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JP6598355B2 - Sludge drying treatment method and sludge drying treatment apparatus - Google Patents

Sludge drying treatment method and sludge drying treatment apparatus Download PDF

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JP6598355B2
JP6598355B2 JP2015133364A JP2015133364A JP6598355B2 JP 6598355 B2 JP6598355 B2 JP 6598355B2 JP 2015133364 A JP2015133364 A JP 2015133364A JP 2015133364 A JP2015133364 A JP 2015133364A JP 6598355 B2 JP6598355 B2 JP 6598355B2
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一平 川崎
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Metawater Co Ltd
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Description

本発明は、下水処理場等から排出される汚泥の乾燥処理方法、及び汚泥乾燥処理装置に関する。   The present invention relates to a method for drying sludge discharged from a sewage treatment plant or the like, and a sludge drying treatment apparatus.

下水処理場、し尿処理場、排水処理設備、食品工場等から排出される有機物を含む汚泥は、乾燥された後、焼却処理されて焼却灰となり、埋立て地等に廃棄される。補助燃料を用いずに汚泥を燃焼させるためには、汚泥の含水率を70質量%程度まで低減することが望ましいとされている。また、乾燥汚泥を直接廃棄する場合は、減容化等のため、含水率を40質量%以下まで低減することが望まれている。   Sludge containing organic matter discharged from sewage treatment plants, human waste treatment plants, wastewater treatment facilities, food factories, etc. is dried and then incinerated to become incinerated ash, which is discarded in landfills. In order to burn sludge without using auxiliary fuel, it is desirable to reduce the moisture content of sludge to about 70% by mass. Moreover, when discarding dried sludge directly, it is desired to reduce the water content to 40% by mass or less in order to reduce the volume.

汚泥を乾燥するために、様々な乾燥方法が知られているが、基本的には汚泥を撹拌しながら熱風に接触させて、汚泥に含まれる水分を蒸発させる熱風乾燥が主流である。ただし、汚泥は、高粘着性であることから、乾燥機の内壁や撹拌翼に付着し易く、撹拌翼が重くなり撹拌が不十分となって乾燥不良になったり、撹拌翼が動かなくなって運転できなくなるという問題が起こり易かった。このため、汚泥に他のものを混ぜて粘着性を低減し、乾燥機の内壁や撹拌翼への汚泥の付着を軽減してきた。   In order to dry the sludge, various drying methods are known. Basically, hot air drying in which the sludge is stirred and brought into contact with hot air to evaporate water contained in the sludge is the mainstream. However, since sludge is highly sticky, it tends to adhere to the inner wall of the dryer and the stirring blade, and the stirring blade becomes heavier and insufficiently stirred, resulting in poor drying, and the stirring blade does not move. The problem of becoming impossible was easy to occur. For this reason, the stickiness is reduced by mixing the sludge with other things, and the adhesion of the sludge to the inner wall and the stirring blade of the dryer has been reduced.

例えば、下記の特許文献1には、横置き円筒状のケーシング内に回転軸に対して放射状に配置された複数の撹拌パドルを備える乾燥機、及び汚泥を前記撹拌パドルによって撹拌しながらケーシング内に熱風を通気して直接加熱するか、あるいはケーシングに設けられたジャケットに蒸気を供給して間接加熱する乾燥方法が開示されている。有機汚泥に炭素分を含み粒径が数ミリ以下の固形細粒体を混ぜることによって、固体細粒体が有機性汚泥の塊りに亀裂を作る核となり、付着物が砕かれ易くなって、有機性汚泥の乾燥機内部への付着を軽減することができると記載されている。そして、特許文献1は、固体細粒体として、木屑等の木質バイオマスや、石炭を挙げている。   For example, in Patent Document 1 below, a dryer having a plurality of stirring paddles arranged radially with respect to a rotating shaft in a horizontally installed cylindrical casing, and the sludge being stirred by the stirring paddle in the casing. There is disclosed a drying method in which hot air is blown and heated directly, or steam is supplied to a jacket provided in a casing and indirectly heated. By mixing solid sludge containing carbon in organic sludge and having a particle size of several millimeters or less, the solid fine particles become the core of cracks in the lump of organic sludge. It is described that the adhesion of organic sludge to the inside of the dryer can be reduced. And patent document 1 mentions woody biomass, such as a wood chip, and coal as a solid fine granule.

一方、下記の特許文献2には、被処理物が活性汚泥とは限定されていないが、乾燥しようとする被処理物に、消石灰の粉、乾燥汚泥、熱分解炉から排出される固体残渣等の粒状固体を混入させて乾燥し、次いで熱分解炉に導いて熱分解する熱分解処理システムが開示されている。   On the other hand, in the following Patent Document 2, the object to be treated is not limited to activated sludge, but to the object to be dried, slaked lime powder, dried sludge, solid residue discharged from the pyrolysis furnace, etc. A thermal decomposition treatment system is disclosed in which a particulate solid is mixed and dried, and is then led to a thermal decomposition furnace for thermal decomposition.

また、下記の特許文献3には、汚泥に脱水剤として生石灰を添加し、炭酸ガス及びエアを供給して、生石灰と炭酸ガスとの反応熱によって加熱しつつ乾燥する汚泥の固化処理装置が開示されている。   Further, Patent Document 3 below discloses a sludge solidification treatment device that adds quick lime as a dehydrating agent to sludge, supplies carbon dioxide gas and air, and heats and drys by reaction heat between quick lime and carbon dioxide gas. Has been.

特許第5086875号公報Japanese Patent No. 5086875 特開2001−121125号公報JP 2001-121125 A 特許第2987136号公報Japanese Patent No. 2987136

しかしながら、上記特許文献に記載された乾燥方法では、熱風による対流伝熱や、ジャケットからの伝導伝熱や、あるいは生石灰と炭酸ガスとの反応熱によって、汚泥が加熱され、汚泥から臭気成分が揮発するために、脱臭設備を通して排気しなければならず、脱臭コストが嵩むという問題があった。   However, in the drying method described in the above-mentioned patent document, the sludge is heated by convection heat transfer using hot air, conduction heat transfer from the jacket, or reaction heat between quick lime and carbon dioxide, and the odor component is volatilized from the sludge. In order to do so, there is a problem that the exhaust gas must be exhausted through a deodorizing facility, which increases the cost of deodorizing.

よって、本発明の目的は、汚泥の臭気成分の揮発を抑制しつつ、汚泥を効率よく乾燥できるようにした、汚泥乾燥処理方法及び汚泥乾燥処理装置を提供することにある。   Accordingly, an object of the present invention is to provide a sludge drying treatment method and a sludge drying treatment apparatus capable of efficiently drying sludge while suppressing volatilization of sludge odor components.

上記目的を達成するため、本発明の汚泥乾燥処理方法は、汚泥と該汚泥の粘着性を低減する粉粒体とを予め混練した汚泥混練物を、繰り返し落下による衝撃を与えて粉砕しつつ、常温空気に接触させて常温乾燥することを特徴とする。   In order to achieve the above object, the sludge drying treatment method of the present invention is a sludge kneaded product obtained by previously kneading sludge and powder particles that reduce the adhesiveness of the sludge, while repeatedly pulverizing and applying impact by dropping. It is characterized by drying at normal temperature by contacting with normal temperature air.

本発明によれば、汚泥と該汚泥の粘着性を低減する粉粒体とを予め混練した汚泥混練物が、落下衝撃によって粉砕され、比表面積が増えるため、常温空気でも効率よく乾燥することができる。また、汚泥を常温空気で乾燥することにより、加熱コストを削減できると共に、排空気に含まれる臭気成分が少なくなるので、脱臭に要するコストを低減することができる。   According to the present invention, the sludge kneaded material previously kneaded with sludge and the granular material that reduces the stickiness of the sludge is pulverized by a drop impact, and the specific surface area is increased. it can. Moreover, by drying sludge with room temperature air, the heating cost can be reduced and the odor component contained in the exhausted air can be reduced, so the cost required for deodorization can be reduced.

本発明の汚泥乾燥処理方法においては、前記粉粒体が、焼却灰、乾燥汚泥の群れから選ばれた1種、又は2種以上の混合物であることが好ましい。これによれば、汚泥の粘着性が低下し、落下衝撃によって粉砕され易くなる。   In the sludge drying treatment method of the present invention, the granular material is preferably one or a mixture of two or more selected from the group of incinerated ash and dried sludge. According to this, the stickiness of the sludge is lowered and it becomes easy to be pulverized by a drop impact.

本発明の汚泥乾燥処理方法においては、前記汚泥の乾燥前の含水率が70〜85質量%であり、前記粉粒体の含水率が10質量%以下であることが好ましい。これによれば、一般的な汚泥を処理対象として、粉粒体を混練することによって、汚泥の粘着性を低減し、落下衝撃によって粉砕され易くすることができる。   In the sludge drying treatment method of the present invention, it is preferable that the moisture content of the sludge before drying is 70 to 85 mass%, and the moisture content of the granular material is 10 mass% or less. According to this, by kneading a granular material using a general sludge as a processing target, the stickiness of the sludge can be reduced, and it can be easily pulverized by a drop impact.

本発明の汚泥乾燥処理方法において、前記汚泥に混練する前記粉粒体の添加量は、汚泥100体積部に対して粉粒体10〜60体積部であることが好ましい。これによれば、汚泥の粘着性を低減し、落下衝撃によって粉砕され易くすることができる。   In the sludge drying treatment method of the present invention, it is preferable that the amount of the granular material kneaded in the sludge is 10 to 60 parts by volume with respect to 100 parts by volume of the sludge. According to this, the stickiness of sludge can be reduced and it can be made easy to grind by a drop impact.

本発明の汚泥乾燥処理方法において、前記常温乾燥される前記汚泥混練物の温度は、0〜40℃であることが好ましい。これによれば、汚泥から揮発する臭気成分が少なくなるので、脱臭に要するコストを低減することができる。   In the sludge drying treatment method of the present invention, the temperature of the sludge kneaded material that is dried at room temperature is preferably 0 to 40 ° C. According to this, since the odor component which volatilizes from sludge decreases, the cost required for deodorization can be reduced.

本発明の汚泥乾燥処理装置は、汚泥と該汚泥の粘着性を低減する粉粒体とを混練して汚泥混練物とする混練部と、筒状本体、及び、前記汚泥混練物を掻き上げて前記筒状本体の底部に落下させて破砕するために前記筒状本体の内周面に配置された複数の掻き上げ板を有する回転式乾燥部と、前記汚泥混練物を繰り返し落下させるために、前記回転式乾燥部を回転させる回転駆動部と、前記回転式乾燥部に常温空気を供給する空気供給部と、を備えることを特徴とする。   The sludge drying treatment apparatus of the present invention scrapes up the kneading part, the cylindrical main body, and the sludge kneaded material, which are kneaded with sludge and powder particles that reduce the stickiness of the sludge. In order to repeatedly drop the sludge kneaded product, a rotary drying unit having a plurality of scooping plates disposed on the inner peripheral surface of the cylindrical main body in order to drop and crush on the bottom of the cylindrical main body, A rotary drive unit that rotates the rotary drying unit, and an air supply unit that supplies room temperature air to the rotary drying unit.

本発明の汚泥乾燥処理装置によれば、混練部において混練された汚泥と粉粒体との汚泥混練物を、回転式乾燥部の内周面に配置された掻き上げ板によって掻き上げ、次いで筒状本体の底部に落下させて粉砕し、常温空気に接触させることができる。汚泥混練物は、落下衝撃によって粉砕され、比表面積が増えて、常温でも効率よく乾燥することができる。また、汚泥を常温空気で乾燥することにより、加熱コストを削減できると共に、排空気に含まれる臭気成分が少なくなるので、脱臭に要するコストも低減することができる。   According to the sludge drying treatment apparatus of the present invention, the sludge kneaded product of the sludge and the granular material kneaded in the kneading unit is scraped up by the scraping plate disposed on the inner peripheral surface of the rotary drying unit, and then the cylinder It can be dropped and crushed on the bottom of the main body and brought into contact with room temperature air. The sludge kneaded material is pulverized by a drop impact, increases its specific surface area, and can be efficiently dried at room temperature. In addition, drying the sludge with room temperature air can reduce the heating cost and the odor component contained in the exhausted air can be reduced, so that the cost required for deodorization can also be reduced.

本発明の汚泥乾燥処理装置において、前記掻き上げ板は、前記回転式乾燥部の内周面から、周方向に所定間隔で、かつ、軸方向に沿って伸びるように突設された複数の板状の突起物からなることが好ましい。これによれば、汚泥混練物を回転方向に高い位置まで掻き上げて筒状本体の底部に落下させることにより、落下による衝撃を効果的に付与して効率よく粉砕することができる。   In the sludge drying treatment apparatus of the present invention, the scraping plate is a plurality of plates protruding from the inner peripheral surface of the rotary drying unit at predetermined intervals in the circumferential direction and extending along the axial direction. It is preferable that it consists of a shape-like protrusion. According to this, the sludge kneaded material is scraped up to a high position in the rotation direction and dropped onto the bottom of the cylindrical main body, whereby the impact due to the drop can be effectively applied and pulverized efficiently.

本発明の汚泥乾燥処理装置において、前記回転式乾燥部は、その内周面に、軸方向に沿って所定間隔で、かつ、周方向に沿って環状、円弧状又は螺旋状をなして伸びる搬送用突起を有しており、該搬送用突起は、軸方向に沿った断面形状が鋸刃状をなし、前記汚泥混練物の搬送方向側の面の傾斜が、搬送方向と反対側の面の傾斜よりも緩くなっていることが好ましい。これによれば、掻き上げられた汚泥混練物が、回転式乾燥部の内周面に形成された断面が鋸刃状の搬送用突起の上に落下して、効率よく粉砕される。また、搬送用突起は、汚泥混練物の搬送方向側の面の傾斜が、搬送方向と反対側の面の傾斜よりも緩くなっているので、搬送方向側の面の傾斜に沿って、落下する汚泥混練物を搬送方向に進行させることができる。こうして、汚泥混練物は、筒状本体内をゆっくり移動するので、滞留時間を長くとって、乾燥効率を高めることができる。   In the sludge drying treatment apparatus according to the present invention, the rotary drying section is transported on the inner peripheral surface thereof at predetermined intervals along the axial direction and extending in an annular, arcuate or spiral shape along the circumferential direction. The conveying protrusion has a saw-tooth cross-sectional shape along the axial direction, and the slant kneaded product has a surface inclined on the surface opposite to the conveying direction. It is preferable that it is looser than the inclination. According to this, the sludge kneaded material that has been scraped is dropped on the saw blade-shaped transfer projections on the inner peripheral surface of the rotary drying unit, and is efficiently pulverized. Further, the conveyance protrusions fall along the inclination of the surface on the conveyance direction side because the inclination of the surface on the conveyance direction side of the sludge kneaded material is gentler than the inclination of the surface opposite to the conveyance direction. The sludge kneaded product can be advanced in the conveying direction. Thus, since the sludge kneaded material slowly moves in the cylindrical main body, it is possible to increase the residence time and increase the drying efficiency.

本発明によれば、予め混練した汚泥混練物が、落下衝撃によって粉砕され、比表面積が増えるため、常温空気でも効率よく乾燥することができる。また、汚泥を常温空気で乾燥することにより、加熱コストを削減できると共に、排空気に含まれる臭気成分が少なくなるので、脱臭に要するコストも低減することができる。   According to the present invention, the previously kneaded sludge kneaded material is pulverized by a drop impact and the specific surface area is increased, so that it can be efficiently dried even at room temperature. In addition, drying the sludge with room temperature air can reduce the heating cost and the odor component contained in the exhausted air can be reduced, so that the cost required for deodorization can also be reduced.

本発明に係る汚泥乾燥処理装置の一実施形態を表す概略説明図である。It is a schematic explanatory drawing showing one Embodiment of the sludge drying processing apparatus which concerns on this invention. 同汚泥乾燥処理装置の回転式乾燥部の内周の掻き上げ板及び搬送用突起の形状を示す部分斜視図である。It is a fragmentary perspective view which shows the shape of the scraping board and conveyance protrusion of the inner periphery of the rotary drying part of the sludge drying processing apparatus. 回転式乾燥部における汚泥混練物の粉砕過程を説明する図面である。It is drawing explaining the grinding | pulverization process of the sludge kneaded material in a rotary-type drying part. 本発明に係る掻き上げ板の他の実施形態を表す図面である。It is drawing showing other embodiment of the scraping board which concerns on this invention. 汚泥混練物の破砕性試験方法の説明図である。It is explanatory drawing of the crushability test method of sludge kneaded material. 汚泥混練物の破砕前と破砕後とで乾燥効率を調べた結果を示す図表である。It is a graph which shows the result of having investigated drying efficiency before crushing of sludge kneaded material, and after crushing.

以下、本発明の汚泥乾燥処理装置及び汚泥乾燥処理方法について、図面を参照しながら詳細に説明する。   Hereinafter, the sludge drying treatment apparatus and sludge drying treatment method of the present invention will be described in detail with reference to the drawings.

図1には、汚泥乾燥処理装置100の概略図が示されている。汚泥乾燥処理装置100は、汚泥及び粉粒体を投入する投入部1と、前記汚泥と前記粉粒体を混練する混練部2と、汚泥混練物を常温乾燥するための回転式乾燥部3と、混練部2から回転式乾燥部3へ汚泥混練物を移送するための移送部4と、回転式乾燥部3へ乾燥用の空気を供給するための空気供給部5と、回転式乾燥部3を回転させるための駆動部6と、回転式乾燥部3から空気を排出するための排気ダクト7と、排気ダクト7に接続される集塵部8と、必要に応じて集塵部8に接続される脱臭部9と、回転式乾燥部に接続され乾燥汚泥を回収する乾燥汚泥回収部10と、乾燥汚泥回収部10に接続され乾燥汚泥を保管ヤード又はトラック搬出口まで移送する移送部11と、を備える。   FIG. 1 shows a schematic diagram of a sludge drying treatment apparatus 100. The sludge drying treatment apparatus 100 includes an input unit 1 for introducing sludge and powder, a kneading unit 2 for kneading the sludge and the powder, and a rotary drying unit 3 for drying the sludge kneaded material at room temperature. The transfer unit 4 for transferring the sludge kneaded material from the kneading unit 2 to the rotary drying unit 3, the air supply unit 5 for supplying the drying air to the rotary drying unit 3, and the rotary drying unit 3 A drive unit 6 for rotating the air, an exhaust duct 7 for exhausting air from the rotary drying unit 3, a dust collecting unit 8 connected to the exhaust duct 7, and a dust collecting unit 8 as necessary A deodorizing unit 9 that is connected to the rotary drying unit, and a drying sludge collecting unit 10 that collects the dried sludge, and a transfer unit 11 that is connected to the dried sludge collecting unit 10 and transfers the dried sludge to a storage yard or a truck exit. .

投入部1は、混練部2の上方に配置され、例えば混練部2に向かって縮径する円錐型又は四角錐型の漏斗形状をなすホッパーを備える投入口であって、投入物は重力によって落下し、混練部2へ供給されるようになっている。ここで、汚泥を投入するホッパーと粉粒体を投入するホッパーは、共通するひとつのホッパーであってもよいが、より好ましい形態では、汚泥のホッパーと粉粒体のホッパーは独立しており、ホッパーの下部に投入口の開閉機構が設けられていて、供給量を制限し、配合量を調整することができる。汚泥と粉粒体の投入口を分離することによって、配合量のばらつきや、投入口の詰まりを抑制することができる。   The charging unit 1 is disposed above the kneading unit 2, and is a charging port including a hopper having a conical or quadrangular pyramid-shaped funnel shape whose diameter is reduced toward the kneading unit 2. And is supplied to the kneading section 2. Here, the hopper for feeding the sludge and the hopper for feeding the powder may be one common hopper, but in a more preferred form, the sludge hopper and the powder hopper are independent, An inlet opening / closing mechanism is provided at the lower part of the hopper, so that the supply amount can be limited and the blending amount can be adjusted. By separating the sludge and the granular material inlet, variation in the blending amount and clogging of the inlet can be suppressed.

混練部2は、汚泥と粉粒体を混練するバッチ式又は連続式の混練機であって、高粘稠流体であっても均一に混練でき、しかも消費動力の少ない混練機であることが好ましいが、混練翼の形状や配置等は特に限定されず、公知の混練機を使用してもよい。また、混練部2から回転式乾燥部3へ汚泥混練物を移送する移送部4は、粘着性の高い汚泥混練物でも移送可能であれば特に限定されず、例えばモーノポンプや、スクリューコンベアを用いることができる。あるいは、混練と移送を兼ねる混練機、例えば二軸混練押出機等を採用した場合は、移送部4を省略して、混練部2を回転式乾燥部3に直結することができる。   The kneading part 2 is a batch type or continuous type kneading machine for kneading sludge and granular materials, and is preferably a kneading machine that can uniformly knead even a highly viscous fluid and has low power consumption. However, the shape and arrangement of the kneading blades are not particularly limited, and a known kneading machine may be used. Further, the transfer unit 4 for transferring the sludge kneaded material from the kneading unit 2 to the rotary drying unit 3 is not particularly limited as long as even a highly viscous sludge kneaded material can be transferred. For example, a mono pump or a screw conveyor is used. Can do. Alternatively, when a kneader that performs both kneading and transfer, such as a biaxial kneading extruder, is employed, the transfer unit 4 can be omitted and the kneading unit 2 can be directly connected to the rotary drying unit 3.

回転式乾燥部3へ乾燥用空気を供給する空気供給部5は、特に限定されず、例えば遠心送風機、軸流送風機、容積式送風機を使用することができる。なお、本発明では、後述するように、乾燥用空気は、常温の空気であって、空気を加熱するための設備を必要としない。   The air supply unit 5 that supplies the drying air to the rotary drying unit 3 is not particularly limited, and for example, a centrifugal blower, an axial flow blower, or a positive displacement blower can be used. In the present invention, as will be described later, the drying air is room temperature air and does not require equipment for heating the air.

回転式乾燥部3は、横置きされた筒状本体3a(図1には筒状本体3aの円筒軸を含む面で切断された断面が示されている)と、筒状本体3aの内周面に配置された掻き上げ板3bと、搬送用突起3cとを備え、筒状本体3aの中心軸を回転軸として連続回転できるようになっている。筒状本体3aを回転させる駆動部6の構造は、特に限定されず、例えば、筒状本体3aが複数の支持輪6aによって回転可能に支持されており、筒状本体3aの外周に設けられた胴回りギア3dに駆動ギア6bを歯合させ、駆動ギア6bをモーター6cで駆動して、筒状本体3aを回転させることができる。   The rotary drying unit 3 includes a horizontally disposed cylindrical main body 3a (FIG. 1 shows a cross section cut along a plane including the cylindrical axis of the cylindrical main body 3a), and an inner periphery of the cylindrical main body 3a. A scraping plate 3b disposed on the surface and a conveying projection 3c are provided, and can be continuously rotated with the central axis of the cylindrical main body 3a as a rotation axis. The structure of the drive unit 6 that rotates the cylindrical main body 3a is not particularly limited. For example, the cylindrical main body 3a is rotatably supported by a plurality of support wheels 6a and is provided on the outer periphery of the cylindrical main body 3a. The cylindrical main body 3a can be rotated by engaging the drive gear 6b with the waistline gear 3d and driving the drive gear 6b with the motor 6c.

筒状本体3aの一方の端部には、移送部4が接続されており、汚泥混練物を供給することができる。汚泥は、筒状本体3aの中で粉砕され、乾燥空気に接触して乾燥されながら、筒状本体3aの他方の端に向かってゆっくりと移動し、乾燥汚泥回収部10を経由して排出される。   The transfer part 4 is connected to one end part of the cylindrical main body 3a, and a sludge kneaded material can be supplied. The sludge is pulverized in the cylindrical main body 3a, slowly moves toward the other end of the cylindrical main body 3a while being dried in contact with the dry air, and is discharged via the dried sludge recovery unit 10. The

一方、乾燥用空気は、空気供給部5から供給され、筒状本体3aを通過して、排気ダクト7から排気される。乾燥用空気を流す方向は、図1に示されるように汚泥混練物の移動方向と同じ方向に流す並流であってもよいが、汚泥混練物の移動方向と逆の方向に流す向流であってもよい。   On the other hand, the drying air is supplied from the air supply unit 5, passes through the cylindrical main body 3 a, and is exhausted from the exhaust duct 7. The direction of flowing the drying air may be a co-flow that flows in the same direction as the moving direction of the sludge kneaded material as shown in FIG. There may be.

図2には、筒状本体3aの内周に形成された掻き上げ板3bと搬送用突起3cとの形状が部分斜視図として示されている。また、図3には、回転式乾燥部3の軸方向に垂直な面で切断した断面図が示されている。掻き上げ板3bは、筒状本体3aの内周面に、周方向に所定間隔で、かつ、軸方向に沿って伸びるように突設された複数の板状突起物であって、筒状本体3aの回転にともない、汚泥混練物Mを,(a)筒状本体3aの高い位置まで掻き上げ、(b)筒状本体3aの底部に落下させて、(c)汚泥混練物Mを粉砕する、という作業を反復的に実施することができる。   FIG. 2 shows a partial perspective view of the shape of the scraping plate 3b and the conveying projection 3c formed on the inner periphery of the cylindrical main body 3a. FIG. 3 is a cross-sectional view taken along a plane perpendicular to the axial direction of the rotary drying unit 3. The scraping plate 3b is a plurality of plate-like projections provided on the inner peripheral surface of the cylindrical main body 3a so as to protrude along the axial direction at predetermined intervals in the circumferential direction. With the rotation of 3a, the sludge kneaded material M is (a) scraped up to a high position of the cylindrical main body 3a, (b) dropped onto the bottom of the cylindrical main body 3a, and (c) the sludge kneaded material M is pulverized. , Can be performed repeatedly.

上記において、掻き上げられた汚泥混練物Mは、軟らかい汚泥混練物の上に落下させるよりも、筒状本体3aの硬い内壁の上に落下させる方が、受ける衝撃力が大きく、細かく粉砕することができる。このため、掻き上げ板3bの突出量hを大きくするか、掻き上げ板3bの枚数nを多くして、汚泥混練物Mの掻き上げ量と頻度を増やし、汚泥汚泥混練物Mが溜まらないようにして掻き上げると、汚泥混練物Mを効率よく粉砕することができる。言い換えると、落下した汚泥混練物Mが、次に落下する汚泥混練物Mの落下前に掻き上げられて、筒状本体3aの底部には残らないように、突出量hと枚数nを設計するとよい。そして、枚数nを増やし汚泥混練物Mを小分けして掻き上げ、小さな塊として落下させて粉砕した方が、比表面積が大きく、空気との接触面積が増えて、乾燥効率がよくなる。   In the above, the sludge kneaded material M that has been scraped has a larger impact force and is finely pulverized when dropped onto the hard inner wall of the cylindrical main body 3a than to drop it onto the soft sludge kneaded material. Can do. For this reason, the amount h of the scraping plate 3b is increased or the number n of the scraping plates 3b is increased to increase the amount and frequency of the sludge kneaded material M so that the sludge sludge kneaded material M does not accumulate. Then, the sludge kneaded material M can be efficiently pulverized. In other words, the amount of protrusion h and the number n are designed so that the sludge kneaded material M that has fallen is scraped up before the falling sludge kneaded material M is dropped and does not remain on the bottom of the cylindrical body 3a. Good. Then, when the number n is increased and the sludge kneaded material M is divided and scraped up and dropped as a small lump and pulverized, the specific surface area is larger, the contact area with air is increased, and the drying efficiency is improved.

掻き上げ板3bは、図3に示されるように平板形状の突起物でもよいが、例えば図4(a)に示されるように湾曲した形状の突起物3b1や、図4(b)に示されるように先端が曲折して堤防を形成している突起物3b2などのように、汚泥混練物Mを掻き上げる面が凹部になっていると、掻き上げ板が傾いても汚泥混練物Mが毀れ難くなり、汚泥混練物Mを高い位置まで掻き上げることができる。汚泥混練物Mを高い位置から落下させることにより、落下衝撃を大きくして、汚泥混練物Mをより細かく粉砕することができる。なお、掻き上げ板3b、3b1,3b2の長さについては、特に限定されず、筒状本体3aの一端から他端に至る軸方向に長い板であってもよいが、軸方向に複数に分割されていてもよく、隣接する板が段違いに配列されていてもよい。   The scraping plate 3b may be a flat projection as shown in FIG. 3, but for example, as shown in FIG. 4 (a), a curved projection 3b1 or shown in FIG. 4 (b). If the surface where the sludge kneaded material M is swept up is a recess, such as the protrusion 3b2 whose tip is bent to form a dike, the sludge kneaded material M will be rolled up even if the scooping plate is tilted. It becomes difficult and the sludge kneaded material M can be scraped up to a high position. By dropping the sludge kneaded material M from a high position, the drop impact can be increased and the sludge kneaded material M can be pulverized more finely. The length of the scraping plates 3b, 3b1, 3b2 is not particularly limited, and may be a plate that is long in the axial direction from one end to the other end of the cylindrical main body 3a, but is divided into a plurality of portions in the axial direction. The adjacent plates may be arranged in steps.

また、回転式乾燥部3は、筒状本体3aの内周面に、軸方向に沿って所定間隔で、かつ、周方向に沿って環状、円弧状又は螺旋状をなして伸びる搬送用突起3cを備えることができる。例えば、図1、2に示されるように、搬送用突起3cの軸方向に沿った断面形状が、鋸刃状をなし、前記汚泥混練物の搬送方向側の面3caの傾斜が、搬送方向と反対側の面3cbの傾斜よりも緩くなっている突起を採用することができ、筒状本体3aの内周面の接線に対する搬送方向側の面3caの傾斜角は、45〜60°を好適とする。汚泥混練物の塊りは、高所より落下して搬送突起3cの角に衝突し、突起の角によって割砕される効果が加わるので、平坦面に衝突させるよりも、細かく粉砕される。粉砕された汚泥混練物は、搬送方向側の緩傾斜に沿って進むことができるが、直ちに搬送方向と反対側の面の急傾斜に遮られるため、搬送方向に徐々に移動することになり、回転式乾燥部3における汚泥混練物の滞留時間を長くとることができ、乾燥用空気に長時間接触させて、低含水率になるまで乾燥することができる。   Further, the rotary drying unit 3 is provided on the inner peripheral surface of the cylindrical main body 3a at a predetermined interval along the axial direction, and a conveyance protrusion 3c that extends in an annular, arcuate or spiral shape along the circumferential direction. Can be provided. For example, as shown in FIGS. 1 and 2, the cross-sectional shape along the axial direction of the transport protrusion 3 c is a saw blade, and the inclination of the surface 3 ca on the transport direction side of the sludge kneaded material is the transport direction. A protrusion that is looser than the inclination of the opposite surface 3cb can be adopted, and the inclination angle of the surface 3ca on the conveyance direction side with respect to the tangent to the inner peripheral surface of the cylindrical main body 3a is preferably 45 to 60 °. To do. The lump of sludge kneaded material falls from a high place and collides with the corners of the conveying projections 3c, and is crushed by the corners of the projections. The pulverized sludge kneaded product can proceed along a gentle slope on the transport direction side, but is immediately interrupted by the steep slope on the surface opposite to the transport direction, so it will gradually move in the transport direction, The residence time of the sludge kneaded material in the rotary drying unit 3 can be increased, and the sludge kneaded product can be dried until it has been brought into contact with the drying air for a long time and has a low water content.

なお、本発明の他の実施形態においては、汚泥を掻き上げる掻き上げ板3bや汚泥混練物を搬送する搬送用突起3cの他に、例えば円錐、角錐などの、割砕効果に優れた、先端が鋭角形状の割砕専用突起(図示せず)を備えることができる。また、本発明のさらに他の実施形態においては、搬送用突起3cを用いず、筒状本体3aを排出側に緩い勾配で傾けて据え付けることによって搬送する方法を採用することができる。このような搬送方法を採用した場合は、掻き上げ板と割砕用突起とを組み合わせた構成や、掻き上げ板だけの構成であってもよい。   In another embodiment of the present invention, in addition to the scraping plate 3b for scraping up the sludge and the transport protrusion 3c for transporting the sludge kneaded material, for example, a cone, a pyramid, etc. Can be provided with an acute-angle-shaped splitting projection (not shown). In still another embodiment of the present invention, it is possible to employ a method of transporting the cylindrical main body 3a by tilting it toward the discharge side with a gentle slope without using the transport protrusion 3c. When such a conveying method is adopted, a configuration in which the scraping plate and the splitting projection are combined or a configuration having only the scraping plate may be used.

回転式乾燥部3において乾燥用空気に接して乾燥された乾燥汚泥は、回転式乾燥部3の他方の端部から、乾燥汚泥回収部10に自然落下して回収され、ベルコンベア等の移送部11によって、運び出される。   The dried sludge dried in contact with the drying air in the rotary drying unit 3 is spontaneously dropped from the other end of the rotary drying unit 3 to the dried sludge recovery unit 10 and recovered, and is transferred to a transfer unit such as a bell conveyor. 11 is carried out.

一方、回転式乾燥部3から、排出された空気は、乾燥汚泥の粉塵を巻き込んでいるため集塵部8を通過させて粉塵を除き、必要に応じて脱臭部9を通過させて脱臭することができる。集塵部8は、特に限定されず、例えばサイクロン、バグフィルター、電気集塵機を用いることができる。脱臭部9も、特に限定されず、例えば活性炭を充填した吸着塔や、水を噴霧するスクラバー等を用いることができる。   On the other hand, since the air discharged from the rotary drying unit 3 entrains the dust of the dried sludge, it passes through the dust collecting unit 8 to remove the dust, and deodorizes by passing through the deodorizing unit 9 as necessary. Can do. The dust collection part 8 is not specifically limited, For example, a cyclone, a bag filter, and an electric dust collector can be used. The deodorizing unit 9 is not particularly limited, and for example, an adsorption tower filled with activated carbon, a scrubber for spraying water, or the like can be used.

次に、上記の汚泥乾燥処理装置を用いて行う、本発明の汚泥乾燥処理方法について説明する。   Next, the sludge drying treatment method of the present invention performed using the above sludge drying treatment apparatus will be described.

本発明において処理される汚泥は、特に限定されないが、代表的なものとしては、下水処理場、し尿処理場、排水処理設備、食品工場等から排出される有機物を含む汚泥が挙げられる。本発明は、これらの汚泥の中でも、含水率が70〜85質量%となっている汚泥を乾燥処理するのに好適である。   The sludge to be treated in the present invention is not particularly limited, but representative examples include sludge containing organic matter discharged from a sewage treatment plant, human waste treatment plant, wastewater treatment facility, food factory, and the like. The present invention is suitable for drying sludge having a moisture content of 70 to 85% by mass among these sludges.

このような有機物を含む汚泥は、粘着性が高く、先述したようにこのままでは乾燥処理しづらい。そこで、本発明の汚泥乾燥処理においては、汚泥乾燥処理装置100の混練部2において、汚泥に、粉粒体を添加して混練し、粘着性を低減させた汚泥混練物とした後、回転式乾燥機3において乾燥用空気に接触させて乾燥処理する。   Such sludge containing organic matter has high adhesiveness, and as described above, it is difficult to perform a drying treatment as it is. Therefore, in the sludge drying treatment of the present invention, in the kneading section 2 of the sludge drying treatment apparatus 100, after adding powder to the sludge and kneading to obtain a sludge kneaded product with reduced adhesiveness, the rotary type In the dryer 3, the drying treatment is performed by contacting with the drying air.

汚泥に添加する粉粒体は、焼却灰、乾燥汚泥の群れから選ばれた1種、又は2種以上の混合物であることが好ましい。このうち、焼却灰、乾燥汚泥は、産業廃棄物として埋め立て廃棄する廃棄物であり、このような産業廃棄物を汚泥の粘着性を低減する添加物として積極的に再利用することによって、汚泥乾燥処理に要する経費を節減し、環境負荷を軽減することができる。   It is preferable that the granular material added to sludge is 1 type chosen from the group of incinerated ash and dry sludge, or a mixture of 2 or more types. Of these, incinerated ash and dried sludge are landfill waste that is disposed of as industrial waste, and sludge drying by actively reusing such industrial waste as an additive to reduce the stickiness of sludge. Costs for processing can be saved, and the environmental load can be reduced.

また、焼却灰や、乾燥汚泥には、粒径(最大径)が数mmから数cmの礫が含まれていることもあるが、本発明における粉粒体は、このような礫を含むものであってもよい。ただし、粉粒体中の5質量%以上のものが、粒径(最大径)3mm以下であることが好ましく、粒径1mm以下であることがより好ましい。   Incinerated ash and dried sludge may contain gravel with a particle size (maximum diameter) of several millimeters to several centimeters, but the granular material in the present invention contains such gravel. It may be. However, the content of 5% by mass or more in the granular material is preferably a particle size (maximum diameter) of 3 mm or less, and more preferably a particle size of 1 mm or less.

粉粒体の含水率は、10質量%以下であることが好ましく、5質量%以下であることがより好ましい。粉粒体の含水率が、10質量%を超えると、汚泥に混練したときの汚泥混練物の含水率が高くなり、粘着性を低減する効果が弱められる傾向がある。   The moisture content of the granular material is preferably 10% by mass or less, and more preferably 5% by mass or less. When the moisture content of the powder exceeds 10% by mass, the moisture content of the sludge kneaded product when kneaded into sludge increases, and the effect of reducing the tackiness tends to be weakened.

汚泥と粉粒体を混練した汚泥混練物は、乾燥処理前の含水率が70〜60質量%となるように調整されることが好ましく、65〜60質量%となるように調整されることがより好ましい。それによって、衝撃を加えるとパサパサと崩れる状態にしやすくすることができる。   The sludge kneaded product obtained by kneading sludge and powder is preferably adjusted so that the moisture content before the drying treatment is 70 to 60% by mass, and adjusted to be 65 to 60% by mass. More preferred. Thereby, when an impact is applied, it can be made easy to collapse.

汚泥に混練する粉粒体の添加量は、汚泥100体積部に対して、粉粒体10〜60体積部が好ましく、25〜50体積部がより好ましい。粉粒体の添加量が10体積部未満であると、汚泥混練物の粘着性の低下が十分でなく、回転式乾燥部3において粉砕され難くなり、乾燥効率を高めにくくなる。逆に、粉粒体の添加量が60体積部よりも多いと、回転式乾燥部3で処理可能な汚泥混練物の単位時間の処理量には上限があるので、汚泥の処理可能な正味の量が低下してしまい、経済性が悪化する。   The amount of the granular material kneaded in the sludge is preferably 10 to 60 parts by volume and more preferably 25 to 50 parts by volume with respect to 100 parts by volume of the sludge. If the added amount of the granular material is less than 10 parts by volume, the adhesiveness of the sludge kneaded product is not sufficiently lowered, and it becomes difficult to be pulverized in the rotary drying unit 3 and it is difficult to increase the drying efficiency. On the contrary, if the amount of added granular material is more than 60 parts by volume, there is an upper limit to the amount of sludge kneaded material that can be processed in the rotary drying unit 3 per unit time. The amount is reduced and the economy is deteriorated.

上記のように、混練部2において予め混練処理した汚泥混練物を、高粘稠でも容易に移送できる移送方式を採用した移送部4によって回転式乾燥部3に供給する方法を選んだ方が、最も効率的である。汚泥と粉粒体を混ぜずに、回転式乾燥部3へ直接供給しても、汚泥と粉粒体は均一に混ざらず、乾燥効率はよくない。   As described above, the method of supplying the sludge kneaded material previously kneaded in the kneading unit 2 to the rotary drying unit 3 by the transfer unit 4 adopting the transfer method that can be easily transferred even with high viscosity, It is the most efficient. Even if the sludge and the granular material are directly supplied to the rotary drying unit 3 without mixing the sludge and the granular material, the sludge and the granular material are not mixed uniformly, and the drying efficiency is not good.

本発明の回転式乾燥部3においては、汚泥混練物は、筒状本体3aの回転とともに掻き上げ板3bにより筒状本体3aの上部へ向かって掻き上げられ、掻き上げ板3bが安息角以上に傾いたところで掻き上げ板3bから毀れて筒状本体3aの底部に落下し、汚泥混練物、望ましくは筒状本体3aの硬い内周面、より望ましくは割砕効果をもたらす突起に衝突して細かく破砕され、比表面積が増えると共に、汚泥混練物の塊りの内部が新たな表面となって空気に触れるので、乾燥効率が高められる。   In the rotary drying unit 3 of the present invention, the sludge kneaded material is scraped up toward the upper part of the cylindrical main body 3a by the scraping plate 3b along with the rotation of the cylindrical main body 3a, and the scraping plate 3b exceeds the repose angle. When tilted, it rolls up from the scraping plate 3b and falls to the bottom of the cylindrical main body 3a, and collides with sludge kneaded material, preferably the hard inner peripheral surface of the cylindrical main body 3a, more preferably a projection that gives a crushing effect, and finely collides. While being crushed and the specific surface area is increased, the inside of the sludge kneaded mass becomes a new surface and comes into contact with air, so that the drying efficiency is improved.

汚泥混練物の供給量が多過ぎると、汚泥を掻き上げきれずに、筒状本体3aの底に汚泥混練物が常に残る状態になることがある。このような状態になると、汚泥混練物の上に汚泥混練物が重なって落下することになり、衝突効果が弱められるので好ましくない。また、汚泥混練物を排出口に向けて搬送する能力が低い場合には、汚泥混練物の供給口に近い筒状本体3aの上流付近に掻き上げきれなかった汚泥混練物が常に残り、破砕効率の悪い状況になり易い。このため、搬送用突起3cにより、汚泥混練物を滞留させないように積極的に搬送すると、上記のような滞留物がなくなり、乾燥効率を高めることができる。よって、前述した非対称鋸刃状の搬送用突起3cは、乾燥効率を高めることにも貢献する、乾燥能力に優れた構造であると言える。   If the supply amount of the sludge kneaded material is too large, the sludge kneaded material may remain in the bottom of the cylindrical main body 3a without being able to scoop up the sludge. In such a state, the sludge kneaded material overlaps and falls on the sludge kneaded material, which is not preferable because the collision effect is weakened. In addition, when the ability to convey the sludge kneaded material toward the discharge port is low, the sludge kneaded material that could not be scraped up is always left in the vicinity of the upstream side of the cylindrical main body 3a close to the supply port of the sludge kneaded material, and the crushing efficiency It is easy to get into a bad situation. For this reason, when the sludge kneaded material is positively conveyed by the conveying protrusions 3c so as not to stay, the above-mentioned stayed material disappears, and the drying efficiency can be improved. Therefore, it can be said that the above-described asymmetric saw blade-shaped transfer protrusion 3c has a structure excellent in drying ability, which also contributes to increasing drying efficiency.

本発明の汚泥乾燥処理方法におけるもう一つの特徴は、汚泥混練物を常温空気に接触させて常温乾燥する点にある。ここで、常温とは、作業環境下にて利用可能な空気の温度を意味し、好ましくは0〜40℃、より好ましくは0〜20℃の温度である。汚泥混練物を常温空気に接触させて常温乾燥することにより、加熱に必要なエネルギーコストを節約できると共に、汚泥混練物から揮発する臭気成分が少ないことから、排空気の脱臭に要する脱臭コストも低減することができる。例えば、脱臭部9が吸着塔である場合は活性炭の使用量を節減することができる。また、低臭気であれば、脱臭部9を設けず、そのまま大気放出する方法も考えられる。そして、常温空気の供給であれば、空気供給部5に加熱手段を設ける必要もないので、加熱コストを削減できる。   Another feature of the sludge drying treatment method of the present invention is that the sludge kneaded product is contacted with room temperature air and dried at room temperature. Here, normal temperature means the temperature of air that can be used in the working environment, and is preferably 0 to 40 ° C., more preferably 0 to 20 ° C. By drying the sludge kneaded material at room temperature and drying it at room temperature, the energy cost required for heating can be saved, and the deodorizing cost required for deodorizing the exhaust air is reduced because there are few odor components volatilized from the sludge kneaded material. can do. For example, when the deodorization part 9 is an adsorption tower, the usage-amount of activated carbon can be saved. Further, if the odor is low, a method of releasing the air as it is without providing the deodorizing unit 9 is also conceivable. And if it is supply of normal temperature air, since it is not necessary to provide a heating means in the air supply part 5, a heating cost can be reduced.

本発明において、汚泥を常温乾燥できるようになった理由は、上述したように、汚泥に乾燥した粉粒体を混練して粘着性を低減し、乾燥機内で掻き上げたあと落下させることによって、汚泥混練物を細かく粉砕し、空気との接触面を増大させて、乾燥効率を高めたことによる。   In the present invention, the reason why the sludge can be dried at room temperature, as described above, is to reduce the adhesiveness by kneading the dried granular material into the sludge, by dropping it after scraping up in the dryer, This is because the sludge kneaded product is finely pulverized to increase the contact surface with air and increase the drying efficiency.

本発明において、乾燥後の汚泥混練物の含水率は、65〜55質量%となるようにすることが好ましく、60〜55質量%となるようにすることがより好ましい。このような含水率であれば、焼却の他、そのまま埋め立て処理することも可能となる。   In the present invention, the moisture content of the sludge kneaded product after drying is preferably 65 to 55% by mass, and more preferably 60 to 55% by mass. With such a moisture content, landfill processing can be performed as it is in addition to incineration.

下記の実施例では、含水率が約70%の下水汚泥に、粒径5〜10μmの焼却灰を混ぜて粘着性を低減し、破砕性を高めた例を説明する。   In the following examples, an example will be described in which sewage sludge having a water content of about 70% is mixed with incinerated ash having a particle size of 5 to 10 μm to reduce tackiness and increase crushability.

[汚泥混練物の調製方法]
(実施例1)
水槽に、下水汚泥(含水率73質量%)100体積部と、焼却灰50体積部を投入し、撹拌機にて混練して、実施例1の汚泥混練物とした。
[Preparation method of sludge kneaded material]
Example 1
100 parts by volume of sewage sludge (water content 73 mass%) and 50 parts by volume of incinerated ash were put into a water tank and kneaded with a stirrer to obtain the sludge kneaded material of Example 1.

(実施例2)
下水汚泥(含水率73質量%)100体積部と、焼却灰25体積部とを、実施例1に記載した方法で混練して、実施例2の汚泥混練物とした。
(Example 2)
100 parts by volume of sewage sludge (water content 73 mass%) and 25 parts by volume of incinerated ash were kneaded by the method described in Example 1 to obtain a sludge kneaded product of Example 2.

(実施例3)
下水汚泥(含水率73質量%)100体積部と、焼却灰10体積部とを、実施例1に記載した方法で混練して、比較例1の汚泥混練物とした。
(Example 3)
100 parts by volume of sewage sludge (water content 73 mass%) and 10 parts by volume of incinerated ash were kneaded by the method described in Example 1 to obtain a sludge kneaded product of Comparative Example 1.

(比較例1)
下水汚泥(含水率73質量%)には、焼却灰を添加せずに混練して、比較例1の汚泥混練物とした。
(Comparative Example 1)
The sewage sludge (water content 73 mass%) was kneaded without adding incineration ash to obtain a sludge kneaded product of Comparative Example 1.

<試験例1>
[粘着性試験方法]
大きさが縦30cm、横30cmのSUS製の板に、上記によって調製した汚泥混練物100gを盛り、表面が平坦になるようにならした後、板を傾けて汚泥混練物の粘着性を調べた。
×:板を75度傾けた時に汚泥混練物が落下する。
△:板を60度傾けた時に汚泥混練物が落下する。
○:板を45度傾けた時に汚泥混練物が落下する。
<Test Example 1>
[Adhesion test method]
A SUS plate having a size of 30 cm in length and 30 cm in width was loaded with 100 g of the sludge kneaded material prepared as described above, and after the surface was flattened, the plate was tilted to examine the tackiness of the sludge kneaded material. .
X: Sludge kneaded material falls when the plate is tilted 75 degrees.
Δ: Sludge kneaded material falls when the plate is tilted 60 degrees.
○: Sludge kneaded material falls when the plate is tilted 45 degrees.

[破砕性試験方法]
図5に示すように、100gの汚泥混練物Mをボール状の塊りにして、30cmの高さから突起物Pの上に落下させて、下記の評価基準により破砕性を調べた。
×:汚泥混練物Mが突起物Pに突き刺さるのみで破砕されない。
△:汚泥混練物Mが突起物Pに突き刺さり、一部がやや崩れる。
○:汚泥混練物Mが突起物Pに突き刺さり、一部が大きく崩れる。
◎:汚泥混練物Mが突起物Pの先端に沿って割れる。
[Crushability test method]
As shown in FIG. 5, 100 g of sludge kneaded material M was made into a ball-like lump, dropped onto a protrusion P from a height of 30 cm, and friability was examined according to the following evaluation criteria.
X: The sludge kneaded material M only pierces the protrusion P and is not crushed.
(Triangle | delta): The sludge kneaded material M pierces the protrusion P, and a part collapses a little.
○: The sludge kneaded material M pierces the protrusions P, and a part of the sludge kneaded material collapses.
(Double-circle): Sludge kneaded material M cracks along the front-end | tip of the protrusion P. FIG.

[試験結果]
上記4種類の汚泥混練物の粘着性と破砕性を試験した結果を表1に示す。汚泥に焼却灰を50体積部添加した実施例1では、板を45度傾ければ汚泥混練物は容易に落下する程度まで粘着性が低減されており、汚泥混練物のボールを落下させて突起物に衝突させると容易に破砕された。汚泥に焼却灰25体積部を添加した実施例2では、板を45度傾ければ汚泥混練物は容易に落下する程度まで粘着性が低減されており、汚泥混練物のボールを落下させて突起物に衝突させると、期待される程度に破砕された。汚泥に焼却灰10体積部を添加した実施例3では、粘着性が少し改善されて板を60度傾けると汚泥混練物が落下するが、汚泥混練物のボールは落下させて突起物に衝突させても汚泥の一部を破砕するにとどまった。汚泥に焼却灰を添加しなかった比較例1では、板を75度傾けても汚泥混練物は落下しない強い粘着性を示し、汚泥混練物のボールは突起物に衝突しても破砕されず纏わりつくように付着した。
[Test results]
Table 1 shows the results of testing the tackiness and friability of the above four types of sludge kneaded materials. In Example 1 in which 50 parts by volume of incinerated ash was added to sludge, the stickiness of the sludge kneaded product was reduced to the extent that it easily dropped if the plate was tilted 45 degrees. When it collided with an object, it was easily crushed. In Example 2 in which 25 parts by volume of incinerated ash was added to the sludge, the stickiness of the sludge kneaded material was reduced to the extent that it easily dropped if the plate was tilted 45 degrees. When it collided with an object, it was crushed as expected. In Example 3 in which 10 parts by volume of incinerated ash was added to the sludge, the sludge kneaded product falls when the plate is tilted 60 degrees when the plate is tilted 60 degrees. But only a part of the sludge was crushed. In Comparative Example 1 in which the incinerated ash was not added to the sludge, the sludge kneaded material did not fall even if the plate was tilted 75 degrees, and the sludge kneaded balls were not crushed even when colliding with the protrusions. Adhered to stick.

<試験例2>
実施例1で調製した汚泥混練物の、破砕前と破砕後の常温乾燥効率を、含水率の時間変化を測定して比較した。
<Test Example 2>
The room temperature drying efficiency of the sludge kneaded material prepared in Example 1 before and after crushing was compared by measuring the change in moisture content over time.

図6に示されるように、破砕後の方が破砕前に較べて含水率がより速く低下する。よって、汚泥混練物を破砕した方がより速く乾燥できる。   As shown in FIG. 6, the water content decreases more rapidly after crushing than before crushing. Therefore, the sludge kneaded material can be dried more quickly.

1:投入部
2:混練部
3:回転式乾燥部
3a:筒状本体
3b:掻き上げ板
3b1:掻き上げ板の変形例1
3b2:掻き上げ板の変形例2
3c:搬送用突起
3d:胴回りギア
4:移送部
5:空気供給部
6:駆動部
6a:支持輪
6b:駆動ギア
6c:モーター
7:排気ダクト
8:集塵部
9:脱臭部
10:乾燥汚泥回収部
11:移送部
100:汚泥乾燥処理装置
M:汚泥混練物
1: Input unit 2: Kneading unit 3: Rotary drying unit 3a: Cylindrical body 3b: Scooping plate 3b1: Modification 1 of the scooping plate
3b2: Modification 2 of the scraping plate
3c: Conveying protrusion 3d: Girth gear 4: Transfer unit 5: Air supply unit 6: Drive unit 6a: Support wheel 6b: Drive gear 6c: Motor 7: Exhaust duct 8: Dust collector 9: Deodorizing unit 10: Dry sludge Collection unit 11: Transfer unit 100: Sludge drying apparatus M: Sludge kneaded material

Claims (7)

含水率が70〜85質量%の汚泥と焼却灰とを予め混練して含水率が60〜70質量%となるように調製した汚泥混練物を、繰り返し落下による衝撃を与えて粉砕しつつ、常温空気に接触させて常温乾燥することを特徴とする汚泥の乾燥処理方法。 While sludge kneaded with a sludge having a moisture content of 70 to 85% by mass and incinerated ash in advance and having a moisture content of 60 to 70% by mass , repeatedly impacted by dropping and pulverizing, A method of drying sludge characterized by drying at normal temperature by contacting with normal temperature air. 前記焼却灰の含水率が10質量%以下である請求項記載の汚泥の乾燥処理方法。 Method for drying treatment of the sludge according to claim 1, wherein the water content of the ash is not more than 10 wt%. 前記汚泥混練物の含水率が65〜55質量%になるように常温乾燥する請求項1又は2記載の汚泥の乾燥処理方法。The method for drying treatment of sludge according to claim 1 or 2, wherein the sludge kneaded product is dried at room temperature so that the water content is 65 to 55 mass%. 前記汚泥に混練する前記焼却灰の添加量は、汚泥100体積部に対して、焼却灰10〜60体積部である請求項1〜3のいずれか一項に記載の汚泥の乾燥処理方法。 The method for drying treatment of sludge according to any one of claims 1 to 3, wherein the amount of the incinerated ash to be kneaded into the sludge is 10 to 60 parts by volume of the incinerated ash with respect to 100 parts by volume of the sludge. 前記常温乾燥される前記汚泥混練物の温度は、0〜40℃である請求項1〜4のいずれか一項に記載の汚泥の乾燥処理方法。   The temperature of the said sludge kneaded material dried at the said normal temperature is 0-40 degreeC, The drying processing method of the sludge as described in any one of Claims 1-4. 汚泥と該汚泥の粘着性を低減する粉粒体とを混練して汚泥混練物とする混練部と、
筒状本体、及び、前記汚泥混練物を掻き上げて前記筒状本体の底部に落下させて破砕するために前記筒状本体の内周面に配置された複数の掻き上げ板を有する回転式乾燥部と、
前記汚泥混練物を繰り返し落下させるために、前記回転式乾燥部を回転させる回転駆動部と、
前記回転式乾燥部に常温空気を供給する空気供給部と、
を備え
前記回転式乾燥部は、その内周面に、軸方向に沿って所定間隔で、かつ、周方向に沿って環状、円弧状又は螺旋状をなして伸びる搬送用突起を有しており、該搬送用突起は、軸方向に沿った断面形状が鋸刃状をなし、前記汚泥混練物の搬送方向側の面の傾斜が、搬送方向と反対側の面の傾斜よりも緩くなっていることを特徴とする汚泥乾燥処理装置。
A kneading part for kneading sludge and sludge to reduce the adhesiveness of the sludge to obtain a sludge kneaded product,
Rotary drying having a cylindrical main body, and a plurality of scraping plates arranged on the inner peripheral surface of the cylindrical main body to scrape the sludge kneaded material and drop it to the bottom of the cylindrical main body for crushing And
In order to repeatedly drop the sludge kneaded product, a rotary drive unit that rotates the rotary drying unit;
An air supply unit for supplying room temperature air to the rotary drying unit;
Equipped with a,
The rotary drying unit has conveyance protrusions extending on the inner peripheral surface thereof at predetermined intervals along the axial direction and in an annular shape, an arc shape, or a spiral shape along the circumferential direction, The conveying protrusion has a cross-sectional shape along the axial direction that is saw-toothed, and the slant kneaded product has a surface inclined on the side in the conveying direction that is gentler than the surface on the opposite side to the conveying direction. A sludge drying treatment device.
前記掻き上げ板は、前記回転式乾燥部の内周面から、周方向に所定間隔で、かつ、軸方向に沿って伸びるように突設された複数の板状の突起物からなる請求項6に記載の汚泥乾燥処理装置。   7. The scraper plate is composed of a plurality of plate-like protrusions protruding from the inner peripheral surface of the rotary drying unit at predetermined intervals in the circumferential direction and extending along the axial direction. The sludge drying treatment apparatus described in 1.
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JPS5841432B2 (en) * 1974-07-12 1983-09-12 スギハラ ヨシハル Forced ventilation dehumidification drying equipment for sheet materials
JPS5120156A (en) * 1974-08-09 1976-02-18 Seiichi Akashi
JP4559678B2 (en) * 2000-12-07 2010-10-13 株式会社前川製作所 Sludge carbonization method
JP6192448B2 (en) * 2013-09-05 2017-09-06 新日鉄住金エンジニアリング株式会社 Sludge drying equipment

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