JP6460265B2 - Converter blowing method - Google Patents
Converter blowing method Download PDFInfo
- Publication number
- JP6460265B2 JP6460265B2 JP2017561577A JP2017561577A JP6460265B2 JP 6460265 B2 JP6460265 B2 JP 6460265B2 JP 2017561577 A JP2017561577 A JP 2017561577A JP 2017561577 A JP2017561577 A JP 2017561577A JP 6460265 B2 JP6460265 B2 JP 6460265B2
- Authority
- JP
- Japan
- Prior art keywords
- concentration
- mass
- cao
- molten
- mixed powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
- C21C1/025—Agents used for dephosphorising or desulfurising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
- C21C5/34—Blowing through the bath
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/36—Processes yielding slags of special composition
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Description
本発明は、上底吹き転炉で、低いSi濃度の溶銑を少量のスラグで脱りんし、脱燐で生成したスラグを排出することなく溶銑から一連の吹錬により、C濃度の高い低りん鋼を溶製する転炉吹錬方法に関する。 The present invention is a top-bottom converter, which removes phosphorus with a low Si concentration with a small amount of slag and performs a series of blowing from the hot metal without discharging the slag produced by the dephosphorization. The present invention relates to a converter blowing method for melting steel.
近年、C濃度が高くP濃度が低い鋼の需要が高まっており、転炉を用いてこのような組成の溶鋼を大量生産することが望まれている。しかしながら、上吹き酸素ガスによって溶鉄を酸化してスラグ中にFeOを生成させても、溶鉄中のC濃度が高い場合には、溶鉄中のCによってFeOが還元され易い。これにより、吹錬途中の溶鉄中C濃度が高い期間はスラグ中のFeO濃度が低い値で推移し、スラグの脱りん能が低くなってしまう。そのため、その期間中は溶鉄中のP濃度が高くなってしまう。以上の理由から、溶鋼中のC濃度が高い段階で溶鋼中のP濃度を低くすることは難しい。 In recent years, the demand for steel having a high C concentration and a low P concentration is increasing, and it is desired to mass-produce molten steel having such a composition using a converter. However, even if the molten iron is oxidized by the top-blown oxygen gas to produce FeO in the slag, if the C concentration in the molten iron is high, FeO is likely to be reduced by the C in the molten iron. Thereby, during the period when the C concentration in the molten iron during blowing is high, the FeO concentration in the slag changes at a low value, and the dephosphorization ability of the slag becomes low. Therefore, the P concentration in the molten iron becomes high during that period. For the above reasons, it is difficult to lower the P concentration in the molten steel when the C concentration in the molten steel is high.
そこで、C濃度が3.5質量%以上と高く、温度が1400℃以下と低いために、熱力学的に脱燐反応に有利な溶銑段階で溶銑を脱りんして、生成されたP濃度の高いスラグを分離除去する溶銑脱りん法が提案されている。この方法を用いると、その脱りん溶銑を所望のC濃度まで脱炭するだけで、C濃度が高く、かつP濃度が低い溶鋼を容易に製造することができる。その中で最も生産性の高い方法として、転炉を2基用い、一方の転炉で溶銑を脱りんし、その後もう一方の転炉で脱炭吹錬する方法が特許文献1に開示されている。 Therefore, since the C concentration is as high as 3.5% by mass or more and the temperature is as low as 1400 ° C. or less, the hot metal is dephosphorized in the hot metal stage which is thermodynamically advantageous for the dephosphorization reaction, A hot metal dephosphorization method for separating and removing high slag has been proposed. When this method is used, a molten steel having a high C concentration and a low P concentration can be easily produced simply by decarburizing the dephosphorized hot metal to a desired C concentration. As a method with the highest productivity among them, Patent Document 1 discloses a method of using two converters, dephosphorizing the hot metal in one converter, and then decarburizing and blowing in the other converter. Yes.
ところが近年、環境の負荷を軽減するために、主要な脱りん剤である生石灰の滓化剤として用いていた蛍石(フッ化カルシウム)を使用することが難しくなった。生石灰の融点は約2300℃と非常に高いが、このような背景から比較的低温で処理する溶銑脱りん時に、速やかに滓化させて高い脱りん利用効率を得るのが難しくなった。また、脱りんと脱炭とで転炉を2基用いると製造コストが多くかかってしまうことから、溶銑段階から一連の吹錬工程でC濃度が高く、かつP濃度が低い溶鋼を製造することが望まれる。 However, in recent years, it has become difficult to use fluorite (calcium fluoride), which has been used as a quickening agent for quicklime, which is a major dephosphorizing agent, in order to reduce the environmental burden. Although the melting point of quicklime is very high at about 2300 ° C., it has become difficult to obtain high dephosphorization utilization efficiency by rapid hatching when hot metal dephosphorization is performed at a relatively low temperature. In addition, if two converters are used for dephosphorization and decarburization, the manufacturing cost increases. Therefore, it is possible to manufacture molten steel having a high C concentration and a low P concentration in a series of blowing processes from the hot metal stage. desired.
また、環境の負荷を軽減するために、スラグ発生量の削減も求められている。生石灰の脱りん利用効率を高めるためには、スラグの塩基度(CaO/SiO2質量比)を高めるのが有効である。したがって、少ない量の生石灰を用いてスラグの塩基度を高めるためには、溶銑中のSi濃度を下げればよい。そこで、溶銑脱りん処理を行うために酸素ガスを溶銑へ上吹きすると、溶銑中のSiが酸化してSiO2が生成されるので、溶銑中のSi濃度が高いほどスラグ中に取り込まれるSiO2量が増えることになる。そのため、少ないスラグ量でスラグの塩基度を高めるには、溶銑中のSi濃度を下げる必要がある。Moreover, in order to reduce the environmental load, reduction of the amount of slag generation is also calculated | required. In order to increase the dephosphorization utilization efficiency of quicklime, it is effective to increase the basicity (CaO / SiO 2 mass ratio) of the slag. Therefore, in order to increase the basicity of slag using a small amount of quicklime, the Si concentration in the hot metal may be lowered. Therefore, when oxygen gas is blown up to the hot metal in order to perform hot metal dephosphorization treatment, Si in the hot metal is oxidized and SiO 2 is generated. Therefore, the higher the Si concentration in the hot metal, the higher the SiO 2 that is taken into the slag. The amount will increase. Therefore, in order to increase the basicity of slag with a small amount of slag, it is necessary to lower the Si concentration in the hot metal.
蛍石を用いず、少ない量の生石灰で溶銑脱りん処理を行う方法として、CaO粉、Al2O3粉、Fe2O3粉の混合粉を酸素ガスと共に溶銑へ吹き付ける方法が、特許文献2に開示されている。この方法では、上吹き酸素と溶銑とが接触する2000℃以上の高温の火点へ主要な脱りん剤であるCaO粉を吹き付けて、融点の高いCaOを比較的速やかに滓化させる。このとき、CaOと低融点化合物を生成するAl2O3を混合することによってCaOの滓化を更に促進させる。また、CaOと低融点の化合物を生成し、スラグの酸化力を向上できるFe2O3をも混合することによって、火点で生成したスラグの流動性を確保し、且つスラグの脱りん能も高めて、極めて高効率に溶銑脱りん処理を実現できるとしている。As a method for performing hot metal dephosphorization with a small amount of quicklime without using fluorite, a method of spraying a mixed powder of CaO powder, Al 2 O 3 powder, and Fe 2 O 3 powder together with oxygen gas onto hot metal is disclosed in Patent Document 2. Is disclosed. In this method, CaO powder, which is a main dephosphorizing agent, is sprayed onto a hot spot having a high temperature of 2000 ° C. or higher where the top blown oxygen and hot metal come into contact, and CaO having a high melting point is hatched relatively quickly. At this time, the hatching of CaO is further accelerated by mixing CaO and Al 2 O 3 that generates a low melting point compound. Also, by mixing CaO and a low melting point compound, and also mixing Fe 2 O 3 that can improve the oxidizing power of slag, the fluidity of the slag generated at the fire point is ensured and the dephosphorization ability of the slag is also improved. It is said that hot metal dephosphorization can be realized with extremely high efficiency.
しかしながら、この方法で生成されるスラグは溶銑段階で脱りん効率を向上させる観点のみに注目しており、脱燐で生成したスラグを排出することなく溶銑から一連の吹錬として、そのまま脱炭吹錬を続けてもC濃度が高くP濃度が低い溶鋼を溶製できるのか否かについては不明である。 However, the slag produced by this method focuses only on the viewpoint of improving the dephosphorization efficiency at the hot metal stage, and as a series of blowing from the hot metal without discharging the slag produced by the dephosphorization, the decarburization blow is performed as it is. It is unclear whether molten steel with a high C concentration and a low P concentration can be produced even if smelting is continued.
一方で、転炉において上吹き酸素ガスと共にCaO粉を溶銑へ上吹きして吹錬し、C濃度が0.20〜0.25質量%でP濃度の低い溶鋼を製造する方法が特許文献3に開示されている。しかしながらこの方法では酸素ガスと共に酸化鉄を上吹きしていないため、火点において生成されるスラグ中のCaO−FeO系融体のFeO濃度が低く、火点の温度が高いことにより、特許文献2に記載の方法ほどの脱りん利用効率を得られない。また、脱燐が難しいC濃度が0.3質量%以上でも、P濃度を十分に低下させることができるかどうかは不明である。 On the other hand, Patent Document 3 discloses a method for producing a molten steel having a low C concentration of 0.20 to 0.25% by mass by blowing CaO powder together with top blowing oxygen gas into a hot metal in a converter. Is disclosed. However, in this method, since iron oxide is not blown up together with oxygen gas, the FeO concentration of the CaO—FeO-based melt in the slag generated at the fire point is low and the temperature of the fire point is high. Dephosphorization utilization efficiency as high as the method described in 1) cannot be obtained. Moreover, it is unclear whether the P concentration can be sufficiently reduced even when the C concentration is difficult to dephosphorize is 0.3 mass% or more.
また、特許文献4には、石灰粉を吹錬時間の7割以上で吹き付けて吹錬を行う高炭素溶鋼の製錬方法が開示されている。しかしながらこの方法では、別途行われる脱燐処理によって溶銑のP濃度を予め0.05質量%以下に低下させる必要があり、一連の吹錬工程で脱燐処理と脱炭処理とを行うことができない。 Patent Document 4 discloses a high carbon molten steel smelting method in which lime powder is blown for 70% or more of the blowing time. However, in this method, it is necessary to reduce the P concentration of the hot metal to 0.05% by mass or less in advance by a dephosphorization process that is separately performed, and the dephosphorization process and the decarburization process cannot be performed in a series of blowing processes. .
本発明は、前述した問題点を鑑み、少ないスラグ量で、溶銑段階から吹錬を中断することなく、高いC濃度かつ低いP濃度の溶鋼を製造する転炉吹錬方法を提供することを目的とする。 The present invention has been made in view of the above-described problems, and an object thereof is to provide a converter blowing method for producing molten steel having a high C concentration and a low P concentration without interrupting blowing from the hot metal stage with a small amount of slag. And
本発明の要旨は以下の通りである。
(1)上底吹き転炉へ、Si濃度が0.15質量%以下、かつ、P濃度が0.09質量%以上の溶銑を装入し、CaO粉及びFe2O3粉の混合粉であってCaO分(CaO質量+CaCO 3 質量×0.56)とFe2O3分(Fe 2 O 3 質量+FeO質量)との質量比が9:1〜6:4であり、かつCaO、CaCO3、FeO、及びFe2O3の合計が95質量%以上である混合粉を、流量1.5〜3.0Nm3/min/溶銑tonの酸素ガスと共に上吹きし、上吹き中において、前記混合粉中のCaO分の上吹き量を10〜15kg/溶銑tonとし、前記CaO分の供給速度を1.5〜3.0kg/min/溶銑tonとして、溶鉄中のC濃度が2.5質量%以上である間に前記混合粉の上吹きを終了するようにし、前記混合粉の上吹きが終了した後も前記酸素ガスの上吹きを継続してC濃度が0.3質量%以上の溶鋼を製造することを特徴とする転炉吹錬方法。
(2)前記混合粉の最大粒径を0.15mm以下とすることを特徴とする(1)に記載の転炉吹錬方法。
(3)前記上吹き中において、さらにCO2ガスを0.05〜0.3Nm3/min/溶銑ton底吹きすることを特徴とする(1)または(2)に記載の転炉吹錬方法。
The gist of the present invention is as follows.
(1) A hot metal having a Si concentration of 0.15% by mass or less and a P concentration of 0.09% by mass or more is charged into the top-bottom blown converter, and is a mixed powder of CaO powder and Fe 2 O 3 powder. The mass ratio of CaO content (CaO mass + CaCO 3 mass × 0.56) to Fe 2 O 3 content (Fe 2 O 3 mass + FeO mass) is 9: 1 to 6: 4, and CaO, CaCO 3 , FeO, and Fe 2 O 3 in a total amount of 95% by mass or more are mixed with oxygen gas at a flow rate of 1.5 to 3.0 Nm 3 / min / molten ton. The amount of CaO content in the powder is 10-15 kg / molten ton, the supply rate of CaO is 1.5-3.0 kg / min / molten ton, and the C concentration in the molten iron is 2.5% by mass. While this is the case, the top blowing of the mixed powder is terminated, and the top blowing of the mixed powder is completed. Converter blowing method but the C concentration continues to blow over the oxygen gas even after the termination, characterized in that to produce the molten steel above 0.3 mass%.
(2) The converter blowing method according to (1), wherein a maximum particle size of the mixed powder is 0.15 mm or less.
(3) The converter blowing method according to (1) or (2), wherein during the top blowing, CO 2 gas is further blown at a bottom of 0.05 to 0.3 Nm 3 / min / molten metal ton. .
本発明によれば、少ないスラグ量で、P濃度が0.09質量%以上の溶銑から吹錬を中断することなく、高いC濃度かつ低いP濃度の溶鋼を高能率で製造することができる。 According to the present invention, molten steel having a high C concentration and a low P concentration can be produced with high efficiency without interrupting blowing from hot metal having a P concentration of 0.09% by mass or more with a small amount of slag.
本発明者らは、通常の溶銑(P濃度が0.09〜0.15質量%)からC濃度が高くP濃度が低い溶鋼を高能率で製造するために、CaO含有粉を酸素ガスとともに上吹きする吹錬法について鋭意検討した結果、以下の方法に想到した。なお、C濃度が高い溶鋼とは、C濃度が0.3〜1.0質量%の溶鋼を指し、P濃度が低い溶鋼とは、P濃度が0.02質量%以下の溶鋼を指すものとする。 In order to produce a high-efficiency molten steel with a high C concentration and a low P concentration from ordinary hot metal (P concentration of 0.09 to 0.15% by mass), the present inventors have added CaO-containing powder together with oxygen gas. As a result of diligent study on the blowing method to blow, the following method was conceived. The molten steel having a high C concentration refers to a molten steel having a C concentration of 0.3 to 1.0 mass%, and the molten steel having a low P concentration refers to a molten steel having a P concentration of 0.02 mass% or less. To do.
本発明に係る転炉吹錬方法では、上底吹き転炉へ、Si濃度が0.15質量%以下の溶銑(P濃度が0.09質量%以上)を装入し、CaO粉及びFe2O3粉の混合粉であってCaO分とFe2O3分との質量比が9:1〜6:4であり、かつCaO、CaCO3、FeO、及びFe2O3の合計が95質量%以上である混合粉を、流量1.5〜3.0Nm3/min/溶銑tonの酸素ガスと共に上吹きし、上吹き中において、前記混合粉中のCaO分の上吹き量を10〜15kg/溶銑tonとし、前記CaO分の供給速度が1.5〜3.0kg/min/溶銑tonとして、溶鉄中のC濃度が2.5質量%以上である間に前記混合粉の上吹きを終了するようにし、前記混合粉の上吹きが終了した後も前記酸素ガスの上吹きを中断することなく継続してC濃度が0.3質量%以上の溶鋼を製造する。なお、処理中は、溶鋼を攪拌して脱りんを促進するために底吹き機能を有する上底吹き転炉を用いるが、その底吹きには、炉底に設置した羽口からCOガスまたはCO2ガスを0.05〜0.3Nm3/min/溶銑ton吹き込むことが好ましい。In the converter blowing method according to the present invention, molten iron having a Si concentration of 0.15% by mass or less (P concentration of 0.09% by mass or more) is charged into an upper bottom blowing converter, and CaO powder and Fe 2 are added. It is a mixed powder of O 3 powder, the mass ratio of CaO component and Fe 2 O 3 component is 9: 1 to 6: 4, and the total of CaO, CaCO 3 , FeO, and Fe 2 O 3 is 95 mass % Of the mixed powder which is not less than 1.5% with oxygen gas at a flow rate of 1.5 to 3.0 Nm 3 / min / molten ton. / Feeding ton, and the feeding rate of the CaO component is 1.5 to 3.0 kg / min / toning ton, and the top blowing of the mixed powder is completed while the C concentration in the molten iron is 2.5% by mass or more. The oxygen gas is blown up even after the powder mixture is blown up. A molten steel having a C concentration of 0.3% by mass or more is continuously produced without interruption. During the treatment, an upper-bottom blowing converter having a bottom blowing function is used to stir the molten steel and promote dephosphorization. For the bottom blowing, CO gas or CO is introduced from the tuyere installed at the bottom of the furnace. It is preferable to blow two gases at 0.05 to 0.3 Nm 3 / min / molten metal ton.
また、CaO粉とは、主に生石灰、石灰石などを粉状にしたものであり、主にCaOやCaCO3である。一方、Fe2O3粉とは、主に鉄鉱石を粉状にしたものであり、主にFe2O3からなるが、FeOや結晶水を含んでもよい。また、CaO粉が生石灰と石灰石との混合粉である場合、CaO分は、(CaO質量+CaCO3質量×0.56)で計算するものとする。また、Fe2O3分は、FeOも含めてFe2O3分とみなす。The CaO powder is mainly powdered lime, limestone or the like, and is mainly CaO or CaCO 3 . On the other hand, Fe 2 O 3 powder is mainly powdered iron ore and mainly composed of Fe 2 O 3 , but may contain FeO or crystal water. In addition, when the CaO powder is a mixed powder of quicklime and limestone, the CaO content is calculated by (CaO mass + CaCO 3 mass × 0.56). In addition, Fe 2 O 3 minutes is regarded as Fe 2 O 3 minutes including FeO.
この方法によれば、CaO粉及びFe2O3粉の混合粉をO2ガスと共に溶銑浴面へ上吹きして、2000℃以上の火点にて高塩基度のスラグを生成させる。これにより、高温の火点領域において高塩基度かつ高FeO濃度のスラグが形成され、それが溶鉄中のPと反応するため、きわめて高い脱りん効率を実現できる。また、高塩基度であってもFeO濃度が高ければ、そのスラグの融点は比較的低くなるため、流動性が確保されて、極めて素早く脱りん反応が進行する。また、混合粉の最大粒径は、O2ガスによる搬送や火点でのスラグ形成の容易性などを考慮して0.15mm以下とすることが好ましい。According to this method, a mixed powder of CaO powder and Fe 2 O 3 powder is blown up onto the hot metal bath surface together with O 2 gas, and high basicity slag is generated at a fire point of 2000 ° C. or higher. As a result, a slag having a high basicity and a high FeO concentration is formed in the hot spot region, and reacts with P in the molten iron, so that a very high dephosphorization efficiency can be realized. Even if the basicity is high, if the FeO concentration is high, the melting point of the slag becomes relatively low, so that fluidity is ensured and the dephosphorization reaction proceeds very quickly. In addition, the maximum particle size of the mixed powder is preferably 0.15 mm or less in consideration of the conveyance with O 2 gas and the ease of slag formation at the fire point.
溶鉄中のPの活量は溶鉄中のC濃度が高いほど高くなる。すなわち、溶鉄中のC濃度が高いほど脱りん反応が進行し易いのである。そこで、CaO粉及びFe2O3粉の混合粉を上吹きする終了時点の溶鉄中のC濃度と脱りん率との関係を調査したところ、溶鉄中のC濃度が2.5質量%以上である間にCaO粉及びFe2O3粉の混合粉をO2ガスとともに上吹きし、その後、O2ガスのみを上吹きして脱炭吹錬すると、容易にC濃度が高くP濃度が低い溶鋼を製造することができることを見出した。The activity of P in molten iron increases as the C concentration in molten iron increases. That is, the higher the C concentration in the molten iron, the easier the dephosphorization reaction proceeds. Therefore, when the relationship between the C concentration in the molten iron and the dephosphorization rate at the time of completion of blowing the mixed powder of CaO powder and Fe 2 O 3 powder was investigated, the C concentration in the molten iron was 2.5% by mass or more. the mixed powder of CaO powder and Fe 2 O 3 powder were blown upward together with O 2 gas while there, then, when the O 2 gas alone was blown on to the decarburization blowing, readily low high P concentration C concentration It has been found that molten steel can be produced.
脱りん反応と同時にスラグ中のFeOが溶銑中のCによって還元されていき、スラグ中のFeO濃度の低下に伴い溶融スラグ中に高融点の2CaO・SiO2−3CaO・P2O5固溶体もしくは3CaO・P2O5固相が晶出する。そして、スラグ中のP2O5のほとんどが上記固溶体として晶出した後、残った液相中のFeOが更に還元されて液相スラグの融点が上昇し、液相スラグが固化するのである。Simultaneously with the dephosphorization reaction, FeO in the slag is reduced by C in the molten iron, and as the FeO concentration in the slag decreases, the high melting point 2CaO · SiO 2 -3CaO · P 2 O 5 solid solution or 3CaO in the molten slag · P 2 O 5 solid phase crystallizes out. Then, after most of the P 2 O 5 in the slag crystallizes as the solid solution, the remaining FeO in the liquid phase is further reduced, the melting point of the liquid phase slag rises, and the liquid phase slag solidifies.
なお、溶鉄中のC濃度が2.5質量%以上である間にCaO粉及びFe2O3粉の混合粉を上吹きして脱りん率を高くした後に、O2ガスのみを上吹きして脱炭吹錬を行っている間、溶鉄およびスラグの温度は上昇し続ける。これにより、CaO粉及びFe2O3粉の混合粉の上吹きによって生成された上述の固化したスラグのうち、FeOの濃度が高い部分が溶融し、溶鉄中のCによって還元される。一方、吹錬中の温度上昇に伴い、スラグ中の2CaO・SiO2−3CaO・P2O5固溶体もしくは3CaO・P2O5固相の一部もスラグ中のFeO濃度が高い溶融部へ溶解し、その後、溶鉄中のCによって還元されて復りんが生じる。ところが、2CaO・SiO2−3CaO・P2O5固溶体もしくは3CaO・P2O5固相の融点は約1750℃以上と極めて高いため、復りん速度は極めて遅いことも見いだした。In addition, after the C concentration in the molten iron is 2.5% by mass or more, the mixed powder of CaO powder and Fe 2 O 3 powder is blown up to increase the dephosphorization rate, and then only O 2 gas is blown up. During decarburization and blowing, the temperature of the molten iron and slag continues to rise. Thus, among the CaO powder and Fe 2 O 3 powder slag solidified above produced by blown onto the mixed powder, high partial concentration of FeO is melted, is reduced by C in the molten iron. On the other hand, as the temperature rises during blowing, part of 2CaO · SiO 2 -3CaO · P 2 O 5 solid solution or 3CaO · P 2 O 5 solid phase in slag also dissolves in the molten part where FeO concentration in slag is high After that, it is reduced by C in the molten iron to produce reverse phosphorus. However, since extremely high 2CaO · SiO 2 -3CaO · P 2 O 5 the melting point of the solid solution or 3CaO · P 2 O 5 solid phases of about 1750 ° C. or higher, recovery phosphorus rate was also found extremely slow.
次に、吹錬工程における各条件を検証するための実験結果を説明する。
まず、高炉から出銑されたP濃度が0.1質量%程度の溶銑に対して脱珪処理を施し、溶銑中のSi濃度を0.01〜0.15質量%以下にした。その後、上底吹き転炉を用いて吹錬を行った。吹錬工程では、まず、脱珪処理された溶銑を上底吹き転炉へ装入し、その後、吹錬終了時の溶鋼温度を1670±5℃にすべく、温度調整剤としてFe2O3を96質量%含有する鉄鉱石を適宜添加した。次に、粒径が0.15mm以下のCaO粉のみもしくはCaO粉にFe2O3粉及びAl2O3粉のどちらかまたは両方をO2ガスに混合して上吹きした。Next, the experimental results for verifying each condition in the blowing process will be described.
First, desiliconization treatment was performed on the hot metal having a P concentration of about 0.1% by mass discharged from the blast furnace so that the Si concentration in the hot metal was 0.01 to 0.15% by mass or less. After that, blowing was performed using an upper bottom blowing converter. In the blowing process, first, the desiliconized molten iron is charged into an upper bottom blowing converter, and then, as a temperature adjusting agent, Fe 2 O 3 is used so that the molten steel temperature at the end of blowing is 1670 ± 5 ° C. Was appropriately added. Next, only CaO powder having a particle size of 0.15 mm or less, or either or both of Fe 2 O 3 powder and Al 2 O 3 powder in CaO powder was mixed with O 2 gas and top-blown.
(Step1)
初めに、本発明の課題が「少ないスラグ量で、溶銑段階から吹錬を中断することなく、高いC濃度かつ低いP濃度の溶鋼を製造する転炉吹錬方法を提供すること」であることに鑑みて、吹錬終了時点でのC濃度とP濃度をC:0.85〜0.99質量%でP≦0.020質量%(溶鋼温度は1670±5℃)に統一し、CaO粉及びFe2O3粉の混合粉を上吹きする終了時点の溶鉄中のC濃度を2.5〜3.6質量%の範囲として、CaO粉及びFe2O3粉の混合粉を上吹き酸素ガスと共に溶鉄中のC濃度が所定の濃度の条件を満たしている間上吹きし、その後もO2ガスのみを上吹きし続けて、溶鋼を製造した。
このとき、「溶銑中Si濃度の影響、CaO粉及びFe2O3粉の混合粉の組成の影響、上吹き酸素ガスの流量の影響、上吹き中における混合粉中のCaO分の上吹き量の影響、前記CaO分の供給速度の影響」を確認した。
このとき、特に断らない限り、溶銑中Si濃度:0.05質量%、CaO粉及びFe2O3粉の混合粉中のCaO分とFe2O3分との質量比を4:1、混合粉中のCaO分は10〜15kg/溶銑ton、1.5〜3.0kg/min/溶銑tonの速度、O2ガス流量2.0〜2.5Nm3/min/溶銑tonに統一した。また、混合粉を上吹きする終了時点の溶鉄中のC濃度は、酸素源(酸素ガス、酸化鉄、等)供給量と溶銑成分(炭素、シリコン)の酸化に必要な酸素量との関係(但し、操業経験から予想される酸素利用効率を考慮する)から計算によって求めた。(Step 1)
First, an object of the present invention is to provide a converter blowing method for producing molten steel having a high C concentration and a low P concentration without interrupting blowing from the hot metal stage with a small amount of slag. In view of the above, C concentration and P concentration at the end of blowing are unified to C ≦ 0.85-0.99 mass% and P ≦ 0.020 mass% (molten steel temperature is 1670 ± 5 ° C.), CaO powder and C concentration in the molten iron in the end of blowing on the mixed powder of Fe 2 O 3 powder as a range of 2.5 to 3.6 wt%, oxygen top blowing a mixed powder of CaO powder and Fe 2 O 3 powder The steel was blown up while the C concentration in the molten iron together with the gas satisfied a predetermined concentration condition, and then only the O 2 gas was continuously blown up to produce molten steel.
At this time, “the influence of the Si concentration in the hot metal, the influence of the composition of the mixed powder of the CaO powder and the Fe 2 O 3 powder, the influence of the flow rate of the top blowing oxygen gas, the amount of top blowing of the CaO content in the mixed powder during the top blowing. And the influence of the supply rate of the CaO content ”.
At this time, unless otherwise specified, the Si concentration in the hot metal: 0.05% by mass, the mass ratio of CaO content and Fe 2 O 3 content in the mixed powder of CaO powder and Fe 2 O 3 powder is 4: 1, mixing The CaO content in the powder was unified to 10 to 15 kg / molten ton, 1.5 to 3.0 kg / min / molten ton, and O 2 gas flow rate 2.0 to 2.5 Nm 3 / min / molten ton. In addition, the C concentration in the molten iron at the time when the mixed powder is blown up is the relationship between the supply amount of the oxygen source (oxygen gas, iron oxide, etc.) and the amount of oxygen necessary for oxidizing the hot metal components (carbon, silicon) ( However, the oxygen utilization efficiency expected from operational experience is taken into account).
吹錬条件および結果を表1に示す。なお、表1に示す上吹き混合粉の割合は不純物を除いた場合の割合を示しており、混合粉中において、CaO分+Fe2O3分+Al2O3の合計が95質量%以上であるものとする。Table 1 shows the blowing conditions and results. In addition, the ratio of the top-blown mixed powder shown in Table 1 indicates the ratio when impurities are removed, and in the mixed powder, the total of CaO content + Fe 2 O 3 minutes + Al 2 O 3 is 95% by mass or more. Shall.
(1)溶銑中のSi濃度の影響
本発明例1〜3では、Si濃度を脱珪処理により0.01〜0.15質量%まで下げた溶銑を上底吹き転炉に装入し、Fe2O3を96質量%含有する鉄鉱石6.3kg/溶銑tonを上置き添加した。そして、流量が2.5Nm3/min/溶銑tonのO2ガスと共にCaO分とFe2O3分とを質量比で4:1とした混合粉(混合粉中のCaOは15kg/溶銑ton)を上吹きした。このとき、混合粉中のCaO分の上吹き速度を2.5kg/min/溶銑tonとして上吹きし、混合粉の上吹きを終了した後も同一酸素流量で脱炭吹錬した。その結果、溶銑中のSi濃度が0.15%以下で、処理後の溶鋼中のP濃度を目標値である0.020質量%以下にすることができると確認できた。(1) Influence of Si concentration in hot metal In Examples 1 to 3 of the present invention, hot metal whose Si concentration was reduced to 0.01 to 0.15 mass% by desiliconization treatment was charged into an upper-bottom blowing converter, and Fe 6.3 kg of iron ore containing 96% by mass of 2 O 3 / ton ton was added on top. The flow rate of 2.5 Nm 3 / min / hot metal minute CaO with O 2 gas ton Fe 2 O 3 minutes and 4 in the weight ratio: 1 and the mixed powder (CaO in the powder mixture is 15 kg / hot metal ton) Was blown up. At this time, the top blowing speed of the CaO content in the mixed powder was set to 2.5 kg / min / molten ton, and decarburization blowing was performed at the same oxygen flow rate even after finishing the top blowing of the mixed powder. As a result, it was confirmed that the Si concentration in the molten iron was 0.15% or less and the P concentration in the molten steel after the treatment could be set to a target value of 0.020% by mass or less.
上記混合粉は火点で溶融して脱りん反応に寄与するので、CaOの滓化に溶銑中のSiがあまり必要でない。そのため、溶銑中のSi濃度が低いほど生成されるスラグの平均塩基度が向上し、処理後の溶鋼中のP濃度が低下したと考えられる。 Since the mixed powder melts at the hot spot and contributes to the dephosphorization reaction, Si in the hot metal is not so necessary for the hatching of CaO. Therefore, it is considered that the lower the Si concentration in the hot metal, the higher the average basicity of the slag produced, and the lower the P concentration in the molten steel after treatment.
(2)上吹きO2流量の影響
本発明例4〜6では、Si濃度を脱珪処理により0.05質量%まで下げた溶銑を上底吹き転炉に装入し、Fe2O3を96質量%含有する鉄鉱石6.3〜7.5kg/溶銑tonを上置き添加した。そして、流量が1.5〜3.0Nm3/min/溶銑tonのO2ガスと共にCaO分とFe2O3分とを質量比で4:1とした混合粉(混合粉中のCaO分は10〜15kg/溶銑ton)を上吹きした。このとき、混合粉中のCaO分の上吹き速度を1.5〜2.5kg/min/溶銑tonとして上吹きし、混合粉の上吹きを終了した後も同一酸素流量で脱炭吹錬した。その結果、上吹きO2ガスの流量が1.5〜3.0Nm3/min/溶銑tonで、処理後の溶鋼中のP濃度を目標値である0.020質量%以下にすることができると確認できた。(2) Influence of top blown O 2 flow rate In Invention Examples 4 to 6, molten iron whose Si concentration was lowered to 0.05% by mass by desiliconization treatment was charged into the top bottom blown converter, and Fe 2 O 3 was added. Iron ore 6.3 to 7.5 kg / molten iron ton containing 96% by mass was added on top. And the mixed powder (CaO content in the mixed powder is 4: 1) by mass ratio of CaO content and Fe 2 O 3 content together with O 2 gas with a flow rate of 1.5 to 3.0 Nm 3 / min / molten ton. 10-15 kg / molten ton) was blown up. At this time, the top blowing speed of the CaO content in the mixed powder was 1.5 to 2.5 kg / min / molten ton, and decarburization blowing was performed at the same oxygen flow rate even after finishing the mixed powder top blowing. . As a result, the flow rate of the top blown O 2 gas is 1.5 to 3.0 Nm 3 / min / molten iron ton, and the P concentration in the molten steel after treatment can be set to a target value of 0.020% by mass or less. I was able to confirm.
なお、上吹きO2ガスの流量を1.5Nm3/min/溶銑ton未満にすると、転炉の吹錬時間が延びて生産性が低下するため、O2ガスの流量の下限を1.5Nm3/min/溶銑tonとする。一方、O2ガスの流量が3.0Nm3/min/溶銑tonを超えると、吹錬初期にスラグ中のFeO濃度が過度に増加してスロッピングが発生する可能性がある。したがって、O2ガスの流量の上限を3.0Nm3/min/溶銑tonとする。Note that if the flow rate of the top blown O 2 gas is less than 1.5 Nm 3 / min / molten iron ton, the blowing time of the converter increases and the productivity decreases, so the lower limit of the O 2 gas flow rate is 1.5 Nm. 3 / min / molten ton. On the other hand, if the flow rate of O 2 gas exceeds 3.0 Nm 3 / min / molten ton, there is a possibility that the FeO concentration in the slag increases excessively and slopping occurs in the initial stage of blowing. Therefore, the upper limit of the flow rate of O 2 gas is set to 3.0 Nm 3 / min / molten metal ton.
(3−1)混合粉の組成の影響(CaO粉及びFe2O3粉の混合粉中のCaO分の割合)
本発明例7〜9及び比較例1〜4では、Si濃度を脱珪処理により0.05質量%まで下げた溶銑を上底吹き転炉に装入し、Fe2O3を96質量%含有する鉄鉱石0〜8.3kg/溶銑tonを上置き添加した。そして、流量が2.5Nm3/min/溶銑tonのO2ガスと共に、CaO粉のみ15kg/溶銑tonまたは20kg/溶銑ton、もしくは混合粉中のCaO分は15〜20kg/溶銑tonとし、CaO分とFe2O3分との比率を変えた混合粉を、CaO粉または混合粉中のCaO分の上吹き速度を2.0〜2.5kg/min/溶銑tonとして上吹きし、CaO粉または混合粉の上吹きを終了した後も同一酸素流量で脱炭吹錬した。その結果、混合粉におけるCaO分とFe2O3分との質量比が9:1〜6:4である場合には、処理後の溶鋼中のP濃度を目標値である0.020質量%以下にすることができた。(3-1) Influence of composition of mixed powder (ratio of CaO content in mixed powder of CaO powder and Fe 2 O 3 powder)
In Invention Examples 7 to 9 and Comparative Examples 1 to 4, the hot metal whose Si concentration was reduced to 0.05% by mass by desiliconization treatment was charged into an upper bottom blowing converter, and 96% by mass of Fe 2 O 3 was contained. Iron ore 0 to 8.3 kg / molten iron ton was added on top. Then, the flow rate together with O 2 gas 2.5 Nm 3 / min / hot metal ton, only CaO powder 15 kg / molten pig iron ton or 20 kg / molten pig iron ton or CaO content of the powder mixture, is a 15~20Kg / hot metal ton, CaO content The mixed powder in which the ratio of Fe 2 O 3 minutes is changed is top blown at a CaO powder or CaO content in the mixed powder at an upper blowing rate of 2.0 to 2.5 kg / min / molten ton, and the CaO powder or Even after finishing the top blowing of the mixed powder, decarburization blowing was performed at the same oxygen flow rate. As a result, when the mass ratio of the CaO content and the Fe 2 O 3 content in the mixed powder is 9: 1 to 6: 4, the P concentration in the molten steel after the treatment is 0.020% by mass which is a target value. I was able to:
比較例1及び2のようにCaO粉のみを上吹きした場合は、CaO分の上吹き量を15〜20kg/溶銑tonとし、CaO分の上吹き速度を2.0〜2.5kg/min/溶銑tonと変更しても、処理後の溶鋼中のP濃度は0.030〜0.033質量%となり、目標値(P濃度≦0.020質量%)を達成できなかった。CaO粉のみを用いると、火点において生成されるスラグ中のCaO−FeO融体でFeO濃度が低いため、融点が比較的高くなることから流動性が比較的低くなってしまう。さらには、スラグ中のCaO−FeO融体の温度もFe2O3粉を混合して上吹きした場合より高くなってしまう。以上の理由から、脱りん反応が進行し難くなり、同一のCaO原単位を上吹きしても脱りん率が低値になってしまったと考えられる。同様の理由で、比較例3のように混合粉中のFe2O3濃度が5質量%と低い場合も、処理後の溶鋼中のP濃度が目標値に達しなかったと考えられる。When only CaO powder was blown up as in Comparative Examples 1 and 2, the amount of CaO content was 15-20 kg / molten ton and the CaO content was sprayed 2.0-2.5 kg / min / Even if it changed with hot metal ton, P concentration in the molten steel after a process was set to 0.030-0.033 mass%, and the target value (P concentration <= 0.020 mass%) was not able to be achieved. When only CaO powder is used, since the FeO concentration is low in the CaO-FeO melt in the slag generated at the fire point, the melting point becomes relatively high, and therefore the fluidity becomes relatively low. Furthermore, the temperature of the CaO—FeO melt in the slag also becomes higher than when the Fe 2 O 3 powder is mixed and blown up. For the above reasons, it is considered that the dephosphorization reaction does not proceed easily, and the dephosphorization rate has become low even when the same CaO basic unit is blown up. For the same reason, even when the Fe 2 O 3 concentration in the mixed powder is as low as 5% by mass as in Comparative Example 3, it is considered that the P concentration in the molten steel after the treatment did not reach the target value.
一方、比較例4のように混合粉中のFe2O3濃度を45質量%にまで増やした場合も、処理後の溶鋼中のP濃度が目標値に達しなかった。この場合、火点で生成されるスラグ中におけるCaO−FeO融体中のFeO濃度が過度に上昇してCaO濃度が低下してしまい、CaO−FeO融体の脱りん能が低下してしまったことが原因と考えられる。さらに、Fe2O3による火点冷却が強すぎてCaO−FeO融体の温度が過度に低下して流動性が低下したため、脱りん反応効率が低下してしまったと考えられる。以上の実験結果から、混合粉におけるCaO分とFe2O3分との質量比は9:1〜6:4とする。On the other hand, when the Fe 2 O 3 concentration in the mixed powder was increased to 45% by mass as in Comparative Example 4, the P concentration in the molten steel after the treatment did not reach the target value. In this case, the FeO concentration in the CaO-FeO melt in the slag produced at the fire point is excessively increased, the CaO concentration is decreased, and the dephosphorization ability of the CaO-FeO melt is decreased. This is thought to be the cause. Further, it is considered that the dephosphorization reaction efficiency has been lowered because the hot spot cooling by Fe 2 O 3 is too strong, the temperature of the CaO—FeO melt is excessively lowered and the fluidity is lowered. From the above experimental results, the mass ratio of CaO content to Fe 2 O 3 content in the mixed powder is 9: 1 to 6: 4.
(3−2)混合粉の組成の影響(CaO+Fe2O3+Al2O3混合粉)
比較例5では、CaO、Fe2O3及びAl2O3の混合粉を用い、表1に示す条件で吹錬を行ったところ、処理後の溶鋼中のP濃度は目標に達しなかった。この場合、スラグ中において火点で生成されるCaO−FeO−Al2O3融体は融点が低く、非常に流動性が高い。そのため、混合粉を上吹きしている間は非常に脱りん反応が効率良く進行する。しかしながら、その後の脱炭吹錬中に溶鉄の温度が上昇していくと、混合粉を上吹きしていた時に生成されたスラグが溶融し始めて、顕著に復りんしてしまったと考えられる。(3-2) Influence of the composition of the mixed powder (CaO + Fe 2 O 3 + Al 2 O 3 mixed powder)
In Comparative Example 5, when the mixed powder of CaO, Fe 2 O 3 and Al 2 O 3 was used and blown under the conditions shown in Table 1, the P concentration in the molten steel after the treatment did not reach the target. In this case, the CaO—FeO—Al 2 O 3 melt produced at the fire point in the slag has a low melting point and very high fluidity. Therefore, the dephosphorization reaction proceeds very efficiently while the mixed powder is being blown up. However, when the temperature of the molten iron rises during the subsequent decarburization blowing, it is considered that the slag produced when the mixed powder was blown up began to melt and rebounded significantly.
(4)混合粉中のCaO量の影響
本発明例10、11及び比較例6では、Si濃度を脱珪処理により0.05質量%まで下げた溶銑を上底吹き転炉に装入し、Fe2O3を96質量%含有する鉄鉱石6.3〜8.0kg/溶銑tonを上置き添加した。そして、流量が2.5〜3.5Nm3/min/溶銑tonのO2ガスと共にCaO分とFe2O3分とを質量比で4:1とした混合粉(混合粉中のCaOは8〜15kg/溶銑ton)を、混合粉中のCaO分の上吹き速度を1.5〜2.5kg/min/溶銑tonとして上吹きし、混合粉の上吹きを終了した後も同一酸素流量で脱炭吹錬した。その結果、混合粉中のCaO分が10〜15kg/溶銑tonであれば、処理後の溶鋼中のP濃度を目標値である0.020質量%以下にすることができた。(4) Influence of CaO amount in mixed powder In Invention Examples 10 and 11 and Comparative Example 6, hot metal having a Si concentration lowered to 0.05 mass% by desiliconization treatment was charged into an upper bottom blowing converter, Iron ore 6.3 to 8.0 kg / molten iron ton containing 96% by mass of Fe 2 O 3 was added on top. The flow rate and 2.5~3.5Nm 3 / min / hot metal minute CaO with O 2 gas ton Fe 2 O 3 minutes at a mass ratio of 4: 1 CaO mixed powder (mixed powder in which the 8 Up to 15 kg / molten ton), with the top blowing rate of CaO in the mixed powder being 1.5 to 2.5 kg / min / molten ton, and even after finishing the mixed powder top blowing, at the same oxygen flow rate. Decarburized and blown. As a result, when the CaO content in the mixed powder was 10 to 15 kg / molten ton, the P concentration in the molten steel after the treatment could be set to the target value of 0.020% by mass or less.
ところが、比較例6のように混合粉中のCaO分を8kg/溶銑tonまで減らすと、処理後の溶鋼中のP濃度が目標値に達しなかった。スラグ中に取り込まれた(P2O5)のほとんどは2CaO・SiO2−3CaO・P2O5固溶体もしくは3CaO・P2O5固相としてスラグ中に存在する。すなわち、スラグ中にはある程度以上のCaO量が必要であることが確認できた。したがって、CaO量の下限は10kg/溶銑tonとする。以上の実験結果、及び、環境への負荷と生石灰のコストという観点から、混合粉中のCaO量は10〜15kg/溶銑tonとする。However, when the CaO content in the mixed powder was reduced to 8 kg / molten ton as in Comparative Example 6, the P concentration in the molten steel after treatment did not reach the target value. Most of (P 2 O 5 ) incorporated in the slag is present in the slag as a 2CaO · SiO 2 -3CaO · P 2 O 5 solid solution or a 3CaO · P 2 O 5 solid phase. That is, it was confirmed that a certain amount of CaO was required in the slag. Therefore, the lower limit of the CaO amount is 10 kg / molten ton. From the viewpoint of the above experimental results and the environmental load and the cost of quicklime, the CaO amount in the mixed powder is 10 to 15 kg / molten ton.
(5)混合粉中のCaO分の上吹き速度の影響
本発明例12〜14、比較例7〜8では、Si濃度を脱珪処理により0.05質量%まで下げた溶銑を上底吹き転炉に装入し、Fe2O3を96質量%含有する鉄鉱石6.3〜7.5kg/溶銑tonを上置き添加した。そして、流量が2.0〜2.5Nm3/min/溶銑tonのO2ガスと共にCaO分とFe2O3分とを質量比で4:1とした混合粉(混合粉中のCaOは15kg/溶銑ton)を、混合粉中のCaO分の上吹き速度を1.3〜3.5kg/min/溶銑tonとして上吹きし、混合粉の上吹きを終了した後も同一酸素流量で脱炭吹錬した。その結果、混合粉中のCaO分の上吹き速度が1.5〜3.0kg/min/溶銑tonであれば、処理後の溶鋼中のP濃度を目標値である0.020質量%以下にすることができた。(5) Effect of top blowing speed of CaO content in mixed powder In Invention Examples 12 to 14 and Comparative Examples 7 to 8, hot metal having a Si concentration reduced to 0.05 mass% by desiliconization treatment The furnace was charged with 6.3 to 7.5 kg of iron ore containing 96% by mass of Fe 2 O 3 / molten metal ton. And the mixed powder (CaO in the mixed powder is 15 kg) in which the flow rate is 2.0 to 2.5 Nm 3 / min / O 2 gas of molten iron and the CaO content and the Fe 2 O 3 content are 4: 1 by mass ratio. / Molten metal ton) is decarburized at the same oxygen flow rate even after finishing the top spraying of the mixed powder with a top spraying speed of CaO in the mixed powder of 1.3 to 3.5 kg / min / molten ton. Blowed. As a result, if the top blowing speed of the CaO content in the mixed powder is 1.5 to 3.0 kg / min / molten ton, the P concentration in the molten steel after the treatment is set to a target value of 0.020% by mass or less. We were able to.
ところが、比較例7のように混合粉中のCaO分の上吹き速度を1.3kg/min/溶銑tonまで下げると、処理後の溶鋼中のP濃度が目標値に達しなかった。この場合、スラグ中において火点で生成されるCaO−FeO融体中のCaO濃度が過度に低下してしまい、CaO−FeO融体の脱りん能が低下してしまったと考えられる。一方、比較例8のように混合粉中のCaO分の上吹き速度を3.5kg/min/溶銑tonまで上げると、スラグ中において火点で生成されるCaO−FeO融体中のCaO濃度が過度に高くなり、CaO−FeO融体の融点が上昇して流動性が低下し、脱りん反応速度が低下してしまったと考えられる。以上の理由から、混合粉中のCaO分の上吹き速度は、1.5〜3.0kg/min/溶銑tonとする。 However, when the top blowing speed of the CaO content in the mixed powder was lowered to 1.3 kg / min / molten ton as in Comparative Example 7, the P concentration in the molten steel after the treatment did not reach the target value. In this case, it is considered that the CaO concentration in the CaO—FeO melt produced at the fire point in the slag is excessively lowered, and the dephosphorization ability of the CaO—FeO melt is lowered. On the other hand, when the top blowing speed of the CaO content in the mixed powder is increased to 3.5 kg / min / molten ton as in Comparative Example 8, the CaO concentration in the CaO-FeO melt generated at the fire point in the slag is increased. It is considered that the melting point of the CaO—FeO melt is increased, the fluidity is lowered, and the dephosphorization reaction rate is lowered. For the above reasons, the top blowing speed of the CaO component in the mixed powder is 1.5 to 3.0 kg / min / molten iron ton.
(Step2)
次に、上記のStep1で確認したことを踏まえて、上底吹き転炉へ、Si濃度が0.15質量%以下、かつ、P濃度が0.09質量%以上の溶銑を装入し、CaO粉及びFe2O3粉の混合粉であってCaO分とFe2O3分との質量比が9:1〜6:4である混合粉を、流量1.5〜3.0Nm3/min/溶銑tonの酸素ガスと共に上吹きし、上吹き中において、前記混合粉中のCaO分の上吹き量を10〜15kg/溶銑tonとし、前記CaO分の供給速度を1.5〜3.0kg/min/溶銑tonとした条件下において、
溶鉄中のC濃度が所定濃度以上である間に前記混合粉の上吹きを終了するようにする効果と、前記混合粉の上吹きが終了した後も前記酸素ガスの上吹きを継続してC濃度が0.3質量%以上でP濃度が0.020%以下の溶鋼を製造することが安定して可能かどうかを確認した。なお、Step1の吹錬と同様に、処理後の溶鋼温度を調整するためにFe2O3を96質量%含有する鉄鉱石3.6〜7.5kg/溶銑tonを上置き添加した。(Step 2)
Next, based on what was confirmed in Step 1 above, hot metal having a Si concentration of 0.15 mass% or less and a P concentration of 0.09 mass% or more was charged into the top-bottom blown converter, and CaO A mixed powder of powder and Fe 2 O 3 powder and having a mass ratio of 9: 1 to 6: 4 of CaO and Fe 2 O 3 is flow rate of 1.5 to 3.0 Nm 3 / min. / Blowing together with oxygen gas of hot metal ton, and during top blowing, the top blowing amount of CaO content in the mixed powder is 10 to 15 kg / molten ton, and the supply rate of CaO content is 1.5 to 3.0 kg / Min / ton Ton
The effect of ending the top blowing of the mixed powder while the C concentration in the molten iron is equal to or higher than the predetermined concentration, and continuing the top blowing of the oxygen gas after the top blowing of the mixed powder is completed. It was confirmed whether or not it was possible to stably manufacture molten steel having a concentration of 0.3% by mass or more and a P concentration of 0.020% or less. In addition, similarly to the blowing of Step 1, in order to adjust the molten steel temperature after the treatment, 3.6 to 7.5 kg of iron ore containing 96 mass% of Fe 2 O 3 / molten iron ton was added on top.
(6)混合粉の上吹きを終了する時点での溶鋼中のC濃度の影響
この調査においては、上記した共通条件に加えて、処理後の溶鋼中のC濃度を0.80〜1.00質量%に統一した。この調査の対象とした、本発明例4,6、12、13,17,18では、いずれも処理後のP濃度が0.020質量%以下を達成することができた。(6) Influence of C concentration in molten steel at the time of finishing the top blowing of mixed powder In this investigation, in addition to the above-mentioned common conditions, the C concentration in the molten steel after treatment was set to 0.80 to 1.00. Standardized to mass%. In Examples 4, 6, 12, 13, 17, and 18 of the present invention, which were the objects of this investigation, the P concentration after treatment was able to achieve 0.020% by mass or less.
一方、比較例10、11のように混合粉の上吹きを終了する時点の溶鉄中のC濃度が2.1質量%または2.4質量%まで低下すると、処理後の溶鋼中のP濃度が目標値に達しなかった。溶鉄中C濃度が高いほどPの活量が高いので脱りん反応が進行し易い。そのため、前述したように、溶鉄中C濃度が2.5質量%以上となっている間に混合粉の上吹きを終了させた方が、脱りん率が向上したと考えられる。以上の理由から、溶鉄中のC濃度が2.5質量%以上の間に混合粉の上吹きを終了するようにする。また、脱りん時においても脱炭は同時に進行することから、混合粉の上吹きを終了した時の溶鉄のC濃度の上限は、実質的に3.6質量%程度となる。 On the other hand, when the C concentration in the molten iron at the time of finishing the top blowing of the mixed powder as in Comparative Examples 10 and 11 is reduced to 2.1% by mass or 2.4% by mass, the P concentration in the molten steel after the treatment is increased. The target value was not reached. Since the activity of P is higher as the C concentration in the molten iron is higher, the dephosphorization reaction is more likely to proceed. For this reason, as described above, it is considered that the dephosphorization rate is improved by terminating the top blowing of the mixed powder while the C concentration in the molten iron is 2.5% by mass or more. For the above reason, the top blowing of the mixed powder is terminated while the C concentration in the molten iron is 2.5% by mass or more. In addition, since decarburization proceeds simultaneously at the time of dephosphorization, the upper limit of the C concentration of the molten iron when the top blowing of the mixed powder is finished is substantially about 3.6% by mass.
(7)処理後の溶鋼中のC濃度の影響
この調査においては、上記した共通条件に加えて、混合粉の上吹きを終了する時点での溶鋼中のC濃度を3.0質量%または3.1質量%に統一した。この調査の対象とした、本発明例15〜18では、Si濃度を脱珪処理により0.05質量%まで下げた溶銑を上底吹き転炉に装入し、Fe2O3を96質量%含有する鉄鉱石6.3kg/溶銑tonを上置き添加した。そして、流量が2.5Nm3/min/溶銑tonのO2ガスと共にCaO分とFe2O3分とを質量比で4:1とした混合粉(混合粉中のCaOは15kg/溶銑ton)を、混合粉中のCaO分の上吹き速度を2.5kg/min/溶銑tonとして上吹きし、混合粉上吹き終了後も同一酸素流量で脱炭吹錬した。その結果、処理後の溶鋼中のC濃度が0.3〜1.0質量%の範囲で、処理後の溶鋼中のP濃度を目標値である0.020質量%以下にすることができることが分かった。(7) Effect of C concentration in molten steel after treatment In this investigation, in addition to the above-mentioned common conditions, the C concentration in the molten steel at the point of time when the top blowing of the mixed powder is finished is 3.0 mass% or 3 Standardized to 1% by mass. In Examples 15 to 18 of the present invention, the hot metal having a Si concentration lowered to 0.05% by mass by desiliconization treatment was charged into an upper bottom blowing converter, and Fe 2 O 3 was 96% by mass. The iron ore containing 6.3 kg / molten iron ton was added on top. The flow rate of 2.5 Nm 3 / min / hot metal minute CaO with O 2 gas ton Fe 2 O 3 minutes and 4 in the weight ratio: 1 and the mixed powder (CaO in the powder mixture is 15 kg / hot metal ton) Was blown up at a CaO content in the mixed powder of 2.5 kg / min / molten ton, and decarburized and blown at the same oxygen flow rate even after the mixed powder was blown up. As a result, when the C concentration in the molten steel after treatment is in the range of 0.3 to 1.0 mass%, the P concentration in the molten steel after treatment can be set to a target value of 0.020 mass% or less. I understood.
上述したように、混合粉の上吹きを終了した後、溶鉄およびスラグの温度は急上昇し続けるため、CaO粉及びFe2O3粉の混合粉を上吹きしていた時に生成された固化スラグ中のFeO濃度が高い部分が溶融し、溶鉄中のCによって還元される。一方、吹錬中の温度上昇に伴い、スラグ中の2CaO・SiO2−3CaO・P2O5固溶体の一部もFeO濃度が高い部分へ溶解し、その後、溶鉄中のCによって固溶体が還元されて復りんが生じる。ところが、2CaO・SiO2−3CaO・P2O5固溶体の融点は約1750℃以上と極めて高く、C濃度が0.3質量%以上であれば、復りん速度は極めて遅いため、目標とするP濃度を達成できたと考えられる。As described above, since the temperature of the molten iron and slag continues to rise rapidly after finishing the top blowing of the mixed powder, in the solidified slag generated when the mixed powder of CaO powder and Fe 2 O 3 powder was being blown up The part with a high FeO concentration is melted and reduced by C in the molten iron. On the other hand, as the temperature rises during blowing, part of the 2CaO · SiO 2 -3CaO · P 2 O 5 solid solution in the slag also dissolves in the portion where the FeO concentration is high, and then the solid solution is reduced by C in the molten iron. This causes recovery. However, the melting point of 2CaO.SiO 2 -3CaO.P 2 O 5 solid solution is as high as about 1750 ° C. or higher, and if the C concentration is 0.3% by mass or more, the reversion rate is extremely slow. It is thought that the concentration was achieved.
なお、上述したように、混合粉の上吹きを終了した後は、復りんする可能性はあるが、顕著に脱りんが進むとは考えにくい。したがって、溶鉄中のC濃度が1.0質量%以上であっても、混合粉上吹き終了以降の時点におけるP濃度は、C濃度が1.0質量%時のP濃度より低いと考えられる。 In addition, as above-mentioned, after finishing the top blowing of mixed powder, although there is a possibility of returning, it is hard to think that dephosphorization will advance notably. Therefore, even if the C concentration in the molten iron is 1.0% by mass or more, the P concentration at the time after the end of the mixed powder top blowing is considered to be lower than the P concentration when the C concentration is 1.0% by mass.
また、実験では高いC濃度としてC濃度が0.3〜1.0質量%の溶鋼を製造することを前提としているが、特にC濃度が0.8〜1.0質量%以上の溶鋼では効果がより顕著になるため、好ましい。 Further, in the experiment, it is assumed that a molten steel having a C concentration of 0.3 to 1.0% by mass is produced as a high C concentration, but the effect is particularly effective in a molten steel having a C concentration of 0.8 to 1.0% by mass or more. Is more preferable because it becomes more prominent.
一方、比較例9のように、処理後の溶鋼中のC濃度が0.2質量%になるまで吹錬を続けると、処理後の溶鋼中のP濃度は目標値に達しなかった。処理後の溶鋼中のC濃度を0.2質量%まで下げると、上吹きしていた酸素ガスにより溶鉄が顕著に酸化され、混合粉を上吹きしていた時に生成された固化スラグの周囲にFeO濃度の高い溶融スラグが生成し、固化スラグの溶解速度が増加する。そして、固化スラグから溶け出てきたP2O5が溶鋼中のCによって還元されて復りんが生じる。その結果、処理後の溶鋼中のP濃度が0.025質量%となり、目標値を達成できなかったと考えられる。On the other hand, as in Comparative Example 9, when blowing was continued until the C concentration in the treated molten steel reached 0.2% by mass, the P concentration in the treated molten steel did not reach the target value. When the C concentration in the molten steel after the treatment is lowered to 0.2% by mass, the molten iron is remarkably oxidized by the oxygen gas blown up, and around the solidified slag generated when the mixed powder was blown up. A molten slag having a high FeO concentration is generated, and the dissolution rate of the solidified slag is increased. Then, P 2 O 5 that has melted out of the solidified slag is reduced by C in the molten steel, thereby causing recovery. As a result, it is considered that the P concentration in the molten steel after treatment was 0.025% by mass, and the target value could not be achieved.
次に、本発明の実施例について説明するが、実施例での条件は、本発明の実施可能性及び効果を確認するために採用した一条件例であり、本発明は、この一条件例に限定されるものではない。本発明は、本発明の要旨を逸脱せず、本発明の目的を達成する限りにおいて、種々の条件を採用し得るものである。 Next, examples of the present invention will be described. The conditions in the examples are one example of conditions used for confirming the feasibility and effects of the present invention, and the present invention is based on this one example of conditions. It is not limited. The present invention can adopt various conditions as long as the object of the present invention is achieved without departing from the gist of the present invention.
(実施例)
溶銑中のSi濃度を脱珪処理により0.05質量%まで下げた溶銑を上底吹き転炉に装入し、Fe2O3を96質量%含有する鉄鉱石6.3kg/溶銑tonを上置き添加した。そして、流量が2.5Nm3/min/溶銑tonのO2ガスと共にCaO分とFe2O3分とを質量比で4:1とした混合粉(混合粉中のCaOは15kg/溶銑ton)を、混合粉中のCaO分の上吹き速度を2.5kg/min/溶銑tonとして上吹きし、混合粉の上吹きを終了した後も同一酸素流量で脱炭吹錬した。混合粉の上吹き終了時点での溶鉄中のC濃度は3.1質量%だった。また、処理中は炉底に設置した羽口からCO2ガスを0.1Nm3/min/溶銑ton吹き込み続けた。(Example)
The hot metal in which the Si concentration in the hot metal was reduced to 0.05% by mass by desiliconization was charged into the top-bottom blowing converter, and the iron ore containing 96% by mass of Fe 2 O 3 was increased to 6.3 kg / molten ton. Added. The flow rate of 2.5 Nm 3 / min / hot metal minute CaO with O 2 gas ton Fe 2 O 3 minutes and 4 in the weight ratio: 1 and the mixed powder (CaO in the powder mixture is 15 kg / hot metal ton) Was blown off at the same oxygen flow rate even after finishing the top blowing of the mixed powder. The C concentration in the molten iron at the end of the top blowing of the mixed powder was 3.1% by mass. During the treatment, CO 2 gas was continuously blown from the tuyere installed at the bottom of the furnace at 0.1 Nm 3 / min / molten metal ton.
その結果、処理後の溶鋼は1670℃となり、溶鋼中において、C濃度が0.98質量%、P濃度が0.015質量%となり、目標となるP濃度0.020質量%以下を達成した。 As a result, the molten steel after treatment was 1670 ° C., and in the molten steel, the C concentration was 0.98 mass% and the P concentration was 0.015 mass%, achieving the target P concentration of 0.020 mass% or less.
(比較例)
溶銑中のSi濃度を脱珪処理により0.05質量%まで下げた溶銑を上底吹き転炉に装入し、Fe2O3を96質量%含有する鉄鉱石8.3kg/溶銑tonを上置き添加した。そして、流量が2.5Nm3/min/溶銑tonのO2ガスと共にCaO分とFe2O3分とを質量比で4:1とした混合粉(混合粉中のCaOは20kg/溶銑ton)を、混合粉中CaO分の上吹き速度を1.5kg/min/溶銑tonとして上吹きし、混合粉上吹き終了後も同一酸素流量で脱炭吹錬した。混合粉の上吹き終了時点での溶鉄中のC濃度は2.2質量%だった。また、処理中は炉底に設置した羽口からCO2ガスを0.1Nm3/min/溶銑ton吹き込み続けた。(Comparative example)
The hot metal in which the Si concentration in the hot metal was reduced to 0.05% by mass by desiliconization was charged into the top-bottom blowing converter, and the iron ore containing 96% by mass of Fe 2 O 3 was added at 8.3 kg / molten ton. Added. The flow rate of 2.5 Nm 3 / min / hot metal minute CaO with O 2 gas ton Fe 2 O 3 minutes and 4 in the weight ratio: 1 and the mixed powder (CaO in the powder mixture is 20 kg / hot metal ton) Was blown up at a rate of 1.5 kg / min / molten ton of CaO in the mixed powder, and decarburized and blown at the same oxygen flow rate even after the mixed powder was blown up. The C concentration in the molten iron at the end of the top blowing of the mixed powder was 2.2% by mass. During the treatment, CO 2 gas was continuously blown from the tuyere installed at the bottom of the furnace at 0.1 Nm 3 / min / molten metal ton.
その結果、処理後の溶鋼中のP濃度は0.023質量%となり、目標となるP濃度0.020質量%以下を達成できなかった。 As a result, the P concentration in the molten steel after treatment was 0.023% by mass, and the target P concentration of 0.020% by mass or less could not be achieved.
本発明によれば、少ないスラグ量で、P濃度が0.09質量%以上の溶銑から吹錬を中断することなく、高いC濃度かつ低いP濃度の溶鋼を高能率で製造することができ、産業上の利用価値が大きい。 According to the present invention, a high C concentration and a low P concentration molten steel can be produced with high efficiency without interrupting blowing from hot metal having a P concentration of 0.09 mass% or more with a small amount of slag. Industrial value is great.
Claims (3)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016006136 | 2016-01-15 | ||
| JP2016006136 | 2016-01-15 | ||
| PCT/JP2016/088880 WO2017122536A1 (en) | 2016-01-15 | 2016-12-27 | Converter furnace-blowing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPWO2017122536A1 JPWO2017122536A1 (en) | 2018-04-05 |
| JP6460265B2 true JP6460265B2 (en) | 2019-01-30 |
Family
ID=59311052
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2017561577A Active JP6460265B2 (en) | 2016-01-15 | 2016-12-27 | Converter blowing method |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP6460265B2 (en) |
| KR (1) | KR102112530B1 (en) |
| CN (1) | CN107849624B (en) |
| WO (1) | WO2017122536A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7451341B2 (en) * | 2020-07-31 | 2024-03-18 | 株式会社神戸製鋼所 | Converter blowing method |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5936626B2 (en) | 1975-07-02 | 1984-09-05 | 藤沢薬品工業株式会社 | Method for producing 1H-indazole acetic acid derivative |
| JPS5947772B2 (en) | 1978-08-23 | 1984-11-21 | 鹿島建設株式会社 | Construction method of underground continuous wall |
| JP2000345226A (en) | 1999-06-02 | 2000-12-12 | Sumitomo Metal Ind Ltd | Hot metal dephosphorization method |
| JP2002275520A (en) | 2001-03-15 | 2002-09-25 | Nippon Steel Corp | Refining method of high carbon molten steel |
| JP2005139511A (en) | 2003-11-06 | 2005-06-02 | Sumitomo Metal Ind Ltd | Steel refining method |
| JP2006009146A (en) * | 2004-05-24 | 2006-01-12 | Sumitomo Metal Ind Ltd | Hot metal refining method |
| JP4196997B2 (en) * | 2006-02-24 | 2008-12-17 | 住友金属工業株式会社 | Hot metal processing method |
| CN101117651B (en) * | 2006-07-31 | 2010-10-13 | 宝山钢铁股份有限公司 | Converting process for converter low-silicon molten iron |
| CN101476013A (en) * | 2009-01-20 | 2009-07-08 | 中国钢研科技集团公司 | Converter smelting process using dephosphorization agent |
| CN101597668A (en) * | 2009-07-03 | 2009-12-09 | 首钢总公司 | A kind of processing method of hot metal dephosphorization that utilizes top and bottom combined blown converter |
| JP5182322B2 (en) | 2010-05-27 | 2013-04-17 | 新日鐵住金株式会社 | Hot phosphorus dephosphorization method |
| CN102312036B (en) * | 2010-07-06 | 2013-04-10 | 攀钢集团钢铁钒钛股份有限公司 | Steelmaking and slagging method |
-
2016
- 2016-12-27 WO PCT/JP2016/088880 patent/WO2017122536A1/en not_active Ceased
- 2016-12-27 JP JP2017561577A patent/JP6460265B2/en active Active
- 2016-12-27 CN CN201680044276.7A patent/CN107849624B/en not_active Expired - Fee Related
- 2016-12-27 KR KR1020187001548A patent/KR102112530B1/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN107849624B (en) | 2019-07-23 |
| KR20180017200A (en) | 2018-02-20 |
| WO2017122536A1 (en) | 2017-07-20 |
| JPWO2017122536A1 (en) | 2018-04-05 |
| CN107849624A (en) | 2018-03-27 |
| KR102112530B1 (en) | 2020-05-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6481774B2 (en) | Molten iron dephosphorizing agent, refining agent and dephosphorizing method | |
| JP5343506B2 (en) | Hot phosphorus dephosphorization method | |
| JP6984731B2 (en) | How to remove phosphorus from hot metal | |
| JP5553167B2 (en) | How to remove hot metal | |
| JP5904238B2 (en) | Method of dephosphorizing hot metal in converter | |
| JPH11158526A (en) | Method for producing high P slag | |
| JP6460265B2 (en) | Converter blowing method | |
| CN103773918B (en) | A kind ofly reduce the method that sulphur is returned in semi-steel making converter | |
| JP5182322B2 (en) | Hot phosphorus dephosphorization method | |
| JP5131872B2 (en) | Hot metal dephosphorization method | |
| JP5333423B2 (en) | Hot metal dephosphorization method | |
| JP4977870B2 (en) | Steel making method | |
| JP2019151535A (en) | Method of producing phosphate slag fertilizer | |
| JP7361458B2 (en) | Method of dephosphorizing hot metal | |
| JP2011006758A (en) | Method for dephosphorizing molten iron | |
| JP5286892B2 (en) | Dephosphorization method of hot metal | |
| JP5803837B2 (en) | Method of desiliconization and dephosphorization of hot metal | |
| JP6627601B2 (en) | Hot metal dephosphorizer and method | |
| JP6665654B2 (en) | Silica removal method | |
| JP5494170B2 (en) | Hot phosphorus dephosphorization method | |
| JP4854933B2 (en) | Refining method with high reaction efficiency | |
| JPH0557327B2 (en) | ||
| JP2000212623A (en) | Hot metal dephosphorization method with little quick lime | |
| JP2004339552A (en) | Hot metal dephosphorization method | |
| JP2011122214A (en) | Method for dephosphorizing molten iron |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20171221 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20180925 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20181024 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20181204 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20181217 |
|
| R151 | Written notification of patent or utility model registration |
Ref document number: 6460265 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R151 |
|
| S533 | Written request for registration of change of name |
Free format text: JAPANESE INTERMEDIATE CODE: R313533 |
|
| R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |