Co., Ltd. (72) Inventor Masaya Yoshida 5-8 Nishimitabicho, Suita-shi, Osaka Pref. Japan Catalytic Functional Resins Research Department (72) Inventor Namura Ichiro 5-8 Nishimitabicho, Suita City, Osaka Prefecture, Japan Research Group for Catalytic Functional Resins
Claims (12)
されてなる複合微粒子であって、平均粒子径が5〜20
0nmであり、かつ、粒子径の変動係数が50%以下で
ある有機ポリマー複合無機微粒子。1. A composite fine particle in which an organic polymer is fixed on the surface of an inorganic fine particle, having an average particle diameter of 5 to 20.
Organic polymer composite inorganic fine particles having a particle diameter variation coefficient of 0 nm and 50% or less.
/g含有する請求項1記載の有機ポリマー複合無機微粒
子。2. An alkoxy group of 0.01 to 50 mmol
The organic polymer composite inorganic fine particles according to claim 1, wherein the organic polymer composite inorganic fine particles are contained in an amount of 1 / g.
ロキサン基が結合しており、かつ、前記ポリシロキサン
基中に少なくとも1個のSi−OR1 基(R 1 は水素原
子またはアルキル基、アシル基から選ばれる、置換され
ていても良い少なくとも一種の基であり、R1 が1分子
中に複数ある場合、複数のR1 は互いに同一であっても
よく、異なってもよい。)を有する有機ポリマー(P)
を、(P)単独または加水分解可能な金属化合物(G)
とともに加水分解・縮合する有機ポリマー複合無機微粒
子の製造方法。3. At least one policy per molecule.
The polysiloxane having a roxane group bonded thereto
At least one Si-OR in the group1 Group (R 1 Is hydrogen
Selected from a child or an alkyl group or an acyl group,
R is at least one group which may be1 Is one molecule
If there are multiple R's1 Are the same as each other
Well, it may be different. ) -Containing organic polymer (P)
(P) alone or a hydrolyzable metal compound (G)
Organic polymer composite inorganic fine particles that hydrolyze and condense with
Child manufacturing method.
る群より選ばれる少なくとも1種の金属元素、R2 は水
素原子またはアルキル基、アシル基から選ばれる、置換
されていても良い少なくとも一種の基であり、R3 はア
ルキル基、シクロアルキル基、アリール基、アラルキル
基から選ばれる、置換されていても良い少なくとも一種
の基、nは金属元素Mの価数、mは1〜nの整数、R2
および/またはR3 が1分子中に複数ある場合、複数の
R2 および/またはR3 は互いに同一であってもよく、
異なってもよい。)で示される化合物及びその誘導体か
ら選ばれる少なくとも1種である請求項3記載の有機ポ
リマー複合無機微粒子の製造方法。4. The metal compound (G) has the following general formula (R 2 O) m MR 3 nm (wherein M is at least one selected from the group consisting of Si, Al, Ti and Zr). The metal element, R 2 is a hydrogen atom or at least one group which may be substituted and is selected from an alkyl group and an acyl group, and R 3 is selected from an alkyl group, a cycloalkyl group, an aryl group and an aralkyl group, At least one group which may be substituted, n is a valence of the metal element M, m is an integer of 1 to n, R 2
And / or when there are a plurality of R 3 s in one molecule, a plurality of R 2 s and / or R 3 s may be the same as each other,
May be different. 4. The method for producing organic polymer composite inorganic fine particles according to claim 3, wherein the method is at least one selected from the compounds represented by the formula (4) and their derivatives.
原料液(B)を、個別にかつ同時に供給して加水分解・
縮合する請求項3または4記載の有機ポリマー複合無機
微粒子の製造方法。 原料液(A): 有機ポリマー(P)または有機ポリマ
ー(P)と加水分解可能な金属化合物(G)とを含有す
る液 原料液(B): 水を必須成分とする液5. The following raw material liquid (A) and raw material liquid (B) are separately and simultaneously supplied to a reaction vessel to carry out hydrolysis and
The method for producing organic polymer composite inorganic fine particles according to claim 3 or 4, wherein condensation is performed. Raw material liquid (A): Liquid containing organic polymer (P) or organic polymer (P) and hydrolyzable metal compound (G) Raw material liquid (B): Liquid containing water as an essential component
合無機微粒子を含有する有機ポリマー複合無機微粒子分
散体。6. An organic polymer composite inorganic fine particle dispersion containing the organic polymer composite inorganic fine particle according to claim 1 or 2.
方法によって得られる有機ポリマー複合無機微粒子を含
有する有機ポリマー複合無機微粒子分散体。7. An organic polymer composite inorganic fine particle dispersion containing organic polymer composite inorganic fine particles obtained by the method according to claim 3.
合無機微粒子を含有する成膜用組成物。8. A film-forming composition containing the organic polymer composite inorganic fine particles according to claim 1.
方法によって得られる有機ポリマー複合無機微粒子を含
有する成膜用組成物。9. A film forming composition containing organic polymer composite inorganic fine particles obtained by the method according to claim 3.
求項1または2記載の有機ポリマー複合無機微粒子と、
多官能イソシアネート化合物、メラミン化合物およびア
ミノプラスト樹脂から選ばれる少なくとも1種の化合物
(J)を含有する請求項8記載の成膜用組成物。10. The organic polymer composite inorganic fine particles according to claim 1 or 2, wherein the organic polymer contains a hydroxyl group.
The film-forming composition according to claim 8, containing at least one compound (J) selected from a polyfunctional isocyanate compound, a melamine compound and an aminoplast resin.
を用いて請求項3から5までのいずれかに記載の方法に
よって得られた有機ポリマー複合無機微粒子と、多官能
イソシアネート化合物、メラミン化合物およびアミノプ
ラスト樹脂から選ばれる少なくとも1種の化合物(J)
を含有する請求項9記載の成膜用組成物。11. An organic polymer (P) containing a hydroxyl group
And at least one compound (J) selected from a polyfunctional isocyanate compound, a melamine compound and an aminoplast resin, and organic polymer composite inorganic fine particles obtained by the method according to any one of claims 3 to 5.
The film-forming composition according to claim 9, further comprising:
るポリオール(Q)を含む請求項8から11までのいず
れかに記載の成膜用組成物。12. The film-forming composition according to claim 8, which contains a polyol (Q) having two or more hydroxyl groups in one molecule.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/334,052 US5683501A (en) | 1993-11-09 | 1994-11-04 | Compound fine particles and composition for forming film |
| TW083110344A TW272220B (en) | 1993-11-09 | 1994-11-08 | |
| KR1019940029182A KR0152119B1 (en) | 1993-11-09 | 1994-11-08 | Composite fine particles and composition for film formation |
| DE69411258T DE69411258T2 (en) | 1993-11-09 | 1994-11-09 | Fine particles from the combination of film-forming compositions |
| EP94308248A EP0661311B1 (en) | 1993-11-09 | 1994-11-09 | Compound fine particles and compositions for forming film |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5-279915 | 1993-11-09 | ||
| JP27991593 | 1993-11-09 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24227599A Division JP3157141B2 (en) | 1993-11-09 | 1999-08-27 | Organic polymer composite inorganic fine particles, dispersion containing the fine particles, and composition for film formation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07178335A true JPH07178335A (en) | 1995-07-18 |
| JP2994937B2 JP2994937B2 (en) | 1999-12-27 |
Family
ID=17617689
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP33649893A Expired - Lifetime JP2994937B2 (en) | 1993-11-09 | 1993-12-28 | Method for producing organic polymer composite inorganic fine particles |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP2994937B2 (en) |
| KR (1) | KR0152119B1 (en) |
| TW (1) | TW272220B (en) |
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| JP2003284939A (en) * | 2001-12-20 | 2003-10-07 | Basf Ag | Microcapsule containing one or more lipophilic substances as core material and polymer as capsule shell, manufacturing method therefor, its usage, and gypsum board containing the microcapsule |
| JP2003292805A (en) * | 2002-04-01 | 2003-10-15 | Nippon Shokubai Co Ltd | Composition having low refractive index and anti- reflection coating |
| JP2006088131A (en) * | 2004-09-27 | 2006-04-06 | Rikogaku Shinkokai | Method for producing polymer-coated ferromagnetic particles and polymer-coated ferromagnetic particles |
| JP2006527293A (en) * | 2003-06-12 | 2006-11-30 | ライプニッツ−インスティトゥート フィア ノイエ マテリアーリエン ゲマインニュッツィゲ ゲゼルシャフト ミット ベシュレンクタ ハフトゥンク | Wear-resistant optical layer and molded body |
| JP2007224312A (en) * | 2007-04-06 | 2007-09-06 | Nippon Shokubai Co Ltd | Method for manufacturing composite fine particle |
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| JP2003292805A (en) * | 2002-04-01 | 2003-10-15 | Nippon Shokubai Co Ltd | Composition having low refractive index and anti- reflection coating |
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| JP2008222887A (en) * | 2007-03-14 | 2008-09-25 | Asahi Kasei Chemicals Corp | Water-based organic / inorganic composite composition |
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| US8329849B2 (en) | 2008-05-16 | 2012-12-11 | Nec Corporation | Organic silicon compound and material for forming silica-based fine particle |
| US8507095B2 (en) | 2008-05-16 | 2013-08-13 | Nec Corporation | Metal oxide-based fine particle and method for manufacturing the same, and resin composition |
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| KR20180077053A (en) * | 2016-12-28 | 2018-07-06 | 닛키 쇼쿠바이카세이 가부시키가이샤 | Dispersion liquid of silica particle and method for producing the same |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP2994937B2 (en) | 1999-12-27 |
| KR0152119B1 (en) | 1998-10-15 |
| TW272220B (en) | 1996-03-11 |
| KR950014194A (en) | 1995-06-15 |
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