JP6223711B2 - How to absorb rice - Google Patents
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Description
本発明は、米の吸水方法に関する。 The present invention relates to a method for absorbing rice.
米を炊飯する場合、炊飯を開始する前の処理として浸漬工程を設けるのが一般的である。浸漬工程は、米を水に漬けることによって米の水分含量を調整する工程である。炊飯効率からすると浸漬工程にかける時間はできるだけ短いことが好ましいが、その時間が短いと少ない水分含量のために米に芯が残った硬い米飯になる。また、その時間が長いと多い水分含量のためにべたついたご飯になる。そのため、浸漬時間は少なくとも30分以上であり、通常1〜2時間が好ましいとされる。 When cooking rice, it is common to provide an immersion process as a process before starting rice cooking. The dipping process is a process of adjusting the water content of rice by immersing the rice in water. From the viewpoint of rice cooking efficiency, it is preferable that the time required for the dipping process is as short as possible. However, if the time is short, the rice becomes hard rice with a core remaining in the rice due to a low water content. Also, if the time is long, it becomes sticky rice due to its high water content. Therefore, the immersion time is at least 30 minutes or more, and usually 1-2 hours are preferable.
浸漬工程にかける時間を短縮化する方法として、例えば、特許文献1(特開平8−252070号公報)には、脱気水を用いて5分以内で洗米し、その後は脱気水を加水した後、好ましくは10分以内で加熱を開始する方法が開示されている。この方法では、脱気水が米粒内の空気を取り込みながら浸透するので、通常水を用いる場合と比べてより早く均一に水が浸透すると考えられている。 As a method for shortening the time required for the dipping process, for example, in Patent Document 1 (Japanese Patent Application Laid-Open No. Hei 8-252070), the deaerated water is washed within 5 minutes, and then the deaerated water is hydrated. Later, a method of starting heating, preferably within 10 minutes, is disclosed. In this method, the deaerated water permeates while taking in the air in the rice grains, so that it is considered that the water permeates faster and more uniformly than when normal water is used.
特許文献2(特開平7−327617号公報)には、浸漬前に予備蒸煮を行う方法が開示されている。この方法は3kgf/cm2程度の蒸気圧を有する蒸気が送り込まれた貯留室内で洗米した米を約10分間滞留させる方法である。米と水を加熱すると、米のデンプン粒子からなるミセル構造の一部がくずれて隙間ができる。この隙間に水分子が侵入して米が膨張して、浸漬工程での吸水速度が速くなると考えられている。この方法によると、80℃のお湯を使うと浸漬時間は15分程度に短縮される。 Patent Document 2 (Japanese Patent Laid-Open No. 7-327617) discloses a method of performing preliminary cooking before immersion. In this method, the washed rice is retained for about 10 minutes in a storage chamber into which steam having a steam pressure of about 3 kgf / cm 2 is fed. When rice and water are heated, a part of the micelle structure composed of rice starch particles breaks down to form a gap. It is believed that water molecules enter this gap and the rice expands, increasing the water absorption rate in the dipping process. According to this method, when 80 ° C. hot water is used, the immersion time is reduced to about 15 minutes.
特許文献3(特開2008−220327号公報)には、米と水を大気圧よりも高い気圧が維持されたチャンバー内でマイクロ波の照射によって急速に加熱を行い、その後チャンバー内の圧力を徐々に減圧する工程を設けることにより浸漬と洗米を一つの工程で行う炊飯方法が開示されている。 In Patent Document 3 (Japanese Patent Laid-Open No. 2008-220327), rice and water are rapidly heated by microwave irradiation in a chamber maintained at a pressure higher than atmospheric pressure, and then the pressure in the chamber is gradually increased. Discloses a rice cooking method in which immersion and washing rice are performed in one step by providing a step of reducing the pressure.
また、洗米浸漬などの前処理を加えることなく、水を加えて直ちに炊飯できる既洗浸漬米が知られている。この既洗浸漬米は、α化や洗米や浸漬などの前処理を行って得られる米である。例えば、特許文献4(特開平7−177854号公報)には、浸漬前に予備蒸煮を行った後に二次蒸煮して既洗浸漬米を製造する方法が開示されている。 Further, pre-washed soaked rice that can be cooked immediately by adding water without adding pre-treatment such as soaking of washed rice is known. This washed soaked rice is rice obtained by pre-treatment such as pregelatinization, washed rice and soaking. For example, Patent Document 4 (Japanese Patent Application Laid-Open No. 7-177854) discloses a method of producing pre-washed soaked rice by performing pre-cooking before soaking and then secondary cooking.
特許文献5(特開2002−17276号公報)には、高温水に浸漬して米の表層部から中心部までの全体が高含水率になるまで洗米して、長い時間で緩速乾燥させて既洗浸漬米を製造する方法が開示されている。特許文献6(特開2007−111044号公報)には、緩和な加湿率で無洗米を加湿する工程と、加湿された米を緩和な還元率で乾燥させて既洗浸漬米を製造する方法が開示されている。また、特許文献7(特開2010−239927号公報)には、1〜5気圧の圧力下で蒸煮した玄米を凍結した後解凍し、水分含量を20%以下になるまで乾燥させて既洗浸漬米を製造する方法が開示されている。特許文献8(特開2012−161252号公報)や特許文献9(特開2013−51889号公報)には、0.05MPa〜0.3MPaの加圧状態で60〜180秒の間加圧蒸煮した米をα化した後、単粒化してさらに炊飯することでα化米を製造する方法が記載されている。この方法では、加圧蒸煮することにより表層がα化されるとともに中心部がポーラス状になることによって吸水能力が高められると考えられている。 In Patent Document 5 (Japanese Patent Application Laid-Open No. 2002-17276), the rice is soaked in high-temperature water until the entire portion from the surface layer to the center of the rice has a high water content, and then slowly dried for a long time. A method for producing washed rice soaked is disclosed. Patent Document 6 (Japanese Patent Application Laid-Open No. 2007-1111044) includes a step of humidifying non-washed rice with a mild humidification rate, and a method of producing washed rinsed rice by drying the humidified rice with a mild reduction rate. It is disclosed. Patent Document 7 (Japanese Patent Application Laid-Open No. 2010-239927) discloses that brown rice cooked under a pressure of 1 to 5 atm is frozen and then thawed, dried to a moisture content of 20% or less, and then washed and washed. A method for producing rice is disclosed. In Patent Document 8 (Japanese Patent Laid-Open No. 2012-161252) and Patent Document 9 (Japanese Patent Laid-Open No. 2013-51889), pressure steaming was performed for 60 to 180 seconds under a pressure of 0.05 MPa to 0.3 MPa. A method for producing pregelatinized rice by making the rice into a single grain and further cooking rice is described. In this method, it is considered that the water absorption capacity is enhanced by subjecting the surface layer to α by steaming under pressure and making the central part porous.
ところで、特許文献10(特開2001−169915号公報)や特許文献11(特開2006−149223号公報)、特許文献12(実用新案登録公報第3142166号公報)には、連続式の炊飯方法が開示されている。この炊飯装置は、それぞれ、第1の蒸気室内に備えられた第1のコンベア手段と、その直下に備えられた第2の蒸気室内に備えられた第2のコンベア手段と、さらにその直下に備えられた3の蒸気室内に備えられた第3のコンベア手段と、前記第1の蒸気室内で1次蒸しを行う1次蒸し手段と、前記第2の蒸気室内で2次蒸しを行う2次蒸し手段と、前記1次蒸し及び前記2次蒸しの間に散水を行う散水手段を備えている。これらの炊飯装置では、第1の蒸気室内にて約140℃、約0.36MPaの飽和水蒸気により、第2の蒸気室内にて約150℃、約0.48MPaの過熱水蒸気によりそれぞれ米粒が加熱され、各蒸気室内にて約60〜90℃の温水が加水のために散水される。また、第3の蒸気室内にて3次蒸しが行われる場合もある。 By the way, in Patent Document 10 (Japanese Patent Laid-Open No. 2001-169915), Patent Document 11 (Japanese Patent Laid-Open No. 2006-149223), and Patent Document 12 (Japanese Utility Model Registration Publication No. 3142166), there is a continuous rice cooking method. It is disclosed. Each of the rice cookers is provided with a first conveyor means provided in the first steam chamber, a second conveyor means provided in the second steam chamber provided immediately below, and further provided immediately below the first conveyor means. Third conveyor means provided in the three steam chambers, primary steaming means for performing primary steaming in the first steam chamber, and secondary steaming for performing secondary steaming in the second steam chamber. Means and watering means for spraying water between the primary steaming and the secondary steaming. In these rice cookers, rice grains are heated by saturated steam at about 140 ° C. and about 0.36 MPa in the first steam chamber and by superheated steam at about 150 ° C. and about 0.48 MPa in the second steam chamber, respectively. In each steam chamber, hot water of about 60 to 90 ° C. is sprinkled for hydration. In addition, tertiary steaming may be performed in the third steam chamber.
また、非特許文献1には、特許文献10〜12に記載されたような連続式の炊飯方法において、散水量を調整して炊飯すると、保存後も硬くならず、糊化度が高く保たれ、一般家庭向けの炊飯器で炊飯されたご飯に比べておいしいご飯が得られることが報告されている Moreover, in nonpatent literature 1, in the continuous-type rice cooking method as described in patent documents 10-12, if it adjusts and the amount of water sprays, it will not become hard after storage and the degree of gelatinization will be kept high. , It has been reported that delicious rice can be obtained compared to rice cooked with a rice cooker for general households
ところで、特許文献1に開示された方法は、好ましくは溶存酸素濃度が0.1ppm以下である脱気水を必要とする。したがって、脱気が不十分であれば米の含水量が少なくなり、米に芯が残った米飯となってしまうおそれがある。特許文献2に開示された方法では、浸漬時間が短縮されたとは言え、10分以上の浸漬時間が必要であり、浸漬時間が十分に短縮した方法とは言えない。特許文献3に開示された方法では、加圧減圧操作が必要となるだけではなく、密閉したチャンバーが必要となり、簡単な方法であるとは言えなかった。 By the way, the method disclosed in Patent Document 1 preferably requires deaerated water having a dissolved oxygen concentration of 0.1 ppm or less. Therefore, if the deaeration is insufficient, the water content of the rice is reduced, and there is a risk that the rice has a core remaining in the rice. In the method disclosed in Patent Document 2, although the immersion time is shortened, the immersion time of 10 minutes or more is required, and it cannot be said that the immersion time is sufficiently shortened. The method disclosed in Patent Document 3 not only requires pressure and pressure reduction operation, but also requires a sealed chamber, which cannot be said to be a simple method.
また、特許文献4に開示された方法は、100℃の蒸気で1次蒸煮した後に、浸漬用水に浸漬する工程を有する方法であって、1次蒸煮することで浸漬時間を短縮している。しかしながら、この方法における浸漬時間が20分とされており、十分に時間短縮が図られたとは言えない。特許文献5に開示された方法は、60〜80℃の温水を用いて洗米することで米の中心部まで水を含浸させた後に緩速乾燥させる方法である。この方法でも20分程度の作業時間が必要とされる。特許文献6に開示された方法では、米粒内部を多孔質にするものであるが、加湿時間に24時間程度を要し、迅速な方法であるとは言えない。特許文献7に開示された方法は、低アミロース米を対象とするだけでなく、1〜5気圧の加圧を必要とする。そして、特許文献8や特許文献9に記載された方法は、60〜180秒程度の極めて短時間で浸漬処理を行える。しかしながら、0.05〜0.3MPa程度の加圧が必要となるので、装置が大がかりなものとなる。 In addition, the method disclosed in Patent Document 4 is a method having a step of immersing in immersion water after primary cooking with steam at 100 ° C., and shortening the immersion time by primary cooking. However, the immersion time in this method is 20 minutes, and it cannot be said that the time has been sufficiently shortened. The method disclosed in Patent Document 5 is a method of slowly drying after impregnating water to the center of the rice by washing with hot water of 60 to 80 ° C. This method also requires about 20 minutes of work time. In the method disclosed in Patent Document 6, the inside of the rice grain is made porous. However, it takes about 24 hours for the humidification time, and cannot be said to be a rapid method. The method disclosed in Patent Document 7 not only targets low amylose rice, but also requires pressurization of 1 to 5 atmospheres. And the method described in patent document 8 and patent document 9 can perform an immersion process in a very short time of about 60 to 180 seconds. However, since pressurization of about 0.05 to 0.3 MPa is required, the apparatus becomes large.
一方、特許文献11には要洗米を用いて炊飯できることが記載されており、特許文献10〜12の装置では浸漬工程を経ることなく要洗米を炊飯できる。しかしながら、これらの特許文献に記載された方法では、第1の蒸煮工程で米は飽和水蒸気で蒸煮され、第2の蒸煮工程では過熱水蒸気で蒸煮されているものの、米の炊飯メカニズムが不明であった。 On the other hand, it is described in Patent Document 11 that rice can be cooked by using washed rice, and the apparatus of Patent Documents 10 to 12 can cook washed rice without going through an immersion process. However, in the methods described in these patent documents, rice is cooked with saturated steam in the first steaming process, and steamed with superheated steam in the second steaming process, but the rice cooking mechanism is unknown. It was.
このような状況の下、本願発明者らは、特許文献10〜12に開示された炊飯方法における炊飯メカニズムを研究していたところ、極めて短時間で米に吸水させることができることを見いだし、本願発明を完成するに至った。 Under such circumstances, the inventors of the present application have been studying the rice cooking mechanism in the rice cooking method disclosed in Patent Documents 10 to 12, and found that the rice can be absorbed in a very short time. It came to complete.
すなわち、本願に係る発明は、極めて短時間で米に吸水させる方法を提供することを課題とする。 That is, an object of the present invention is to provide a method for causing rice to absorb water in a very short time.
本発明に係る米の吸水方法は、無浸漬の原料米を、散水しながら過熱水蒸気雰囲気下におくことを特徴とする。 The water-absorbing method for rice according to the present invention is characterized in that non-immersed raw rice is placed in a superheated steam atmosphere while sprinkling water.
本発明によると、吸水工程における所要時間が大幅に削減され、1〜3分程度の極めて短時間で、良好な炊飯ができるとされる浸漬と同等の効果を得ることができる。 According to the present invention, the time required for the water absorption step is greatly reduced, and an effect equivalent to the soaking that can be performed in a very short time of about 1 to 3 minutes can be obtained.
本発明において、無浸漬の原料米とは、炊飯前に浸漬工程が必要となる米である。無浸漬の原料米は、α化米のように一度炊飯した米や特許文献1〜3に開示されたような既洗浸漬米とは異なる。無浸漬の米であれば、玄米や精白米のいずれでもよい。また、本願発明で用いられる原料米は、いわゆる無洗米と称される炊飯前に洗浄を必要としない米であるかどうかは問わない。また、本発明において、早炊き米とは、浸漬することなく、洗米後又は洗米することなく直ちに炊飯工程にかけることができる米を意味し、α化米とは区別される。 In the present invention, non-immersed raw rice is rice that requires an immersion step before cooking. Non-immersed raw rice is different from rice that has been cooked once, such as pregelatinized rice, or washed-immersed rice as disclosed in Patent Documents 1 to 3. As long as it is non-immersed rice, either brown rice or polished rice may be used. Moreover, it does not ask | require whether the raw material rice used by this invention is the rice which does not require washing | cleaning before cooking rice called what is called non-washing rice. In addition, in the present invention, fast-cooked rice means rice that can be immediately subjected to the rice cooking process without being immersed, after washing or without washing, and is distinguished from pregelatinized rice.
本発明において、過熱水蒸気とは、飽和水蒸気とは異なり、飽和水蒸気の温度(大気圧では100℃)以上に過熱された水蒸気を意味する。過熱水蒸気は、種々の過熱器により得られる。過熱器は公知であり、過熱方法は問われない。過熱水蒸気の温度は、100℃以上であればよく、好ましくは110℃以上である。一方、過熱水蒸気の温度が高すぎると、米粒の乾燥が進みやすく、吸水というよりは乾燥ないし蒸し焼きという状態に近づき、好ましいとは言えない。従って、その上限は好ましくは200℃、さらに望ましくは150℃である。 In the present invention, superheated steam is different from saturated steam, and means steam that has been superheated to a temperature of saturated steam (100 ° C. at atmospheric pressure) or higher. Superheated steam is obtained by various superheaters. Superheaters are publicly known, and the heating method is not limited. The temperature of superheated steam should just be 100 degreeC or more, Preferably it is 110 degreeC or more. On the other hand, if the temperature of the superheated steam is too high, the drying of the rice grains tends to proceed, approaching a state of drying or steaming rather than water absorption, and is not preferable. Therefore, the upper limit is preferably 200 ° C., more desirably 150 ° C.
無浸漬の原料米は、過熱水蒸気雰囲気下におかれる。本明細書において、過熱水蒸気雰囲気下におくとは、大気に開放された状態で無浸漬の原料米に過熱水蒸気をあてることを意味する。言い換えると、大きな熱エネルギーを有する過熱水蒸気によって原料米を急速に加熱する状態に置くことを意味する。過熱水蒸気雰囲気下におく方法としては、例えば、原料米を密閉されていない蒸気室に置き、過熱水蒸気を蒸気室内に供給するバッチ式の方法や密閉されていない蒸気室内に配置されたベルトコンベアのような搬送路で原料米を連続的に送りながら、過熱水蒸気を蒸気室内に供給する連続式の方法が上げられる。 Unimmersed raw rice is placed in a superheated steam atmosphere. In this specification, to put it in a superheated steam atmosphere means that superheated steam is applied to non-immersed raw rice in a state open to the atmosphere. In other words, it means putting raw rice in a state where it is rapidly heated by superheated steam having large thermal energy. Examples of the method for placing in the superheated steam atmosphere include, for example, a batch-type method in which raw rice is placed in an unsealed steam chamber and superheated steam is supplied into the steam chamber, or a belt conveyor disposed in an unsealed steam chamber. There is a continuous method for supplying superheated steam into the steam chamber while continuously feeding the raw rice through such a conveyance path.
本発明では、過熱水蒸気雰囲気下におかれた原料米に散水が行われる。本発明に係る吸水方法では、過熱水蒸気により原料米を急速に加熱するだけでは不十分であり、加熱された原料米に水を供給することが必要である。良好な炊飯が行われるには適度な吸水率(一般的には、釜炊きの場合、米粒の質量に対して20〜30%が目安であるとされる。)が必要であるが、過熱水蒸気中の水分量ではこの吸水量をまかなえないからである。 In this invention, watering is performed to the raw material rice put in the superheated steam atmosphere. In the water absorption method according to the present invention, it is not sufficient to rapidly heat the raw rice with superheated steam, and it is necessary to supply water to the heated raw rice. An appropriate water absorption rate (generally, 20-30% of the mass of rice grains is a standard for cooking in a pot) is necessary for good cooking, but superheated steam This is because the amount of water in the inside cannot cover this amount of water absorption.
散水される水の温度は、30〜90℃、好ましくは50〜90℃、望ましくは70〜90℃の水である。温度が低いと、過熱水蒸気中の水分が散水により冷却される結果、米粒の表面で凝縮して米粒の内部に水が十分に浸透しないおそれがある。 The temperature of the water to be sprinkled is 30 to 90 ° C, preferably 50 to 90 ° C, desirably 70 to 90 ° C. When the temperature is low, the water in the superheated steam is cooled by the water spray, and as a result, it may condense on the surface of the rice grains and the water may not sufficiently penetrate into the rice grains.
散水量は米の吸水率が25〜40%程度となるように適宜調整される。散水量は処理時間や過熱水蒸気の温度、原料米の量によっても異なるが、その目安は概ね毎分1.0〜2.0Lである。過熱水蒸気雰囲気下にある間、均等の散水量で散水してもよく、また間欠的に散水しても良い。また、米の吸水率の調整のために、散水を止めた後、短時間、過熱水蒸気雰囲気下におくこともできる。 The amount of water spray is appropriately adjusted so that the water absorption rate of rice is about 25 to 40%. The sprinkling amount varies depending on the treatment time, the temperature of the superheated steam, and the amount of raw rice, but the standard is approximately 1.0 to 2.0 L per minute. While in the superheated steam atmosphere, water may be sprinkled with an equal watering amount or intermittently. Moreover, in order to adjust the water absorption rate of rice, after stopping watering, it can be placed in a superheated steam atmosphere for a short time.
本発明に係る方法における米の吸水原理は次のように考えられる。まず、大きな熱エネルギーを有する過熱水蒸気が米粒の持つ空隙に入ると空隙において凝結して、水になる。それと同時に空隙内が真空になり、散水により供給された液体である水が瞬間的に浸透すると考えられる。この現象は時間的には10秒から1分程度であって、この効果は20分以上の浸漬効果に相当すると考えられる。このとき、100℃程度の飽和水蒸気であれば米の表面において凝結が起こり、米粒の表面が濡れただけの状態になる。また、150℃程度の飽和水蒸気であっても、水蒸気が持つ熱エネルギーが少ないので、米粒の内部で凝縮が起こっても空隙内が真空にならず、十分な量の水が空隙に侵入しないと考えられる。 The water absorption principle of rice in the method according to the present invention is considered as follows. First, when superheated steam having large heat energy enters the voids of the rice grains, it condenses in the voids and becomes water. At the same time, the inside of the gap is evacuated, and it is considered that water, which is a liquid supplied by watering, penetrates instantaneously. This phenomenon is about 10 seconds to 1 minute in time, and this effect is considered to correspond to an immersion effect of 20 minutes or more. At this time, if the saturated water vapor is about 100 ° C., condensation occurs on the surface of the rice and the surface of the rice grains is just wetted. In addition, even if it is saturated steam at about 150 ° C., the steam has little thermal energy, so even if condensation occurs inside the rice grain, the inside of the gap does not become a vacuum, and a sufficient amount of water does not enter the gap Conceivable.
過熱水蒸気雰囲気下に置く時間は長くとも5分であり、散水する時間は3分、長くとも5分で十分である。散水時間が5分を越えると米の表面がべとつき、α化がすすむ傾向にある。一方、瞬間的に米粒の内部に水が浸透する現象を利用するとは言え、散水時間が短い場合と十分な吸水が行えないので、好ましくは1分以上、過熱水蒸気雰囲気下で散水することが望ましい。 The time for placing in the superheated steam atmosphere is 5 minutes at the longest, and the time for spraying is 3 minutes, and 5 minutes at the most is sufficient. When the watering time exceeds 5 minutes, the surface of the rice becomes sticky and tends to become alpha. On the other hand, although the phenomenon that water permeates into the grains of rice instantaneously is used, it is desirable to spray water in a superheated steam atmosphere preferably for 1 minute or longer because sufficient water absorption cannot be performed when the water spray time is short. .
吸水後の米は、原料米の質量に対して、おいしいご飯が炊けるとされる25〜40%の水を吸水しており、前記のとおり20分以上の浸漬した浸漬米と同様に取り扱える。つまり、上記方法で得られた米は、水に浸漬することなく直ちに炊飯することができる早炊き米として利用される。炊飯方法は、釜焚きによる炊飯方法であっても、蒸煮を利用した連続式の炊飯方法であってもよい。釜炊きによる炊飯方法や蒸煮による連続式の炊飯方法も公知の方法が適用される。例えば、連続式の炊飯方法によれば、本発明の方法を適用して得られた吸水米を移送しつつ温水を散水しながら飽和水蒸気による1次蒸しと、1次蒸しが行われた米を移送しつつ過熱水蒸気による2次蒸しにより炊飯される。この方法によると、いわゆる浸漬工程を省略することができ、無浸漬の原料米から連続的に炊飯することができる。 The rice after water absorption absorbs 25 to 40% of water, which is said to be able to cook delicious rice, with respect to the mass of the raw rice, and can be handled in the same manner as the soaked soaked rice for 20 minutes or more as described above. That is, the rice obtained by the above method is used as quick-cooked rice that can be cooked immediately without being immersed in water. The rice cooking method may be a rice cooking method by pot-making or a continuous rice cooking method using steaming. Known methods are also applied to the cooking method by cooking in a pot and the continuous cooking method by steaming. For example, according to the continuous rice cooking method, the primary steaming by saturated steam and the primary steaming are performed while sprinkling warm water while transferring the water-absorbing rice obtained by applying the method of the present invention. Rice is cooked by secondary steaming with superheated steam while being transferred. According to this method, a so-called dipping step can be omitted, and rice can be cooked continuously from non-immersed raw rice.
本発明の吸水方法により吸水した米は100℃以上の過熱水蒸気雰囲気下におかれているので、いわゆる雑菌が減少しており、保存性が向上している。従って、得られた米を清浄な環境下で包装すれば、乾燥工程を経ることなく長期保存が可能な早炊き米が提供される。 Since the rice absorbed by the water absorption method of the present invention is placed in a superheated steam atmosphere of 100 ° C. or higher, so-called miscellaneous germs are reduced and storage stability is improved. Therefore, if the obtained rice is packaged in a clean environment, quick-cooked rice that can be stored for a long time without undergoing a drying process is provided.
次に本発明について下記の実施例に基づいてさらに詳細に説明する。なお、本発明の技術的範囲は下記の実施例に限定されるものでないのは言うまでもない。 Next, the present invention will be described in more detail based on the following examples. In addition, it cannot be overemphasized that the technical scope of this invention is not limited to the following Example.
(吸水試験)
市販されている無洗米(滋賀県産こしひかり)を用いて吸水試験を行った。吸水試験には、過熱水蒸気又は飽和水蒸気が供給される吸水室と、無浸漬の原料米を移送するベルトコンベアと、吸水室内で移送される原料米の上方から散水するため散水ノズルを備えた吸水装置が用いられた。ベルトコンベアは吸水室内へ原料米を搬入し、吸水室内で吸水した米を吸水室外に搬出する機能をも有する。
(Water absorption test)
A water absorption test was performed using commercially available non-washed rice (Koshihikari produced in Shiga Prefecture). For the water absorption test, a water absorption chamber provided with superheated steam or saturated water vapor, a belt conveyor for transferring unimmersed raw rice, and a water absorption nozzle equipped with a water spray nozzle for sprinkling water from above the raw rice transferred in the water absorption chamber A device was used. The belt conveyor also has a function of carrying raw rice into the water absorption chamber and carrying out the rice absorbed in the water absorption chamber to the outside of the water absorption chamber.
吸水時間は、ベルトコンベアの搬送速度(吸水室を通過する時間)を変えることにより調整し、3分及び1.5分とした。散水する水の温度は80℃、散水ノズルからの散水量は、原料米に対する吸水量(吸水率)が25〜40%前後となるように1.0〜2.0L/minの範囲に調整した。飽和水蒸気(常圧)の温度は100℃、過熱水蒸気(常圧)の温度は120℃又は127℃とした。得られた吸水米は、目視及び触感によって評価された。 The water absorption time was adjusted by changing the conveying speed of the belt conveyor (time to pass through the water absorption chamber), and was 3 minutes and 1.5 minutes. The temperature of water sprayed was 80 ° C., and the amount of water sprayed from the water nozzle was adjusted to the range of 1.0 to 2.0 L / min so that the water absorption amount (water absorption rate) with respect to the raw rice was about 25 to 40%. . The temperature of saturated steam (normal pressure) was 100 ° C., and the temperature of superheated steam (normal pressure) was 120 ° C. or 127 ° C. The obtained water-absorbing rice was evaluated by visual observation and touch.
上記の結果、120〜127℃の過熱水蒸気雰囲気下で1.5分から3分程度散水すると、全体が均一に白濁した米粒となり、吸水に近い状態の吸水米が得られた。また、原料米を1.4倍量の水に1時間浸漬した後、水切りを行った吸水米(基準米)と比較したところ、基準米と同程度の透明感が得られ、基準米と同程度のつぶれやすさであった。なお、100℃の飽和水蒸気雰囲気下で10分程度散水しても、米粒の表面がα化したような感じであり、米粒が吸水したというものではなかった。 As a result, when water was sprayed for about 1.5 to 3 minutes in a superheated steam atmosphere at 120 to 127 ° C., the whole became uniformly white turbid rice grains, and water-absorbed rice in a state close to water absorption was obtained. In addition, when the raw rice was soaked in 1.4 times the amount of water for 1 hour and then drained, the same level of transparency as that of the reference rice was obtained. It was easy to collapse. In addition, even if it sprinkled for about 10 minutes in 100 degreeC saturated water vapor atmosphere, it was the feeling that the surface of the rice grain was alpha-ized, and it was not what the rice grain absorbed.
(保存試験)
吸水後の米について保存試験を行った。吸水後の米を、クリーンルーム内で滅菌済の密閉容器に入れ、20℃で5日間保存した。保存開始から1日後、2日後、5日後に、それぞれの米について一般細菌試験を行った。対照として上記基準米を用いて同様に保存した。密閉容器内の乾燥を防ぐために、飽和食塩水を入れた容器を密閉容器に入れた。
(Preservation test)
A preservation test was conducted on the rice after water absorption. The water-absorbed rice was placed in a sterilized sealed container in a clean room and stored at 20 ° C. for 5 days. One day, two days, and five days after the start of storage, a general bacterial test was performed on each rice. The above reference rice was used as a control and stored in the same manner. In order to prevent drying in the sealed container, a container containing saturated saline was placed in the sealed container.
その結果、対照では保存開始当日から102個/g以上の菌が、保存開始1日目には107個/g以上の菌が検出され、5日後には黄変、異臭がした。一方、早炊き米では保存開始5日目でも菌は検出されず、ほぼ無菌状態が保たれた。また、5日後でも黄変や異臭はなかった。 As a result, in the control, 10 2 / g or more of bacteria were detected from the day of storage start, and 10 7 / g or more of bacteria were detected on the first day of storage. On the other hand, in the cooked rice, bacteria were not detected even on the 5th day from the start of storage, and the sterility was maintained. Further, there was no yellowing or off-flavor even after 5 days.
(炊飯試験)
吸水後の米を用いて、炊飯を行った。炊飯は、家庭用IHI炊飯ジャー(Panasonic社製、SR-SU105)を用い、適量の米と水(生米に対して1.4倍量の水となるように既吸水量分を調整)を入れ、早炊きモード(所要時間25分)で炊飯した。また、吸水後の米を、100℃の飽和水蒸気を用いた第1の蒸し工程と120℃の過熱水蒸気を用いた第2の蒸し工程によって連続炊飯を行った。何れの米飯も問題なく炊飯することができた。また、風味に関しても、上記炊飯ジャーを用いて標準米を炊飯した米飯と区別がつかなかった。
(Cooking rice test)
Rice was cooked using the rice after water absorption. For cooking rice, use an IHI rice cooker for household use (SR-SU105, manufactured by Panasonic Co., Ltd.) with an appropriate amount of rice and water (adjusted amount of absorbed water so that the amount of water is 1.4 times that of raw rice). Put in and cook in fast cooking mode (time required 25 minutes). Moreover, the rice after water absorption was continuously cooked by the 1st steaming process using saturated steam of 100 degreeC, and the 2nd steaming process using 120 degreeC superheated steam. Any rice could be cooked without problems. Moreover, regarding the flavor, it was indistinguishable from cooked rice cooked with standard rice using the rice cooker.
本発明によると、短時間で米に吸水させることができ、炊飯前に浸漬を必要としない早炊き米が短時間で製造される。 According to the present invention, rice can be absorbed in a short time, and quick-cooked rice that does not require soaking before cooking is produced in a short time.
Claims (4)
無浸漬の原料米に30〜90℃の水を散水しながら、非密閉下で1〜5分の間、過熱水蒸気をあてて米に吸水させる工程を有することを特徴とする製造方法。 A method for producing quick-cooked rice that can be cooked without being soaked in water,
A method for producing water, comprising sprinkling water at 30 to 90 ° C. into non-immersed raw rice and applying water to superheated steam for 1 to 5 minutes in an unsealed state .
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