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JP6696485B2 - Refractory insulation structure - Google Patents

Refractory insulation structure Download PDF

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JP6696485B2
JP6696485B2 JP2017149243A JP2017149243A JP6696485B2 JP 6696485 B2 JP6696485 B2 JP 6696485B2 JP 2017149243 A JP2017149243 A JP 2017149243A JP 2017149243 A JP2017149243 A JP 2017149243A JP 6696485 B2 JP6696485 B2 JP 6696485B2
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air layer
refractory
partition member
small air
tubular body
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JP2019026905A (en
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崇仁 鈴木
崇仁 鈴木
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JFE Steel Corp
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Description

本発明は、ウォーキングビーム式加熱炉に配置されるスキッドパイプなどの耐火物断熱構造体に関する。   The present invention relates to a refractory heat insulating structure such as a skid pipe arranged in a walking beam type heating furnace.

ウォーキングビーム式加熱炉に用いられているスキッドパイプは、所定温度の炉内雰囲気に曝されるものであり、金属製の管体上に耐熱合金、耐熱性セラミックスなどの耐熱材料で製作されたスキッドボタンを設置している。そして、加熱される鋼片等の鋼材は、スキッドボタン上に載置されて管体によって支持され、この状態で加熱されるようになっている。
そして、炉内雰囲気温度からスキッドボタンや管体を保護することを目的として、管体の外周を耐火物で覆うとともに、管体内に冷却媒体を流して管体を冷却している。
The skid pipe used in the walking beam heating furnace is exposed to the furnace atmosphere at a predetermined temperature, and is a skid made of a heat-resistant material such as heat-resistant alloy or heat-resistant ceramics on a metal tube body. Buttons are installed. A steel material such as a billet to be heated is placed on the skid button and supported by the tubular body, and is heated in this state.
Then, for the purpose of protecting the skid button and the tubular body from the ambient temperature in the furnace, the outer periphery of the tubular body is covered with a refractory material, and a cooling medium is flown into the tubular body to cool the tubular body.

一方、管体内に冷却媒体を流すと、その反作用として、耐火物で覆っているにもかかわらず、管体内を流れる冷却媒体によって加熱炉内の熱量が持ち去られるという問題がある。
この問題を解決するために、従来、特許文献1に示す断熱スキッドパイプが提案されている。
この特許文献1に示す断熱スキッドパイプは、外周が耐火物で被覆された管体の内周面に、エポキシ樹脂、ポリエチレン等の合成樹脂、モルタル、あるいは断熱キャスタブル等からなる断熱層を形成するものである。この特許文献1に示す断熱スキッドパイプによれば、管体の外径を大きくすることなく、加熱炉内から冷却媒体への熱移動量を少なくし、冷却損失熱量を低減することができる。
On the other hand, when the cooling medium is flown into the pipe body, as a reaction thereof, there is a problem that the amount of heat in the heating furnace is taken away by the cooling medium flowing in the pipe body even though it is covered with the refractory material.
In order to solve this problem, a heat insulating skid pipe shown in Patent Document 1 has been conventionally proposed.
The heat-insulating skid pipe shown in Patent Document 1 has a heat-insulating layer made of epoxy resin, synthetic resin such as polyethylene, mortar, or heat-resistant castable on the inner surface of a tube whose outer periphery is covered with a refractory material. Is. According to the heat-insulating skid pipe disclosed in Patent Document 1, the amount of heat transferred from the heating furnace to the cooling medium can be reduced and the cooling loss heat amount can be reduced without increasing the outer diameter of the tubular body.

特開平10−183233号公報JP, 10-183233, A

しかしながら、この特許文献1に示す断熱スキッドパイプには、以下の問題点があった。
即ち、特許文献1に示す断熱スキッドパイプの場合、耐火物を管体の外周に施工する前に管体の内周面に断熱層(エポキシ樹脂、ポリエチレン等の合成樹脂、モルタル、断熱キャスタブル等)を形成する必要があり、断熱層を形成するための施工時間が長くかかるとともに、断熱層の材料費が必要となり、製造コストが高価になるといった問題があった。
従って、本発明はこの従来の問題点を解決するためになされたものであり、その目的は、断熱層を形成するための施工時間を短縮するとともに断熱層の材料費を不要とし、製造コストを安価にした、所定温度の外部ガスに曝される耐火物断熱構造体を提供することにある。
However, the heat-insulating skid pipe disclosed in Patent Document 1 has the following problems.
That is, in the case of the heat-insulating skid pipe shown in Patent Document 1, a heat-insulating layer (epoxy resin, synthetic resin such as polyethylene, mortar, heat-insulating castable, etc.) is formed on the inner peripheral surface of the pipe before the refractory is applied to the outer periphery of the pipe. Therefore, there is a problem that the construction time for forming the heat insulating layer is long and the material cost of the heat insulating layer is required, resulting in high manufacturing cost.
Therefore, the present invention has been made to solve this conventional problem, and its purpose is to shorten the construction time for forming the heat insulating layer and to eliminate the material cost of the heat insulating layer, thus reducing the manufacturing cost. It is an object to provide an inexpensive refractory insulating structure exposed to an external gas at a predetermined temperature.

上記目的を達成するために、本発明の一態様に係る耐火物断熱構造体は、所定温度の外部ガスに曝される耐火物断熱構造体であって、内部に前記所定温度とは異なる温度の流体が流れる管体と、該管体の外周を覆う耐火物とを備え、前記管体と前記耐火物との間に断熱層としての空気層を設けたことを要旨とする。   In order to achieve the above object, a refractory heat insulating structure according to an aspect of the present invention is a refractory heat insulating structure exposed to an external gas of a predetermined temperature, the inside of a temperature different from the predetermined temperature. The gist of the present invention is to provide a pipe body through which a fluid flows and a refractory material that covers the outer periphery of the pipe body, and to provide an air layer as a heat insulating layer between the pipe body and the refractory material.

本発明に係る耐火物断熱構造体によれば、所定温度の外部ガスに曝される耐火物断熱構造体であって、内部に前記所定温度とは異なる温度の流体が流れる管体と、管体の外周を覆う耐火物とを備え、管体と耐火物との間に断熱層としての空気層を設けたので、断熱層を形成するための施工時間を短縮するとともに断熱層の材料費を不要とし、製造コストを安価にした、所定温度の外部ガスに曝される耐火物断熱構造体を提供できる。   The refractory heat insulating structure according to the present invention is a refractory heat insulating structure that is exposed to an external gas having a predetermined temperature, and a pipe in which a fluid having a temperature different from the predetermined temperature flows, Since it has a refractory that covers the outer circumference of the pipe and an air layer as a heat insulating layer is provided between the pipe body and the refractory, the construction time for forming the heat insulating layer is shortened and the material cost of the heat insulating layer is unnecessary. Thus, it is possible to provide a refractory heat insulating structure which is manufactured at low cost and which is exposed to an external gas at a predetermined temperature.

本発明の一実施形態に係る耐火物断熱構造体としてのスキッドパイプを軸直角方向に切断した状態の断面図である。It is sectional drawing of the state which cut | disconnected the skid pipe as a refractory heat insulation structure which concerns on one Embodiment of this invention at the axis orthogonal direction. 図1における2−2線に沿う断面図である。It is sectional drawing which follows the 2-2 line in FIG. 図1に示すスキッドパイプを構成する管体に空気層形成部材及び仕切り部材を取り付けた状態の斜視図である。It is a perspective view of the state which attached the air layer formation member and the partition member to the pipe body which comprises the skid pipe shown in FIG. 参考例に係る耐火物断熱構造体としてのスキッドパイプを軸方向に切断した状態の部分断面図である。FIG. 6 is a partial cross-sectional view of a skid pipe as a refractory heat insulating structure according to a reference example in a state of being axially cut. 図1及び図2に示すスキッドパイプの耐火物に軸方向に所定間隔離れて一組の亀裂が生じた場合の空気層の温度状態を説明するための図であり、(A)は一方の亀裂及び他方の亀裂から炉内雰囲気が小空気層内に流れ込む様子を示す図、(B)はそのときの空気層の温度状態を示すグラフである。It is a figure for demonstrating the temperature state of the air layer when a pair of cracks generate | occur | produced in the refractory of the skid pipe shown in FIG. 1 and FIG. 2 at the axial direction at predetermined intervals, (A) is one crack FIG. 3B is a diagram showing how the atmosphere in the furnace flows into the small air layer from the other crack, and FIG. 6B is a graph showing the temperature state of the air layer at that time. 図1及び図2に示すスキッドパイプから仕切り部材を除いたスキッドパイプの耐火物に軸方向に所定間隔離れて一組の亀裂が生じた場合の空気層の温度状態を説明するための図であり、(A)は他方の亀裂から炉内雰囲気が空気層内に流れ込み、熱風が空気層内を通って一方の亀裂から外部に流れ出る様子を示す図、(B)はそのときの間の空気層の温度状態を示すグラフである。It is a figure for demonstrating the temperature state of the air layer when a pair of cracks generate | occur | produced in the refractory of the skid pipe which remove | eliminated the partition member from the skid pipe shown in FIG. 1 and FIG. , (A) is a view showing that the furnace atmosphere flows into the air layer from the other crack, and hot air flows out from the one crack to the outside through the air layer, and (B) is the air layer between those times. It is a graph which shows the temperature state of. 仕切り部材の効果確認試験の対象となる仕切り部材を有する試験片及び熱電対による温度測定部位を示し、(A)は斜視図、(B)は平面図である。The test piece which has the partition member used as the object of the effect confirmation test of a partition member, and the temperature measurement site | part by a thermocouple are shown, (A) is a perspective view, (B) is a top view. 仕切り部材の効果確認試験の対象となる仕切り部材を有しない試験片及び熱電対による温度測定部位を示し、(A)は斜視図、(B)は平面図である。The test piece which does not have the partition member used as the object of the effect confirmation test of a partition member, and the temperature measurement site | part by a thermocouple are shown, (A) is a perspective view, (B) is a top view. 仕切り部材を有する試験片の温度測定部位に対する温度と、仕切り部材を有しない試験片の測定部位に対する温度とを比較して示すグラフである。It is a graph which compares and shows the temperature with respect to the temperature measurement site | part of the test piece which has a partition member, and the temperature with respect to the measurement site | part of the test piece which does not have a partition member.

以下、本発明の実施の形態を図面を参照して説明する。なお、以下では耐火物断熱構造体の一例としてスキッドパイプを例示するが、本実施の形態により、本発明が限定されるものではない。また、図面は模式的なものであり、各要素の寸法関係、各要素の比率等は、現実的なものとは異なる場合があることに留意する必要がある。図面の相互間においても、互いの寸法関係や比率が異なる部分が含まれている場合がある。
図1及び図2には、本発明の一実施形態に係る耐火物断熱構造体としてのスキッドパイプ1が示されている。このスキッドパイプ1は、軸方向に複数接続されて図示しないウォーキングビーム式加熱炉内に配置され、所定温度(例えば、1200℃)の炉内雰囲気(外部ガス)Gに曝される。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. Although a skid pipe is illustrated below as an example of the refractory heat insulating structure, the present invention is not limited to the embodiments. It should be noted that the drawings are schematic, and the dimensional relationship of each element, the ratio of each element, and the like may be different from the actual one. Even between the drawings, there may be a case where portions having different dimensional relationships or ratios are included.
1 and 2 show a skid pipe 1 as a refractory heat insulating structure according to an embodiment of the present invention. A plurality of the skid pipes 1 are connected in the axial direction, arranged in a walking beam type heating furnace (not shown), and exposed to a furnace atmosphere (external gas) G at a predetermined temperature (for example, 1200 ° C.).

このスキッドパイプ1は、内部に前記所定温度よりも低い温度の冷却水(流体)Fが流れる円筒状の管体10を備えている。管体10は、金属製であり、その上部には耐熱合金、耐熱性セラミックスなどの耐熱材料で製作されたスキッドボタン11が設置されている。
そして、スキッドパイプ1は、炉内雰囲気Gの温度からスキッドボタン11及び管体10を保護することを目的として、管体12の外周を覆う耐火物20を備えている。
The skid pipe 1 includes a cylindrical pipe body 10 in which cooling water (fluid) F having a temperature lower than the predetermined temperature flows. The tubular body 10 is made of metal, and a skid button 11 made of a heat-resistant material such as heat-resistant alloy or heat-resistant ceramics is installed on the upper portion thereof.
The skid pipe 1 is provided with a refractory material 20 that covers the outer circumference of the pipe body 12 for the purpose of protecting the skid button 11 and the pipe body 10 from the temperature of the atmosphere G in the furnace.

また、スキッドパイプ1において、管体10と耐火物20との間には、断熱層としての空気層30が設けられている。そして、この空気層30を形成するために、管体10の軸方向の両端外周には、管体10の外周面から突出するように、一対のリング状の空気層形成部材41が取り付けられている。耐火物20は、図2に示すように、一対の空気層形成部材41の周囲に沿うように施工され、管体10と耐火物20との間且つ一対の空気層形成部材41間に空気層30が形成される。各空気層形成部材41は、耐火物で形成されるが、耐熱合金であってもよい。   Further, in the skid pipe 1, an air layer 30 as a heat insulating layer is provided between the pipe body 10 and the refractory material 20. In order to form the air layer 30, a pair of ring-shaped air layer forming members 41 are attached to the outer circumferences of both ends of the tubular body 10 in the axial direction so as to project from the outer peripheral surface of the tubular body 10. There is. As shown in FIG. 2, the refractory material 20 is installed along the periphery of the pair of air layer forming members 41, and the air layer is formed between the pipe body 10 and the refractory material 20 and between the pair of air layer forming members 41. 30 is formed. Each air layer forming member 41 is formed of a refractory material, but may be a heat resistant alloy.

断熱層としての空気層30を管体10と耐火物20との間に設けることにより、炉内から耐火物20を経て管体10内の冷却水への熱移動量を少なくし、冷却損失熱量を低減することができる。
そして、断熱層を空気層30で構成しているから、エポキシ樹脂、ポリエチレン等の合成樹脂、モルタル、あるいは断熱キャスタブル等からなる断熱層を管体10の内周あるいは外周に形成する必要はなく、断熱層を形成するための施工時間を短縮するとともに断熱層の材料費を不要とし、製造コストを安価にしたスキッドパイプ1とすることができる。
By providing the air layer 30 as a heat insulating layer between the tube body 10 and the refractory material 20, the amount of heat transfer from the inside of the furnace through the refractory material 20 to the cooling water in the tube body 10 is reduced, and the cooling loss heat quantity is reduced. Can be reduced.
Since the heat insulating layer is composed of the air layer 30, there is no need to form a heat insulating layer made of epoxy resin, synthetic resin such as polyethylene, mortar, heat insulating castable or the like on the inner circumference or the outer circumference of the tubular body 10. The construction time for forming the heat insulation layer can be shortened, the material cost of the heat insulation layer can be eliminated, and the skid pipe 1 can be manufactured at low cost.

ここで、図4に示す参考例に係るスキッドパイプ100においては、管体10の外周に断熱材101を巻き付け、その断熱材101の周囲に耐火物20を施工している。このように、耐火物20を施工する前に管体10の外周に断熱材101を巻き付ける構造であると、その断熱材101を巻き付ける施工時間が長く必要になるとともに、断熱材101の材料費が必要となる。
これに対して、本実施形態に係るスキッドパイプ1においては、断熱層を空気層30で構成しているから、断熱材を管体10の外周に巻付ける必要はなく、断熱層を形成するための施工時間を短縮するとともに断熱層の材料費を不要とし、製造コストを安価にしたスキッドパイプ1とすることができる。
Here, in the skid pipe 100 according to the reference example shown in FIG. 4, the heat insulating material 101 is wound around the outer periphery of the pipe body 10, and the refractory material 20 is installed around the heat insulating material 101. As described above, with the structure in which the heat insulating material 101 is wound around the outer periphery of the tubular body 10 before the refractory material 20 is installed, the construction time for winding the heat insulating material 101 is long and the material cost of the heat insulating material 101 is high. Will be needed.
On the other hand, in the skid pipe 1 according to the present embodiment, since the heat insulating layer is composed of the air layer 30, it is not necessary to wind the heat insulating material around the outer periphery of the pipe body 10, and the heat insulating layer is formed. The construction time can be shortened, the material cost of the heat insulation layer can be eliminated, and the skid pipe 1 can be manufactured at low cost.

ここで、空気層30は、図1乃至図3に示すように、仕切り部材40とスキッドボタン11により、8×15=120個の小空気層30a〜30a15、30b〜30b15、30c〜30c15、30d〜30d15、30e〜30e15、30f〜30f15、30g〜30g15、及び30h〜30h15に分割されている。なお、図2には、小空気層30a1、30a、30a14、30a15及び30e1、30e、30e14、30e15の符号は記載されているが、小空気層30a〜30a13及び30e〜30e13の符号は記載されていない。また、図3には、小空気層30a1、30a、30a14、30a15、30b1、30b、30b14、30b15、30c1、30c、30c14、30c15、30d1、30d、30d14、30d15の符号は記載されているが、小空気層30a〜30a13、30b〜30b13、30c〜30c13、30d〜30d13の符号は記載されていない。また、小空気層30f〜30f15、30g〜30g15、及び30h〜30h15は図示されていない。 Here, as shown in FIGS. 1 to 3, the air layer 30 includes 8 × 15 = 120 small air layers 30a 1 to 30a 15 , 30b 1 to 30b 15 , 30c by the partition member 40 and the skid button 11. 1 ~30c 15, 30d 1 ~30d 15 , 30e 1 ~30e 15, 30f 1 ~30f 15, 30g 1 ~30g 15 is divided, and 30h 1 ~30h 15. In FIG. 2, although the sign of the small air layer 30a 1, 30a 2, 30a 14 , 30a 15 and 30e 1, 30e 2, 30e 14 , 30e 15 have been described, a small air layer 30a 3 ~30a 13 And the symbols 30e 3 to 30e 13 are not described. Further, in FIG. 3, a small air layer 30a 1, 30a 2, 30a 14 , 30a 15, 30b 1, 30b 2, 30b 14, 30b 15, 30c 1, 30c 2, 30c 14, 30c 15, 30d 1, 30d 2, although the sign of 30d 14, 30d 15 is described, the code of a small air layer 30a 3 ~30a 13, 30b 3 ~30b 13, 30c 3 ~30c 13, 30d 3 ~30d 13 is not described. The small air layer 30f 2 ~30f 15, 30g 2 ~30g 15, and 30h 2 ~30h 15 are not shown.

仕切り部材40は、図1及び図3に示すように、管体10の軸方向に延び、管体10の円周方向において空気層30を小空気層30a1〜15と小空気層30b1〜15とを分割する円周方向第1仕切り部材40a、管体12の軸方向に延び、小空気層30ba1〜15と小空気層30c1〜15とを分割する円周方向第2仕切り部材40b、管体10の軸方向に延び、小空気層30c1〜15と小空気層30d1〜15とを分割する円周方向第3仕切り部材40c、管体10の軸方向に延び、小空気層30d1〜15と小空気層30e1〜15とを分割する円周方向第4仕切り部材40d、管体10の軸方向に延び、小空気層30e1〜15と小空気層30f1〜15とを分割する円周方向第5仕切り部材40e、管体10の軸方向に延び、小空気層30g1〜15と小空気層30h1〜15とを分割する円周方向第6仕切り部材40f、及び管体10の軸方向に延び、小空気層30h1〜15と小空気層30a1〜15とを分割する円周方向第7仕切り部材40gを備えている。円周方向第1乃至第7仕切り部材40a〜40gは、管体10の円周方向において均等のピッチで管体10の外周面に取付けられる。円周方向第1乃至第7仕切り部材40a〜40gは、耐火物で形成されるが、耐熱合金であってもよい。
また、管体10の円周方向において、小空気層30f1〜15と小空気層30g1〜15とは、スキッドボタン11により分割されている。
As shown in FIGS. 1 and 3, the partition member 40 extends in the axial direction of the pipe body 10, and divides the air layer 30 into small air layers 30a 1 to 15 and small air layers 30b 1 to 1 in the circumferential direction of the pipe body 10 . 15 is a circumferential first partition member 40a, which extends in the axial direction of the tubular body 12, and a circumferential second partition member 40b which divides the small air layers 30ba 1-15 and the small air layers 30c 1-15. , A circumferential third partition member 40c that extends in the axial direction of the tube body 10 and divides the small air layers 30c 1 to 15 and the small air layers 30d 1 to 15, and extends in the axial direction of the tube body 10 to form the small air layer. The circumferential fourth partition member 40d that divides 30d 1 to 15 and the small air layers 30e 1 to 15 extends in the axial direction of the tubular body 10, and forms the small air layers 30e 1 to 15 and the small air layers 30f 1 to 15 . circumferentially fifth partition member 40e for dividing, extending in the axial direction of the tubular body 10, circumferentially sixth partition member that divides the small air layer 30 g 1 to 15 and a small air layer 30h 1 to 15 40f, and A seventh circumferential partition member 40g is provided that extends in the axial direction of the tubular body 10 and divides the small air layers 30h 1 to 15 and the small air layers 30a 1 to 15 . The first to seventh partition members 40a to 40g in the circumferential direction are attached to the outer peripheral surface of the tubular body 10 at an equal pitch in the circumferential direction of the tubular body 10. The circumferential first to seventh partition members 40a to 40g are made of refractory material, but may be heat resistant alloy.
Further, in the circumferential direction of the tubular body 10, the small air layers 30f 1 to 15 and the small air layers 30g 1 to 15 are divided by the skid button 11.

また、仕切り部材40は、図2及び図3に示すように、管体10の円周方向に延び、管体10の軸方向において、小空気層30a1〜30hと小空気層30a2〜30hとを分割する軸方向第1仕切り部材40、同様に小空気層30a2〜30hと小空気層30a3〜30hとを分割する軸方向第2仕切り部材40、小空気層30a3〜30hと小空気層30a4〜30hとを分割する軸方向第3仕切り部材40、小空気層30a4〜30hと小空気層30a5〜30hとを分割する軸方向第4仕切り部材40、小空気層30a5〜30hと小空気層30a6〜30hとを分割する軸方向第5仕切り部材40、小空気層30a6〜30hと小空気層30a7〜30hとを分割する軸方向第6仕切り部材40、小空気層30a7〜30hと小空気層30a8〜30hとを分割する軸方向第7仕切り部材40、小空気層30a8〜30hと小空気層30a9〜30hとを分割する軸方向第8仕切り部材40、小空気層30a9〜30hと小空気層30a10〜30h10とを分割する軸方向第9仕切り部材40、小空気層30a10〜30h10と小空気層30a11〜30h11とを分割する軸方向第10仕切り部材4010、小空気層30a11〜30h11と小空気層30a12〜30h12とを分割する軸方向第11仕切り部材4011、小空気層30a12〜30h12と小空気層30a13〜30h13とを分割する軸方向第12仕切り部材4012、小空気層30a13〜30h13と小空気層30a14〜30h14とを分割する軸方向第13仕切り部材4013、及び小空気層30a14〜30h14と小空気層30a15〜30h15と分割する軸方向第14仕切り部材4014を備えている。軸方向第1乃至第14仕切り部材40〜4014は、管体10の軸方向において均等のピッチで管体10の外周面に取付けられる。軸方向第1乃至第14仕切り部材40〜4014は、耐火物で形成されるが、耐熱合金であってもよい。 Further, the partition member 40, as shown in FIGS. 2 and 3, extends in the circumferential direction of the tubular body 10, in the axial direction of the tubular body 10, a small air layer 30a. 1 to 30h 1 small air layer 30a. 2 to 30h 2 a first axial partition member 40 1 for dividing a similarly small air layer 30a. 2 to 30h 2 small air layer 30a. 3 to 30h 3 axially second partition member 40 2 that divides the small air layer 30a. 3 to 30h 3 and the small air layer 30a. 4 to 30h 4 axially third partition member 40 3 which divides the axial dividing the small air layer 30a. 4 to 30h 4 and a small air layer 30a. 5 to 30h 5 Axial fifth partition member 40 5 , which divides the fourth partition member 40 4 , the small air layers 30a 5 to 30h 5 and the small air layers 30a 6 to 30h 6, and the small air layers 30a 6 to 30h 6 and the small air layer 30a. . 7 to 30h 7 axially sixth partition member 40 6, a small air layer 30a. 7 to 30h 7 axial seventh partition member 40 7 which divides the small air layer 30a. 8 to 30h 8 for dividing a small air layer 30a. 8 to 30h 8 small air layer 30a. 9 to 30h 9 axially eighth partition member 40 8 which divides the axial dividing the small air layer 30a. 9 to 30h 9 and a small air layer 30a. 10 to 30h 10 ninth partition member 40 9, the small air layer 30a. 10 to 30h 10 and the small air layer 30a. 11 to 30h 11 axially tenth partition member 40 10 that divides the small air layer 30a. 11 to 30h 11 and the small air layer 30a . 12 to 30h 12 axially eleventh partition member 40 11, the axial direction 12 partition member 40 12 that divides the small air layer 30a. 12 to 30h 12 and a small air layer 30a. 13 to 30h 13 to divide the small air layer axially to split 30a. 13 to 30h 13 and the small air layer 30a. 14 to 30h 14 axially 13th partitioning member 40 13, and small air layer 30a. 14 to 30h 14 and the small air layer 30a. 15 to 30h 15 to divide the The 14th partition member 40 14 is provided. The axial first to fourteenth partition members 40 1 to 40 14 are attached to the outer peripheral surface of the pipe body 10 at a uniform pitch in the axial direction of the pipe body 10. The axial first to fourteenth partition members 40 1 to 40 14 are made of refractory material, but may be heat-resistant alloy.

このように、空気層30を、仕切り部材40及びスキッドボタン11により複数の小空気層30a1〜15、30b1〜15、30c1〜15、30d1〜15、30e1〜15、30f1〜15、30g1〜15、及び30h1〜15に分割することにより、耐火物20の一部が破損して亀裂が生じた場合に、炉内雰囲気Gが亀裂から空気層30の内部に流れ込んでも、空気層30全体が高温になるのを防止し、大幅な断熱性能の低下を抑制することができる。 Thus, the air layer 30 is divided into a plurality of small air layers 30a 1-15 , 30b 1-15 , 30c 1-15 , 30d 1-15 , 30e 1-15 , 30f 1- by the partition member 40 and the skid button 11 . 15, by dividing the 30 g 1 to 15, and 30h 1 to 15, when a portion of the refractory 20 has cracks occur breakage, also flows from the furnace atmosphere G cracks inside of the air layer 30 Thus, it is possible to prevent the temperature of the entire air layer 30 from becoming high, and to suppress a significant decrease in heat insulation performance.

なお、仕切り部材40は、空気層30を少なくとも2つの小空気層に分割できればよく、必ずしも円周方向第1乃至第7仕切り部材40a〜40g及び軸方向第1乃至第14仕切り部材40〜4014で構成されて空気層30を8×15=120個の小空気層30a〜30a15、30b〜30b15、30c〜30c15、30d〜30d15、30e〜30e15、30f〜30f15、30g〜30g15、及び30h〜30h15に分割する必要はない。 The partition member 40 only needs to be able to divide the air layer 30 into at least two small air layers, and is not necessarily the first to seventh partition members 40a to 40g in the circumferential direction and the first to fourteenth partition members 40 1 to 40 in the axial direction. 14 is an air layer 30 to 8 × 15 = 120 pieces of small air layer 30a 1 ~30a 15 composed, 30b 1 ~30b 15, 30c 1 ~30c 15, 30d 1 ~30d 15, 30e 1 ~30e 15, 30f It is not necessary to divide it into 1 to 30f 15 , 30g 1 to 30g 15 , and 30h 1 to 30h 15 .

図5には、図1及び図2に示すスキッドパイプ1の耐火物20に軸方向に所定間隔離れて一組の亀裂20a,20bが生じた場合の空気層の温度状態が示されている。
図5(A)に示すように、耐火物20に一方の亀裂20aが外部から空気層30のうち小空気層30a(管体10の軸方向において基準位置からの距離がa(mm)のところ)にかけて生じ、他方の亀裂20bが外部から空気層30のうち小空気層30an+6(管体10の軸方向において基準位置からの距離がb(mm)のところ)にかけて生じたとする。この場合、一方の亀裂20aから炉内雰囲気Gが小空気層30a内に流れ込み、他方の亀裂20bから炉内雰囲気Gが小空気層30an+6内に流れ込む。
FIG. 5 shows a temperature state of the air layer when a pair of cracks 20a and 20b are formed in the refractory material 20 of the skid pipe 1 shown in FIGS. 1 and 2 at a predetermined distance in the axial direction.
As shown in FIG. 5 (A), one of the cracks 20a is formed in the refractory material 20 from the outside in the small air layer 30a n of the air layer 30 (the distance from the reference position in the axial direction of the tubular body 10 is a (mm)). However, it is assumed that the other crack 20b occurs from the outside to the small air layer 30a n + 6 (at a distance b (mm) from the reference position in the axial direction of the tubular body 10) of the air layer 30. In this case, the in-furnace atmosphere G flows into the small air layer 30a n from one crack 20a, and the in-furnace atmosphere G flows into the small air layer 30a n + 6 from the other crack 20b.

これにより、図5(B)に示すように、小空気層30a内の温度が亀裂20a、20bが生じる前のα℃からβ℃に上昇する。また、小空気層30an+6内の温度も亀裂20a、20bが生じる前のα℃からβ℃に上昇する。但し、小空気層30aは、管体10の軸方向において軸方向第n-1仕切り部材40n-1及び軸方向第n仕切り部材40によって囲まれ、管体10の円周方向において円周方向第1仕切り部材40a及び円周方向第7仕切り部材40gによって囲まれているので、小空気層30a内に流れ込んだ熱風は空気層30全体に流れることはない。また、小空気層30an+6は、管体10の軸方向において軸方向第n+5仕切り部材40n+5及び軸方向第n+6仕切り部材40n+6によって囲まれ、管体10の円周方向において円周方向第1仕切り部材40a及び円周方向第7仕切り部材40gによって囲まれているので、小空気層30an+6内に流れ込んだ熱風は空気層30全体に流れることはない。このため、仕切り部材40を有するスキッドパイプ1によれば、炉内雰囲気Gが亀裂から空気層30の内部に流れ込んでも、空気層30全体が高温になるのを防止し、大幅な空気層30の断熱性能の低下を抑制することができる。 Thus, as shown in FIG. 5 (B), the temperature in the small air layer 30a n is increased to beta ° C. from alpha ° C. before cracks 20a, 20b occurs. Further, the temperature in the small air layer 30a n + 6 also rises from α ° C. before the cracks 20a and 20b occur to β ° C. However, a small air layer 30a n is surrounded by an axial first n-1 dividing member 40 n-1 and the axial first n partitioning member 40 n in the axial direction of the tubular body 10, a circle in the circumferential direction of the tubular body 10 because it is surrounded by a circumferential first partition member 40a and the circumferential seventh partition member 40 g, the hot air flowing into the small air layer 30a n are not flow throughout the air layer 30. Further, the small air layer 30a n + 6 is surrounded by the axial n + 5th partition member 40 n + 5 and the axial n + 6th partition member 40 n + 6 in the axial direction of the tubular body 10, Since it is surrounded by the first circumferential partitioning member 40a and the seventh circumferential partitioning member 40g in the circumferential direction, the hot air that has flowed into the small air layer 30a n + 6 does not flow into the entire air layer 30. Absent. Therefore, according to the skid pipe 1 having the partition member 40, even if the furnace atmosphere G flows into the air layer 30 through the cracks, the temperature of the entire air layer 30 is prevented from rising to a high temperature, and the air layer 30 of a large size is prevented. It is possible to suppress a decrease in heat insulation performance.

これに対して、図6には、図1及び図2に示すスキッドパイプ1から仕切り部材40を除いたスキッドパイプ1の耐火物20に軸方向に所定間隔離れて一組の亀裂20a,20bが生じた場合の空気層の温度状態が示されている。
図6(A)に示すように、耐火物20に一方の亀裂20aが外部から空気層30(管体10の軸方向において基準位置からの距離がa(mm)のところ)にかけて生じ、他方の亀裂20bが外部から空気層30(管体10の軸方向において基準位置からの距離がb(mm)のところ)にかけて生じたとする。この場合、図5(A)に示すように、他方の亀裂20bから炉内雰囲気Gが空気層30内に流れ込むと、熱風が空気層30内を通って一方の亀裂20aから外部に流れ出る。あるいはその反対に、一方の亀裂20aから炉内雰囲気Gが空気層30内に流れ込むと、熱風が空気層30内を通って他方の亀裂20bから外部に流れ出る。
On the other hand, in FIG. 6, a pair of cracks 20a, 20b are formed in the refractory 20 of the skid pipe 1 obtained by removing the partition member 40 from the skid pipe 1 shown in FIGS. The temperature conditions of the air layer as they occur are shown.
As shown in FIG. 6 (A), one crack 20a is generated in the refractory material 20 from the outside to the air layer 30 (at a distance (a (mm) from the reference position in the axial direction of the tubular body 10 from the reference position)) and the other crack 20a. It is assumed that the crack 20b is generated from the outside to the air layer 30 (where the distance from the reference position is b (mm) in the axial direction of the tubular body 10). In this case, as shown in FIG. 5 (A), when the furnace atmosphere G flows into the air layer 30 from the other crack 20b, hot air flows through the air layer 30 to the outside from the one crack 20a. On the contrary, when the furnace atmosphere G flows into the air layer 30 through the one crack 20a, hot air flows through the air layer 30 and flows out through the other crack 20b.

図5(A)に示すように、他方の亀裂20bから炉内雰囲気Gが空気層30内に流れ込み、熱風が空気層30内を通って一方の亀裂20aから外部に流れ出ると、これにより、図6(B)に示すように、空気層30内の温度が他方の亀裂20bが開口している箇所で亀裂20a、20bが生じる前のα℃からβ1℃に上昇する。そして、空気層30内の温度は、一方の亀裂20aが開口している箇所に向けて徐々に下降する。但し、一方の亀裂20aが開口している箇所においては、亀裂20a、20bが生じる前のα℃からβ2℃に上昇している。   As shown in FIG. 5 (A), when the furnace atmosphere G flows into the air layer 30 from the other crack 20b and hot air flows through the air layer 30 to the outside from the one crack 20a, the figure As shown in FIG. 6 (B), the temperature in the air layer 30 rises from α ° C. before the cracks 20a and 20b are generated to β1 ° C. at the place where the other crack 20b is opened. Then, the temperature in the air layer 30 gradually decreases toward the location where the one crack 20a is open. However, in the place where one of the cracks 20a is open, the temperature rises from α ° C before the cracks 20a and 20b occur to β2 ° C.

従って、スキッドパイプ1から仕切り部材40を除いたスキッドパイプ1の場合、仕切り部材40を有するスキッドパイプ1に比べて空気層30全体が高温になり、空気層30の断熱性能がやや低下する。このため、空気層30を仕切り部材40によって少なくとも2つの小空気層に分割することが好ましい。
次に、空気層30の厚みδ(図2参照)は、0mmよりも大きく40mm以内であることが好ましい。当該厚みδが0mmであると、管体10と耐火物20とが接触し、断熱層が形成されない。一方、当該厚みδが40mmよりも大きいと、空気層30で強制対流が生じ、断熱性能が発揮され難い。
Therefore, in the case of the skid pipe 1 in which the partition member 40 is removed from the skid pipe 1, the temperature of the entire air layer 30 becomes higher than that of the skid pipe 1 having the partition member 40, and the heat insulation performance of the air layer 30 is slightly deteriorated. For this reason, it is preferable to divide the air layer 30 into at least two small air layers by the partition member 40.
Next, the thickness δ (see FIG. 2) of the air layer 30 is preferably larger than 0 mm and within 40 mm. When the thickness δ is 0 mm, the tubular body 10 and the refractory material 20 come into contact with each other, and the heat insulating layer is not formed. On the other hand, when the thickness δ is larger than 40 mm, forced convection occurs in the air layer 30, and it is difficult to exhibit the heat insulation performance.

以上、本発明の実施形態について説明してきたが、本発明はこれに限定されずに種々の変更、改良を行うことができる。
例えば、本実施形態にあっては、耐火物断熱構造体としてスキッドパイプ1を一例として説明したが、本発明はこれに限らず、所定温度の外部ガスに曝されるとともに、内部に前記所定温度とは異なる温度の流体が流れる管体と、管体の外周を覆う耐火物とを備えるものであれば適用できる。
Although the embodiment of the present invention has been described above, the present invention is not limited to this, and various modifications and improvements can be made.
For example, in the present embodiment, the skid pipe 1 has been described as an example of the refractory heat insulating structure, but the present invention is not limited to this, and the interior of the skid pipe is exposed to a predetermined temperature and the predetermined temperature inside. Any material can be applied as long as it has a tubular body through which a fluid having a temperature different from that flows and a refractory material covering the outer periphery of the tubular body.

また、管体10は、円筒状の管体で構成されているが、多角形状の管体であってもよい。
また、管体10内に流れるものは、冷却水に限らず、外部ガスGの温度と異なる温度の流体であればよい。
また、仕切り部材40は必ずしも設ける必要はない。
また、仕切り部材40を設ける場合、前述したように、空気層30を少なくとも2つの小空気層に分割できればよく、必ずしも円周方向第1乃至第7仕切り部材40a〜40g及び軸方向第1乃至第14仕切り部材40〜4014で構成されて空気層30を8×15=120個の小空気層30a〜30a15、30b〜30b15、30c〜30c15、30d〜30d15、30e〜30e15、30f〜30f15、30g〜30g15、及び30h〜30h15に分割する必要はない。
Further, although the tubular body 10 is configured by a cylindrical tubular body, it may be a polygonal tubular body.
Further, what flows in the pipe body 10 is not limited to the cooling water, but may be any fluid having a temperature different from the temperature of the external gas G.
Further, the partition member 40 does not necessarily have to be provided.
Further, when the partition member 40 is provided, as described above, it is sufficient that the air layer 30 can be divided into at least two small air layers, and the first to seventh partition members 40a to 40g in the circumferential direction and the first to seventh axial directions are not necessarily required. The air layer 30 is composed of 14 partition members 40 1 to 40 14 and includes 8 × 15 = 120 small air layers 30a 1 to 30a 15 , 30b 1 to 30b 15 , 30c 1 to 30c 15 , 30d 1 to 30d 15 , and 30d 1 to 30d 15 . 30e 1 ~30e 15, 30f 1 ~30f 15, 30g 1 ~30g 15, and need not be divided into 30h 1 ~30h 15.

仕切り部材の効果を確認すべく、仕切り部材の効果確認試験を行った。図7には、仕切り部材の効果確認試験の対象となる仕切り部材を有する試験片及び熱電対による温度測定部位が示され、図8には、仕切り部材の効果確認試験の対象となる仕切り部材を有しない試験片及び熱電対による温度測定部位が示されている。
図7(A),(B)に示すように、仕切り部材を有する試験片50は、幅W:30mm、高さH:30mm及び長さL:150mmの直方体形状の樹脂製の試験片本体51に、幅b:26mm及び深さh:28mmの溝60が試験片本体51の長手方向の全長にわたり形成されている。この結果、試験片本体51の肉厚tは2mmとなっている。そして、試験片50の溝60は、4つの樹脂製の仕切り部材52によって長手方向において5つの小溝61、62、63、64、65に分割されている。4つの仕切り部材52は、試験片本体51の長手方向における一端の仕切り部材52が試験片本体51の端部から距離lc:10mmのところに配置されるとともに、残りの3つの仕切り部材52が長手方向に沿ってピッチlc:30mmで配置されている。これにより、試験片50には、長手方向において長さlc:30mmの5つの小溝61、62、63、64、65が形成される。そして、試験片本体51の上面は、セラミックカバー53によって閉塞され、各小溝61、62、63、64、65は、上方が塞がれた空間を形成している。
In order to confirm the effect of the partition member, an effect confirmation test of the partition member was conducted. FIG. 7 shows a test piece having a partition member that is a target of the effect confirmation test of the partition member and a temperature measurement site by a thermocouple, and FIG. 8 shows the partition member that is the target of the effect confirmation test of the partition member. The test piece which does not have and the temperature measurement part by a thermocouple are shown.
As shown in FIGS. 7A and 7B, a test piece 50 having a partition member is a rectangular parallelepiped resin test piece body 51 having a width W of 30 mm, a height H of 30 mm and a length L of 150 mm. Further, a groove 60 having a width b of 26 mm and a depth h of 28 mm is formed over the entire length of the test piece body 51 in the longitudinal direction. As a result, the thickness t of the test piece main body 51 is 2 mm. The groove 60 of the test piece 50 is divided by the four resin partition members 52 into five small grooves 61, 62, 63, 64, 65 in the longitudinal direction. The four partition members 52 are arranged such that the partition member 52 at one end in the longitudinal direction of the test piece body 51 is arranged at a distance lc: 10 mm from the end of the test piece body 51, and the remaining three partition members 52 are long. The pitch lc is 30 mm along the direction. As a result, the test piece 50 is formed with five small grooves 61, 62, 63, 64, 65 having a length lc of 30 mm in the longitudinal direction. The upper surface of the test piece body 51 is closed by the ceramic cover 53, and the small grooves 61, 62, 63, 64, 65 form a space closed at the upper side.

そして、各小溝61、62、63、64、65には、温度測定部位をM1、M2、M3、M4、M5とした熱電対T1、T2、T3、T4、T5が設置されている。各温度測定部位M1、M2、M3、M4、M5は、空間を構成する各小溝61、62、63、64、65の中心の位置である。このため、図7(B)に示すように、温度測定部位M1、M2、M3、M4、M5のピッチlは30mmとなる。
そして、図7(A),(B)に示すように、熱源が風上となる小溝61側に設置され、温度測定部位M1からM5にかけての温度勾配を測定した。
Then, thermocouples T1, T2, T3, T4, T5 having temperature measuring portions M1, M2, M3, M4, M5 are installed in the respective small grooves 61, 62, 63, 64, 65. Each of the temperature measurement parts M1, M2, M3, M4, M5 is the center position of each of the small grooves 61, 62, 63, 64, 65 forming the space. Therefore, as shown in FIG. 7 (B), the pitch l of the temperature measurement parts M1, M2, M3, M4, M5 is 30 mm.
Then, as shown in FIGS. 7A and 7B, the heat source was installed on the side of the small groove 61 on the windward side, and the temperature gradient from the temperature measurement portions M1 to M5 was measured.

一方、図8(A),(B)に示すように、仕切り部材を有しない試験片50は、幅W:30mm、高さH:30mm及び長さL:150mmの直方体形状の樹脂製の試験片本体51に、幅b:26mm及び深さh:28mmの溝60が試験片本体51の長手方向の全長にわたり形成されている。この結果、試験片本体51の肉厚tは2mmとなっている。そして、試験片本体51の上面は、セラミックカバー53によって閉塞され、溝60は、上方が塞がれた空間を形成している。   On the other hand, as shown in FIGS. 8A and 8B, the test piece 50 having no partition member is a rectangular parallelepiped resin test having a width W of 30 mm, a height H of 30 mm and a length L of 150 mm. A groove 60 having a width b of 26 mm and a depth h of 28 mm is formed in the piece body 51 over the entire length of the test piece body 51 in the longitudinal direction. As a result, the thickness t of the test piece body 51 is 2 mm. The upper surface of the test piece main body 51 is closed by the ceramic cover 53, and the groove 60 forms a space whose upper part is closed.

そして、溝60には、温度測定部位をM1、M2、M3、M4、M5とした熱電対T1、T2、T3、T4、T5が設置されている。各温度測定部位M1、M2、M3、M4、M5は、図7(A)、(B)に示す試験片50における各温度測定部位M1、M2、M3、M4、M5と同一の位置である。このため、図8(B)に示すように、温度測定部位M1、M2、M3、M4、M5のピッチlは30mmとなる。
そして、図8(A),(B)に示すように、熱源が風上となる図7(A),(B)に示す小溝61と同一側に設置され、温度測定部位M1からM5にかけての温度勾配を測定した。
Then, in the groove 60, thermocouples T1, T2, T3, T4, T5 having temperature measurement parts M1, M2, M3, M4, M5 are installed. The temperature measurement parts M1, M2, M3, M4, M5 are at the same positions as the temperature measurement parts M1, M2, M3, M4, M5 in the test piece 50 shown in FIGS. 7 (A) and (B). Therefore, as shown in FIG. 8 (B), the pitch 1 of the temperature measurement portions M1, M2, M3, M4, M5 is 30 mm.
Then, as shown in FIGS. 8A and 8B, the heat source is installed on the same side as the small groove 61 shown in FIGS. The temperature gradient was measured.

試験結果を図9に示す。
この結果、図8(A),(B)に示す仕切り部材を有しない試験片50に比べ、図7(A),(B)に示す仕切り部材を有する試験片50では、温度測定部位M2で約60℃、温度測定部位M3で約80℃、温度測定部位M4で約85℃、温度測定部位M5で約90℃の温度低下が確認できた。このことから、仕切り部材を設置することにより、耐火物に亀裂が発生した際に、空気層全体の高温化をより抑制する効果が得られ、より大きな断熱性能低下の抑止効果を確認することがでた。
The test results are shown in FIG.
As a result, in comparison with the test piece 50 having no partition member shown in FIGS. 8A and 8B, the test piece 50 having the partition member shown in FIGS. It was confirmed that the temperature decrease was about 60 ° C., about 80 ° C. at the temperature measurement site M3, about 85 ° C. at the temperature measurement site M4, and about 90 ° C. at the temperature measurement site M5. From this, by installing the partition member, when cracks occur in the refractory, the effect of further suppressing the temperature rise of the entire air layer can be obtained, and it is possible to confirm a greater effect of suppressing the decrease in heat insulation performance. It came out.

1 スキッドパイプ(耐火物断熱構造体)
10 管体
11 スキッドボタン
20 耐火物
30 空気層
30a〜30a15、30b〜30b15、30c〜30c15、30d〜30d15、30e〜30e15、30f〜30f15、30g〜30g15、30h〜30h15 小空気層
40 仕切り部材
40a〜40g 円周方向第1乃至第7仕切り部材
40〜4014 軸方向第1乃至第14仕切り部材
50 試験片
51 試験片本体
52 仕切り部材
53 セラミックカバー
60 溝
61〜65 小溝
F 冷却水(流体)
G 炉内雰囲気(外部ガス)
1 skid pipe (refractory insulation structure)
10 tube 11 skid button 20 refractory 30 air layer 30a 1 ~30a 15, 30b 1 ~30b 15, 30c 1 ~30c 15, 30d 1 ~30d 15, 30e 1 ~30e 15, 30f 1 ~30f 15, 30g 1 ~30g 15, 30h 1 ~30h 15 small air layer 40 partition member 40a~40g circumferential first to seventh partition member 40 1-40 14 axially first through 14 partition member 50 specimens 51 specimens body 52 Partition member 53 Ceramic cover 60 Groove 61-65 Small groove F Cooling water (fluid)
G Furnace atmosphere (external gas)

Claims (2)

所定温度の外部ガスに曝される耐火物断熱構造体であって、
内部に前記所定温度とは異なる温度の流体が流れる管体と、該管体の外周を覆う耐火物とを備え、
前記管体と前記耐火物との間に断熱層としての空気層を設け
該空気層は、前記管体の軸方向の両端外周に取り付けられた前記耐火物とは別体の一対の空気層形成部材の間且つ前記管体と前記耐火物との間に形成されるとともに、
前記空気層を、前記管体の円周方向に延び、前記管体の軸方向において前記空気層を複数の小空気層に分割する複数の軸方向仕切り部材と、前記管体の軸方向に延び、前記管体の円周方向において前記空気層を複数の小空気層に分割する複数の円周方向仕切り部材とによって構成される前記耐火物とは別体の仕切り部材により、前記管体の軸方向と円周方向において複数の小空気層に分割したことを特徴とする耐火物断熱構造体。
A refractory heat insulating structure exposed to an external gas of a predetermined temperature,
A pipe body in which a fluid having a temperature different from the predetermined temperature flows, and a refractory material covering the outer periphery of the pipe body,
An air layer as a heat insulating layer is provided between the tube body and the refractory material ,
The air layer is formed between a pair of air layer forming members that are separate from the refractory attached to the outer periphery of both ends of the tubular body in the axial direction, and between the tubular body and the refractory. ,
A plurality of axial partition members extending in the circumferential direction of the tubular body and dividing the air layer into a plurality of small air layers in the axial direction of the tubular body; and extending in the axial direction of the tubular body. An axis of the pipe body by a partition member separate from the refractory, which is constituted by a plurality of circumferential partition members that divide the air layer into a plurality of small air layers in the circumferential direction of the pipe body. A refractory heat insulation structure characterized by being divided into a plurality of small air layers in the direction of the circumference and in the circumferential direction .
前記空気層の前記管体と前記耐火物との間の厚みは、0mmよりも大きく40mm以内であることを特徴とする請求項に記載の耐火物断熱構造体。 The refractory heat insulating structure according to claim 1 , wherein the thickness of the air layer between the tube body and the refractory material is greater than 0 mm and within 40 mm.
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