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JP6193069B2 - Flat rechargeable secondary battery - Google Patents

Flat rechargeable secondary battery Download PDF

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JP6193069B2
JP6193069B2 JP2013196076A JP2013196076A JP6193069B2 JP 6193069 B2 JP6193069 B2 JP 6193069B2 JP 2013196076 A JP2013196076 A JP 2013196076A JP 2013196076 A JP2013196076 A JP 2013196076A JP 6193069 B2 JP6193069 B2 JP 6193069B2
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positive electrode
negative electrode
current collecting
electrode
metal foil
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JP2015060823A (en
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木舩 素成
素成 木舩
柳原 直人
直人 柳原
小島 亮
亮 小島
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Hitachi Astemo Ltd
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Hitachi Automotive Systems Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Battery Electrode And Active Subsutance (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Description

本発明は、車載用途等の扁平捲回式二次電池に関する。   The present invention relates to a flat wound secondary battery for in-vehicle use.

従来から二次電池の一種として、有底角形の電池缶に、扁平捲回式の電極群をその捲回軸が電池缶の上方の開口部と平行に配置されるように収容し、電池缶の開口部を閉塞する電池蓋に絶縁部材を介して正極端子と負極端子とが設けられた構造を有する角形二次電池が公知となっている。角形二次電池の電極群は、捲回軸方向一方側の正極金属箔が正極集電板に接続されて、正極外部端子と電気的に接続されており、同様に、捲回軸方向他方側の負極金属箔が負極集電板に接続されて、負極外部端子と電気的に接続されている(特許文献1)。   Conventionally, as a type of secondary battery, a bottomed rectangular battery can accommodates a flat wound electrode group so that its winding axis is arranged in parallel with the opening above the battery can, and the battery can A prismatic secondary battery having a structure in which a positive electrode terminal and a negative electrode terminal are provided via an insulating member on a battery lid that closes the opening of the battery is known. The electrode group of the prismatic secondary battery has a positive electrode metal foil on one side in the winding axis direction connected to the positive electrode current collector plate and electrically connected to the positive electrode external terminal. Similarly, the other side in the winding axis direction The negative electrode metal foil is connected to the negative electrode current collector plate and electrically connected to the negative electrode external terminal (Patent Document 1).

そして、有底円筒形の電池缶に、円筒状に捲回した電極群をその捲回軸が電池缶の軸芯と同軸上に配置されるように収容し、電池缶と電池缶の上方開口を閉塞する電池蓋との間をシールして絶縁し、電池缶と電池蓋のいずれか一方側を正極とし、他方側を負極とする円形二次電池が公知となっている。円形二次電池の電極群は、捲回軸方向一方側と他方側の金属箔の露出部に所定間隔で捲回軸と平行な方向に切り残された複数のタブ(タブ群)を有している。タブ群は、捲回軸方向一方側と他方側で正極側と負極側に分かれており、それぞれが例えば軸芯に固定されたリング状の集電部品(集電環)に接合されている。電極群は、各集電環が軸芯を介して、外部端子である缶蓋と間、及び、缶底との間にそれぞれ挟持されて固定されている(特許文献2)。   Then, the electrode group wound in a cylindrical shape is accommodated in the bottomed cylindrical battery can so that the winding axis is arranged coaxially with the axis of the battery can, and the upper opening of the battery can and the battery can 2. Description of the Related Art A circular secondary battery is known in which a battery lid that closes the battery is sealed and insulated, and either one of the battery can and the battery lid is used as a positive electrode and the other side is used as a negative electrode. The electrode group of the circular secondary battery has a plurality of tabs (tab groups) left in a direction parallel to the winding axis at predetermined intervals on the exposed portions of the metal foil on one side and the other side in the winding axis direction. ing. The tab group is divided into a positive electrode side and a negative electrode side on one side and the other side in the winding axis direction, and each is joined to, for example, a ring-shaped current collector (current collector ring) fixed to the shaft core. In the electrode group, each current collecting ring is sandwiched and fixed between a can lid, which is an external terminal, and a can bottom via an axial core (Patent Document 2).

また、扁平捲回電極群の正極と負極の各金属箔露出部にタブ群を設け、各タブ群を板状の正極集電部と負極集電部にそれぞれ接続して、左右方向両側が開口する角形筒状の電池ケースに収容した非水電解質電池の構造が公知となっている(特許文献3)。   In addition, tab groups are provided on the exposed portions of the positive and negative electrode metal foils of the flat wound electrode group, and each tab group is connected to a plate-shaped positive electrode current collector and negative electrode current collector, with both sides opened in the left-right direction. A structure of a nonaqueous electrolyte battery housed in a rectangular cylindrical battery case is known (Patent Document 3).

特開2010−287408号公報JP 2010-287408 A 特開2011−154970号公報JP 2011-154970 A 特開2012−243438号公報JP 2012-243438 A

特許文献1に示す形状の角形二次電池の場合、電極は、金属箔の両面に活物質層を塗布し、乾燥、プレスすることにより製造され、端部には金属箔の露出部が設けられている。したがって、プレスの際に活物質層の塗布部と金属箔の露出部では金属箔の圧縮量が異なり、圧縮量の多い塗布側が伸長し、圧縮量の少ない露出部側を内側として湾曲する傾向がある。特に、捲回式の電極群に用いられる電極は、帯状で長さが長いため、湾曲の傾向が大きくなり、捲回作業に影響を与えるおそれがある。   In the case of the prismatic secondary battery having the shape shown in Patent Document 1, the electrode is manufactured by applying an active material layer on both sides of a metal foil, drying and pressing, and an exposed portion of the metal foil is provided at the end. ing. Therefore, the amount of compression of the metal foil is different between the application part of the active material layer and the exposed part of the metal foil at the time of pressing, and the application side with a large amount of compression tends to stretch, and the exposed part side with the small amount of compression tends to bend inside. is there. In particular, since the electrodes used in the wound electrode group are strip-like and long, the tendency to bend is increased, which may affect the winding operation.

そして、特許文献2に示す形状の円筒形二次電池の場合、正極と負極の各金属箔露出部にそれぞれ複数のタブを設けているので、プレスによる電極の湾曲の傾向を緩和できるが、これら複数のタブを集電環に接合する作業は煩雑であり、特許文献1の角形二次電池と比較して構造が複雑で組み立て作業性も劣る。   And, in the case of the cylindrical secondary battery having the shape shown in Patent Document 2, since the plurality of tabs are provided on each of the exposed metal foils of the positive electrode and the negative electrode, the tendency of the electrode to be bent by pressing can be alleviated. The operation of joining the plurality of tabs to the current collecting ring is complicated, and the structure is complicated and the assembly workability is inferior compared to the prismatic secondary battery disclosed in Patent Document 1.

そして、特許文献3の非水電解質電池の場合、電池ケースの左右方向両側に開口する2つの開口部をそれぞれ閉塞しているので、上記した特許文献1、2に示す二次電池の構造と比較して、電解液の気密性を確保するための構造が必要であり、構造が複雑で組み立て作業性に劣る。   And in the case of the nonaqueous electrolyte battery of patent document 3, since the two opening parts opened on the both sides in the left-right direction of the battery case are respectively closed, the structure is compared with the structure of the secondary battery shown in patent documents 1 and 2 described above. Thus, a structure for ensuring the airtightness of the electrolytic solution is necessary, the structure is complicated, and the assembly workability is poor.

本発明は、上記の点に鑑みてなされたものであり、その目的とするところは、構造が簡単で組立性の良い、高容量高出力の扁平捲回式二次電池を提供することである。   The present invention has been made in view of the above points, and an object of the present invention is to provide a high-capacity high-output flat wound secondary battery that has a simple structure and good assemblability. .

上記課題を解決する本発明の扁平捲回式二次電池は、正極電極と負極電極を間にセパレータを介して軸芯に捲回し、捲回軸方向一方側と他方側に前記正極電極の金属箔露出部と前記負極電極の金属箔露出部とが分かれて配置された扁平状の電極群と、該電極群の一方の湾曲部分を缶底側に配置して収容する有底角形の電池缶と、該電池缶の上方の開口部を封口する電池蓋と、該電池蓋にそれぞれ固定されて前記電池缶内で前記正極電極と前記負極電極に接続される正極集電板及び負極集電板と、を有する扁平捲回式二次電池であって、前記電極群は、前記正極電極と前記負極電極のいずれか一方の金属箔露出部が複数の集電リードを有し、いずれか他方の金属箔露出部が所定幅で連続する構造を有することを特徴としている。   The flat wound secondary battery of the present invention that solves the above-described problems is obtained by winding a positive electrode and a negative electrode around a shaft core with a separator in between, and the metal of the positive electrode on one side and the other side in the winding axis direction. A flat electrode group in which a foil exposed portion and a metal foil exposed portion of the negative electrode are separately disposed, and a bottomed rectangular battery can that houses one curved portion of the electrode group on the bottom side of the can A battery lid that seals the opening above the battery can; a positive current collector plate and a negative current collector plate that are respectively fixed to the battery lid and connected to the positive electrode and the negative electrode in the battery can And the electrode group has one of the metal foil exposed portions of the positive electrode and the negative electrode having a plurality of current collecting leads, and the other of the positive electrode and the negative electrode. The metal foil exposed portion has a continuous structure with a predetermined width.

本発明によれば、電極群を構成する正極電極と負極電極のいずれか一方のみに複数の集電リードを設けるので、プレスによる湾曲が大きい電極に設けた場合に、かかる電極の湾曲の傾向を緩和できる。そして、正極電極と負極電極の両方に集電リードを設ける場合と比較して、集電リードの集電部材への接合作業を簡単化でき、組み立て作業性を向上させることができる。したがって、構造が簡単で組立性の良い、高容量高出力の扁平捲回式二次電池を提供することができる。なお、上記した以外の課題、構成及び効果は、以下の実施形態の説明により明らかにされる。   According to the present invention, since a plurality of current collecting leads are provided on only one of the positive electrode and the negative electrode constituting the electrode group, the tendency of the electrode to bend when it is provided on an electrode having a large curvature by pressing. Can be relaxed. And compared with the case where a current collection lead is provided in both a positive electrode and a negative electrode, the joining operation | work to the current collection member of a current collection lead can be simplified, and assembly workability | operativity can be improved. Therefore, it is possible to provide a flat-winding secondary battery having a simple structure and good assembling and having a high capacity and a high output. Problems, configurations, and effects other than those described above will be clarified by the following description of the embodiments.

角形二次電池の外観斜視図。The external appearance perspective view of a square secondary battery. 角形二次電池の分解斜視図。The disassembled perspective view of a square secondary battery. 電極群の展開斜視図。The expansion | deployment perspective view of an electrode group. 電極群のA−A線断面図。AA line sectional view of an electrode group. 電極群のB方向矢視図。B direction arrow view of an electrode group. 正極電極の要部を拡大して示す図。The figure which expands and shows the principal part of a positive electrode. 集電リードを形成する方法を説明する図。The figure explaining the method of forming a current collection lead. 集電リードの接合方法を説明する分解斜視図。The exploded perspective view explaining the joining method of a current collection lead. 電極群と集電部品の接合状態を示す斜視図。The perspective view which shows the joining state of an electrode group and current collection components. 図9のC−C線断面図。CC sectional view taken on the line of FIG. 集電環の他の実施例を示す斜視図。The perspective view which shows the other Example of a current collection ring.

以下、本発明による扁平捲回式二次電池の実施の形態について、図面を参照して説明する。
図1は、角形二次電池の外観斜視図、図2は、角形二次電池の分解斜視図、図3は、電極群の斜視図であり、電極群の巻き終り側を展開した状態を示している。
Hereinafter, embodiments of a flat wound secondary battery according to the present invention will be described with reference to the drawings.
1 is an external perspective view of a prismatic secondary battery, FIG. 2 is an exploded perspective view of the prismatic secondary battery, and FIG. 3 is a perspective view of an electrode group, showing a state where a winding end side of the electrode group is unfolded. ing.

本発明の扁平捲回式二次電池の一実施の形態である角形二次電池100は、図1に示すように、有底角形の電池缶101と電池蓋102とからなる電池容器を備えている。電池缶101および電池蓋102の材質は、アルミニウムまたはアルミニウム合金などである。電池缶101は、深絞り加工を施すことによって、一端が開口された扁平な矩形箱状に形成されている。電池缶101は、矩形平板状の底面101cと、底面101cの一対の長辺部のそれぞれに設けられる一対の幅広側面101aと、底面101cの一対の短辺部のそれぞれに設けられる一対の幅狭側面101bとを有している。   As shown in FIG. 1, a prismatic secondary battery 100, which is an embodiment of a flat wound secondary battery of the present invention, includes a battery container including a bottomed prismatic battery can 101 and a battery lid 102. Yes. The material of the battery can 101 and the battery lid 102 is aluminum or an aluminum alloy. The battery can 101 is formed in a flat rectangular box shape with one end opened by performing deep drawing. The battery can 101 has a rectangular flat plate-like bottom surface 101c, a pair of wide side surfaces 101a provided on each of the pair of long side portions of the bottom surface 101c, and a pair of narrow widths provided on each of the pair of short side portions of the bottom surface 101c. And a side surface 101b.

電池蓋102は、矩形平板状であって、電池缶101の開口部を塞いでレーザ溶接されている。つまり、電池蓋102は、電池缶101を封口している。電池蓋102には、電極群170の正極電極174(図3参照)及び負極電極175(図3参照)と電気的に接続された正極外部端子104及び負極外部端子105が配置されている。尚、正極外部端子104と電池蓋102の間、及び負極外部端子105と電池蓋102の間にはそれぞれ短絡を防止する為の外部絶縁体160が配置されている。   The battery lid 102 has a rectangular flat plate shape and is laser-welded by closing the opening of the battery can 101. That is, the battery lid 102 seals the battery can 101. A positive electrode external terminal 104 and a negative electrode external terminal 105 electrically connected to the positive electrode 174 (see FIG. 3) and the negative electrode 175 (see FIG. 3) of the electrode group 170 are disposed on the battery lid 102. An external insulator 160 is disposed between the positive external terminal 104 and the battery cover 102 and between the negative external terminal 105 and the battery cover 102 to prevent a short circuit.

正極外部端子104には、平板状のバスバー溶接部142が設けられ、負極外部端子105には平板状のバスバー溶接部152が設けられている。組電池を作成する際は、バスバー溶接部142、152にバスバー(図示せず)を当接させて溶接することにより、バスバーと正極外部端子104、バスバーと負極外部端子105がそれぞれ接続される。   The positive external terminal 104 is provided with a flat bus bar welded portion 142, and the negative external terminal 105 is provided with a flat bus bar welded portion 152. When creating an assembled battery, a bus bar (not shown) is brought into contact with and welded to the bus bar welding portions 142 and 152, whereby the bus bar and the positive external terminal 104, and the bus bar and the negative external terminal 105 are connected to each other.

電池蓋102には、ガス排出弁103が設けられている。ガス排出弁103は、プレス加工によって電池蓋102を部分的に薄肉化することで形成されている。尚、薄板部材を電池蓋102の開口にレーザー溶接等により取り付けて、薄肉部分をガス排出弁としてもよい。ガス排出弁103は、角形二次電池100が過充電等の異常により発熱してガスが発生し、電池容器内の圧力が上昇して所定圧力に達したときに開裂し、内部からガスを排出することで電池容器内の圧力を低減させる。   The battery cover 102 is provided with a gas discharge valve 103. The gas discharge valve 103 is formed by partially thinning the battery lid 102 by press working. A thin plate member may be attached to the opening of the battery lid 102 by laser welding or the like, and the thin portion may be used as a gas discharge valve. The gas discharge valve 103 is heated when the square secondary battery 100 generates heat due to an abnormality such as overcharge, and when the pressure in the battery container rises and reaches a predetermined pressure, the gas discharge valve 103 is opened and discharges the gas from the inside. By doing so, the pressure in the battery container is reduced.

そして、電池蓋102には、電池容器内に電解液を注入するための注液孔106aが設けられている。注液孔106aは、電解液注入後に注液栓106bによって封止される。電解液としては、たとえば、エチレンカーボネート等の炭酸エステル系の有機溶媒に6フッ化リン酸リチウム(LiPF)等のリチウム塩が溶解された非水電解液を用いることができる。 The battery lid 102 is provided with a liquid injection hole 106a for injecting an electrolytic solution into the battery container. The liquid injection hole 106a is sealed by a liquid injection plug 106b after the electrolytic solution is injected. As the electrolytic solution, for example, a non-aqueous electrolytic solution in which a lithium salt such as lithium hexafluorophosphate (LiPF 6 ) is dissolved in a carbonate-based organic solvent such as ethylene carbonate can be used.

図2に示すように、電池缶101には、蓋組立体107に保持された電極群170が収容されている。電極群170は、一方の湾曲部分が缶底側に配置される姿勢状態とされている。   As shown in FIG. 2, the battery can 101 contains an electrode group 170 held by the lid assembly 107. The electrode group 170 is in a posture state in which one curved portion is arranged on the can bottom side.

正極集電板180および負極集電板190ならびに電極群170は、絶縁ケース108に覆われた状態で電池缶101に収容されている。絶縁ケース108の材質は、ポリプロピレン等の絶縁性を有する樹脂であり、電池缶101と、電極群170とは電気的に絶縁されている。   The positive electrode current collector plate 180, the negative electrode current collector plate 190, and the electrode group 170 are accommodated in the battery can 101 while being covered with the insulating case 108. The material of the insulating case 108 is an insulating resin such as polypropylene, and the battery can 101 and the electrode group 170 are electrically insulated.

正極外部端子104は、正極集電板180、および集電環198を介して電極群170の正極電極174に電気的に接続され、負極外部端子105は負極集電板190を介して電極群170の負極電極175に電気的に接続されている。このため、正極外部端子104および負極外部端子105を介して外部機器に電力が供給され、あるいは、正極外部端子104および負極外部端子105を介して外部発電電力が電極群170に供給されて充電される。   The positive external terminal 104 is electrically connected to the positive electrode 174 of the electrode group 170 via the positive current collector 180 and the current collecting ring 198, and the negative external terminal 105 is connected to the electrode group 170 via the negative current collector 190. The negative electrode 175 is electrically connected. Therefore, electric power is supplied to the external device via the positive external terminal 104 and the negative external terminal 105, or external generated power is supplied to the electrode group 170 via the positive external terminal 104 and the negative external terminal 105 and charged. The

正極集電板180は、長方形の金属板をL字状に折り曲げることによって形成されており、正極外部端子104に接続される座面部181と、集電環198に接合される接合平面部183を有している。正極集電板180は、座面部181が電池蓋102の下面に沿って平行に配置され、接合平面部183が座面部181の先端部で折曲されて電池缶101の幅狭側面101bに対向し底面101cに向かって延出するように電池蓋102に固定される。   The positive electrode current collector plate 180 is formed by bending a rectangular metal plate into an L shape, and includes a seat surface portion 181 connected to the positive electrode external terminal 104 and a joint plane portion 183 joined to the current collector ring 198. Have. In the positive electrode current collector plate 180, the seat surface portion 181 is arranged in parallel along the lower surface of the battery lid 102, and the joint plane portion 183 is bent at the tip end portion of the seat surface portion 181 to face the narrow side surface 101 b of the battery can 101. The battery lid 102 is fixed so as to extend toward the bottom surface 101c.

負極集電板190は、負極外部端子105と接続される座面部191と、負極電極175に接合される接合平面部193と、座面部191と接合平面部193の間に設けられた平面部192を有する構造となっている。負極集電板190は、座面部191が電池蓋102の下面に沿って平行に配置され、座面部181の側端部で折曲されて電池缶101の幅広側面101aに対向し底面101cに向かって延出するように電池蓋102に固定される。   The negative electrode current collector plate 190 includes a seat surface portion 191 connected to the negative electrode external terminal 105, a joint plane portion 193 joined to the negative electrode 175, and a plane portion 192 provided between the seat surface portion 191 and the joint plane portion 193. It has the structure which has. The negative electrode current collector plate 190 has a seating surface portion 191 arranged in parallel along the lower surface of the battery lid 102 and is bent at a side end portion of the seating surface portion 181 so as to face the wide side surface 101a of the battery can 101 and face the bottom surface 101c. The battery lid 102 is fixed so as to extend.

次に、図3を参照して電極群170の構成について詳細に説明する。
図3は、電極群170を示す斜視図であり、電極群170の巻き終り側を展開した状態を示している。
Next, the configuration of the electrode group 170 will be described in detail with reference to FIG.
FIG. 3 is a perspective view showing the electrode group 170 and shows a state where the winding end side of the electrode group 170 is developed.

発電要素である電極群170は、長尺状の正極電極174および負極電極175を間にセパレータ173a、173bを介在させて軸芯199に対して扁平形状に捲回することで積層構造とされており、捲回軸方向一方側と他方側に正極電極174の金属箔露出部171aと負極電極175の金属箔露出部172aとが分かれて配置されている。そして、電極群170は、正極電極174と負極電極175のうちの一方である正極電極174の金属箔露出部171aが複数の集電リード200を有し、他方である負極電極175の金属箔露出部172aが所定幅で連続する構造を有している。   The electrode group 170, which is a power generation element, has a laminated structure by winding a long positive electrode 174 and a negative electrode 175 in a flat shape with respect to the shaft core 199 with separators 173a and 173b interposed therebetween. The metal foil exposed portion 171a of the positive electrode 174 and the metal foil exposed portion 172a of the negative electrode 175 are separately arranged on one side and the other side in the winding axis direction. In the electrode group 170, the metal foil exposed portion 171a of the positive electrode 174 that is one of the positive electrode 174 and the negative electrode 175 has a plurality of current collecting leads 200, and the metal foil of the negative electrode 175 that is the other is exposed. The portion 172a has a structure that continues with a predetermined width.

正極電極174は、正極集電体である正極金属箔171の両面に正極活物質合剤を塗工した正極活物質合剤層176を有し、正極金属箔171の幅方向一方側の端部には、正極活物質合剤が塗工されずに正極金属箔171が露出した正極未塗工部(正極電極の金属箔露出部)171aが設けられている。正極未塗工部171aには、正極集電板180に電気的に接続される複数の集電リード200が切り欠き形成されている。   The positive electrode 174 has a positive electrode active material mixture layer 176 coated with a positive electrode active material mixture on both surfaces of a positive electrode metal foil 171 that is a positive electrode current collector, and an end portion on one side in the width direction of the positive electrode metal foil 171. Is provided with a positive electrode uncoated part (positive electrode metal foil exposed part) 171a where the positive electrode metal foil 171 is exposed without being coated with the positive electrode active material mixture. A plurality of current collecting leads 200 that are electrically connected to the positive electrode current collector plate 180 are formed in the positive electrode uncoated portion 171a.

集電リード200は、正極金属箔171の幅方向に沿って突出する凸形を有しており、正極金属箔171の長手方向に沿って所定間隔をおいて設けられている。これら複数の集電リード200は、集電部材である長円または楕円の集電環198と、集電環198の周りを覆う周状のアルミニウム合金製のリボン201との間に挟まれて、集電環198に接合されている。   The current collecting lead 200 has a convex shape that protrudes along the width direction of the positive electrode metal foil 171, and is provided at a predetermined interval along the longitudinal direction of the positive electrode metal foil 171. The plurality of current collecting leads 200 are sandwiched between an ellipse or elliptical current collecting ring 198 which is a current collecting member and a circumferential aluminum alloy ribbon 201 covering the current collecting ring 198, It is joined to the current collector ring 198.

負極電極175は、負極集電体である負極金属箔172の両面に負極活物質合剤を塗工した負極活物質合剤層177を有し、負極金属箔172の幅方向他方側の端部には、負極活物質合剤が塗工されずに負極金属箔172が露出した負極未塗工部(負極電極の金属箔露出部)172aが設けられている。負極未塗工部172aは、所定幅(例えば略一定幅)で連続する形状を有し、電極群170の捲回軸方向他方側で積層されており、電極群170の平坦部分の少なくとも一部が、電極群170の厚さ方向に束ねられて負極集電板190に接合(電気的に接続)される負極接続部となる。   The negative electrode 175 has a negative electrode active material mixture layer 177 in which a negative electrode active material mixture is coated on both surfaces of a negative electrode metal foil 172 that is a negative electrode current collector, and an end portion on the other side in the width direction of the negative electrode metal foil 172 Is provided with a negative electrode uncoated portion (negative electrode metal foil exposed portion) 172a in which the negative electrode metal foil 172 is exposed without being coated with the negative electrode active material mixture. The negative electrode uncoated portion 172a has a continuous shape with a predetermined width (for example, a substantially constant width), is laminated on the other side in the winding axis direction of the electrode group 170, and is at least a part of a flat portion of the electrode group 170 Is a negative electrode connection portion that is bundled in the thickness direction of the electrode group 170 and joined (electrically connected) to the negative electrode current collector plate 190.

図4は、図3のA−A線断面図であり、図5は、図3のB方向矢視図である。
集電環198は、集電リード200と接合して正極集電板180との間を電気的に接続するためのものであり、アルミニウムまたはアルミニウム合金によって構成されている。集電環198は、正極集電板180に溶接により接合されて固定されている。集電環198は、長円または楕円状の基板部198aと、基板部198aの外端縁で折曲されて外面側から内面側に向かって突出して所定高さで周状に連続し、外周側面に集電リード200が重ね合わされる環状の側壁部198bと、基板部198aの中心から側壁部198bと同方向に突出して軸芯199の軸芯溝199aに嵌合される支柱部198cを有している。
4 is a cross-sectional view taken along line AA in FIG. 3, and FIG. 5 is a view in the direction of arrow B in FIG.
The current collecting ring 198 is for joining the current collecting lead 200 to electrically connect the positive electrode current collecting plate 180 and is made of aluminum or an aluminum alloy. The current collecting ring 198 is joined and fixed to the positive electrode current collecting plate 180 by welding. The current collecting ring 198 is an ellipse or an ellipse-shaped substrate portion 198a, and is bent at the outer edge of the substrate portion 198a and protrudes from the outer surface side toward the inner surface side. An annular side wall portion 198b on which the current collecting lead 200 is superimposed on the side surface, and a support column portion 198c that protrudes from the center of the substrate portion 198a in the same direction as the side wall portion 198b and is fitted in the shaft core groove 199a of the shaft core 199. doing.

基板部198aは、電極群170の捲回軸方向に直交する方向に平面状に広がるように配置され、その外面に正極集電板180が接面した状態で溶接により接合されて固定される。側壁部198bは、複数の集電リード200の全てを側壁部198bの外周面に重ね合わせることができる。支柱部198cは、所定の板厚を有する平板形状を有しており、軸芯199の側端面に凹設された軸芯溝199aに嵌合することによって、集電環198を軸芯199に固定できる。基板部198aには、基板部198aの外面から突出する位置決め用の凸部198dが設けられており、この凸部198dを正極集電板180に凹設された凹部に係合させることにより、正極集電板180に対して電極群170を位置決めすることができる。   The substrate portion 198a is disposed so as to spread in a plane shape in a direction orthogonal to the winding axis direction of the electrode group 170, and is joined and fixed by welding with the positive electrode current collector plate 180 in contact with the outer surface thereof. The side wall part 198b can superimpose all the current collecting leads 200 on the outer peripheral surface of the side wall part 198b. The support column part 198c has a flat plate shape having a predetermined plate thickness, and is fitted to the shaft core groove 199a formed in the side end surface of the shaft core 199, whereby the current collecting ring 198 is attached to the shaft core 199. Can be fixed. The substrate portion 198a is provided with a positioning convex portion 198d protruding from the outer surface of the substrate portion 198a. By engaging the convex portion 198d with a concave portion provided in the positive electrode current collector plate 180, a positive electrode is provided. The electrode group 170 can be positioned with respect to the current collector plate 180.

リボン201は、集電リード200を側壁部198bに固定するためのものであり、側壁部198bに外嵌されて、側壁部198bとの間に複数の集電リード200を挟持する。リボン201は、側壁部198bに外嵌された状態で溶接接合され、集電リード200を側壁部198bに電気的に接続する。   The ribbon 201 is for fixing the current collecting lead 200 to the side wall part 198b. The ribbon 201 is externally fitted to the side wall part 198b and sandwiches the plurality of current collecting leads 200 between the side wall part 198b. The ribbon 201 is welded and joined to the side wall 198b so as to be electrically connected to the side wall 198b.

次に、具体的な製造方法について説明する。
負極電極175に関しては、負極活物質として非晶質炭素粉末100重量部に対して、結着剤として10重量部のポリフッ化ビニリデン(以下、PVDFという。)を添加し、これに分散溶媒としてN−メチルピロリドン(以下、NMPという。)を添加、混練した負極合剤を作製した。この負極合剤を厚さ10μmの銅箔(負極金属箔172)の両面に溶接部(負極未塗工部172a)を残して塗布した。その後、乾燥、プレス、裁断工程を経て、銅箔を含まない負極活物質塗布部厚さ70μmの負極電極175を得た。
Next, a specific manufacturing method will be described.
Regarding the negative electrode 175, 10 parts by weight of polyvinylidene fluoride (hereinafter referred to as PVDF) is added as a binder to 100 parts by weight of amorphous carbon powder as a negative electrode active material, and N as a dispersion solvent. -A negative electrode mixture in which methylpyrrolidone (hereinafter referred to as NMP) was added and kneaded was prepared. This negative electrode mixture was applied to both surfaces of a 10 μm thick copper foil (negative electrode metal foil 172) leaving the welded portion (negative electrode uncoated portion 172a). Then, the negative electrode 175 with a negative electrode active material application part thickness of 70 micrometers which does not contain copper foil was obtained through the drying, the press, and the cutting process.

尚、本実施形態では、負極活物質に非晶質炭素を用いる場合について例示したが、これに限定されるものではなく、リチウムイオンを挿入、脱離可能な天然黒鉛や、人造の各種黒鉛材、コークスなどの炭素質材料やSiやSnなどの化合物(例えば、SiO、TiSi等)、またはそれの複合材料でもよく、その粒子形状においても、鱗片状、球状、繊維状、塊状等、特に制限されるものではない。 In this embodiment, the case where amorphous carbon is used as the negative electrode active material is exemplified, but the present invention is not limited to this. Natural graphite capable of inserting and removing lithium ions and various artificial graphite materials , Carbonaceous materials such as coke, compounds such as Si and Sn (for example, SiO, TiSi 2 etc.), or composite materials thereof may be used. It is not limited.

正極電極174に関しては、正極活物質としてマンガン酸リチウム(化学式LiMn)100重量部に対し、導電材として10重量部の鱗片状黒鉛と結着剤として10重量部のPVDFとを添加し、これに分散溶媒としてNMPを添加、混練した正極合剤を作製した。この正極合剤を厚さ20μmのアルミニウム箔(正極金属箔171)の両面に溶接部(正極未塗工部171a)を残して塗布、乾燥した。 Regarding the positive electrode 174, 10 parts by weight of flaky graphite as a conductive material and 10 parts by weight of PVDF as a binder are added to 100 parts by weight of lithium manganate (chemical formula LiMn 2 O 4 ) as a positive electrode active material. A positive electrode mixture was prepared by adding and kneading NMP as a dispersion solvent. This positive electrode mixture was applied and dried on both surfaces of a 20 μm thick aluminum foil (positive metal foil 171) leaving the welded portion (positive electrode uncoated portion 171a).

その後、図6に示したように正極未塗工部171aの一部を部分的に切り残して、所定間隔の凸形の集電リード200を形成する加工を行い、さらに、プレスすることにより、電極密度3g/cm3の正極電極174を作製した。 Thereafter, as shown in FIG. 6, a part of the positive electrode uncoated portion 171a is partially left uncut to form a current collecting lead 200 having a predetermined interval, and further pressed, A positive electrode 174 having an electrode density of 3 g / cm 3 was produced.

正極未塗工部171aに、集電リード200を形成する加工を施さないと、正極活物質合剤の正極塗工部と正極金属箔171の正極未塗工部171aとでは、プレス後において正極金属箔171の圧縮量が異なるため、圧縮率の大きい塗工部の方が伸長し、長手方向に沿って移行するに従って幅方向に大きく湾曲するおそれがあるが、本実施の形態では、プレス工程前に細幅の集電リード200を形成することにより正極金属箔171の圧縮量差が生じる部分が極小化するので、湾曲は緩和され、以降の捲回工程に問題の生じない水準となる。その後、正極塗工部の幅を所定にする裁断工程を経て、アルミニウム箔を含まない正極活物質塗布部厚さ90μmの正極電極174を得た。   If the processing for forming the current collecting lead 200 is not performed on the positive electrode uncoated portion 171a, the positive electrode coated portion of the positive electrode active material mixture and the positive electrode uncoated portion 171a of the positive electrode metal foil 171 have a positive electrode after pressing. Since the amount of compression of the metal foil 171 is different, the coated portion having a higher compression rate is elongated and may be greatly curved in the width direction as it moves along the longitudinal direction. By forming the narrow current collecting lead 200 in advance, the portion where the difference in the compression amount of the positive electrode metal foil 171 is minimized, so that the bending is eased and the subsequent winding process does not cause a problem. Then, the positive electrode 174 of the positive electrode active material application part thickness 90micrometer which does not contain aluminum foil was obtained through the cutting process which makes the width | variety of a positive electrode coating part predetermined.

電極群170の正極電極174と負極電極175を比較した場合、一般には金属酸化物を活物質に用いる正極側の方が、黒鉛等の炭素材料を用いる負極側よりも活物質層の圧縮率が高くなる。特に近年は電池の高容量化を図るべく、正極活物質の量をより多くする必要があり、正極側を負極側よりも高い圧力で圧縮することが行われている。したがって、正極電極174は、負極電極175よりも金属箔の圧縮量が大きくなり、湾曲する傾向が大きくなる。一方、負極電極175は、正極電極174よりもプレスによる圧縮量が小さく、湾曲傾向も小さい。したがって、本実施形態では、集電リード200を正極電極174に設けることによって湾曲の傾向を緩和している。   When comparing the positive electrode 174 and the negative electrode 175 of the electrode group 170, in general, the compressibility of the active material layer is higher on the positive electrode side using a metal oxide as the active material than on the negative electrode side using a carbon material such as graphite. Get higher. Particularly in recent years, in order to increase the capacity of the battery, it is necessary to increase the amount of the positive electrode active material, and the positive electrode side is compressed at a higher pressure than the negative electrode side. Therefore, the positive electrode 174 has a greater amount of metal foil compression than the negative electrode 175, and has a greater tendency to bend. On the other hand, the negative electrode 175 has a smaller amount of compression by pressing than the positive electrode 174, and has a smaller bending tendency. Therefore, in the present embodiment, the curving tendency is reduced by providing the current collecting lead 200 on the positive electrode 174.

なお、本実施形態では、正極活物質にマンガン酸リチウムを用いる場合について例示したが、スピネル結晶構造を有する他のマンガン酸リチウムや一部を金属元素で置換又はドープしたリチウムマンガン複合酸化物や層状結晶構造を有すコバルト酸リチウムやチタン酸リチウムやこれらの一部を金属元素で置換またはドープしたリチウム-金属複合酸化物を用いるようにしてもよい。   In this embodiment, the case where lithium manganate is used as the positive electrode active material is exemplified, but other lithium manganate having a spinel crystal structure or a lithium manganese composite oxide or a layered state in which a part is substituted or doped with a metal element A lithium cobalt oxide or lithium titanate having a crystal structure, or a lithium-metal composite oxide obtained by substituting or doping a part thereof with a metal element may be used.

また、本実施形態では、正極電極174、負極電極175における合剤層塗布部の結着材としてPVDFを用いる場合について例示したが、ポリテトラフルオロエチレン(PTFE)、ポリエチレン、ポリスチレン、ポリブタジエン、ブチルゴム、ニトリルゴム、スチレンブタジエンゴム、多硫化ゴム、ニトロセルロース、シアノエチルセルロース、各種ラテックス、アクリロニトリル、フッ化ビニル、フッ化ビニリデン、フッ化プロピレン、フッ化クロロプレン、アクリル系樹脂などの重合体およびこれらの混合体などを用いることができる。   Moreover, in this embodiment, although illustrated about the case where PVDF is used as a binder of the mixture layer application part in the positive electrode 174 and the negative electrode 175, polytetrafluoroethylene (PTFE), polyethylene, polystyrene, polybutadiene, butyl rubber, Polymers such as nitrile rubber, styrene butadiene rubber, polysulfide rubber, nitrocellulose, cyanoethyl cellulose, various latexes, acrylonitrile, vinyl fluoride, vinylidene fluoride, propylene fluoride, chloroprene fluoride, acrylic resins, and mixtures thereof Etc. can be used.

図7は、正極未塗工部に所定間隔の凸形の集電リードを形成する方法の一例を示す図である。
集電リード200を形成する装置は、正極電極174を巻き取ることにより走行させる走行機構197と、走行機構197により走行される、正極電極174の正極未塗工部171aに対応して配置された円周方向に集電リード200の形状に切断刃が形成されたロータリーカッター195と、ロータリーカッター195に正極電極174を介して対向して配置されたロータリーカッター受け196を有する。正極電極174は、走行機構197によって走行され、ロータリーカッター195とロータリーカッター受け196との間を通過することにより、正極未塗工部171aに所定間隔をおいて集電リード200が切り欠き形成される。ロータリーカッター195により正極未塗工部171aから切り離された切れ端は、別途巻き取り機構等により回収される。
FIG. 7 is a diagram illustrating an example of a method of forming convex current collecting leads with a predetermined interval on the positive electrode uncoated portion.
A device for forming the current collecting lead 200 is disposed corresponding to the traveling mechanism 197 that travels by winding the positive electrode 174 and the positive electrode uncoated portion 171a of the positive electrode 174 that is traveled by the traveling mechanism 197. A rotary cutter 195 in which a cutting blade is formed in the shape of the current collecting lead 200 in the circumferential direction, and a rotary cutter receiver 196 disposed to face the rotary cutter 195 with a positive electrode 174 interposed therebetween. The positive electrode 174 is traveled by the travel mechanism 197 and passes between the rotary cutter 195 and the rotary cutter receiver 196, whereby the current collecting lead 200 is notched and formed in the positive electrode uncoated portion 171a at a predetermined interval. The The piece cut off from the positive electrode uncoated portion 171a by the rotary cutter 195 is collected by a separate winding mechanism or the like.

図8は、集電リードの接合方法を説明する分解斜視図である。
電極群170は、集電リード200を有する正極電極174と、所定幅の負極金属箔172の露出部(負極未塗工部172a)を残したままの負極電極175とを組み合わせて、それぞれの間にセパレータ173a、173bを挟み、軸芯199を中心にして捲回することによって扁平状に形成される。この段階では正極側には全周に渡って凸形の集電リード200が突出している。次いで、集電環198の取り付けが行われる。集電環198は、軸芯199の軸芯溝199aに、集電環198の支柱部198cを嵌め込むことで軸芯119に固定される。そして、その後、集電リード200を側壁部198bの外周面に重ね合わせ、その外側にリボン201を外嵌させて、側壁部198bとリボン201との間に集電リード200を挟み込み、超音波溶接をすることにより、電極群170が作成される。
FIG. 8 is an exploded perspective view for explaining a method of joining the current collecting leads.
The electrode group 170 is a combination of a positive electrode 174 having a current collecting lead 200 and a negative electrode 175 that leaves an exposed portion (negative electrode uncoated portion 172a) of the negative electrode metal foil 172 having a predetermined width. The separators 173a and 173b are sandwiched between the two and wound around the shaft core 199 to form a flat shape. At this stage, a convex current collecting lead 200 protrudes over the entire circumference on the positive electrode side. Next, the current collector ring 198 is attached. The current collecting ring 198 is fixed to the shaft core 119 by fitting the column portion 198 c of the current collecting ring 198 into the shaft core groove 199 a of the shaft core 199. Then, the current collecting lead 200 is superposed on the outer peripheral surface of the side wall portion 198b, the ribbon 201 is fitted on the outer side, the current collecting lead 200 is sandwiched between the side wall portion 198b and the ribbon 201, and ultrasonic welding is performed. By doing this, the electrode group 170 is created.

図9は、電極群と集電部品の接合状態を示す斜視図、図10は、図9のC−C線断面図である。
集電環198の基板部198aと正極集電板180の接合平面部183は、電池缶101の幅狭側面101bに対向する平面形状を有しており、互いに接面した状態で溶接されて接合される。
9 is a perspective view showing a joined state of the electrode group and the current collecting component, and FIG. 10 is a cross-sectional view taken along the line CC of FIG.
The substrate portion 198a of the current collector ring 198 and the joining flat surface portion 183 of the positive electrode current collector plate 180 have a planar shape facing the narrow side surface 101b of the battery can 101, and are welded and joined in a state of being in contact with each other. Is done.

正極集電板180の接合平面部183には、位置決め用の凹部183aが設けられており、集電環198の凸部198dを係合させることによって、正極集電板180に対する電極群170の位置決めを行うことができる。集電環198と正極集電板180は、それらの接合境界部にレーザーを当てることで溶接され、互いに固定される。溶接された部分には、図10に示すように、レーザー溶接痕202が残る。   The bonding flat portion 183 of the positive current collector plate 180 is provided with a concave portion 183a for positioning. By engaging the convex portion 198d of the current collecting ring 198, the electrode group 170 is positioned with respect to the positive current collector plate 180. It can be performed. The current collector ring 198 and the positive electrode current collector plate 180 are welded to each other by applying a laser to the junction boundary between them, and are fixed to each other. As shown in FIG. 10, a laser welding mark 202 remains in the welded portion.

負極集電板190の接合平面部193は、電池缶101の幅広側面101aに対向する平面であり、即ち負極未塗工部172aの平坦部分と平行な面である。負極未塗工部172aは、電極群170の平坦部分の一部が厚さ方向に束ねられて負極接続部178とされ、図10に示すように、負極集電板190の接合平面部193に重ね合わせた状態で接合される。接合は、負極接続部178と接合平面部193とを互いに圧接させて超音波溶接することによって行われる。   The joining flat surface portion 193 of the negative electrode current collector plate 190 is a flat surface facing the wide side surface 101a of the battery can 101, that is, a surface parallel to the flat portion of the negative electrode uncoated portion 172a. In the negative electrode uncoated portion 172a, a part of the flat portion of the electrode group 170 is bundled in the thickness direction to form a negative electrode connecting portion 178. As shown in FIG. Bonded in a superposed state. The joining is performed by bringing the negative electrode connection part 178 and the joining flat part 193 into pressure contact with each other and performing ultrasonic welding.

正極集電板180は、前述のように、その座面部181において正極外部端子104と電気的に接続され、負極集電板190も同様にその座面部191において負極外部端子105と電気的に接続されており、それぞれ共に電池蓋102に固定されて、蓋組立体107を構成している。よって、上述の構造により、電極群170は、蓋組立体107に固定される。   As described above, the positive current collector plate 180 is electrically connected to the positive external terminal 104 at the seat surface portion 181, and the negative current collector plate 190 is also electrically connected to the negative external terminal 105 at the seat surface portion 191. Each of them is fixed to the battery lid 102 to constitute a lid assembly 107. Therefore, the electrode group 170 is fixed to the lid assembly 107 by the above-described structure.

電池蓋102に電極群170を固定する構造は、外力に対して耐振性と耐衝撃性を有し、構造が簡素で、組立性が良いことが望ましい。円筒形の二次電池のように、電池蓋と缶底と軸芯と集電環が軸上に配置される位置関係であれば、電極群が電池缶に対して固定されるが、扁平捲回式の二次電池では、電池蓋102と電極群170の軸芯は平行な位置関係にあり、電池蓋102に電極群170を固定する構造が複雑になる。本実施の形態によれば、集電環198を介して電極群170の軸芯199を蓋組立体107の正極集電板180に固定しているので、電極群170を強固に固定して支持することができ、耐振性と耐衝撃性が高く、簡素で信頼性の高い二次電池の構造になる。   The structure in which the electrode group 170 is fixed to the battery lid 102 has vibration resistance and impact resistance with respect to external force, and the structure is preferably simple and easy to assemble. As in the case of a cylindrical secondary battery, the electrode group is fixed to the battery can if the battery lid, the bottom of the can, the shaft core, and the current collecting ring are arranged on the shaft. In the rotary secondary battery, the axis of the battery lid 102 and the electrode group 170 is in a parallel positional relationship, and the structure for fixing the electrode group 170 to the battery lid 102 is complicated. According to the present embodiment, since the shaft core 199 of the electrode group 170 is fixed to the positive electrode current collector plate 180 of the lid assembly 107 via the current collecting ring 198, the electrode group 170 is firmly fixed and supported. The structure of the secondary battery is simple and reliable with high vibration resistance and shock resistance.

本実施形態では、正極電極174と負極電極175のうち、正極電極174の正極未塗工部174aのみに集電リード200を形成した構成を示したが、例えば、正極未塗工部174aおよび負極未塗工部175aの両方に凸形の集電リードを形成し、正負極側の各集電リードを軸芯199に固定された集電環に接合させ、これら正負極側の集電環を蓋組立体107に固定された正負極集電板と接合する構成とした場合には、正負極集電板の距離と正極側および負極側集電環の距離の寸法整合性が必要になり、それぞれ固定するために寸法誤差によって固定しにくくなる。そのため、扁平捲回式の電極群の場合は、本実施例のように、正極電極174の正極未塗工部174aあるいは負極電極175の負極未塗工部175aのいずれか一方のみに、集電リード200を設けた構造が望ましい。   In the present embodiment, the configuration in which the current collecting lead 200 is formed only on the positive electrode uncoated portion 174a of the positive electrode 174 out of the positive electrode 174 and the negative electrode 175 is shown, but for example, the positive electrode uncoated portion 174a and the negative electrode Convex current collecting leads are formed on both uncoated portions 175a, and each current collecting lead on the positive and negative electrode side is joined to a current collecting ring fixed to the shaft core 199. When the positive and negative current collector plates fixed to the lid assembly 107 are joined, the distance between the positive and negative current collector plates and the distance between the positive electrode side and the negative electrode current collector ring must be dimensionally matched. In order to fix each, it becomes difficult to fix by a dimensional error. Therefore, in the case of the flat wound electrode group, as in this embodiment, the current collection is performed only on either the positive electrode uncoated portion 174a of the positive electrode 174 or the negative electrode uncoated portion 175a of the negative electrode 175. A structure in which the lead 200 is provided is desirable.

図11は、集電環の他の実施例を示す斜視図である。
集電環210は、複数の部品を組み合わせることによって形成される構成を有している。上記した集電環198は、基板部198aに側壁部198bと支柱部198cが立設された複雑な立体形状を有しており、作成する際に、削りだし加工等の高度な作業が必要となり、コスト高となるおそれがある。
FIG. 11 is a perspective view showing another embodiment of the current collecting ring.
The current collecting ring 210 has a configuration formed by combining a plurality of components. The current collecting ring 198 has a complicated three-dimensional shape in which the side wall portion 198b and the column portion 198c are erected on the base plate portion 198a, and high-level work such as machining is required when producing the current collecting ring 198. There is a risk of high costs.

そこで、図11に示すように、集電環を基板部の長円または楕円の長軸線で二つに分割した形状を有する第1部品と第2部品を用意し、これら第1部品と第2部品とを組み合わせることによって集電環210を形成する構成とした。   Therefore, as shown in FIG. 11, a first part and a second part having a shape in which the current collecting ring is divided into two by a long axis of an ellipse or an ellipse of the substrate part are prepared, and the first part and the second part are prepared. The current collecting ring 210 is formed by combining the parts.

第1部品211及び第2部品212は、それぞれ長円または楕円を長軸線で二つに分割した形状を有する基板部211a、212aと、基板部211a、212aの外端縁に沿って連続して立ち上がる半環壁部211b、212bと、基板部211a、212aの長軸線の中央部分から立ち上がる支柱部211c、212cを有している。   The first component 211 and the second component 212 are respectively continuous along the board portions 211a and 212a having a shape obtained by dividing an ellipse or an ellipse into two along the long axis, and the outer edges of the board portions 211a and 212a. Semi-circular wall portions 211b and 212b that stand up, and support column portions 211c and 212c that stand up from the central portion of the long axis of the substrate portions 211a and 212a.

第1部品211及び第2部品212は、例えば金属製の薄板を加工することによって構成されており、半環壁部211b、212bを深絞り加工により構成し、支柱部211c、212cを折り曲げて基板部211a、212aから立ち上げることにより構成できる。   The first component 211 and the second component 212 are configured by processing, for example, a metal thin plate, the semi-annular wall portions 211b and 212b are configured by deep drawing, and the support columns 211c and 212c are bent to form a substrate. It can be configured by starting up from the sections 211a and 212a.

そして、支柱部211c、212cを重ね合わせて第1部品211と第2部品212とを組み合わせることにより、集電環210を形成することができる。したがって、低コストで集電環210を作成することができる。   Then, the current collecting ring 210 can be formed by combining the first component 211 and the second component 212 by superimposing the column portions 211c and 212c. Therefore, the current collection ring 210 can be created at low cost.

以上、本発明の実施形態について詳述したが、本発明は、前記の実施形態に限定されるものではなく、特許請求の範囲に記載された本発明の精神を逸脱しない範囲で、種々の設計変更を行うことができるものである。例えば、前記した実施の形態は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、ある実施形態の構成の一部を他の実施形態の構成に置き換えることが可能であり、また、ある実施形態の構成に他の実施形態の構成を加えることも可能である。さらに、各実施形態の構成の一部について、他の構成の追加・削除・置換をすることが可能である。   Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various designs can be made without departing from the spirit of the present invention described in the claims. It can be changed. For example, the above-described embodiment has been described in detail for easy understanding of the present invention, and is not necessarily limited to one having all the configurations described. Further, a part of the configuration of an embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of an embodiment. Furthermore, it is possible to add, delete, and replace other configurations for a part of the configuration of each embodiment.

100 角形二次電池(扁平捲回式二次電池)
101 電池缶
102 電池蓋
104 正極外部端子
105 負極外部端子
107 蓋組立体
108 絶縁ケース
160 外部絶縁体
170 電極群
171 正極金属箔
172 負極金属箔
173a、173b セパレータ
174 正極電極
175 負極電極
176 正極活物質合材層(正極塗工部)
177 負極活物質合材層(負極塗工部)
180 正極集電体
181 座面部
183 接合平面部
190 負極集電体
191 座面部
192 平面部
193 接合平面部
198 集電環(集電部材)
198a 基板部
198b 環壁部
198c 支柱部
199 軸芯
199a 軸芯溝
200 集電リード
201 リボン
100 prismatic secondary battery (flat wound secondary battery)
101 Battery Can 102 Battery Lid 104 Positive External Terminal 105 Negative External Terminal 107 Lid Assembly 108 Insulating Case 160 External Insulator 170 Electrode Group 171 Positive Metal Foil 172 Negative Metal Foil 173a, 173b Separator 174 Positive Electrode 175 Negative Electrode 176 Positive Electrode Active Material Composite layer (positive electrode coating part)
177 Negative electrode active material mixture layer (negative electrode coating part)
180 Positive current collector 181 Seat surface portion 183 Bonding plane portion 190 Negative electrode current collector 191 Seat surface portion 192 Planar portion 193 Bonding plane portion 198 Current collecting ring (current collecting member)
198a Substrate part 198b Annular wall part 198c Strut part 199 Shaft core 199a Shaft core groove 200 Current collecting lead 201 Ribbon

Claims (2)

正極電極と負極電極を間にセパレータを介して軸芯に捲回し、捲回軸方向一方側と他方側に前記正極電極の金属箔露出部と前記負極電極の金属箔露出部とが分かれて配置された扁平状の電極群と、該電極群の一方の湾曲部分を缶底側に配置して収容する有底角形の電池缶と、該電池缶の上方の開口部を封口する電池蓋と、該電池蓋にそれぞれ固定されて前記電池缶内で前記正極電極と前記負極電極に接続される正極集電板及び負極集電板と、を有する扁平捲回式二次電池であって、
前記電極群は、前記正極電極と前記負極電極のいずれか一方の金属箔露出部が複数の集電リードを有し、いずれか他方の金属箔露出部が所定幅で連続する構造を有し、
前記複数の集電リードを有する金属箔露出部は、前記正極電極の金属箔露出部であり、 前記所定幅で連続する金属箔露出部は、前記負極電極の金属箔露出部であり、
前記複数の集電リードが接合される集電環を有し、該集電環は、前記正極集電板に接合されて固定されており、
前記集電環は、前記軸芯に嵌合されて固定されており、
前記集電環は、
前記電極群の捲回軸方向に直交する方向に平面状に広がる長円または楕円形状を有し、前記正極集電板に接合されて固定される基板部と、
該基板部の外端縁で折曲されて突出し、外周側面に前記複数の集電リードが重ね合わされる環状の側壁部と、
前記基板部から突出して前記軸芯の軸芯溝に嵌合される支柱部と、を有し、
前記集電環は、前記基板部の長円または楕円の長軸線で二つに分割した形状を有する第1部品と第2部品を有することを特徴とする扁平捲回式二次電池。
The positive electrode and the negative electrode are wound around the shaft core with a separator interposed therebetween, and the metal foil exposed portion of the positive electrode and the metal foil exposed portion of the negative electrode are arranged separately on one side and the other side in the winding axis direction. A flat electrode group, a bottomed rectangular battery can that houses one curved portion of the electrode group on the can bottom side, a battery lid that seals the opening above the battery can, A flat wound secondary battery having a positive electrode current collector plate and a negative electrode current collector plate fixed to the battery lid and connected to the positive electrode and the negative electrode in the battery can,
The electrode group, one of the metal foil exposed portion either of the positive electrode and the negative electrode has a plurality of current collecting lead, the other of the metal foil exposed portion have a structure that continuously a predetermined width,
The metal foil exposed portion having the plurality of current collecting leads is a metal foil exposed portion of the positive electrode, and the metal foil exposed portion continuous with the predetermined width is a metal foil exposed portion of the negative electrode,
A current collecting ring to which the plurality of current collecting leads are joined, and the current collecting ring is joined and fixed to the positive current collecting plate;
The current collecting ring is fitted and fixed to the shaft core,
The current collector ring is
A substrate portion that has an oval or elliptical shape extending in a planar shape in a direction perpendicular to the winding axis direction of the electrode group, and is bonded and fixed to the positive electrode current collector plate;
An annular side wall portion that is bent and protrudes at an outer edge of the substrate portion, and the plurality of current collecting leads are superimposed on an outer peripheral side surface;
A column portion protruding from the substrate portion and fitted into the axial groove of the axial core,
2. The flat wound secondary battery according to claim 1, wherein the current collecting ring has a first part and a second part having a shape divided into two by an elliptical or elliptical long axis of the substrate part .
前記負極電極の金属箔露出部は、前記電極群の平坦部分の少なくとも一部が厚さ方向に束ねられて前記負極集電板に接合されていることを特徴とする請求項1に記載の扁平捲回式二次電池。 2. The flat surface according to claim 1 , wherein the exposed metal foil portion of the negative electrode has at least a part of a flat portion of the electrode group bundled in the thickness direction and joined to the negative electrode current collector plate. Winding type secondary battery.
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