[go: up one dir, main page]

JP6980569B2 - Coated granular fertilizer, manufacturing method of coated granular fertilizer, compound fertilizer and cultivation method - Google Patents

Coated granular fertilizer, manufacturing method of coated granular fertilizer, compound fertilizer and cultivation method Download PDF

Info

Publication number
JP6980569B2
JP6980569B2 JP2018045421A JP2018045421A JP6980569B2 JP 6980569 B2 JP6980569 B2 JP 6980569B2 JP 2018045421 A JP2018045421 A JP 2018045421A JP 2018045421 A JP2018045421 A JP 2018045421A JP 6980569 B2 JP6980569 B2 JP 6980569B2
Authority
JP
Japan
Prior art keywords
fertilizer
granular fertilizer
mass
coated granular
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2018045421A
Other languages
Japanese (ja)
Other versions
JP2019156681A (en
Inventor
淳 坂本
成年 木元
啓太郎 畑中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JCAM Agri Co Ltd
Original Assignee
JCAM Agri Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JCAM Agri Co Ltd filed Critical JCAM Agri Co Ltd
Priority to JP2018045421A priority Critical patent/JP6980569B2/en
Publication of JP2019156681A publication Critical patent/JP2019156681A/en
Application granted granted Critical
Publication of JP6980569B2 publication Critical patent/JP6980569B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Fertilizers (AREA)

Description

本発明は、被覆粒状肥料、被覆粒状肥料の製造方法、配合肥料および栽培方法に関する。 The present invention relates to a coated granular fertilizer, a method for producing a coated granular fertilizer, a compound fertilizer and a cultivation method.

樹脂等の被膜材料によって粒状肥料の表面を被覆した被覆粒状肥料は、肥料成分の溶出コントロール性に優れているため、農作業の省力化の達成や環境負荷低減等の効果が認められている。このような被覆粒状肥料を用いた栽培技術は、普及拡大している。 The coated granular fertilizer whose surface is coated with a coating material such as resin has excellent elution controllability of fertilizer components, and is therefore recognized to have effects such as achievement of labor saving in agricultural work and reduction of environmental load. Cultivation techniques using such coated granular fertilizers are becoming widespread.

近年、その品質とコストに対する要求はさらに高まりつつある。特に、相反する性質である品質の維持向上とコストのバランスに対する要求は極めて高いものがある。コストを下げるために被膜材料の割合を減らして薄膜化(低成分化)し、相対的に肥料成分の割合を増やして高成分化することなどの検討がなされている。 In recent years, the demand for quality and cost has been further increased. In particular, there are extremely high demands for maintaining and improving quality and cost balance, which are conflicting properties. In order to reduce the cost, studies are being made to reduce the proportion of the coating material to make it thinner (lower the composition), and to increase the proportion of the fertilizer component relatively to increase the composition.

一般的に、被覆粒状肥料は被膜の割合が多いほど溶出コントロールや被膜強度の維持等の品質管理がしやすい。施肥後に優れた溶出コントロール性を示すためには施肥時に発生する被膜の欠陥(ピンホール等)をなくす必要があり、そのためにはある程度の被膜量が必要である。 In general, the larger the proportion of the coated granular fertilizer, the easier it is to control the quality such as elution control and maintenance of the film strength. In order to show excellent elution controllability after fertilization, it is necessary to eliminate film defects (pinholes, etc.) that occur during fertilization, and for that purpose, a certain amount of film is required.

被覆粒状肥料に用いられる一般的な被膜材料としては樹脂類が挙げられ、必要に応じて各種フィラーが使用される。樹脂類としては、透湿性の小さなオレフィン系重合体が肥料の溶出コントロールに有効であり、ポリエチレンを含む被膜(例えば、特許文献1参照)、デュロメーターD硬さが54〜71の範囲の樹脂を含む被膜(例えば、特許文献2参照)等が開示されている。 Resins are mentioned as a general coating material used for coated granular fertilizer, and various fillers are used as needed. As the resins, an olefin polymer having a small moisture permeability is effective for controlling the elution of fertilizer, and includes a film containing polyethylene (see, for example, Patent Document 1) and a resin having a durometer D hardness in the range of 54 to 71. A coating film (see, for example, Patent Document 2) and the like are disclosed.

フィラーとしては鉱物粉や澱粉等が用いられ、例えば、樹脂被膜内に粉体を均一に分散させた被膜で被覆した肥料の被覆方法が挙げられ、溶出機能を損なわないコストの低減化方法が記載されている(例えば、特許文献3参照)。また、熱可塑性樹脂と水不溶性もしくは水難溶性無機粉体で完全被覆した被覆肥料があり、特に溶出速度の温度による影響を調節できること等による品質向上について記載されている(例えば、特許文献4参照)。さらに、品質の安定化を目指して、品質ばらつきの少ない被覆生物活性粒状物について記載されている(例えば、特許文献5参照)。 Mineral powder, starch, or the like is used as the filler. For example, a method for coating a fertilizer coated with a film in which powder is uniformly dispersed in a resin film is mentioned, and a method for reducing costs without impairing the elution function is described. (See, for example, Patent Document 3). Further, there is a coated fertilizer completely coated with a thermoplastic resin and a water-insoluble or water-insoluble inorganic powder, and in particular, it describes quality improvement by being able to control the influence of the elution rate by temperature (see, for example, Patent Document 4). .. Further, with the aim of stabilizing the quality, a coated biologically active granule with little quality variation is described (see, for example, Patent Document 5).

特公昭54−3104号公報Special Publication No. 54-3104 特開2002−161002号公報Japanese Unexamined Patent Publication No. 2002-161002 特公昭60−102号公報Special Publication No. 60-102 特開昭54−97260号公報Japanese Unexamined Patent Publication No. 54-97260 特開2002−68880号公報Japanese Unexamined Patent Publication No. 2002-68880

上記のことから安易に被膜材料の割合を減らせば溶出期間の短縮や被膜の欠陥等による品質低下を生じるおそれがあり、さらなる有効な手法の開発は極めて重要な課題である。
フィラーを被膜の有効成分とすることは知られていたが、それぞれのフィラーは被覆粒状肥料の被膜を薄膜化し、かつ実用的な生産性で製造できるものではなかった。フィラーによって薄膜化するには更なる技術の向上が必要であり、従来知見だけでは不充分であった。
From the above, if the ratio of the coating material is easily reduced, the elution period may be shortened and the quality may be deteriorated due to defects in the coating, and the development of a more effective method is an extremely important issue.
It was known that the filler was used as an active ingredient of the coating film, but each filler thinned the coating film of the coated granular fertilizer and could not be produced with practical productivity. Further improvement of technology is required to make the film thinner with the filler, and the conventional knowledge alone is not sufficient.

本発明の目的は、薄膜化が可能であるにも拘わらず製品品質、特に肥料成分の溶出コントロールが可能な被膜材料を見出し、該被膜材料を粒状肥料に被覆して得られる被覆粒状肥料、被覆粒状肥料の製造方法、該被覆粒状肥料を含む配合肥料および植物の栽培方法を提供することにある。 An object of the present invention is to find a coating material capable of controlling product quality, particularly elution of fertilizer components, despite being capable of thinning, and coating the coating material with a granular fertilizer to obtain a coated granular fertilizer. It is an object of the present invention to provide a method for producing a granular fertilizer, a compound fertilizer containing the coated granular fertilizer, and a method for cultivating a plant.

本発明者らは前記課題を解決すべく、鋭意検討した。その結果、樹脂と高純度タルクとを含有する被膜材料によって粒状肥料の表面が被覆された被覆粒状肥料により前記課題が解決されることを見出し、本発明を完成するに至った。 The present inventors have diligently studied to solve the above-mentioned problems. As a result, it was found that the above-mentioned problem can be solved by the coated granular fertilizer in which the surface of the granular fertilizer is coated with the coating material containing the resin and high-purity talc, and the present invention has been completed.

タルクの種類(組成、粒度等)は広範に亘っており、従来、用途に応じて使い分けされている。特に高純度品は白色となる傾向があり、紙用に好適である。また、医薬や化粧品用としても不純物が少ない高純度品が好適である。高純度品は高価であるため、その用途は医薬、化粧品用及び紙用等に限定されていた。 There are a wide variety of talc types (composition, particle size, etc.), and they have been used according to their intended use. In particular, high-purity products tend to be white and are suitable for paper. Further, high-purity products with few impurities are suitable for pharmaceuticals and cosmetics. Since high-purity products are expensive, their uses are limited to pharmaceuticals, cosmetics, paper, and the like.

樹脂と高純度タルクを含有する被膜材料によって粒状肥料の表面が被覆された被覆粒状肥料は、被膜強度が向上し薄膜化することができ、従来の被覆粒状肥料同様の溶出期間のものを製造することができること、薄膜のため被膜材料費が減るほか、有効成分の割合が増える高成分化が可能になることは、これまで知られておらず、当業者にとって意外なことである。というのも、農業用として使用されるタルクはコスト的な制約から、効果とのバランスが重要であり、高純度品は使用されないのが通常だからである。そのため本発明のように被膜材料に高純度タルクを含有することは当業者であれば通常考えないことである。 A coated granular fertilizer whose surface is coated with a coating material containing a resin and high-purity talc can improve the coating strength and can be thinned, and can be produced with an elution period similar to that of a conventional coated granular fertilizer. It has not been known so far that it is possible to reduce the cost of the coating material due to the thin film, and the ratio of the active ingredient can be increased, which is surprising to those skilled in the art. This is because talc used for agriculture is important to balance with the effect due to cost constraints, and high-purity products are usually not used. Therefore, those skilled in the art usually do not consider the inclusion of high-purity talc in the coating material as in the present invention.

本発明は、以下から構成される。
(1)
1種以上の肥料成分を含む粒状肥料と、該粒状肥料表面を被覆する被膜とを有し、
前記被膜が樹脂と高純度タルクとを含む被膜材料から形成され、
前記高純度タルク100質量%中、MgOおよびSiO2を合計で90〜95質量%含み、かつAl23を1.5質量%以下含む、被覆粒状肥料。
(2)
被覆粒状肥料100質量%中、被膜を2〜15質量%含む、前記(1)記載の被覆粒状肥料。
(3)
被膜材料100質量%中、熱可塑性樹脂を10〜80質量%含み、かつ前記高純度タルクを20〜90質量%含む、前記(1)または(2)記載の被覆粒状肥料。
(4)
前記被膜材料が、界面活性剤、多糖類および多糖類の誘導体から選ばれた1種以上を含む、前記(1)〜(3)いずれか一項記載の被覆粒状肥料。
(5)
前記高純度タルクのメディアン径が6〜30μmの範囲である、前記(1)〜(4)いずれか一項記載の被覆粒状肥料。
(6)
前記高純度タルクの白色度が85以上である、前記(1)〜(5)いずれか一項記載の被覆粒状肥料。
(7)
高純度タルク100質量%中、水分を0.5質量%以下含む、前記(1)〜(6)いずれか一項記載の被覆粒状肥料。
(8)
前記被覆粒状肥料を25℃水中に浸漬した場合の前記肥料成分の溶出率が、80質量%に達する迄の期間が10〜500(日)である、前記(1)〜(7)いずれか一項記載の被覆粒状肥料。
(9)
溶出パターンが時限溶出型を示す被覆粒状肥料であって、
前記肥料成分の溶出率が10質量%に達する迄の期間をd1(日)、
前記肥料成分の溶出率が、10質量%を超えて80質量%に達する迄の期間をd2(日)とする時、
d1/d2が0.1以上であり、かつd1が5〜150(日)の範囲である、前記(1)〜(8)いずれか一項記載の被覆粒状肥料。
(10)
前記(1)〜(9)いずれか一項記載の被覆粒状肥料と、非被覆粒状肥料を混合してなる配合肥料。
(11)
流動層または噴流層を有する被覆装置を用い、前記装置から排出された溶剤を含む流動ガスを除塵器で除塵後、凝縮器および/または活性炭によって溶剤を回収し、前記凝縮器で分離されたガスを加熱器で加熱して、前記回収溶剤と前記加熱ガスを循環再使用する方法であって、下記工程(A)〜(D)を含む、被覆粒状肥料の製造方法。
工程(A):トルエン、テトラクロロエチレンおよびトリクロロエチレンから選ばれた1種以上を含む前記溶剤に、
樹脂と100質量%中、MgOおよびSiO2を合計で90〜95質量%含み、かつAl23を1.5質量%以下含む高純度タルク
とを含む被膜材料を溶解または懸濁させて被覆液を調製する工程;
工程(B):前記被覆装置内において流動ガス気流下で前記被覆液を粒状肥料に噴霧するとともに、前記被覆液中の溶剤を蒸発乾燥させることにより粒状肥料表面に被膜を形成させる工程;
工程(C):工程(B)により被膜が形成された粒状肥料に含まれる前記溶剤を通風により脱気して除去することにより、その濃度を前記被膜が形成された粒状肥料に対して500ppm以下にする工程;および
工程(D):工程(C)の通風による脱気処理後の溶剤含有ガスから前記溶剤を凝縮器および/または活性炭を用いて回収する工程。
(12)
前記(1)〜(9)のいずれか一項記載の被覆粒状肥料、または前記(10)記載の配合肥料を用いる、植物の栽培方法。
The present invention comprises the following.
(1)
It has a granular fertilizer containing one or more fertilizer components and a film covering the surface of the granular fertilizer.
The coating is formed from a coating material containing resin and high-purity talc.
The high purity talc in 100% by mass, containing 90 to 95 wt% of MgO and SiO 2 in total, and including Al 2 O 3 1.5 mass% or less, coated granular fertilizers.
(2)
The coated granular fertilizer according to (1) above, which contains 2 to 15% by mass of a coating in 100% by mass of the coated granular fertilizer.
(3)
The coated granular fertilizer according to (1) or (2) above, which contains 10 to 80% by mass of a thermoplastic resin and 20 to 90% by mass of the high-purity talc in 100% by mass of the coating material.
(4)
The coated granular fertilizer according to any one of (1) to (3) above, wherein the coating material contains one or more selected from a surfactant, a polysaccharide and a derivative of the polysaccharide.
(5)
The coated granular fertilizer according to any one of (1) to (4) above, wherein the median diameter of the high-purity talc is in the range of 6 to 30 μm.
(6)
The coated granular fertilizer according to any one of (1) to (5) above, wherein the high-purity talc has a whiteness of 85 or more.
(7)
The coated granular fertilizer according to any one of (1) to (6) above, which contains 0.5% by mass or less of water in 100% by mass of high-purity talc.
(8)
Any one of (1) to (7) above, wherein the period until the elution rate of the fertilizer component reaches 80% by mass when the coated granular fertilizer is immersed in water at 25 ° C. is 10 to 500 (days). Coated granular fertilizer as described in the section.
(9)
It is a coated granular fertilizer whose elution pattern shows a timed elution type.
The period until the elution rate of the fertilizer component reaches 10% by mass is d1 (day).
When the period until the elution rate of the fertilizer component exceeds 10% by mass and reaches 80% by mass is d2 (day),
The coated granular fertilizer according to any one of (1) to (8) above, wherein d1 / d2 is 0.1 or more and d1 is in the range of 5 to 150 (days).
(10)
A compound fertilizer obtained by mixing the coated granular fertilizer according to any one of (1) to (9) above with the uncoated granular fertilizer.
(11)
Using a covering device having a fluidized bed or a jet layer, after removing the fluid gas containing the solvent discharged from the device with a dust remover, the solvent is recovered by a condenser and / or activated charcoal, and the gas separated by the condenser. A method for producing a coated granular fertilizer, which comprises the following steps (A) to (D), wherein the recovered solvent and the heating gas are circulated and reused by heating with a heater.
Step (A): In the solvent containing one or more selected from toluene, tetrachlorethylene and trichlorethylene.
Resin and 100 mass%, contains 90 to 95 wt% of MgO and SiO 2 in total, and dissolved or suspended not by coating a coating material comprising a high purity talc containing Al 2 O 3 more than 1.5 wt% The process of preparing the liquid;
Step (B): A step of spraying the coating liquid on the granular fertilizer under a flowing gas stream in the coating device and evaporating and drying the solvent in the coating liquid to form a film on the surface of the granular fertilizer;
Step (C): By degassing and removing the solvent contained in the granular fertilizer having the film formed by the step (B) by ventilation, the concentration thereof is 500 ppm or less with respect to the granular fertilizer having the film formed. And step (D): a step of recovering the solvent from the solvent-containing gas after the degassing treatment by ventilation in the step (C) using a condenser and / or activated charcoal.
(12)
A method for cultivating a plant using the coated granular fertilizer according to any one of (1) to (9) or the compound fertilizer according to (10).

本発明により、粒状肥料に被覆する被膜を薄膜化することができる。本発明の被覆粒状肥料は、被膜を薄膜化したことで、肥料成分をより多く含むことができる。本発明の被覆粒状肥料は、薄い被膜であるにも拘わらず優れた肥料成分の溶出コントロール性を有する。特に、被覆粒状肥料の被膜の強度が確保でき、配合肥料の製造や機械施肥時等においても溶出コントロール性に優れる。また、本発明において、被覆粒状肥料の被膜を薄膜化したことにより、溶出コントロール性に優れた被覆粒状肥料を低コストで提供できる。
本発明の製造方法により、粒状肥料に被覆する被膜を薄膜化することができ、薄い被膜であるにも拘わらず優れた肥料成分の溶出コントロール性を有す被覆粒状肥料を製造することができる。
According to the present invention, the coating film coated on the granular fertilizer can be thinned. The coated granular fertilizer of the present invention can contain a larger amount of fertilizer components by thinning the coating. The coated granular fertilizer of the present invention has excellent elution controllability of fertilizer components in spite of having a thin film. In particular, the strength of the coating of the coated granular fertilizer can be ensured, and the elution controllability is excellent even during the production of compound fertilizers and mechanical fertilization. Further, in the present invention, by thinning the coating film of the coated granular fertilizer, it is possible to provide the coated granular fertilizer having excellent elution controllability at low cost.
According to the production method of the present invention, the film coated on the granular fertilizer can be thinned, and a coated granular fertilizer having excellent elution controllability of fertilizer components can be produced even though the film is thin.

本発明の配合肥料は、対象作物に応じて最適な粒状肥料を供給することを可能とするものであり、本発明の栽培方法は、作物に悪影響を与えず、作業効率と粒状肥料の利用効率を著しく向上させることのできる方法である。 The compound fertilizer of the present invention makes it possible to supply the optimum granular fertilizer according to the target crop, and the cultivation method of the present invention does not adversely affect the crop, and the work efficiency and the utilization efficiency of the granular fertilizer Is a method that can significantly improve.

図1は本発明の被覆粒状肥料の製造装置の一例である。FIG. 1 is an example of an apparatus for producing a coated granular fertilizer of the present invention.

以下、本発明の被覆粒状肥料について詳細に説明する。 Hereinafter, the coated granular fertilizer of the present invention will be described in detail.

〔被覆粒状肥料〕
本発明の被覆粒状肥料は、1種以上の肥料成分を含む粒状肥料と、該粒状肥料表面を被覆する被膜とを有し、前記被膜が樹脂と高純度タルクとを含む被膜材料から形成され、前記高純度タルク100質量%中、MgOおよびSiO2を合計で90〜95質量%含み、かつAl23を1.5質量%以下含む、被覆粒状肥料である。本発明の被覆粒状肥料は、粒状肥料の全外面を前記被膜材料によって被覆することにより、被膜の薄膜化を達成しつつ、溶出コントロール性に優れる。
[Coated granular fertilizer]
The coated granular fertilizer of the present invention has a granular fertilizer containing one or more fertilizer components and a coating film covering the surface of the granular fertilizer, and the coating film is formed from a coating material containing resin and high-purity talc. the high purity talc in 100% by mass, containing 90 to 95 wt% of MgO and SiO 2 in total, and including Al 2 O 3 more than 1.5 wt%, a coated granular fertilizer. The coated granular fertilizer of the present invention is excellent in elution controllability while achieving thinning of the coating film by coating the entire outer surface of the granular fertilizer with the coating material.

本発明の被覆粒状肥料は、被膜材料からなる被膜の内側にアンダーコーティングを行い複数の被覆層を形成させてもよい。
本発明の被覆粒状肥料の被膜は、本発明の効果を阻害しない範囲において、さらに他の被覆層を含んでもよい。例えば、最表層に微量要素等の肥料成分や肥効増進剤、農薬成分等を含有させた被膜、耐機械性を付与した被膜、水田等の湛水条件下における浮上を抑制するための被膜、被膜全体の分解性を制御する被膜等のような層を形成させることができる。
In the coated granular fertilizer of the present invention, a plurality of coating layers may be formed by undercoating the inside of a coating made of a coating material.
The coating of the coated granular fertilizer of the present invention may further contain another coating layer as long as the effect of the present invention is not impaired. For example, a film containing fertilizer components such as trace elements, fertilizer enhancer, pesticide component, etc. on the outermost layer, a film with mechanical resistance, a film for suppressing floating under flooded conditions such as paddy fields, etc. It is possible to form a layer such as a film that controls the decomposability of the entire film.

<被膜材料>
本発明の被膜材料は、樹脂と高純度タルクとを含む。本発明の被覆粒状肥料の被膜は、前記被膜材料から形成されるものであり、粒状肥料の表面に被覆される。
<Coating material>
The coating material of the present invention contains a resin and high-purity talc. The coating film of the coated granular fertilizer of the present invention is formed from the coating material and is coated on the surface of the granular fertilizer.

<高純度タルク>
本発明で用いられる高純度タルクは、一般的に使用されるタルクとはMgOとSiO2を多く含むことで区別され、高純度タルク100質量%中、MgOおよびSiO2を合計で通常90〜95質量%含み、好ましくは92〜95質量%含む。さらに、高純度タルク100質量%中、不純物であるAl23を通常1.5質量%以下、好ましくは1質量%以下含む。高純度タルク100質量%中、Al23を通常0.1質量%以上、好ましくは0.2質量%以上含む。
この定義に対応する市販のタルクを例示すると、例えば、クラウンタルクPP(松村産業株式会社製)である。
タルクは、ポリマーとの良好な親和性を確保するために、表面処理(例えばシラン化)されていてもよい。
<High-purity talc>
High purity talc used in the present invention, the talc commonly used is distinguished by containing a large amount of MgO and SiO 2, a high purity talc in 100 wt%, usually 90-95 of MgO and SiO 2 in total It contains% by mass, preferably 92 to 95% by mass. Further, in 100% by mass of high-purity talc, the impurity Al 2 O 3 is usually contained in an amount of 1.5% by mass or less, preferably 1% by mass or less. Al 2 O 3 is usually contained in an amount of 0.1% by mass or more, preferably 0.2% by mass or more in 100% by mass of high-purity talc.
An example of commercially available talc corresponding to this definition is Crown Talc PP (manufactured by Matsumura Sangyo Co., Ltd.).
The talc may be surface treated (eg, silanized) to ensure good affinity with the polymer.

前記被膜材料における高純度タルクの含有率は、被膜材料100質量%中、20〜90質量%が好ましく、30〜80質量%がより好ましい。高純度タルクの含有率が上記の範囲であると、溶出コントロール性が充分であり、前記被膜材料中の樹脂の割合を増やさずに被覆率を低下させることができる。 The content of high-purity talc in the coating material is preferably 20 to 90% by mass, more preferably 30 to 80% by mass, based on 100% by mass of the coating material. When the content of high-purity talc is in the above range, the elution controllability is sufficient, and the coverage can be lowered without increasing the proportion of the resin in the coating material.

タルクの純度の指標としては、上記のほかに白色度が挙げられる。本発明の高純度タルクの白色度(JIS P8148に準拠する測定法)は、乾燥状態で通常85以上、89以上が好ましく、90以上が特に好ましい。高純度タルクの白色度は、通常99以下であり、98以下が好ましい。機構は不明であるが白色度が前記範囲を下回る場合は、肥料成分の溶出がかなり速くなることがあり、被膜を薄くした際に溶出制御が難しくなる場合がある。 In addition to the above, whiteness is another index of talc purity. The whiteness of the high-purity talc of the present invention (measurement method according to JIS P8148) is usually 85 or more, 89 or more, and particularly preferably 90 or more in a dry state. The whiteness of high-purity talc is usually 99 or less, preferably 98 or less. Although the mechanism is unknown, when the whiteness is below the above range, the elution of the fertilizer component may be considerably rapid, and the elution control may be difficult when the film is thinned.

本発明の高純度タルクのメディアン径D50(レーザー回折・散乱法による測定)は通常6〜30μm、好ましくは8〜20μmの範囲である。その中でも、5μm未満の粒子頻度が30%以下であり、かつ50μmを越える粒子頻度が1%以下である高純度タルクが好ましい。メディアン径が5μm未満の粒子頻度が30%を超える場合および50μmを超える粒子頻度が1%を超える場合は、肥料成分の溶出が速くなるおそれがある。 The median diameter D50 (measured by laser diffraction / scattering method) of the high-purity talc of the present invention is usually in the range of 6 to 30 μm, preferably 8 to 20 μm. Among them, high-purity talc having a particle frequency of less than 5 μm of 30% or less and a particle frequency of more than 50 μm of 1% or less is preferable. When the frequency of particles having a median diameter of less than 5 μm exceeds 30% and the frequency of particles having a median diameter of more than 50 μm exceeds 1%, the elution of fertilizer components may be accelerated.

本発明の高純度タルクは100質量%中、105℃での重量減少率により測定した水分を通常0.5質量%以下、好ましくは0.4質量%以下含む。また、本発明の高純度タルクは100質量%中、105℃での重量減少率により測定した水分を通常0.01質量%以上、好ましくは0.05質量%以上含む。105℃での水分の重量減少率が0.5質量%を超えると被覆粒状肥料の溶出機能が損なわれる場合がある。特に被覆時に水分による発泡が生じ、溶出期間の短期化等が起こる場合がある。タルクは一般的に粒子表面に脱吸着しやすい水分を含んでおり、タルクに含まれる水分量は湿度等の影響を受ける。 The high-purity talc of the present invention contains, in 100% by mass, water content measured by a weight loss rate at 105 ° C., usually 0.5% by mass or less, preferably 0.4% by mass or less. Further, the high-purity talc of the present invention usually contains 0.01% by mass or more, preferably 0.05% by mass or more of water measured by the weight loss rate at 105 ° C. in 100% by mass. If the weight loss rate of water at 105 ° C. exceeds 0.5% by mass, the elution function of the coated granular fertilizer may be impaired. In particular, foaming due to moisture may occur during coating, which may shorten the elution period. Talc generally contains water that is easily desorbed on the particle surface, and the amount of water contained in talc is affected by humidity and the like.

本発明の上記タルクの物性値は公知測定方法によって測定することができる。例示すると、メディアン径D50は、レーザー回折式粒度分布測定装置、白色度はハンター法、含有水分量の測定は赤外線水分計等が挙げられる。 The physical property value of the talc of the present invention can be measured by a known measuring method. For example, the median diameter D50 is a laser diffraction type particle size distribution measuring device, the whiteness is the Hunter method, and the moisture content is measured by an infrared moisture meter or the like.

<樹脂>
本発明被膜材料の樹脂は特に限定されず、熱可塑性樹脂および熱硬化性樹脂の何れであってもよい。樹脂としては熱可塑性樹脂を用いることが好ましい。熱可塑性樹脂としては、一種単独で用いても、二種以上を用いてもよく、具体的には、オレフィン系重合体、塩化ビニリデン系重合体、ジエン系重合体、ワックス類、ポリエステル、石油樹脂、天然樹脂、油脂およびその変性物、ウレタン樹脂を挙げることができる。
<Resin>
The resin of the coating material of the present invention is not particularly limited, and may be either a thermoplastic resin or a thermosetting resin. It is preferable to use a thermoplastic resin as the resin. As the thermoplastic resin, one type may be used alone, or two or more types may be used. Specifically, an olefin-based polymer, a vinylidene chloride-based polymer, a diene-based polymer, waxes, polyester, and a petroleum resin are used. , Natural resin, oil and fat and its modified product, urethane resin and the like.

オレフィン系重合体としては、例えば、ポリエチレン、ポリプロピレン、エチレン−プロピレン共重合体、エチレン−一酸化炭素共重合体、エチレン−ヘキセン共重合体、エチレン−ブタジエン共重合体、ポリブテン、エチレン−ブテン共重合体、プロピレン−ブテン共重合体、エチレン−オクテン共重合体、エチレン−酢酸ビニル共重合体、エチレン−酢酸ビニル−一酸化炭素三元共重合体、エチレン−アクリル酸エステル共重合体(例えばエチレン−アクリル酸エチル共重合体)およびエチレン−メタクリル酸エステル共重合体などが挙げられる。 Examples of the olefin polymer include polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-carbon monoxide copolymer, ethylene-hexene copolymer, ethylene-butadiene copolymer, polybutene, and ethylene-butene copolymer. Combined, propylene-butene copolymer, ethylene-octene copolymer, ethylene-vinyl acetate copolymer, ethylene-vinyl acetate-carbon monoxide ternary copolymer, ethylene-acrylic acid ester copolymer (eg ethylene-) (Ethyl acrylate copolymer) and ethylene-methacrylic acid ester copolymers can be mentioned.

塩化ビニリデン系重合体としては、例えば、塩化ビニリデン−塩化ビニル共重合体などが挙げられる。 Examples of the vinylidene chloride-based polymer include a vinylidene chloride-vinyl chloride copolymer and the like.

ジエン系重合体としては、例えば、ブタジエン重合体、イソプレン重合体、クロロプレン重合体、ブタジエン−スチレン共重合体、EPDM重合体およびスチレン−イソプレン共重合体などが挙げられる。 Examples of the diene-based polymer include a butadiene polymer, an isoprene polymer, a chloroprene polymer, a butadiene-styrene copolymer, an EPDM polymer, and a styrene-isoprene copolymer.

ワックス類としては、例えば、蜜ロウ、木ロウおよびパラフィンなどが挙げられる。 Examples of waxes include beeswax, wood wax and paraffin.

ポリエステルとしては、例えば、ポリ乳酸およびポリカプロラクトンなどの脂肪族ポリエステルならびにポリエチレンテレフタレートなどの芳香族ポリエステルが挙げられる。 Examples of the polyester include aliphatic polyesters such as polylactic acid and polycaprolactone, and aromatic polyesters such as polyethylene terephthalate.

石油樹脂は石油留分から製造されるものであり、公知のものを適用することができる。例えば、芳香族系炭化水素樹脂、脂肪族系炭化水素樹脂等が挙げられる。 The petroleum resin is manufactured from a petroleum distillate, and known ones can be applied. For example, aromatic hydrocarbon resins, aliphatic hydrocarbon resins and the like can be mentioned.

天然樹脂としては、例えば、天然ゴム、ロジン系樹脂、テルペン系樹脂などが挙げられる。 Examples of the natural resin include natural rubber, rosin-based resin, terpene-based resin and the like.

油脂およびその変性物としては、例えば、動物性油脂、植物性油脂が挙げられ、硬化ひまし油等の硬化物や固形脂肪酸および金属塩などが挙げられる。 Examples of fats and oils and modified products thereof include animal fats and oils and vegetable fats and oils, and examples thereof include cured products such as hardened castor oil, solid fatty acids and metal salts.

その他の熱可塑性樹脂としては、例えば、ポリスチレンなどが挙げられる。 Examples of other thermoplastic resins include polystyrene and the like.

上記熱可塑性樹脂の中では、オレフィン系重合体を用いることが好ましい。具体的には、ポリエチレン、ポリプロピレン、エチレン−プロピレン共重合体、エチレン−一酸化炭素共重合体、エチレン−ヘキセン共重合体、エチレン−ブテン共重合体、エチレン−オクテン共重合体、エチレン−酢酸ビニル共重合体、エチレン−アクリル酸エチル共重合体、およびプロピレン−ブテン共重合体から選ばれた1種以上であることがより好ましい。 Among the above thermoplastic resins, it is preferable to use an olefin polymer. Specifically, polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-carbon monoxide copolymer, ethylene-hexene copolymer, ethylene-butene copolymer, ethylene-octene copolymer, ethylene-vinyl acetate More preferably, it is one or more selected from a copolymer, an ethylene-ethyl acrylate copolymer, and a propylene-butene copolymer.

前記被膜材料における熱可塑性樹脂の含有率は、被膜材料100質量%中、10〜80質量%が好ましく、20〜80質量%がより好ましい。 The content of the thermoplastic resin in the coating material is preferably 10 to 80% by mass, more preferably 20 to 80% by mass, based on 100% by mass of the coating material.

本発明で用いられる熱硬化性樹脂としては、フェノール樹脂、フラン樹脂、キシレン−ホルムアルデヒド樹脂、ケトン−ホルムアルデヒド樹脂、アミノ樹脂、アルキド樹脂、不飽和ポリエステル、エポキシ樹脂、ケイ素樹脂、ウレタン樹脂および乾性油などが挙げられる。このうち、ウレタン樹脂、エポキシ樹脂またはアルキド樹脂が好ましい。 The thermosetting resin used in the present invention includes phenol resin, furan resin, xylene-formaldehyde resin, ketone-formaldehyde resin, amino resin, alkyd resin, unsaturated polyester, epoxy resin, silicon resin, urethane resin, drying oil and the like. Can be mentioned. Of these, urethane resin, epoxy resin or alkyd resin are preferable.

上記熱可塑性樹脂または熱硬化性樹脂は、それぞれの単独使用のほか、本発明効果を損なわない範囲であれば、被膜材料中にそれぞれが混合された状態で含まれていてもかまわない。 The thermoplastic resin or the thermosetting resin may be used alone or may be contained in the coating material in a mixed state as long as the effects of the present invention are not impaired.

また、本発明の効果を損なわない範囲において、前記樹脂および高純度タルクのほかに、無機物や有機物のフィラー(但し、前記高純度タルクを除く)等のその他の成分が被膜材料中に含まれていてもよい。例えば、前記フィラーとしては、マイカ、ハイドロタルサイト等の板状フィラー、炭酸カルシウム、シリカ、クレー、各種鉱石粉砕品、硫黄等が挙げられる。また、フィラー以外のその他の成分としては例えば、界面活性剤や多糖類およびその誘導体等の有機物質が挙げられる。界面活性剤としては、例えば、ポリエチレングリコール、ポリプロピレングリコール、エチレングリコールとプロピレングリコールの共重合によるポリアルキレングリコール、ポリビニルアルコール等の水溶性物質、ポリエチレングリコール−アルキルエーテル、ポリエチレングリコール−分岐アルキルエーテル等のエーテル型ノニオン系界面活性剤、ポリエチレングリコール−アルキルエステル、ポリエチレングリコール−分岐アルキルエステル等のエステル型ノニオン系界面活性剤、陽イオン系界面活性剤、陰イオン系界面活性剤、両性イオン系界面活性剤およびこれらの混合物等などが挙げられる。 In addition to the resin and high-purity talc, other components such as inorganic and organic fillers (excluding the high-purity talc) are contained in the coating material as long as the effects of the present invention are not impaired. You may. For example, examples of the filler include plate-like fillers such as mica and hydrotalcite, calcium carbonate, silica, clay, various ore crushed products, sulfur and the like. In addition, examples of other components other than the filler include organic substances such as surfactants, polysaccharides and derivatives thereof. Examples of the surfactant include polyethylene glycol, polypropylene glycol, water-soluble substances such as polyalkylene glycol obtained by copolymerization of ethylene glycol and propylene glycol, polyvinyl alcohol, and ethers such as polyethylene glycol-alkyl ether and polyethylene glycol-branched alkyl ether. Ester type nonionic surfactants such as polyethylene glycol-alkyl ester, polyethylene glycol-branched alkyl ester, cationic surfactants, anionic surfactants, amphoteric ion surfactants and Examples thereof include a mixture thereof.

多糖類またはその誘導体としては、例えばセルロース、寒天、デンプン、キチンとその誘導体、およびキトサンとその誘導体が挙げられ、これらの中でもデンプンは安値で好ましい材料である。デンプンとしては、トウモロコシ、タピオカ、小麦、馬鈴薯、米、甘藷由来のものが使用できる。また、これらのデンプンは加工したα化デンプン等の加工デンプンを用いてもかまわない。また、デンプン表面をシリコーン樹脂等で処理して、分散性や流動性を改良したシリコーン処理デンプン等も使用できる。これら界面活性剤、多糖類またはその誘導体は、単独でも使用できるし、2種類以上を組み合わせて使用してもよい。 Examples of the polysaccharide or its derivative include cellulose, agar, starch, chitin and its derivative, and chitosan and its derivative, and among these, starch is a preferable material at a low price. As the starch, those derived from corn, tapioca, wheat, potato, rice and sweet potato can be used. Further, as these starches, modified starch such as processed pregelatinized starch may be used. Further, silicone-treated starch or the like having an improved dispersibility and fluidity by treating the starch surface with a silicone resin or the like can also be used. These surfactants, polysaccharides or derivatives thereof may be used alone or in combination of two or more.

上記フィラーの粒径は、100μm以下が好ましく、1〜50μmがより好ましい。粒径が上記の範囲であると、粒径が大きすぎて製膜時に被膜が剥離したり、被膜材料溶液が噴霧ノズル等に詰まる等の問題も起きにくい。フィラーは、粒径が被膜の厚みより大きくて被膜表面から一部分が突出する場合でも、被膜に一部分が取り込まれて接着している状況であれば、所期の目的は達成される。粒径の測定は、例えば前記レーザー回折式粒度分布測定装置等の公知の方法を用いればよい。 The particle size of the filler is preferably 100 μm or less, more preferably 1 to 50 μm. When the particle size is in the above range, problems such as the particle size being too large and the film being peeled off during film formation or the film material solution being clogged in the spray nozzle or the like are unlikely to occur. Even if the particle size of the filler is larger than the thickness of the coating film and a part of the filler protrudes from the surface of the coating film, the intended purpose is achieved as long as the filler is partially incorporated into the coating film and adhered. The particle size may be measured by using a known method such as the laser diffraction type particle size distribution measuring device.

被膜材料が上記フィラー等を含む場合、その割合は特に限定されるものではないが、被膜材料100質量%に対して、0.1〜50質量%が好ましく、1〜40質量%がより好ましい。 When the coating material contains the above filler or the like, the proportion thereof is not particularly limited, but is preferably 0.1 to 50% by mass, more preferably 1 to 40% by mass, based on 100% by mass of the coating material.

被膜材料が上記界面活性剤や多糖類およびその誘導体等のフィラー以外のその他の成分を含む場合、その割合は特に限定されるものではないが、被膜材料100質量%に対して、0.01〜30質量%が好ましく、0.1〜25質量%がより好ましい。 When the coating material contains other components other than the filler such as the above-mentioned surfactant, polysaccharide and its derivative, the ratio is not particularly limited, but is 0.01 to 100% by mass of the coating material. 30% by mass is preferable, and 0.1 to 25% by mass is more preferable.

このほかに、被膜材料として、被膜中の樹脂を分解するなどの目的のために、種々の有機金属化合物を用いてもよい。用いることのできる有機金属化合物としては、例えば有機金属錯体や有機酸金属塩等が挙げられる。中でも光分解性の調節が容易なため、鉄錯体やカルボン酸鉄が好ましい。例えば、鉄錯体としては、鉄アセチルアセトナート、鉄アセトニルアセトネート、鉄のジアルキルジチオカルバメート、ジチオホスフェート、キサンテート、およびベンズチアゾール等が挙げられる。また、カルボン酸鉄としては、カプリル酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、イソステアリン酸、ベヘン酸、オレイン酸、リノール酸、リノレイン酸等の鉄化合物が挙げられる。これらは単独で添加してもよいし、2種以上を組み合わせて添加してもよい。被膜材料中の有機金属化合物の含有率は、好ましくは0.0001〜1質量%、より好ましくは0.001〜0.5質量%である。含有率が上記の範囲であると、製品保管中に被膜の崩壊または分解が起きにくく、施用時には所期の効果が得られやすい。 In addition, various organometallic compounds may be used as the coating material for the purpose of decomposing the resin in the coating. Examples of the organometallic compound that can be used include organometallic complexes and organoacid metal salts. Of these, an iron complex or iron carboxylate is preferable because the photodegradability can be easily adjusted. For example, iron complexes include iron acetylacetonate, iron acetonylacetonate, iron dialkyldithiocarbamate, dithiophosphate, xanthate, benzthiazole and the like. Examples of iron carboxylate include iron compounds such as caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, isostearic acid, behenic acid, oleic acid, linoleic acid, and linoleic acid. These may be added alone or in combination of two or more. The content of the organometallic compound in the coating material is preferably 0.0001 to 1% by mass, more preferably 0.001 to 0.5% by mass. When the content is in the above range, the film is less likely to disintegrate or decompose during storage of the product, and the desired effect can be easily obtained at the time of application.

<粒状肥料>
本発明の被覆粒状肥料において、芯材として用いることのできる粒状肥料としては、通常は肥料成分として窒素、りん酸、加里を1種以上含むものであり、具体的には窒素質肥料、リン酸質肥料、加里質肥料のほか、必要によって植物必須要素のカルシウム、マグネシウム、硫黄、鉄、マンガンやほう素等の微量要素やケイ素等を含有する肥料を挙げることができる。また、硝酸化成抑制材や農薬成分等を含む肥料でもよい。これらの中でも、水溶解度が大きく環境流出しやすい硫酸アンモニア、尿素、硝酸アンモニア等を含む窒素質肥料や硫酸加里、塩化加里等を含む加里質肥料、尿素、アンモニア性窒素、硝酸性窒素を含む化成肥料等が好ましく、肥料成分当たりの単価が安い尿素がより好ましい。
<Granular fertilizer>
In the coated granular fertilizer of the present invention, the granular fertilizer that can be used as a core material usually contains one or more kinds of nitrogen, phosphoric acid, and Kari as fertilizer components, and specifically, nitrogenous fertilizer and phosphoric acid. In addition to quality fertilizers and potassium fertilizers, fertilizers containing trace elements such as calcium, magnesium, sulfur, iron, manganese and boron, which are essential plant elements, and silicon, can be mentioned as needed. Further, a fertilizer containing a nitrate formation inhibitor, a pesticide component, or the like may be used. Among these, nitrogenous fertilizers containing ammonia sulfate, urea, ammonia nitrate, etc., which have high water solubility and easily flow out into the environment, fertilizers containing potassium sulfate, potassium chloride, etc., and chemicals containing urea, ammoniacal nitrogen, nitrate nitrogen, etc. Fertilizer and the like are preferable, and urea, which has a low unit price per fertilizer component, is more preferable.

上記粒状肥料の形態は、粒状であればよく、放出速度を安定的にコントロールするという点から、球状に近いことがより好ましい。粒状肥料の平均粒径は1.0〜10.0mm、好ましくは1.0〜5.0mmである。粒状肥料の粒子径は、特に限定されるものではないが、通常1.0〜10.0mm、好ましくは1.0〜5.0mmである。これらは篩いを用いることにより、前記範囲内で任意の粒径範囲を選択することができる。 The form of the granular fertilizer may be granular, and is more preferably close to a spherical shape from the viewpoint of stably controlling the release rate. The average particle size of the granular fertilizer is 1.0 to 10.0 mm, preferably 1.0 to 5.0 mm. The particle size of the granular fertilizer is not particularly limited, but is usually 1.0 to 10.0 mm, preferably 1.0 to 5.0 mm. By using a sieve, any particle size range can be selected within the above range.

本発明に用いる粒状肥料は、上記の通り、窒素、りん酸、加里等の肥料成分を1種以上含有するものであればよいが、本発明の効果を損なわない範囲であれば上記以外の成分として、クレー、カオリン、タルク、ベントナイト、炭酸カルシウム等の担体や、ポリビニルアルコール、カルボキシメチルセルロースナトリウム、澱粉類等の結合剤を含有するものであっても構わない。また必要に応じ、例えばポリオキシエチレンノニルフェニルエーテル等の界面活性剤や廃糖蜜、動物油、植物油、水素添加油、脂肪酸、脂肪酸金属塩、パラフィン、ワックス、グリセリン等を含有したものであっても構わない。 As described above, the granular fertilizer used in the present invention may contain one or more fertilizer components such as nitrogen, phosphoric acid, and potassium, but components other than the above may be used as long as the effects of the present invention are not impaired. It may contain a carrier such as clay, kaolin, talc, bentonite, calcium carbonate, or a binder such as polyvinyl alcohol, sodium carboxymethyl cellulose, and starches. Further, if necessary, it may contain a surfactant such as polyoxyethylene nonylphenyl ether, waste sugar honey, animal oil, vegetable oil, hydrogenated oil, fatty acid, fatty acid metal salt, paraffin, wax, glycerin and the like. No.

粒状肥料の造粒方法としては、押出造粒法、流動層式造粒法、転動造粒法、圧縮造粒法、被覆造粒法、吸着造粒法等を用いることができる。本発明においてはこれらの造粒法の何れを使用してもよい。 As the granulation method of the granular fertilizer, an extrusion granulation method, a fluidized bed granulation method, a rolling granulation method, a compression granulation method, a coated granulation method, an adsorption granulation method and the like can be used. In the present invention, any of these granulation methods may be used.

粒状肥料の形状は特に限定されるものではないが、薄い被膜であるにも拘わらず優れた溶出挙動を発現させるためには球状が好ましい。具体的には下記式で求められた円形度係数が、好ましくは0.7以上、より好ましくは0.75以上、更に好ましくは0.8以上の球状である。円形度係数の最大値は1であり、1に近づくほど粒子は真円に近づき、粒子形状が真円から崩れるに従って円形度係数は小さくなる。
円形度係数={(4π×粒子の投影面積)/(粒子投影図の輪郭の長さ)2
The shape of the granular fertilizer is not particularly limited, but a spherical shape is preferable in order to exhibit excellent elution behavior in spite of the thin film. Specifically, the circularity coefficient obtained by the following formula is preferably a spherical shape of 0.7 or more, more preferably 0.75 or more, still more preferably 0.8 or more. The maximum value of the circularity coefficient is 1, and the closer the particle is to 1, the closer the particle is to a perfect circle, and the smaller the circularity coefficient is as the particle shape collapses from the perfect circle.
Circularity coefficient = {(4π × projected area of particle) / (length of outline of particle projection) 2 }

本発明の被覆粒状肥料の被膜は芯材である粒状肥料の表面に被覆されたものであり、その被覆率は、芯材の形状や大きさによって異なるが2〜15質量%であることが好ましく、2.5〜12質量%であることがより好ましく、特に3〜10質量%であることが好ましい。ここで被覆率とは、被覆粒状肥料100質量%に対する被膜の割合と定義され、下記算式により算出される。
被覆率[質量%]=(被膜材料質量/被覆粒状肥料質量)×100
被覆率が上記の範囲であると、溶出コントロール性が充分となり、かつ薄膜化を達成した被膜を得ることができる。一方、被覆率が小さすぎると生産性を下げて丁寧に被覆する必要があり、被覆率が大きいとそれだけ被覆に要する時間が必要となるためコスト高となる。
The coating film of the coated granular fertilizer of the present invention is coated on the surface of the granular fertilizer which is the core material, and the covering ratio varies depending on the shape and size of the core material, but is preferably 2 to 15% by mass. , 2.5 to 12% by mass, more preferably 3 to 10% by mass. Here, the coverage is defined as the ratio of the coating to 100% by mass of the coated granular fertilizer, and is calculated by the following formula.
Coverage [mass%] = (mass of coating material / mass of coated granular fertilizer) x 100
When the coverage is in the above range, the elution controllability is sufficient and a thin film can be obtained. On the other hand, if the coverage is too small, it is necessary to reduce the productivity and cover it carefully, and if the coverage is large, the time required for coating is required, which increases the cost.

被覆粒状肥料の平均粒径は1.0〜10.0mm、好ましくは1.0〜5.0mmである。被覆粒状肥料の粒子径に特に制限はないが、通常1.0〜10.0mm、好ましくは1.0〜5.0mmである。
また、上記被覆粒状肥料の形態は、特に限定されるものではないが、放出速度を安定的にコントロールするという点から、粒状であることが好ましく、球状に近いことがより好ましい。
The average particle size of the coated granular fertilizer is 1.0 to 10.0 mm, preferably 1.0 to 5.0 mm. The particle size of the coated granular fertilizer is not particularly limited, but is usually 1.0 to 10.0 mm, preferably 1.0 to 5.0 mm.
The form of the coated granular fertilizer is not particularly limited, but is preferably granular and more preferably close to spherical from the viewpoint of stably controlling the release rate.

本発明の被覆粒状肥料の溶出コントロール機能は前記被覆粒状肥料を水中に浸漬した場合の肥料成分の溶出率(被覆粒状肥料に含まれる全肥料成分量に対する水中に溶出した肥料成分の割合)で示すことができる。肥料は一般的に水溶性であり、溶出期間が長いものほど被覆粒状肥料を作製する場合の技術的難易度が高い。また、被膜欠陥があれば施肥と同時に多くの肥料成分が溶出してしまい、溶出コントロール機能としては不充分である。本発明の被覆粒状肥料としては、前記被覆粒状肥料を25℃水中に浸漬した場合の前記肥料成分の溶出率が、80質量%に達する迄の期間が10〜500(日)である要件(以下、(A)要件という)を満たすものが、好ましい。 The elution control function of the coated granular fertilizer of the present invention is indicated by the elution rate of the fertilizer component when the coated granular fertilizer is immersed in water (the ratio of the fertilizer component eluted in water to the total amount of fertilizer component contained in the coated granular fertilizer). be able to. Fertilizers are generally water-soluble, and the longer the elution period, the higher the technical difficulty in producing coated granular fertilizers. Further, if there is a film defect, many fertilizer components are eluted at the same time as fertilizer application, which is insufficient as an elution control function. The coated granular fertilizer of the present invention is required to have a period of 10 to 500 (days) until the elution rate of the fertilizer component reaches 80% by mass when the coated granular fertilizer is immersed in water at 25 ° C. , (A) Requirements) are preferred.

上記被覆粒状肥料の溶出率は例えば、25℃水中に被覆粒状肥料を静置し、経時的に水中に溶出した肥料成分を定量分析することにより測定することができる。肥料成分の溶出率の求め方は、例えば、農林水産省農業環境技術研究所より提案されている方法(「肥料分析法」P.155〜156、農林水産省農業環境技術研究所著、1992年)が挙げられる。(A)要件における被覆粒状肥料の溶出率は例えば、以下のような方法で求められる。 The elution rate of the coated granular fertilizer can be measured, for example, by allowing the coated granular fertilizer to stand in water at 25 ° C. and quantitatively analyzing the fertilizer components eluted in the water over time. The method for determining the elution rate of fertilizer components is, for example, a method proposed by the National Institute for Agro-Environmental Sciences, Ministry of Agriculture, Forestry and Fisheries (“Fertilizer Analysis Method” P.155-156, by the National Institute for Agro-Environmental Sciences, Ministry of Agriculture, Forestry and Fisheries, 1992). ). (A) The elution rate of the coated granular fertilizer in the requirements is obtained by, for example, the following method.

<(A)要件における肥料成分の溶出率>
被覆粒状肥料10gと、25℃の200mlの蒸留水を容器に加えて25℃で静置した。7日経過後、該容器から水を全て抜き取り水中に溶出した肥料成分量を求めた。以後7日経過毎に水の抜き取りを行った。水を抜き取った後、該被覆粒状肥料および蒸留水200mlを再度該容器に入れ、同様に静置した後、水中に溶出した肥料成分量を求める操作を行った。前述の操作を繰り返し、水中に溶出した肥料成分の積算値を求め、被覆粒状肥料に含まれる全肥料成分量に対する水中に溶出した肥料成分量の割合を(A)要件における肥料成分の溶出率とする。
<(A) Elution rate of fertilizer components in requirements>
10 g of coated granular fertilizer and 200 ml of distilled water at 25 ° C. were added to the container and allowed to stand at 25 ° C. After 7 days, all the water was removed from the container and the amount of fertilizer component eluted in the water was determined. After that, water was drained every 7 days. After draining the water, the coated granular fertilizer and 200 ml of distilled water were put into the container again and allowed to stand in the same manner, and then an operation was performed to determine the amount of fertilizer component eluted in the water. By repeating the above operation, the integrated value of the fertilizer component eluted in the water is obtained, and the ratio of the fertilizer component amount eluted in the water to the total fertilizer component amount contained in the coated granular fertilizer is defined as the elution rate of the fertilizer component in the requirement (A). do.

また、(A)要件を満たす被覆粒状肥料は、高い溶出コントロール機能を有するため自ずと被膜欠陥のない被覆粒状肥料となるが、25℃水中での1日経過後の前記肥料成分の溶出率の測定を行い製造した被覆粒状肥料に被膜欠陥が無いか(25℃水中での1日経過後の前記肥料成分の溶出率が50質量%以下であればよい)確認してから<(A)要件における被覆粒状肥料の溶出率>を調べることもできる。よって、<(A)要件における肥料成分の溶出率>は以下の方法で測定することもできる。 Further, the coated granular fertilizer satisfying the requirement (A) is naturally a coated granular fertilizer having no film defect because it has a high elution control function, but the elution rate of the fertilizer component after 1 day in water at 25 ° C. is measured. After confirming that there is no film defect in the coated granular fertilizer produced by the above (the elution rate of the fertilizer component after 1 day in 25 ° C. water is 50% by mass or less), <(A) coated granular fertilizer in the requirement. You can also check the elution rate of fertilizer>. Therefore, <elution rate of fertilizer component in (A) requirement> can be measured by the following method.

被覆粒状肥料10gと、25℃の200mlの蒸留水を容器に加えて25℃で静置した。1日経過後、該容器から水を全て抜き取り水中に溶出した肥料成分量を求め、被覆粒状肥料に含まれる全肥料成分量に対する水中に溶出した肥料成分量の割合を25℃水中での1日経過後の肥料成分の溶出率とする。前述の25℃水中での1日経過後の肥料成分の溶出率の測定において容器から水を抜き取った後、25℃水中での1日経過後の肥料成分の溶出率の測定を行った後の被覆粒状肥料および新たな蒸留水200mlを再度、25℃水中での1日経過後の肥料成分の溶出率の測定が行われた容器に入れ、同様に静置した。6日経過後同様に該容器から水を全て抜き取った。以後7日経過毎に水の抜き取りを行った。水を抜き取った後、該被覆粒状肥料および蒸留水200mlを再度該容器に入れ、同様に静置した後、水中に溶出した肥料成分量を求める操作を行った。前述の操作を繰り返し、水中に溶出した肥料成分の積算値を求め、被覆粒状肥料に含まれる全肥料成分量に対する水中に溶出した肥料成分量の割合を(A)要件における肥料成分の溶出率とする。 10 g of coated granular fertilizer and 200 ml of distilled water at 25 ° C. were added to the container and allowed to stand at 25 ° C. After 1 day, all the water was removed from the container to determine the amount of fertilizer component eluted in the water, and the ratio of the amount of fertilizer component eluted in water to the total amount of fertilizer component contained in the coated granular fertilizer was 25 ° C. after 1 day in water. The elution rate of the fertilizer component of. In the above-mentioned measurement of the elution rate of fertilizer components in 25 ° C water after 1 day, the coated granules after draining water from the container and then measuring the elution rate of fertilizer components in 25 ° C water after 1 day. The fertilizer and 200 ml of fresh distilled water were placed again in a container in which the elution rate of the fertilizer component was measured after 1 day in water at 25 ° C., and the mixture was allowed to stand in the same manner. After 6 days, all the water was drained from the container in the same manner. After that, water was drained every 7 days. After draining the water, the coated granular fertilizer and 200 ml of distilled water were put into the container again and allowed to stand in the same manner, and then an operation was performed to determine the amount of fertilizer component eluted in the water. By repeating the above operation, the integrated value of the fertilizer component eluted in the water is obtained, and the ratio of the fertilizer component amount eluted in the water to the total fertilizer component amount contained in the coated granular fertilizer is defined as the elution rate of the fertilizer component in the requirement (A). do.

本発明でいう溶出パターンの「時限溶出型」とは、施肥後の一定期間内には溶出が抑制される期間(溶出抑制期間)と、その期間経過後に溶出を開始・持続する期間(溶出期間)を有することを意味する。 The "timed elution type" of the elution pattern in the present invention means a period in which elution is suppressed within a certain period after fertilization (elution suppression period) and a period in which elution is started and sustained after the elution period (elution period). ) Means to have.

本発明においては、溶出抑制期間を被覆粒状肥料の25℃水中での肥料成分の溶出率が10質量%に達する迄の日数(以下、d1という)と定義する。同様に溶出期間を前記肥料成分の溶出率が10質量%を超えて80質量%に達する迄の日数(以下、d2という)と定義すると、本発明において「時限溶出型」の溶出パターンとは、好ましくはd1/d2の比率が0.1以上、より好ましくは0.15以上である溶出パターンをいう。さらに好ましくはd1が1〜150(日)、より好ましくは5〜150(日)である。被覆粒状肥料が有するd1およびd1/d2が、上記の範囲であれば、様々な栽培方法に対応可能である。 In the present invention, the elution suppression period is defined as the number of days until the elution rate of the fertilizer component in 25 ° C. water of the coated granular fertilizer reaches 10% by mass (hereinafter referred to as d1). Similarly, if the elution period is defined as the number of days (hereinafter referred to as d2) until the elution rate of the fertilizer component exceeds 10% by mass and reaches 80% by mass, the elution pattern of the "timed elution type" is defined in the present invention. It refers to an elution pattern in which the ratio of d1 / d2 is preferably 0.1 or more, more preferably 0.15 or more. More preferably, d1 is 1 to 150 (days), and more preferably 5 to 150 (days). As long as d1 and d1 / d2 of the coated granular fertilizer are in the above range, various cultivation methods can be applied.

上記被覆粒状肥料成分の溶出率は前記段落に記載の<(A)要件における肥料成分の溶出率>の測定と同様に測定することができる。 The elution rate of the coated granular fertilizer component can be measured in the same manner as the measurement of <the elution rate of the fertilizer component in the requirement (A)> described in the paragraph.

粒状肥料表面に上記被膜材料を被覆する方法は特に限定されないが、例えば、溶融分散した被膜材料を芯材表面に噴霧する方法、溶媒に被膜材料を溶解および分散(または懸濁)させた被膜材料を芯材表面に噴霧する方法(溶解液噴霧法)、モノマーを芯材表面に噴霧し、表面で反応させて樹脂化(被膜化)する方法、さらに、被膜材料に芯材を浸すディップ法などの公知の技術を用いることができる。これらのなかでも、溶解液噴霧法が好ましい。 The method of coating the surface of the granular fertilizer with the coating material is not particularly limited, and for example, a method of spraying the melt-dispersed coating material on the surface of the core material, or a coating material in which the coating material is dissolved and dispersed (or suspended) in a solvent. Is sprayed on the surface of the core material (dissolution spray method), a method of spraying a monomer on the surface of the core material and reacting on the surface to form a resin (coating), and a dip method of immersing the core material in the coating material. Known techniques can be used. Among these, the solution spraying method is preferable.

被覆方法について、例えば、パン被覆法、噴流層被覆法、流動層被覆法、転動被覆法、ドライ被覆法、或いはこれらの組み合せた方法などが挙げられる。本発明では噴流層被覆法または流動層被覆法が好ましい。 Examples of the coating method include a pan coating method, a jet layer coating method, a fluidized bed coating method, a rolling coating method, a dry coating method, or a combination method thereof. In the present invention, a jet layer covering method or a fluidized bed covering method is preferable.

本発明の製造方法は、流動層または噴流層を有する被覆装置を用い、前記被覆装置から排出された溶剤を含む流動ガスを除塵器で除塵後、凝縮器および/または活性炭によって溶剤を回収し、前記凝縮器で分離されたガスを加熱器で加熱して、前記回収溶剤と前記加熱ガスを循環再使用する方法であって、下記工程(A)〜(D)を含む、被覆粒状肥料の製造方法である。
工程(A):トルエン、テトラクロロエチレンおよびトリクロロエチレンから選ばれた1種以上を含む前記溶剤に、樹脂と100質量%中、MgOおよびSiO2を合計で90〜95質量%含み、かつAl23を1.5質量%以下含む高純度タルクとを含む被膜材料を溶解または懸濁させて被覆液を調製する工程;
工程(B):前記被覆装置内において流動ガス気流下で前記被覆液を粒状肥料に噴霧するとともに、前記被覆液中の溶剤を蒸発乾燥させることにより粒状肥料表面に被膜を形成させる工程;
工程(C):工程(B)により被膜が形成された粒状肥料に含まれる前記溶剤を通風により脱気して除去することにより、その濃度を前記被膜が形成された粒状肥料に対して500ppm以下にする工程;および
工程(D):工程(C)の通風による脱気処理後の溶剤含有ガスから前記溶剤を凝縮器および/または活性炭を用いて回収する工程。
In the production method of the present invention, a coating device having a fluidized bed or a jet layer is used, a fluidized gas containing a solvent discharged from the coating device is dusted with a dust remover, and then the solvent is recovered with a condenser and / or activated charcoal. A method of heating the gas separated by the condenser with a heater and circulating and reusing the recovered solvent and the heated gas, which comprises the following steps (A) to (D) to produce a coated granular fertilizer. The method.
Step (A): toluene, the solvent comprising one or more selected from tetrachlorethylene and trichlorethylene, in the resin 100 wt%, contains 90 to 95 wt% of MgO and SiO 2 in total, and the Al 2 O 3 A step of preparing a coating liquid by dissolving or suspending a coating material containing high-purity talc containing 1.5% by mass or less;
Step (B): A step of spraying the coating liquid on the granular fertilizer under a flowing gas stream in the coating device and evaporating and drying the solvent in the coating liquid to form a film on the surface of the granular fertilizer;
Step (C): By degassing and removing the solvent contained in the granular fertilizer having the film formed by the step (B) by ventilation, the concentration thereof is 500 ppm or less with respect to the granular fertilizer having the film formed. And step (D): a step of recovering the solvent from the solvent-containing gas after the degassing treatment by ventilation in the step (C) using a condenser and / or activated charcoal.

一例として図1に示した被覆装置を参照しながら流動層被覆法を説明する。流動ガスは流動層1の下部から上部に向けて流れ集塵機6を通過し、凝縮器7でガスを冷却し、溶剤を凝縮回収する。凝縮器7を通過したガスはヒーター12を通過して加熱され熱風4として再度流動層1へ導かれるように循環している。このようなクローズドシステムを採用することで溶剤を外部に排出することはない。ガスの流動はブロワー8により行うが、設置位置は特に限定されない。 As an example, the fluidized bed covering method will be described with reference to the covering device shown in FIG. The fluidized gas flows from the lower part to the upper part of the fluidized bed 1 and passes through the dust collector 6, the gas is cooled by the condenser 7, and the solvent is condensed and recovered. The gas that has passed through the condenser 7 is heated by passing through the heater 12 and circulated so as to be guided to the fluidized bed 1 again as hot air 4. By adopting such a closed system, the solvent is not discharged to the outside. The flow of gas is performed by the blower 8, but the installation position is not particularly limited.

粒状肥料を流動層1の側面に設置されている投入口から投入し、流動層1下部より導入される流動ガスおよび流動層1底部に設置される攪拌翼で流動状態にした。この際、粒状肥料温度は流動ガス流量および流動ガスの温度等で調節できる。流動ガス流量は流量計で測定しながら調節し、流動ガスの温度は粒状肥料温度や排気温度(流動層1上部温度)を測定しながら調節した。 The granular fertilizer was charged from the inlet installed on the side surface of the fluidized bed 1 and made into a fluidized state by the fluidized gas introduced from the lower part of the fluidized bed 1 and the stirring blade installed at the bottom of the fluidized bed 1. At this time, the granular fertilizer temperature can be adjusted by the flow rate of the flowing gas, the temperature of the flowing gas, and the like. The fluidized gas flow rate was adjusted while measuring with a flow meter, and the fluidized gas temperature was adjusted while measuring the granular fertilizer temperature and the exhaust temperature (fluidized bed 1 upper temperature).

工程(A)における被覆液は、樹脂および高純度タルクに、さらに必要に応じて界面活性剤等を添加して被膜材料を秤取り、この被膜材料を溶解槽9にて溶剤に溶解・懸濁させて調製する。溶剤に不溶なタルク等の材料を被覆液中に均一に分散させるために、撹拌を強力に行うことが好ましい。
被覆液は、被膜材料の割合が通常0.1〜20質量%が好ましく、1〜15質量%がより好ましく、さらに2〜10質量%が特に好ましい。
For the coating liquid in the step (A), a coating material is weighed by adding a surfactant or the like to the resin and high-purity talc as necessary, and the coating material is dissolved and suspended in a solvent in the dissolution tank 9. To prepare. In order to uniformly disperse the solvent-insoluble material such as talc in the coating liquid, it is preferable to perform strong stirring.
In the coating liquid, the ratio of the coating material is usually preferably 0.1 to 20% by mass, more preferably 1 to 15% by mass, and further preferably 2 to 10% by mass.

工程(B)において、前記被覆装置は、流動状態にある粒子3(粒状肥料)に対し、被覆液を配管経由でポンプ10を用いて輸送し、スプレーノズル2により噴霧し、これを粒子3の表面に吹き付けると同時に、並行して高温の流動ガスを流動層1の下部からこの流動ガスによって、粒状肥料表面に付着している被覆液中の溶剤を蒸発乾燥させるものである。噴霧時間は、被覆液の樹脂の濃度、および被覆液の噴霧速度、被覆率等により異なるが、これらは目的に応じて適宜選択されるべきものである。 In the step (B), the coating device transports the coating liquid to the particles 3 (granular fertilizer) in a fluidized state by using a pump 10 via a pipe, sprays the coating liquid with a spray nozzle 2, and sprays the coating liquid on the particles 3. At the same time as spraying on the surface, a high-temperature fluidized gas is sprayed from the lower part of the fluidized bed 1 in parallel to evaporate and dry the solvent in the coating liquid adhering to the surface of the granular fertilizer. The spraying time varies depending on the concentration of the resin in the coating liquid, the spraying speed of the coating liquid, the coating rate, and the like, but these should be appropriately selected according to the purpose.

工程(C)における通風としては、溶剤をほとんど含有していない、少なくとも前記溶剤を500ppm以下含有する、加熱された窒素や空気、水蒸気等のガスが好ましい。また、脱気は前記被覆装置を使用してもよいが、被覆装置とは別の脱気装置にて行っても構わない。 As the ventilation in the step (C), a heated gas such as nitrogen, air, or water vapor, which contains almost no solvent, or at least 500 ppm or less of the solvent, is preferable. Further, the degassing may be performed by using the covering device, but may be performed by a degassing device different from the covering device.

工程(D)で用いる凝縮器に用いる冷媒は特に限定されず、公知のものを使用することができる。活性炭は粒状であると取扱しやすいため好ましい。溶剤を多く含む脱気処理後の溶剤含有ガスを工程(D)で処理するには凝縮器である程度、溶剤濃度を下げた後、活性炭を併用することが好ましい。
なお、回収した溶剤は工程(A)にて再利用することができる。
The refrigerant used for the condenser used in the step (D) is not particularly limited, and known ones can be used. It is preferable that the activated carbon is granular because it is easy to handle. In order to treat the solvent-containing gas after the degassing treatment containing a large amount of solvent in the step (D), it is preferable to reduce the solvent concentration to some extent with a condenser and then use activated carbon in combination.
The recovered solvent can be reused in the step (A).

図1に示した被覆装置以外の本発明に使用しうる被覆装置としては、流動層型または噴流層型の被覆装置として、特公昭42−24281号公報および特公昭42−24282号公報に開示された、ガス体により粒状肥料の噴水型流動層を形成せしめ、中心部に生ずる粒状肥料分散層にコーティング剤を噴霧する装置を挙げることができる。回転型の被覆装置としては、特開平7−31914号公報および特開平7−195007号公報に開示された、ドラムの回転によりドラム内周に具えたリフターによって粉粒体を上方に移送した後に落下させ、落下中の粉粒体表面にコーティング剤を塗布し、被膜を形成させる装置を挙げることができる。 As a covering device that can be used in the present invention other than the covering device shown in FIG. 1, it is disclosed in Japanese Patent Publication No. 42-24281 and Japanese Patent Publication No. 42-24282 as a fluidized bed type or jet layer type covering device. Another example is a device in which a fountain-type fluidized bed of granular fertilizer is formed by a gas body and a coating agent is sprayed on a granular fertilizer dispersion layer generated in the center. As the rotary type covering device, the powder or granular material is transferred upward by the lifter provided on the inner circumference of the drum by the rotation of the drum disclosed in JP-A-7-31914 and JP-A-7-195007, and then dropped. An apparatus can be mentioned in which a coating agent is applied to the surface of the falling powder or granular material to form a film.

本発明の配合肥料は、本発明の被覆粒状肥料と、非被覆粒状肥料を混合してなる配合肥料である。具体的には、肥料成分として窒素、りん酸、加里から選ばれた1種以上含む被覆粒状肥料を1種以上と非被覆の粒状肥料を1種以上含むものである。
より具体的には、肥料成分として窒素、りん酸、加里から選ばれた1種以上を含む被覆粒状肥料は、窒素、りん酸、加里を個別に含む被覆粒状肥料であっても、窒素、りん酸、加里全てを含む被覆粒状肥料であってもよい。また、例えば窒素の溶出挙動が異なる被覆粒状肥料であってもよい。肥料成分含有率が高い窒素質肥料である尿素が好ましい。
The compound fertilizer of the present invention is a compound fertilizer obtained by mixing the coated granular fertilizer of the present invention and the uncoated granular fertilizer. Specifically, it contains one or more coated granular fertilizers containing one or more selected from nitrogen, phosphoric acid, and potassium as fertilizer components and one or more uncoated granular fertilizers.
More specifically, the coated granular fertilizer containing one or more selected from nitrogen, phosphoric acid, and Kari as fertilizer components is a coated granular fertilizer containing nitrogen, phosphoric acid, and Kari individually, but nitrogen and phosphorus. It may be a coated granular fertilizer containing all of acid and Kari. Further, for example, a coated granular fertilizer having a different elution behavior of nitrogen may be used. Urea, which is a nitrogenous fertilizer having a high fertilizer component content, is preferable.

非被覆の粒状肥料の形態としては特に限定されないが、球形であるものが好ましく、その粒径は通常1.0〜5.0mmであり、かつ全粒状肥料粒子に対する1.0〜4.5mmの粒子の含有割合が95質量%以上である。粒径は、例えば篩によって分別することができる。非被覆の粒状肥料としては、窒素質肥料の例として硫酸アンモニア、尿素、硝酸アンモニアのほか、イソブチルアルデヒド縮合尿素、アセトアルデヒド縮合尿素が挙げられる。りん酸質肥料の例としては過燐酸石灰、熔成リン肥、焼成リン肥等が挙げられる。加里質肥料の例としては硫酸加里、塩化加里、ケイ酸加里肥料が挙げられる。
また、肥料の三要素(窒素、りん酸、加里)の合計成分量が30%以上の高度化成肥料や配合肥料、有機質肥料を含む化成肥料、更には有機質肥料でもよい。
The form of the uncoated granular fertilizer is not particularly limited, but a spherical one is preferable, and the particle size is usually 1.0 to 5.0 mm, and 1.0 to 4.5 mm with respect to the total granular fertilizer particles. The content ratio of the particles is 95% by mass or more. The particle size can be separated by, for example, a sieve. Examples of uncoated granular fertilizers include ammonia sulfate, urea, and ammonia nitrate, as well as isobutylaldehyde condensed urea and acetaldehyde condensed urea. Examples of phosphoric acid fertilizers include superphosphate lime, molten phosphorus fertilizer, calcined phosphorus fertilizer and the like. Examples of potassium fertilizers include potassium sulfate, potassium chloride, and potassium silicate fertilizer.
Further, advanced chemical fertilizers and compound fertilizers having a total component amount of 30% or more of the three elements of fertilizer (nitrogen, phosphoric acid, potassium), chemical fertilizers including organic fertilizers, and organic fertilizers may be used.

本発明の配合肥料の配合割合は、特に限定されないが、該配合肥料の全窒素の20〜90質量%、好ましくは30〜90質量%を配合肥料由来として含有することができる。
配合方法としては、公知の混合技術が適用可能である。例えば、撹拌式としてはロータリー式ドラム型、ミキシングコーン型、TVA式配合塔等が、自重で落下しながら配合する累積式等が挙げられる。
The compounding ratio of the compounded fertilizer of the present invention is not particularly limited, but 20 to 90% by mass, preferably 30 to 90% by mass, of the total nitrogen of the compounded fertilizer can be contained as the compounded fertilizer.
As a blending method, a known mixing technique can be applied. For example, examples of the stirring type include a rotary drum type, a mixing cone type, a cumulative type in which a TVA type compounding tower and the like are compounded while falling under their own weight.

本発明の被覆粒状肥料または配合肥料は、あらゆる植物栽培に適用可能であるが、特に、水稲の全量基肥施肥法において使用される肥料として好適である。施用方法としては、本田での全層施肥、側条施肥、または表層施肥のいずれも好ましく、本発明の被覆粒状肥料の中でも時限溶出型を用いて播種時に施用する育苗箱全量施肥のような超省力型の施用によれば、該肥料で育成した苗を移植後は慣行に準じた栽培管理を行うことにより、追肥をしなくても慣行以上の収量確保が可能である。 The coated granular fertilizer or compound fertilizer of the present invention can be applied to any plant cultivation, and is particularly suitable as a fertilizer used in the total basal fertilizer application method for paddy rice. As an application method, full-thickness fertilizer, side-row fertilizer, or surface-layer fertilizer in Honda is preferable, and among the coated granular fertilizers of the present invention, a super-high fertilizer such as a nursery box full-volume fertilizer applied at the time of sowing using a timed elution type. According to the labor-saving application, after the seedlings grown with the fertilizer are transplanted, the cultivation management according to the conventional method is performed, so that the yield higher than the conventional method can be secured without additional fertilizer.

本発明の植物の栽培方法は、本発明の被覆粒状肥料、または本発明の配合肥料を使用する、栽培方法である。 The method for cultivating a plant of the present invention is a cultivation method using the coated granular fertilizer of the present invention or the compound fertilizer of the present invention.

以下、実施例によって本発明を説明するが、本発明はこれらにより限定されるものではない。なお、特にことわりのない限り、以下の実施例における「%」は質量%を意味する。 Hereinafter, the present invention will be described with reference to examples, but the present invention is not limited thereto. Unless otherwise specified, "%" in the following examples means mass%.

1.タルク物性
本発明で用いられるタルクの諸物性を測定した。メディアン径D50はレーザー回折法、白色度はハンター法、含有水分量はJIS K5101に準じた。表1の純度の高低は該タルクに含まれるMgOおよびSiO2を合計で90〜95質量%含み、かつAl23を1.5質量%以下含むものを高とし、それ以外を低とした。表1に、実施例および比較例の被覆粒状肥料を製造した際に使用したタルクの物性を示した。
1. 1. Physical characteristics of talc Various physical properties of talc used in the present invention were measured. The median diameter D50 was based on the laser diffraction method, the whiteness was based on the Hunter method, and the water content was based on JIS K5101. The purity of the height of Table 1 includes 90 to 95 wt% of MgO and SiO 2 contained in the talc in total, and was a high urban those containing Al 2 O 3 more than 1.5 wt%, the rest low .. Table 1 shows the physical characteristics of talc used in producing the coated granular fertilizers of Examples and Comparative Examples.

Figure 0006980569
Figure 0006980569

(実施例1)
2.被覆粒状肥料の製造
図1に示す製造装置を用いて、次の方法により粒状肥料(粒状尿素)の表面に被膜を形成した。製造装置内では、熱風4が流動層1の下部から上部に向けて流れ集塵機6を通過し、凝縮器7でガスを冷却し、溶剤を凝縮回収する。凝縮器7を通過したガスはブロワー8からヒーター12を通過して加熱され熱風4として再度流動層1へ導かれるように循環している。このようなクローズドシステムを採用することで溶剤を外部に排出することはない。
(Example 1)
2. 2. Production of Coated Granular Fertilizer Using the production equipment shown in FIG. 1, a film was formed on the surface of the granular fertilizer (granular urea) by the following method. In the manufacturing apparatus, the hot air 4 flows from the lower part to the upper part of the fluidized bed 1 and passes through the dust collector 6, the gas is cooled by the condenser 7, and the solvent is condensed and recovered. The gas that has passed through the condenser 7 is heated from the blower 8 through the heater 12 and circulated so as to be guided to the fluidized bed 1 again as hot air 4. By adopting such a closed system, the solvent is not discharged to the outside.

粒子3として粒状尿素(粒子径3.0〜4.0mm、平均粒径3.3mm、円形度係数0.9)15kgを流動層1の側面に設置されている投入口から投入し、流動層1下部より導入される熱風4および流動層1底部に設置される攪拌浴で流動状態にした。この際、粒子温度が60±2℃になるように、熱風流量および熱風温度を調節した。熱風流量はブロワー8と流動層1の間に設置した流量計で測定しながら調節し、熱風温度は粒子温度や排気温度(流動層1上部温度)を測定しながら調節した。 As the particles 3, 15 kg of granular urea (particle diameter 3.0 to 4.0 mm, average particle size 3.3 mm, circularity coefficient 0.9) is charged from the charging port installed on the side surface of the fluidized bed 1, and the fluidized bed is charged. The hot air 4 introduced from the lower part of 1 and the stirring bath installed at the bottom of the fluidized bed 1 were brought into a fluidized state. At this time, the hot air flow rate and the hot air temperature were adjusted so that the particle temperature was 60 ± 2 ° C. The hot air flow rate was adjusted while measuring with a flow meter installed between the blower 8 and the fluidized bed 1, and the hot air temperature was adjusted while measuring the particle temperature and the exhaust temperature (fluidized bed 1 upper temperature).

他方、溶解槽9に被膜材料としてポリエチレン(低密度ポリエチレン、密度0.923g/cm3(JIS K 6760)、メルトフローレート(MFR)0.3g/10min.(測定温度190℃、荷重3.18N、JIS K 7210−1))30質量部、エチレン−酢酸ビニル共重合体(商品名「エバフレックス360」(三井デュポンポリケミカル株式会社製))10質量部、タルクA(メディアン径D50=10μm)60質量部、ポリオキシエチレンモノステアレート1質量部、ステアリン酸鉄0.01質量部の各成分と被覆液溶剤のテトラクロロエチレン1900質量部を投入し、100±2℃で30分間混合撹拌することによって樹脂を溶解し、濃度5質量%の均一な噴霧液5を調製した。被覆が終了するまで溶解槽9は常時攪拌した。 On the other hand, polyethylene (low density polyethylene, density 0.923 g / cm 3 (JIS K 6760), melt flow rate (MFR) 0.3 g / 10 min. , JIS K 7210-1)) 30 parts by mass, ethylene-vinyl acetate copolymer (trade name "Evaflex 360" (manufactured by Mitsui DuPont Polychemical Co., Ltd.)) 10 parts by mass, Tarku A (median diameter D50 = 10 μm) By adding 60 parts by mass, 1 part by mass of polyoxyethylene monostearate, 0.01 part by mass of iron stearate and 1900 parts by mass of tetrachloroethylene as a coating solution solvent, and mixing and stirring at 100 ± 2 ° C. for 30 minutes. The resin was dissolved to prepare a uniform spray solution 5 having a concentration of 5% by mass. The dissolution tank 9 was constantly stirred until the coating was completed.

噴霧液5を流動層1の上部に設置されているスプレーノズル2に流速約110kg/hで輸送し、流動中の粒状尿素に噴霧し吹き付けた。吹き付けられた噴霧液に含まれるテトラクロロエチレンは凝縮器7により凝縮・回収されてタンク11で貯蔵され、溶解槽9へ導かれる。 The spray liquid 5 was transported to the spray nozzle 2 installed above the fluidized bed 1 at a flow rate of about 110 kg / h, and sprayed onto the granular urea in the fluid. Tetrachlorethylene contained in the sprayed liquid is condensed and recovered by the condenser 7, stored in the tank 11, and guided to the dissolution tank 9.

前述の被覆操作は流動中の粒状尿素の温度が60℃に達した時点から開始し、被覆量が最終の被覆粒状肥料に対して8質量%となるまで行った。その後、粒子温度を60±2℃に維持することに留意して熱風4の温度調節をしながら10分間、熱風4のみを吹き付けて乾燥を実施した。乾燥が終了した時点で被覆された粒状尿素を流動層1の最下部にある抜き出し口13より排出した後、0.5〜1時間の通風処理を行うことで溶出速度をコントロールする被膜を有する被覆粒状肥料(実施例1)を得た。通風後の被覆粒状肥料中の前記溶剤含有量は500ppm以下であった。なお、通風による脱気処理後の溶剤含有ガスは活性炭を用いて分離吸着後、回収した。
被覆粒状肥料の製造条件
粒状尿素:15kg
被覆中の粒子温度:60℃
溶解温度:100〜110℃
噴霧液温度:80〜100℃
熱風温度:130〜140℃
スプレー流速:108kg/h
The above-mentioned coating operation was started when the temperature of the granular urea in flow reached 60 ° C. and was carried out until the coating amount became 8% by mass with respect to the final coated granular fertilizer. Then, while keeping in mind that the particle temperature was maintained at 60 ± 2 ° C., the temperature of the hot air 4 was adjusted, and only the hot air 4 was blown for 10 minutes to perform drying. A coating having a coating that controls the elution rate by discharging the coated granular urea at the end of drying from the extraction port 13 at the bottom of the fluidized bed 1 and then performing a ventilation treatment for 0.5 to 1 hour. Granular fertilizer (Example 1) was obtained. The solvent content in the coated granular fertilizer after ventilation was 500 ppm or less. The solvent-containing gas after the degassing treatment by ventilation was separated and adsorbed using activated carbon, and then recovered.
Manufacturing conditions for coated granular fertilizer Granular urea: 15 kg
Particle temperature during coating: 60 ° C
Melting temperature: 100-110 ° C
Spray temperature: 80-100 ° C
Hot air temperature: 130-140 ° C
Spray flow rate: 108 kg / h

(実施例2〜4、比較例1〜2)
実施例2〜4、比較例1〜2については、実施例1のタルクを表1のとおり変えた以外は同様にして被覆粒状肥料の製造を行った。
(Examples 2 to 4, Comparative Examples 1 to 2)
For Examples 2 to 4 and Comparative Examples 1 to 2, the coated granular fertilizer was produced in the same manner except that the talc of Example 1 was changed as shown in Table 1.

3.被膜強度
実施例および比較例で得られた被覆粒状肥料(以下、サンプルとする)50粒を1粒ずつカッターナイフ(カッターナイフS、プラス株式会社製)で2面をカットし、水中に静置して内部の粒状肥料を除去、乾燥し、幅約2.0mmのリング状の膜を作製する。作製したリング状の膜についてデジタルフォースゲージ(型式FGP−0.5、日本電産シンポ株式会社製)を用い、リングを切断するに要する荷重を測定した。得られた値[N]を被膜強度とし、下記判断基準により評価した。
AA…被膜強度が0.5N以上であった。
BB…被膜強度が0.2N以上かつ0.5N未満であった。
CC…被膜強度が0.2N未満であった。
3. 3. Film strength 50 particles of coated granular fertilizer (hereinafter referred to as sample) obtained in Examples and Comparative Examples are cut on two sides with a cutter knife (Cutter Knife S, manufactured by PLUS Corporation) one by one and allowed to stand in water. Then, the granular fertilizer inside is removed and dried to prepare a ring-shaped film having a width of about 2.0 mm. The load required to cut the ring was measured using a digital force gauge (model FGP-0.5, manufactured by Nidec-Shimpo Co., Ltd.) for the produced ring-shaped film. The obtained value [N] was taken as the film strength and evaluated according to the following criteria.
AA ... The film strength was 0.5 N or more.
BB: The film strength was 0.2 N or more and less than 0.5 N.
CC ... The film strength was less than 0.2N.

4.被覆粒状肥料の溶出測定
<25℃水中での1日経過後の肥料成分の溶出率>
実施例および比較例で得られた被覆粒状肥料(以下、サンプル)について、水中溶出挙動の測定を実施した。実施例および比較例で得られたサンプル10gと、25℃に調整しておいた200mlの蒸留水を蓋付きポリ容器に加えて25℃設定のインキュベーター内に静置した。1日経過後、該容器から水を全て抜き取り、抜き取った水に含まれる尿素量(尿素溶出量)を定量分析(ジメチルアミノベンズアルデヒド法 「詳解肥料分析法 第二改訂版」養賢堂)により求め、1日経過後の肥料成分の溶出率を求めた。
4. Elution measurement of coated granular fertilizer <Elution rate of fertilizer components after 1 day in water at 25 ° C>
The elution behavior in water was measured for the coated granular fertilizers (hereinafter referred to as samples) obtained in Examples and Comparative Examples. 10 g of the samples obtained in Examples and Comparative Examples and 200 ml of distilled water adjusted to 25 ° C. were added to a plastic container with a lid and allowed to stand in an incubator set at 25 ° C. After 1 day, all the water was extracted from the container, and the amount of urea (urea elution amount) contained in the extracted water was determined by quantitative analysis (dimethylaminobenzaldehyde method "detailed fertilizer analysis method 2nd revised edition" Yokendo). The elution rate of the fertilizer component after 1 day was determined.

<(A)要件における肥料成分の溶出率>
上記<25℃水中での1日経過後の肥料成分の溶出率>の測定においてポリ容器から水を抜き取った後、<25℃水中での1日経過後の肥料成分の溶出率>の測定を行った後のサンプルおよび新たな蒸留水200mlを再度該容器に入れ、同様に静置した。6日経過後同様に該容器から水を全て抜き取り、以後7日ごとに水の抜き取りをおこなった。尿素溶出量の積算値が、予め同一ロットの被覆粒状肥料を用いて測定した尿素含有量の80質量%に達する迄この操作を繰り返した。
<(A) Elution rate of fertilizer components in requirements>
In the above measurement of <elution rate of fertilizer component after 1 day in 25 ° C water>, after draining water from the plastic container, <elution rate of fertilizer component after 1 day in 25 ° C water> was measured. The later sample and 200 ml of fresh distilled water were placed in the container again and allowed to stand in the same manner. After 6 days, all the water was drained from the container in the same manner, and the water was drained every 7 days thereafter. This operation was repeated until the integrated value of the urea elution amount reached 80% by mass of the urea content previously measured using the same lot of coated granular fertilizer.

その後該実施例および比較例のサンプルを乳鉢ですりつぶし、該サンプルの内容物を水200mlに溶解後、上記と同様の方法で尿素残量を定量分析した。積算尿素溶出量と尿素残量を加えた量を尿素全量とし、水中に溶出した尿素の溶出累計と日数の関係をグラフ化して溶出速度曲線を作成し、80質量%溶出率に至る日数(d80)を求めた。d80について、下記判断基準により評価した。
AA…比較例1(75日)と比べて、溶出期間が10日以上長期化した。
BB…比較例1(75日)と比べて、溶出期間が1日以上、10日未満長期化した。
CC…比較例1(75日)と比べて、溶出期間が1日未満長期化した、溶出期間が変化しなかった、または、溶出期間が短期化した。
Then, the samples of the examples and comparative examples were ground in a mortar, the contents of the samples were dissolved in 200 ml of water, and the remaining amount of urea was quantitatively analyzed by the same method as described above. The total amount of urea is the sum of the accumulated urea elution amount and the remaining amount of urea, and the relationship between the cumulative elution amount of urea eluted in water and the number of days is graphed to create an elution rate curve, and the number of days to reach 80% by mass elution rate (d80). ) Was asked. d80 was evaluated according to the following criteria.
AA ... The elution period was extended by 10 days or more as compared with Comparative Example 1 (75 days).
BB: Compared with Comparative Example 1 (75 days), the elution period was prolonged by 1 day or more and less than 10 days.
CC ... Compared with Comparative Example 1 (75 days), the elution period was prolonged by less than 1 day, the elution period did not change, or the elution period was shortened.

Figure 0006980569
Figure 0006980569

上記の通り、実施例1〜4は比較例1〜2と比較して溶出期間の長期化が確認できた。さらに実施例1〜4の被膜強度は向上しており、機械施肥に適した特性が付与できていた。なお、実施例1〜4の1日経過後の肥料成分の溶出率は50質量%以下であった。このため、高純度タルクを含む被膜は、被膜の薄膜化に有用な技術であることが分かった。 As described above, it was confirmed that Examples 1 to 4 had a longer elution period as compared with Comparative Examples 1 and 2. Further, the film strength of Examples 1 to 4 was improved, and the characteristics suitable for mechanical fertilization could be imparted. The elution rate of the fertilizer component after 1 day of Examples 1 to 4 was 50% by mass or less. Therefore, it was found that the coating film containing high-purity talc is a useful technique for thinning the coating film.

(実施例5〜7、比較例3)
被覆率を3、5、12%とするほかは実施例1と同様にして被覆粒状肥料の製造を行った(実施例5〜7)。また、被覆率を5%とするほかは比較例1と同様にして比較例3の被覆粒状肥料を得た。
(Examples 5 to 7, Comparative Example 3)
The coated granular fertilizer was produced in the same manner as in Example 1 except that the coverage was 3, 5, and 12% (Examples 5 to 7). Further, a coated granular fertilizer of Comparative Example 3 was obtained in the same manner as in Comparative Example 1 except that the coverage was 5%.

5.機械施肥試験
背負い型動力散布機(DMD−5501−26、共立社製)を用いて、エンジンスロットル8、シャッター開度10の条件で、被覆粒状肥料10kgを散布し、筒先から10m以上吐出した被覆粒状肥料を回収した。回収した被覆粒状肥料を縮分器により50g迄縮分し、試験前の被覆粒状肥料10gと合わせて上記4.被覆粒状肥料の溶出測定に準じて分析を行い、溶出率を算出した。10日目の溶出率について、下記判断基準により評価した。
AA…試験前と試験後の10日目の溶出率の差が3質量%未満で、溶出挙動はほとんど影響を受けなかった。
BB…試験前と試験後の10日目の溶出率の差が3質量%以上かつ10質量%未満で、溶出挙動は多少影響を受けた。
CC…試験前と試験後の10日目の溶出率の差が10質量%以上で、溶出挙動は大きく影響を受けた。
5. Mechanical fertilizer application test Using a backpack type power spreader (DMD-5501-26, manufactured by Kyoritsu Co., Ltd.), 10 kg of coated granular fertilizer was sprayed under the conditions of engine throttle 8 and shutter opening 10, and coated granular fertilizer was discharged 10 m or more from the cylinder tip. Fertilizer was recovered. The recovered coated granular fertilizer is reduced to 50 g by a splitter, and combined with 10 g of the coated granular fertilizer before the test, described in 4. above. The analysis was performed according to the elution measurement of the coated granular fertilizer, and the elution rate was calculated. The elution rate on the 10th day was evaluated according to the following criteria.
AA ... The difference in elution rate between before and 10 days after the test was less than 3% by mass, and the elution behavior was hardly affected.
BB: The difference in elution rate between before and 10 days after the test was 3% by mass or more and less than 10% by mass, and the elution behavior was slightly affected.
CC: The difference in elution rate between before and 10 days after the test was 10% by mass or more, and the elution behavior was greatly affected.

Figure 0006980569
Figure 0006980569

上記表3の通り、実施例5〜7は被覆率を変化させたが、機械施肥の影響はないか、軽微であった。溶出期間d80は被覆率の上昇とともに長期化し、被覆率によって溶出期間のコントロールが可能かつ100日以上の長い溶出期間が得られることは明らかである。
比較例3は機械施肥の影響を受けるため、使用方法や用途が限定される。
As shown in Table 3 above, in Examples 5 to 7, the coverage was changed, but the influence of mechanical fertilization was not present or was slight. It is clear that the elution period d80 becomes longer as the coverage increases, the elution period can be controlled by the coverage, and a long elution period of 100 days or more can be obtained.
Since Comparative Example 3 is affected by mechanical fertilization, its usage and usage are limited.

(実施例8〜13、比較例4〜5)
6.時限溶出型被覆粒状肥料の製造(被膜組成による影響)
表4のとおり、被膜材料組成等を変える以外は、各実施例は実施例1、各比較例は比較例1に準じて溶出パターンが時限溶出型を示す被覆粒状肥料(実施例8〜13、比較例4〜5)を製造した。
(Examples 8 to 13, Comparative Examples 4 to 5)
6. Production of timed-eluting coated granular fertilizer (effect of coating composition)
As shown in Table 4, the coated granular fertilizers (Examples 8 to 13) in which the elution pattern shows a timed elution type according to Example 1 in each Example and Comparative Example 1 except for changing the coating material composition and the like. Comparative Examples 4 to 5) were manufactured.

Figure 0006980569
PE:ポリエチレン(低密度ポリエチレン、密度0.923g/cm3(JIS K 6760)、メルトフローレート(MFR)0.3g/10min.(測定温度190℃、荷重3.18N、JIS K 7210−1))
EVA:エチレン−酢酸ビニル共重合体(商品名「エバフレックス360」(三井デュポンポリケミカル株式会社製))
コーンスターチ:商品名LMスターチ、王子コーンスターチ株式会社製
SA:界面活性剤、ポリオキシエチレンモノステアレート HLB8.0(商品名 ノニオンS−2、日油株式会社製)
Fe1:ステアリン酸鉄(III)
Fe2:アセチルアセトン第二鉄
Figure 0006980569
PE: Polyethylene (low density polyethylene, density 0.923 g / cm 3 (JIS K 6760), melt flow rate (MFR) 0.3 g / 10 min. (Measurement temperature 190 ° C., load 3.18 N, JIS K 7210-1) )
EVA: Ethylene-vinyl acetate copolymer (trade name "Evaflex 360" (manufactured by Mitsui DuPont Polychemical Co., Ltd.))
Cornstarch: Product name LM Starch, manufactured by Oji Cornstarch Co., Ltd. SA: Surfactant, polyoxyethylene monostearate HLB8.0 (Product name Nonion S-2, manufactured by NOF Corporation)
Fe1: Iron stearate (III)
Fe2: Acetylacetone ferric

得られた実施例8〜13、比較例4〜5は、上記4.被覆粒状肥料の溶出測定に準じて分析を行った。
また、溶出測定開始から10質量%溶出に至る迄の日数を「d1」とし、それ以降80質量%溶出に至る迄の日数を「d2」とした。結果を表5に示す。
In the obtained Examples 8 to 13 and Comparative Examples 4 to 5, the above 4. The analysis was performed according to the elution measurement of the coated granular fertilizer.
Further, the number of days from the start of elution measurement to 10% by mass elution was defined as "d1", and the number of days thereafter from the start to 80% by mass elution was defined as "d2". The results are shown in Table 5.

Figure 0006980569
Figure 0006980569

本結果からも明らかなように、本発明の時限溶出型被覆粒状肥料の実施例8は比較例4と比べて、溶出が抑えられていることは明らかである。
また、実施例8〜13はd1/d2が0.1以上となった。このため、溶出を抑えた後の肥料成分が必要時期に必要な量だけ供給できることが可能であるほか、このような高性能かつより多くの肥料成分を含む製品を安価に供給することができる。
比較例4は、溶出が速く、溶出期間が短かった。また、被膜強度が実施例より劣っていた。
比較例5は、製造時に粒同士が結合、脱着を繰り返し、被膜欠陥が認められた。
As is clear from this result, it is clear that the elution of Example 8 of the timed elution type coated granular fertilizer of the present invention is suppressed as compared with Comparative Example 4.
Further, in Examples 8 to 13, d1 / d2 was 0.1 or more. Therefore, it is possible to supply the fertilizer component after suppressing elution in the required amount at the required time, and it is possible to supply such a high-performance product containing more fertilizer components at low cost.
In Comparative Example 4, the elution was fast and the elution period was short. In addition, the film strength was inferior to that of the examples.
In Comparative Example 5, the particles were repeatedly bonded and detached during production, and film defects were observed.

7.配合肥料の製造
実施例の被覆粒状肥料を用いて以下の通り配合肥料の製造を行った。上記で製造した実施例8〜13の被覆粒状肥料と非被覆粒状肥料の化成肥料(硫加燐安300、N−P25−K2O=3.5(%)−20.5(%)−20.5(%)、ジェイカムアグリ株式会社製)とを、質量比30:70の割合で混合し、本発明の配合肥料を得た。
製造後に配合肥料を採取し、被膜の状態の観察を行った。その結果、被膜の欠損は見られなかったため、必要充分な被膜強度が確保されていることが分かった。
7. Production of compound fertilizer The compound fertilizer was produced as follows using the coated granular fertilizer of the example. Chemical fertilizers of coated granular fertilizers and uncoated granular fertilizers produced above (sulfated ammonium phosphate 300, N-P 2 O 5- K 2 O = 3.5 (%) -20.5 (%) ) -20.5 (%), manufactured by J-Cam Agri Co., Ltd.) was mixed at a mass ratio of 30:70 to obtain the compound fertilizer of the present invention.
After production, compound fertilizer was collected and the state of the film was observed. As a result, no film defect was observed, and it was found that the necessary and sufficient film strength was secured.

8.栽培試験
実施例8および比較例4の被覆粒状肥料を含む前記7.配合肥料の製造で製造した配合肥料を用いて水稲(品種「ヒノヒカリ」)の栽培試験を行った。慣行法に準じて水稲苗を育成し、静岡県富士市鮫島の水田に移植した。上記配合肥料は移植と同時に同量側条施肥するほかは慣行法に準じて栽培を行った。追肥は行っていない。
8. Cultivation test The above 7. containing the coated granular fertilizer of Example 8 and Comparative Example 4. A cultivation test of paddy rice (cultivar "Hinohikari") was conducted using the compound fertilizer produced in the production of compound fertilizer. Paddy rice seedlings were cultivated according to the customary law and transplanted to paddy fields in Samejima, Fuji City, Shizuoka Prefecture. The above compound fertilizer was cultivated according to the conventional method except that the same amount of side row fertilizer was applied at the same time as transplanting. No additional fertilizer is applied.

その結果、実施例8を含む配合肥料で栽培した試験区の水稲の収量は比較例4を用いた試験区と比べて良好であった。比較例4を含む配合肥料は移植後の生育は葉色が実施例区より良好であったが無効分げつが多く有効茎歩合が少なかった。このことから、実施例8で栽培した試験区は肥効が効果的だったものと思われる。 As a result, the yield of paddy rice in the test plot cultivated with the compound fertilizer containing Example 8 was better than that in the test plot using Comparative Example 4. The compound fertilizers including Comparative Example 4 had better leaf color after transplanting than those in the Example group, but had more ineffective stalks and less effective stem ratio. From this, it is considered that the fertilizing effect was effective in the test plot cultivated in Example 8.

1.流動層
2.スプレーノズル
3.粒子
4.熱風
5.噴霧液
6.集塵機
7.凝縮器
8.ブロワー
9.溶解槽
10.ポンプ
11.タンク
12.ヒーター
13.抜き出し口
1. 1. Fluidized bed 2. Spray nozzle 3. Particles 4. Hot air 5. Spray liquid 6. Dust collector 7. Condensator 8. Blower 9. Melting tank 10. Pump 11. Tank 12. Heater 13. Extract

Claims (12)

1種以上の肥料成分を含む粒状肥料と、該粒状肥料表面を被覆する被膜とを有し、
前記被膜が樹脂と高純度タルクとを含む被膜材料から形成され、
前記高純度タルク100質量%中、MgOおよびSiO2を合計で90〜95質量%含み、かつAl23を1.5質量%以下含む、被覆粒状肥料。
It has a granular fertilizer containing one or more fertilizer components and a film covering the surface of the granular fertilizer.
The coating is formed from a coating material containing resin and high-purity talc.
The high purity talc in 100% by mass, containing 90 to 95 wt% of MgO and SiO 2 in total, and including Al 2 O 3 1.5 mass% or less, coated granular fertilizers.
被覆粒状肥料100質量%中、被膜を2〜15質量%含む、請求項1記載の被覆粒状肥料。 The coated granular fertilizer according to claim 1, which contains 2 to 15% by mass of a coating in 100% by mass of the coated granular fertilizer. 被膜材料100質量%中、熱可塑性樹脂を10〜80質量%含み、かつ前記高純度タルクを20〜90質量%を含む、請求項1または2記載の被覆粒状肥料。 The coated granular fertilizer according to claim 1 or 2, which contains 10 to 80% by mass of a thermoplastic resin and 20 to 90% by mass of the high-purity talc in 100% by mass of the coating material. 前記被膜材料が、界面活性剤、多糖類および多糖類の誘導体から選ばれた1種以上を含む、請求項1〜3いずれか一項記載の被覆粒状肥料。 The coated granular fertilizer according to any one of claims 1 to 3, wherein the coating material contains one or more selected from a surfactant, a polysaccharide and a derivative of the polysaccharide. 前記高純度タルクのメディアン径が6〜30μmの範囲である、請求項1〜4いずれか一項記載の被覆粒状肥料。 The coated granular fertilizer according to any one of claims 1 to 4, wherein the median diameter of the high-purity talc is in the range of 6 to 30 μm. 前記高純度タルクの白色度が85以上である、請求項1〜5いずれか一項記載の被覆粒状肥料。 The coated granular fertilizer according to any one of claims 1 to 5, wherein the high-purity talc has a whiteness of 85 or more. 高純度タルク100質量%中、水分を0.5質量%以下含む、請求項1〜6いずれか一項記載の被覆粒状肥料。 The coated granular fertilizer according to any one of claims 1 to 6, which contains 0.5% by mass or less of water in 100% by mass of high-purity talc. 前記被覆粒状肥料を25℃水中に浸漬した場合の前記肥料成分の溶出率が、80質量%に達する迄の期間が10〜500(日)である、請求項1〜7いずれか一項記載の被覆粒状肥料。 The invention according to any one of claims 1 to 7, wherein the period until the elution rate of the fertilizer component reaches 80% by mass when the coated granular fertilizer is immersed in water at 25 ° C. is 10 to 500 (days). Coated granular fertilizer. 溶出パターンが時限溶出型を示す被覆粒状肥料であって、
前記肥料成分の溶出率が10質量%に達する迄の期間をd1(日)、
前記肥料成分の溶出率が10質量%を超えて80質量%に達する迄の期間をd2(日)とする時、
d1/d2が0.1以上であり、かつd1が5〜150(日)の範囲である、請求項1〜8いずれか一項記載の被覆粒状肥料。
It is a coated granular fertilizer whose elution pattern shows a timed elution type.
The period until the elution rate of the fertilizer component reaches 10% by mass is d1 (day).
When the period until the elution rate of the fertilizer component exceeds 10% by mass and reaches 80% by mass is d2 (day),
The coated granular fertilizer according to any one of claims 1 to 8, wherein d1 / d2 is 0.1 or more and d1 is in the range of 5 to 150 (days).
請求項1〜9いずれか一項記載の被覆粒状肥料と、非被覆粒状肥料を混合してなる配合肥料。 A compound fertilizer obtained by mixing the coated granular fertilizer according to any one of claims 1 to 9 with an uncoated granular fertilizer. 流動層または噴流層を有する被覆装置を用い、前記被覆装置から排出された溶剤を含む流動ガスを除塵機で除塵後、凝縮器および/または活性炭によって溶剤を回収し、前記凝縮器で分離されたガスを加熱器で加熱して、前記回収溶剤と前記加熱ガスを循環再使用する方法であって、下記工程(A)〜(D)を含む、被覆粒状肥料の製造方法。
工程(A):トルエン、テトラクロロエチレンおよびトリクロロエチレンから選ばれた1種以上を含む前記溶剤に、
樹脂と100質量%中、MgOおよびSiO2を合計で90〜95質量%含み、かつAl23を1.5質量%以下含む高純度タルク
とを含む被膜材料を溶解または懸濁させて被覆液を調製する工程;
工程(B):前記被覆装置内において流動ガス気流下で前記被覆液を粒状肥料に噴霧するとともに、前記被覆液中の溶剤を蒸発乾燥させることにより粒状肥料表面に被膜を形成させる工程;
工程(C):工程(B)により被膜が形成された粒状肥料に含まれる前記溶剤を通風により脱気して除去することにより、その濃度を前記被膜が形成された粒状肥料に対して500ppm以下にする工程;および
工程(D):工程(C)の通風による脱気処理後の溶剤含有ガスから前記溶剤を凝縮器および/または活性炭を用いて回収する工程。
Using a coating device having a fluidized bed or a jet layer, the fluidized gas containing the solvent discharged from the coating device was dusted with a dust remover, and then the solvent was recovered by a condenser and / or activated charcoal, and separated by the condenser. A method for heating a gas with a heater and circulating and reusing the recovered solvent and the heated gas, the method for producing a coated granular fertilizer, which comprises the following steps (A) to (D).
Step (A): In the solvent containing one or more selected from toluene, tetrachlorethylene and trichlorethylene.
Resin and 100 mass%, contains 90 to 95 wt% of MgO and SiO 2 in total, and dissolved or suspended not by coating a coating material comprising a high purity talc containing Al 2 O 3 more than 1.5 wt% The process of preparing the liquid;
Step (B): A step of spraying the coating liquid on the granular fertilizer under a flowing gas stream in the coating device and evaporating and drying the solvent in the coating liquid to form a film on the surface of the granular fertilizer;
Step (C): By degassing and removing the solvent contained in the granular fertilizer having the film formed by the step (B) by ventilation, the concentration thereof is 500 ppm or less with respect to the granular fertilizer having the film formed. And step (D): a step of recovering the solvent from the solvent-containing gas after the degassing treatment by ventilation in the step (C) using a condenser and / or activated charcoal.
請求項1〜9のいずれか一項記載の被覆粒状肥料、または請求項10記載の配合肥料を用いる、植物の栽培方法。 A method for cultivating a plant using the coated granular fertilizer according to any one of claims 1 to 9 or the compound fertilizer according to claim 10.
JP2018045421A 2018-03-13 2018-03-13 Coated granular fertilizer, manufacturing method of coated granular fertilizer, compound fertilizer and cultivation method Active JP6980569B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2018045421A JP6980569B2 (en) 2018-03-13 2018-03-13 Coated granular fertilizer, manufacturing method of coated granular fertilizer, compound fertilizer and cultivation method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2018045421A JP6980569B2 (en) 2018-03-13 2018-03-13 Coated granular fertilizer, manufacturing method of coated granular fertilizer, compound fertilizer and cultivation method

Publications (2)

Publication Number Publication Date
JP2019156681A JP2019156681A (en) 2019-09-19
JP6980569B2 true JP6980569B2 (en) 2021-12-15

Family

ID=67994455

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2018045421A Active JP6980569B2 (en) 2018-03-13 2018-03-13 Coated granular fertilizer, manufacturing method of coated granular fertilizer, compound fertilizer and cultivation method

Country Status (1)

Country Link
JP (1) JP6980569B2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7788229B2 (en) * 2021-06-23 2025-12-18 ジェイカムアグリ株式会社 Coated granular fertilizer, compound fertilizer, and method for cultivating plants using the compound fertilizer
BE1029554B1 (en) * 2021-12-07 2023-01-27 Eurochem Antwerpen BIOBASED FERTILIZER COATINGS WITH NANOPARTICLES
CN121057719A (en) * 2023-04-28 2025-12-02 中央硝子株式会社 Coated fertilizer
TW202535803A (en) * 2024-01-31 2025-09-16 日商住友化學股份有限公司 Coated granular fertilizer and method for producing the same

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS603040B2 (en) * 1978-01-09 1985-01-25 チツソ旭肥料株式会社 Coated fertilizer and its manufacturing method
JPH10297989A (en) * 1997-04-25 1998-11-10 Asahi Chem Ind Co Ltd Coated fertilizer
JP4302217B2 (en) * 1998-12-21 2009-07-22 チッソ旭肥料株式会社 Coated granular fertilizer
JP2001226184A (en) * 2000-02-21 2001-08-21 Asahi Kasei Corp Coated fertilizer with improved stability
JP5116220B2 (en) * 2004-09-14 2013-01-09 ジェイカムアグリ株式会社 Coated granular fertilizer and method for producing the same
WO2010117168A2 (en) * 2009-04-06 2010-10-14 주식회사 동부한농 Controlled-leaching naturally degradable coated fertilizer
CN102786357A (en) * 2012-08-29 2012-11-21 湖北富邦科技股份有限公司 Powdered composite fertilizer anti-caking agent with different colors
JP6650729B2 (en) * 2014-10-28 2020-02-19 吉野化成株式会社 Blown film composition
JP2017124957A (en) * 2016-01-15 2017-07-20 ジェイカムアグリ株式会社 Coated granular material

Also Published As

Publication number Publication date
JP2019156681A (en) 2019-09-19

Similar Documents

Publication Publication Date Title
Beig et al. Nanotechnology-based controlled release of sustainable fertilizers. A review
JP6980569B2 (en) Coated granular fertilizer, manufacturing method of coated granular fertilizer, compound fertilizer and cultivation method
CN105008309A (en) fertilizer composition
RU2482675C2 (en) Methods of obtaining granular products for weed control, having optimised distribution of agriculturally active substances in their coating
JP5473241B2 (en) Coated granules
JPH11278973A (en) Preventive granular agent for nitration, compound fertilizer containing the same and method for cultivating crop
CN112930330A (en) Seaweed extract coated fertilizer for better crop and soil health
JP2012006769A (en) Fertilizer composition
JP2019084522A (en) Method for producing coated granular matter, granular mixture, and plant cultivation method
CA3082446A1 (en) Coated organic materials and methods for forming the coated organic materials
CN107426960A (en) The manufacture method of seed coating material and seed coating material
JP3609222B2 (en) Time-eluting coated granular fertilizer, blended fertilizer containing this as an active ingredient, and cultivation method using the blended fertilizer
JP7788229B2 (en) Coated granular fertilizer, compound fertilizer, and method for cultivating plants using the compound fertilizer
JPH0761915B2 (en) Agricultural material multi-coated granular fertilizer
JP2005319417A (en) Particle coating apparatus and method for producing coated particles using the same
JP2017124957A (en) Coated granular material
JP4804631B2 (en) Particles for coated bioactive substance, coated bioactive substance and method for producing the same, and composition containing coated bioactive substance
WO1998031221A1 (en) Uncoated agricultural chemical granules, and coated agricultural chemical granules controlled in release timing
JPH07206565A (en) Coated granular fertilizer containing minor element
CN117447276A (en) Organic fertilizer with heavy metal passivation function and preparation method thereof
CN117430460A (en) A nano-sustained release synergist, its preparation method and nano-sustained release synergist fertilizer
CA2867738A1 (en) Seed coating compositions
JP2013000058A (en) Coated seed and production method thereof
JP2004292319A (en) Coated granules
JP2001340017A (en) Granular medium, seedling container fertilizer material using the same, and crop cultivation method

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20210201

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20211025

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20211102

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20211117

R150 Certificate of patent or registration of utility model

Ref document number: 6980569

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250