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JP6694641B2 - Process for producing α, β-unsaturated carboxylic acid such as acrylic acid and its derivatives - Google Patents

Process for producing α, β-unsaturated carboxylic acid such as acrylic acid and its derivatives Download PDF

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JP6694641B2
JP6694641B2 JP2015131949A JP2015131949A JP6694641B2 JP 6694641 B2 JP6694641 B2 JP 6694641B2 JP 2015131949 A JP2015131949 A JP 2015131949A JP 2015131949 A JP2015131949 A JP 2015131949A JP 6694641 B2 JP6694641 B2 JP 6694641B2
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川波 肇
肇 川波
畑田 清隆
清隆 畑田
孝之 石坂
孝之 石坂
育弘 長尾
育弘 長尾
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National Institute of Advanced Industrial Science and Technology AIST
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本発明は、アクリル酸等のα、β−不飽和カルボン酸やその誘導体の新規製造方法に関するものである。より具体的には、本発明は、乳酸等の2−ヒドロキシカルボン酸やその誘導体を原料として、当該原料に銅等の金属触媒の存在下で、高温高圧水を用いた処理を施すことにより、アクリル酸等のα,β−不飽和カルボン酸やその誘導体を合成する新技術を提供するものである。   The present invention relates to a novel method for producing an α, β-unsaturated carboxylic acid such as acrylic acid or a derivative thereof. More specifically, the present invention uses a 2-hydroxycarboxylic acid such as lactic acid or a derivative thereof as a raw material, and in the presence of a metal catalyst such as copper, the raw material is treated with high-temperature high-pressure water, The present invention provides a new technology for synthesizing α, β-unsaturated carboxylic acids such as acrylic acid and their derivatives.

α,β−不飽和カルボン酸を合成する手法は、種々報告されており、例えば固体触媒存在下、気相脱水法による製造法が報告されている(特許文献1)。特に乳酸からのアクリル酸合成は、乳酸が天然物の発酵等から容易に得られることから、石油由来原料からの脱却を図る技術として長年注目されてきた技術課題である。乳酸の脱水反応で得られる化合物は、図1に示したとおりで、乳酸を原料としてPath Iを経由してアセトアルデヒド、Path IIを経由してペンタンジオン、Path IIIを経由してアクリル酸、Path IVを経由してプロパンジオール、Path Iを経てさらにPath Vを経由して酢酸、Path IIIを経てPath VIを経由してプロピオン酸、Path IIIを経てPath VIIを経由してエチレンと主に7種類の生成物が挙げられるが、その他にも乳酸自体が重合することによって得られるポリ乳酸などがある。その中でも、アクリル酸は、吸水ポリマー等の原料になることから、ポリ乳酸と同じように多くの研究が行われている。乳酸やそのエステル体からPath IIIを経由して脱水反応によってアクリル酸およびアクリル酸エステルが得られる(非特許文献1〜10)。   Various methods for synthesizing α, β-unsaturated carboxylic acids have been reported, for example, a production method by a gas phase dehydration method in the presence of a solid catalyst has been reported (Patent Document 1). In particular, the synthesis of acrylic acid from lactic acid is a technical problem that has been attracting attention for many years as a technique for breaking away from petroleum-derived raw materials because lactic acid is easily obtained from fermentation of natural products. The compound obtained by the dehydration reaction of lactic acid is as shown in FIG. 1, in which lactic acid is used as a raw material through Path I, acetaldehyde, through Path II, pentanedione, through Path III, acrylic acid, and Path IV. Via propanediol, via Path I, then via Path V, acetic acid, via Path III, via Path VI, propionic acid, via Path III, via Path VII, ethylene and mainly seven types of Examples of the product include polylactic acid obtained by polymerizing lactic acid itself. Among them, acrylic acid has been studied as much as polylactic acid because it is a raw material for water-absorbing polymers and the like. Acrylic acid and acrylic acid ester can be obtained from lactic acid or its ester by a dehydration reaction via Path III (Non-Patent Documents 1 to 10).

乳酸の脱水によるアクリル酸の製造法としては、1)無機酸の使用、2)有機酸の使用、3)固体酸の使用、4)高温高圧水(HPHT−H2O)または亜臨界・超臨界水の使用等が挙げられる。特に、HPHT−H2Oまたは亜臨界・超臨界水を用いる場合、反応容器に耐熱・耐圧性を持たせるため、ハステロイC−276(非特許文献1、非特許文献3)、アルミナ(外はハステロイC−276、非特許文献1)、インコネル625(非特許文献2)、石英(非特許文献6)などが用いられており、シンプルな構造のシステムで反応が行われている。 As a method for producing acrylic acid by dehydrating lactic acid, 1) use of inorganic acid, 2) use of organic acid, 3) use of solid acid, 4) high temperature high pressure water (HPHT-H 2 O) or subcritical / supercritical Examples include the use of critical water. In particular, when HPHT-H 2 O or subcritical / supercritical water is used, Hastelloy C-276 (Non-Patent Document 1, Non-Patent Document 3) and alumina (excluding Hastelloy C-276, Non-Patent Document 1), Inconel 625 (Non-Patent Document 2), quartz (Non-Patent Document 6) and the like are used, and the reaction is performed by a system having a simple structure.

しかし、これらの合成方法は、乳酸の転化率は高いものの、アクリル酸の収率は最大で53%程度であり効率の低さが乳酸を原料とするアクリル酸合成の問題点だった。   However, in these synthetic methods, although the conversion rate of lactic acid is high, the yield of acrylic acid is about 53% at the maximum, and the low efficiency is a problem of acrylic acid synthesis using lactic acid as a raw material.

特開平3−167157号公報JP-A-3-167157

William Shu-Lai Mork and Michael Jerry Antal, Jr.,Formation of Acrylic Acid from Lactic Acid in supercritical water, J. Org. Chem., 1989, 54, 4596-4602.William Shu-Lai Mork and Michael Jerry Antal, Jr., Formation of Acrylic Acid from Lactic Acid in supercritical water, J. Org. Chem., 1989, 54, 4596-4602. T.M. Aida, A. Ikarashi, Y. Saito, M. Watanabe, R.L. Smith, K. Arai, J. Supercritical. Fluids 50 (2009) 257.T.M.Aida, A. Ikarashi, Y. Saito, M. Watanabe, R.L. Smith, K. Arai, J. Supercritical. Fluids 50 (2009) 257. C.T. Lira, P.J. McCrackin, Ind. Eng. Chem. Res. 32 (1993) 2608.C.T. Lira, P.J. McCrackin, Ind. Eng. Chem. Res. 32 (1993) 2608. Z. Zhang, Y. Qu, S. Wang, J. Wang, J. Mol. Catal. A 323 (2010) 91.Z. Zhang, Y. Qu, S. Wang, J. Wang, J. Mol. Catal. A 323 (2010) 91. G.C. Gunter, D.J. Miller, J.E. Jackson, J. Catal. 148 (1994) 252.G.C.Gunter, D.J.Miller, J.E. Jackson, J. Catal. 148 (1994) 252. D.C. Wadley, M.S. Tam, P.B. Kokitkar, J.E. Jackson, D.J. Miller, J. Catal. 165 (1997) 162.D.C. Wadley, M.S. Tam, P.B.Kokitkar, J.E. Jackson, D.J. Miller, J. Catal. 165 (1997) 162. M.S. Tam, G.C. Gunter, R. Craciun, D.J. Miller, J.E. Jackson, Ind. Eng. Chem. Res. 36 (1997) 3505.M.S. Tam, G.C. Gunter, R. Craciun, D.J. Miller, J.E. Jackson, Ind. Eng. Chem. Res. 36 (1997) 3505. H. Wang, D. Yu, P. Sun, J. Yan, Y. Wang, H. Huang, Catal. Commun. 9 (2008) 1799.H. Wang, D. Yu, P. Sun, J. Yan, Y. Wang, H. Huang, Catal. Commun. 9 (2008) 1799. J. Zhang, Y. Zhao, M. Pan, X. Feng, W. Ji, C.T. Au, ACS Catal. 1 (2011) 32.J. Zhang, Y. Zhao, M. Pan, X. Feng, W. Ji, C.T. Au, ACS Catal. 1 (2011) 32. P. Sun, D. Yu, K. Fu, M. Gu, Y. Wang, H. Huang, H. Ying, Catal. Commun. 10 (2009) 1345.P. Sun, D. Yu, K. Fu, M. Gu, Y. Wang, H. Huang, H. Ying, Catal. Commun. 10 (2009) 1345.

本発明は、上述のような従来技術を背景としたものであり、2−ヒドロキシカルボン酸やその誘導体からα,β−不飽和カルボン酸やその誘導体を従来技術と同程度か、それ以上の収率(40%程度以上の収率)、選択率で選択的に合成する製造方法を提供することを課題としており、殊に2−ヒドロキシカルボン酸である乳酸からアクリル酸を合成する際に、副生成物であるプロピオン酸、酢酸、二酸化炭素等の生成を抑え、アクリル酸を選択的に合成する製造方法を提供することを課題とするものである。   The present invention is based on the background of the prior art as described above, and obtains α, β-unsaturated carboxylic acid or its derivative from 2-hydroxycarboxylic acid or its derivative at the same level as or higher than that of the prior art. It is an object of the present invention to provide a production method for selectively synthesizing at a rate (a yield of about 40% or more) and a selectivity, and particularly when synthesizing acrylic acid from lactic acid that is 2-hydroxycarboxylic acid, It is an object of the present invention to provide a production method for selectively synthesizing acrylic acid by suppressing the production of products such as propionic acid, acetic acid and carbon dioxide.

このような状況の中で、本発明者らは、上記従来技術に鑑みて、高温高圧水を媒体かつ触媒として乳酸からアクリル酸を合成する手法を開発することを目標として種々検討を重ねた結果、反応を行っている反応容器が触媒していることに気付き、触媒作用を改善することで、乳酸からアクリル酸を選択的に合成する手法を確立することに成功し、本発明を完成するに至った。   Under these circumstances, in view of the above-mentioned conventional technique, the present inventors have conducted various studies with the aim of developing a method for synthesizing acrylic acid from lactic acid using high-temperature high-pressure water as a medium and a catalyst. , Noticed that the reaction vessel performing the reaction was catalytic, and succeeded in establishing a method for selectively synthesizing acrylic acid from lactic acid by improving the catalytic action, and to complete the present invention. I arrived.

上記課題を解決するための本発明は、以下の技術的手段から構成される。
(1)2−ヒドロキシカルボン酸及び/又はその誘導体からα,β−不飽和カルボン酸及び/又はその誘導体を得る反応において、200℃〜500℃、10MPa〜50MPaの高温高圧水中、金属(ただし、オーステナイト系ステンレス鋼、ニッケルクロムモリブデン系合金、ニッケルクロム鉄ニオブ系合金、黄銅、またはL型ゼオライト、修飾L型ゼオライトを除く。)の存在下で反応させることを特徴とする、2−ヒドロキシカルボン酸及び/又はその誘導体からα,β−不飽和カルボン酸及び/又はその誘導体を合成ずる製造方法。
(2)前記金属が、アルミニウム、シリコン、チタン、バナジウム、鉄、ニッケル、銅、亜鉛、ジルコニウム、モリブデン、ルテニウム、ロジウム、パラジウム、銀、タンタル、タングステン、レニウム、イリジウム、白金、金、鉛から選択される1種類の金属又は2種類以上を含む合金であることを特徴とする前記(1)に記載の製造方法。
(3)前記金属は、粒子、ワイヤー、又は、管の形状であることを特徴とする前記(1)又は(2)に記載の製造方法。
(4)前記管は、内径が0.1mm以上5mm以下であることを特徴とする前記(3)に記載の製造方法。
(5)前記ワイヤーは、太さが直径1μm以上5mm以下、長さが1cm以上であるところを特徴とする前記(3)に記載の製造方法。
(6)前記粒子は、直径1μm以上5mm以下であるところを特徴とする前記(3)に記載の製造方法。
(7)前記2−ヒドロキシカルボン酸及び/又はその誘導体が、2−ヒドロキシカルボン酸、2−ヒドロキシカルボン酸エステル、2−ヒドロキシカルボン酸アミド、及び/又は、2−ヒドロキシカルボン酸チオエステルである前記(1)〜(6)のいずれか1項に記載の製造方法。
(8)前記2−ヒドロキシカルボン酸、及び/又は、前記2−ヒドロキシカルボン酸エステルが、一般式(I)で示される化合物(但し、R1、R2は、それぞれ独立して、水素、アルキル基、シクロアルキル基、ビニル基、フェニル基等のアリール基、含窒素ヘテロアリール基、アミノ基(−NR’R”)、水酸基、チオール基、アルコキシ基(−O−R)、チオアルコキシ基(−S−R)、アルデヒド基、カルボキシ基、アルキルカルボニル基(−C(O)R)、アルキルエステル基(−C(O)OR)、アルキルアミド(−C(O)NR’R”)、ベンジル基、ハロゲン(F,Cl,Br,I)、ホスホニル基(−P(O)(OR)2)、シアノ基、スルホニル基(−S(O)2R)、スルフィニル基(−S(O)R)から選択される1種を示し(前記式中、R’、R”は、それぞれ独立して、水素又はアルキル基を示し、Rはアルキル基を示す。)、R3は、水素、アルキル基、シクロアルキル基、ビニル基、アリール基、アミノ基から選択される1種を示す。)であることを特徴とする前記(7)に記載の製造方法。

Figure 0006694641
(9)前記2−ヒドロキシカルボン酸及び/又はその誘導体が、乳酸、乳酸メチル、乳酸エチル、乳酸プロピル、2−ヒドロキシイソ酪酸、2−ヒドロキシイソ酪酸メチル、2−ヒドロキシイソ酪酸エチル、2−ヒドロキシイソ酪酸プロピル、乳酸アミド、N,N−ジメチル乳酸アミド、及び/又は、乳酸チオエステルであり、α,β−不飽和カルボン酸及び/又はその誘導体が、アクリル酸、アクリル酸エステル、メタクリル酸、メタクリル酸エステル、アクリルアミド、ジメチルアクリルアミド、及び/又は、アクリル酸チオエステルであることを特徴とする前記(1)〜(8)のいずれか1項に記載の製造方法。
(10)前記2−ヒドロキシカルボン酸及び/又はその誘導体が、乳酸、乳酸エステル、及び/又は、乳酸アミドであることを特徴とする前記(1)〜(9)のいずれか1項に記載の製造方法。 The present invention for solving the above-mentioned problems comprises the following technical means.
(1) In a reaction of obtaining an α, β-unsaturated carboxylic acid and / or a derivative thereof from 2-hydroxycarboxylic acid and / or a derivative thereof, a metal (however, in a high temperature / high pressure water of 200 ° C. to 500 ° C., 10 MPa to 50 MPa, 2-hydroxycarboxylic acid, characterized in that the reaction is carried out in the presence of austenitic stainless steel, nickel chromium molybdenum alloy, nickel chromium iron niobium alloy, brass , or L-type zeolite, modified L-type zeolite . And / or a production method of synthesizing an α, β-unsaturated carboxylic acid and / or a derivative thereof from the derivative thereof.
(2) The metal is selected from aluminum, silicon, titanium, vanadium, iron, nickel, copper, zinc, zirconium, molybdenum, ruthenium, rhodium, palladium, silver, tantalum, tungsten, rhenium, iridium, platinum, gold and lead. The manufacturing method according to (1) above, wherein the manufacturing method is one kind of metal or an alloy containing two or more kinds.
(3) The manufacturing method according to (1) or (2) above, wherein the metal has a shape of particles, wires, or tubes.
(4) The manufacturing method according to (3), wherein the pipe has an inner diameter of 0.1 mm or more and 5 mm or less.
(5) The manufacturing method according to (3), wherein the wire has a diameter of 1 μm or more and 5 mm or less and a length of 1 cm or more.
(6) The production method according to (3), wherein the particles have a diameter of 1 μm or more and 5 mm or less.
(7) The 2-hydroxycarboxylic acid and / or its derivative is 2-hydroxycarboxylic acid, 2-hydroxycarboxylic acid ester, 2-hydroxycarboxylic acid amide, and / or 2-hydroxycarboxylic acid thioester. The manufacturing method according to any one of 1) to (6).
(8) The 2-hydroxycarboxylic acid and / or the 2-hydroxycarboxylic acid ester is a compound represented by the general formula (I) (wherein R 1 and R 2 are each independently hydrogen or alkyl). Group, cycloalkyl group, vinyl group, aryl group such as phenyl group, nitrogen-containing heteroaryl group, amino group (-NR'R "), hydroxyl group, thiol group, alkoxy group (-OR), thioalkoxy group ( -SR), aldehyde group, carboxy group, alkylcarbonyl group (-C (O) R), alkyl ester group (-C (O) OR), alkylamide (-C (O) NR'R "), benzyl group, a halogen (F, Cl, Br, I ), a phosphonyl group (-P (O) (OR) 2), a cyano group, a sulfonyl group (-S (O) 2 R) , a sulfinyl group (-S (O ) R) (in the formula, R ′ and R ″ each independently represent hydrogen or an alkyl group, R represents an alkyl group), R 3 represents hydrogen, (1 group selected from an alkyl group, a cycloalkyl group, a vinyl group, an aryl group, and an amino group is shown.)), The production method according to (7) above.
Figure 0006694641
(9) The 2-hydroxycarboxylic acid and / or its derivative is lactic acid, methyl lactate, ethyl lactate, propyl lactate, 2-hydroxyisobutyric acid, methyl 2-hydroxyisobutyrate, ethyl 2-hydroxyisobutyrate, 2-hydroxy. Propyl isobutyrate, lactic acid amide, N, N-dimethyl lactate amide and / or lactic acid thioester, wherein α, β-unsaturated carboxylic acid and / or its derivative is acrylic acid, acrylic acid ester, methacrylic acid, methacrylic acid The method according to any one of (1) to (8) above, wherein the method is an acid ester, acrylamide, dimethylacrylamide, and / or acrylic acid thioester.
(10) The 2-hydroxycarboxylic acid and / or derivative thereof is lactic acid, lactic acid ester, and / or lactic acid amide, according to any one of (1) to (9) above. Production method.

本発明の製造方法によれば、2−ヒドロキシカルボン酸やその誘導体からアクリル酸等のα,β−不飽和カルボン酸やその誘導体を40%以上の高い収率、選択率で製造することができる。しかも、製造物中の不純物(酢酸、プロピオン酸)含有量が少ない。さらに、反応温度条件や圧力条件等の反応条件を適切に調整することにより収率や選択率を80%程度以上や90%程度以上に向上することもできる。   According to the production method of the present invention, an α, β-unsaturated carboxylic acid such as acrylic acid or a derivative thereof can be produced from 2-hydroxycarboxylic acid or a derivative thereof at a high yield of 40% or more and a selectivity. . Moreover, the content of impurities (acetic acid, propionic acid) in the product is small. Further, the yield and the selectivity can be improved to about 80% or more or about 90% or more by appropriately adjusting the reaction conditions such as the reaction temperature condition and the pressure condition.

乳酸の脱水反応や該脱水反応を含む反応経路により得られる化合物例を示す図面。The drawing which shows the example of a compound obtained by the dehydration reaction of lactic acid or the reaction pathway including this dehydration reaction. 実施例のアクリル酸の製造に用いた高温高圧マイクロリアクターを示す概略図。Schematic which shows the high temperature high pressure microreactor used for manufacture of the acrylic acid of an Example. 実施例で用いた高温高圧マイクロリアクターの反応部を構成する二重管(反応管)の一部を示す図面。The drawing which shows a part of double tube (reaction tube) which comprises the reaction part of the high temperature high pressure microreactor used in the Example. 実施例1で得られた生成物サンプルのGCチャートを示す図面。The drawing which shows the GC chart of the product sample obtained in Example 1. 実施例1の各反応温度(300〜420℃)において得られた生成化合物(アクリル酸、ヒドロキシアセトン、酢酸、プロピオン酸、アセトアルデヒド、3−メチル−2(5H)−フラノン)の収率を示す図面。Drawing showing the yield of the product compound (acrylic acid, hydroxyacetone, acetic acid, propionic acid, acetaldehyde, 3-methyl-2 (5H) -furanone) obtained at each reaction temperature (300 to 420 ° C) of Example 1. . 実施例2で用いた高温高圧マイクロリアクターの反応部を構成する反応管とその内部の反応部全長にわたって管軸方向に延設された銅ワイヤーの断面を示す図面。3 is a drawing showing a cross section of a reaction tube that constitutes a reaction part of the high-temperature high-pressure microreactor used in Example 2 and a copper wire that extends in the tube axial direction over the entire reaction part inside thereof. 実施例2で用いた高温高圧マイクロリアクターの反応部を構成する反応管とその内部に不規則に配された直径0.35mm、長さ2.57mmの銅ワイヤーとを示す図面。3 is a view showing a reaction tube constituting a reaction part of the high temperature and high pressure microreactor used in Example 2 and a copper wire having a diameter of 0.35 mm and a length of 2.57 mm, which is irregularly arranged therein. 実施例3の各反応温度(300〜420℃)において得られた生成化合物(アクリル酸、ヒドロキシアセトン、酢酸、プロピオン酸、アセトアルデヒド、3−メチル−2(5H)−フラノン)の収率を示す図面。Drawing showing the yield of the product compound (acrylic acid, hydroxyacetone, acetic acid, propionic acid, acetaldehyde, 3-methyl-2 (5H) -furanone) obtained at each reaction temperature (300 to 420 ° C) of Example 3. .

次に、本発明についてさらに詳細に説明する。
本発明は、2−ヒドロキシカルボン酸やその誘導体を高温高圧水中で脱水反応させてα,β−不飽和カルボン酸やその誘導体を製造する方法であって、脱水反応をさせる際に、金属(ただし、オーステナイト系ステンレス鋼、ニッケルクロムモリブデン系合金、ニッケルクロム鉄ニオブ系合金、黄銅を除く。)を存在させることによって、水による無秩序な脱水反応を抑え、選択的に目的物を合成することを特徴とする手法である。
Next, the present invention will be described in more detail.
The present invention is a method for producing an α, β-unsaturated carboxylic acid or a derivative thereof by dehydrating 2-hydroxycarboxylic acid or a derivative thereof in high-temperature high-pressure water, in which a metal (however, , Austenitic stainless steel, nickel-chromium-molybdenum-based alloy, nickel-chromium-iron-niobium-based alloy, brass) are present to suppress the disordered dehydration reaction by water and selectively synthesize the target substance. Is the method.

本発明における反応は、図2に示すように、高温高圧マイクロリアクターを用いた反応システムが好適なものとして例示されるが、これと同効のシステムであれば同様に使用することが可能である。ここで、当該反応システムは、高温高圧水と乳酸などの原料水溶液を混合する混合手段に高温高圧マイクロリアクター、反応管から構成される反応部、これらを収容するためのオーブン設備、反応液の温度条件を所定の温度にコントロールするための熱電対、反応管で、高温高圧水条件下で反応させた反応液を所定の温度に冷却するための冷却器(熱交換器)、冷却した後に脱圧するための背圧弁などを備えている。   As the reaction in the present invention, as shown in FIG. 2, a reaction system using a high temperature and high pressure microreactor is exemplified as a suitable system, but a system having the same effect as this can be similarly used. . Here, the reaction system includes a high-temperature high-pressure microreactor, a reaction section composed of a reaction tube, and an oven facility for accommodating the high-temperature high-pressure water and a raw material aqueous solution such as lactic acid in a mixing means. Thermocouple to control the conditions to a predetermined temperature, a reaction tube, a cooler (heat exchanger) for cooling the reaction liquid reacted under high temperature and high pressure water conditions to a predetermined temperature, and depressurizing after cooling. It is equipped with a back pressure valve for

図2に示した反応温度200℃〜500℃、10MPa〜50MPaの超臨界水を含む高温高圧水中で行われるが、好適には温度300℃〜420℃、圧力30MPa〜50MPa、更に好適には320℃〜420℃、圧力35MPa〜45MPaの範囲で反応させると収率良く目的物を得ることが出来る。   It is carried out in high-temperature high-pressure water containing supercritical water having a reaction temperature of 200 ° C. to 500 ° C. and 10 MPa to 50 MPa shown in FIG. 2, preferably a temperature of 300 ° C. to 420 ° C., a pressure of 30 MPa to 50 MPa, and more preferably 320. When the reaction is carried out in the range of ℃ to 420 ℃ and pressure of 35 MPa to 45 MPa, the desired product can be obtained in good yield.

本反応は、反応時間は、各原料の濃度や反応速度に応じて変わるが、平均して0.1秒から10分の反応時間で反応させることで、概ね最大収率でもって目的物を得ることができるが、更に好適には1秒以上5分以内、最も好適には1秒以上1分以内で反応させることで、オーバーリアクションを抑制しながら目的物を得ることができる。   In this reaction, the reaction time varies depending on the concentration of each raw material and the reaction rate, but by performing the reaction for 0.1 seconds to 10 minutes on average, the target product can be obtained with almost the maximum yield. However, the reaction can be carried out more preferably for 1 second or more and 5 minutes or less, and most preferably for 1 second or more and 1 minute or less, whereby the target product can be obtained while suppressing overreaction.

本反応は、高温高圧水中における脱水過程を金属(ただし、オーステナイト系ステンレス鋼、ニッケルクロムモリブデン系合金、ニッケルクロム鉄ニオブ系合金、黄銅を除く。)存在下で反応を行うことで、選択的にα,β−不飽和カルボン酸を得ることが出来るが、その際にアルミニウム、シリコン、チタン、バナジウム、鉄、ニッケル、銅、亜鉛、ジルコニウム、モリブデン、ルテニウム、ロジウム、パラジウム、銀、タンタル、タングステン、レニウム、イリジウム、白金、金、鉛の中から選択される1種類の金属又は2種類以上を含む合金を用いることで選択的に目的物を得ることが出来るが、より好適には、金、銀、銅、鉄、ニッケル、亜鉛の中から1種類以上選ばれる金属あるいはこれらを含む合金を用いることで、目的物を選択的に得ることが出来る。   This reaction selectively performs the dehydration process in high temperature and high pressure water in the presence of a metal (excluding austenitic stainless steel, nickel chrome molybdenum alloy, nickel chrome iron niobium alloy, brass). An α, β-unsaturated carboxylic acid can be obtained, in which case aluminum, silicon, titanium, vanadium, iron, nickel, copper, zinc, zirconium, molybdenum, ruthenium, rhodium, palladium, silver, tantalum, tungsten, The target can be selectively obtained by using one kind of metal selected from rhenium, iridium, platinum, gold and lead, or an alloy containing two or more kinds, but more preferably gold and silver. Selective by using a metal selected from at least one of copper, copper, iron, nickel and zinc, or an alloy containing them. Get it can be.

本反応で用いた金属は、流通式およびバッチ式の何れの方法で用いることが出来、通常の形態は、耐熱および耐圧性を持たせるために図2の反応管として例えば、Inconel625製(ニッケル系合金)、ハステロイC276(ニッケル系合金)またはSUS316製(ステンレス系)の管の中に粒子、ワイヤー、管状のいずれかの形態で挿入して用いることが出来、粒状である場合は、直径1μm以上〜5mm以下の粒子で、ワイヤー状の場合は、長さは特に限定されないが、直径1μm以上5mm以下で長さ1cm以上のワイヤーを1本でも良いし、複数本束ねて良いし、ランダムに詰めて利用することが出来、管であれば、内径0.1mm〜5mmのものを1本でも良いし、複数本束ねても用いることで、目的物を選択的に得ることが出来る。なお、この場合、反応管の外径、内径、長さなどは、その実施に当たり適宜設計することが可能であり、上記反応管の耐熱や耐圧を持たせるための材質、外径、内径、長さの条件についても適宜設定することができる。   The metal used in this reaction can be used in either a flow type or a batch type, and in the usual form, in order to have heat resistance and pressure resistance, for example, as a reaction tube of FIG. Alloy), Hastelloy C276 (nickel alloy) or SUS316 (stainless steel) tube, and can be used in the form of particles, wires, or tubes. If it is granular, the diameter is 1 μm or more. In the case of wire-like particles having a particle size of up to 5 mm, the length is not particularly limited, but one wire having a diameter of 1 μm or more and 5 mm or less and a length of 1 cm or more may be used, or a plurality of wires may be bundled and randomly packed. If it is a tube, one tube with an inner diameter of 0.1 mm to 5 mm may be used, or by bundling multiple tubes, the target product can be selectively obtained.In this case, the outer diameter, inner diameter, length, etc. of the reaction tube can be appropriately designed in carrying out the operation, and the material, outer diameter, inner diameter, and length for imparting heat resistance and pressure resistance to the reaction tube. The condition for the height can also be set as appropriate.

本発明では、原料の2−ヒドロキシカルボン酸あるいは、2−ヒドロキシカルボン酸エステルが、下記一般式(I)で示される化合物(但し、R1、R2は、それぞれ独立して、水素、アルキル基、シクロアルキル基、ビニル基、フェニル基等のアリール基、含窒素ヘテロアリール基、アミノ基(−NR’R”)、水酸基、チオール基、アルコキシ基(−O−R)、チオアルコキシ基(−S−R)、アルデヒド基、カルボキシ基、アルキルカルボニル基(−C(O)R)、アルキルエステル基(−C(O)OR)、アルキルアミド(−C(O)NR’R”)、ベンジル基、ハロゲン(F,Cl,Br,I)、ホスホニル基(−P(O)(OR)2)、シアノ基、スルホニル基(−S(O)2R)、スルフィニル基(−S(O)R)から選択される1種を示し(前記式中、R’、 R”は、それぞれ独立して、水素又はアルキル基を示し、Rはアルキル基を示す。)、R3は、水素、アルキル基、シクロアルキル基、ビニル基、アリール基、アミノ基から選択される1種を示す。)を用いることで、α,β−不飽和カルボン酸を好適に得ることが出来るが、更に好適には、乳酸、乳酸メチル、乳酸エチル、乳酸プロピル、2−ヒドロキシイソ酪酸、2−ヒドロキシイソ酪酸メチル、2−ヒドロキシイソ酪酸エチル、2−ヒドロキシイソ酪酸プロピルを用いることで、好適に目的のアクリル酸、アクリル酸エステル、メタクリル酸、メタクリル酸エステル等のα,β−不飽和カルボン酸又はその誘導体を得ることができる。

Figure 0006694641
In the present invention, the starting material 2-hydroxycarboxylic acid or 2-hydroxycarboxylic acid ester is a compound represented by the following general formula (I) (wherein R 1 and R 2 are each independently hydrogen or an alkyl group). , Cycloalkyl group, vinyl group, aryl group such as phenyl group, nitrogen-containing heteroaryl group, amino group (-NR'R "), hydroxyl group, thiol group, alkoxy group (-OR), thioalkoxy group (- S-R), aldehyde group, carboxy group, alkylcarbonyl group (-C (O) R), alkyl ester group (-C (O) OR), alkylamide (-C (O) NR'R "), benzyl group, a halogen (F, Cl, Br, I ), a phosphonyl group (-P (O) (OR) 2), a cyano group, a sulfonyl group (-S (O) 2 R) , a sulfinyl group (-S (O) R) represents one species (in the above formula, R ′ and R ″ each independently represent hydrogen or an alkyl group, R represents an alkyl group), and R 3 represents hydrogen or alkyl. Group, a cycloalkyl group, a vinyl group, an aryl group, and an amino group are shown), an α, β-unsaturated carboxylic acid can be preferably obtained, but more preferably , Lactic acid, methyl lactate, ethyl lactate, propyl lactate, 2-hydroxyisobutyric acid, methyl 2-hydroxyisobutyrate, ethyl 2-hydroxyisobutyrate, propyl 2-hydroxyisobutyrate, the desired acrylic acid, It is possible to obtain α, β-unsaturated carboxylic acids such as acrylic acid ester, methacrylic acid, and methacrylic acid ester or derivatives thereof.
Figure 0006694641

反応溶液の酸性度は、いずれの酸性度でも好適に目的物を合成することが出来るが、反応時に用いる金属の溶出や腐食を考えて酸性度pH5〜10の範囲で行えば好適に目的物を収率良く得ることが可能で、更にはpH6〜8の中性付近の範囲で行えば最も好適に目的物を得ることができる。なお、強酸性では金属の溶出が著しく、特に高温高圧中では溶出速度が速くなることから、強酸性で行うことは好ましくない。   The acidity of the reaction solution can suitably synthesize the target product at any acidity, but considering the elution and corrosion of the metal used during the reaction, if the acidity is in the range of pH 5 to 10, the target product is preferably obtained. It is possible to obtain the desired product in good yield, and it is most preferable to obtain the desired product if it is carried out in the range of pH 6-8 near neutrality. It is not preferable to carry out the reaction under strong acidity, because the metal elutes significantly under strong acidity and the elution rate increases especially at high temperature and high pressure.

次に、実施例および比較例に基づいて本発明を具体的に説明するが、本発明は、以下の実施例などによって何ら限定されるものではない。   Next, the present invention will be specifically described based on Examples and Comparative Examples, but the present invention is not limited to the following Examples.

<実施例1>[乳酸からアクリル酸の合成1]
反応は、通式高温高圧マイクロリアクションシステムを用いて行った。図2に、高温高圧マイクロリアクションシステムの反応部を示した。反応は、外形1/8インチのSUS316製の管の内側に内径0.5mmの銅管をライニングさせた長さ10mの二重管(図3)を用いて反応を行った。
<Example 1> [Synthesis 1 of acrylic acid from lactic acid]
The reaction was carried out using a general high temperature high pressure microreaction system. FIG. 2 shows the reaction part of the high temperature and high pressure micro reaction system. The reaction was carried out using a 10 m long double pipe (FIG. 3) in which a copper pipe having an inner diameter of 0.5 mm was lined inside a SUS316 pipe having an outer diameter of 1/8 inch.

2−ヒドロキシカルボン酸として乳酸を原料に用い、α,β−不飽和カルボン酸としてアクリル酸を目的物として反応を行った。乳酸水溶液(0.11M、0.5mL/分)を、高温高圧の水(蒸留水またはイオン交換水、2.0mL/分)とマイクロミキサーで素早く混合し、室温(25℃)から所定の温度(300、320、340、360、380、400℃、420の各温度、圧力40MPa)へと急速に昇温させた。昇温後の温度は、熱電対で観測し入り口と出口の温度差が0.1℃未満となるようオーブンの温度を調整した。混合・昇温させて高温高圧条件下の反応管で反応させた後、冷却器(熱交換器)で所定の温度(40℃)に冷却した後、最後に背圧弁を介して脱圧した。反応時間は、水の密度から換算して、300℃で46.8秒、320℃で44.7秒、360℃で39.7秒、380℃で36.4秒、400℃で32.0秒、420℃で25.9秒であった。得られたサンプルは、透明な水溶液で、分析は、特に処理をせずに、水溶液のまま液体クロマトグラフィーおよびガスクロマトグラフィー(GC)で分析を行い、生成物を分析した。   Lactic acid was used as a raw material for 2-hydroxycarboxylic acid, and acrylic acid was used as an α, β-unsaturated carboxylic acid for the reaction. Aqueous lactic acid solution (0.1 M, 0.5 mL / min) is quickly mixed with high-temperature and high-pressure water (distilled water or ion-exchanged water, 2.0 mL / min) with a micromixer, and the temperature is changed from room temperature (25 ° C) to a predetermined temperature. The temperature was rapidly raised to (300, 320, 340, 360, 380, each temperature of 400 ° C., 420, and pressure of 40 MPa). The temperature after heating was observed with a thermocouple, and the temperature of the oven was adjusted so that the temperature difference between the inlet and the outlet was less than 0.1 ° C. After mixing and heating to cause reaction in a reaction tube under high temperature and high pressure conditions, the mixture was cooled to a predetermined temperature (40 ° C.) with a cooler (heat exchanger), and finally depressurized via a back pressure valve. The reaction time is converted from the density of water to 300 ° C for 46.8 seconds, 320 ° C for 44.7 seconds, 360 ° C for 39.7 seconds, 380 ° C for 36.4 seconds, and 400 ° C for 32.0 seconds. Second was 25.9 seconds at 420 ° C. The obtained sample was a transparent aqueous solution, and the analysis was performed without further treatment by liquid chromatography and gas chromatography (GC) as an aqueous solution to analyze the product.

図4に、得られたサンプル(反応温度380℃、反応圧力40MPa、反応時間36.4秒)のGCチャートを示す。カラムはHP−INNOWAXを用い、検出器はFID検出器を用いて生成物の検出を行った。各ピークの化合物同定は、GC−MSと標準サンプルから、そして各化合物の収率は、標準サンプルを用いて検量線を作成して求めた。   FIG. 4 shows a GC chart of the obtained sample (reaction temperature 380 ° C., reaction pressure 40 MPa, reaction time 36.4 seconds). The product was detected using HP-INNOWAX as a column and an FID detector as a detector. The compound identification of each peak was determined from GC-MS and a standard sample, and the yield of each compound was determined by preparing a calibration curve using the standard sample.

図5に、各温度で行った時のアクリル酸、ヒドロキシアセトン、酢酸、プロピオン酸、アセトアルデヒド、3−メチル−2(5H)-フラノンの各収率を求めてグラフに示した。40MPaにおいては、360℃〜380℃に極大値があることがわかり、アクリル酸の収率が85%と最も高くなることが分かった。同時にアセトアルデヒドの収率が10%と減少することも分かった。なお、以下の実施例2〜5も含め、何れの場合も原料の乳酸は残って居らず、転化率100%であった。そのため、実施例1〜5において、選択率と収率の数値は同一であった。   In FIG. 5, the yields of acrylic acid, hydroxyacetone, acetic acid, propionic acid, acetaldehyde, and 3-methyl-2 (5H) -furanone were calculated and shown in the graph at each temperature. It was found that at 40 MPa, there was a maximum value at 360 ° C. to 380 ° C., and it was found that the yield of acrylic acid was the highest at 85%. At the same time, it was also found that the yield of acetaldehyde was reduced to 10%. In all cases, including Examples 2 to 5 below, the raw material lactic acid did not remain, and the conversion rate was 100%. Therefore, in Examples 1 to 5, the numerical values of selectivity and yield were the same.

<実施例2>[乳酸からアクリル酸の合成2−銅の形状の影響調査]
図6、図7に示すように、SUS316製管内の反応部全長にわたって銅ワイヤーが封入された反応管を用いた以外は実施例1と同様の条件でアクリル酸の合成を行った。その結果、それぞれの反応管において、アクリル酸は380℃前後で収率80%以上になることが分かった。
なお、銅ワイヤーとSUS316製管の条件は次のとおりで、銅ワイヤー体積を除く反応部内容積を全ての例でほぼ一定となるように設定した。
[銅ワイヤー]
図6-(a):直径2.0mm、(b):直径1.6mm、(c):直径1.2mm、(d):直径0.25mm、図6-(a)〜(d)では、反応部全長にわたって管軸方向に延設した長尺ワイヤー。図7:直径0.35mm、長さ2.57mmの不規則に配置された銅ワイヤー。
[SUS316製管]
図6-(a)〜6-(c)は、外径1/4インチ、内径4.3mm。
図6-(d)は、外径1/8インチ、内径1.78mm。
図7は、外径1/4インチ、内径4.3mm。
<Example 2> [Synthesis of acrylic acid from lactic acid 2-Investigation of influence of shape of copper]
As shown in FIG. 6 and FIG. 7, acrylic acid was synthesized under the same conditions as in Example 1 except that a reaction tube in which a copper wire was enclosed over the entire length of the reaction section in the SUS316 pipe was used. As a result, in each reaction tube, it was found that the yield of acrylic acid was 80% or more at around 380 ° C.
The conditions for the copper wire and the SUS316 pipe were as follows, and the reaction part internal volume excluding the copper wire volume was set to be substantially constant in all examples.
[Copper wire]
6- (a): diameter 2.0 mm, (b): diameter 1.6 mm, (c): diameter 1.2 mm, (d): diameter 0.25 mm, in FIGS. 6- (a)-(d) , A long wire extending in the tube axial direction over the entire length of the reaction section. Figure 7: Irregularly arranged copper wires with a diameter of 0.35 mm and a length of 2.57 mm.
[Made of SUS316]
6- (a) to 6- (c), the outer diameter is 1/4 inch and the inner diameter is 4.3 mm.
Figure 6- (d) shows an outer diameter of 1/8 inch and an inner diameter of 1.78 mm.
FIG. 7 has an outer diameter of 1/4 inch and an inner diameter of 4.3 mm.

<実施例3>[乳酸エステルからアクリル酸エステルの合成]
原料として乳酸エチルを用いた以外は実施例1と同様の条件でアクリル酸エチルの合成反応を行った。図8に、各反応温度(300〜420℃)において得られた生成化合物であるアクリル酸、ヒドロキシアセトン、酢酸、プロピオン酸、アセトアルデヒド、3−メチル−2(5H)-フラノンの各収率を示した。アクリル酸エチルは、加水分解されてアクリル酸となっているものの、アクリル酸の収率は、40MPa、380℃で、83%と高収率で得られることが分かった。
<Example 3> [Synthesis of acrylic acid ester from lactate ester]
A synthetic reaction of ethyl acrylate was performed under the same conditions as in Example 1 except that ethyl lactate was used as a raw material. FIG. 8 shows the yields of acrylic acid, hydroxyacetone, acetic acid, propionic acid, acetaldehyde, and 3-methyl-2 (5H) -furanone, which are the produced compounds at each reaction temperature (300 to 420 ° C.). It was Although ethyl acrylate was hydrolyzed into acrylic acid, it was found that the yield of acrylic acid was as high as 83% at 40 MPa and 380 ° C.

<実施例4>[乳酸アミドからアクリル酸アミドの合成]
原料として乳酸アミドを用いた以外は実施例1と同様の条件でアクリル酸アミドの合成反応を行った。結果、アクリルアミドが40MPa、380℃で90%以上の高収率で得られることが分かった。
<Example 4> [Synthesis of acrylic acid amide from lactamide]
A synthetic reaction of acrylic acid amide was performed under the same conditions as in Example 1 except that lactic acid amide was used as a raw material. As a result, it was found that acrylamide was obtained at a high yield of 90% or higher at 40 MPa and 380 ° C.

<実施例5>[乳酸からアクリル酸の合成3−金属の種類の影響調査]
銅の代わりに、金、銀、白金、パラジウム、又は、チタンを用いた以外は実施例1と同様の条件でアクリル酸の合成を行った。その結果、アクリル酸がそれぞれ65%、80%、72%、50%、44%であった。銅が最も好適であるが、金、銀、白金、パラジウム、チタンにも同様に反応の効率を上げる効果があることが判明した。
<Example 5> [Synthesis of acrylic acid from lactic acid 3-Investigation of influence of metal type]
Acrylic acid was synthesized under the same conditions as in Example 1 except that gold, silver, platinum, palladium, or titanium was used instead of copper. As a result, acrylic acid was 65%, 80%, 72%, 50% and 44%, respectively. Copper is most preferred, but it has been found that gold, silver, platinum, palladium and titanium also have the same effect of increasing the reaction efficiency.

<比較例1>[乳酸からアクリル酸の合成4−合金の種類の影響調査1]
反応管の材料としてSUS316、ハステロイ(登録商標)C−276、又は、インコネル625の合金系を用いた以外は実施例1と同様の条件でアクリル酸の合成を行った。結果、いずれの合金の場合もアクリル酸の収率は最高で14%程度に留まり、効果があまりないことが判明した。また、SUS316を用いた場合、400℃、40MPaにおける生成物の内訳は、アセトアルデヒドが49%、ヒドロキシアセトンが1.5%、酢酸が8.2%、プロピオン酸が29%、アクリル酸が7.9%、その他(フラノン等)が4.2%と、アクリル酸以外の副生成物、特にプロピオン酸とアセトアルデヒドが主生成物であることが判明した。
<Comparative Example 1> [Synthesis of acrylic acid from lactic acid 4-Investigation of influence of alloy type 1]
Acrylic acid was synthesized under the same conditions as in Example 1 except that SUS316, Hastelloy (registered trademark) C-276, or Inconel 625 alloy system was used as the material of the reaction tube. As a result, it was found that the yield of acrylic acid remained at a maximum of about 14% in any of the alloys, which was not very effective. When SUS316 was used, the breakdown of the products at 400 ° C. and 40 MPa was as follows: acetaldehyde 49%, hydroxyacetone 1.5%, acetic acid 8.2%, propionic acid 29%, acrylic acid 7. It was found that the main products were by-products other than acrylic acid, especially propionic acid and acetaldehyde, with 9% and 4.2% for others (furanone, etc.).

<比較例2>[乳酸からアクリル酸の合成5−合金の種類の影響調査2]
SUS316製管内面に黄銅(C2680)をライニングした反応管を用いた以外は実施例1と同様の条件でアクリル酸の合成を行った。黄銅の場合収率は最高で1.4%に留まり、銅と亜鉛からなる合金は、効果があまりないことが判明した。
<Comparative Example 2> [Synthesis of acrylic acid from lactic acid 5-investigation of influence of alloy type 2]
Acrylic acid was synthesized under the same conditions as in Example 1 except that a reaction tube having a brass (C2680) lined inside the SUS316 tube was used. In the case of brass, the maximum yield was 1.4%, and it was found that the alloy composed of copper and zinc was not so effective.

<比較例3>[乳酸からアクリル酸の合成6−酸化物使用の影響調査]
実施例1と同様の条件で、SUS316製反応管にアルミナ、ジルコニア、又はチタニア粒子(粒径0.1mm)を充填して反応を行ったが、アクリル酸の収率は最高で3%であり、効果が無いことが判明した。
<Comparative Example 3> [Synthesis of acrylic acid from lactic acid 6-Investigation of influence of use of oxide]
Under the same conditions as in Example 1, a reaction tube made of SUS316 was filled with alumina, zirconia, or titania particles (particle size: 0.1 mm) to carry out the reaction, but the yield of acrylic acid was 3% at maximum. , Turned out to be ineffective.

以上詳述した通り、本発明は、乳酸の高温高圧処理水処理によるアクリル酸の合成方法に係るものであり、反応時に銅などの金属(ただし、オーステナイト系ステンレス鋼、ニッケルクロムモリブデン系合金、ニッケルクロム鉄ニオブ系合金、黄銅を除く。)を反応系中に存在させることでアクリル酸の選択率・収率が従来の40%〜50%程度だったものを50%以上や80%以上へ向上させることが可能となった。しかも媒体は水のみであることから環境にもやさしく、産業上の利用可能性がある。   As described above in detail, the present invention relates to a method for synthesizing acrylic acid by treating lactic acid with high-temperature and high-pressure treatment water, wherein a metal such as copper during the reaction (however, austenitic stainless steel, nickel chrome molybdenum alloy, nickel (Excluding chrome iron niobium alloys and brass) in the reaction system, the selectivity / yield of acrylic acid was increased from 40% to 50% to 50% or more or 80% or more. It became possible to do. Moreover, since the medium is only water, it is environmentally friendly and has industrial applicability.

Claims (10)

2−ヒドロキシカルボン酸及び/又はその誘導体からα,β−不飽和カルボン酸及び/又はその誘導体を得る反応において、200℃〜500℃、10MPa〜50MPaの高温高圧水中、金属(ただし、オーステナイト系ステンレス鋼、ニッケルクロムモリブデン系合金、ニッケルクロム鉄ニオブ系合金、黄銅、またはL型ゼオライト、修飾L型ゼオライトを除く。)の存在下で反応させることを特徴とする、2−ヒドロキシカルボン酸及び/又はその誘導体からα,β−不飽和カルボン酸及び/又はその誘導体を合成ずる製造方法。 In a reaction for obtaining an α, β-unsaturated carboxylic acid and / or a derivative thereof from a 2-hydroxycarboxylic acid and / or a derivative thereof, a metal (however, austenitic stainless steel is used) in high-temperature high-pressure water at 200 ° C. to 500 ° C. and 10 MPa to 50 MPa. Steel, nickel-chromium-molybdenum-based alloy, nickel-chromium-iron-niobium-based alloy, brass , or L-type zeolite, except modified L-type zeolite .), 2-hydroxycarboxylic acid and / or A method for producing an α, β-unsaturated carboxylic acid and / or a derivative thereof from the derivative. 前記金属が、アルミニウム、シリコン、チタン、バナジウム、鉄、ニッケル、銅、亜鉛、ジルコニウム、モリブデン、ルテニウム、ロジウム、パラジウム、銀、タンタル、タングステン、レニウム、イリジウム、白金、金、鉛から選択される1種類の金属又は2種類以上を含む合金であることを特徴とする請求項1に記載の製造方法。   The metal is selected from aluminum, silicon, titanium, vanadium, iron, nickel, copper, zinc, zirconium, molybdenum, ruthenium, rhodium, palladium, silver, tantalum, tungsten, rhenium, iridium, platinum, gold, lead 1 The manufacturing method according to claim 1, which is a metal of one kind or an alloy containing two or more kinds. 前記金属は、粒子、ワイヤー、又は、管の形状であることを特徴とする請求項1又は2に記載の製造方法。   The said metal is a particle, a wire, or the shape of a pipe | tube, The manufacturing method of Claim 1 or 2 characterized by the above-mentioned. 前記管は、内径が0.1mm以上5mm以下であることを特徴とする請求項3に記載の製造方法。   The manufacturing method according to claim 3, wherein the tube has an inner diameter of 0.1 mm or more and 5 mm or less. 前記ワイヤーは、太さが直径1μm以上5mm以下、長さが1cm以上であることを特徴とする請求項3に記載の製造方法。   The manufacturing method according to claim 3, wherein the wire has a diameter of 1 μm or more and 5 mm or less and a length of 1 cm or more. 前記粒子は、直径が1μm以上5mm以下であることを特徴とする請求項3に記載の製造方法。   The manufacturing method according to claim 3, wherein the particles have a diameter of 1 μm or more and 5 mm or less. 前記2−ヒドロキシカルボン酸及び/又はその誘導体が、2−ヒドロキシカルボン酸、2−ヒドロキシカルボン酸エステル、2−ヒドロキシカルボン酸アミド、及び/又は、2−ヒドロキシカルボン酸チオエステルである請求項1〜6のいずれか1項に記載の製造方法。   The 2-hydroxycarboxylic acid and / or its derivative is 2-hydroxycarboxylic acid, 2-hydroxycarboxylic acid ester, 2-hydroxycarboxylic acid amide, and / or 2-hydroxycarboxylic acid thioester. The manufacturing method according to any one of 1. 前記2−ヒドロキシカルボン酸、及び/又は、前記2−ヒドロキシカルボン酸エステルが、一般式(I)で示される化合物(但し、R1、R2は、それぞれ独立して、水素、アルキル基、シクロアルキル基、ビニル基、フェニル基等のアリール基、含窒素ヘテロアリール基、アミノ基(−NR’R”)、水酸基、チオール基、アルコキシ基(−O−R)、チオアルコキシ基(−S−R)、アルデヒド基、カルボキシ基、アルキルカルボニル基(−C(O)R)、アルキルエステル基(−C(O)OR)、アルキルアミド(−C(O)NR’R”)、ベンジル基、ハロゲン(F,Cl,Br,I)、ホスホニル基(−P(O)(OR)2)、シアノ基、スルホニル基(−S(O)2R)、スルフィニル基(−S(O)R)から選択される1種を示し(前記式中、R’、 R”は、それぞれ独立して、水素又はアルキル基を示し、Rはアルキル基を示す。)、R3は、水素、アルキル基、シクロアルキル基、ビニル基、アリール基、アミノ基から選択される1種を示す。)であることを特徴とする請求項7に記載の製造方法。
Figure 0006694641
The 2-hydroxycarboxylic acid and / or the 2-hydroxycarboxylic acid ester is a compound represented by the general formula (I) (wherein R 1 and R 2 are each independently hydrogen, an alkyl group, a cyclohexyl group). Alkyl group, vinyl group, aryl group such as phenyl group, nitrogen-containing heteroaryl group, amino group (-NR'R "), hydroxyl group, thiol group, alkoxy group (-OR), thioalkoxy group (-S- R), aldehyde group, carboxy group, alkylcarbonyl group (—C (O) R), alkyl ester group (—C (O) OR), alkylamide (—C (O) NR′R ″), benzyl group, halogen (F, Cl, Br, I ), a phosphonyl group (-P (O) (OR) 2), a cyano group, a sulfonyl group (-S (O) 2 R) , a sulfinyl group (-S (O) R) R 1 and R 3 each independently represent hydrogen or an alkyl group, and R represents an alkyl group; R 3 represents hydrogen or an alkyl group; It represents one kind selected from a cycloalkyl group, a vinyl group, an aryl group, and an amino group.), The production method according to claim 7.
Figure 0006694641
前記2−ヒドロキシカルボン酸及び/又はその誘導体が、乳酸、乳酸メチル、乳酸エチル、乳酸プロピル、2−ヒドロキシイソ酪酸、2−ヒドロキシイソ酪酸メチル、2−ヒドロキシイソ酪酸エチル、2−ヒドロキシイソ酪酸プロピル、乳酸アミド、N,N−ジメチル乳酸アミド、及び/又は、乳酸チオエステルであり、α,β−不飽和カルボン酸及び/又はその誘導体が、アクリル酸、アクリル酸エステル、メタクリル酸、メタクリル酸エステル、アクリルアミド、ジメチルアクリルアミド、及び/又は、アクリル酸チオエステルであることを特徴とする請求項1〜8のいずれか1項に記載の製造方法。   The 2-hydroxycarboxylic acid and / or its derivative is lactic acid, methyl lactate, ethyl lactate, propyl lactate, 2-hydroxyisobutyric acid, methyl 2-hydroxyisobutyrate, ethyl 2-hydroxyisobutyrate, propyl 2-hydroxyisobutyrate. , Lactic acid amide, N, N-dimethyl lactic acid amide, and / or lactic acid thioester, and α, β-unsaturated carboxylic acid and / or its derivative are acrylic acid, acrylic acid ester, methacrylic acid, methacrylic acid ester, Acrylamide, dimethylacrylamide, and / or acrylic acid thioester, The manufacturing method of any one of Claims 1-8 characterized by the above-mentioned. 前記2−ヒドロキシカルボン酸及び/又はその誘導体が、乳酸、乳酸エステル、及び/又は、乳酸アミドであることを特徴とする請求項1〜9のいずれか1項に記載の製造方法。   The said 2-hydroxy carboxylic acid and / or its derivative (s) are lactic acid, a lactic acid ester, and / or a lactic acid amide, The manufacturing method of any one of Claims 1-9 characterized by the above-mentioned.
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