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JP6923920B2 - Drainage pump mounting structure - Google Patents

Drainage pump mounting structure Download PDF

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Publication number
JP6923920B2
JP6923920B2 JP2018043092A JP2018043092A JP6923920B2 JP 6923920 B2 JP6923920 B2 JP 6923920B2 JP 2018043092 A JP2018043092 A JP 2018043092A JP 2018043092 A JP2018043092 A JP 2018043092A JP 6923920 B2 JP6923920 B2 JP 6923920B2
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Prior art keywords
drainage pump
mounting member
ceiling plate
mounting
cover
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JP2018043092A
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JP2019157697A5 (en
JP2019157697A (en
Inventor
友也 加藤
友也 加藤
義之 久米
義之 久米
真聖 杉野
真聖 杉野
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Fujikoki Corp
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Fujikoki Corp
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Priority to JP2018043092A priority Critical patent/JP6923920B2/en
Priority to PCT/JP2019/003991 priority patent/WO2019171854A1/en
Priority to CN201980009961.XA priority patent/CN111788396B/en
Priority to KR1020207019103A priority patent/KR102355555B1/en
Publication of JP2019157697A publication Critical patent/JP2019157697A/en
Publication of JP2019157697A5 publication Critical patent/JP2019157697A5/ja
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Publication of JP6923920B2 publication Critical patent/JP6923920B2/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/62Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps
    • F04D29/628Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D1/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D1/14Pumps raising fluids by centrifugal force within a conical rotary bowl with vertical axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/22Rotors specially for centrifugal pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/426Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/669Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for liquid pumps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Devices For Blowing Cold Air, Devices For Blowing Warm Air, And Means For Preventing Water Condensation In Air Conditioning Units (AREA)

Description

本発明は、回転羽根により水を吸込口から吸い込み、吐出口から排出する排水ポンプの取付構造に関する。特に動作時の静粛性を図るのに好適な排水ポンプの取付構造に関する。 The present invention relates to a mounting structure of a drainage pump in which water is sucked in from a suction port by a rotary blade and discharged from a discharge port. In particular, the present invention relates to a drainage pump mounting structure suitable for quietness during operation.

室内の天井に設置する空気調和機は、室内熱交換器の表面で凝縮したドレン水を受け入れるドレンパンと、ドレンパン内のドレン水を排出する排水ポンプ(ドレンポンプ)と、を有している。 The air conditioner installed on the ceiling of the room has a drain pan that receives the drain water condensed on the surface of the indoor heat exchanger and a drain pump (drain pump) that discharges the drain water in the drain pan.

図7に、特許文献1に記載されている従来の排水ポンプの一例を示す。図7(a)〜(c)は、順に従来の排水ポンプの平面図、正面図および底面図である。従来の排水ポンプ800は、回転羽根830を収容するポンプハウジング810を有している。ポンプハウジング810の上部には下カバー840が取付けられる。下カバー840の上部にはモータ880が設けられ、モータ880は上カバー850により覆われる。上カバー850の上部には被取付体としての空気調和機900に取付けられる取付部852が設けられている。 FIG. 7 shows an example of the conventional drainage pump described in Patent Document 1. 7 (a) to 7 (c) are a plan view, a front view, and a bottom view of a conventional drainage pump, respectively. The conventional drainage pump 800 has a pump housing 810 that houses the rotary vanes 830. A lower cover 840 is attached to the upper part of the pump housing 810. A motor 880 is provided on the upper part of the lower cover 840, and the motor 880 is covered by the upper cover 850. A mounting portion 852 to be mounted on the air conditioner 900 as a mounted body is provided on the upper portion of the upper cover 850.

特開2014−107893号公報Japanese Unexamined Patent Publication No. 2014-107893

従来の排水ポンプ800は、空気調和機900に取付けられる際、脱落を防止するため、取付部852が空気調和機900に密着した状態でネジなどの固定部材890により固定される。そのため、モータ880の回転に伴う振動が取付部852から空気調和機900に伝搬して騒音が生じてしまうおそれがあった。 When the conventional drainage pump 800 is attached to the air conditioner 900, the attachment portion 852 is fixed by a fixing member 890 such as a screw in a state of being in close contact with the air conditioner 900 in order to prevent the attachment portion 852 from falling off. Therefore, there is a possibility that the vibration accompanying the rotation of the motor 880 propagates from the mounting portion 852 to the air conditioner 900 to generate noise.

本発明は上記問題点に鑑みてなされたものであって、その目的は、排水ポンプが取付けられる被取付体へのモータの振動の伝搬を抑制して、動作時の静粛性を図ることができる排水ポンプの取付構造を提供することにある。 The present invention has been made in view of the above problems, and an object of the present invention is to suppress the propagation of the vibration of the motor to the attached body to which the drainage pump is attached, and to achieve quietness during operation. The purpose is to provide a mounting structure for a drainage pump.

上記の課題を解決するため、本発明の排水ポンプの取付構造は、排水ポンプと、該排水ポンプを被取付体としての天井板に取付ける少なくとも1つの取付手段とを備え、該排水ポンプを前記天井板の下側に配置する排水ポンプの取付構造であって、前記排水ポンプは、回転羽根と、該回転羽根を収容するハウジングと、該ハウジングの上部に取付けられたカバーと、該カバーに収容され、前記回転羽根を回転させるモータと、を有し、前記取付手段は取付部材を備え、前記取付部材は下向き面が形成された先端部を上端側に有し、前記取付部材の前記先端部は前記天井板に設けられた貫通孔に挿通されるとともに前記下向き面が前記貫通孔の上側の縁部に引っ掛かっており、前記排水ポンプは、前記取付部材によって、前記カバーが前記天井板と間隔を空けて該天井板に固定されることなく移動の自由度をもってぶら下がるように取付けられることを特徴とする。 In order to solve the above problems, the mounting structure of the drainage pump of the present invention includes a drainage pump and at least one mounting means for mounting the drainage pump on a ceiling plate as an attached body, and attaches the drainage pump to the ceiling. It is a mounting structure of a drainage pump arranged on the lower side of the plate, and the drainage pump is housed in a rotary vane, a housing for accommodating the rotary vane, a cover attached to the upper part of the housing, and the cover. The mounting means includes a mounting member, the mounting member has a tip portion on which a downward surface is formed, and the tip portion of the mounting member has a tip portion formed on the upper end side. The downward surface is hooked on the upper edge of the through hole while being inserted into the through hole provided in the ceiling plate, and in the drainage pump, the cover is spaced from the ceiling plate by the mounting member. It is characterized in that it is attached so as to hang with a degree of freedom of movement without being fixed to the ceiling plate without being vacated.

本発明において、前記排水ポンプは、前記取付部材によって、前記天井板に垂下されるように取付けられることが好ましい。 In the present invention, it is preferable that the drainage pump is mounted by the mounting member so as to hang down from the ceiling plate.

本発明において、前記排水ポンプは、前記取付部材によって、前記天井板に自重により垂下されるように取付けられることが好ましい。 In the present invention, it is preferable that the drainage pump is attached to the ceiling plate by its own weight so as to be suspended by the attachment member.

本発明において、前記取付部材の前記端部は、外側に膨らむ幅広部を有し、前記天井板の貫通孔は、前記取付部材の前記端部が挿通可能な形状を有する挿通部と、前記挿通部に連なり前記幅広部の幅より小さい幅を有するスリット部と、を有していることが好ましい。 In the present invention, the destination end of the mounting member has a wide portion bulging outward, the through-hole of the ceiling plate, an insertion portion to which the destination end of the attachment member having an insertion possible shapes, It is preferable to have a slit portion which is connected to the insertion portion and has a width smaller than the width of the wide portion.

本発明において、前記取付部材の前記端部は、外側に膨らむ幅広部を有するとともに、複数の弾性片を構成するようにスリットが形成され、前記複数の弾性片は、前記端部の中心側に弾性変形された状態で前記天井板の貫通孔に挿入されることが好ましい。
本発明において、前記取付部材は、前記カバーと別体であり、前記排水ポンプは、前記取付部材の下端側の基端部が前記カバーに係止されることにより、該天井板に取付けられることが好ましい。
In the present invention, the destination end of the mounting member, and having a wide portion bulging outward, slits are formed so as to constitute a plurality of elastic pieces, the plurality of elastic pieces, the center of the destination end It is preferable to insert it into the through hole of the ceiling plate in a state of being elastically deformed to the side.
In the present invention, the mounting member is a separate body from the cover, and the drainage pump is mounted on the ceiling plate by engaging the base end portion on the lower end side of the mounting member with the cover. Is preferable.

本発明において、前記取付部材の前記端部は、前記カバーに設けられた貫通孔に挿通されるとともに、該貫通孔の下側の縁部に引っ掛かることが好ましい。 In the present invention, it is preferable that the base end portion of the mounting member is inserted into the through hole provided in the cover and is hooked on the lower edge portion of the through hole.

本発明において、前記取付部材の前記端部は、外側に膨らむ幅広部を有するとともに、複数の弾性片を構成するようにスリットが形成され、前記複数の弾性片は、前記端部の中心側に弾性変形された状態で前記カバーの貫通孔に挿入されることが好ましい。 In the present invention, the base end portion of the mounting member has a wide portion that bulges outward, and a slit is formed so as to form a plurality of elastic pieces, and the plurality of elastic pieces are the center of the base end portion. It is preferable that the cover is inserted into the through hole in a state of being elastically deformed to the side.

本発明において、前記取付部材は、前記カバーと一体に設けられることが好ましい。 In the present invention, the attachment member is preferably be found provided on said cover integrally.

本発明において、前記取付部材は、前記天井板および前記カバーの少なくとも一方より曲げ弾性率が小さいことが好ましい。 In the present invention, the mounting member preferably has a lower flexural modulus than at least one of the ceiling plate and the cover.

本発明によれば、排水ポンプは、取付部材によって、カバーが天井板と間隔を空けて該天井板に取付けられる。このようにしたことから、排水ポンプのカバーが天井板と接触しないので、カバーから天井板に直接的に振動が伝搬することを回避できる。そのため、排水ポンプが取付けられる天井板へのモータの振動の伝搬を抑制することができ、動作時の静粛性を図ることができる。 According to the present invention, in the drainage pump, the cover is attached to the ceiling plate at a distance from the ceiling plate by the attachment member. From what has been thus, since the cover of the drainage pump is not in contact with the ceiling plate, it can be avoided directly vibrate from the cover to the ceiling plate propagates. Therefore, it is possible to suppress the propagation of the vibration of the motor to the ceiling plate to which the drainage pump is attached, and it is possible to achieve quietness during operation.

本発明の第1実施例に係る排水ポンプの取付構造を示す図である。It is a figure which shows the mounting structure of the drainage pump which concerns on 1st Example of this invention. 図1の排水ポンプの一部断面を含む正面図である。It is a front view including a partial cross section of the drainage pump of FIG. 図1の排水ポンプの取付構造を説明する図である。It is a figure explaining the mounting structure of the drainage pump of FIG. 本発明の第2実施例に係る排水ポンプの取付構造を示す図である。It is a figure which shows the mounting structure of the drainage pump which concerns on 2nd Example of this invention. 図4の排水ポンプの取付構造を説明する図である。It is a figure explaining the mounting structure of the drainage pump of FIG. 本発明の第3実施例に係る排水ポンプの取付構造を説明する図である。It is a figure explaining the mounting structure of the drainage pump which concerns on 3rd Example of this invention. 従来の排水ポンプの取付構造を示す図である。It is a figure which shows the mounting structure of the conventional drainage pump.

以下に説明する本発明に係る排水ポンプの取付構造は、排水ポンプと、この排水ポンプを被取付体に取付ける少なくとも1つの取付手段とを備えており、排水ポンプを被取付体の下側に配置する。排水ポンプは、回転羽根と、この回転羽根を収容するハウジングと、このハウジングの上部に取付けられたカバーと、このカバーに収容され、回転羽根を回転させるモータと、を有している。そして、排水ポンプは、取付手段によって、カバーが被取付体と間隔を空けて該被取付体に取付けられることを特徴としている。 The drainage pump mounting structure according to the present invention described below includes a drainage pump and at least one mounting means for mounting the drainage pump on the mounted body, and the drainage pump is arranged under the mounted body. do. The drainage pump has a rotary vane, a housing for accommodating the rotary vane, a cover attached to the upper portion of the housing, and a motor housed in the cover for rotating the rotary vane. The drainage pump is characterized in that the cover is attached to the attached body at a distance from the attached body by the attaching means.

(第1実施例)
以下、本発明の第1実施例に係る排水ポンプの取付構造について、図1〜図3を参照して説明する。第1実施例に係る排水ポンプは、一例として、空気調和機の室内ユニットのドレンパン内に溜まったドレン水を外部に排出するためのものである。もちろん、この排水ポンプの用途は、ドレン水の排出に限られず、各種液体の排出や汲み上げなどに用いることができる。後述する第2実施例および第3実施例についても同様である。
(First Example)
Hereinafter, the mounting structure of the drainage pump according to the first embodiment of the present invention will be described with reference to FIGS. 1 to 3. As an example, the drainage pump according to the first embodiment is for discharging the drain water collected in the drain pan of the indoor unit of the air conditioner to the outside. Of course, the use of this drainage pump is not limited to the discharge of drain water, and can be used for discharging and pumping various liquids. The same applies to the second embodiment and the third embodiment described later.

図1は、本発明の第1実施例に係る排水ポンプの取付構造を示す図である。図1(a)〜(c)は、順に、被取付体を透過して表した平面図、正面図および底面図である。図2は、図1の排水ポンプの一部断面を含む正面図であり、詳細には、排水ポンプの下部について吐出管の軸線を通る面で切断した部分断面図を含む正面図である。図3は、図1の排水ポンプの取付構造を説明する図である。図3(a)は、被取付体の上方から見た平面図であり、排水ポンプを破線で示している。図3(b)は、被取付体の貫通孔近傍(図3(a)の一点鎖線の楕円部)を拡大した図である。図3(c)は、図3(b)のA−A線に沿う拡大断面図である。第1実施例の説明において、「上下」は、図1(a)および図2の上下方向に一致する。 FIG. 1 is a diagram showing a mounting structure of a drainage pump according to a first embodiment of the present invention. 1 (a) to 1 (c) are a plan view, a front view, and a bottom view showing the attached body in order. FIG. 2 is a front view including a partial cross section of the drainage pump of FIG. 1, and more specifically, is a front view including a partial cross-sectional view of the lower part of the drainage pump cut along a plane passing through the axis of the discharge pipe. FIG. 3 is a diagram illustrating a mounting structure of the drainage pump of FIG. FIG. 3A is a plan view of the attached body as viewed from above, and the drainage pump is shown by a broken line. FIG. 3B is an enlarged view of the vicinity of the through hole of the attached body (the elliptical portion of the alternate long and short dash line in FIG. 3A). FIG. 3 (c) is an enlarged cross-sectional view taken along the line AA of FIG. 3 (b). In the description of the first embodiment, "up and down" coincides with the vertical direction of FIGS. 1 (a) and 2.

第1実施例は、排水ポンプ1を、取付手段としての取付部材70によって、被取付体としての空気調和機60の天井板61に取付ける構造である。 The first embodiment has a structure in which the drainage pump 1 is attached to the ceiling plate 61 of the air conditioner 60 as an attached body by an attachment member 70 as an attachment means.

図1および図2に示すように、排水ポンプ1は、ハウジング10と、カバー20と、回転羽根30と、モータ40と、を有している。本実施例において、ハウジング10、カバー20および回転羽根30は、合成樹脂製である。 As shown in FIGS. 1 and 2, the drainage pump 1 has a housing 10, a cover 20, a rotary blade 30, and a motor 40. In this embodiment, the housing 10, the cover 20, and the rotary blade 30 are made of synthetic resin.

ハウジング10は、本体部11と、吸込管16と、吐出管18とを一体に有している。本体部11は、逆円錐台形状を有する底壁部12と、底壁部12の外周縁に連接された周壁部13と、を有している。吸込管16は、底壁部12の中心から下方に延びており、下方に向く吸込口17を有している。吐出管18は、周壁部13から側方(図1(b)の右方向)に延び、側方を向く吐出口19を有している。本実施例において、吐出管18は、側方に直線状に延びているが、これに限定されるものではない。例えば、吐出口が上方を向く略L字状や円弧状に形成されていてもよく、本体部11の側部に設けられていればよい。本体部11の周壁部13の内周面14には、吐出管18への入口となる吐出管入口15が設けられている。 The housing 10 integrally includes a main body 11, a suction pipe 16, and a discharge pipe 18. The main body portion 11 has a bottom wall portion 12 having an inverted truncated cone shape, and a peripheral wall portion 13 connected to the outer peripheral edge of the bottom wall portion 12. The suction pipe 16 extends downward from the center of the bottom wall portion 12 and has a suction port 17 facing downward. The discharge pipe 18 has a discharge port 19 extending laterally (to the right in FIG. 1B) from the peripheral wall portion 13 and facing sideways. In this embodiment, the discharge pipe 18 extends linearly to the side, but is not limited to this. For example, the discharge port may be formed in a substantially L-shape or an arc shape facing upward, and may be provided on the side portion of the main body portion 11. A discharge pipe inlet 15 serving as an inlet to the discharge pipe 18 is provided on the inner peripheral surface 14 of the peripheral wall portion 13 of the main body portion 11.

ハウジング10は、その内側に回転羽根30が配置される空間を有しており、当該空間をカバー20とともに囲むことでポンプ室5を形成(画定)している。 The housing 10 has a space in which the rotary vanes 30 are arranged, and the pump chamber 5 is formed (defined) by surrounding the space together with the cover 20.

カバー20は、略円筒形状の下カバー21と、下カバー21の上端を塞ぐ蓋状の上カバー22とを有している。下カバー21は、その下端部がハウジング10の本体部11の上部開口と嵌合されて、スナップフィット機構23によりハウジング10に取付けられる。上カバー22は、下カバー21の上端部に係止部24を介して取付けられている。 The cover 20 has a substantially cylindrical lower cover 21 and a lid-shaped upper cover 22 that closes the upper end of the lower cover 21. The lower end of the lower cover 21 is fitted to the upper opening of the main body 11 of the housing 10 and is attached to the housing 10 by the snap-fit mechanism 23. The upper cover 22 is attached to the upper end of the lower cover 21 via a locking portion 24.

上カバー22の上面22aには、排水ポンプ1を空気調和機60に取付けるための複数の取付部25が一体に設けられている。取付部25は、斜め上方に延びる支柱部26と、支柱部26の先端から水平方向に延びる平板部27と、を有している。排水ポンプ1は、上下方向から見たとき、平板部27が下カバー21および上カバー22の投影形状から外側にはみ出しており、その最外端が直径L1の仮想円P1に内接している。平板部27の外側端部には、切り欠き28が設けられている。 A plurality of mounting portions 25 for mounting the drainage pump 1 to the air conditioner 60 are integrally provided on the upper surface 22a of the upper cover 22. The mounting portion 25 has a strut portion 26 extending diagonally upward and a flat plate portion 27 extending in the horizontal direction from the tip of the strut portion 26. When viewed from the vertical direction, the drainage pump 1 has a flat plate portion 27 protruding outward from the projected shapes of the lower cover 21 and the upper cover 22, and the outermost end thereof is inscribed in a virtual circle P1 having a diameter L1. A notch 28 is provided at the outer end of the flat plate portion 27.

切り欠き28は、上下方向から見たとき、入口から奥に入った部分の幅が、入口の幅より広い形状を有している。本実施例において、切り欠き28の入口の幅は、後述する取付部材70の柱部71の径より小さい。また、切り欠き28の入口から奥に入った部分の幅は、取付部材70の柱部71の径より大きくかつ基端部73の径より小さい。切り欠き28は、取付部25の平板部27を上下方向に貫通しており、カバー20に設けられた貫通孔に相当する。 The notch 28 has a shape in which the width of the portion recessed from the entrance is wider than the width of the entrance when viewed from the vertical direction. In this embodiment, the width of the entrance of the notch 28 is smaller than the diameter of the pillar portion 71 of the mounting member 70, which will be described later. Further, the width of the portion recessed from the entrance of the notch 28 is larger than the diameter of the pillar portion 71 of the mounting member 70 and smaller than the diameter of the base end portion 73. The notch 28 penetrates the flat plate portion 27 of the mounting portion 25 in the vertical direction, and corresponds to a through hole provided in the cover 20.

回転羽根30は、ポンプ室5内に回転可能に収容されている。回転羽根30は、軸部31と、大径羽根33と、小径羽根34と、補助羽根35と、環状部材36と、を有している。回転羽根30は、略平板状に形成された大径羽根33、小径羽根34および補助羽根35を複数枚有しており、本実施例においてはそれぞれ4枚ずつ有している。なお、補助羽根35を省略した構成を採用してもよい。 The rotary blade 30 is rotatably housed in the pump chamber 5. The rotary blade 30 has a shaft portion 31, a large diameter blade 33, a small diameter blade 34, an auxiliary blade 35, and an annular member 36. The rotary blade 30 has a plurality of large-diameter blades 33, small-diameter blades 34, and auxiliary blades 35 formed in a substantially flat plate shape, and in this embodiment, each of the rotary blades 30 has four blades. A configuration in which the auxiliary blade 35 is omitted may be adopted.

軸部31は、円柱状に形成され、モータ40の駆動軸41が嵌合される取付穴32が上端部に設けられている。複数の大径羽根33は、軸部31の外周面から放射方向に延びている。複数の小径羽根34は、各大径羽根33の下端における放射方向内側部分に連結されている。補助羽根35は、周方向に隣り合う大径羽根33の間に配置され、放射方向に延びている。環状部材36は、逆円錐台形状を有し、中央に開口37が設けられている。環状部材36は、各大径羽根33および各補助羽根35の下端におけるテーパ状部分を互いに連結している。大径羽根33および補助羽根35は、それぞれの放射方向外側端部がハウジング10の周壁部13の内周面14と対向するようにポンプ室5内に配置されている。小径羽根34は、環状部材36の開口37を通り、吸込管16に挿入されている。 The shaft portion 31 is formed in a columnar shape, and a mounting hole 32 into which the drive shaft 41 of the motor 40 is fitted is provided at the upper end portion. The plurality of large-diameter blades 33 extend in the radial direction from the outer peripheral surface of the shaft portion 31. The plurality of small diameter blades 34 are connected to the inner portion in the radial direction at the lower end of each large diameter blade 33. The auxiliary blades 35 are arranged between the large-diameter blades 33 adjacent to each other in the circumferential direction and extend in the radial direction. The annular member 36 has an inverted truncated cone shape and is provided with an opening 37 in the center. The annular member 36 connects the tapered portions at the lower ends of the large-diameter blades 33 and the auxiliary blades 35 to each other. The large-diameter blade 33 and the auxiliary blade 35 are arranged in the pump chamber 5 so that their respective outer ends in the radial direction face the inner peripheral surface 14 of the peripheral wall portion 13 of the housing 10. The small diameter blade 34 passes through the opening 37 of the annular member 36 and is inserted into the suction pipe 16.

モータ40は、カバー20内に収容されている。カバー20には、その中央に設けられた貫通孔29に回転羽根30の軸部31が挿通されており、モータ40の駆動軸41が軸部31の取付穴32に嵌合されている。 The motor 40 is housed in the cover 20. The shaft portion 31 of the rotary blade 30 is inserted into the through hole 29 provided in the center of the cover 20, and the drive shaft 41 of the motor 40 is fitted into the mounting hole 32 of the shaft portion 31.

空気調和機60は、室内熱交換器の表面で凝縮したドレン水を受け入れる図示しないドレンパンを有しており、ドレンパンの上方に間隔を空けて設けられた天井板61に排水ポンプ1が取付けられる。図3(a)に示すように、天井板61には、複数の貫通孔62が設けられている。本実施例では、貫通孔62は3つ設けられている。 The air conditioner 60 has a drain pan (not shown) that receives the drain water condensed on the surface of the indoor heat exchanger, and the drain pump 1 is attached to a ceiling plate 61 provided above the drain pan at intervals. As shown in FIG. 3A, the ceiling plate 61 is provided with a plurality of through holes 62. In this embodiment, three through holes 62 are provided.

貫通孔62は、円形の挿通部63と、挿通部63に連なるスリット部64と、を有している。挿通部63は、取付部材70の先端部72の径より大きい径を有している。挿通部63は、取付部材70の先端部72が挿通可能な形状であればよい。スリット部64は、先端部72の径(すなわち先端部72の幅)より小さくかつ柱部71の径より大きい幅を有している。本実施例において、各貫通孔62の挿通部63の中心は仮想円Q1上に配置されている。また、各貫通孔62のスリット部64の中心線も仮想円Q1上に配置されている。 The through hole 62 has a circular insertion portion 63 and a slit portion 64 connected to the insertion portion 63. The insertion portion 63 has a diameter larger than the diameter of the tip portion 72 of the mounting member 70. The insertion portion 63 may have a shape that allows the tip portion 72 of the mounting member 70 to be inserted. The slit portion 64 has a width smaller than the diameter of the tip portion 72 (that is, the width of the tip portion 72) and larger than the diameter of the pillar portion 71. In this embodiment, the center of the insertion portion 63 of each through hole 62 is arranged on the virtual circle Q1. Further, the center line of the slit portion 64 of each through hole 62 is also arranged on the virtual circle Q1.

取付部材70は、柱状に形成されており、円柱状の柱部71と、柱部71の上端(一方の端部)に設けられた円形のフランジ形状の先端部72と、柱部71の下端(他方の端部)に設けられた円形のフランジ形状の基端部73と、を有している。柱部71の径は、切り欠き28の入口から奥に入った部分の幅および天井板61の貫通孔62のスリット部64の幅より小さい。先端部72の径は、スリット部64の幅より大きい。基端部73の径は、切り欠き28の入口から奥に入った部分の幅より大きい。先端部72および基端部73は、柱部71から径方向外側に膨らんだ幅広部であればよい。本実施例では、取付部材70を3つ有している。 The mounting member 70 is formed in a columnar shape, and has a columnar pillar portion 71, a circular flange-shaped tip portion 72 provided at the upper end (one end portion) of the pillar portion 71, and a lower end portion of the pillar portion 71. It has a circular flange-shaped base end portion 73 provided at (the other end portion). The diameter of the pillar portion 71 is smaller than the width of the portion recessed from the entrance of the notch 28 and the width of the slit portion 64 of the through hole 62 of the ceiling plate 61. The diameter of the tip portion 72 is larger than the width of the slit portion 64. The diameter of the base end portion 73 is larger than the width of the portion recessed from the entrance of the notch 28. The tip end portion 72 and the base end portion 73 may be a wide portion that bulges outward in the radial direction from the pillar portion 71. In this embodiment, three mounting members 70 are provided.

本実施例において、排水ポンプ1は、取付部材70によって天井板61に自重により垂下される(ぶら下がる)ように取付けられている。ここで、「自重により垂下される」とは、他の力を受けることなく自らの重さのみで垂れ下がることを言う。そのため、例えば、過剰な振れを規制するように、排水ポンプ1がワイヤーでドレンパンなどと接続された状態で垂下されている構成などは、ワイヤーにより排水ポンプ1が引っ張る力を受けているため「自重により垂下される」に含まれない。もちろん、このような、ワイヤーなどによって排水ポンプ1の振れなどを規制する構成を採用してもよい。 In this embodiment, the drainage pump 1 is attached to the ceiling plate 61 by its own weight by the attachment member 70 so as to hang (hang). Here, "hanging by its own weight" means that it hangs only by its own weight without receiving other force. Therefore, for example, in a configuration in which the drainage pump 1 is hung in a state of being connected to a drain pan or the like by a wire so as to regulate excessive runout, the drainage pump 1 is subjected to a pulling force by the wire, so that the drainage pump 1 receives "self-weight". Not included in "hanging by". Of course, such a configuration in which the runout of the drainage pump 1 is regulated by a wire or the like may be adopted.

取付部材70は、天井板61およびカバー20と別体である。排水ポンプ1は、取付部材70の上端が天井板61に係止されかつ下端がカバー20に係止されることにより、天井板61に垂下されるように取付けられる。 The mounting member 70 is separate from the ceiling plate 61 and the cover 20. The drainage pump 1 is mounted so as to hang down from the ceiling plate 61 by locking the upper end of the mounting member 70 to the ceiling plate 61 and locking the lower end to the cover 20.

具体的には、取付部材70の先端部72は、天井板61に設けられた貫通孔62に挿通されるとともに、垂下状態となるよう貫通孔62の縁部62aに引っ掛かる円環状の下向き面72aを有している。取付部材70の基端部73は、カバー20の取付部25の平板部27に設けられた切り欠き28に挿通されるとともに、平板部27が垂下状態となるよう切り欠き28の縁部28aに引っ掛かる円環状の上向き面73aを有している。なお、先端部72は円形以外のフランジ形状であってもよく、下向き面72aは円環状以外の環状であってもよい。基端部73も同様である。 Specifically, the tip portion 72 of the mounting member 70 is inserted into the through hole 62 provided in the ceiling plate 61, and the annular downward surface 72a is hooked on the edge portion 62a of the through hole 62 so as to be in a hanging state. have. The base end portion 73 of the mounting member 70 is inserted into the notch 28 provided in the flat plate portion 27 of the mounting portion 25 of the cover 20, and is inserted into the edge portion 28a of the notch 28 so that the flat plate portion 27 is in a hanging state. It has an annular upward surface 73a to be hooked. The tip portion 72 may have a flange shape other than a circular shape, and the downward surface 72a may have an annular shape other than an annular shape. The same applies to the base end portion 73.

取付部材70は、天井板61およびカバー20より曲げ弾性率が小さい。取付部材70は、天井板61およびカバー20の少なくとも一方より曲げ弾性率が小さいことが好ましい。このようにすることで、カバー20から天井板61に伝搬する振動が、取付部材70において効果的に減衰される。 The mounting member 70 has a smaller flexural modulus than the ceiling plate 61 and the cover 20. The mounting member 70 preferably has a lower flexural modulus than at least one of the ceiling plate 61 and the cover 20. By doing so, the vibration propagating from the cover 20 to the ceiling plate 61 is effectively damped in the mounting member 70.

次に、排水ポンプ1を、取付部材70を用いて空気調和機60の天井板61に取付ける方法について説明する。 Next, a method of mounting the drainage pump 1 on the ceiling plate 61 of the air conditioner 60 by using the mounting member 70 will be described.

まず、排水ポンプ1が有する複数の取付部25の平板部27に取付部材70を取付ける。具体的には、各平板部27に設けられた切り欠き28に、入口から取付部材70の柱部71を押し込む。これにより、取付部材70の柱部71が切り欠き28に挿通された状態で保持される。 First, the mounting member 70 is mounted on the flat plate portions 27 of the plurality of mounting portions 25 included in the drainage pump 1. Specifically, the pillar portion 71 of the mounting member 70 is pushed into the notch 28 provided in each flat plate portion 27 from the entrance. As a result, the pillar portion 71 of the mounting member 70 is held in a state of being inserted into the notch 28.

次に、各平板部27に取付けられた取付部材70の先端部72を、空気調和機60の天井板61に設けられた貫通孔62の挿通部63に挿通する。そして、上方から見たときに反時計回りとなる方向に排水ポンプ1を回転させて、取付部材70の柱部71を貫通孔62のスリット部64に進入するようにスライド移動させる。 Next, the tip portion 72 of the mounting member 70 mounted on each flat plate portion 27 is inserted into the insertion portion 63 of the through hole 62 provided in the ceiling plate 61 of the air conditioner 60. Then, the drainage pump 1 is rotated in a counterclockwise direction when viewed from above, and the pillar portion 71 of the mounting member 70 is slid and moved so as to enter the slit portion 64 of the through hole 62.

これにより、取付部材70の先端部72の下向き面72aが貫通孔62の縁部62aに引っ掛かって垂下状態(ぶら下がり状態)となる。また、取付部材70の基端部73の上向き面73aが切り欠き28の縁部28aに引っ掛かって平板部27が垂下状態となる。このようにして、排水ポンプ1が取付部材70によって空気調和機60の天井板61に垂下状態で取付けられる。このとき、排水ポンプ1のカバー20(平板部27)と天井板61とが間隔Dを空けて対向して配置される。間隔Dは、0.5mm〜100mmが好ましく、1mm〜50mmがさらに好ましい。 As a result, the downward surface 72a of the tip end portion 72 of the mounting member 70 is caught by the edge portion 62a of the through hole 62 and becomes a hanging state (hanging state). Further, the upward surface 73a of the base end portion 73 of the mounting member 70 is caught by the edge portion 28a of the notch 28, and the flat plate portion 27 is in a hanging state. In this way, the drainage pump 1 is attached to the ceiling plate 61 of the air conditioner 60 in a hanging state by the attachment member 70. At this time, the cover 20 (flat plate portion 27) of the drainage pump 1 and the ceiling plate 61 are arranged so as to face each other with a gap D. The interval D is preferably 0.5 mm to 100 mm, more preferably 1 mm to 50 mm.

以上説明したように、本実施例によれば、排水ポンプ1は、取付部材70によって、カバー20が空気調和機60の天井板61と間隔を空けて天井板61に取付けられる。このようにしたことから、排水ポンプ1のカバー20が天井板61に接触しないので、カバー20から天井板61に直接的に振動が伝搬することを回避できる。そのため、排水ポンプ1が取付けられる天井板61へのモータ40の振動の伝搬を抑制することができ、動作時の静粛性を図ることができる。 As described above, according to the present embodiment, in the drainage pump 1, the cover 20 is attached to the ceiling plate 61 at intervals from the ceiling plate 61 of the air conditioner 60 by the attachment member 70. Since this is done, since the cover 20 of the drainage pump 1 does not come into contact with the ceiling plate 61, it is possible to prevent the vibration from propagating directly from the cover 20 to the ceiling plate 61. Therefore, it is possible to suppress the propagation of the vibration of the motor 40 to the ceiling plate 61 to which the drainage pump 1 is attached, and it is possible to achieve quietness during operation.

また、排水ポンプ1は、取付部材70によって、天井板61に自重により垂下されるように取付けられる。このようにすることで、排水ポンプ1が、固定されることなく移動の自由度をもって自重により排水ポンプ1が天井板61にぶら下がる。そのため、排水ポンプ1と天井板61とが緩く接続されているので、排水ポンプ1が取付けられる天井板61へのモータ40の振動の伝搬をさらに抑制することができ、動作時の静粛性を図ることができる。また、排水ポンプ1は、移動の自由度をもって天井板61にぶら下がるため、モータ40が回転すると自律的にバランスをとって振動の少ない姿勢を保つことができる。 Further, the drainage pump 1 is attached to the ceiling plate 61 by its own weight by the attachment member 70. By doing so, the drainage pump 1 is not fixed, and the drainage pump 1 hangs from the ceiling plate 61 due to its own weight with a degree of freedom of movement. Therefore, since the drainage pump 1 and the ceiling plate 61 are loosely connected, it is possible to further suppress the propagation of the vibration of the motor 40 to the ceiling plate 61 to which the drainage pump 1 is attached, and to improve the quietness during operation. be able to. Further, since the drainage pump 1 hangs from the ceiling plate 61 with a degree of freedom of movement, when the motor 40 rotates, it can autonomously balance and maintain a posture with less vibration.

また、取付部材70は、カバー20と別体である。排水ポンプ1は、取付部材70の上端の先端部72が天井板61に係止されかつ下端の基端部73がカバー20に係止されることにより、天井板61に取付けられる。取付部材70の先端部72は、天井板61に設けられた貫通孔62に挿通されるとともに、貫通孔62の縁部62aに引っ掛かる。取付部材70の基端部73は、カバー20に設けられた切り欠き28に挿通されるとともに、切り欠き28の縁部28aに引っ掛かる。このようにすることで、比較的簡易な構成で排水ポンプ1を天井板61に取付けることができる。 Further, the mounting member 70 is a separate body from the cover 20. The drainage pump 1 is attached to the ceiling plate 61 by locking the tip 72 at the upper end of the mounting member 70 to the ceiling plate 61 and locking the base end 73 at the lower end to the cover 20. The tip portion 72 of the mounting member 70 is inserted into the through hole 62 provided in the ceiling plate 61 and is hooked on the edge portion 62a of the through hole 62. The base end portion 73 of the mounting member 70 is inserted into the notch 28 provided in the cover 20 and is hooked on the edge portion 28a of the notch 28. By doing so, the drainage pump 1 can be attached to the ceiling plate 61 with a relatively simple configuration.

また、取付部材70の先端部72は、外側に膨らむ幅広部である。天井板61の貫通孔62は、取付部材70の先端部72が挿通可能な形状を有する挿通部63と、挿通部63に連なり先端部72の幅より小さい幅を有するスリット部64と、を有している。このようにすることで、取付部材70の先端部72を貫通孔62の挿通部63に挿通したのちスリット部64に進入するようにスライド移動させることで、排水ポンプ1を天井板61に容易に取付けることができる。 Further, the tip portion 72 of the mounting member 70 is a wide portion that bulges outward. The through hole 62 of the ceiling plate 61 has an insertion portion 63 having a shape through which the tip portion 72 of the mounting member 70 can be inserted, and a slit portion 64 connected to the insertion portion 63 and having a width smaller than the width of the tip portion 72. doing. By doing so, the drainage pump 1 can be easily moved to the ceiling plate 61 by inserting the tip portion 72 of the mounting member 70 into the insertion portion 63 of the through hole 62 and then sliding it so as to enter the slit portion 64. Can be installed.

(第2実施例)
以下、本発明の第2実施例に係る排水ポンプの取付構造について、図4および図5を参照して説明する。
(Second Example)
Hereinafter, the mounting structure of the drainage pump according to the second embodiment of the present invention will be described with reference to FIGS. 4 and 5.

図4は、本発明の第2実施例に係る排水ポンプの取付構造を示す図である。図4(a)〜(c)は、順に、被取付体を透過して表した平面図、正面図および底面図である。図5は、図4の排水ポンプの取付構造を説明する図である。図5(a)は、被取付体の上方から見た平面図であり、排水ポンプを破線で示している。図5(b)は、被取付体の貫通孔近傍(図5(a)の一点鎖線の楕円部)を拡大した図である。図5(c)は、図5(b)のB−B線に沿う拡大断面図である。第2実施例において、第1実施例と同一の構成要素には同一の符号を付して説明を省略する。 FIG. 4 is a diagram showing a mounting structure of a drainage pump according to a second embodiment of the present invention. 4 (a) to 4 (c) are a plan view, a front view, and a bottom view of the attached body in this order. FIG. 5 is a diagram illustrating a mounting structure of the drainage pump of FIG. FIG. 5A is a plan view of the attached body as viewed from above, and the drainage pump is shown by a broken line. FIG. 5B is an enlarged view of the vicinity of the through hole of the attached body (the elliptical portion of the alternate long and short dash line in FIG. 5A). FIG. 5 (c) is an enlarged cross-sectional view taken along the line BB of FIG. 5 (b). In the second embodiment, the same components as those in the first embodiment are designated by the same reference numerals, and the description thereof will be omitted.

第2実施例は、排水ポンプ1Aを取付部材80によって被取付体としての空気調和機60の天井板61に取付ける構造である。第2実施例は、第1実施例の構成をベースとして、取付部25を省略した排水ポンプ1Aを採用するとともに、上カバー22の上面22aに基端部83が一体に取付けられた取付部材80を採用している。 The second embodiment has a structure in which the drainage pump 1A is attached to the ceiling plate 61 of the air conditioner 60 as the attached body by the attachment member 80. In the second embodiment, based on the configuration of the first embodiment, the drainage pump 1A in which the mounting portion 25 is omitted is adopted, and the mounting member 80 in which the base end portion 83 is integrally mounted on the upper surface 22a of the upper cover 22 is adopted. Is adopted.

図4、図5に示す排水ポンプ1Aは、第1実施例の排水ポンプ1において取付部25を省略したこと以外は、排水ポンプ1と同一の構成を有する。 The drainage pump 1A shown in FIGS. 4 and 5 has the same configuration as the drainage pump 1 except that the attachment portion 25 is omitted in the drainage pump 1 of the first embodiment.

取付部材80は、柱状に形成されており、円柱状の柱部81と、柱部81の上端に設けられた円形のフランジ形状の先端部82と、を有している。また、取付部材80の基端部83は、排水ポンプ1Aの上カバー22と一体に設けられている。柱部81の径は、天井板61の貫通孔62のスリット部64の幅より小さい。先端部82の径は、スリット部64の幅より大きい。先端部82は、柱部81から径方向外側に膨らんだ幅広部であればよい。本実施例では、取付部材80を3つ有している。 The mounting member 80 is formed in a columnar shape, and has a columnar column portion 81 and a circular flange-shaped tip portion 82 provided at the upper end of the column portion 81. Further, the base end portion 83 of the mounting member 80 is provided integrally with the upper cover 22 of the drainage pump 1A. The diameter of the pillar portion 81 is smaller than the width of the slit portion 64 of the through hole 62 of the ceiling plate 61. The diameter of the tip portion 82 is larger than the width of the slit portion 64. The tip portion 82 may be a wide portion that bulges outward in the radial direction from the pillar portion 81. In this embodiment, three mounting members 80 are provided.

取付部材80の先端部82は、天井板61に設けられた貫通孔62に挿通されるとともに、垂下状態となるよう貫通孔62の縁部62aに引っ掛かる円環状の下向き面82aを有している。なお、先端部82は円形以外のフランジ形状であってもよく、下向き面82aは円環状以外の環状であってもよい。 The tip portion 82 of the mounting member 80 has an annular downward surface 82a that is inserted into the through hole 62 provided in the ceiling plate 61 and is hooked on the edge portion 62a of the through hole 62 so as to be in a hanging state. .. The tip portion 82 may have a flange shape other than a circular shape, and the downward surface 82a may have an annular shape other than an annular shape.

取付部材80は、天井板61およびカバー20より曲げ弾性率が小さい。取付部材80は、天井板61およびカバー20の少なくとも一方より曲げ弾性率が小さいことが好ましい。このようにすることで、カバー20から天井板61に伝搬する振動が、取付部材80において効果的に減衰される。 The mounting member 80 has a smaller flexural modulus than the ceiling plate 61 and the cover 20. The mounting member 80 preferably has a lower flexural modulus than at least one of the ceiling plate 61 and the cover 20. By doing so, the vibration propagating from the cover 20 to the ceiling plate 61 is effectively damped in the mounting member 80.

第2実施例において、各貫通孔62の挿通部63の中心は仮想円Q2上に配置されている。また、各貫通孔62のスリット部64の中心線も仮想円Q2上に配置されている。この仮想円Q2は、上下方向から見たときの下カバー21および上カバー22の投影形状内に含まれる。また、排水ポンプ1Aは、上下方向から見たとき、カバー20の最外端が、第1実施例の仮想円P1の直径L1より小さい直径L2の仮想円P2に内接している。 In the second embodiment, the center of the insertion portion 63 of each through hole 62 is arranged on the virtual circle Q2. Further, the center line of the slit portion 64 of each through hole 62 is also arranged on the virtual circle Q2. The virtual circle Q2 is included in the projected shapes of the lower cover 21 and the upper cover 22 when viewed from the vertical direction. Further, in the drainage pump 1A, when viewed from the vertical direction, the outermost end of the cover 20 is inscribed in the virtual circle P2 having a diameter L2 smaller than the diameter L1 of the virtual circle P1 of the first embodiment.

取付部材80の先端部82は、第1実施例の取付部材70の先端部72と同様の取付方法で空気調和機60の天井板61に取付けられる。このとき、排水ポンプ1Aのカバー20(上カバー22の上面22a)と天井板61とが間隔Dを空けて対向して配置される。間隔Dは、0.5mm〜100mmが好ましく、1mm〜50mmがさらに好ましい。 The tip 82 of the mounting member 80 is mounted on the ceiling plate 61 of the air conditioner 60 by the same mounting method as the tip 72 of the mounting member 70 of the first embodiment. At this time, the cover 20 (upper surface 22a of the upper cover 22) of the drainage pump 1A and the ceiling plate 61 are arranged so as to face each other with a gap D. The interval D is preferably 0.5 mm to 100 mm, more preferably 1 mm to 50 mm.

第2実施例も、第1実施例と同様の効果を奏する。また、取付部25を省略したことから、よりコンパクトに構成することができる。 The second embodiment also has the same effect as that of the first embodiment. Further, since the mounting portion 25 is omitted, the configuration can be made more compact.

(第3実施例)
以下、本発明の第3実施例に係る排水ポンプの取付構造について、図6を参照して説明する。
(Third Example)
Hereinafter, the mounting structure of the drainage pump according to the third embodiment of the present invention will be described with reference to FIG.

図6は、本発明の第3実施例に係る排水ポンプの取付構造を説明する図である。図6(a)は、被取付体の上方から見た平面図であり、排水ポンプを破線で示している。図6(b)は、被取付体の貫通孔近傍(図6(a)の一点鎖線の楕円部)を拡大した図である。図6(c)は、図6(b)のC−C線に沿う拡大断面図である。第実施例の説明において、「上下」は、図6(a)の紙面手前−奥方向に一致し、図6(c)の上下方向に一致する。第3実施例において、第1実施例と同一の構成要素には同一の符号を付して説明を省略する。 FIG. 6 is a diagram illustrating a mounting structure of a drainage pump according to a third embodiment of the present invention. FIG. 6A is a plan view of the attached body as viewed from above, and the drainage pump is shown by a broken line. FIG. 6B is an enlarged view of the vicinity of the through hole of the attached body (the elliptical portion of the alternate long and short dash line in FIG. 6A). FIG. 6 (c) is an enlarged cross-sectional view taken along the line CC of FIG. 6 (b). In the description of the third embodiment, "up and down" corresponds to the front-back direction of the paper surface in FIG. 6 (a) and coincides with the vertical direction in FIG. 6 (c). In the third embodiment, the same components as those in the first embodiment are designated by the same reference numerals, and the description thereof will be omitted.

第3実施例は、排水ポンプ1を取付部材90によって被取付体としての空気調和機60の天井板61に取付ける構造である。第3実施例は、第1実施例の構成をベースとして、天井板61に円形の貫通孔65を採用するとともに、先端部92および基端部93が径方向に弾性変形可能な取付部材90を採用している。 The third embodiment has a structure in which the drainage pump 1 is attached to the ceiling plate 61 of the air conditioner 60 as the attached body by the attachment member 90. In the third embodiment, based on the configuration of the first embodiment, a circular through hole 65 is adopted in the ceiling plate 61, and a mounting member 90 in which the tip portion 92 and the base end portion 93 are elastically deformable in the radial direction is provided. It is adopted.

図6(a)に示すように、空気調和機60の天井板61には、複数の貫通孔65が設けられている。第3実施例において、貫通孔65は3つ設けられている。貫通孔65は、円形状に形成されている。貫通孔65は、取付部材90の先端部92の径より小さい径を有している。 As shown in FIG. 6A, the ceiling plate 61 of the air conditioner 60 is provided with a plurality of through holes 65. In the third embodiment, three through holes 65 are provided. The through hole 65 is formed in a circular shape. The through hole 65 has a diameter smaller than the diameter of the tip portion 92 of the mounting member 90.

取付部材90は、柱状に形成されており、円柱状の柱部91と、柱部91の上端(一方の端部)に設けられた円形のフランジ形状の先端部92と、柱部91の下端(他方の端部)に設けられた円形のフランジ形状の基端部93と、を有している。柱部91の径は、切り欠き28の入口から奥に入った部分の幅および天井板61の貫通孔65の径より小さい。先端部92の径は、貫通孔65の径より大きい。基端部93の径は、切り欠き28の入口から奥に入った部分の幅より大きい。先端部92および基端部93は、柱部91から径方向外側に膨らんだ幅広部であればよい。本実施例では、取付部材90を3つ有している。 The mounting member 90 is formed in a columnar shape, and has a columnar pillar portion 91, a circular flange-shaped tip portion 92 provided at the upper end (one end portion) of the pillar portion 91, and a lower end portion of the pillar portion 91. It has a circular flange-shaped base end portion 93 provided at (the other end portion). The diameter of the pillar portion 91 is smaller than the width of the portion recessed from the entrance of the notch 28 and the diameter of the through hole 65 of the ceiling plate 61. The diameter of the tip portion 92 is larger than the diameter of the through hole 65. The diameter of the base end portion 93 is larger than the width of the portion recessed from the entrance of the notch 28. The tip end portion 92 and the base end portion 93 may be wide portions that bulge outward in the radial direction from the pillar portion 91. In this embodiment, three mounting members 90 are provided.

取付部材90は、径方向に延びかつ先端部92から柱部91に至る深さを有するスリット94、および、径方向に延びかつ基端部93から柱部91に至る深さを有するスリット95を有している。スリット94およびスリット95は、先端部92および基端部93において、径方向に弾性変形可能な複数の弾性片を構成するように形成されている。 The mounting member 90 includes a slit 94 extending in the radial direction and having a depth extending from the tip portion 92 to the pillar portion 91, and a slit 95 extending in the radial direction and having a depth extending from the base end portion 93 to the pillar portion 91. Have. The slit 94 and the slit 95 are formed at the tip end portion 92 and the base end portion 93 so as to form a plurality of elastic pieces that are elastically deformable in the radial direction.

取付部材90の先端部92は、天井板61に設けられた貫通孔65に挿通されるとともに、垂下状態となるよう貫通孔65の縁部65aに引っ掛かる下向き面92aを有している。取付部材90の基端部93は、カバー20の取付部25の平板部27に設けられた切り欠き28に挿通されるとともに、平板部27が垂下状態となるよう切り欠き28の縁部28aに引っ掛かる上向き面93aを有している。 The tip portion 92 of the mounting member 90 has a downward surface 92a that is inserted into the through hole 65 provided in the ceiling plate 61 and is hooked on the edge portion 65a of the through hole 65 so as to be in a hanging state. The base end portion 93 of the mounting member 90 is inserted into the notch 28 provided in the flat plate portion 27 of the mounting portion 25 of the cover 20, and is inserted into the edge portion 28a of the notch 28 so that the flat plate portion 27 is in a hanging state. It has an upward surface 93a to be caught.

取付部材90は、天井板61およびカバー20より曲げ弾性率が小さい。取付部材90は、天井板61およびカバー20の少なくとも一方より曲げ弾性率が小さいことが好ましい。このようにすることで、カバー20から天井板61に伝搬する振動が、取付部材90において効果的に減衰される。 The mounting member 90 has a smaller flexural modulus than the ceiling plate 61 and the cover 20. The mounting member 90 preferably has a lower flexural modulus than at least one of the ceiling plate 61 and the cover 20. By doing so, the vibration propagating from the cover 20 to the ceiling plate 61 is effectively damped in the mounting member 90.

次に、排水ポンプ1を取付部材90を用いて空気調和機60の天井板61に取付ける方法について説明する。 Next, a method of mounting the drainage pump 1 on the ceiling plate 61 of the air conditioner 60 using the mounting member 90 will be described.

まず、排水ポンプ1が有する複数の取付部25の平板部27に取付部材90を取付ける。具体的には、各平板部27に設けられた切り欠き28に、入口から取付部材90の柱部91を押し込む。または、取付部材90の基端部93の複数の弾性片を中心側に縮小するように弾性変形させて上方から切り欠き28に挿入したのち復元させる。なお、切り欠き28に代えて、円形の貫通孔を平板部27に設けてもよい。これにより、取付部材90の柱部91が切り欠き28に挿通された状態で保持される。 First, the mounting member 90 is mounted on the flat plate portions 27 of the plurality of mounting portions 25 included in the drainage pump 1. Specifically, the pillar portion 91 of the mounting member 90 is pushed into the notch 28 provided in each flat plate portion 27 from the entrance. Alternatively, a plurality of elastic pieces of the base end portion 93 of the mounting member 90 are elastically deformed so as to be reduced toward the center side, inserted into the notch 28 from above, and then restored. Instead of the notch 28, a circular through hole may be provided in the flat plate portion 27. As a result, the pillar portion 91 of the mounting member 90 is held in a state of being inserted into the notch 28.

次に、各平板部27に取付けられた取付部材90の先端部92を、空気調和機60の天井板61に設けられた貫通孔65に挿通する。具体的には、取付部材90の先端部92の複数の弾性片を中心側に縮小するように弾性変形させて下方から貫通孔65に挿入したのち復元させる。 Next, the tip portion 92 of the mounting member 90 mounted on each flat plate portion 27 is inserted into the through hole 65 provided in the ceiling plate 61 of the air conditioner 60. Specifically, a plurality of elastic pieces of the tip portion 92 of the mounting member 90 are elastically deformed so as to be reduced toward the center side, inserted into the through hole 65 from below, and then restored.

これにより、取付部材90の先端部92の下向き面92aが貫通孔65の縁部65aに引っ掛かって垂下状態となる。また、取付部材90の基端部93の上向き面93aが切り欠き28の縁部28aに引っ掛かって平板部27が垂下状態となる。このようにして、排水ポンプ1が取付部材90によって空気調和機60の天井板61に垂下状態で取付けられる。このとき、排水ポンプ1のカバー20(平板部27)と天井板61とが間隔Dを空けて対向して配置される。間隔Dは、0.5mm〜100mmが好ましく、1mm〜50mmがさらに好ましい。 As a result, the downward surface 92a of the tip end portion 92 of the mounting member 90 is caught by the edge portion 65a of the through hole 65 and is in a hanging state. Further, the upward surface 93a of the base end portion 93 of the mounting member 90 is caught by the edge portion 28a of the notch 28, and the flat plate portion 27 is in a hanging state. In this way, the drainage pump 1 is attached to the ceiling plate 61 of the air conditioner 60 in a hanging state by the attachment member 90. At this time, the cover 20 (flat plate portion 27) of the drainage pump 1 and the ceiling plate 61 are arranged so as to face each other with a gap D. The interval D is preferably 0.5 mm to 100 mm, more preferably 1 mm to 50 mm.

第3実施例も、第1実施例と同様の効果を奏する。 The third embodiment also has the same effect as that of the first embodiment.

特に、第3実施例では、取付部材90の先端部92は、外側に膨らむ幅広部であるとともに、複数の弾性片を構成するようにスリットが形成されている。先端部92は、複数の弾性片が中心側に弾性変形された状態で天井板61の貫通孔65に挿入される。また、取付部材90の基端部93は、外側に膨らむ幅広部であるとともに、複数の弾性片を構成するようにスリットが形成されている。基端部93は、複数の弾性片が中心側に弾性変形された状態でカバー20の切り欠き28に挿入されてもよい。このようにしたことから、排水ポンプ1を天井板61に容易に取付けることができる。 In particular, in the third embodiment, the tip portion 92 of the mounting member 90 is a wide portion that bulges outward, and slits are formed so as to form a plurality of elastic pieces. The tip portion 92 is inserted into the through hole 65 of the ceiling plate 61 in a state where a plurality of elastic pieces are elastically deformed toward the center side. Further, the base end portion 93 of the mounting member 90 is a wide portion that bulges outward, and slits are formed so as to form a plurality of elastic pieces. The base end portion 93 may be inserted into the notch 28 of the cover 20 in a state where a plurality of elastic pieces are elastically deformed toward the center. Therefore, the drainage pump 1 can be easily attached to the ceiling plate 61.

上述した第2実施例において、取付部材80の先端部82および天井板61の貫通孔62に代えて、第3実施例に示したように、取付部材90の先端部92(複数の弾性片を構成するようにスリット94が形成されている)および貫通孔65と同様の構造を採用してもよい。 In the second embodiment described above, instead of the tip 82 of the mounting member 80 and the through hole 62 of the ceiling plate 61, as shown in the third embodiment, the tip 92 (a plurality of elastic pieces) of the mounting member 90 is used. A slit 94 is formed so as to form a structure) and a structure similar to that of the through hole 65 may be adopted.

また、上述した各実施例では、取付部材(取付手段)を3つ有する構成であったが、取付部材は、少なくとも1つ有していればよい。取付部材を1つのみ有する構成では、排水ポンプの重心に対応する箇所を取付部材によって被取付体に取付ける。 Further, in each of the above-described embodiments, the configuration has three mounting members (mounting means), but it is sufficient to have at least one mounting member. In the configuration having only one mounting member, the portion corresponding to the center of gravity of the drainage pump is mounted on the mounted body by the mounting member.

また、上述した各実施例では、排水ポンプ1が天井板61に垂下される(ぶら下がる)ように取付けられる構成について説明したが、これら以外にも、例えば、第1実施例において、取付部材70の先端部72が接着剤などにより天井板61に固定されていてもよい。取付部材70の基端部73が接着剤などによりカバー20(平板部27)に固定されていてもよい。取付部材70の柱部71の径が、スリット部64の幅と同じか若干大きくされていてもよい。取付部材70の柱部71の径が、切り欠き28の入口から奥に入った部分の幅と同じか若干大きくされていてもよい。第2実施例および第3実施例においても同様である。 Further, in each of the above-described embodiments, the configuration in which the drainage pump 1 is attached so as to hang (hang) from the ceiling plate 61 has been described. However, in addition to these, for example, in the first embodiment, the attachment member 70 The tip portion 72 may be fixed to the ceiling plate 61 with an adhesive or the like. The base end portion 73 of the mounting member 70 may be fixed to the cover 20 (flat plate portion 27) with an adhesive or the like. The diameter of the pillar portion 71 of the mounting member 70 may be the same as or slightly larger than the width of the slit portion 64. The diameter of the pillar portion 71 of the mounting member 70 may be the same as or slightly larger than the width of the portion recessed from the entrance of the notch 28. The same applies to the second embodiment and the third embodiment.

上記に本発明の実施例を説明したが、本発明はこれらの例に限定されない。前述の実施例に対して、当業者が適宜、構成要素の追加、削除、設計変更を行ったものや、実施例の特徴を適宜組み合わせたものも、本発明の趣旨を逸脱しない限り、本発明の範囲に含まれる。 Although examples of the present invention have been described above, the present invention is not limited to these examples. As long as the gist of the present invention is not deviated from the above-mentioned examples, those skilled in the art appropriately adding, deleting, or changing the design, or combining the features of the examples as appropriate are also present inventions. Is included in the range of.

(第1実施例)
1、1A…排水ポンプ、5…ポンプ室、10…ハウジング、11…本体部、12…底壁部、13…周壁部、14…内周面、15…吐出管入口、16…吸込管、17…吸込口、18…吐出管、19…吐出口、20…カバー、21…下カバー、22…上カバー、22a…上カバーの上面、23…スナップフィット機構、24…係止部、25…取付部、26…支柱部、27…平板部、28…切り欠き、28a…切り欠きの縁部、29…貫通孔、30…回転羽根、31…軸部、32…取付穴、33…大径羽根、34…小径羽根、35…補助羽根、36…環状部材、37…開口、40…モータ、41…駆動軸、60…空気調和機、61…天井板、62…貫通孔、62a…貫通孔の縁部、63…挿通部、64…スリット部、70…取付部材、71…柱部、72…先端部、72a…下向き面、73…基端部、73a…上向き面
(第2実施例)
80…取付部材、81…柱部、82…先端部、82a…下向き面、83…基端部
(第3実施例)
65…貫通孔、65a…貫通孔の縁部、90…取付部材、91…柱部、92…先端部、92a…下向き面、93…基端部、93a…上向き面
(First Example)
1, 1A ... drainage pump, 5 ... pump chamber, 10 ... housing, 11 ... main body, 12 ... bottom wall, 13 ... peripheral wall, 14 ... inner peripheral surface, 15 ... discharge pipe inlet, 16 ... suction pipe, 17 ... Suction port, 18 ... Discharge pipe, 19 ... Discharge port, 20 ... Cover, 21 ... Lower cover, 22 ... Upper cover, 22a ... Upper surface of upper cover, 23 ... Snap fit mechanism, 24 ... Locking part, 25 ... Mounting Part, 26 ... Strut part, 27 ... Flat plate part, 28 ... Notch, 28a ... Notch edge, 29 ... Through hole, 30 ... Rotating blade, 31 ... Shaft part, 32 ... Mounting hole, 33 ... Large diameter blade , 34 ... small diameter blade, 35 ... auxiliary blade, 36 ... annular member, 37 ... opening, 40 ... motor, 41 ... drive shaft, 60 ... air conditioner, 61 ... ceiling plate, 62 ... through hole, 62a ... through hole Edge portion, 63 ... Insertion portion, 64 ... Slit portion, 70 ... Mounting member, 71 ... Pillar portion, 72 ... Tip portion, 72a ... Downward surface, 73 ... Base end portion, 73a ... Upward surface (second embodiment)
80 ... Mounting member, 81 ... Pillar portion, 82 ... Tip portion, 82a ... Downward surface, 83 ... Base end portion (third embodiment)
65 ... Through hole, 65a ... Through hole edge, 90 ... Mounting member, 91 ... Pillar, 92 ... Tip, 92a ... Downward surface, 93 ... Base end, 93a ... Upward surface

Claims (10)

排水ポンプと、該排水ポンプを被取付体としての天井板に取付ける少なくとも1つの取付手段とを備え、該排水ポンプを前記天井板の下側に配置する排水ポンプの取付構造であって、
前記排水ポンプは、回転羽根と、該回転羽根を収容するハウジングと、該ハウジングの上部に取付けられたカバーと、該カバーに収容され、前記回転羽根を回転させるモータと、を有し、
前記取付手段は取付部材を備え、
前記取付部材は下向き面が形成された先端部を上端側に有し、
前記取付部材の前記先端部は前記天井板に設けられた貫通孔に挿通されるとともに前記下向き面が前記貫通孔の上側の縁部に引っ掛かっており、
前記排水ポンプは、前記取付部材によって、前記カバーが前記天井板と間隔を空けて該天井板に固定されることなく移動の自由度をもってぶら下がるように取付けられることを特徴とする排水ポンプの取付構造。
A drainage pump mounting structure comprising a drainage pump and at least one mounting means for mounting the drainage pump on a ceiling plate as an attached body, and arranging the drainage pump under the ceiling plate.
The drainage pump has a rotary vane, a housing for accommodating the rotary vane, a cover attached to the upper portion of the housing, and a motor housed in the cover for rotating the rotary vane.
The mounting means includes a mounting member.
The mounting member has a tip portion on which a downward surface is formed on the upper end side.
The tip portion of the mounting member is inserted into a through hole provided in the ceiling plate, and the downward surface is hooked on the upper edge portion of the through hole.
The drainage pump mounting structure is characterized in that the cover is mounted by the mounting member so as to hang with a degree of freedom of movement without being fixed to the ceiling board at a distance from the ceiling board. ..
前記排水ポンプは、前記取付部材によって、前記天井板に垂下されるように取付けられることを特徴とする請求項1に記載の排水ポンプの取付構造。 The drainage pump mounting structure according to claim 1, wherein the drainage pump is mounted by the mounting member so as to hang down from the ceiling plate. 前記排水ポンプは、前記取付部材によって、前記天井板に自重により垂下されるように取付けられることを特徴とする請求項2に記載の排水ポンプの取付構造。 The drainage pump mounting structure according to claim 2, wherein the drainage pump is mounted on the ceiling plate by its own weight by the mounting member. 前記取付部材の前記先端部は、外側に膨らむ幅広部を有し、
前記天井板の貫通孔は、前記取付部材の前記先端部が挿通可能な形状を有する挿通部と、前記挿通部に連なり前記幅広部の幅より小さい幅を有するスリット部と、を有していることを特徴とする請求項1〜請求項3のいずれか一項に記載の排水ポンプの取付構造。
The tip of the mounting member has a wide portion that bulges outward.
The through hole of the ceiling plate has an insertion portion having a shape through which the tip portion of the mounting member can be inserted, and a slit portion connected to the insertion portion and having a width smaller than the width of the wide portion. The mounting structure for a drainage pump according to any one of claims 1 to 3, wherein the drainage pump is attached.
排水ポンプと、該排水ポンプを被取付体としての天井板に取付ける少なくとも1つの取付手段とを備え、該排水ポンプを前記天井板の下側に配置する排水ポンプの取付構造であって、
前記排水ポンプは、回転羽根と、該回転羽根を収容するハウジングと、該ハウジングの上部に取付けられたカバーと、該カバーに収容され、前記回転羽根を回転させるモータと、を有し、
前記取付手段は取付部材を備え、
前記取付部材は下向き面が形成された先端部を上端側に有し、
前記取付部材の前記先端部は前記天井板に設けられた貫通孔に挿通されるとともに前記下向き面が前記貫通孔の上側の縁部に引っ掛かっており、
前記排水ポンプは、前記取付部材によって、前記カバーが前記天井板と間隔を空けて該天井板に移動の自由度をもってぶら下がるように取付けられ、
前記取付部材の前記先端部は、外側に膨らむ幅広部を有するとともに、複数の弾性片を構成するようにスリットが形成され、
前記複数の弾性片は、前記先端部の中心側に弾性変形された状態で前記天井板の貫通孔に挿入されることを特徴とする排水ポンプの取付構造。
A drainage pump mounting structure comprising a drainage pump and at least one mounting means for mounting the drainage pump on a ceiling plate as an attached body, and arranging the drainage pump under the ceiling plate.
The drainage pump has a rotary vane, a housing for accommodating the rotary vane, a cover attached to the upper portion of the housing, and a motor housed in the cover for rotating the rotary vane.
The mounting means includes a mounting member.
The mounting member has a tip portion on which a downward surface is formed on the upper end side.
The tip portion of the mounting member is inserted into a through hole provided in the ceiling plate, and the downward surface is hooked on the upper edge portion of the through hole.
The drainage pump is attached by the mounting member so that the cover hangs from the ceiling plate at a distance from the ceiling plate with a degree of freedom of movement.
The tip portion of the mounting member has a wide portion that bulges outward, and a slit is formed so as to form a plurality of elastic pieces.
Wherein the plurality of elastic pieces, the tip mounting structure of the discharge water pump to the center side while being elastically deformed you being inserted into the through hole of the ceiling plate of.
前記取付部材は、前記カバーと別体であり、
前記排水ポンプは、前記取付部材の下端側の基端部が前記カバーに係止されることにより、該天井板に取付けられることを特徴とする請求項1〜請求項5のいずれか一項に記載の排水ポンプの取付構造。
The mounting member is separate from the cover and
The drainage pump according to any one of claims 1 to 5, wherein the drainage pump is mounted on the ceiling plate by locking the base end portion on the lower end side of the mounting member to the cover. The mounting structure of the drainage pump described.
前記取付部材の前記基端部は、前記カバーに設けられた貫通孔に挿通されるとともに、該貫通孔の下側の縁部に引っ掛かることを特徴とする請求項6に記載の排水ポンプの取付構造。 The attachment of the drainage pump according to claim 6, wherein the base end portion of the attachment member is inserted into a through hole provided in the cover and is hooked on a lower edge portion of the through hole. structure. 前記取付部材の前記基端部は、外側に膨らむ幅広部を有するとともに、複数の弾性片を構成するようにスリットが形成され、
前記複数の弾性片は、前記基端部の中心側に弾性変形された状態で前記カバーの貫通孔に挿入されることを特徴とする請求項7に記載の排水ポンプの取付構造。
The base end portion of the mounting member has a wide portion that bulges outward, and slits are formed so as to form a plurality of elastic pieces.
The attachment structure for a drainage pump according to claim 7, wherein the plurality of elastic pieces are inserted into the through holes of the cover in a state of being elastically deformed toward the center side of the base end portion.
前記取付部材は、前記カバーと一体に設けられることを特徴とする請求項1〜請求項5のいずれか一項に記載の排水ポンプの取付構造。 The drainage pump mounting structure according to any one of claims 1 to 5, wherein the mounting member is provided integrally with the cover. 前記取付部材は、前記天井板および前記カバーの少なくとも一方より曲げ弾性率が小さいことを特徴とする請求項1〜請求項9のいずれか一項に記載の排水ポンプの取付構造。 The drainage pump mounting structure according to any one of claims 1 to 9, wherein the mounting member has a flexural modulus smaller than that of at least one of the ceiling plate and the cover.
JP2018043092A 2018-03-09 2018-03-09 Drainage pump mounting structure Active JP6923920B2 (en)

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PCT/JP2019/003991 WO2019171854A1 (en) 2018-03-09 2019-02-05 Water discharge pump attachment structure
CN201980009961.XA CN111788396B (en) 2018-03-09 2019-02-05 Mounting structure of draining pump
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