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JP6436825B2 - Stator and stator manufacturing method - Google Patents

Stator and stator manufacturing method Download PDF

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JP6436825B2
JP6436825B2 JP2015061346A JP2015061346A JP6436825B2 JP 6436825 B2 JP6436825 B2 JP 6436825B2 JP 2015061346 A JP2015061346 A JP 2015061346A JP 2015061346 A JP2015061346 A JP 2015061346A JP 6436825 B2 JP6436825 B2 JP 6436825B2
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teeth
insulating
winding
stator
core back
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JP2016181999A (en
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啓宇 川▲崎▼
啓宇 川▲崎▼
淳一 尾▲崎▼
淳一 尾▲崎▼
雅大 加藤
雅大 加藤
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Mitsubishi Electric Corp
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Description

本発明は、回転電機の固定子および固定子の製造方法に関する。   The present invention relates to a stator for a rotating electrical machine and a method for manufacturing the stator.

従来、回転電機の固定子では、巻線間の絶縁をより確実にして、電源電圧の高電圧化への対応を図る場合がある。特許文献1では、固定子の巻線間に板状の絶縁物が挿入されて、巻線間の絶縁の確実化が図られている。   Conventionally, in a stator of a rotating electrical machine, there is a case where insulation between windings is made more reliable to cope with an increase in power supply voltage. In Patent Document 1, a plate-like insulator is inserted between the windings of the stator to ensure insulation between the windings.

特開2008−43020号公報JP 2008-43020 A

しかしながら、上記従来の技術では、巻線工程後に巻線間に板状の絶縁物を挿入する工程が発生し、製造コストの増大を招く場合があった。また、絶縁性能の確保のためには、板状の絶縁物の位置ずれを防ぐ必要がある。そのため、板状の絶縁物を固定するための余計な費用が発生し、製造コストの増大を招く場合がある。   However, in the above conventional technique, a step of inserting a plate-like insulator between the windings occurs after the winding step, which may increase the manufacturing cost. Further, in order to ensure the insulation performance, it is necessary to prevent the displacement of the plate-like insulator. Therefore, extra costs for fixing the plate-like insulator are generated, which may increase the manufacturing cost.

本発明は、上記に鑑みてなされたものであり、製造コストを抑えて巻線間の絶縁性能の確保を図ることができる固定子を得ることを目的とする。   The present invention has been made in view of the above, and an object of the present invention is to obtain a stator capable of reducing the manufacturing cost and ensuring the insulation performance between the windings.

上述した課題を解決し、目的を達成するために、本発明は、回転電機の固定子であって、円筒形状を呈するコアバックと、コアバックと別体に形成されて、コアバックの内周面に対して周方向に沿って一定の間隔で設けられた複数のティースと、ティースに巻き付けられた巻線と、ティースと巻線との間に介在する絶縁部材と、複数のティースのうち隣接しないティース同士に設けられた絶縁部材同士を連結させる連結部材と、連結部材に一体に形成されて、連結部材が連結させるティースと異なるティース間に設けられる絶縁セパレータと、を備えることを特徴とする。   In order to solve the above-described problems and achieve the object, the present invention is a stator of a rotating electric machine, which is formed by a core back having a cylindrical shape and a core back separately from the inner periphery of the core back. A plurality of teeth provided at regular intervals in the circumferential direction with respect to the surface, a winding wound around the teeth, an insulating member interposed between the teeth and the winding, and adjacent among the plurality of teeth A connecting member that connects the insulating members provided between the teeth, and an insulating separator that is formed integrally with the connecting member and that is provided between the teeth that are connected to the connecting member. .

本発明にかかる固定子によれば、製造コストを抑えて巻線間の絶縁性能の確保を図ることができるという効果を奏する。   According to the stator according to the present invention, it is possible to reduce the manufacturing cost and secure the insulation performance between the windings.

本発明の実施の形態1にかかる回転電機の固定子を示す図The figure which shows the stator of the rotary electric machine concerning Embodiment 1 of this invention. 実施の形態1における電磁鋼板から打ち抜かれる前の固定子鉄心の構成部品の配置状態を示す図The figure which shows the arrangement | positioning state of the component of the stator core before punching out from the electromagnetic steel plate in Embodiment 1 実施の形態1における電磁鋼板から打ち抜かれた後の構成部品であって、ティースを構成する部品を示す図The figure which is the component after punching out from the electromagnetic steel plate in Embodiment 1, Comprising: The figure which shows the component which comprises a tooth | gear 実施の形態1における電磁鋼板から打ち抜かれた後の構成部品であって、コアバックを構成する部品を示す図The figure which is the component after punching out from the electromagnetic steel plate in Embodiment 1, Comprising: The figure which shows the component which comprises a core back | bag 実施の形態1における第1の環状絶縁ティース対を示す図The figure which shows the 1st cyclic | annular insulation tooth pair in Embodiment 1. 実施の形態1における第2の環状絶縁ティース対を示す図The figure which shows the 2nd cyclic | annular insulation tooth pair in Embodiment 1. 実施の形態1における第3の環状絶縁ティース対を示す図The figure which shows the 3rd cyclic | annular insulation tooth pair in Embodiment 1. 実施の形態1における第1の環状絶縁ティース対に巻線を巻き付けた状態を示す図The figure which shows the state which wound the coil | winding to the 1st cyclic | annular insulation tooth pair in Embodiment 1. FIG. 実施の形態1における第2の環状絶縁ティース対に巻線を巻き付けた状態を示す図The figure which shows the state which wound the coil | winding to the 2nd cyclic | annular insulation tooth pair in Embodiment 1. FIG. 実施の形態1における第3の環状絶縁ティース対に巻線を巻き付けた状態を示す図The figure which shows the state which wound the coil | winding to the 3rd cyclic | annular insulation tooth pair in Embodiment 1. FIG. 実施の形態1において、図8に示すA−A線に沿った矢視断面図In Embodiment 1, it is arrow sectional drawing along the AA shown in FIG. 実施の形態1における環状絶縁ティース部を示す図The figure which shows the cyclic | annular insulation teeth part in Embodiment 1. FIG. 本発明の実施の形態2にかかる回転電機の固定子を示す図The figure which shows the stator of the rotary electric machine concerning Embodiment 2 of this invention. 実施の形態2における電磁鋼板から打ち抜かれる前の固定子鉄心の構成部品の配置状態を示す図The figure which shows the arrangement | positioning state of the component of the stator core before punching out from the electromagnetic steel plate in Embodiment 2. 実施の形態2における第1の環状絶縁ティース対を示す図The figure which shows the 1st cyclic | annular insulation tooth pair in Embodiment 2. 実施の形態2における第2の環状絶縁ティース対を示す図The figure which shows the 2nd cyclic | annular insulation tooth pair in Embodiment 2. 実施の形態2における第3の環状絶縁ティース対を示す図The figure which shows the 3rd cyclic | annular insulation tooth pair in Embodiment 2. 実施の形態2における第1の環状絶縁ティース対に巻線を巻き付けた状態を示す図The figure which shows the state which wound the coil | winding to the 1st cyclic | annular insulation tooth pair in Embodiment 2. FIG. 実施の形態2における第2の環状絶縁ティース対に巻線を巻き付けた状態を示す図The figure which shows the state which wound the coil | winding to the 2nd cyclic | annular insulation tooth pair in Embodiment 2. FIG. 実施の形態2における第3の環状絶縁ティース対に巻線を巻き付けた状態を示す図The figure which shows the state which wound the coil | winding to the 3rd cyclic | annular insulation tooth pair in Embodiment 2. FIG. 実施の形態2にいて、図18に示すB−B線に沿った矢視断面図FIG. 18 is a cross-sectional view taken along line BB shown in FIG. 18 in the second embodiment.

以下に、本発明の実施の形態にかかる固定子および固定子の製造方法を図面に基づいて詳細に説明する。なお、この実施の形態によりこの発明が限定されるものではない。   Hereinafter, a stator according to an embodiment of the present invention and a method for manufacturing the stator will be described in detail with reference to the drawings. Note that the present invention is not limited to the embodiments.

実施の形態1.
図1は、本発明の実施の形態1にかかる回転電機の固定子を示す図である。図2は、電磁鋼板から打ち抜かれる前の固定子鉄心の構成部品の配置状態を示す図である。図3は、電磁鋼板から打ち抜かれた後の構成部品であって、ティースを構成する部品を示す図である。図4は、電磁鋼板から打ち抜かれた後の構成部品であって、コアバックを構成する部品を示す図である。図5は、第1の環状絶縁ティース対を示す図である。図6は、第2の環状絶縁ティース対を示す図である。図7は、第3の環状絶縁ティース対を示す図である。図8は、第1の環状絶縁ティース対に巻線を巻き付けた状態を示す図である。図9は、第2の環状絶縁ティース対に巻線を巻き付けた状態を示す図である。図10は、第3の環状絶縁ティース対に巻線を巻き付けた状態を示す図である。図11は、図8に示すA−A線に沿った矢視断面図である。図12は、環状絶縁ティース部を示す図である。なお、図面の理解の簡単化のために、コアバック1およびティース2にはハッチングを付して示している。
Embodiment 1 FIG.
FIG. 1 is a diagram illustrating a stator of a rotating electrical machine according to a first embodiment of the present invention. FIG. 2 is a diagram illustrating an arrangement state of components of the stator core before being punched from the electromagnetic steel sheet. FIG. 3 is a diagram showing components that are punched from the electromagnetic steel sheet and that constitute the teeth. FIG. 4 is a diagram showing components after punching out from the electromagnetic steel sheet and constituting the core back. FIG. 5 is a view showing a first annular insulating tooth pair. FIG. 6 is a diagram showing a second annular insulating tooth pair. FIG. 7 is a view showing a third annular insulating tooth pair. FIG. 8 is a diagram illustrating a state where a winding is wound around the first pair of annular insulating teeth. FIG. 9 is a diagram illustrating a state in which a winding is wound around the second annular insulating tooth pair. FIG. 10 is a diagram illustrating a state where a winding is wound around the third pair of annular insulating teeth. 11 is a cross-sectional view taken along line AA shown in FIG. FIG. 12 is a diagram illustrating an annular insulating tooth portion. For easy understanding of the drawings, the core back 1 and the teeth 2 are hatched.

図1に示す固定子100は、環状形状(円筒形状)を呈するコアバック1と、コアバック1の内側に嵌め込まれた環状絶縁ティース部3と、を備える。環状絶縁ティース部3は、コアバック1と別体に形成されて、コアバック1の内周面に対して周方向に沿って一定の間隔で設けられた複数のティース2(2a,2b,2c,2d,2e,2f)と、ティース2に各々施される複数の絶縁部材である絶縁巻枠4a,4b,4c,4d,4e,4fと、複数の絶縁巻枠4a〜4fを介してティース2に巻き付けられる巻線5a〜5fと、絶縁巻枠4aと絶縁巻枠4dを連結する環状の連結部材6adと、絶縁巻枠4bと絶縁巻枠4eを連結する環状の連結部材6beと、絶縁巻枠4cと絶縁巻枠4fを連結する環状の連結部材6cfと、連結部材6adに一体で設けたセパレータ7bcおよび7efと、連結部材6beに一体で設けたセパレータ7cdおよび7faと、連結部材6cfに一体で設けたセパレータ7abおよび7deとを備える。   A stator 100 shown in FIG. 1 includes a core back 1 that has an annular shape (cylindrical shape), and an annular insulating tooth portion 3 that is fitted inside the core back 1. The annular insulating tooth portion 3 is formed separately from the core back 1, and is provided with a plurality of teeth 2 (2a, 2b, 2c) provided at a constant interval along the circumferential direction with respect to the inner peripheral surface of the core back 1. , 2d, 2e, 2f), the insulating winding frames 4a, 4b, 4c, 4d, 4e, 4f, which are a plurality of insulating members respectively applied to the teeth 2, and the teeth via the plurality of insulating winding frames 4a to 4f. Windings 5a to 5f wound around 2, an annular connecting member 6ad for connecting the insulating winding frame 4a and the insulating winding frame 4d, an annular connecting member 6be for connecting the insulating winding frame 4b and the insulating winding frame 4e, and insulation An annular connecting member 6cf for connecting the winding frame 4c and the insulating winding frame 4f, separators 7bc and 7ef provided integrally with the connecting member 6ad, separators 7cd and 7fa provided integrally with the connecting member 6be, and a connecting member 6cf. Together Digit and a separator 7ab and 7De.

コアバック1は、図2および図4に示すように電磁鋼板50を円環形状に打ち抜いたコアバックの構成部材10を積層させたものである。ティース2は、図2および図3に示すように、電磁鋼板50をT字形状に打ち抜いたティースの構成部材20を積層させたものである。絶縁巻枠4a〜4fは、ティース2のうち巻線5a〜5fが巻き付けられる部分を覆っており、ティース2と巻線5a〜5fとの間に介在する。なお、積層方向とは、図1、図5から図10、図12において紙面に対して鉛直方向である。コアバック1とティース2により固定子鉄心が構成される。   As shown in FIGS. 2 and 4, the core back 1 is formed by laminating core back constituent members 10 obtained by punching electromagnetic steel sheets 50 into an annular shape. As shown in FIGS. 2 and 3, the teeth 2 are obtained by laminating the constituent members 20 of the teeth obtained by punching the electromagnetic steel plates 50 into a T shape. The insulating winding frames 4a to 4f cover portions of the teeth 2 around which the windings 5a to 5f are wound, and are interposed between the teeth 2 and the windings 5a to 5f. Note that the stacking direction is a direction perpendicular to the paper surface in FIGS. 1, 5 to 10, and 12. The core back 1 and the teeth 2 constitute a stator core.

以下に固定子100の製造手順を説明する。図示しないプレス装置で、図2に示す形でコアバックの構成部材10およびティースの構成部材20が打ち抜かれて、それぞれが紙面に対し鉛直方向にカシメや接着などの方法で、連結しながら必要な枚数を積層されて、ティース2およびコアバック1が形成される。このように、本実施の形態1では、固定鉄心を構成するコアバック1とティース2とが別体で形成される。   The manufacturing procedure of the stator 100 will be described below. The core back constituent member 10 and the tooth constituent member 20 are punched out in the form shown in FIG. 2 by a press apparatus (not shown), and each of them is required to be connected to the paper surface in the vertical direction by caulking or bonding. The teeth 2 and the core back 1 are formed by stacking the number of sheets. Thus, in this Embodiment 1, the core back 1 and the teeth 2 which comprise a fixed iron core are formed separately.

次に、図5に示すように、ティース2(2a,2d)のうち、巻線が巻き付けられる部分を絶縁部材である樹脂で覆って絶縁巻枠4a,4dを形成する。絶縁巻枠4a,4dは、巻線を巻き付ける時のガイドとしても機能する。また、絶縁巻枠4aと絶縁巻枠4dを樹脂製の連結部材6adで連結し、連結部材6adに樹脂製のセパレータ7bc,7efを立設させて、連結体である第1の環状絶縁ティース対30が形成される。   Next, as shown in FIG. 5, the insulating winding frames 4 a and 4 d are formed by covering portions of the teeth 2 (2 a and 2 d) around which the windings are wound with resin as an insulating member. The insulating reels 4a and 4d also function as a guide when winding the winding. Further, the insulating winding frame 4a and the insulating winding frame 4d are connected by a connecting member 6ad made of resin, and the separators 7bc and 7ef made of resin are erected on the connecting member 6ad so that the first annular insulating teeth pair as a connecting body is provided. 30 is formed.

同様に、図6に示すように、ティース2(2b,2e)のうち、巻線が巻き付けられる部分を絶縁部材である樹脂で覆って絶縁巻枠4b,4eを形成する。絶縁巻枠4b,4eは、巻線を巻き付ける時のガイドとしても機能する。また、絶縁巻枠4bと絶縁巻枠4eを樹脂製の連結部材6beで連結し、連結部材6beに樹脂製のセパレータ7cd,7faを立設させて、連結体である第2の環状絶縁ティース対31が形成される。   Similarly, as shown in FIG. 6, the insulating winding frames 4b and 4e are formed by covering portions of the teeth 2 (2b and 2e) around which the windings are wound with resin as an insulating member. The insulating reels 4b and 4e also function as a guide when winding the winding. Further, the insulating winding frame 4b and the insulating winding frame 4e are connected by a resin-made connecting member 6be, and resin-made separators 7cd and 7fa are erected on the connecting member 6be, so that a second annular insulating tooth pair as a connecting body is provided. 31 is formed.

同様に、図7に示すように、ティース2(2c,2f)のうち、巻線が巻き付けられる部分を絶縁部材である樹脂で覆って絶縁巻枠4c,4fを形成する。絶縁巻枠4c,4fは、巻線を巻き付ける時のガイドとしても機能する。また、絶縁巻枠4cと絶縁巻枠4fを樹脂製の連結部材6cfで連結し、連結部材6cfに樹脂製のセパレータ7ab,7deを立設させて、連結体である第3の環状絶縁ティース対32が形成される。   Similarly, as shown in FIG. 7, portions of the teeth 2 (2c, 2f) around which the windings are wound are covered with a resin as an insulating member to form insulating winding frames 4c, 4f. The insulating winding frames 4c and 4f also function as a guide when winding the winding. Further, the insulating winding frame 4c and the insulating winding frame 4f are connected by a connecting member 6cf made of resin, and the separators 7ab and 7de made of resin are erected on the connecting member 6cf, so that a third annular insulating tooth pair as a connecting body is provided. 32 is formed.

なお、第1〜第3の環状絶縁ティース対30〜32のうち、ティース2を除いた樹脂部分は一体で成形してもよいし、別体で成形したものを組立により一体にしてもよい。また、ティース2をインサートして一体樹脂成形して第1〜第3の環状絶縁ティース対30〜32を形成してもよい。   Of the first to third annular insulating tooth pairs 30 to 32, the resin portion excluding the tooth 2 may be integrally molded, or a separately molded one may be integrated by assembly. Alternatively, the teeth 2 may be inserted and integrally molded with resin to form the first to third annular insulating teeth pairs 30 to 32.

次に、図8および図11に示すように、第1の環状絶縁ティース対30のティース2(2a,2d)に巻線5a,5dを巻き付ける。また、図9に示すように、第2の環状絶縁ティース対31のティース2(2b,2e)に巻線5b,5eを巻き付ける。また、図10に示すように、第3の環状絶縁ティース対32のティース2(2c,2f)に巻線5c,5fを巻き付ける。例えば、ティース2a,2dの組がU相を構成し、ティース2b,2eの組みがV相を構成し、ティース2c,2fの組みがW相を構成する場合、各組みに施された2つの巻線間を渡り線で連結することで結線作業を省くことができる。一方、固定子のティースの数が12個で、回転子が10極で、三相の場合には、十文字にティースを4個配置した3組の環状絶縁ティース対に分割して、各ティースに巻線を巻き付けることとなる。この場合、同一の環状絶縁ティース対には2つの相の異なる巻線を施すことになるので、巻線間を渡り線で連結することができない。この場合、巻線の巻始め部と巻終わり部を、絶縁巻枠に設けた図示しないからげピンにからげておくことで、巻線の緩みを抑えることができる。   Next, as shown in FIGS. 8 and 11, the windings 5 a and 5 d are wound around the teeth 2 (2 a and 2 d) of the first annular insulating tooth pair 30. Further, as shown in FIG. 9, the windings 5 b and 5 e are wound around the teeth 2 (2 b and 2 e) of the second annular insulating tooth pair 31. Further, as shown in FIG. 10, the windings 5 c and 5 f are wound around the teeth 2 (2 c and 2 f) of the third annular insulating tooth pair 32. For example, when the pair of teeth 2a and 2d constitutes the U phase, the pair of teeth 2b and 2e constitutes the V phase, and the pair of teeth 2c and 2f constitutes the W phase, the two applied to each pair Connection work can be omitted by connecting the windings with a crossover. On the other hand, if the number of teeth of the stator is 12, the rotor is 10 poles, and it is three-phase, it is divided into three pairs of annular insulating teeth in which four teeth are arranged in a cross, and each tooth is divided. Winding will be wound. In this case, since two different windings are applied to the same pair of annular insulating teeth, the windings cannot be connected by a jumper. In this case, loosening of the winding can be suppressed by winding the winding start portion and the winding end portion of the winding on the unillustrated pinned pin provided on the insulating winding frame.

次に、図12に示すように、第1〜第3の環状絶縁ティース対30〜32を組み合わせて、ティース2a〜2fが円環状に並んだ環状絶縁ティース部(環状ティース部)3を形成する。セパレータ7ab,7bc,7cd,7de,7ef,7faは、第1〜第3の環状絶縁ティース対30〜32を組み合わせて環状絶縁ティース部3を形成した際に、ティース2間に挿入される位置に形成されている。より具体的には、第1の環状絶縁ティース対30に形成されるセパレータ7bc,7efは、第1の環状絶縁ティース対30が有するティース2a,2dとは異なるティース同士の間に挿入される位置に形成される。また、第2の環状絶縁ティース対31に形成されるセパレータ7cd,7faは、第2の環状絶縁ティース対31が有するティース2b,2eとは異なるティース同士の間に挿入される位置に形成される。また、第3の環状絶縁ティース対32に形成されるセパレータ7ab,7deは、第3の環状絶縁ティース対32が有するティース2c,2fとは異なるティース同士の間に挿入される位置に形成される。   Next, as shown in FIG. 12, the first to third annular insulating tooth pairs 30 to 32 are combined to form an annular insulating tooth portion (annular tooth portion) 3 in which the teeth 2a to 2f are arranged in an annular shape. . The separators 7ab, 7bc, 7cd, 7de, 7ef, 7fa are inserted between the teeth 2 when the first to third annular insulating tooth pairs 30 to 32 are combined to form the annular insulating tooth portion 3. Is formed. More specifically, the separators 7bc and 7ef formed on the first annular insulating tooth pair 30 are inserted between teeth different from the teeth 2a and 2d included in the first annular insulating tooth pair 30. Formed. Further, the separators 7cd and 7fa formed on the second annular insulating tooth pair 31 are formed at positions inserted between teeth different from the teeth 2b and 2e included in the second annular insulating tooth pair 31. . In addition, the separators 7ab and 7de formed on the third annular insulating tooth pair 32 are formed at positions inserted between the teeth 2c and 2f included in the third annular insulating tooth pair 32. .

次に、環状絶縁ティース部3をコアバック1の内側に圧入、またはコアバック1を高温にし、ティース2を低温にして嵌め合わせる焼嵌めを行うことにより、図1に示す固定子100を形成する。   Next, the stator 100 shown in FIG. 1 is formed by press-fitting the annular insulating teeth portion 3 inside the core back 1 or by shrink fitting with the core back 1 at a high temperature and the teeth 2 at a low temperature. .

以上説明した固定子100によれば、第1〜第3の環状絶縁ティース対30〜32において、環状絶縁ティース部3として組み合わせた状態では隣接しないティース2同士が連結されている。そのため、ティース間にスペースを確保しやすい。また、複数のティース2は、コアバック1と分離されている。そのため、巻線を巻き付ける際に、コアバック1が邪魔にならない。また、セパレータ7ab,7bc,7cd,7de,7ef,7faは、各環状絶縁ティース対30〜32において、その環状絶縁ティース対が連結させているティースとは異なるティース同士の間に挿入される位置に形成されているため、絶縁巻枠4a〜4fとセパレータ7ab,7bc,7cd,7de,7ef,7faとの間にスペースを確保しやすい。したがって、絶縁巻枠4a〜4fの周囲に巻線を巻き付けるための作業スペースを確保しやすくなる。例えば、マグネットワイヤの軌道を妨げにくくなり、短時間に整然と高密度に巻線を巻き付けることができる。   According to the stator 100 described above, in the first to third annular insulating tooth pairs 30 to 32, the teeth 2 that are not adjacent to each other are connected in the combined state as the annular insulating tooth portion 3. Therefore, it is easy to secure a space between the teeth. The plurality of teeth 2 are separated from the core back 1. Therefore, the core back 1 does not get in the way when winding the winding. In addition, the separators 7ab, 7bc, 7cd, 7de, 7ef, 7fa are inserted in positions between the teeth that are different from the teeth that the annular insulating teeth pair is connected to in each of the annular insulating teeth pairs 30 to 32. Since it is formed, it is easy to secure a space between the insulating winding frames 4a to 4f and the separators 7ab, 7bc, 7cd, 7de, 7ef, and 7fa. Therefore, it becomes easy to secure a work space for winding the winding around the insulating winding frames 4a to 4f. For example, it becomes difficult to obstruct the path of the magnet wire, and the winding can be wound in an orderly and high density in a short time.

また、第1〜第3の環状絶縁ティース対30〜32の状態で、予めセパレータ7ab,7bc,7cd,7de,7ef,7faが形成されているため、巻線の巻き付け後にセパレータを挿入して固定する作業が不要となるため、巻線間の絶縁性能の確保を図りつつ、製造コストの抑制を図ることができる。   Further, since the separators 7ab, 7bc, 7cd, 7de, 7ef, 7fa are formed in advance in the state of the first to third annular insulating teeth pairs 30 to 32, the separators are inserted and fixed after the winding is wound. Therefore, the manufacturing cost can be reduced while ensuring the insulation performance between the windings.

実施の形態2.
図13は、本発明の実施の形態2にかかる回転電機の固定子を示す図である。図14は、実施の形態2における電磁鋼板から打ち抜かれる前の固定子鉄心の構成部品の配置状態を示す図である。図15は、実施の形態2における第1の環状絶縁ティース対を示す図である。図16は、実施の形態2における第2の環状絶縁ティース対を示す図である。図17は、実施の形態2における第3の環状絶縁ティース対を示す図である。図18は、実施の形態2における第1の環状絶縁ティース対に巻線を巻き付けた状態を示す図である。図19は、実施の形態2における第2の環状絶縁ティース対に巻線を巻き付けた状態を示す図である。図20は、実施の形態2における第3の環状絶縁ティース対に巻線を巻き付けた状態を示す図である。図21は、実施の形態2にいて、図18に示すB−B線に沿った矢視断面図である。なお、上記実施の形態1と同様の構成については、同様の符号を付して詳細な説明を省略する。
Embodiment 2. FIG.
FIG. 13 is a diagram illustrating the stator of the rotating electrical machine according to the second embodiment of the present invention. FIG. 14 is a diagram showing an arrangement state of the components of the stator core before being punched from the electromagnetic steel sheet in the second embodiment. FIG. 15 is a diagram illustrating a first annular insulating tooth pair according to the second embodiment. FIG. 16 is a diagram showing a second annular insulating tooth pair in the second embodiment. FIG. 17 is a diagram showing a third annular insulating tooth pair in the second embodiment. FIG. 18 is a diagram illustrating a state where a winding is wound around the first annular insulating tooth pair according to the second embodiment. FIG. 19 is a diagram illustrating a state where a winding is wound around the second annular insulating tooth pair according to the second embodiment. FIG. 20 is a diagram illustrating a state where a winding is wound around the third annular insulating tooth pair according to the second embodiment. 21 is a cross-sectional view taken along the line BB shown in FIG. 18 in the second embodiment. In addition, about the structure similar to the said Embodiment 1, the same code | symbol is attached | subjected and detailed description is abbreviate | omitted.

図13に示す固定子110は、環状形状(円筒形状)を呈するコアバック51と、コアバック51の内周面に対して周方向に沿って一定の間隔で設けられた複数のティース52(52a,52b,52c,52d,52e,52f)と、を備える。ティース52は、コアバック51が呈する円筒形状の径方向に沿って突出形成される。   A stator 110 shown in FIG. 13 includes a core back 51 having an annular shape (cylindrical shape) and a plurality of teeth 52 (52a) provided at regular intervals along the circumferential direction with respect to the inner peripheral surface of the core back 51. , 52b, 52c, 52d, 52e, 52f). The teeth 52 are formed so as to protrude along the cylindrical radial direction exhibited by the core back 51.

コアバック51は、周方向に沿ってティース52の数で分割された単位部材51a,51b,51c,51d,51e,51fを連結して円筒形状とされたものである。本実施の形態2では、ティースが6本形成されているので、単位部材51a,51b,51c,51d,51e,51fは、コアバック51を周方向に沿って6つに分割して形成される。   The core back 51 is formed in a cylindrical shape by connecting unit members 51a, 51b, 51c, 51d, 51e, 51f divided by the number of teeth 52 along the circumferential direction. In the second embodiment, since six teeth are formed, the unit members 51a, 51b, 51c, 51d, 51e, and 51f are formed by dividing the core back 51 into six along the circumferential direction. .

また、固定子110は、上記実施の形態1と同様に、複数のティース52(52a,52b,52c,52d,52e,52f)に各々施される複数の絶縁部材である絶縁巻枠4a,4b,4c,4d,4e,4fと、複数の絶縁巻枠4a〜4fを介してティース2に巻き付けられる巻線5a〜5fと、絶縁巻枠4aと絶縁巻枠4dを連結する環状の連結部材6adと、絶縁巻枠4bと絶縁巻枠4eを連結する環状の連結部材6beと、絶縁巻枠4cと絶縁巻枠4fを連結する環状の連結部材6cfと、連結部材6adに一体で設けたセパレータ7bcおよび7efと、連結部材6beに一体で設けたセパレータ7cdおよび7faと、連結部材6cfに一体で設けたセパレータ7abおよび7deとを備える。   Similarly to the first embodiment, the stator 110 is a plurality of insulating winding frames 4a and 4b that are a plurality of insulating members respectively applied to the plurality of teeth 52 (52a, 52b, 52c, 52d, 52e, and 52f). , 4c, 4d, 4e, 4f, windings 5a-5f wound around the teeth 2 via a plurality of insulating winding frames 4a-4f, and an annular connecting member 6ad that connects the insulating winding frame 4a and the insulating winding frame 4d. An annular connecting member 6be for connecting the insulating winding frame 4b and the insulating winding frame 4e, an annular connecting member 6cf for connecting the insulating winding frame 4c and the insulating winding frame 4f, and a separator 7bc provided integrally with the connecting member 6ad. And 7ef, separators 7cd and 7fa provided integrally with the connecting member 6be, and separators 7ab and 7de provided integrally with the connecting member 6cf.

単位部材51a,51b,51c,51d,51e,51fは、図14に示すように電磁鋼板70を円環形状に打ち抜いて得られた単位部材とティースとの構成部材80を積層させたものである。   The unit members 51a, 51b, 51c, 51d, 51e, and 51f are obtained by laminating the structural members 80 of unit members and teeth obtained by punching the electromagnetic steel sheet 70 into an annular shape as shown in FIG. .

以下に固定子110の製造手順を説明する。図示しないプレス装置で、図14に示す形で単位部材とティースとの構成部材80が打ち抜かれて、それぞれが紙面に対し鉛直方向にカシメや接着などの方法で、連結しながら必要な枚数を積層されて、単位部材51a,51b,51c,51d,51e,51fとティース52とが一体となった部材が形成される。   The manufacturing procedure of the stator 110 will be described below. In a press apparatus (not shown), the constituent members 80 of unit members and teeth are punched out in the form shown in FIG. 14, and the necessary number of sheets are stacked while being connected by caulking or bonding in a direction perpendicular to the paper surface. Thus, a member in which the unit members 51a, 51b, 51c, 51d, 51e, 51f and the teeth 52 are integrated is formed.

次に、図15に示すように、ティース52(52a,52d)のうち、巻線が巻き付けられる部分を絶縁部材である樹脂で覆って絶縁巻枠4a,4dを形成する。絶縁巻枠4a,4dは、巻線を巻き付ける時のガイドとしても機能する。また、絶縁巻枠4aと絶縁巻枠4dを樹脂製の連結部材6adで連結し、連結部材6adに樹脂製のセパレータ7bc,7efを立設させて、連結体である第1の環状絶縁ティース対90が形成される。上記実施の形態1と異なり、第1の環状絶縁ティース対90には、コアバック51を分割した単位部材51a,51b,51c,51d,51e,51fが設けられている。   Next, as shown in FIG. 15, portions of the teeth 52 (52 a and 52 d) around which the windings are wound are covered with a resin that is an insulating member to form insulating winding frames 4 a and 4 d. The insulating reels 4a and 4d also function as a guide when winding the winding. Further, the insulating winding frame 4a and the insulating winding frame 4d are connected by a connecting member 6ad made of resin, and the separators 7bc and 7ef made of resin are erected on the connecting member 6ad so that the first annular insulating teeth pair as a connecting body is provided. 90 is formed. Unlike the first embodiment, the first annular insulating tooth pair 90 is provided with unit members 51a, 51b, 51c, 51d, 51e, 51f obtained by dividing the core back 51.

同様に、図16に示すように、ティース52(52b,52e)のうち、巻線が巻き付けられる部分を絶縁部材である樹脂で覆って絶縁巻枠4b,4eを形成する。絶縁巻枠4b,4eは、巻線を巻き付ける時のガイドとしても機能する。また、絶縁巻枠4bと絶縁巻枠4eを樹脂製の連結部材6beで連結し、連結部材6beに樹脂製のセパレータ7cd,7faを立設させて、連結体である第2の環状絶縁ティース対91が形成される。   Similarly, as shown in FIG. 16, portions of the teeth 52 (52 b and 52 e) around which the windings are wound are covered with a resin which is an insulating member to form insulating winding frames 4 b and 4 e. The insulating reels 4b and 4e also function as a guide when winding the winding. Further, the insulating winding frame 4b and the insulating winding frame 4e are connected by a resin-made connecting member 6be, and resin-made separators 7cd and 7fa are erected on the connecting member 6be, so that a second annular insulating tooth pair as a connecting body is provided. 91 is formed.

同様に、図17に示すように、ティース52(52c,52f)のうち、巻線が巻き付けられる部分を絶縁部材である樹脂で覆って絶縁巻枠4c,4fを形成する。絶縁巻枠4c,4fは、巻線を巻き付ける時のガイドとしても機能する。また、絶縁巻枠4cと絶縁巻枠4fを樹脂製の連結部材6cfで連結し、連結部材6cfに樹脂製のセパレータ7ab,7deを立設させて、連結体である第3の環状絶縁ティース対92が形成される。   Similarly, as shown in FIG. 17, the insulating winding frames 4c and 4f are formed by covering portions of the teeth 52 (52c and 52f) around which the windings are wound with a resin which is an insulating member. The insulating winding frames 4c and 4f also function as a guide when winding the winding. Further, the insulating winding frame 4c and the insulating winding frame 4f are connected by a connecting member 6cf made of resin, and the separators 7ab and 7de made of resin are erected on the connecting member 6cf, so that a third annular insulating tooth pair as a connecting body is provided. 92 is formed.

なお、第1〜第3の環状絶縁ティース対90〜92のうち、単位部材51a,51b,51c,51d,51e,51fおよびティース52を除いた樹脂部分は一体で成形してもよいし、別体で成形したものを組立により一体にしてもよい。また、ティース52をインサートして一体樹脂成形して第1〜第3の環状絶縁ティース対90〜92を形成してもよい。   Of the first to third annular insulating tooth pairs 90 to 92, the resin portions excluding the unit members 51a, 51b, 51c, 51d, 51e, 51f and the teeth 52 may be formed integrally or separately. What is molded by the body may be integrated by assembly. Alternatively, the teeth 52 may be inserted and integrally molded with resin to form the first to third annular insulating teeth pairs 90 to 92.

次に、図18および図21に示すように、第1の環状絶縁ティース対90のティース52(52a,52d)に巻線5a,5dを巻き付ける。また、図19に示すように、第2の環状絶縁ティース対91のティース52(52b,52e)に巻線5b,5eを巻き付ける。また、図20に示すように、第3の環状絶縁ティース対92のティース52(52c,52f)に巻線5c,5fを巻き付ける。例えば、ティース52a,52dの組がU相を構成し、ティース52b,52eの組みがV相を構成し、ティース52c,52fの組みがW相を構成する場合、各組みに施された2つの巻線間を渡り線で連結することで結線作業を省くことができる。一方、固定子のティースの数が12個で、回転子が10極で、三相の場合には、十文字にティースを4個配置した3組の環状絶縁ティース対に分割して、各ティースに巻線を巻き付けることとなる。この場合、同一の環状絶縁ティース対には2つの相の異なる巻線を施すことになるので、巻線間を渡り線で連結することができない。この場合、巻線の巻始め部と巻終わり部を、絶縁巻枠に設けた図示しないからげピンにからげておくことで、巻線の緩みを抑えることができる。   Next, as shown in FIGS. 18 and 21, the windings 5 a and 5 d are wound around the teeth 52 (52 a and 52 d) of the first annular insulating tooth pair 90. Further, as shown in FIG. 19, the windings 5 b and 5 e are wound around the teeth 52 (52 b and 52 e) of the second annular insulating tooth pair 91. As shown in FIG. 20, the windings 5c and 5f are wound around the teeth 52 (52c and 52f) of the third annular insulating tooth pair 92. For example, when the pair of teeth 52a and 52d constitutes the U phase, the pair of teeth 52b and 52e constitutes the V phase, and the pair of teeth 52c and 52f constitutes the W phase, the two applied to each pair Connection work can be omitted by connecting the windings with a crossover. On the other hand, if the number of teeth of the stator is 12, the rotor is 10 poles, and it is three-phase, it is divided into three pairs of annular insulating teeth in which four teeth are arranged in a cross, and each tooth is divided. Winding will be wound. In this case, since two different windings are applied to the same pair of annular insulating teeth, the windings cannot be connected by a jumper. In this case, loosening of the winding can be suppressed by winding the winding start portion and the winding end portion of the winding on the unillustrated pinned pin provided on the insulating winding frame.

次に、第1〜第3の環状絶縁ティース対90〜92を組み合わせて、単位部材51a,51b,51c,51d,51e,51fを連結させることで、円筒形状のコアバック51が形成されて、図13に示した固定子110が形成される。単位部材51a,51b,51c,51d,51e,51f同士は、互いの接触面を嵌め合い形状として嵌め合わすこと、または互いの接触面同士を溶接することで連結される。   Next, by combining the first to third annular insulating tooth pairs 90 to 92 and connecting the unit members 51a, 51b, 51c, 51d, 51e, and 51f, the cylindrical core back 51 is formed. The stator 110 shown in FIG. 13 is formed. The unit members 51a, 51b, 51c, 51d, 51e, and 51f are connected to each other by fitting the contact surfaces as a fitting shape, or welding the contact surfaces to each other.

セパレータ7ab,7bc,7cd,7de,7ef,7faは、第1〜第3の環状絶縁ティース対90〜92を組み合わせて固定子110を形成した際に、ティース52間に挿入される位置に形成されている。より具体的には、第1の環状絶縁ティース対90に形成されるセパレータ7bc,7efは、第1の環状絶縁ティース対90が有するティース52a,52dとは異なるティース同士の間に挿入される位置に形成される。また、第2の環状絶縁ティース対91に形成されるセパレータ7cd,7faは、第2の環状絶縁ティース対91が有するティース52b,52eとは異なるティース同士の間に挿入される位置に形成される。また、第3の環状絶縁ティース対92に形成されるセパレータ7ab,7deは、第3の環状絶縁ティース対92が有するティース52c,52fとは異なるティース同士の間に挿入される位置に形成される。   The separators 7ab, 7bc, 7cd, 7de, 7ef, 7fa are formed at positions inserted between the teeth 52 when the stator 110 is formed by combining the first to third annular insulating tooth pairs 90-92. ing. More specifically, the separators 7bc and 7ef formed on the first annular insulating tooth pair 90 are inserted between teeth different from the teeth 52a and 52d included in the first annular insulating tooth pair 90. Formed. Further, the separators 7cd and 7fa formed on the second annular insulating tooth pair 91 are formed at positions inserted between teeth different from the teeth 52b and 52e included in the second annular insulating tooth pair 91. . Further, the separators 7ab and 7de formed on the third annular insulating tooth pair 92 are formed at positions inserted between teeth different from the teeth 52c and 52f included in the third annular insulating tooth pair 92. .

以上説明した固定子110によれば、第1〜第3の環状絶縁ティース対90〜92において、固定子110の状態では隣接しないティース52同士が連結されている。そのため、ティース間にスペースを確保しやすい。また、セパレータ7ab,7bc,7cd,7de,7ef,7faは、各環状絶縁ティース対90〜92において、その環状絶縁ティース対が連結させているティースとは異なるティース同士の間に挿入される位置に形成されているため、絶縁巻枠4a〜4fとセパレータ7ab,7bc,7cd,7de,7ef,7faとの間にスペースを確保しやすい。したがって、絶縁巻枠4a〜4fの周囲に巻線を巻き付けるための作業スペースを確保しやすくなる。例えば、マグネットワイヤの軌道を妨げにくくなり、短時間に整然と高密度に巻線を巻き付けることができる。   According to the stator 110 described above, in the first to third annular insulating tooth pairs 90 to 92, the teeth 52 that are not adjacent to each other in the state of the stator 110 are connected to each other. Therefore, it is easy to secure a space between the teeth. In addition, the separators 7ab, 7bc, 7cd, 7de, 7ef, 7fa are inserted between the teeth that are different from the teeth that the annular insulating teeth pair is connected to in each of the annular insulating teeth pairs 90 to 92. Since it is formed, it is easy to secure a space between the insulating winding frames 4a to 4f and the separators 7ab, 7bc, 7cd, 7de, 7ef, and 7fa. Therefore, it becomes easy to secure a work space for winding the winding around the insulating winding frames 4a to 4f. For example, it becomes difficult to obstruct the path of the magnet wire, and the winding can be wound in an orderly and high density in a short time.

また、第1〜第3の環状絶縁ティース対90〜92の状態で、予めセパレータ7ab,7bc,7cd,7de,7ef,7faが形成されているため、巻線の巻き付け後にセパレータを挿入して固定する作業が不要となるため、巻線間の絶縁性能の確保を図りつつ、製造コストの抑制を図ることができる。   Further, since the separators 7ab, 7bc, 7cd, 7de, 7ef, 7fa are formed in advance in the state of the first to third annular insulating teeth pairs 90 to 92, the separators are inserted and fixed after the windings are wound. Therefore, the manufacturing cost can be reduced while ensuring the insulation performance between the windings.

以上の実施の形態に示した構成は、本発明の内容の一例を示すものであり、別の公知の技術と組み合わせることも可能であるし、本発明の要旨を逸脱しない範囲で、構成の一部を省略、変更することも可能である。   The configuration described in the above embodiment shows an example of the contents of the present invention, and can be combined with another known technique, and can be combined with other configurations without departing from the gist of the present invention. It is also possible to omit or change the part.

1 コアバック、2,2a,2b,2c,2d,2e,2f ティース、3 環状絶縁ティース部(環状ティース部)、4a,4b,4c,4d,4e,4f 絶縁巻枠(絶縁部材)、5a,5b,5c,5d,5e,5f 巻線、6ad,6be,6cf 連結部材、7ab,7bc,7cd,7de,7ef,7fa セパレータ、10 コアバックの構成部材、20 ティースの構成部材、30 第1の環状絶縁ティース対、31 第2の環状絶縁ティース対、32 第3の環状絶縁ティース対、50 電磁鋼板、51 コアバック、51a,51b,51c,51d,51e,51f 単位部材、52,52a,52b,52c,52d,52e,52f ティース、70 電磁鋼板、80 単位部材とティースとの構成部材、90 第1の環状絶縁ティース対、91 第2の環状絶縁ティース対、92 第3の環状絶縁ティース対、100,110 固定子。   1 core back, 2, 2a, 2b, 2c, 2d, 2e, 2f teeth, 3 annular insulating teeth (annular teeth), 4a, 4b, 4c, 4d, 4e, 4f insulating winding frame (insulating member), 5a , 5b, 5c, 5d, 5e, 5f Winding, 6ad, 6be, 6cf Connecting member, 7ab, 7bc, 7cd, 7de, 7ef, 7fa Separator, 10 Core back component, 20 Teeth component, 30 1st Cyclic insulating teeth pair, 31 second annular insulating tooth pair, 32 third annular insulating tooth pair, 50 magnetic steel sheet, 51 core back, 51a, 51b, 51c, 51d, 51e, 51f unit member, 52, 52a, 52b, 52c, 52d, 52e, 52f Teeth, 70 Electrical steel plate, 80 Constituent member of unit member and teeth, 90 First annular Edge tooth pair, 91 second annular insulating teeth pairs, 92 third annular insulating teeth pairs 100, 110 stator.

Claims (5)

回転電機の固定子であって、
円筒形状を呈するコアバックと、
前記コアバックと別体に形成されて、前記コアバックの内周面に対して周方向に沿って一定の間隔で設けられた複数のティースと、
前記ティースに巻き付けられた巻線と、
前記ティースと巻線との間に介在する絶縁部材と、
複数の前記ティースのうち隣接しないティース同士に設けられた絶縁部材同士を連結させる連結部材と、
前記連結部材に一体に形成されて、前記連結部材が連結させる前記ティースと異なるティース間に設けられる絶縁セパレータと、を備えることを特徴とする固定子。
A stator of a rotating electric machine,
A core back having a cylindrical shape;
A plurality of teeth formed separately from the core back and provided at regular intervals along the circumferential direction with respect to the inner peripheral surface of the core back;
Windings wound around the teeth;
An insulating member interposed between the teeth and the winding;
A connecting member for connecting insulating members provided between non-adjacent teeth among the plurality of teeth;
A stator comprising: an insulating separator formed integrally with the connecting member and provided between teeth different from the teeth connected by the connecting member.
回転電機の固定子の製造方法であって、
複数のティースのうち巻線が巻き付けられる部分を絶縁部材で覆う工程と、
前記ティースに巻線を巻き付ける工程と、
複数の前記ティースに設けられた絶縁部材を連結部材で連結させて複数の連結体を形成する工程と、
複数の前記連結体を組み合わせて環状ティース部を形成する工程と、
円筒形状を呈するコアバックの内側に前記環状ティース部を嵌め込む工程と、を含み、 前記連結部材には、その連結部材が連結させる前記ティースと異なるティース間に設けられる絶縁セパレータが一体に形成されていることを特徴とする固定子の製造方法。
A method of manufacturing a stator of a rotating electric machine,
A step of covering a portion of the plurality of teeth around which the winding is wound with an insulating member;
Winding the winding around the teeth;
A step of connecting the insulating members provided on the plurality of teeth with a connecting member to form a plurality of connected bodies;
Combining a plurality of the coupling bodies to form an annular tooth portion;
It is seen containing a step of fitting the annular tooth portion on the inner side of the core back exhibiting a cylindrical shape, and wherein the coupling member, formed integrally with the insulating separator provided between the teeth different from the tooth to be connected is the coupling member A method for manufacturing a stator, wherein
前記コアバックの内側に前記環状ティース部を嵌め込む工程は、前記コアバックを高温とし、前記環状ティース部を低温とする焼嵌めによって行われることを特徴とする請求項2に記載の固定子の製造方法。   3. The stator according to claim 2, wherein the step of fitting the annular tooth portion inside the core back is performed by shrink fitting with the core back at a high temperature and the annular tooth portion at a low temperature. Production method. 回転電機の固定子であって、
円筒形状を呈するコアバックと、
前記コアバックと一体に形成されて、前記コアバックの内周面に対して周方向に沿って一定の間隔で設けられた複数のティースと、
前記ティースに巻き付けられた巻線と、
前記ティースと巻線との間に介在する絶縁部材と、
複数の前記ティースのうち隣接しないティース同士に設けられた絶縁部材同士を連結させる連結部材と、
前記連結部材に一体に形成されて、前記連結部材が連結させる前記ティースと異なるティース間に設けられる絶縁セパレータと、を備え、
前記コアバックは、周方向に沿って前記ティースの数で分割された単位部材を連結して円筒形状とされることを特徴とする固定子。
A stator of a rotating electric machine,
A core back having a cylindrical shape;
A plurality of teeth formed integrally with the core back and provided at regular intervals along the circumferential direction with respect to the inner peripheral surface of the core back;
Windings wound around the teeth;
An insulating member interposed between the teeth and the winding;
A connecting member for connecting insulating members provided between non-adjacent teeth among the plurality of teeth;
An insulating separator formed between the teeth different from the teeth that are integrally formed with the connecting member and connected by the connecting member;
The stator is characterized in that the core back has a cylindrical shape by connecting unit members divided by the number of teeth along the circumferential direction.
回転電機の固定子の製造方法であって、
円筒形状を呈するコアバックを周方向に沿って分割した単位部材に形成されたティースのうち巻線が巻き付けられる部分を絶縁部材で覆う工程と、
前記ティースに巻線を巻き付ける工程と、
複数の前記ティースに設けられた絶縁部材を連結部材で連結させて複数の連結体を形成する工程と、
複数の前記連結体を組み合わせて、前記単位部材を円筒形状に連結する工程と、を含み、
前記連結部材には、その連結部材が連結させる前記ティースと異なるティース間に設けられる絶縁セパレータが一体に形成されていることを特徴とする固定子の製造方法。
A method of manufacturing a stator of a rotating electric machine,
A step of covering the portion around the teeth formed on the unit member formed by dividing the core back having a cylindrical shape along the circumferential direction with an insulating member;
Winding the winding around the teeth;
A step of connecting the insulating members provided on the plurality of teeth with a connecting member to form a plurality of connected bodies;
By combining a plurality of said connecting member, it viewed including the the steps of connecting the unit member in a cylindrical shape,
The method of manufacturing a stator, wherein an insulating separator provided between the teeth different from the teeth to be connected by the connecting member is formed integrally with the connecting member .
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