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JP6468264B2 - Operating method of hot metal holding furnace - Google Patents

Operating method of hot metal holding furnace Download PDF

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JP6468264B2
JP6468264B2 JP2016162504A JP2016162504A JP6468264B2 JP 6468264 B2 JP6468264 B2 JP 6468264B2 JP 2016162504 A JP2016162504 A JP 2016162504A JP 2016162504 A JP2016162504 A JP 2016162504A JP 6468264 B2 JP6468264 B2 JP 6468264B2
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hot metal
holding furnace
metal holding
steel scrap
chromium
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JP2018031035A (en
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正洋 仲
正洋 仲
哲也 菅原
哲也 菅原
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JFE Steel Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、保持していた溶銑を溶鋼製造用の脱炭精錬設備に原料として供給する、誘導加熱装置を備えた溶銑保持炉の操業方法に関し、詳しくは、普通鋼やステンレス鋼などの鋼スクラップを溶銑保持炉内の溶銑に添加し、誘導加熱装置によって溶銑を加熱して添加した鋼スクラップを溶銑中に溶解させ、鋼スクラップの溶解によって形成される、炭素濃度の低下した溶銑の炭素濃度を高めることができる溶銑保持炉の操業方法に関する。   The present invention relates to a method for operating a hot metal holding furnace equipped with an induction heating device that supplies hot metal as a raw material to a decarburization refining facility for producing molten steel, and more specifically, steel scrap such as ordinary steel and stainless steel. Is added to the hot metal in the hot metal holding furnace, the hot metal is heated by an induction heating device, the added steel scrap is melted in the hot metal, and the carbon concentration of the hot metal having a reduced carbon concentration is formed by melting the steel scrap. The present invention relates to a method for operating a hot metal holding furnace that can be increased.

従来、転炉などの溶鋼製造用の脱炭精錬設備に、目標とする組成、温度及び質量の溶銑を必要なタイミングで安定して供給する目的で、溶銑保持炉(「貯銑炉」ともいう)が活用されている。ここで、溶銑保持炉で保持される溶銑としては、普通鋼を溶製する際に使用される高炉溶銑(「普通溶銑」ともいう)や、ステンレス鋼を溶製する際に使用される含クロム溶銑などが一般的である。尚、本明細書における「溶銑」とは、高炉溶銑、含クロム溶銑、含ニッケル溶銑、キュポラ溶銑などの全ての溶銑を指す。   Conventionally, a hot metal holding furnace (also referred to as a “storage furnace”) is used to stably supply hot metal having a target composition, temperature and mass to a decarburization and refining facility for molten steel production such as a converter at the required timing. ) Is being used. Here, the hot metal held in the hot metal holding furnace includes blast furnace hot metal (also referred to as “normal hot metal”) used when melting ordinary steel and chromium-containing steel used when melting stainless steel. Hot metal is common. The “hot metal” in this specification refers to all hot metal such as blast furnace hot metal, chromium-containing hot metal, nickel-containing hot metal, cupola hot metal, and the like.

例えば、特許文献1には、溶銑予備処理を施した高炉溶銑を、加熱手段を備えた溶銑保持炉に装入し、溶銑保持炉内で高炉溶銑の温度及び成分をそれぞれ調整し、且つ鋼スクラップを添加して溶解させた擬似溶銑を製造し、この擬似溶銑を精錬炉(脱炭精錬設備)に供給し、これにより、精錬炉で安定した操業を実現し、製造コストを低減しつつ溶鋼を効率良く製造することを可能とする、加熱装置を備えた溶銑保持炉の操業方法が開示されている。   For example, in Patent Document 1, a blast furnace hot metal subjected to hot metal pretreatment is charged into a hot metal holding furnace equipped with a heating means, the temperature and components of the blast furnace hot metal are adjusted in the hot metal holding furnace, and steel scrap Is added and melted to produce the simulated hot metal, and this simulated hot metal is supplied to the refining furnace (decarburization refining equipment), thereby realizing stable operation in the refining furnace and reducing the manufacturing cost. A method of operating a hot metal holding furnace equipped with a heating device that enables efficient production is disclosed.

また、特許文献2には、クロム酸化物を溶融還元して溶製した含クロム溶銑を、加熱装置を備えた溶銑保持炉で保持し、その後、溶銑保持炉から、脱炭精錬設備における脱炭精錬のスケジュールに合わせて必要な量の含クロム溶鉄を脱炭精錬設備へ出湯し、脱炭精錬設備で脱炭精錬して高クロム溶鋼を製造する方法が提案されている。特許文献2は、溶銑保持炉で保持中の含クロム溶銑に、ステンレス鋼スクラップなどの固体金属原料を添加し、この固体金属原料を溶銑保持炉内で溶解することも提案している。   In Patent Document 2, a chromium-containing hot metal obtained by melting and reducing chromium oxide is held in a hot metal holding furnace equipped with a heating device, and then decarburized in a decarburization refining facility from the hot metal holding furnace. There has been proposed a method of producing a high chromium molten steel by discharging a necessary amount of chrome-containing molten iron to a decarburizing and refining facility in accordance with a refining schedule and decarburizing and refining in the decarburizing and refining facility. Patent Document 2 also proposes adding a solid metal raw material such as stainless steel scrap to the chromium-containing hot metal held in the hot metal holding furnace and melting the solid metal raw material in the hot metal holding furnace.

ところで、普通鋼やステンレス鋼などの鋼スクラップは、鋼製品が屑化したものであり、したがって、鋼スクラップの炭素含有量は、一般的に鋼製品と同等の0.01〜0.1質量%程度であり、高炉溶銑や含クロム溶銑などの溶銑の炭素含有量に比較して格段に低い。溶銑保持炉で保持された溶銑に、大量の鋼スクラップを添加すると、鋼スクラップを溶解させて形成される溶銑の炭素含有量が低下し、形成される溶銑の液相線温度(凝固開始温度)及び固相線温度(凝固完了温度)の上昇を招く。例えば、炭素含有量が4.5質量%である900トンの高炉溶銑に、炭素含有量が0.05質量%の鋼スクラップを200トン添加して高炉溶銑中に溶解させると、炭素含有量が3.7質量%である1100トンの溶銑が生成される。炭素含有量が低下することから、鋼スクラップを溶解して生成した溶銑の液相線温度は、鋼スクラップが溶融する前の高炉溶銑の液相線温度に対して約60℃程度上昇する。   By the way, steel scraps such as ordinary steel and stainless steel are scraps of steel products. Therefore, the carbon content of steel scraps is generally 0.01 to 0.1% by mass equivalent to that of steel products. It is much lower than the carbon content of hot metal such as blast furnace hot metal and chromium-containing hot metal. When a large amount of steel scrap is added to the hot metal held in the hot metal holding furnace, the carbon content of the hot metal formed by melting the steel scrap decreases, and the liquidus temperature of the hot metal formed (solidification start temperature) In addition, the solidus temperature (solidification completion temperature) is increased. For example, when 200 tons of steel scrap with a carbon content of 0.05% by mass is added to 900 ton of blast furnace hot metal with a carbon content of 4.5% by mass and dissolved in the blast furnace hot metal, the carbon content becomes 1100 tons of hot metal, which is 3.7% by mass, is produced. Since the carbon content decreases, the liquidus temperature of the hot metal produced by melting the steel scrap rises by about 60 ° C. relative to the liquidus temperature of the blast furnace hot metal before the steel scrap melts.

溶銑保持炉に備えられた加熱装置は、保持する溶銑の温度が低下しないようにする程度の発熱量であり、また、鋼スクラップの溶解を目的として、加熱装置の発熱量を高めて溶銑温度を上昇させると、溶銑保持炉を構成する耐火物の溶損が極めて著しくなる。このようなことから、従来、溶銑保持炉で保持される溶銑の温度を、鋼スクラップの溶解が十分に行われるまで上昇させることは困難であった。   The heating device provided in the hot metal holding furnace has a calorific value that prevents the temperature of the hot metal to be held from falling, and for the purpose of melting steel scrap, the heating value of the heating device is increased to increase the hot metal temperature. When the temperature is raised, the refractory constituting the hot metal holding furnace is extremely damaged. For these reasons, it has been difficult to raise the temperature of the hot metal held in the hot metal holding furnace until the steel scrap is sufficiently melted.

即ち、特許文献1及び特許文献2は、普通鋼やステンレス鋼などの鋼スクラップを溶銑保持炉に添加し、添加した鋼スクラップを溶銑中に溶解しているが、鋼スクラップの添加量が多くなった場合には、形成される溶銑の炭素含有量が低下して液相線温度が高くなり、溶銑保持炉から排出される溶銑を受ける溶銑保持容器の内壁面での地金付着量が増大し、操業が阻害されるという問題を余儀なくされる。この問題を回避するには、特許文献1及び特許文献2では、鋼スクラップの添加量を制限する必要があり、大量の鋼スクラップを添加することは困難であった。   That is, in Patent Document 1 and Patent Document 2, steel scrap such as ordinary steel and stainless steel is added to the hot metal holding furnace, and the added steel scrap is melted in the hot metal, but the amount of steel scrap added increases. In this case, the carbon content of the hot metal formed decreases, the liquidus temperature increases, and the amount of metal on the inner wall of the hot metal holding container that receives the hot metal discharged from the hot metal holding furnace increases. , You will be forced to the problem that the operation will be hindered. In order to avoid this problem, in Patent Document 1 and Patent Document 2, it is necessary to limit the amount of steel scrap added, and it is difficult to add a large amount of steel scrap.

このような、溶銑中炭素含有量が低下した際の問題点を防止する手段として、溶銑保持炉内の溶銑に固体炭素源を添加し、この固体炭素源を溶銑中に溶解させて溶銑中の炭素濃度を増大する方法、つまり、固体炭素源で溶銑保持炉内の溶銑を加炭する方法が考えられる。   As a means for preventing such a problem when the carbon content in the hot metal is lowered, a solid carbon source is added to the hot metal in the hot metal holding furnace, and the solid carbon source is dissolved in the hot metal to dissolve in the hot metal. A method of increasing the carbon concentration, that is, a method of carburizing the hot metal in the hot metal holding furnace with a solid carbon source is conceivable.

実際に特許文献3には、溶銑保持炉の操業方法において、含クロム溶銑を保持する溶銑保持炉内に含クロム溶銑1トンあたり0.5kg以上の固体炭素源を添加する操業方法が提案されている。但し、特許文献3は、固体炭素源添加による効果について、「添加した固体炭素源が雰囲気ガス中の酸素ガスと反応し、含クロム溶銑浴面の酸素ポテンシャルが低下して含クロム溶銑中のクロムの酸化が抑制されると同時に、固体炭素源の酸化反応による発熱により保持炉内のスラグが加熱され、スラグの粘度が低下して出湯時のスラグの排出が促進され、その結果、スラグによる保持炉耐火物の溶損が低減し、耐火物の寿命が向上する」と記載している。   In fact, Patent Document 3 proposes an operation method of adding 0.5 kg or more of solid carbon source per ton of chrome-containing hot metal in the hot metal holding furnace for holding the chrome-containing hot metal in the method of operating the hot metal holding furnace. Yes. However, Patent Document 3 describes the effect of the addition of the solid carbon source as follows: “The added solid carbon source reacts with the oxygen gas in the atmospheric gas, and the oxygen potential of the chromium-containing hot metal bath surface decreases, so that the chromium in the chromium-containing hot metal At the same time, the slag in the holding furnace is heated by the heat generated by the oxidation reaction of the solid carbon source, and the viscosity of the slag is lowered to promote the discharge of slag at the time of tapping. The melting loss of the furnace refractory is reduced, and the life of the refractory is improved. "

特開2004−218039号公報JP 2004-218039 A 特開2003−155515号公報JP 2003-155515 A 特開2007−224379号公報JP 2007-224379 A

上記のように、溶銑保持炉では、添加された鋼スクラップなどの溶解によって、保持する溶銑の炭素含有量が低下する場合が発生する。この場合には、特許文献3に提案された固体炭素源を溶銑保持炉内の溶銑に添加し、溶銑を加炭する方法が最適であると考えられる。   As described above, in the hot metal holding furnace, the carbon content of the hot metal to be held may decrease due to melting of the added steel scrap or the like. In this case, the method of adding the solid carbon source proposed in Patent Document 3 to the hot metal in the hot metal holding furnace and carburizing the hot metal is considered to be optimal.

しかしながら、溶銑保持炉は、添加した固体炭素源を溶銑中に溶解させるほどの十分な攪拌機能を備えておらず、また、溶銑保持炉内の溶銑上にはスラグが存在し、このスラグによって添加した固体炭素源と溶銑との接触が妨げられる。そのために、添加した固体炭素源の大半はスラグ上で燃焼してしまい、添加した固体炭素源の溶銑への歩留まりは低く、また、固体炭素源の溶解による吸熱量も大きいことから、固体炭素源による溶銑保持炉内の溶銑の加炭は極めて困難である。更に、固体炭素源中の硫黄や燐が溶銑中に溶解して溶銑の燐及び硫黄濃度が上昇することも問題である。尚、特許文献3も、溶銑保持炉内の含クロム溶銑が、固体炭素源の添加によって加炭されることは記載していない。   However, the hot metal holding furnace does not have a sufficient stirring function to dissolve the added solid carbon source in the hot metal, and there is slag on the hot metal in the hot metal holding furnace. Contact between the solid carbon source and the hot metal is hindered. Therefore, most of the added solid carbon source burns on the slag, the yield of the added solid carbon source to the hot metal is low, and the endothermic amount due to dissolution of the solid carbon source is also large, so the solid carbon source It is extremely difficult to carburize the hot metal in the hot metal holding furnace. Another problem is that sulfur and phosphorus in the solid carbon source dissolve in the hot metal and the concentration of phosphorus and sulfur in the hot metal increases. Patent Document 3 also does not describe that the chromium-containing hot metal in the hot metal holding furnace is carburized by adding a solid carbon source.

また、溶銑保持炉には、その使用上の特性から、高炉で製造された高炉溶銑などの新たな溶銑が次々と装入されており、溶銑保持炉に保持された溶銑の炭素濃度及び温度を、新たに装入される溶銑によって上昇させるという方法も考えられる。   Moreover, new hot metal such as blast furnace hot metal produced in the blast furnace is successively inserted into the hot metal holding furnace because of its usage characteristics, and the carbon concentration and temperature of the hot metal held in the hot metal holding furnace are adjusted. Also, a method of raising the temperature by newly introduced hot metal can be considered.

しかしながら、高炉溶銑には、通常、脱燐処理及び脱硫処理の溶銑予備処理が施されている。例えば、高炉溶銑に脱燐処理及び脱硫処理を施して、高炉溶銑の燐含有量を0.020質量%以下、硫黄含有量を0.010質量%以下に低下させた場合、精錬剤との反応による脱炭や吸熱によって、高炉溶銑の炭素濃度は4.0質量%程度以下まで低下し、温度は1250℃程度以下まで低下する。このような予備処理後の高炉溶銑を、加熱手段を備えた溶銑保持炉に装入し、且つ、鋼スクラップを装入して溶解する場合、鋼スクラップの装入量を増大させると、形成される溶銑の炭素含有量や温度の低下によって鋼スクラップの溶解速度が低下し、溶銑保持炉内への未溶解スクラップの蓄積による弊害を招く可能性がある。   However, the blast furnace hot metal is usually subjected to hot metal pretreatment for dephosphorization and desulfurization. For example, when the blast furnace hot metal is subjected to dephosphorization treatment and desulfurization treatment to reduce the phosphorus content of the blast furnace hot metal to 0.020% by mass or less and the sulfur content to 0.010% by mass or less, the reaction with the refining agent The carbon concentration of the blast furnace hot metal is lowered to about 4.0% by mass or less, and the temperature is lowered to about 1250 ° C. or less by decarburization or endotherm by. When the blast furnace hot metal after such pretreatment is charged into a hot metal holding furnace equipped with a heating means, and steel scrap is charged and melted, it is formed by increasing the amount of steel scrap charged. There is a possibility that the melting rate of the steel scrap is lowered due to a decrease in the carbon content and temperature of the molten iron, and there is a possibility of causing an adverse effect due to the accumulation of the unmelted scrap in the molten iron holding furnace.

つまり、高炉溶銑には、一般的に、脱燐処理及び脱硫処理の溶銑予備処理が施されており、特に、脱燐処理を行って燐濃度を低下させた高炉溶銑の場合には、炭素濃度及び温度が低下しており、このような高炉溶銑を溶銑保持炉に供給しても、溶銑保持炉に保持されている炭素濃度の低下した溶銑の炭素濃度を十分に上昇させることは困難である。   In other words, the blast furnace hot metal is generally subjected to hot metal pretreatment of dephosphorization and desulfurization treatment, and in particular, in the case of blast furnace hot metal in which the phosphorus concentration is reduced by dephosphorization, the carbon concentration In addition, even if such a blast furnace hot metal is supplied to the hot metal holding furnace, it is difficult to sufficiently increase the carbon concentration of the hot metal having a reduced carbon concentration held in the hot metal holding furnace. .

このように、溶銑保持炉に保持された溶銑の炭素濃度を上昇させることが切望されているにも拘わらず、従来、有効な手段はなく、溶銑保持炉から排出される溶銑を受ける溶銑保持容器の内壁面への地金付着などによって、操業が阻害されることを余儀なくされていた。   As described above, despite the desire to increase the carbon concentration of the hot metal held in the hot metal holding furnace, there is no conventional effective means, and the hot metal holding container that receives the hot metal discharged from the hot metal holding furnace. Operation has been forced to be hindered by the adhesion of bullion to the inner wall.

本発明は上記事情に鑑みてなされたもので、その目的とするところは、溶銑保持炉内の溶銑に鋼スクラップを添加し、溶銑保持炉に備えられた誘導加熱装置によって溶銑を加熱して、添加した鋼スクラップを溶銑中に溶解させるにあたり、鋼スクラップの溶解によって形成される、炭素濃度の低下した溶銑の炭素濃度を高めることのできる溶銑保持炉の操業方法を提供することである。   The present invention has been made in view of the above circumstances, and the object is to add steel scrap to the hot metal in the hot metal holding furnace, and to heat the hot metal with an induction heating device provided in the hot metal holding furnace, An object of the present invention is to provide a method for operating a hot metal holding furnace capable of increasing the carbon concentration of the hot metal having a reduced carbon concentration, which is formed by melting the steel scrap, in melting the added steel scrap in the hot metal.

上記課題を解決するための本発明の要旨は以下のとおりである。
[1]保持していた溶銑を溶鋼製造用の脱炭精錬設備に原料として供給する、誘導加熱装置を備えた溶銑保持炉の操業方法であって、前記溶銑保持炉に保持されていた溶銑に鋼スクラップを添加し、前記誘導加熱装置で溶銑を誘導加熱して前記鋼スクラップを溶銑中に溶解させ、その後、鋼スクラップを溶解させた、前記溶銑保持炉内の溶銑の一部を溶銑保持炉から排出し、排出した溶銑を送酸用上吹きランスを備えた転炉型反応容器に装入し、該転炉型反応容器に収容された前記溶銑に炭材及び気体酸素を供給して、転炉型反応容器内の溶銑を加熱しつつ溶銑の炭素含有量を上昇させ、次いで、前記転炉型反応容器内の溶銑を転炉型反応容器から排出し、排出した溶銑を前記溶銑保持炉に装入して溶銑保持炉内の溶銑と混合することを特徴とする、溶銑保持炉の操業方法。
[2]前記溶銑保持炉に保持される溶銑が、クロム源の溶解処理または溶融還元処理によって得られた含クロム溶銑であり、且つ、前記鋼スクラップがステンレス鋼スクラップであることを特徴とする、上記[1]に記載の溶銑保持炉の操業方法。
[3]前記転炉型反応容器に装入された前記溶銑にCaO系媒溶剤を添加して、前記溶銑及び前記炭材に含有される硫黄の一部を、前記CaO系媒溶剤の滓化によって転炉型反応容器内に形成されるスラグ中に除去することを特徴とする、上記[1]または上記[2]に記載の溶銑保持炉の操業方法。
[4]前記転炉型反応容器において、前記溶銑を1400℃以上の温度に加熱するとともに、前記溶銑の炭素含有量を4.0質量%以上に上昇させることを特徴とする、上記[1]ないし上記[3]のいずれか1項に記載の溶銑保持炉の操業方法。
The gist of the present invention for solving the above problems is as follows.
[1] A method of operating a hot metal holding furnace equipped with an induction heating apparatus for supplying the hot metal held as a raw material to a decarburization refining facility for producing molten steel, the hot metal held in the hot metal holding furnace Steel scrap is added, and the hot metal is induction-heated with the induction heating device to melt the steel scrap in the hot metal, and then the steel scrap is melted, and a part of the hot metal in the hot metal holding furnace is melted in the hot metal holding furnace. The molten iron discharged from the reactor is charged into a converter reactor equipped with an upper blowing lance for sending acid, and carbonaceous material and gaseous oxygen are supplied to the hot metal contained in the converter reactor, While heating the hot metal in the converter reactor, the carbon content of the hot metal is increased, and then the hot metal in the converter reactor is discharged from the converter reactor, and the discharged hot metal is discharged into the hot metal holding furnace. And mixed with the hot metal in the hot metal holding furnace To, operating method of hot metal holding furnace.
[2] The hot metal held in the hot metal holding furnace is a chromium-containing hot metal obtained by melting treatment or smelting reduction treatment of a chromium source, and the steel scrap is stainless steel scrap, The operating method of the hot metal holding furnace as described in [1] above.
[3] A CaO-based medium solvent is added to the molten iron charged in the converter type reaction vessel, and a part of sulfur contained in the molten metal and the carbonaceous material is converted to the hatching of the CaO-based medium solvent. The hot metal holding furnace operating method according to the above [1] or [2], wherein the hot metal holding furnace is removed by slag formed in a converter type reaction vessel.
[4] In the converter-type reaction vessel, the hot metal is heated to a temperature of 1400 ° C. or higher, and the carbon content of the hot metal is increased to 4.0% by mass or more. [1] Or the operating method of the hot metal holding furnace of any one of said [3].

本発明によれば、溶銑保持炉内の溶銑の一部を溶銑保持炉から排出し、排出した溶銑を転炉型反応容器で加熱且つ加炭し、加熱且つ加炭した溶銑を溶銑保持炉に装入して溶銑保持炉内の溶銑と混合するので、溶銑保持炉に保持された溶銑の炭素濃度を効率的に増加することができ、これにより、溶銑保持炉で保持されていた溶銑の炭素濃度低下によるトラブルを未然に防ぐことが実現される。   According to the present invention, a part of the hot metal in the hot metal holding furnace is discharged from the hot metal holding furnace, the discharged hot metal is heated and carburized in the converter reactor, and the heated and carburized hot metal is supplied to the hot metal holding furnace. Since it is charged and mixed with the hot metal in the hot metal holding furnace, the carbon concentration of the hot metal held in the hot metal holding furnace can be increased efficiently, and thereby the carbon of the hot metal held in the hot metal holding furnace It is possible to prevent troubles caused by a decrease in concentration.

本発明を実施する際に用いる溶銑保持炉の一例の概略斜視図で、溶銑保持炉の一部分をカットした断面で示す概略斜視図である。It is a schematic perspective view of an example of the hot metal holding furnace used when implementing this invention, and is a schematic perspective view shown in the cross section which cut a part of hot metal holding furnace.

以下、添付図面を参照して本発明を具体的に説明する。図1は、本発明を実施する際に用いる溶銑保持炉の一例の概略斜視図で、溶銑保持炉の一部分をカットした断面で示している。   Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 is a schematic perspective view of an example of a hot metal holding furnace used in carrying out the present invention, and shows a cross section of a part of the hot metal holding furnace.

本発明で使用する溶銑保持炉1は、図1に示すように、円筒状の形状であり、円筒形状の外殻を鉄皮7とし、この鉄皮7の内側に耐火物8が施工されていて、支持機構(図示せず)により、円筒形状の軸心方向を中心として回転可能に支持されている。溶銑保持炉1には、溶銑鍋などの溶銑搬送容器(図示せず)から溶銑6を受銑したり、鋼スクラップや合金材料などを装入したりするための装入口3、及び、保持していた溶銑6を装入鍋などの溶銑保持容器(図示せず)に排出するための出湯口2が、その側壁に設置されている。また、溶銑保持炉1の側壁下部には、保持した溶銑6を誘導加熱するための溝型の誘導加熱装置(以下、「溝型誘導加熱装置5」と記す)が配置され、一方、溶銑保持炉1の側壁上部には、溶銑保持炉1に保持された溶銑6及び溶銑6の上に存在するスラグ(図示せず)から試料を採取するための試料採取口4が設置されている。溶銑保持炉1からの出湯時は溶銑保持炉1を傾動し、出湯口2から溶銑6を溶銑保持容器に出湯する。尚、図1において、溝型誘導加熱装置5は1基のみ設置されているが、2基以上配置することができる。また、この溝型誘導加熱装置5は特別の装置は必要でなく、例えば、特公昭50−25666号公報に開示される慣用の溝型誘導加熱装置を用いることができる。   As shown in FIG. 1, the hot metal holding furnace 1 used in the present invention has a cylindrical shape, and a cylindrical outer shell is used as an iron shell 7, and a refractory 8 is applied to the inner side of the iron shell 7. The support mechanism (not shown) is supported so as to be rotatable about the axial direction of the cylindrical shape. In the hot metal holding furnace 1, an inlet 3 for receiving hot metal 6 from a hot metal transfer container (not shown) such as a hot metal ladle, charging steel scrap or alloy material, and the like are held. A hot water outlet 2 for discharging the hot metal 6 that has been discharged into a hot metal holding container (not shown) such as a charging pot is provided on the side wall. In addition, a groove-type induction heating device (hereinafter referred to as “groove-type induction heating device 5”) for induction heating of the held hot metal 6 is disposed at the lower part of the side wall of the hot metal holding furnace 1, while holding the hot metal. At the upper part of the side wall of the furnace 1, a hot metal 6 held in the hot metal holding furnace 1 and a sampling port 4 for collecting a sample from a slag (not shown) existing on the hot metal 6 are installed. When the hot metal is discharged from the hot metal holding furnace 1, the hot metal holding furnace 1 is tilted, and the hot metal 6 is discharged from the hot water outlet 2 into the hot metal holding container. In FIG. 1, only one grooved induction heating device 5 is installed, but two or more can be arranged. The groove type induction heating device 5 does not require a special device, and for example, a conventional groove type induction heating device disclosed in Japanese Patent Publication No. 50-25666 can be used.

この溶銑保持炉1で保持する溶銑6としては、高炉にて鉄鉱石をコークスで還元して溶製される高炉溶銑、或いは、電気炉、誘導加熱炉などの溶解炉で、フェロクロム、ステンレス鋼スクラップなどのクロム源と、普通鋼スクラップ、冷銑などの鉄源とを主原料として溶解処理されて溶製された含クロム溶銑、または、転炉型の溶融還元炉において、クロム鉱石、フェロクロム、ステンレス鋼スクラップなどのクロム源と、高炉溶銑、普通鋼スクラップ、冷銑などの鉄源とを主原料として溶融還元処理されて溶製された含クロム溶銑が一般的である。   The hot metal 6 held in the hot metal holding furnace 1 is a blast furnace hot metal produced by reducing iron ore with coke in a blast furnace, or a melting furnace such as an electric furnace or induction heating furnace, and ferrochrome, stainless steel scrap. In a chrome-containing hot metal that has been melted and processed using a chromium source such as ordinary steel scrap and iron source such as cold iron, or in a converter-type smelting reduction furnace, chromium ore, ferrochrome, stainless steel Chromium-containing hot metal is generally produced by smelting reduction using a chromium source such as steel scrap and an iron source such as blast furnace hot metal, ordinary steel scrap, and cold iron as a main raw material.

特に、含クロム溶銑を溶製する溶解炉や溶融還元炉の炉容量に比べて次工程の脱炭精錬設備の炉容量が大きい場合は、溶解炉または溶融還元炉で数回にわたって溶製した含クロム溶銑をまとめて1回の脱炭精錬設備に供給することが一般的であり、そのような場合は、溶銑保持炉1を使用することが有効である。尚、本明細書における含クロム溶銑とは、クロムを5質量%以上、炭素を2.5質量%以上含有する溶銑のことである。   In particular, when the furnace capacity of the decarburization and refining equipment in the next process is larger than the furnace capacity of the melting furnace or smelting reduction furnace for melting chrome-containing hot metal, It is common to supply chromium hot metal to a single decarburization refining facility. In such a case, it is effective to use the hot metal holding furnace 1. In addition, the chromium containing hot metal in this specification is a hot metal containing 5 mass% or more of chromium and 2.5 mass% or more of carbon.

このような高炉溶銑や含クロム溶銑などの溶銑6を、装入口3を介して溶銑保持炉1に装入し、装入した溶銑6を、次工程の脱炭精錬設備に供給するまでの期間、溝型誘導加熱装置5によって加熱しながら溶銑保持炉1で保持する。溶銑保持炉1は、脱炭精錬設備の1チャージ分の数倍〜十倍程度の溶銑量を保持しつつ、溶銑6の装入と次工程の脱炭精錬設備への溶銑6の供給とを繰り返して、概ね同レベルの溶銑量を保持するように運転するのが一般的である。   Period until such hot metal 6 such as blast furnace hot metal or chromium-containing hot metal is charged into the hot metal holding furnace 1 through the charging port 3 and the supplied hot metal 6 is supplied to the decarburizing and refining equipment of the next process. Then, it is held in the hot metal holding furnace 1 while being heated by the groove type induction heating device 5. The hot metal holding furnace 1 holds the hot metal amount of several times to ten times as much as one charge of the decarburizing and refining equipment, while charging the hot metal 6 and supplying the hot metal 6 to the decarburizing and refining equipment of the next process. It is general that the operation is repeated so that the amount of molten iron is maintained at substantially the same level.

溶銑保持炉1において溶銑6を保持する間に、鋼スクラップを溶銑保持炉内の溶銑6に添加し、溝型誘導加熱装置5で溶銑6を誘導加熱して、添加した鋼スクラップを溶銑中に溶解させる。添加する鋼スクラップとしては、溶銑保持炉1に保持された溶銑6が高炉溶銑の場合は、普通鋼スクラップを使用し、溶銑保持炉1に保持された溶銑6が含クロム溶銑の場合は、ステンレス鋼スクラップを使用する。保持された溶銑6が高炉溶銑の場合に普通鋼スクラップを使用する理由は、高炉溶銑を原料として製造される普通鋼に合金成分を混入させないようにするためであり、一方、保持された溶銑6が含クロム溶銑の場合にステンレス鋼スクラップを使用する理由は、含クロム溶銑中のクロム濃度を高めるまたは維持するためである。   While holding the hot metal 6 in the hot metal holding furnace 1, the steel scrap is added to the hot metal 6 in the hot metal holding furnace, the hot metal 6 is induction-heated by the grooved induction heating device 5, and the added steel scrap is put into the hot metal. Dissolve. As the steel scrap to be added, ordinary steel scrap is used when the hot metal 6 held in the hot metal holding furnace 1 is blast furnace hot metal, and stainless steel when the hot metal 6 held in the hot metal holding furnace 1 is chromium-containing hot metal. Use steel scrap. The reason for using ordinary steel scrap when the retained hot metal 6 is blast furnace hot metal is to prevent the alloy components from being mixed into ordinary steel produced from the blast furnace hot metal, while the retained hot metal 6 is retained. The reason for using stainless steel scrap in the case of chrome-containing hot metal is to increase or maintain the chromium concentration in the chrome-containing hot metal.

溶銑保持炉1に収容されている溶銑6への鋼スクラップの添加上限値、つまり、鋼スクラップの溶銑保持炉内での未溶解を発生させることなく添加できる上限値は、溝型誘導加熱装置5への供給電力(発熱容量)、溶銑保持炉に供給される溶銑6の供給速度、溶銑6の炭素含有量及び温度に依存し、供給電力、溶銑の供給速度、炭素含有量及び温度が高いほど大量の鋼スクラップを添加することができる。したがって、一概に鋼スクラップの添加量を規定することはできないが、例えば、8MWの溝型誘導加熱装置5を備えた溶銑保持炉1において、炭素濃度が5.0質量%で温度が1400℃の含クロム溶銑を毎時30トン程度の平均供給速度で溶銑保持炉1に供給し、ステンレス鋼スクラップを溶解しつつ、定期的に次工程の脱炭精錬設備へ含クロム溶銑を排出し、概ね一定した範囲の溶銑量を保持している場合は、溶銑保持炉1に供給する含クロム溶銑1トンあたり約420kgのステンレス鋼スクラップの添加が可能であることを本発明者らは確認している。この場合、含クロム溶銑の炭素濃度は希釈されて、3.5質量%程度まで低下する。   The upper limit value of steel scrap added to the hot metal 6 accommodated in the hot metal holding furnace 1, that is, the upper limit value that can be added without causing unmelting of the steel scrap in the hot metal holding furnace is the groove type induction heating device 5. Depends on the supply power (heating capacity) to the hot metal holding furnace, the supply speed of the hot metal 6 supplied to the hot metal holding furnace, the carbon content and temperature of the hot metal 6, and the higher the supply power, the supply speed of hot metal, the carbon content and the temperature Large amounts of steel scrap can be added. Therefore, although the amount of steel scrap added cannot be generally specified, for example, in the hot metal holding furnace 1 provided with the 8 MW grooved induction heating device 5, the carbon concentration is 5.0 mass% and the temperature is 1400 ° C. Chromium-containing hot metal is supplied to the hot metal holding furnace 1 at an average supply rate of about 30 tons per hour, and the chrome-containing hot metal is discharged to the decarburization and refining equipment of the next process periodically while melting the stainless steel scrap. The present inventors have confirmed that about 420 kg of stainless steel scrap can be added per ton of chromium-containing hot metal supplied to the hot metal holding furnace 1 when the amount of hot metal in the range is maintained. In this case, the carbon concentration of the chromium-containing hot metal is diluted and falls to about 3.5% by mass.

鋼スクラップを溶銑保持炉内の溶銑6に添加し、溝型誘導加熱装置5で溶銑6を誘導加熱して、添加した鋼スクラップを溶銑6に溶解させることで、鋼スクラップの溶解によって形成される溶銑の炭素含有量が低下する。この場合、溝型誘導加熱装置5で加熱しているものの、鋼スクラップの溶解によって形成される溶銑の温度も低下する。   The steel scrap is added to the hot metal 6 in the hot metal holding furnace, the hot metal 6 is induction-heated by the groove type induction heating device 5, and the added steel scrap is dissolved in the hot metal 6, thereby forming the steel scrap by melting. The carbon content of the hot metal decreases. In this case, although heated by the grooved induction heating device 5, the temperature of the hot metal formed by melting the steel scrap also decreases.

そこで、鋼スクラップの溶解によって形成された、炭素含有量が低下した溶銑の一部を溶銑保持炉1から溶銑保持容器に排出し、排出した溶銑保持容器内の溶銑を送酸用上吹きランスを備えた転炉型反応容器(図示せず)に装入する。転炉型反応容器は反応容器内の溶銑を攪拌するための底吹き羽口を備えている。   Therefore, a part of the hot metal having a reduced carbon content formed by melting steel scrap is discharged from the hot metal holding furnace 1 to the hot metal holding container, and the hot metal in the discharged hot metal holding container is supplied with an upper blowing lance for sending acid. The reactor is charged into a converter reactor (not shown). The converter type reaction vessel is provided with a bottom blowing tuyere for stirring the hot metal in the reaction vessel.

転炉型反応容器に収容された溶銑を底吹き羽口からの攪拌用ガス(窒素ガスや希ガス)で攪拌しながら、溶銑に炭材を供給し且つ上吹きランスから気体酸素を供給して、転炉型反応容器内の溶銑を加熱しつつ溶銑の炭素含有量を上昇させる。具体的には、溶銑の炭素含有量が4.0質量%以上となるように加炭することが好ましい。   While stirring the hot metal contained in the converter reactor with the stirring gas (nitrogen gas or rare gas) from the bottom blowing tuyere, supplying carbon material to the hot metal and supplying gaseous oxygen from the top blowing lance The carbon content of the hot metal is increased while heating the hot metal in the converter reactor. Specifically, it is preferable to perform carburization so that the carbon content of the hot metal is 4.0% by mass or more.

この場合の気体酸素の供給は、溶銑を脱炭するためではなく、転炉型反応容器内に添加した炭材を燃焼させ、転炉型反応容器内の溶銑に熱を供給するためであり、したがって、転炉型反応容器内の溶銑が脱炭されて加炭効率が低下しないように、炭材の供給量に応じて上吹きランスからの気体酸素の供給量を制限する。具体的には、供給した炭材中の炭素を全てCOまで燃焼させるのに必要な酸素量の7割以下に気体酸素の供給量を制限することが望ましく、上吹きランスからの気体酸素の噴射流速を遅くした、所謂、ソフトブローで酸素吹錬する。転炉型反応容器に収容された溶銑が含クロム溶銑の場合でも、溶銑の炭素含有量を上昇させるような送酸条件であれば、クロムの酸化ロスは問題にならないレベルに止まる。   The supply of gaseous oxygen in this case is not for decarburizing the hot metal, but for burning the carbon material added in the converter reactor and supplying heat to the hot metal in the converter reactor, Therefore, the supply amount of gaseous oxygen from the top blowing lance is limited according to the supply amount of the carbon material so that the hot metal in the converter reactor is not decarburized and the carburizing efficiency is not lowered. Specifically, it is desirable to limit the supply amount of gaseous oxygen to 70% or less of the amount of oxygen necessary to burn all the carbon in the supplied carbon material to CO, and the injection of gaseous oxygen from the top blowing lance Oxygen blowing is performed by so-called soft blow with a slow flow rate. Even when the hot metal contained in the converter reactor is chromium-containing hot metal, the oxidation loss of chromium remains at a level that does not cause a problem as long as the acid feeding conditions increase the carbon content of the hot metal.

転炉型反応容器内の溶銑は、底吹き羽口からの攪拌用ガスによる強力な撹拌力によって転炉型反応容器内に添加された炭材と攪拌され、炭材の溶銑中への溶解、つまり、加炭反応が進行する。また、炭素と気体酸素との燃焼反応による燃焼熱で、転炉型反応容器内の溶銑は加熱される。即ち、転炉型反応容器内の溶銑に炭材及び気体酸素を供給して加炭吹錬を実施することで、溶銑の炭素含有量及び温度を効率的に上昇させることが実現される。   The hot metal in the converter reactor is stirred with the carbon material added in the converter reactor by the powerful stirring force of the stirring gas from the bottom blowing tuyere, melting the carbon material into the hot metal, That is, the carburization reaction proceeds. Moreover, the hot metal in the converter reactor is heated by the combustion heat generated by the combustion reaction between carbon and gaseous oxygen. That is, it is possible to efficiently raise the carbon content and temperature of the hot metal by supplying carbonaceous material and gaseous oxygen to the hot metal in the converter reactor and carrying out the carburizing and blowing.

転炉型反応容器で炭素含有量及び温度を上昇させた溶銑を転炉型反応容器から溶銑保持容器に出湯し、出湯した溶銑保持容器内の溶銑を溶銑保持炉1に装入して、溶銑保持炉1に収容されていた溶銑と混合する。溶銑保持炉1に収容されていた溶銑は、炭素含有量及び温度が上昇した溶銑と混合されることで、炭素濃度及び温度が上昇する。   The hot metal whose carbon content and temperature are increased in the converter reactor is discharged from the converter reactor into the hot metal holding container, and the hot metal in the hot metal holding container is charged into the hot metal holding furnace 1 to form hot metal. Mix with the hot metal contained in the holding furnace 1. The hot metal contained in the hot metal holding furnace 1 is mixed with the hot metal whose carbon content and temperature are increased, so that the carbon concentration and temperature are increased.

このようにして炭素含有量が増加した溶銑保持炉内の溶銑を、溶鋼製造用の脱炭精錬設備(図示せず)の操業スケジュールに合わせて、脱炭精錬設備に原料として供給する。ここで、溶鋼製造用の脱炭精錬設備とは、転炉(普通鋼やステンレス鋼の溶製)、AOD炉(ステンレス鋼の溶製)、VAD炉(ステンレス鋼の溶製)などである。   Thus, the hot metal in the hot metal holding furnace having an increased carbon content is supplied as a raw material to the decarburization refining equipment in accordance with the operation schedule of the decarburization refining equipment (not shown) for producing molten steel. Here, the decarburization refining equipment for producing molten steel includes a converter (melting of ordinary steel and stainless steel), an AOD furnace (melting of stainless steel), a VAD furnace (melting of stainless steel), and the like.

転炉型反応容器における加炭吹錬において、CaO系媒溶剤を転炉型反応容器内に添加し、このCaO系媒溶剤を滓化させて脱硫能を有するスラグを転炉型反応容器内に生成させることにより、硫黄含有量の多い安価な炭材を用いても、溶銑及び炭材に含有される硫黄の一部はCaOによる脱硫反応によってスラグ中に除去される。これにより、溶銑中硫黄濃度の上昇が抑制される、または、溶銑中硫黄濃度の低減が可能となる。   In carburizing and blowing in a converter reactor, a CaO-based solvent is added to the converter-type reactor, and this CaO-based solvent is hatched to add desulfurizing slag into the converter-type reactor. Even if an inexpensive carbon material having a high sulfur content is used, a part of the sulfur contained in the hot metal and the carbon material is removed into the slag by a desulfurization reaction with CaO. Thereby, the raise of the sulfur concentration in hot metal can be suppressed, or the sulfur concentration in hot metal can be reduced.

このような脱硫反応を積極的に進めるためには、転炉型反応容器内の溶銑の温度を1400℃以上に上昇させること、アルミナ源などの滓化促進剤の添加によってCaO系媒溶剤の滓化を促進すること、更には、上吹きランスからの気体酸素の供給を停止した後に底吹き羽口からのガス撹拌により、スラグとメタルとの反応を促進することが望ましい。   In order to advance such a desulfurization reaction positively, the temperature of the hot metal in the converter reactor is increased to 1400 ° C. or higher, and the addition of a hatching accelerator such as an alumina source causes the soot of the CaO-based solvent. Further, it is desirable to promote the reaction between the slag and the metal by gas agitation from the bottom blowing tuyere after stopping the supply of gaseous oxygen from the top blowing lance.

また、転炉型反応容器内に添加する炭材としては、その後の脱燐が困難な含クロム溶銑の場合には、無煙炭などの燐含有量の少ない炭材を使用することが好ましい。   In addition, as the carbon material to be added to the converter reactor, it is preferable to use a carbon material having a low phosphorus content such as anthracite coal in the case of chromium-containing hot metal that is difficult to be dephosphorized thereafter.

以上説明したように、本発明によれば、溶銑保持炉内の溶銑の一部を溶銑保持炉1から排出し、排出した溶銑を転炉型反応容器で加熱且つ加炭し、加熱且つ加炭した溶銑を溶銑保持炉1に装入して溶銑保持炉内の溶銑と混合するので、溶銑保持炉に保持された溶銑の炭素濃度を効率的に増加することができ、これにより、溶銑保持炉で保持されていた溶銑の炭素濃度低下によるトラブルを未然に防ぐことが実現される。   As described above, according to the present invention, a part of the hot metal in the hot metal holding furnace is discharged from the hot metal holding furnace 1, the discharged hot metal is heated and carburized in the converter reactor, and heated and carburized. Since the molten iron is charged into the hot metal holding furnace 1 and mixed with the hot metal in the hot metal holding furnace, the carbon concentration of the hot metal held in the hot metal holding furnace can be increased efficiently. It is possible to prevent troubles caused by a decrease in the carbon concentration of the hot metal held in the steel.

[本発明例]
図1に示す溶銑保持炉に、1日平均約700トンの含クロム溶銑と、1日平均約300トンのステンレス鋼スクラップとを装入し、8MWの溝型誘導加熱装置で溶銑保持炉内の含クロム溶銑を加熱し、装入したステンレス鋼スクラップを溶銑保持炉内で溶解し、1日平均約1000トンの含クロム溶銑を次工程の脱炭精錬設備へ供給した。溶銑保持炉に装入した含クロム溶銑は、クロム鉱石の溶融還元処理によって溶製したものである。
[Example of the present invention]
The hot metal holding furnace shown in FIG. 1 is charged with about 700 tons of chromium-containing hot metal and an average of about 300 tons of stainless steel scrap per day, and the inside of the hot metal holding furnace is heated by an 8 MW channel type induction heating device. The chromium-containing hot metal was heated, the charged stainless steel scrap was melted in a hot metal holding furnace, and an average of about 1000 tons of chromium-containing hot metal was supplied to the decarburization and refining facility in the next step. The chromium-containing hot metal charged in the hot metal holding furnace is made by smelting reduction treatment of chromium ore.

この操業により、溶銑保持炉内には、炭素濃度;3.5質量%、珪素濃度;0.01質量%、マンガン濃度;0.10質量%、燐濃度;0.030質量%、硫黄濃度;0.010質量%、クロム濃度;13.0質量%で、温度が1380℃である840トンの含クロム溶銑が形成された。   By this operation, in the hot metal holding furnace, carbon concentration: 3.5% by mass, silicon concentration; 0.01% by mass, manganese concentration; 0.10% by mass, phosphorus concentration; 0.030% by mass, sulfur concentration; An 840-ton chromium-containing hot metal with a temperature of 1380 ° C. and a chromium concentration of 13.0% by mass was formed.

この840トンの含クロム溶銑のうちの140トンを溶銑保持炉から溶銑保持容器に排出し、排出した含クロム溶銑を上底吹き転炉に装入した。この上底吹き転炉に、炭材として無煙炭(炭素純分;85質量%、硫黄含有量;0.5質量%、燐含有量;0.002質量%)を7.0トン装入するとともに、0.5トンの生石灰を装入し、底吹き羽口から窒素ガスを攪拌用ガスとして吹き込みながら、上吹きランスから総量3000Nm3の気体酸素を供給して精錬を行った。 140 tons of the 840-ton chromium-containing hot metal was discharged from the hot metal holding furnace into the hot metal holding container, and the discharged chromium-containing hot metal was charged into the top bottom blowing converter. 7.0 ton of anthracite (carbon pure content: 85% by mass, sulfur content: 0.5% by mass, phosphorus content; 0.002% by mass) as a carbonaceous material is charged into the top-bottom blow converter. Then, 0.5 ton of quick lime was charged and refined by supplying a total amount of 3000 Nm 3 of gaseous oxygen from the top blowing lance while blowing nitrogen gas as a stirring gas from the bottom blowing tuyere.

精錬終了後、含クロム溶銑を溶銑保持容器に出湯した結果、炭素濃度が5.5質量%(その他の成分は精錬前と同一)で、温度が1450℃である142トンの含クロム溶銑が得られた。この加炭された含クロム溶銑を、保持炉に装入して保持炉に保持されていた700トンの含クロム溶銑と混合した。その結果、炭素濃度が3.8質量%(その他の成分は溶銑保持炉内の含クロム溶銑と同一)である842トンの含クロム溶銑が得られた。   After refining, the chrome-containing hot metal was poured into the hot metal holding container, resulting in 142 tons of chrome-containing hot metal having a carbon concentration of 5.5% by mass (other components are the same as before refining) and a temperature of 1450 ° C. It was. The carburized chromium-containing hot metal was charged into a holding furnace and mixed with 700 tons of chromium-containing hot metal held in the holding furnace. As a result, 842 tons of chromium-containing hot metal having a carbon concentration of 3.8% by mass (the other components are the same as those of the chromium-containing hot metal in the hot metal holding furnace) was obtained.

処理時間は、溶銑保持炉からの含クロム溶銑の排出;20分、転炉への含クロム溶銑の装入;10分、精錬時間;10分、転炉からの出湯;10分、溶銑保持炉への加炭した含クロム溶銑の装入;20分であり、合計70分であった。
[比較例]
図1に示す溶銑保持炉に、1日平均約700トンの含クロム溶銑と、1日平均約300トンのステンレス鋼スクラップとを装入し、8MWの溝型誘導加熱装置で溶銑保持炉内の含クロム溶銑を加熱し、装入したステンレス鋼スクラップを溶銑保持炉内で溶解し、1日平均約1000トンの含クロム溶銑を次工程の脱炭精錬設備へ供給した。溶銑保持炉に装入した含クロム溶銑は、クロム鉱石の溶融還元処理によって溶製したものである。
Treatment time: discharge of chrome-containing hot metal from hot metal holding furnace; 20 minutes, charging of chrome-containing hot metal into converter; 10 minutes, refining time; 10 minutes, hot water from converter; 10 minutes, hot metal holding furnace It was 20 minutes and the total was 70 minutes.
[Comparative example]
The hot metal holding furnace shown in FIG. 1 is charged with about 700 tons of chromium-containing hot metal and an average of about 300 tons of stainless steel scrap per day, and the inside of the hot metal holding furnace is heated by an 8 MW channel type induction heating device. The chromium-containing hot metal was heated, the charged stainless steel scrap was melted in a hot metal holding furnace, and an average of about 1000 tons of chromium-containing hot metal was supplied to the decarburization and refining facility in the next step. The chromium-containing hot metal charged in the hot metal holding furnace is made by smelting reduction treatment of chromium ore.

この操業により、溶銑保持炉内には、炭素濃度;3.5質量%、珪素濃度;0.01質量%、マンガン濃度;0.10質量%、燐濃度;0.030質量%、硫黄濃度;0.010質量%、クロム濃度;13.0質量%、温度が1380℃である840トンの含クロム溶銑が溶銑保持炉内に形成された。   By this operation, in the hot metal holding furnace, carbon concentration: 3.5% by mass, silicon concentration; 0.01% by mass, manganese concentration; 0.10% by mass, phosphorus concentration; 0.030% by mass, sulfur concentration; 840 tons of chromium-containing hot metal having a concentration of 0.010% by mass, a chromium concentration of 13.0% by mass and a temperature of 1380 ° C. was formed in the hot metal holding furnace.

この溶銑保持炉内の含クロム溶銑に、装入口を介して低燐コークス(炭素純分;85質量%、硫黄含有量;0.5質量%、燐含有量;0.012質量%)を5.0トン添加し、本発明例の合計処理時間に相当する70分間、溝型誘導加熱装置で溶銑保持炉内の含クロム溶銑を加熱しつつ保持した。   5% low phosphorus coke (pure carbon content: 85% by mass, sulfur content; 0.5% by mass, phosphorus content; 0.012% by mass) is added to the chromium-containing hot metal in the hot metal holding furnace through the charging port. 0.0 ton was added, and the chromium-containing hot metal in the hot metal holding furnace was heated and held with a grooved induction heating apparatus for 70 minutes corresponding to the total processing time of the present invention.

70分間保持した後、溶銑保持炉内の含クロム溶銑から分析用試料を採取し、含クロム溶銑の成分を分析した。その結果、溶銑保持炉内の含クロム溶銑の炭素濃度は3.6質量%、硫黄濃度は0.012質量%(その他の成分及び温度は70分間の保持前と同一)であった。つまり、含クロム溶銑の炭素濃度は0.1質量%増加したが、低燐コークスに含有される硫黄によって、含クロム溶銑の硫黄濃度が0.002質量%上昇した。   After holding for 70 minutes, a sample for analysis was collected from the chromium-containing hot metal in the hot metal holding furnace, and the components of the chromium-containing hot metal were analyzed. As a result, the carbon concentration of the chromium-containing hot metal in the hot metal holding furnace was 3.6% by mass, and the sulfur concentration was 0.012% by mass (other components and temperatures were the same as those before holding for 70 minutes). In other words, the carbon concentration of the chromium-containing hot metal increased by 0.1% by mass, but the sulfur concentration of the chromium-containing hot metal increased by 0.002% by mass due to the sulfur contained in the low phosphorus coke.

[本発明例と比較例との対比]
本発明例における無煙炭(炭材)の使用量は炭素純分で5.95トン(7.0×0.85)であり、溶銑保持炉内の840トンの含クロム溶銑の炭素濃度が0.3質量%増加しており、無煙炭の加炭歩留まりは42質量%であった。これに対して、比較例では、低燐コークス(炭材)の使用量は炭素純分で4.25トン(5.0×0.85)であり、溶銑保持炉内の840トンの含クロム溶銑の炭素濃度が0.1質量%増加しており、低燐コークスの加炭歩留まりは20質量%であった。また、比較例では含クロム溶銑の硫黄濃度の上昇が発生した。
[Contrast of inventive example and comparative example]
The amount of anthracite (carbon material) used in the examples of the present invention is 5.95 tons (7.0 × 0.85) in terms of pure carbon, and the carbon concentration of 840 tons of chromium-containing hot metal in the hot metal holding furnace is increased by 0.3% by mass. Thus, the carbonization yield of anthracite was 42% by mass. In contrast, in the comparative example, the amount of low phosphorus coke used (carbon material) is 4.25 tons (5.0 × 0.85) in terms of pure carbon, and the carbon concentration of 840 tons of chromium-containing hot metal in the hot metal holding furnace. Was increased by 0.1% by mass, and the carbonization yield of the low phosphorus coke was 20% by mass. In the comparative example, an increase in the sulfur concentration of the chromium-containing hot metal occurred.

即ち、本発明を適用することで、含クロム溶銑の炭素含有量を効率的に増大できることが確認された。   That is, it was confirmed that the carbon content of the chromium-containing hot metal can be efficiently increased by applying the present invention.

1 溶銑保持炉
2 出湯口
3 装入口
4 試料採取口
5 溝型誘導加熱装置
6 溶銑
7 鉄皮
8 耐火物
DESCRIPTION OF SYMBOLS 1 Hot metal holding furnace 2 Outlet 3 Charger 4 Sampling port 5 Induction heating device 6 Hot metal 7 Iron skin 8 Refractory

Claims (4)

保持していた溶銑を溶鋼製造用の脱炭精錬設備に原料として供給する、誘導加熱装置を備えた溶銑保持炉の操業方法であって、
前記溶銑保持炉に保持されていた溶銑に鋼スクラップを添加し、前記誘導加熱装置で溶銑を誘導加熱して前記鋼スクラップを溶銑中に溶解させ、
その後、鋼スクラップを溶解させた、前記溶銑保持炉内の溶銑の一部を溶銑保持炉から排出し、排出した溶銑を送酸用上吹きランスを備えた転炉型反応容器に装入し、
該転炉型反応容器に収容された前記溶銑に炭材及び気体酸素を供給して、転炉型反応容器内の溶銑を加熱しつつ溶銑の炭素含有量を上昇させ、
次いで、前記転炉型反応容器内の溶銑を転炉型反応容器から排出し、排出した溶銑を前記溶銑保持炉に装入して溶銑保持炉内の溶銑と混合することを特徴とする、溶銑保持炉の操業方法。
A method of operating a hot metal holding furnace equipped with an induction heating device, supplying hot metal held as a raw material to a decarburization refining facility for producing molten steel,
Adding steel scrap to the hot metal held in the hot metal holding furnace, induction heating the hot metal with the induction heating device to dissolve the steel scrap in the hot metal,
Thereafter, a part of the hot metal in the hot metal holding furnace, in which the steel scrap is melted, is discharged from the hot metal holding furnace, and the discharged hot metal is charged into a converter type reaction vessel equipped with an upper blowing lance for acid feeding,
Supplying carbonaceous material and gaseous oxygen to the hot metal contained in the converter reactor, increasing the carbon content of the hot metal while heating the hot metal in the converter reactor,
Next, the hot metal in the converter type reaction vessel is discharged from the converter type reaction vessel, and the discharged hot metal is charged into the hot metal holding furnace and mixed with the hot metal in the hot metal holding furnace. Method of operating the holding furnace.
前記溶銑保持炉に保持される溶銑が、クロム源の溶解処理または溶融還元処理によって得られた含クロム溶銑であり、且つ、前記鋼スクラップがステンレス鋼スクラップであることを特徴とする、請求項1に記載の溶銑保持炉の操業方法。   The hot metal held in the hot metal holding furnace is a chromium-containing hot metal obtained by melting treatment or smelting reduction treatment of a chromium source, and the steel scrap is stainless steel scrap. The operating method of the hot metal holding furnace described in 1. 前記転炉型反応容器に装入された前記溶銑にCaO系媒溶剤を添加して、前記溶銑及び前記炭材に含有される硫黄の一部を、前記CaO系媒溶剤の滓化によって転炉型反応容器内に形成されるスラグ中に除去することを特徴とする、請求項1または請求項2に記載の溶銑保持炉の操業方法。   A CaO-based solvent is added to the hot metal charged in the converter-type reaction vessel, and a part of sulfur contained in the hot metal and the carbonaceous material is converted into a converter by hatching the CaO-based solvent. The operation method of the hot metal holding furnace according to claim 1, wherein the hot metal holding furnace is removed in a slag formed in a reaction vessel. 前記転炉型反応容器において、前記溶銑を1400℃以上の温度に加熱するとともに、前記溶銑の炭素含有量を4.0質量%以上に上昇させることを特徴とする、請求項1ないし請求項3のいずれか1項に記載の溶銑保持炉の操業方法。   In the converter type reaction vessel, the hot metal is heated to a temperature of 1400 ° C or higher, and the carbon content of the hot metal is increased to 4.0 mass% or more. The operating method of the hot metal holding furnace of any one of these.
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