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JP7773521B2 - Method for manufacturing surface-treated metal members - Google Patents

Method for manufacturing surface-treated metal members

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Publication number
JP7773521B2
JP7773521B2 JP2023214682A JP2023214682A JP7773521B2 JP 7773521 B2 JP7773521 B2 JP 7773521B2 JP 2023214682 A JP2023214682 A JP 2023214682A JP 2023214682 A JP2023214682 A JP 2023214682A JP 7773521 B2 JP7773521 B2 JP 7773521B2
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metal member
containing compound
water
surface treatment
treatment agent
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JP2025098508A (en
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由希菜 小林
美咲 伊場
仁志 香山
裕佑 三浦
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Nippon Paint Surf Chemicals Co Ltd
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Nippon Paint Surf Chemicals Co Ltd
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Priority to PCT/JP2024/039022 priority patent/WO2025134555A1/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00Coating not provided for in groups C23C2/00 - C23C24/00

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Paints Or Removers (AREA)

Description

本発明は、表面処理金属部材の製造方法に関する。 The present invention relates to a method for manufacturing a surface-treated metal member.

従来より、金属部材の表面に塗装を行う場合、通常、金属部材への耐食性、塗膜密着性等の付与を目的とし、塗装前の金属部材の表面に化成皮膜を形成する、化成処理が行われている。 Conventionally, when painting the surface of metal components, chemical conversion treatment is typically carried out to form a chemical conversion coating on the surface of the metal component before painting, with the aim of imparting corrosion resistance, paint film adhesion, etc. to the metal component.

化成処理としては、リン酸塩系の表面処理剤や、ニッケル等の有害な重金属を含まないジルコニウム系の表面処理剤を用いた化成処理が従来行われている。しかし、従来の表面処理剤では表面処理剤を常温で使用できない、副生成物である化成スラッジが発生する、化成処理後に1回以上の水洗工程が必要になることで処理時間及び処理コストが増大する、等の課題があった。そこで、近年では上記の課題を解決できる塗布型の表面処理剤が提案されている(例えば、特許文献1参照)。 Conventional chemical conversion treatments have involved the use of phosphate-based surface treatment agents or zirconium-based surface treatment agents that do not contain harmful heavy metals such as nickel. However, these conventional surface treatment agents have had issues, such as the inability to be used at room temperature, the generation of chemical conversion sludge as a by-product, and the need for one or more water washing steps after chemical conversion treatment, which increases treatment time and costs. Therefore, in recent years, paint-type surface treatment agents that can solve these issues have been proposed (see, for example, Patent Document 1).

国際公開第2022/264949号International Publication No. 2022/264949

特許文献1に開示されているような塗布型の表面処理剤は、表面処理剤を金属部材に接触させてから乾燥させるまでの時間間隔が長くなる場合、表面処理剤の液垂れや金属部材の加工部等において液溜まりが発生する可能性がある。表面処理剤の液垂れが発生すると、金属部材の耐食性が部分的に低下するリスクがある。表面処理剤の液溜まりが発生すると、金属部材が外観不良となるリスクがある。 When a paint-type surface treatment agent such as that disclosed in Patent Document 1 is used, if the time interval between contacting the surface treatment agent with the metal component and drying is long, the surface treatment agent may drip or pool in the processed portion of the metal component. Dripping of the surface treatment agent poses a risk of partially reducing the corrosion resistance of the metal component. Pooling of the surface treatment agent poses a risk of causing a poor appearance of the metal component.

本発明は、上記に鑑みてなされたものであり、表面処理金属部材の好ましい耐食性が得られ、かつ外観不良を抑制できる、表面処理金属部材の製造方法を提供することを目的とする。 The present invention was made in consideration of the above, and aims to provide a method for manufacturing surface-treated metal members that can achieve desirable corrosion resistance and suppress poor appearance.

(1) 本開示は、表面処理金属部材の製造方法であって、金属部材を脱脂し次いで水洗して、脱脂水洗した金属部材を形成する、脱脂水洗工程、前記脱脂水洗した金属部材を水系表面処理剤と接触させて、表面に液膜を有する金属部材を形成する、表面処理剤接触工程、及び前記表面に液膜を有する金属部材の液膜を乾燥させて皮膜を形成する、乾燥工程、を含み、前記水系表面処理剤は、シラノール基以外の極性官能基を含まないケイ素含有化合物(A)、水溶性アミノ基含有化合物(B)、及び、水を含み、前記水系表面処理剤における、前記ケイ素含有化合物(A)と前記水溶性アミノ基含有化合物(B)との合計質量濃度である、(A+B)の質量濃度が1~30g/Lの範囲内であり、前記水系表面処理剤における、前記ケイ素含有化合物(A)と前記水溶性アミノ基含有化合物(B)との合計質量濃度(A+B)に対する、前記ケイ素含有化合物(A)の質量濃度比{A/(A+B)}の値が45~95%の範囲内である、表面処理金属部材の製造方法に関する。 (1) The present disclosure relates to a method for producing a surface-treated metal member, the method comprising: a degreasing and water-washing step of degreasing a metal member and then rinsing it with water to form a degreased and water-washed metal member; a surface-treatment-agent contacting step of contacting the degreased and water-washed metal member with an aqueous surface treatment agent to form a metal member having a liquid film on its surface; and a drying step of drying the liquid film on the metal member having the liquid film on its surface to form a coating, the aqueous surface treatment agent comprising a silicon-containing compound (A) containing no polar functional groups other than silanol groups, a water-soluble amino group-containing compound (B), and a water-soluble amino group-containing compound (C). and water, wherein the total mass concentration of the silicon-containing compound (A) and the water-soluble amino group-containing compound (B), that is, the mass concentration of (A+B), in the aqueous surface treatment agent is within the range of 1 to 30 g/L, and the mass concentration ratio of the silicon-containing compound (A) to the total mass concentration (A+B) of the silicon-containing compound (A) and the water-soluble amino group-containing compound (B) in the aqueous surface treatment agent, {A/(A+B)}, is within the range of 45 to 95%.

(2) 前記金属部材は、加工成型部材である、(1)に記載の表面処理金属部材の製造方法。 (2) The method for manufacturing a surface-treated metal member described in (1), wherein the metal member is a processed and molded member.

(3) 前記ケイ素含有化合物(A)はシラノール基を1分子中に2つ以上有するケイ素含有化合物である、(1)又は(2)に記載の表面処理金属部材の製造方法。 (3) The method for producing a surface-treated metal member according to (1) or (2), wherein the silicon-containing compound (A) is a silicon-containing compound having two or more silanol groups per molecule.

(4) 前記ケイ素含有化合物(A)は1,2-ビス(トリエトキシシリル)エタンである、(1)~(3)のいずれかに記載の表面処理金属部材の製造方法。 (4) The method for producing a surface-treated metal member according to any one of (1) to (3), wherein the silicon-containing compound (A) is 1,2-bis(triethoxysilyl)ethane.

(5) 前記水溶性アミノ基含有化合物(B)はアミノシラン、又はアミン変性エポキシ樹脂である、(1)~(4)のいずれかに記載の表面処理金属部材の製造方法。 (5) The method for producing a surface-treated metal member according to any one of (1) to (4), wherein the water-soluble amino group-containing compound (B) is an aminosilane or an amine-modified epoxy resin.

(6) 前記表面処理剤接触工程の終了時から前記乾燥工程の開始時までの時間間隔が30秒以上である、(1)~(5)のいずれかに記載の表面処理金属部材の製造方法。 (6) The method for producing a surface-treated metal member according to any one of (1) to (5), wherein the time interval between the end of the surface treatment agent contact step and the start of the drying step is 30 seconds or longer.

(7) 前記水系表面処理剤により形成される皮膜の乾燥後の皮膜量が、1~100mg/mの範囲内である、(1)~(6)のいずれかに記載の表面処理金属部材の製造方法。 (7) The method for producing a surface-treated metal member according to any one of (1) to (6), wherein the coating formed from the aqueous surface treatment agent has a coating amount after drying in the range of 1 to 100 mg/ m2 .

本発明によれば、表面処理金属部材の好ましい耐食性が得られ、かつ外観不良を抑制できる表面処理金属部材の製造方法を提供できる。 The present invention provides a method for manufacturing surface-treated metal members that achieves desirable corrosion resistance and suppresses poor appearance.

以下、本発明の実施形態に係る表面処理金属部材の製造方法について説明する。本発明は以下の実施形態の記載に限定されない。 The following describes a method for manufacturing a surface-treated metal member according to an embodiment of the present invention. The present invention is not limited to the following embodiment.

[表面処理金属部材の製造方法]
本実施形態に係る表面処理金属部材の製造方法は、脱脂水洗工程と、表面処理剤接触工程と、乾燥工程と、を含む。本実施形態に係る表面処理金属部材の製造方法は、塗布型の水系表面処理剤を用いた表面処理剤接触工程を有するため、リン酸亜鉛処理等と異なり、表面処理剤接触工程後の水洗工程を省略することができる。従って、処理時間及び処理コストを低減できる。上記製造方法により得られる表面処理金属部材の表面には、更に上塗り塗料によって上塗り塗膜を形成してもよい。本実施形態に係る表面処理金属部材は、上記上塗り塗膜との好ましい密着性が得られる。上記上塗り塗料としては、特に限定されず、粉体塗料であってもよく、水性塗料であってもよく、溶剤型塗料であってもよい。
[Method of manufacturing surface-treated metal member]
The method for producing a surface-treated metal member according to this embodiment includes a degreasing and water-washing step, a surface treatment agent contact step, and a drying step. Because the method for producing a surface-treated metal member according to this embodiment includes a surface treatment agent contact step using a coating-type aqueous surface treatment agent, unlike zinc phosphate treatment, the water-washing step after the surface treatment agent contact step can be omitted. This reduces processing time and costs. A topcoat coating may be further formed on the surface of the surface-treated metal member obtained by the above-described production method using a topcoat paint. The surface-treated metal member according to this embodiment exhibits favorable adhesion to the topcoat coating. The topcoat paint is not particularly limited and may be a powder paint, a water-based paint, or a solvent-based paint.

<金属部材>
本実施形態に係る表面処理金属部材の製造方法によって表面処理される金属部材としては、特に限定されず、公知の金属部材が挙げられる。金属部材としては、例えば、鉄系基材、アルミニウム系基材、亜鉛系基材、マグネシウム系基材等が挙げられる。鉄系基材とは、鉄および鉄合金のうち少なくとも何れかを含む基材を意味する。鉄系基材の具体例としては、冷間圧延鋼材、熱間圧延鋼材、ステンレス、電気亜鉛めっき鋼材、溶融亜鉛めっき鋼材、亜鉛-アルミニウム合金系めっき鋼材、亜鉛-鉄合金系めっき鋼材、亜鉛-マグネシウム合金系めっき鋼材、亜鉛-アルミニウム-マグネシウム合金系めっき鋼材、アルミニウム系めっき鋼材、アルミニウム-シリコン合金系めっき鋼材、錫系めっき鋼材、鉛-錫系めっき鋼材、クロム系めっき鋼材、Ni系めっき鋼材等の金属鋼材が挙げられる。アルミニウム系基材とは、アルミニウムおよびアルミニウム合金のうち少なくとも何れかを含む基材を意味する。亜鉛系基材とは、亜鉛および亜鉛合金のうち少なくとも何れかを含む基材を意味する。マグネシウム系基材とは、マグネシウムおよびマグネシウム合金のうち少なくとも何れかを含む基材を意味する。
<Metallic parts>
The metal member to be surface-treated by the method for producing a surface-treated metal member according to this embodiment is not particularly limited, and examples thereof include known metal members. Examples of metal members include iron-based substrates, aluminum-based substrates, zinc-based substrates, and magnesium-based substrates. Iron-based substrates refer to substrates containing at least one of iron and iron alloys. Specific examples of iron-based substrates include cold-rolled steel, hot-rolled steel, stainless steel, electrogalvanized steel, hot-dip galvanized steel, zinc-aluminum alloy-plated steel, zinc-iron alloy-plated steel, zinc-magnesium alloy-plated steel, zinc-aluminum-magnesium alloy-plated steel, aluminum-plated steel, aluminum-silicon alloy-plated steel, tin-plated steel, lead-tin-plated steel, chromium-plated steel, and Ni-plated steel. Aluminum-based substrates refer to substrates containing at least one of aluminum and aluminum alloys. Zinc-based substrates refer to substrates containing at least one of zinc and zinc alloys. The magnesium-based substrate means a substrate containing at least one of magnesium and a magnesium alloy.

本実施形態において、金属部材は、加工成型部材であってもよい。本実施形態に係る表面処理金属部材の製造方法によれば、処理対象である金属部材が加工成型部材であっても、製造される表面処理金属部材の好ましい耐食性が得られ、かつ外観不良を抑制できる。加工成型部材とは、例えば、レーザー加工、プレス加工等の加工がされた金属部材を意味する。 In this embodiment, the metal component may be a processed and molded component. According to the method for manufacturing a surface-treated metal component according to this embodiment, even if the metal component to be treated is a processed and molded component, the surface-treated metal component produced can have favorable corrosion resistance and can suppress defects in appearance. A processed and molded component refers to a metal component that has been processed, for example, by laser processing, press processing, or the like.

(脱脂水洗工程)
脱脂水洗工程は、金属部材を脱脂し次いで水洗して、脱脂水洗した金属部材を形成する工程である。金属部材を脱脂することで、金属部材表面に付着している油分及び/又は汚れが除去される。上記金属部材を脱脂する方法は、特に限定されず、例えば、無リン・無窒素脱脂洗浄液等の脱脂剤により、30~55℃において数分間程度の浸漬処理を行う方法が挙げられる。上記脱脂する方法の前に、予備脱脂処理を行ってもよい。脱脂後の金属部材を水洗することで、脱脂された金属部材の表面の脱脂剤が除去される。上記水洗する方法は、特に限定されず、例えば、大量の水洗水によって1回以上の回数でスプレー処理を行う方法が挙げられる。
(Degreasing and washing process)
The degreasing and water-washing process is a process in which a metal member is degreased and then washed with water to form a degreased and water-washed metal member. By degreasing the metal member, oil and/or dirt adhering to the surface of the metal member is removed. The method for degreasing the metal member is not particularly limited, and examples include a method of immersion treatment in a degreasing agent such as a phosphorus-free, nitrogen-free degreasing cleaning solution at 30 to 55°C for about several minutes. A preliminary degreasing treatment may be performed before the degreasing method. By rinsing the metal member after degreasing with water, the degreasing agent on the surface of the degreased metal member is removed. The method for water-washing is not particularly limited, and examples include a method of spraying a large amount of washing water one or more times.

(表面処理剤接触工程)
表面処理剤接触工程は、上記脱脂水洗工程により得られた脱脂水洗した金属部材をすみやかに水系表面処理剤と接触させて、表面に液膜を有する金属部材を形成する工程である。上記脱水水洗工程の終了時から、上記表面処理剤接触工程の開始時までの時間間隔は、30秒以下が好ましい。脱脂水洗した金属部材を水系表面処理剤と接触させる手法は、特に限定されず、例えば、浸漬法、スプレー法、ロールコート法、バーコート法等が挙げられる。あるいは、水系表面処理剤を、脱脂水洗した金属部材にかけ流して接触させてもよい。脱脂水洗した金属部材を水系表面処理剤と接触させる条件は、温度、時間ともに特に限定されない。接触させる際の水系表面処理剤の温度としては、例えば、10~40℃とすることができる。接触させる際の時間としては、適用する設備や部材等の条件に応じて任意に設定でき、例えば、10~30秒とすることができる。表面処理剤接触工程において、寒冷環境下で水系表面処理剤が凍結しうる場合に、水系表面処理剤を凍結させないための必要最低限の加温を行ってもよいが、通常環境下では水系表面処理剤を加温しなくともよい。表面処理剤接触工程において、脱脂水洗した金属部材を水系表面処理剤と接触させる回数は、例えば1回とすることができる。
(Surface treatment agent contact step)
The surface treatment agent contacting step is a step in which the degreased and washed metal member obtained in the degreasing and washing step is promptly contacted with an aqueous surface treatment agent to form a metal member having a liquid film on its surface. The time interval between the end of the degreasing and washing step and the start of the surface treatment agent contacting step is preferably 30 seconds or less. The method for contacting the degreased and washed metal member with the aqueous surface treatment agent is not particularly limited, and examples include immersion, spraying, roll coating, and bar coating. Alternatively, the aqueous surface treatment agent may be poured over the degreased and washed metal member to contact it. The conditions for contacting the degreased and washed metal member with the aqueous surface treatment agent are not particularly limited, including both temperature and time. The temperature of the aqueous surface treatment agent during contact can be, for example, 10 to 40°C. The contact time can be set arbitrarily depending on the conditions of the equipment and members to be used, and can be, for example, 10 to 30 seconds. In the surface treatment agent contacting step, if the aqueous surface treatment agent may freeze in a cold environment, the aqueous surface treatment agent may be heated to the minimum extent necessary to prevent freezing, but in a normal environment, the aqueous surface treatment agent does not need to be heated. In the surface treatment agent contacting step, the degreased and water-washed metal member may be brought into contact with the aqueous surface treatment agent once, for example.

<水系表面処理剤>
上記表面処理剤接触工程で用いられる水系表面処理剤は、シラノール基以外の極性官能基を含まないケイ素含有化合物(A)(以下、単に「ケイ素含有化合物(A)」と記載する場合がある)、水溶性アミノ基含有化合物(B)、及び、水を含む。水系表面処理剤にケイ素含有化合物(A)が含まれることで、金属基材にケイ素含有化合物(A)が吸着され、造膜される。また、ケイ素含有化合物(A)は、水系表面処理剤により形成される皮膜の主たるバインダーとして機能する。水系表面処理剤に水溶性アミノ基含有化合物(B)が含まれることで、水系表面処理剤により形成される皮膜と上塗り塗膜との密着性が向上する。
<Water-based surface treatment agent>
The aqueous surface treatment agent used in the surface treatment agent contact step contains a silicon-containing compound (A) (hereinafter sometimes simply referred to as "silicon-containing compound (A)") that does not contain any polar functional groups other than silanol groups, a water-soluble amino group-containing compound (B), and water. The inclusion of the silicon-containing compound (A) in the aqueous surface treatment agent allows the silicon-containing compound (A) to be adsorbed onto the metal substrate, forming a film. Furthermore, the silicon-containing compound (A) functions as the main binder for the film formed by the aqueous surface treatment agent. The inclusion of the water-soluble amino group-containing compound (B) in the aqueous surface treatment agent improves adhesion between the film formed by the aqueous surface treatment agent and the topcoat coating.

ケイ素含有化合物(A)は、シラノール基以外の極性官能基を含まない化合物であり、換言すれば、シラノール基以外に無極性官能基を含み得る化合物である。無極性官能基としては、例えば、炭化水素基が挙げられる。本明細書及び特許請求の範囲において、シラノール基の概念には、シラノール基に加え、加水分解によりシラノール基を生成可能なシリル基が含まれる。ケイ素含有化合物(A)は、シラノール基を1分子中に2つ有することが好ましい。このようなケイ素含有化合物(A)としては、例えば以下の式(I)で表される化合物が挙げられる。 The silicon-containing compound (A) is a compound that does not contain any polar functional groups other than silanol groups; in other words, it is a compound that may contain non-polar functional groups other than silanol groups. Examples of non-polar functional groups include hydrocarbon groups. In this specification and claims, the concept of silanol groups includes not only silanol groups but also silyl groups that can generate silanol groups upon hydrolysis. The silicon-containing compound (A) preferably has two silanol groups per molecule. Examples of such silicon-containing compounds (A) include compounds represented by the following formula (I):

上記式(I)中、R、R、R、及びRは、それぞれ独立に水素原子又は炭素数1~30の1価の有機基を示す。上記1価の有機基としては、アルキル基、アルケニル基、シクロアルキル基、アリール基等の炭化水素基等が挙げられる。上記1価の有機基としては、メチル基、エチル基等の炭素数1~4のアルキル基が好ましい。 In the above formula (I), R 1 , R 2 , R 3 , and R 4 each independently represent a hydrogen atom or a monovalent organic group having 1 to 30 carbon atoms. Examples of the monovalent organic group include hydrocarbon groups such as alkyl groups, alkenyl groups, cycloalkyl groups, and aryl groups. Preferred examples of the monovalent organic group include alkyl groups having 1 to 4 carbon atoms, such as methyl groups and ethyl groups.

上記式(I)中、Yは、2価の有機基を示す。2価の有機基としては、アルキレン基、又は上記2価の有機基を部分構造として含む基が挙げられる。上記2価の有機基の炭素数は、2~30であることが好ましく、2~12であることがより好ましい。 In the above formula (I), Y represents a divalent organic group. Examples of the divalent organic group include an alkylene group or a group containing the above divalent organic group as a partial structure. The above divalent organic group preferably has 2 to 30 carbon atoms, and more preferably 2 to 12 carbon atoms.

上記式(I)中、X及びXは、それぞれ独立に加水分解性基を示す。加水分解性基としては、水酸基、炭素数1~4のアルコキシ基が挙げられる。X及びXは、水酸基であることが好ましい。X及びXがアルコキシ基である場合、上記アルコキシ基としては、メトキシ基又はエトキシ基が好ましい。 In the above formula (I), X1 and X2 each independently represent a hydrolyzable group. Examples of the hydrolyzable group include a hydroxyl group and an alkoxy group having 1 to 4 carbon atoms. X1 and X2 are preferably hydroxyl groups. When X1 and X2 are alkoxy groups, the alkoxy groups are preferably methoxy groups or ethoxy groups.

上記式(I)中、a及びbは、それぞれ独立に0~2の整数を示し、0≦a+b≦2である。また、c及びdは、それぞれ独立に0~2の整数を示し、0≦c+d≦2である。a+b及びc+dは、いずれも0又は1が好ましい。 In the above formula (I), a and b each independently represent an integer of 0 to 2, with 0≦a+b≦2. Furthermore, c and d each independently represent an integer of 0 to 2, with 0≦c+d≦2. It is preferable that a+b and c+d are both 0 or 1.

上記式(I)で表されるケイ素含有化合物(A)の具体例としては、ビス(トリメトキシシリル)メタン、1,2-ビス(トリメトキシシリル)エタン、1,2-ビス(トリエトキシシリル)エタン、1,6-ビス(トリメトキシシリル)ヘキサン、1,6-ビス(トリエトキシシリル)ヘキサン、1,8-ビス(トリメトキシシリル)オクタン、1,8-ビス(トリエトキシシリル)オクタン、1,9-ビス(トリメトキシシリル)ノナン、1,9-ビス(トリエトキシシリル)ノナン等が挙げられる。これらの中でも、取り扱い上の安全性、得られる皮膜の耐食性及び密着性の観点から、1,2-ビス(トリエトキシシリル)エタンが好ましい。 Specific examples of the silicon-containing compound (A) represented by formula (I) above include bis(trimethoxysilyl)methane, 1,2-bis(trimethoxysilyl)ethane, 1,2-bis(triethoxysilyl)ethane, 1,6-bis(trimethoxysilyl)hexane, 1,6-bis(triethoxysilyl)hexane, 1,8-bis(trimethoxysilyl)octane, 1,8-bis(triethoxysilyl)octane, 1,9-bis(trimethoxysilyl)nonane, and 1,9-bis(triethoxysilyl)nonane. Among these, 1,2-bis(triethoxysilyl)ethane is preferred from the standpoints of safety in handling and the corrosion resistance and adhesion of the resulting coating.

ケイ素含有化合物(A)は、上記式(I)で表されるもの以外に、テトラエトキシシラン、テトラメトキシシラン、トリメトキシシリルシランやそれらの縮合体等であってもよい。 In addition to the compounds represented by formula (I) above, silicon-containing compound (A) may also be tetraethoxysilane, tetramethoxysilane, trimethoxysilylsilane, or condensates thereof.

ケイ素含有化合物(A)は、1種を単独で使用してもよく、2種以上を併用してもよい。ケイ素含有化合物(A)は、部分的に加水分解していてもよく、又は加水分解により縮合していてもよい。 The silicon-containing compound (A) may be used alone or in combination of two or more types. The silicon-containing compound (A) may be partially hydrolyzed or may be condensed by hydrolysis.

水溶性アミノ基含有化合物(B)は、分子中に1つ以上のアミノ基を有する水溶性化合物である。水溶性アミノ基含有化合物(B)は、アミノ基以外に、シラノール基を有していてもよい。 The water-soluble amino group-containing compound (B) is a water-soluble compound having one or more amino groups in its molecule. The water-soluble amino group-containing compound (B) may have a silanol group in addition to the amino group.

水溶性アミノ基含有化合物(B)の具体例としては、3-アミノプロピルトリメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルトリメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルメチルジメトキシシラン、3-アミノプロピルメチルジメトキシシラン、3-アミノプロピルメチルジエトキシシラン、N-フェニル-3-アミノプロピルトリメトキシシラン、N-フェニル-3-アミノプロピルトリエトキシシラン、及び3-トリエトキシシリル-N-(1,3-ジメチル-ブチリデン)プロピルアミン等のアミノシラン、並びにアミン変性エポキシ樹脂等が挙げられる。水溶性アミノ基含有化合物(B)は、1種を単独で使用してもよく、2種以上を併用してもよい。 Specific examples of the water-soluble amino group-containing compound (B) include aminosilanes such as 3-aminopropyltrimethoxysilane, N-2-(aminoethyl)-3-aminopropyltrimethoxysilane, N-2-(aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-aminopropylmethyldimethoxysilane, 3-aminopropylmethyldiethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, N-phenyl-3-aminopropyltriethoxysilane, and 3-triethoxysilyl-N-(1,3-dimethylbutylidene)propylamine, as well as amine-modified epoxy resins. The water-soluble amino group-containing compound (B) may be used alone or in combination of two or more.

アミン変性エポキシ樹脂は、エポキシ樹脂をアミン変性する任意の変性方法により得られる。上記変性方法としては、例えば、第1級アミノ基含有化合物をエポキシ樹脂に付加する方法、ケチミン化したアミノ基含有化合物をエポキシ樹脂に付加する方法等が挙げられる。上記エポキシ樹脂としては、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂等が挙げられる。 Amine-modified epoxy resins can be obtained by any modification method that modifies an epoxy resin with an amine. Examples of such modification methods include adding a primary amino group-containing compound to an epoxy resin, or adding a ketiminated amino group-containing compound to an epoxy resin. Examples of such epoxy resins include bisphenol A epoxy resins and bisphenol F epoxy resins.

水系表面処理剤における、ケイ素含有化合物(A)と水溶性アミノ基含有化合物(B)との合計質量濃度(A+B)は、1~30g/Lの範囲内である。上記合計質量濃度(A+B)が1g/L未満である場合、形成される皮膜による金属基材の被覆が不十分となることで、表面処理金属部材の耐食性が低下する。上記合計質量濃度(A+B)が30g/Lを超える場合、液溜まりが発生し、その箇所が厚膜になることで、表面処理金属部材の外観不良が発生する。上記合計質量濃度(A+B)は、3~30g/Lの範囲内であることが好ましい。 The total mass concentration (A+B) of the silicon-containing compound (A) and the water-soluble amino group-containing compound (B) in the aqueous surface treatment agent is within the range of 1 to 30 g/L. If the total mass concentration (A+B) is less than 1 g/L, the metal substrate will not be sufficiently covered by the film formed, resulting in reduced corrosion resistance of the surface-treated metal part. If the total mass concentration (A+B) exceeds 30 g/L, liquid pools will form, forming a thick film in those areas, resulting in poor appearance of the surface-treated metal part. It is preferable that the total mass concentration (A+B) be within the range of 3 to 30 g/L.

水系表面処理剤における、ケイ素含有化合物(A)と水溶性アミノ基含有化合物(B)との合計質量濃度(A+B)に対する、ケイ素含有化合物(A)の質量濃度比{A/(A+B)}は、45~95%の範囲内である。ここで、{A/(A+B)}の計算で使用する濃度とは、いずれも質量濃度を意味する。上記濃度比{A/(A+B)}が45%未満である場合、表面処理剤接触工程の終了時から乾燥工程の開始時までの時間間隔が長い場合に液切れが発生することで、金属基材表面への水系表面処理剤の吸着が不十分となり、連続した膜が形成されない。上記濃度比{A/(A+B)}が95%を超える場合、水溶性アミノ基含有化合物(B)の含有量が低下することで、上塗り塗膜との密着性が低下する。 In the aqueous surface treatment agent, the mass concentration ratio of the silicon-containing compound (A) to the total mass concentration (A+B) of the silicon-containing compound (A) and the water-soluble amino group-containing compound (B) {A/(A+B)} is within the range of 45 to 95%. Here, the concentrations used in the calculation of {A/(A+B)} all refer to mass concentrations. If the concentration ratio {A/(A+B)} is less than 45%, the long interval between the end of the surface treatment agent contact step and the start of the drying step will cause liquid runout, resulting in insufficient adsorption of the aqueous surface treatment agent to the metal substrate surface and the failure to form a continuous film. If the concentration ratio {A/(A+B)} is greater than 95%, the content of the water-soluble amino group-containing compound (B) will decrease, resulting in reduced adhesion to the topcoat film.

本実施形態に係る水系表面処理剤は、ケイ素含有化合物(A)、及び水溶性アミノ基含有化合物(B)以外に、水を含む。水の含有量は、上記合計質量濃度(A+B)が、1~30g/Lの範囲内となる量とすることができる。水系表面処理剤は、本発明の効果を損なわない範囲内で、上記以外の物質を含んでいてもよい。例えば、有機溶剤や、樹脂の硬化を促進させる架橋剤、レベリング用途に用いられる表面調整剤、抑泡用途に用いられる消泡剤等も含んでいてもよい。 The aqueous surface treatment agent according to this embodiment contains water in addition to the silicon-containing compound (A) and the water-soluble amino group-containing compound (B). The water content can be an amount such that the total mass concentration (A + B) falls within the range of 1 to 30 g/L. The aqueous surface treatment agent may also contain substances other than those mentioned above, as long as the effects of the present invention are not impaired. For example, it may also contain organic solvents, crosslinking agents that accelerate resin curing, surface conditioners used for leveling purposes, antifoaming agents used for foam suppression, and the like.

(乾燥工程)
乾燥工程は、上記表面処理剤接触工程により得られた表面に液膜を有する金属部材の液膜を乾燥させて皮膜を形成する工程である。上記表面処理剤接触工程で使用される水系表面処理剤は非反応型であり、表面処理皮膜の形成に化成反応を伴わず、スラッジが発生しない。従って、本実施形態に係る製造方法では、従来の化成処理とは異なり、表面処理剤接触工程と乾燥工程との間に水洗工程を設ける必要が無い。このため、表面処理金属部材の製造時間や製造コストを低減できる。
(drying process)
The drying step is a step in which the liquid film on the metal member having the liquid film on its surface obtained in the surface treatment agent contact step is dried to form a coating. The aqueous surface treatment agent used in the surface treatment agent contact step is non-reactive, so the formation of the surface treatment film does not involve a chemical conversion reaction and no sludge is generated. Therefore, unlike conventional chemical conversion treatments, the manufacturing method according to this embodiment does not require a water washing step between the surface treatment agent contact step and the drying step. This reduces the manufacturing time and manufacturing costs of the surface-treated metal member.

乾燥工程における乾燥温度及び乾燥時間は、皮膜に不要な成分(例えば、水分や有機溶剤等)が蒸発する温度、時間であれば特に限定されない。例えば、乾燥温度を100℃、乾燥時間を10分間とすることができる。乾燥方法としても特に限定されず、例えば、市販の温風乾燥機等を用いることができる。乾燥工程に先立ち、余剰分の水系表面処理剤を除くエアブロー等を行ってもよい。 The drying temperature and drying time in the drying process are not particularly limited, as long as they are sufficient to evaporate components not required for the coating (e.g., water, organic solvents, etc.). For example, the drying temperature can be 100°C and the drying time can be 10 minutes. The drying method is also not particularly limited, and for example, a commercially available hot air dryer can be used. Prior to the drying process, air blowing or the like can be used to remove excess aqueous surface treatment agent.

上記表面処理剤接触工程の終了時から、上記乾燥工程の開始時までの時間間隔は、30秒以上であってもよい。本実施形態に係る水系表面処理剤は、上記時間間隔が長く、液垂れや液溜まりが発生しても、表面処理金属部材の好ましい耐食性、及び密着性を確保できる。上記時間間隔は、5分以上であってもよく、30分以上であってもよい。また、180分未満であることが好ましい。ここで、上記表面処理剤接触工程の終了時から、上記乾燥工程開始時までの期間にて、表面処理金属部材は加温されることなく乾燥炉まで運搬されるため、表面処理金属部材の温度は室温以下に保たれる。 The time interval between the end of the surface treatment agent contact step and the start of the drying step may be 30 seconds or more. The aqueous surface treatment agent according to this embodiment can ensure favorable corrosion resistance and adhesion of the surface-treated metal component even if the time interval is long and dripping or pooling occurs. The time interval may be 5 minutes or more, or 30 minutes or more. It is also preferable that it be less than 180 minutes. Here, during the period from the end of the surface treatment agent contact step to the start of the drying step, the surface-treated metal component is transported to the drying furnace without being heated, so the temperature of the surface-treated metal component is maintained at room temperature or below.

<表面処理皮膜>
上記水系表面処理剤により形成される皮膜の、上記乾燥工程後の皮膜量は、1~100g/mの範囲内であることが好ましい。これにより、表面処理金属部材の好ましい耐食性、及び密着性が得られる。
<Surface treatment film>
The amount of the coating formed by the aqueous surface treatment agent after the drying step is preferably in the range of 1 to 100 g/m 2. This allows the surface-treated metal member to have favorable corrosion resistance and adhesion.

本実施形態に係る表面処理金属部材の製造方法は、本発明の効果を損なわない範囲内で、任意に他の工程を含んでいてもよい。例えば、上記乾燥工程の後に、更に上塗り塗料によって上塗り塗膜を形成する塗装工程を含んでいてもよい。塗装工程で用いる上塗り塗料は、特に限定されず、BI硬化系粉体塗料、HAA硬化系粉体塗料等の粉体塗料、水性塗料、溶剤型塗料等が挙げられる。塗装工程における塗装手法は、特に限定されず、浸漬法、スプレー法、ロールコート法、バーコート法、刷毛塗り、ローラー塗りなど公知の塗装手法を用いることができる。 The method for producing a surface-treated metal member according to this embodiment may optionally include other processes as long as the effects of the present invention are not impaired. For example, after the drying process, a coating process may be included in which a topcoat coating film is formed using a topcoat coating. The topcoat coating used in the coating process is not particularly limited, and examples include powder coatings such as BI-curing powder coatings and HAA-curing powder coatings, water-based coatings, and solvent-based coatings. The coating method used in the coating process is not particularly limited, and known coating methods such as dipping, spraying, roll coating, bar coating, brush coating, and roller coating can be used.

以下、実施例に基づいて本発明をより詳細に説明するが、本発明はこれらの実施例によって限定されるものではない。ただし、実施例7は、参考例である。 The present invention will be described in more detail below based on examples, but the present invention is not limited to these examples. However, Example 7 is a reference example.

[水系表面処理剤の調製]
<実施例1~19、比較例1~8>
以下の表1に示す配合にて、各実施例及び比較例に係る水系表面処理剤を調製した。表1の(A)成分、(B)成分の配合量を示す数字は、質量部(固形分含有量)を意味する。表1に示す成分以外に、各実施例及び比較例に係る水系表面処理剤には、水が含まれる。表1に示す成分及び材料等の詳細を以下に示す。
[Preparation of aqueous surface treatment agent]
<Examples 1 to 19, Comparative Examples 1 to 8>
Aqueous surface treatment agents according to each Example and Comparative Example were prepared according to the formulation shown in Table 1 below. The numbers indicating the blending amounts of component (A) and component (B) in Table 1 refer to parts by mass (solid content). In addition to the components shown in Table 1, the aqueous surface treatment agents according to each Example and Comparative Example also contain water. Details of the components and materials shown in Table 1 are provided below.

(A):ケイ素含有化合物(A)及びこれに対応する成分
A-1:1,2-ビス(トリエトキシシリル)エタン(BTSE) KBE-3026(信越化学工業社製)
A-2:テトラエトキシシラン(TEOS) KBE-04(信越化学工業社製)
A-3:ビス(トリエトキシシリル)アミン Dynasylan1124(Evonic社製)
(A): Silicon-containing compound (A) and its corresponding components A-1: 1,2-bis(triethoxysilyl)ethane (BTSE) KBE-3026 (manufactured by Shin-Etsu Chemical Co., Ltd.)
A-2: Tetraethoxysilane (TEOS) KBE-04 (manufactured by Shin-Etsu Chemical Co., Ltd.)
A-3: Bis(triethoxysilyl)amine Dynasylan 1124 (manufactured by Evonic)

(B):水溶性アミノ基含有化合物(B)及びこれに対応する成分
B-1:3-アミノプロピルトリメトキシシラン KBM-903(信越化学工業社製)
B-2:N-2-(アミノエチル)-3-アミノプロピルトリメトキシシラン KBM-603(信越化学工業社製)
B-3:N-フェニル-3-アミノプロピルトリメトキシシラン KBM-573(信越化学工業社製)
B-4:アミン変性エポキシ樹脂
B-5:3-グリシドキシプロピルトリメトキシシラン KBM-403(信越化学工業社製)
(B): Water-soluble amino group-containing compound (B) and its corresponding components B-1: 3-aminopropyltrimethoxysilane KBM-903 (manufactured by Shin-Etsu Chemical Co., Ltd.)
B-2: N-2-(aminoethyl)-3-aminopropyltrimethoxysilane KBM-603 (Shin-Etsu Chemical Co., Ltd.)
B-3: N-phenyl-3-aminopropyltrimethoxysilane KBM-573 (manufactured by Shin-Etsu Chemical Co., Ltd.)
B-4: Amine-modified epoxy resin B-5: 3-glycidoxypropyltrimethoxysilane KBM-403 (Shin-Etsu Chemical Co., Ltd.)

(B-4:アミン変性エポキシ樹脂の製造方法)
撹拌機、冷却器、窒素導入管及び温度計を備えた反応槽に、ビスフェノールAとエピクロルヒドリンとから合成したエポキシ当量188のエポキシ樹脂702部、ビスフェノールA269部、ダイマー酸108部、メチルイソブチルケトン(以下「MIBK」という。)190部を仕込み、ベンジルジメチルアミン1部存在下、エポキシ当量1270になるまで117℃で反応させた。その後、アミノエチルエタノールアミンのケチミン化合物(73質量%MIBK溶液)255部を加え、117℃で1時間反応させた。その後、MIBKで不揮発分75%になるまで希釈し、数平均分子量2400、アミン当量1184のアミン変性エポキシ樹脂を得た。上記アミン変性エポキシ樹脂に、酢酸を加え、中和率20.0%(樹脂のアミン基に対する中和率)となるようにし、イオン交換水を加え希釈した。その後、固形分が40質量%となるまで減圧下でMIBK及び水の混合物を除去し、アミン変性エポキシ樹脂のエマルションを調製した。
(B-4: Method for producing amine-modified epoxy resin)
A reaction vessel equipped with a stirrer, a cooler, a nitrogen inlet tube, and a thermometer was charged with 702 parts of an epoxy resin synthesized from bisphenol A and epichlorohydrin with an epoxy equivalent weight of 188, 269 parts of bisphenol A, 108 parts of dimer acid, and 190 parts of methyl isobutyl ketone (hereinafter referred to as "MIBK"). The mixture was reacted in the presence of 1 part benzyldimethylamine at 117°C until the epoxy equivalent weight reached 1270. Subsequently, 255 parts of an aminoethylethanolamine ketimine compound (73% by mass MIBK solution) was added, and the mixture was reacted at 117°C for 1 hour. The mixture was then diluted with MIBK to a nonvolatile content of 75%, yielding an amine-modified epoxy resin with a number average molecular weight of 2400 and an amine equivalent weight of 1184. Acetic acid was added to the amine-modified epoxy resin to a neutralization rate of 20.0% (neutralization rate relative to the amine groups in the resin), and the mixture was diluted with ion-exchanged water. Thereafter, the mixture of MIBK and water was removed under reduced pressure until the solid content reached 40% by mass, thereby preparing an emulsion of an amine-modified epoxy resin.

(C):金属基材
C-1:冷間圧延鋼板 SPCC-SD(パルテック社製)
C-2:溶融亜鉛めっき鋼板 GI(日本テストパネル社製)
C-3:合金溶融亜鉛めっき鋼板 GA(パルテック社製)
C-4:電気亜鉛めっき鋼板 SECC(パルテック社製)
C-5:ステンレス鋼板 SUS316(スタンダードテストピース社製)
(C): Metal substrate C-1: Cold-rolled steel plate SPCC-SD (manufactured by Paltec Co., Ltd.)
C-2: Hot-dip galvanized steel sheet GI (manufactured by Nippon Test Panel Co., Ltd.)
C-3: Galvanized alloy steel sheet GA (manufactured by Paltec)
C-4: Electrogalvanized steel sheet SECC (manufactured by Paltec)
C-5: Stainless steel plate SUS316 (manufactured by Standard Test Piece Co., Ltd.)

(D):上塗り塗料
D-1:BI硬化系粉体塗料 ビリューシア PL1000(日本ペイント・インダストリアルコーティングス株式会社製)
D-2:HAA硬化系粉体塗料 ビリューシア エコレアPL7000(日本ペイント・インダストリアルコーティングス株式会社製)
D-3:1液水性塗料 オーデエコラインS-130(日本ペイント・インダストリアルコーティングス株式会社製)
D-4:ウレタン系1液溶剤塗料 ユニポン2700(日本ペイント・インダストリアルコーティングス株式会社製)
(D): Topcoat paint D-1: BI curing powder paint Bilyusia PL1000 (manufactured by Nippon Paint Industrial Coatings Co., Ltd.)
D-2: HAA curing powder paint Bilyusia Ecorea PL7000 (manufactured by Nippon Paint Industrial Coatings Co., Ltd.)
D-3: One-component water-based paint, Ode Ecoline S-130 (manufactured by Nippon Paint Industrial Coatings Co., Ltd.)
D-4: Unipon 2700, a one-component urethane paint (manufactured by Nippon Paint Industrial Coatings Co., Ltd.)

[脱脂水洗工程]
以下の表1に示した金属基材(C)を、それぞれ、温度40℃に加温した脱脂剤(日本ペイント・サーフケミカルズ社製の商品名「サーフクリーナー53NF」)に120秒間浸漬して脱脂し、次いで、水道水で十分に水洗して、脱脂水洗した金属部材を得た。
[Degreasing and washing process]
Each of the metal substrates (C) shown in Table 1 below was degreased by immersion for 120 seconds in a degreasing agent (trade name "Surf Cleaner 53NF" manufactured by Nippon Paint Surf Chemicals Co., Ltd.) heated to a temperature of 40°C, and then thoroughly rinsed with tap water to obtain a degreased and water-washed metal member.

[表面処理剤接触工程]
上記脱脂水洗した金属部材に対して、各実施例及び比較例に係る水系表面処理剤を室温25℃で30秒間スプレーし、金属部材を水系表面処理剤と接触させ、金属部材の表面に水系表面処理剤の液膜を形成した。
[Surface treatment agent contact step]
The aqueous surface treatment agents according to each of the Examples and Comparative Examples were sprayed onto the degreased and water-washed metal members for 30 seconds at room temperature of 25°C, bringing the metal members into contact with the aqueous surface treatment agents, and forming a liquid film of the aqueous surface treatment agent on the surface of the metal members.

なお、上記表面処理剤接触工程において、吊るした状態の上記金属部材に表面処理剤を接触させた。これにより、加工成型部材で生じる表面処理後の平面部の液垂れやエッジ部の液溜まりの評価を行うことができる。金属部材を吊るすことで、表面処理剤接触後に部材の上部及び中部で液垂れが発生し得る。また、最下部であるエッジ部に液溜まり(液膜の厚い部分)が形成され得る。このため、加工成型部材で生じる金属部材の平面部の液垂れやエッジ部の液溜まりを評価できる。 In the surface treatment agent contact step, the metal component was brought into contact with the surface treatment agent while it was suspended. This makes it possible to evaluate dripping on flat surfaces and puddling on edges of processed and molded components after surface treatment. Hanging the metal component can cause dripping on the upper and middle parts of the component after contact with the surface treatment agent. In addition, puddles (thick liquid film areas) can form on the edges, which are the lowest part. This makes it possible to evaluate dripping on flat surfaces and puddling on edges of processed and molded components.

[乾燥工程]
上記表面処理剤接触工程の終了後、金属基材を加温することなく室温にて30分経過させ、その後に、各実施例及び比較例に係る金属基材を温度100℃の乾燥機内で乾燥させる乾燥工程を開始し、乾燥工程を10分間継続して表面処理皮膜を有する金属部材を得た。処理後30分経過後の各鋼板上の平均wet皮膜量は8g/mであった。
[Drying process]
After the surface treatment agent contact step, the metal substrate was left at room temperature for 30 minutes without heating, and then a drying step was started in which the metal substrate according to each Example and Comparative Example was dried in a dryer at a temperature of 100°C. The drying step was continued for 10 minutes to obtain a metal member having a surface treatment film. 30 minutes after treatment, the average amount of wet film on each steel plate was 8 g/ m2 .

[塗装工程]
上記乾燥工程を経た各実施例及び比較例に係る表面処理金属部材に対し、それぞれ以下の表1に示した上塗り塗料(D)をスプレーで塗装し、乾燥して、塗膜を形成した。上記塗膜が形成された各実施例及び比較例に係る表面処理金属部材(試験板)に対し、以下の評価を行った。
[Painting process]
The surface-treated metal members according to each of the Examples and Comparative Examples that had undergone the drying step were spray-painted with the topcoat paint (D) shown in Table 1 below, and dried to form a coating film. The surface-treated metal members (test plates) according to each of the Examples and Comparative Examples on which the coating film had been formed were evaluated as follows.

<耐食性(SST)試験>
試験板に対して、JIS Z 2371:2015の条件で、塩水噴霧試験(SST)を500時間まで実施した。そして、クロスカット部にセロハンテープを貼り、そのセロハンテープを剥がし、クロスカット部からの剥離の有無を確認した。そして、以下の基準により評価した。結果を表1に示す。
3:500時間経過時点で剥離が生じなかった。
2:250時間経過時点では剥離が生じず、500時間経過時点で剥離が生じた。
1:250時間経過時点で剥離が生じた。
<Corrosion resistance (SST) test>
The test panels were subjected to a salt spray test (SST) for 500 hours under the conditions of JIS Z 2371:2015. Cellophane tape was then applied to the cross-cut area, and the cellophane tape was peeled off to check for peeling from the cross-cut area. Evaluation was performed according to the following criteria. The results are shown in Table 1.
3: No peeling occurred after 500 hours.
2: No peeling occurred after 250 hours, but peeling occurred after 500 hours.
1: Peeling occurred after 250 hours.

<皮膜外観評価>
以下の評価基準により、塗装工程後の各実施例及び比較例に係る表面処理金属部材の外観を目視で評価した。結果を表1に示す。
2:異常なし
1:外観不良が発生
<Film appearance evaluation>
The appearance of the surface-treated metal members according to the examples and comparative examples after the painting step was visually evaluated according to the following evaluation criteria. The results are shown in Table 1.
2: No abnormality 1: Poor appearance

表1に示すように、各実施例に係る表面処理金属部材は、各比較例に係る表面処理金属部材と比較して、好ましい耐食性及び皮膜外観が得られる結果が確認された。 As shown in Table 1, it was confirmed that the surface-treated metal members of each Example exhibited better corrosion resistance and coating appearance than the surface-treated metal members of each Comparative Example.

Claims (7)

表面処理金属部材の製造方法であって、
金属部材を脱脂し次いで水洗して、脱脂水洗した金属部材を形成する、脱脂水洗工程、
前記脱脂水洗した金属部材を水系表面処理剤と接触させて、表面に液膜を有する金属部材を形成する、表面処理剤接触工程、及び
前記表面に液膜を有する金属部材の液膜を乾燥させて皮膜を形成する、乾燥工程、を含み、
前記水系表面処理剤は、
シラノール基以外の極性官能基を含まないケイ素含有化合物(A)、水溶性アミノ基含有化合物(B)、及び、水を含み、
前記水系表面処理剤における、前記ケイ素含有化合物(A)及び前記水溶性アミノ基含有化合物(B)の合計質量濃度である、(A+B)の質量濃度が1~10.3g/Lの範囲内であり、
前記水系表面処理剤における、前記ケイ素含有化合物(A)と前記水溶性アミノ基含有化合物(B)との合計質量濃度(A+B)に対する、前記ケイ素含有化合物(A)の質量濃度比{A/(A+B)}の値が45~95%の範囲内である、
表面処理金属部材の製造方法。
A method for manufacturing a surface-treated metal member, comprising:
a degreasing and water-washing step of degreasing the metal member and then rinsing it with water to form a degreased and water-washed metal member;
a surface treatment agent contacting step of contacting the degreased and water-washed metal member with an aqueous surface treatment agent to form a metal member having a liquid film on its surface; and a drying step of drying the liquid film on the metal member having the liquid film on its surface to form a coating,
The aqueous surface treatment agent is
A water-soluble composition comprising a silicon-containing compound (A) containing no polar functional groups other than silanol groups, a water-soluble amino group-containing compound (B), and water,
the total mass concentration of the silicon-containing compound (A) and the water-soluble amino group-containing compound (B), i.e., the mass concentration of (A+B), in the aqueous surface treatment agent is within the range of 1 to 10.3 g/L;
the value of the mass concentration ratio {A/(A+B)} of the silicon-containing compound (A) to the total mass concentration (A+B) of the silicon-containing compound (A) and the water-soluble amino group-containing compound (B) in the aqueous surface treatment agent is within the range of 45 to 95%;
A method for manufacturing a surface-treated metal member.
前記金属部材は、加工成型部材である、請求項1に記載の表面処理金属部材の製造方法。 The method for manufacturing a surface-treated metal member according to claim 1, wherein the metal member is a processed and molded member. 前記ケイ素含有化合物(A)はシラノール基を1分子中に2つ以上有するケイ素含有化合物である、請求項1に記載の表面処理金属部材の製造方法。 The method for producing a surface-treated metal member according to claim 1, wherein the silicon-containing compound (A) is a silicon-containing compound having two or more silanol groups per molecule. 前記ケイ素含有化合物(A)は1,2-ビス(トリエトキシシリル)エタンである、請求項1に記載の表面処理金属部材の製造方法。 The method for producing a surface-treated metal member according to claim 1, wherein the silicon-containing compound (A) is 1,2-bis(triethoxysilyl)ethane. 前記水溶性アミノ基含有化合物(B)はアミノシラン、又はアミン変性エポキシ樹脂である、請求項1に記載の表面処理金属部材の製造方法。 The method for producing a surface-treated metal member according to claim 1, wherein the water-soluble amino group-containing compound (B) is an aminosilane or an amine-modified epoxy resin. 前記表面処理剤接触工程の終了時から前記乾燥工程の開始時までの時間間隔が30秒以上である、請求項1に記載の表面処理金属部材の製造方法。 The method for producing a surface-treated metal member according to claim 1, wherein the time interval between the end of the surface treatment agent contact step and the start of the drying step is 30 seconds or more. 前記水系表面処理剤により形成される皮膜の乾燥後の皮膜量が、1~100mg/mの範囲内である、請求項1に記載の表面処理金属部材の製造方法。 2. The method for producing a surface-treated metal member according to claim 1, wherein the coating formed from the aqueous surface treatment agent has a coating weight after drying in the range of 1 to 100 mg/ m2 .
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