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JP7597271B2 - Hot forged non-tempered steel and its manufacturing method - Google Patents

Hot forged non-tempered steel and its manufacturing method Download PDF

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JP7597271B2
JP7597271B2 JP2024515952A JP2024515952A JP7597271B2 JP 7597271 B2 JP7597271 B2 JP 7597271B2 JP 2024515952 A JP2024515952 A JP 2024515952A JP 2024515952 A JP2024515952 A JP 2024515952A JP 7597271 B2 JP7597271 B2 JP 7597271B2
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克行 一宮
和明 福岡
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
    • C21D8/065Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
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    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/008Ferrous alloys, e.g. steel alloys containing tin
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/42Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/48Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/60Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/002Bainite

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Description

本発明は、熱間鍛造非調質鋼およびその製造方法に関する。 The present invention relates to hot-forged non-tempered steel and a method for manufacturing the same.

従来、ステアリングナックル、アッパーアーム等の自動車の足廻り部品や、ロッドエンド等の建設機械の油圧部品には、高強度、高靱性が要求される。このため、これらの部品には、素材として機械構造用炭素鋼であるS43C、S45C、S48Cなどを用い、熱間鍛造により成形後、焼入れ焼もどし等の熱処理(以下、「調質」とも記す)を施し、さらに部品の種類によっては表面に高周波焼入れを行って、必要な特性を確保していた。 Traditionally, high strength and toughness are required for automobile suspension parts such as steering knuckles and upper arms, and hydraulic parts for construction machinery such as rod ends. For this reason, these parts are made of carbon steel for machine construction such as S43C, S45C, and S48C, which are formed by hot forging and then subjected to heat treatment such as quenching and tempering (hereinafter also referred to as "thermal refining"), and depending on the type of part, induction hardening is further performed on the surface to ensure the required characteristics.

ところが、これらの調質は、莫大なエネルギーを必要とする。よって、昨今の省エネルギー化といった社会的要請に応えるために、かかる調質が不要な熱間鍛造による成形ままの状態で鋼材に必要な特性を有する非調質鋼(熱間鍛造非調質鋼)の開発が近年盛んに行われている。However, these tempering processes require enormous amounts of energy. Therefore, in order to meet the recent societal demand for energy conservation, there has been active development in recent years of non-tempered steel (hot-forged non-tempered steel) that has the necessary properties in the as-formed state by hot forging, which does not require tempering.

これまで熱間鍛造非調質鋼(熱鍛非調質鋼)は、フェライト-パーライト組織において添加したV炭窒化物の析出強化により強度を高める設計が主流であった。ところが、より高強度を狙った設計で、単純に炭素量やV添加量の増加では靭性を大きく損なう懸念がある。そこで、ベイナイト組織を有する熱間鍛造非調質鋼が注目され、開発が行われてきた。 Until now, hot forged non-tempered steel has mainly been designed to increase strength through precipitation strengthening of V carbonitrides added to the ferrite-pearlite structure. However, in designs aiming for higher strength, there is concern that simply increasing the amount of carbon or V added could significantly impair toughness. As a result, attention has been focused on hot forged non-tempered steel with a bainite structure, and development has been carried out.

例えば、特許文献1には、Cを0.10~0.30質量%程度含有する低炭素鋼に0.05~0.50質量%のVを添加した非調質鋼が提案されている。この非調質鋼は、熱間鍛造後の熱処理を必要とせず、自然放冷によって優れた強度、靭性を得るものである。For example, Patent Document 1 proposes a non-tempered steel in which 0.05 to 0.50 mass% V is added to low carbon steel containing about 0.10 to 0.30 mass% C. This non-tempered steel does not require heat treatment after hot forging, and obtains excellent strength and toughness by natural cooling.

特許文献2には、Cを0.30超~0.60%、Mnを1.60超~3.00%含有し、VまたはNb添加による、熱間鍛造ままの組織をベイナイトとする非調質鋼が提案されている。Patent Document 2 proposes a non-tempered steel containing more than 0.30 to 0.60% C, more than 1.60 to 3.00% Mn, and with the addition of V or Nb, in which the structure as hot forged is bainite.

特許文献3には、Cを0.10~0.35%、Vを0.30~0.70%とし、熱間鍛造後に調質処理を施すことなくベイナイト組織が得られる非調質鋼が提案されている。Patent document 3 proposes a non-tempered steel containing 0.10 to 0.35% C and 0.30 to 0.70% V, which produces a bainite structure without the need for tempering treatment after hot forging.

特許文献4には、Cを0.25~0.38%、Mnを1.51~2.2%とし、Vを添加しつつ少量のMoを含有する熱間鍛造後の組織がベイナイト主体組織となる非調質鋼が提案されている。Patent Document 4 proposes a non-tempered steel containing 0.25-0.38% C, 1.51-2.2% Mn, and a small amount of Mo with added V, which has a structure mainly composed of bainite after hot forging.

特許第2743116号公報Patent No. 2743116 特許第3196006号公報Patent No. 3196006 特許第3241897号公報Patent No. 3241897 特許第6390685号公報Patent No. 6390685

しかしながら、特許文献1に記載の非調質鋼は、低炭素ゆえに高強度を得ることはできないという問題があった。However, the non-tempered steel described in Patent Document 1 had the problem that it was not possible to achieve high strength due to its low carbon content.

また、特許文献2に記載の析出物を用いる成分設計では、鍛造条件(加熱温度、加工温度等)、部品肉厚による冷却速度の違いによる性能のバラツキが大きいという問題があり、Mn量を高めることで生じるMnの偏析による材質劣化(靭性や疲労限度の低下)の懸念もある。In addition, the component design using the precipitates described in Patent Document 2 has the problem that performance varies greatly due to differences in forging conditions (heating temperature, processing temperature, etc.) and cooling rates depending on the part thickness, and there is also concern that increasing the Mn content may result in material degradation (reduced toughness and fatigue limit) due to Mn segregation.

さらに、特許文献3に記載の技術は、比較的低いC量で強度を出す場合に、V量を多量に添加する必要があるが、これでは靭性を損なってしまうという問題があった。Furthermore, the technology described in Patent Document 3 requires the addition of a large amount of V when achieving strength with a relatively low amount of C, but this poses the problem of impairing toughness.

加えて、特許文献4に記載の技術は、高いMn量がMnの偏析を引起こし、材質劣化(靭性や疲労限度の低下)を生じさせるという問題があった。また、Vが析出すると靭性を劣化させる懸念がある。In addition, the technology described in Patent Document 4 had the problem that a high Mn content caused segregation of Mn, resulting in deterioration of the material (reduced toughness and fatigue limit). There was also concern that the precipitation of V would deteriorate toughness.

本発明は、上述した従来の非調質鋼の問題点を解決するために開発されたもので、熱間鍛造後の調質を行わずとも、高強度でありながら、高い靭性を有し、さらには高周波焼入れ性が良好な非調質鋼を、その有利な製造方法と共に提供することを目的とする。The present invention was developed to solve the problems of conventional non-tempered steels described above, and aims to provide a non-tempered steel that has high strength, high toughness, and good induction hardenability without the need for tempering after hot forging, together with an advantageous manufacturing method.

発明者らは、上記した目的の下に、熱間鍛造非調質鋼について鋭意研究を重ねた結果、以下の知見を得た。 With the above-mentioned objective in mind, the inventors conducted extensive research into hot-forged non-tempered steel and came to the following conclusions.

(1)C量は、高周波焼入れ硬さを確保するためにある程度必要であるが、高すぎると、鋼材の組織に残留オーステナイトが増加して靭性が急激に劣化する。
(2)低炭素ベイナイト鋼のC量を単純に高めていくと、強度が高くなるに伴って靱性は低下してしまうが、C量の上昇に合わせ、Mn、MoおよびCrのバランスを取ることで、ベイナイト組織を維持しながら強度を高めることができる。さらには、かかるベイナイト組織の存在によって靭性の低下を抑えられる。特に、かかる作用は、V添加量を抑制するとさらに効率良く得ることができる。
(3)V炭窒物が析出すると鍛造条件(加熱温度、加工条件、冷却速度)の影響を受けやすいため、Vを極力低下させることが材質安定化につながる。
(4)鋼材の組織にフェライトを混在させない方が、高周波焼入れ深さが鋼材の断面内で均一になり、焼入れ層の硬さのばらつきも抑えられる。
(1) A certain amount of C is necessary to ensure the induction hardening hardness, but if the C content is too high, the amount of retained austenite in the structure of the steel increases, causing a rapid deterioration in toughness.
(2) If the C content of low carbon bainite steel is simply increased, the toughness decreases as the strength increases, but by balancing Mn, Mo, and Cr in accordance with the increase in C content, it is possible to increase the strength while maintaining the bainite structure. Furthermore, the presence of such a bainite structure can suppress the decrease in toughness. In particular, this effect can be obtained more efficiently by suppressing the amount of V added.
(3) When V carbonitrides precipitate, they are easily affected by forging conditions (heating temperature, processing conditions, cooling rate), so reducing the V content as much as possible leads to stabilization of the material.
(4) If ferrite is not mixed into the structure of the steel material, the induction hardening depth becomes uniform within the cross section of the steel material and the variation in hardness of the hardened layer is also reduced.

本発明は、以上の知見に立脚するものである。 The present invention is based on the above findings.

すなわち、本発明の要旨は次のとおりである。
1.熱間鍛造ままの鋼材であって、質量%で、C:0.35%以上0.48%以下、Si:0.05%以上0.35%以下、Mn:0.50%以上1.20%以下、P:0.005%以上0.020%以下、S:0.030%以上0.070%以下、Al:0.015%以上0.050%以下、Cr:0.60%以上1.50%以下、Mo:0.05%以上0.25%以下、V:0.050%未満、B:0.0005%以下およびN:0.0030%以上0.0200%以下を含有し、下記式(1)に示すCeq(質量%)が0.750以上0.870以下であり、下記式(2)を満足し、残部Feおよび不可避的不純物からなる成分組成を有し、ミクロ組織におけるベイナイト組織の面積率が90%以上である、熱間鍛造非調質鋼。
Ceq=C+Si/24+Mn/6+Ni/40+Cr/5+Mo/4+V/14・・・(1)
0.200≦C-Mn/18―Cr/24―Mo/3≦0.350・・・(2)
上記式(1)、(2)中の元素記号は当該元素の鋼中含有量を意味し、鋼中に含まれない場合は0とする。
That is, the gist of the present invention is as follows.
1. A steel material as hot forged, comprising, by mass%, C: 0.35% to 0.48%, Si: 0.05% to 0.35%, Mn: 0.50% to 1.20%, P: 0.005% to 0.020%, S: 0.030% to 0.070%, Al: 0.015% to 0.050%, Cr: 0.60% to 1.50%, Mo: 0.05% to 0.25% a Ceq (mass%) shown in the following formula (1) is 0.750 or more and 0.870 or less, and satisfies the following formula (2), with the balance being Fe and unavoidable impurities; and an area ratio of bainite structure in the microstructure is 90% or more.
Ceq=C+Si/24+Mn/6+Ni/40+Cr/5+Mo/4+V/14...(1)
0.200≦C-Mn/18-Cr/24-Mo/3≦0.350...(2)
The element symbols in the above formulas (1) and (2) indicate the content of the corresponding element in the steel, and if the element is not present in the steel, it is set to 0.

2.前記成分組成が、さらに、質量%で、Cu:0.01%以上0.30%以下、Ni:0.01%以上0.30%以下、Nb:0.005%以上0.050%以下、Ti:0.005%以上0.025%以下、Pb:0.05%以上0.30%以下、Ca:0.0005%以上0.0050%以下、Mg:0.0005%以上0.0050%以下、Bi:0.05%以上0.30%以下およびSb:0.0015%以上0.0100%以下のうちから選んだ1種または2種以上を含有する、前記1に記載の熱間鍛造非調質鋼。 2. The hot forged non-tempered steel described in 1, wherein the composition further contains, in mass%, one or more of Cu: 0.01% or more and 0.30% or less, Ni: 0.01% or more and 0.30% or less, Nb: 0.005% or more and 0.050% or less, Ti: 0.005% or more and 0.025% or less, Pb: 0.05% or more and 0.30% or less, Ca: 0.0005% or more and 0.0050% or less, Mg: 0.0005% or more and 0.0050% or less, Bi: 0.05% or more and 0.30% or less, and Sb: 0.0015% or more and 0.0100% or less.

3.前記成分組成が、さらに、質量%で、Sn:0.0010%以上0.030%以下を含有する、前記1または2に記載の熱間鍛造非調質鋼。 3. The hot forged non-tempered steel described in 1 or 2, wherein the chemical composition further contains, by mass%, Sn: 0.0010% or more and 0.030% or less.

4.質量%で、C:0.35%以上0.48%以下、Si:0.05%以上0.35%以下、Mn:0.50%以上1.20%以下、P:0.005%以上0.020%以下、S:0.030%以上0.070%以下、Al:0.015%以上0.050%以下、Cr:0.60%以上1.50%以下、Mo:0.05%以上0.25%以下、V:0.050%未満、B:0.0005%以下およびN:0.0030%以上0.0200%以下を含有し、下記式(1)に示すCeq(質量%)が0.750以上0.870以下であり、下記式(2)を満足し、残部Feおよび不可避的不純物からなる成分組成を有する鋼素材を、1100~1300℃に加熱したのち、熱間鍛造を行い、さらに、950℃から350℃までの間を0.10~3.00℃/sの平均冷却速度で冷却する、熱間鍛造非調質鋼の製造方法。
Ceq=C+Si/24+Mn/6+Ni/40+Cr/5+Mo/4+V/14・・・(1)
0.200≦C-Mn/18―Cr/24―Mo/3≦0.350・・・(2)
上記式(1)、(2)中の元素記号は当該元素の鋼中含有量を意味し、鋼中に含まれない場合は0とする。
4. In mass%, C: 0.35% or more and 0.48% or less, Si: 0.05% or more and 0.35% or less, Mn: 0.50% or more and 1.20% or less, P: 0.005% or more and 0.020% or less, S: 0.030% or more and 0.070% or less, Al: 0.015% or more and 0.050% or less, Cr: 0.60% or more and 1.50% or less, Mo: 0.05% or more and 0.25% or less, V: less than 0.050%, B: 0.0005% or less, and N: 0.0 A method for producing a hot forged non-heat treated steel, comprising heating a steel material having a composition in which the content of C in the steel is 0.030% or more and 0.0200% or less, the Ceq (mass%) shown in the following formula (1) is 0.750 or more and 0.870 or less, the following formula (2) is satisfied, and the balance is Fe and unavoidable impurities, to 1100 to 1300°C, performing hot forging, and further cooling from 950°C to 350°C at an average cooling rate of 0.10 to 3.00°C/s.
Ceq=C+Si/24+Mn/6+Ni/40+Cr/5+Mo/4+V/14...(1)
0.200≦C-Mn/18-Cr/24-Mo/3≦0.350...(2)
The element symbols in the above formulas (1) and (2) indicate the content of the corresponding element in the steel, and if the element is not present in the steel, it is set to 0.

5.前記成分組成が、さらに、質量%で、Cu:0.01%以上0.30%以下、Ni:0.01%以上0.30%以下、Nb:0.005%以上0.050%以下、Ti:0.005%以上0.025%以下、Pb:0.05%以上0.30%以下、Ca:0.0005%以上0.0050%以下、Mg:0.0005%以上0.0050%以下、Bi:0.05%以上0.30%以下およびSb:0.0015%以上0.0100%以下のうちから選んだ1種または2種以上を含有する、前記4に記載の熱間鍛造非調質鋼の製造方法。 5. A method for producing hot forged non-tempered steel as described in 4 above, wherein the composition further contains, in mass%, one or more selected from Cu: 0.01% or more and 0.30% or less, Ni: 0.01% or more and 0.30% or less, Nb: 0.005% or more and 0.050% or less, Ti: 0.005% or more and 0.025% or less, Pb: 0.05% or more and 0.30% or less, Ca: 0.0005% or more and 0.0050% or less, Mg: 0.0005% or more and 0.0050% or less, Bi: 0.05% or more and 0.30% or less, and Sb: 0.0015% or more and 0.0100% or less.

6.前記成分組成が、さらに、質量%で、Sn:0.0010%以上0.030%以下を含有する、前記4または5に記載の熱間鍛造非調質鋼の製造方法。 6. A method for producing hot forged non-tempered steel as described in 4 or 5, wherein the chemical composition further contains, by mass%, Sn: 0.0010% or more and 0.030% or less.

本発明によれば、熱間鍛造後に焼入れ焼もどし等の熱処理(調質)を施さずに、高強度および高靭性を有し高周波焼入れ性に優れた非調質鋼を得ることができる。According to the present invention, it is possible to obtain non-tempered steel that has high strength, high toughness and excellent induction hardenability without carrying out heat treatment (tempering) such as quenching and tempering after hot forging.

以下、本発明を具体的に説明する。The present invention is described in detail below.

[熱間鍛造非調質鋼]
まず、本発明の非調質鋼について、鋼の成分組成を前記の範囲に限定した理由について説明する。なお、以下の説明において、各元素の含有量(%)は、特に断りのない限り質量%を意味するものとする。
[Hot forged non-thermal steel]
First, the reason why the composition of the non-heat treated steel according to the present invention is limited to the above range will be explained. In the following explanation, the content (%) of each element is by mass unless otherwise specified. It is understood to mean %.

C:0.35~0.48%
Cは、強度を確保するために必要な元素であり、かつ高周波焼入れの際には表面硬さを高める働きがある。かかる効果を発揮するには、0.35%以上の含有が必要である。好ましくは、0.37%以上であり、より好ましくは0.39%以上である。一方、0.48%を超えてCを含有させると、残留オーステナイトの量が増えすぎて靱性が低下するので、C量の上限は0.48%とした。好ましくは0.45%以下であり、より好ましくは0.43%以下である。
C: 0.35-0.48%
C is an element necessary for ensuring strength, and also acts to increase surface hardness during induction hardening. To achieve this effect, a C content of 0.35% or more is necessary. Preferably, the C content is 0.37% or more, and more preferably 0.39% or more. On the other hand, if the C content exceeds 0.48%, the amount of retained austenite increases too much, resulting in a decrease in toughness. Therefore, the upper limit of the C content is set to 0.48%, preferably 0.45% or less, and more preferably 0.43% or less.

Si:0.05~0.35%
Siは、鋼の溶製時、すなわち製鋼工程において脱酸剤として有用であり、0.05%以上含有させる必要がある。好ましくは0.06%以上であり、より好ましくは0.09%以上である。一方、0.35%を超えてSiを含有させると靱性が低下するので、Si量の上限は0.35%とした。好ましくは0.30%以下であり、より好ましくは0.28%以下である。
Si: 0.05-0.35%
Silicon is useful as a deoxidizer during the steelmaking process, and must be contained in an amount of 0.05% or more. It is preferably contained in an amount of 0.06% or more, and more preferably contained in an amount of 0.09% or more. On the other hand, if the Si content exceeds 0.35%, the toughness decreases, so the upper limit of the Si content is set to 0.35%. It is preferably 0.30% or less, and more preferably 0. It is less than 28%.

Mn:0.50~1.20%
Mnは、鋼の焼入れ性を向上させて組織をベイナイト化するのに有用な元素である。しかしながら、Mnの含有量が0.50%未満であると焼入れ性が不足し、ベイナイト組織の生成量が少なくなって、十分な強度および靱性が得られなくなるので、Mnは0.50%以上含有させるものとした。好ましくは0.55%以上であり、より好ましくは0.60%以上である。一方、1.20%を超えてMnを含有させると、焼入れ性が高くなり過ぎると共に残留オーステナイトの生成が促進される結果、靭性が低下するだけでなく疲労限度も低下するので、Mnの含有量の上限は1.20%とした。好ましくは1.15%以下であり、より好ましくは1.10%以下である。
Mn: 0.50-1.20%
Mn is an element useful for improving the hardenability of steel and transforming the structure into bainite. However, if the Mn content is less than 0.50%, the hardenability is insufficient and the amount of bainite structure formed is reduced. Therefore, the Mn content is set to 0.50% or more, preferably 0.55% or more, and more preferably 0.60% or more. On the other hand, if the Mn content exceeds 1.20%, the hardenability becomes too high and the formation of retained austenite is promoted, resulting in a decrease in not only toughness but also fatigue limit. The upper limit of the content of Si is set to 1.20%, preferably 1.15% or less, and more preferably 1.10% or less.

P:0.005~0.020%
Pは、旧オーステナイト粒界などに偏析し、靭性を低下させる元素である。含有量が0.020%を超えると靭性への悪影響が大きいので、0.020%を上限とした。好ましくは0.018%以下であり、より好ましくは0.016%以下である。一方、Pは低減するほど靭性が良好になるが、精練コストが増加するので、下限は0.005%とした。
P:0.005-0.020%
P is an element that segregates at prior austenite grain boundaries and the like, lowering toughness. If the content exceeds 0.020%, it has a large adverse effect on toughness, so the upper limit is set at 0.020%. The lower limit of P is set at 0.018% or less, and more preferably 0.016% or less. On the other hand, the lower the P content, the better the toughness becomes, but the refining cost increases, so the lower limit is set at 0.005%.

S:0.030~0.070%
Sは、被削性の向上に有用な元素であり、その効果を得るには0.030%以上の含有が必要であることから、0.030%を下限とした。好ましくは0.035%以上である。一方、0.070%を超える過剰添加は、生成したMnSが破壊起点となって靭性を低下させる。よって0.070%を上限とした。好ましくは0.065%以下であり、さらに好ましくは0.060%以下である。
S: 0.030-0.070%
S is an element useful for improving machinability, and since a content of 0.030% or more is necessary to obtain this effect, the lower limit is set at 0.030%, preferably 0.035%. On the other hand, excessive addition of more than 0.070% reduces toughness by forming MnS which acts as a fracture origin. Therefore, the upper limit is set at 0.070%. The preferable content is 0.065% or less. More preferably, it is 0.060% or less.

Al:0.015~0.050%
Alは、強力な脱酸効果を持つ元素であるが、含有量が0.015%未満では十分な脱酸効果が得られないので、Al量の下限は0.015%とした。好ましくは0.019%以上である。一方、0.050%を超えてAlを含有させると、その添加効果が飽和するだけでなく、介在物過多により疲労限度を低下させるので、Al量の上限は0.050%とした。好ましくは0.045%以下であり、より好ましくは0.040%以下である。
Al: 0.015-0.050%
Al is an element that has a strong deoxidizing effect, but if the content is less than 0.015%, a sufficient deoxidizing effect cannot be obtained, so the lower limit of the Al content is set to 0.015%. On the other hand, if the Al content exceeds 0.050%, not only does the effect of the addition become saturated, but the fatigue limit is also reduced due to the excessive inclusions. The content is preferably 0.045% or less, and more preferably 0.040% or less.

Cr:0.60~1.50%
Crは、Mnと同様に組織をベイナイト化するのに必要な元素である。しかしながら、Cr含有量が0.60%未満ではこの効果の発現が不十分である。一方、Cr含有量が1.50%を超えると残留オーステナイトの生成を促進し、疲労限度が低下する。よって、Cr量は0.60~1.50%の範囲とした。好ましくは0.65%以上であり、より好ましくは0.70%以上である。また好ましくは1.40%以下であり、より好ましくは1.30%以下である。
Cr:0.60~1.50%
Cr, like Mn, is an element necessary for transforming the structure into bainite. However, if the Cr content is less than 0.60%, this effect is not sufficiently exhibited. On the other hand, if the Cr content is 1. If the Cr content exceeds 50%, the generation of residual austenite is promoted, and the fatigue limit is reduced. Therefore, the Cr content is set to the range of 0.60 to 1.50%, preferably 0.65% or more, and more preferably 0.65% or more. The content is 0.70% or more. Also, the content is preferably 1.40% or less, and more preferably 1.30% or less.

Mo:0.05~0.25%
Moは、フェライトおよびパーライト変態を抑制し、組織をベイナイト化すると共にベイナイトラスを微細化させて靱性を向上させ、かつ残留オーステナイト量の抑制を図る上で必要な元素である。しかしながら、0.05%未満のMo含有では上記の効果の発現が不十分になるため、Mo量の下限は0.05%とした。好ましくは0.07%以上であり、より好ましくは0.10%以上である。一方、0.25%を超えてMoを含有させると、コスト高になると共に残留オーステナイトの生成が抑制され、衝撃値ならびに疲労限度が低下するので、Mo量の上限は0.25%とした。好ましくは0.20%以下であり、より好ましくは0.18%以下である。
Mo: 0.05-0.25%
Mo is an element necessary for suppressing ferrite and pearlite transformation, transforming the structure into bainite and refining the bainite laths to improve toughness, and suppressing the amount of retained austenite. If the Mo content is less than 10%, the above effects are not sufficiently exhibited, so the lower limit of the Mo content is set to 0.05%, preferably 0.07% or more, and more preferably 0.10% or more. On the other hand, if the Mo content exceeds 0.25%, the cost increases and the generation of retained austenite is suppressed, lowering the impact value and fatigue limit, so the upper limit of the Mo content is set at 0.25%. The content is preferably 0.20% or less, and more preferably 0.18% or less.

V:0.050%未満
Vは、CおよびNとの親和力が強く、鋼中において炭窒化物として析出する。ただし、ベイナイト組織ではこの効果が小さい上に、逆に靭性などを低下させる。よって、V含有量は、0.050%未満に抑える必要がある。低温靭性向上のため、好ましくは0.040%以下であり、より好ましくは0.035%以下である。一方、V含有量の下限は特に限定されないが、原料への不純物混入のため、0.001%程度が好ましい。
V: less than 0.050% V has a strong affinity with C and N, and precipitates as carbonitrides in steel. However, this effect is small in bainite structures, and it actually reduces toughness. Therefore, the V content must be kept below 0.050%. To improve low-temperature toughness, it is preferably 0.040% or less, and more preferably 0.035% or less. On the other hand, there is no particular lower limit for the V content, but it is preferably about 0.001% to prevent impurities from being mixed into the raw materials.

B:0.0005%以下
Bは、焼入れ性を高め強度を上昇させる元素であるが、焼入れ性に及ぼす冷却速度依存性が大きく、熱間鍛造後の素材内での強度バラツキを生じるので上限を0.0005%とする。好ましくは0.0003%以下である。一方、B含有量の下限は特に限定されないが、原料への不純物混入のため、0.00005%程度が好ましい。
B: 0.0005% or less B is an element that enhances hardenability and increases strength, but its hardenability is highly dependent on the cooling rate, which causes strength variations in the material after hot forging, so the upper limit is set to 0.0005%. It is preferably 0.0003% or less. On the other hand, the lower limit of the B content is not particularly limited, but it is preferably about 0.00005% because of impurities being mixed into the raw material.

N:0.0030%以上0.0200%以下
Nは、鋼中で窒化物を形成し、加熱時の結晶粒径の粗大化を抑制する効果がある。その効果を生じるためには少なくとも0.0030%以上の添加が必要である。好ましくは、0.0050%以上である。より好ましくは0.0060%以上である。一方、過剰の添加は、素材の割れ欠陥の助長や、靭性の低下を招くため、上限を0.0200%とした。好ましくは、0.0190%以下である。より好ましくは0.0180%以下である。
N: 0.0030% or more and 0.0200% or less N forms nitrides in steel and has the effect of suppressing the coarsening of grain size during heating. In order to produce this effect, it is necessary to add at least 0.0030% or more. Preferably, it is 0.0050% or more. More preferably, it is 0.0060% or more. On the other hand, excessive addition of N promotes crack defects in the material and reduces toughness, so the upper limit is set to 0.0200%. Preferably, it is 0.0190% or less. More preferably, it is 0.0180% or less.

さらに、本発明では成分組成が下記式(1)および(2)を満たす必要がある。
0.750≦Ceq(=C+Si/24+Mn/6+Ni/40+Cr/5+Mo/4+V/14)≦0.870・・・(1)
0.200≦C-Mn/18―Cr/24―Mo/3≦0.350・・・(2)
上記式(1)、(2)中の元素記号は当該元素の鋼中含有量を意味し、鋼中に含まれない場合は0とする。
Furthermore, in the present invention, the component composition must satisfy the following formulas (1) and (2).
0.750≦Ceq (=C+Si/24+Mn/6+Ni/40+Cr/5+Mo/4+V/14)≦0.870...(1)
0.200≦C-Mn/18-Cr/24-Mo/3≦0.350...(2)
The element symbols in the above formulas (1) and (2) indicate the content of the corresponding element in the steel, and if the element is not present in the steel, it is set to 0.

また、上記式(1)、(2)ともベイナイト組織制御の指標となるものであり、これらの元素を指標の範囲に収めることによって、ベイナイト組織での所定の強度と優れた靭性を得ることが可能である。上記式(1)に示すCeq(質量%)は、好ましくは、0.770以上であり、0.850以下である。In addition, both of the above formulas (1) and (2) are indicators for controlling the bainite structure, and by keeping these elements within the ranges of the indicators, it is possible to obtain a predetermined strength and excellent toughness in the bainite structure. The Ceq (mass%) shown in the above formula (1) is preferably 0.770 or more and 0.850 or less.

以上、本発明の基本成分について説明したが、本発明の熱間鍛造非調質鋼における上記成分以外の残部は、Feおよび不可避的不純物である。ただし、本発明は必要に応じてさらに以下に示す各成分を適宜添加することが可能である。The basic components of the present invention have been described above, but the remainder of the hot forged non-tempered steel of the present invention other than the above components is Fe and unavoidable impurities. However, the present invention allows the addition of the following components as necessary.

具体的には、Cu:0.01%以上0.30%以下、Ni:0.01%以上0.30%以下、Nb:0.005%以上0.050%以下、Ti:0.005%以上0.025%以下、Pb:0.05%以上0.30%以下、Ca:0.0005%以上0.0050%以下、Mg:0.0005%以上0.0050%以下、Bi:0.05%以上0.30%以下、Sb:0.0015%以上0.0100%以下およびSn:0.0001以上0.030%以下のうちから選んだ1種または2種以上である。Specifically, the elements are one or more selected from Cu: 0.01% or more and 0.30% or less, Ni: 0.01% or more and 0.30% or less, Nb: 0.005% or more and 0.050% or less, Ti: 0.005% or more and 0.025% or less, Pb: 0.05% or more and 0.30% or less, Ca: 0.0005% or more and 0.0050% or less, Mg: 0.0005% or more and 0.0050% or less, Bi: 0.05% or more and 0.30% or less, Sb: 0.0015% or more and 0.0100% or less, and Sn: 0.0001% or more and 0.030% or less.

Cu、NiおよびNbは、強度を高めるために有効な元素である。その効果を得るために、Cu、NiおよびNbを添加する場合は、それぞれCu:0.01%以上、Ni:0.01%以上およびNb:0.005%以上の添加が必要である。一方、Cu、NiおよびNbの過剰な添加は、表面性状の低下や、製造コストの上昇、靭性の低下を招くため、それぞれの添加の上限をCu:0.30%、Ni:0.30%、Nb:0.050%とした。Cu, Ni and Nb are effective elements for increasing strength. In order to obtain this effect, when adding Cu, Ni and Nb, it is necessary to add Cu: 0.01% or more, Ni: 0.01% or more and Nb: 0.005% or more, respectively. On the other hand, excessive addition of Cu, Ni and Nb leads to deterioration of surface properties, increase in manufacturing costs and deterioration of toughness, so the upper limit of each addition is set at Cu: 0.30%, Ni: 0.30%, Nb: 0.050%.

Tiは、TiNなどを形成し、加熱時の結晶粒径の粗大化を抑制し、靭性を向上させる効果があるが、その効果を得るためには0.005%以上の添加が必要である。一方、過剰な添加は粗大な析出物の生成による靭性や疲労強度の低下を招くため、添加の上限を0.025%とした。 Ti forms TiN and other elements, inhibits the coarsening of grain size during heating, and improves toughness, but in order to obtain this effect, the addition of 0.005% or more is necessary. On the other hand, excessive addition leads to a decrease in toughness and fatigue strength due to the formation of coarse precipitates, so the upper limit of addition is set at 0.025%.

Pb、Ca、MgおよびBiは、いずれも被削性の改善に有効な元素である。その効果を得るために、Pb、Ca、MgおよびBiを添加する場合は、それぞれ、Pb:0.05%以上、Ca:0.0005%以上、Mg:0.0005%以上およびBi:0.05%以上の添加が必要である。一方、多量に添加してもその効果は飽和するだけでなく、むしろ靭性を低下させるので、それぞれの添加の上限をそれぞれPb:0.30%、Ca:0.0050%、Mg:0.0050%およびBi:0.30%とした。Pb, Ca, Mg and Bi are all elements that are effective in improving machinability. When adding Pb, Ca, Mg and Bi, in order to obtain this effect, it is necessary to add at least 0.05% Pb, at least 0.0005% Ca, at least 0.0005% Mg and at least 0.05% Bi, respectively. On the other hand, adding large amounts of these elements not only saturates the effect, but also reduces toughness, so the upper limits of each element are set at 0.30% Pb, 0.0050% Ca, 0.0050% Mg and 0.30% Bi, respectively.

Sbは、高温加熱時の表層の脱炭を抑制し、疲労強度を上昇させる効果がある。その効果は、0.0015%以上で認められるため、下限を0.0015%とした。一方、過剰な添加は靭性を低下させるので、添加の上限を0.0100%とした。Sb has the effect of suppressing decarburization of the surface layer during high-temperature heating and increasing fatigue strength. This effect is observed at 0.0015% or more, so the lower limit is set at 0.0015%. On the other hand, excessive addition reduces toughness, so the upper limit for addition is set at 0.0100%.

Snは、高温加熱時の表層の脱炭を抑制し、疲労強度を上昇させる効果がある。その効果は0.0010%以上で認められるため、下限を0.0010%とした。一方、過剰な添加は靭性を低下させるので、添加の上限を0.030%とした。Sn has the effect of suppressing decarburization of the surface layer during high-temperature heating and increasing fatigue strength. This effect is observed at 0.0010% or more, so the lower limit is set at 0.0010%. On the other hand, excessive addition reduces toughness, so the upper limit for addition is set at 0.030%.

本発明では、鋼組織を以下のように規定する。 In this invention, the steel structure is defined as follows:

ベイナイト組織の面積率:90%以上
所定の強度と高い靭性等を得るために、本発明の熱間鍛造非調質鋼は、前記した鋼の成分と共にミクロ組織におけるベイナイト組織が面積率で90%以上になっている必要がある。さらに、高周波熱処理による表面硬化処理においては、炭素が偏って分布するフェライトーパーライト組織に比べ、炭素が均一分布するベイナイト組織の方が硬度の不均一性が小さくなるという利点もある。前記面積率は、好ましくは93%以上であり、より好ましくは95%以上であり、100%であってもよい。
Area ratio of bainite structure: 90% or more In order to obtain a predetermined strength and high toughness, the hot forged non-tempered steel of the present invention must have the above-mentioned steel components and the bainite structure in the microstructure in an area ratio of 90% or more. Furthermore, in surface hardening treatment by induction heat treatment, the bainite structure in which carbon is distributed uniformly has the advantage that the hardness nonuniformity is smaller than that of a ferrite-pearlite structure in which carbon is distributed unevenly. The area ratio is preferably 93% or more, more preferably 95% or more, and may be 100%.

上記鋼組織は、鋼素材を熱間鍛造して部品形状へと成形する際に、熱間鍛造前の加熱温度および熱間鍛造後の平均冷却速度を調整することで得ることができる。具体的には、熱間鍛造前の加熱温度:1100~1300℃および熱間鍛造後の平均冷却速度:0.10~3.00℃/sの製造条件をいずれも満足する必要がある。The above steel structure can be obtained by adjusting the heating temperature before hot forging and the average cooling rate after hot forging when hot forging the steel material into the part shape. Specifically, it is necessary to satisfy both of the manufacturing conditions of heating temperature before hot forging: 1100-1300°C and average cooling rate after hot forging: 0.10-3.00°C/s.

加熱温度:1100~1300℃
熱間鍛造を行うにあたって、その加熱温度が低いと、前記した鋼組織は得られなくなる。すなわち、熱間鍛造前の加熱温度が1100℃より低いと、フェライトが発生しやすくなって、ミクロ組織におけるベイナイト組織の面積率が90%以上になることを達成できない。一方、加熱温度は高いほどベイナイト組織は得られやすいものの、組織粗大化による靭性低下や、スケールロスによる歩留まり低下、エネルギーコストの上昇などの不具合が招来する。よって、加熱温度の上限は1300℃とする。加熱温度は、好ましくは、1150℃以上、1250℃以下である。この加熱温度は鋼素材の中心温度である。
Heating temperature: 1100-1300℃
If the heating temperature is low when hot forging, the above-mentioned steel structure cannot be obtained. That is, if the heating temperature before hot forging is lower than 1100°C, ferrite is likely to be generated, and the microstructure It is not possible to achieve an area ratio of 90% or more of the bainite structure. On the other hand, the higher the heating temperature, the easier it is to obtain a bainite structure, but this leads to problems such as a decrease in toughness due to coarsening of the structure, a decrease in yield due to scale loss, and an increase in energy costs. Therefore, the upper limit of the heating temperature is set to 1300° C. The heating temperature is preferably 1150° C. or more and 1250° C. or less. This heating temperature is the core temperature of the steel material.

熱間鍛造後の平均冷却速度:0.10~3.00℃/s
熱間鍛造後の所定の温度範囲での平均冷却速度が0.10℃/s未満になると、鋼組織がフェライトーパーライト組織となり、強度が低下する。一方、該平均冷却速度が3.00℃/s超であると、得られる鋼の硬度が高くなり過ぎて、靭性が大きく低下する。該平均冷却速度は、好ましくは、0.30℃/s以上、2.80℃/s以下であり、より好ましくは、0.50℃/s以上、2.50℃/s以下である。この平均冷却速度は表面温度でのものであり、上記所定の温度範囲とは、表面温度で950~350℃までの範囲を意味する。
Average cooling rate after hot forging: 0.10 to 3.00 ° C/s
If the average cooling rate in the specified temperature range after hot forging is less than 0.10°C/s, the steel structure becomes a ferrite-pearlite structure, and the strength decreases. On the other hand, if the average cooling rate exceeds 3.00°C/s, the hardness of the resulting steel becomes too high, and the toughness decreases significantly. The average cooling rate is preferably 0.30°C/s or more and 2.80°C/s or less, and more preferably 0.50°C/s or more and 2.50°C/s or less. This average cooling rate is at the surface temperature, and the above-mentioned specified temperature range means a range of 950 to 350°C at the surface temperature.

さらに、本発明に従う熱間鍛造非調質鋼の好適な製造方法の上述以外の製造条件について述べる。Furthermore, manufacturing conditions other than those described above for a preferred manufacturing method for hot forged non-tempered steel according to the present invention will be described.

上記成分組成を有する溶鋼を、通常の転炉、電気炉等の溶製方法で溶製し、通常の連続鋳造や分塊法により鋼素材とする。次いで、鋼素材を必要に応じ加熱し、鋼片圧延、棒線圧延等の熱間圧延により棒鋼とする。上記の加熱、圧延条件は特に限定されないが、要求される材質に応じて適宜決定すればよく、例えば、その後の部品成形のための鍛造や機械加工等に有利となるように、被削性向上のためのMnS制御などの組織制御を行えばよい。Molten steel having the above-mentioned composition is melted using a conventional melting method such as a converter or electric furnace, and made into a steel material by conventional continuous casting or blooming. The steel material is then heated as necessary, and made into a steel bar by hot rolling such as billet rolling or bar and wire rolling. The above heating and rolling conditions are not particularly limited, but may be appropriately determined depending on the required material. For example, structure control such as MnS control to improve machinability may be performed so that it is advantageous for subsequent forging and machining for part formation.

また、鋼中の各元素の含有量は、スパーク放電発光分光分析法、蛍光X線分析法、ICP発光分光分析法、ICP質量分析法および燃焼法等により求めることができる。In addition, the content of each element in steel can be determined by spark discharge optical emission spectrometry, X-ray fluorescence spectrometry, ICP optical emission spectrometry, ICP mass spectrometry, combustion method, etc.

なお、本明細書に記載のない他の製造条件は、鋼材の一般的な製造方法に従えばよい。Other manufacturing conditions not described in this specification may follow general manufacturing methods for steel materials.

次に、本発明の実施例について説明する。なお、下記実施例は本発明をより具体的に説明するために示されるものであって、本発明は下記実施例の範囲のみに限定されるものではない。Next, examples of the present invention will be described. Note that the following examples are presented to more specifically explain the present invention, and the present invention is not limited to the scope of the following examples.

[実施例1]
表1に示す成分組成(残部、Feおよび不可避的不純物)のインゴットを、熱間圧延により直径:36mmの丸棒とし、これらを1250℃に加熱後、直径:25mmの丸棒に熱間鍛造して、600℃まで空冷し、それ以降は0.15℃/sで100℃まで徐冷した。950℃から600℃までの温度域での平均冷却速度は0.50℃/sであった。950℃から350℃までの温度域での平均冷却速度は0.35℃/sであった
[Example 1]
Ingots with the composition shown in Table 1 (balance: Fe and unavoidable impurities) were hot-rolled into round bars with a diameter of 36 mm, which were heated to 1250°C, hot-forged into round bars with a diameter of 25 mm, air-cooled to 600°C, and then slowly cooled to 100°C at a rate of 0.15°C/s. The average cooling rate in the temperature range from 950°C to 600°C was 0.50°C/s . The average cooling rate in the temperature range from 950°C to 350°C was 0.35°C/s.

空冷および徐冷後の丸棒を試験材とし、各試験材(1試験条件当たり:1本)を用いて、ミクロ組織、引張強さ、疲労限度および衝撃値を後述する方法にて測定した。また、後述する方法にて高周波焼入れ性の評価も行った。The round bars after air cooling and slow cooling were used as test materials, and the microstructure, tensile strength, fatigue limit, and impact value were measured using each test material (one bar per test condition) using the methods described below. Induction hardenability was also evaluated using the method described below.

ミクロ組織、引張強さ、疲労限度および衝撃値の測定方法は次のとおりである。 The measurement methods for microstructure, tensile strength, fatigue limit and impact value are as follows:

(1)ミクロ組織は、鋼材断面を研磨、ナイタールにて腐食を行った後、露出した断面を光学顕微鏡にて観察して写真撮影を行い、得られた画像に画像処理を行ってベイナイト分率(ベイナイト面積率)を求めた。 (1) The microstructure was determined by polishing the cross section of the steel material and etching it with nital, then observing the exposed cross section with an optical microscope and photographing it. The images obtained were then processed to determine the bainite fraction (bainite area ratio).

具体的に、倍率400倍で3視野撮影し、測定面積を合計105600μm2(1視野当たり35200μm2)とした。また、ベイナイト相の特定は、フェライト、パーライト、残留γ相以外のフェライトラスと炭化物の複合相とし、ソフトウェアImageJを用いた画像解析により上記ベイナイト分率を導出した。 Specifically, three fields of view were photographed at a magnification of 400 times, and the total measurement area was 105,600 μm 2 (35,200 μm 2 per field of view). The bainite phase was identified as a composite phase of ferrite laths and carbides other than ferrite, pearlite, and residual γ phase, and the bainite fraction was derived by image analysis using the software ImageJ.

(2)引張強さは、丸棒よりJIS 4号引張試験片を採取し、JIS Z 2241に準拠して引張速度:1mm/sにて引張試験を行って測定した。 (2) Tensile strength was measured by taking a JIS No. 4 tensile test piece from the round bar and conducting a tensile test at a tensile speed of 1 mm/s in accordance with JIS Z 2241.

(3)疲労限度は、8mmφの平滑試験片を採取し、JIS Z 2274に準拠して小野式回転曲げ疲労試験により10回まで破断せずに到達した最高応力とした。 (3) The fatigue limit was determined by taking a smooth test piece of 8 mm in diameter and subjecting it to an Ono-type rotating bending fatigue test in accordance with JIS Z 2274, and the maximum stress reached without fracture up to 10 7 cycles was used.

(4)衝撃値は、10mm角でノッチが3mm幅、深さ:5mmのUノッチのシャルピー試験片を採取し、-50℃に冷却保持した後にシャルピー衝撃試験を行うことで測定した。 (4) The impact value was measured by taking a Charpy test specimen with a 10 mm square U-notch with a notch width of 3 mm and depth of 5 mm, cooling it to -50°C, and then conducting a Charpy impact test.

また、高周波焼入れ性は、次のようにして、高周波焼入れ後の表層硬度、平均硬化層深さ、および有効硬化層深さの標準偏差にて評価した。In addition, induction hardenability was evaluated in terms of surface hardness, average hardened layer depth, and standard deviation of effective hardened layer depth after induction hardening as follows.

周波数:200Hzにて、各鋼で予め断面内の一方向測定において2.00mmを超える有効硬化層深さが得られる焼入れ条件を探して設定し、その条件にて焼入れした後、160℃にて焼戻しを1時間行った。 At a frequency of 200 Hz, the hardening conditions were found and set for each steel such that an effective hardened layer depth exceeding 2.00 mm was obtained when measured in one direction within the cross section. After hardening under these conditions, the steel was tempered at 160°C for 1 hour.

表層硬度は、ロックウェル硬度(HRC)で3回測定時の最低値とした。その後、円柱の高さ方向に垂直方向の断面を切り出し、この断面円内の硬化層深さをビッカース硬度計にて荷重:2.94N(300gf)で、90°ピッチとし、かかるピッチはそれぞれ0.2mm間隔として断面円の中心方向へ3方向より測定した。そして、Hv400となった箇所の断面円上の鋼材表面からの長さの平均値を求め、平均硬化層深さとした。The surface hardness was determined as the minimum value of three measurements in Rockwell hardness (HRC). A cross section perpendicular to the height of the cylinder was then cut out, and the hardened layer depth within this cross-sectional circle was measured from three directions toward the center of the cross-sectional circle using a Vickers hardness tester at a load of 2.94 N (300 gf) at 90° intervals, with each pitch being 0.2 mm apart. The average length from the steel surface on the cross-sectional circle at the point where the hardness reached Hv400 was then calculated, and this was taken as the average hardened layer depth.

また、3方向の有効硬化層深さのばらつきは、上記平均硬化層深さの標準偏差σを求めた。 In addition, the variation in the effective hardened layer depth in the three directions was calculated by calculating the standard deviation σ of the above-mentioned average hardened layer depth.

上記した試験結果および評価結果を表2に示す。The above test results and evaluation results are shown in Table 2.

Figure 0007597271000001
Figure 0007597271000002
Figure 0007597271000003
Figure 0007597271000004
Figure 0007597271000001
Figure 0007597271000002
Figure 0007597271000003
Figure 0007597271000004

Figure 0007597271000005
Figure 0007597271000006
Figure 0007597271000007
Figure 0007597271000008
Figure 0007597271000005
Figure 0007597271000006
Figure 0007597271000007
Figure 0007597271000008

表2から明らかなように、発明例である鋼No.A~L、AO~AQ、AS、AU、AW、BA、BDおよびBFは、いずれもミクロ組織におけるベイナイト組織の面積率:90%以上、引張強さ:820MPa以上、-50℃の衝撃値:25J/cm以上、疲労強度:550N/mm以上、高周波処理後の表層硬度HRC:47以上、高周波処理後の平均硬化層深さが2.00mm以上かつ有効硬化層深さ標準偏差σが0.12mm以下であった。 As is clear from Table 2, Steel Nos. A to L, AO to AQ, AS, AU, AW, BA, BD and BF, which are examples of the invention, all had an area ratio of bainite structure in the microstructure of 90% or more, a tensile strength of 820 MPa or more, an impact value at -50°C of 25 J/cm2 or more, a fatigue strength of 550 N/mm2 or more, a surface hardness HRC after high-frequency treatment of 47 or more, an average case depth after high-frequency treatment of 2.00 mm or more and an effective case depth standard deviation σ of 0.12 mm or less.

なお、引張強さが820MPa以上である場合を、本発明では強度に優れると評価した。In addition, in this invention, a tensile strength of 820 MPa or more is evaluated as having excellent strength.

-50℃の衝撃値:25J/cm以上である場合を、本発明では靭性に優れると評価した。 In the present invention, a specimen having an impact value of 25 J/ cm2 or more at -50°C was evaluated as having excellent toughness .

疲労強度:550N/mm以上である場合を、本発明では疲労強度に優れると評価した。 Fatigue strength: In the present invention, a fatigue strength of 550 N/ mm2 or more was evaluated as being excellent.

また、高周波処理後の表層硬度がHRC:47以上である場合を、本発明では、疲労強度および耐摩耗性に優れ、高周波焼入れ性に優れると評価した。In addition, in the present invention, when the surface hardness after high-frequency treatment is HRC: 47 or more, it is evaluated as having excellent fatigue strength and wear resistance, and excellent high-frequency hardenability.

高周波処理後の平均硬化層深さが2.00mm以上かつ有効硬化層深さ標準偏差σが0.12mm以下である場合を、本発明では、疲労強度に優れ、高周波焼入れ性に優れると評価した。In the present invention, when the average hardened layer depth after high-frequency treatment is 2.00 mm or more and the standard deviation σ of the effective hardened layer depth is 0.12 mm or less, the material is evaluated as having excellent fatigue strength and excellent high-frequency hardenability.

これに対し、比較例である鋼No.M~AN、AR、AT、AV、AX~AZ、BB、BC、BEおよびBG~BJは、発明例に比較すると、引張強さ、-50℃の衝撃値、疲労強度、高周波処理後の表層硬度、平均硬化層深さおよび有効硬化層深さ標準偏差σのいずれかが劣っている。In contrast, the comparative steels Nos. M to AN, AR, AT, AV, AX to AZ, BB, BC, BE and BG to BJ are inferior to the invention examples in any of the tensile strength, impact value at -50°C, fatigue strength, surface hardness after high-frequency treatment, average case depth and standard deviation σ of the effective case depth.

[実施例2]
次に、前記表1中の鋼No.A,B,Cに示した鋼組成のインゴットを、熱間圧延により直径:36mmの丸棒とし、これを直径:25mmの丸棒に熱間鍛造した。熱間鍛造前の加熱温度と熱間鍛造後の平均冷却速度は、表3に示す種々の条件にて行った。
[Example 2]
Next, the ingots having the steel compositions shown in Steel Nos. A, B, and C in Table 1 were hot-rolled into round bars having a diameter of 36 mm, which were then hot-forged into round bars having a diameter of 25 mm. The heating temperature before the hot forging and the average cooling rate after the hot forging were set under various conditions shown in Table 3.

かようにして得られた丸棒について、前述した実施例1と同様に、ミクロ組織、引張強さ、疲労強度および-50℃の衝撃値を測定すると共に、高周波焼入れ性の評価を行った。表3に、これらの結果を併せて示す。For the round bars thus obtained, the microstructure, tensile strength, fatigue strength, and impact value at -50°C were measured, and the induction hardenability was evaluated, in the same manner as in Example 1. The results are shown in Table 3.

Figure 0007597271000009
Figure 0007597271000009

表3の記載から明らかなように、熱間鍛造前の加熱温度と熱間鍛造後の平均冷却速度を本発明の範囲内とした場合は、いずれもミクロ組織におけるベイナイト組織の面積率:90%以上、引張強さ:820MPa以上、-50℃の衝撃値:25J/cm、疲労強度:550N/mm以上、高周波処理後の表層硬度HRC:47以上、高周波処理後の平均硬化層深さが2.00mm以上かつ有効硬化層深さ標準偏差σが0.12mm以下であった。 As is clear from the descriptions in Table 3, when the heating temperature before hot forging and the average cooling rate after hot forging were within the range of the present invention, the area ratio of bainite structure in the microstructure was 90% or more, the tensile strength was 820 MPa or more, the impact value at -50°C was 25 J/ cm2 , the fatigue strength was 550 N/mm2 or more, the surface hardness after high-frequency treatment was HRC 47 or more, the average case depth after high-frequency treatment was 2.00 mm or more, and the standard deviation σ of the effective case depth was 0.12 mm or less.

これに対し、熱間鍛造後の加熱温度や平均冷却速度が本発明の範囲外であった場合、引張強さ、-50℃の衝撃値、疲労強度、高周波処理後の表層硬度、平均硬化層深さおよび有効硬化層深さ標準偏差σのいずれかが所望の値を満たさず、劣っている。In contrast, if the heating temperature or average cooling rate after hot forging is outside the range of the present invention, any of the tensile strength, impact value at -50°C, fatigue strength, surface hardness after high-frequency treatment, average case depth and effective case depth standard deviation σ do not meet the desired values and are inferior.

Claims (6)

熱間鍛造ままの鋼材であって、
質量%で、
C:0.35%以上0.48%以下、
Si:0.05%以上0.35%以下、
Mn:0.50%以上1.20%以下、
P:0.005%以上0.020%以下、
S:0.030%以上0.070%以下、
Al:0.015%以上0.050%以下、
Cr:0.60%以上1.50%以下、
Mo:0.05%以上0.25%以下、
V:0.050%未満、
B:0.0005%以下および
N:0.0030%以上0.0200%以下を含有し、
下記式(1)に示すCeqが0.750以上0.870以下であり、下記式(2)を満足し、残部Feおよび不可避的不純物からなる成分組成を有し、
ミクロ組織におけるベイナイト組織の面積率が90%以上であり、
引張強さが820MPa以上であり、シャルピー衝撃試験での-50℃の衝撃値が25J/cm 以上である、熱間鍛造非調質鋼
Ceq=C+Si/24+Mn/6+Ni/40+Cr/5+Mo/4+V/14・・・(1)
0.200≦C-Mn/18―Cr/24―Mo/3≦0.350・・・(2)
上記式(1)、(2)中の元素記号は当該元素の鋼中含有量(質量%)を意味し、鋼中に含まれない場合は0とする。
A hot forged steel material,
In mass percent,
C: 0.35% or more and 0.48% or less,
Si: 0.05% or more and 0.35% or less,
Mn: 0.50% or more and 1.20% or less,
P: 0.005% or more and 0.020% or less,
S: 0.030% or more and 0.070% or less,
Al: 0.015% or more and 0.050% or less,
Cr: 0.60% or more and 1.50% or less,
Mo: 0.05% or more and 0.25% or less,
V: less than 0.050%
B: 0.0005% or less and N: 0.0030% or more and 0.0200% or less;
The composition has a Ceq of 0.750 or more and 0.870 or less as shown in the following formula (1), satisfies the following formula (2), and the balance is Fe and unavoidable impurities,
The area ratio of bainite structure in the microstructure is 90% or more,
A hot-forged non-heat-treated steel material having a tensile strength of 820 MPa or more and an impact value of 25 J/cm2 or more at -50°C in a Charpy impact test .
Ceq=C+Si/24+Mn/6+Ni/40+Cr/5+Mo/4+V/14...(1)
0.200≦C-Mn/18-Cr/24-Mo/3≦0.350...(2)
The element symbols in the above formulas (1) and (2) indicate the content (mass%) of the corresponding element in the steel, and are set to 0 if the element is not present in the steel.
前記成分組成が、さらに、質量%で、
Cu:0.01%以上0.30%以下、
Ni:0.01%以上0.30%以下、
Nb:0.005%以上0.050%以下、
Ti:0.005%以上0.025%以下、
Pb:0.05%以上0.30%以下、
Ca:0.0005%以上0.0050%以下、
Mg:0.0005%以上0.0050%以下、
Bi:0.05%以上0.30%以下および
Sb:0.0015%以上0.0100%以下
のうちから選んだ1種または2種以上を含有する、請求項1に記載の熱間鍛造非調質鋼
The composition further comprises, in mass%,
Cu: 0.01% or more and 0.30% or less,
Ni: 0.01% or more and 0.30% or less,
Nb: 0.005% or more and 0.050% or less,
Ti: 0.005% or more and 0.025% or less,
Pb: 0.05% or more and 0.30% or less,
Ca: 0.0005% or more and 0.0050% or less,
Mg: 0.0005% or more and 0.0050% or less,
The hot forged non-heat treated steel material according to claim 1, containing one or more selected from Bi: 0.05% or more and 0.30% or less and Sb: 0.0015% or more and 0.0100% or less.
前記成分組成が、さらに、質量%でSn:0.0010%以上0.030%以下を含有する、請求項1または2に記載の熱間鍛造非調質鋼 The hot forged non-heat treated steel material according to claim 1 or 2, wherein the composition further contains, by mass%, Sn: 0.0010% or more and 0.030% or less. 質量%で、
C:0.35%以上0.48%以下、
Si:0.05%以上0.35%以下、
Mn:0.50%以上1.20%以下、
P:0.005%以上0.020%以下、
S:0.030%以上0.070%以下、
Al:0.015%以上0.050%以下、
Cr:0.60%以上1.50%以下、
Mo:0.05%以上0.25%以下、
V:0.050%未満、
B:0.0005%以下および
N:0.0030%以上0.0200%以下を含有し、
下記式(1)に示すCeqが0.750以上0.870以下であり、下記式(2)を満足し、残部Feおよび不可避的不純物からなる成分組成を有する鋼素材を、1100~1300℃に加熱したのち、熱間鍛造を行い、さらに、950℃から350℃までの間を0.10~3.00℃/sの平均冷却速度で冷却する、
ベイナイト組織の面積率が90%以上であるミクロ組織を有し、引張強さが820MPa以上であり、シャルピー衝撃試験での-50℃の衝撃値が25J/cm 以上である、熱間鍛造非調質鋼の製造方法。
Ceq=C+Si/24+Mn/6+Ni/40+Cr/5+Mo/4+V/14・・・(1)
0.200≦C-Mn/18―Cr/24―Mo/3≦0.350・・・(2)
上記式(1)、(2)中の元素記号は当該元素の鋼中含有量(質量%)を意味し、鋼中に含まれない場合は0とする。
In mass percent,
C: 0.35% or more and 0.48% or less,
Si: 0.05% or more and 0.35% or less,
Mn: 0.50% or more and 1.20% or less,
P: 0.005% or more and 0.020% or less,
S: 0.030% or more and 0.070% or less,
Al: 0.015% or more and 0.050% or less,
Cr: 0.60% or more and 1.50% or less,
Mo: 0.05% or more and 0.25% or less,
V: less than 0.050%
B: 0.0005% or less and N: 0.0030% or more and 0.0200% or less;
A steel material having a composition in which Ceq shown in the following formula (1) is 0.750 or more and 0.870 or less, satisfies the following formula (2), and the balance is Fe and unavoidable impurities, is heated to 1100 to 1300 ° C, and then hot forged, and further cooled at an average cooling rate of 0.10 to 3.00 ° C / s between 950 ° C and 350 ° C.,
A method for producing a hot-forged non-heat-treated steel material having a microstructure with an area ratio of bainite structure of 90% or more, a tensile strength of 820 MPa or more, and an impact value at -50°C in a Charpy impact test of 25 J/cm2 or more .
Ceq=C+Si/24+Mn/6+Ni/40+Cr/5+Mo/4+V/14...(1)
0.200≦C-Mn/18-Cr/24-Mo/3≦0.350...(2)
The element symbols in the above formulas (1) and (2) indicate the content (mass%) of the corresponding element in the steel, and are set to 0 if the element is not present in the steel.
前記成分組成が、さらに、質量%で、
Cu:0.01%以上0.30%以下、
Ni:0.01%以上0.30%以下、
Nb:0.005%以上0.050%以下、
Ti:0.005%以上0.025%以下、
Pb:0.05%以上0.30%以下、
Ca:0.0005%以上0.0050%以下、
Mg:0.0005%以上0.0050%以下、
Bi:0.05%以上0.30%以下および
Sb:0.0015%以上0.0100%以下
のうちから選んだ1種または2種以上を含有する、請求項4に記載の熱間鍛造非調質鋼の製造方法。
The composition further comprises, in mass%,
Cu: 0.01% or more and 0.30% or less,
Ni: 0.01% or more and 0.30% or less,
Nb: 0.005% or more and 0.050% or less,
Ti: 0.005% or more and 0.025% or less,
Pb: 0.05% or more and 0.30% or less,
Ca: 0.0005% or more and 0.0050% or less,
Mg: 0.0005% or more and 0.0050% or less,
The method for producing a hot forged non-heat treated steel material according to claim 4, further comprising the step of adding one or more selected from the group consisting of Bi: 0.05% or more and 0.30% or less and Sb: 0.0015% or more and 0.0100% or less.
前記成分組成が、さらに、質量%でSn:0.0010%以上0.030%以下を含有する、請求項4または5に記載の熱間鍛造非調質鋼の製造方法。 The method for producing a hot forged non-heat treated steel material according to claim 4 or 5, wherein the composition further contains, by mass%, Sn: 0.0010% or more and 0.030% or less.
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JP2000026933A (en) 1998-07-08 2000-01-25 Sumitomo Metal Ind Ltd Hot forging steel
WO2016121820A1 (en) 2015-01-27 2016-08-04 新日鐵住金株式会社 Rod material for non-tempered machine component, steel rod for non-tempered machine component, and non-tempered machine component
JP2020147786A (en) 2019-03-13 2020-09-17 株式会社神戸製鋼所 Hot forged non-heat treated parts and method for producing the same, and hot forged non-heat treated parts steel material
JP2024031942A (en) 2022-08-23 2024-03-07 Jfeスチール株式会社 Steel parts and their manufacturing method

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JP2000026933A (en) 1998-07-08 2000-01-25 Sumitomo Metal Ind Ltd Hot forging steel
WO2016121820A1 (en) 2015-01-27 2016-08-04 新日鐵住金株式会社 Rod material for non-tempered machine component, steel rod for non-tempered machine component, and non-tempered machine component
JP2020147786A (en) 2019-03-13 2020-09-17 株式会社神戸製鋼所 Hot forged non-heat treated parts and method for producing the same, and hot forged non-heat treated parts steel material
JP2024031942A (en) 2022-08-23 2024-03-07 Jfeスチール株式会社 Steel parts and their manufacturing method

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