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JP6007049B2 - Centerless grinding machine - Google Patents

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JP6007049B2
JP6007049B2 JP2012217067A JP2012217067A JP6007049B2 JP 6007049 B2 JP6007049 B2 JP 6007049B2 JP 2012217067 A JP2012217067 A JP 2012217067A JP 2012217067 A JP2012217067 A JP 2012217067A JP 6007049 B2 JP6007049 B2 JP 6007049B2
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光明 高橋
光明 高橋
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株式会社日進機械製作所
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本発明は、センタレス研削盤に関し、特に、アンギュラー研削を行うセンタレス研削盤に関する。   The present invention relates to a centerless grinder, and more particularly, to a centerless grinder that performs angular grinding.

従来のアンギュラータイプのセンタレス研削盤として、例えば、研削砥石が円錐外周面と円錐端面を備え、これら両者の母線が直行するように設定されると共に、この直行する部分がワークの円筒面および端面の双方に接するように研削砥石は所定の角度(アンギュラー角)だけ傾斜させたものが提案されている(例えば、特許文献1参照。)。このセンタレス研削盤では、アンギュラー研削段階において、ワーク(工作物)の円筒面および端面への砥石の切込み作動に連動して、調整車をワークの軸線に対して直角方向に後退させることにより、ワーク円筒面の切込み量に対するワーク端面の切込み量を可変にすることを特徴としている。ここで、このセンタレス研削盤では、ワークに対し研削砥石を切り込むことによってワークの円筒面と端面とがそれぞれ研削砥石の円錐外周面と円錐端面とによって同時に研削される。この場合、研削砥石の切込み方向は、研削砥石の車軸に対し直角に設定されるのが一般的である。このため、研削加工されるワークの円筒面と端面の切込み量の割合は、アンギュラー角によって決定される。通常用いられるアンギュラー角10度の場合を例にとれば、この比は、1:tan10度となり、約1:0.178となる。   As a conventional angular type centerless grinding machine, for example, a grinding wheel is provided with a conical outer peripheral surface and a conical end surface, and the buses of both are set to be orthogonal, and the orthogonal portions are the cylindrical surface and end surface of the workpiece. There has been proposed a grinding wheel that is inclined by a predetermined angle (angular angle) so as to be in contact with both of them (see, for example, Patent Document 1). In this centerless grinding machine, in the angular grinding stage, the adjusting wheel is retracted in a direction perpendicular to the workpiece axis in conjunction with the cutting operation of the grindstone on the cylindrical surface and end surface of the workpiece (workpiece). It is characterized in that the cutting amount of the workpiece end surface with respect to the cutting amount of the cylindrical surface is variable. Here, in this centerless grinder, the cylindrical surface and the end surface of the work are simultaneously ground by the conical outer peripheral surface and the conical end surface of the grinding wheel by cutting the grinding wheel into the work. In this case, the cutting direction of the grinding wheel is generally set at a right angle to the axle of the grinding wheel. For this reason, the ratio of the cutting depth between the cylindrical surface and the end surface of the workpiece to be ground is determined by the angular angle. Taking the case of a commonly used angular angle of 10 degrees as an example, this ratio is 1: tan 10 degrees, which is about 1: 0.178.

特許第3635724号公報Japanese Patent No. 3635724

しかし、上記従来のセンタレス研削盤では、アンギュラー角の設定によってワークの円筒面と端面への切込み量が決定されてしまうが、センタレス研削盤の構造上の制約によりアンギュラー角は10度から15度程度というように、あまり大きく取ることは困難であり、加工物における端面の取シロが円筒面の取シロに比べて小さくなるという問題がある。   However, in the conventional centerless grinding machine, the amount of cut into the cylindrical surface and end face of the workpiece is determined by the angular angle setting, but the angular angle is about 10 to 15 degrees due to the structural restrictions of the centerless grinding machine. As described above, it is difficult to take a large size, and there is a problem in that the end surface of the workpiece is smaller than the cylindrical surface.

また、センタレス研削では、円筒面が加工されワークが回転している状態でないと端面の加工は出来ないので、端面の取シロがアンギュラー角度により決定される量より大きくなる場合は研削が困難であった。   In centerless grinding, the end face cannot be machined unless the cylindrical surface is machined and the workpiece is rotating. Therefore, if the chamfer on the end face is larger than the amount determined by the angular angle, grinding is difficult. It was.

しかし、参考文献1にあげた従来技術では、アンギュラー研削の際には、砥石の切込み動作に連動させて調整車を、砥石の切込み速度よりも遅い速度で一定量だけ後退させることにより、ワーク円筒面への切込み量を少なくさせ、端面への切込み量との比率を変えようとするものであるため、調整車の後退量が大きくなると、円筒面での研削によるワークの回転力が小さくなるため、円筒面での研削が不安定になるという問題がある。   However, in the prior art given in Reference 1, in the case of angular grinding, the workpiece wheel is moved backward by a certain amount at a speed slower than the cutting speed of the grindstone in conjunction with the cutting operation of the grindstone. Since the amount of cut into the surface is reduced and the ratio to the amount of cut into the end face is changed, the rotational force of the workpiece due to grinding on the cylindrical surface decreases when the retracting amount of the adjustment wheel increases. There is a problem that grinding on the cylindrical surface becomes unstable.

そこで、本発明は、このような問題点に着目してなされたもので、センタレス研削盤においてアンギュラー研削を行う場合でも、円筒面での研削が不安定にならずにワークの円筒面と端面に対する切込み量の割合を自由に設定することができるセンタレス研削盤を提供することを目的とする。   Therefore, the present invention has been made paying attention to such problems, and even when angular grinding is performed in a centerless grinding machine, grinding on the cylindrical surface does not become unstable and the cylindrical surface and the end surface of the workpiece are not affected. An object of the present invention is to provide a centerless grinding machine capable of freely setting the ratio of the depth of cut.

上記目的を達成するため、本発明に係るセンタレス研削盤は、機台上に、研削砥石を有する砥石車を研削砥石回転用モータによって回転させる砥石車取付け台と、調整砥石を有する調整車を調整砥石回転用モータによって回転させる調整車取付け台とを、前記調整車または前記砥石車のいずれか一方の車軸を他方の車軸に対し所定のアンギュラー角だけ傾けて前記車軸同士の交点である前記所定のアンギュラー角の頂点が前記調整車と前記砥石車それぞれにおける前記調整砥石と前記研削砥石に対し前記調整砥石回転用モータと前記研削砥石回転用モータの回転が伝達される回転伝達部側に位置するように前記所定のアンギュラー角だけ傾けつつ対向して配置し、前記砥石車取付け台と前記調整車取付け台との間に配設されたブレード上のワークを、前記研削砥石の円錐外周面とこれに隣接した円錐端面とを用いてワークの円筒面および端面を研削するセンタレス研削盤であって、
前記砥石車取付け台および前記調整車取付け台のそれぞれを前記機台に対しワークへの切込み方向に移動させる切込み方向移動手段と、
前記砥石車取付け台または前記調整車取付け台の少なくともいずれか一方を前記切り込み方向に対し交差する方向に移動させる交差方向移動手段と、
前記切込み方向移動手段と前記交差方向移動手段とを連動させて、ワークに対する前記研削砥石の切込み方向および交差方向の移動量を調整することによりワークの円筒面と端面に対する切込み量の割合を設定して前記研削砥石の切込み角を制御する切込み角制御手段と、を有し、
前記調整車に前記調整砥石と同軸上であって、かつ、前記調整砥石回転用モータの回転が伝達される回転伝達部と前記調整砥石との間にロータリーツルアーを取付け、前記切込み方向移動手段と前記交差方向移動手段を連動させることにより、前記研削砥石を前記所定のアンギュラー角に対応した形状にツルーイングすることを特徴とする。
また、本発明に係る別のセンタレス研削盤は、機台上に、研削砥石を有する砥石車を研削砥石回転用モータによって回転させる砥石車取付け台と、調整砥石を有する調整車を調整砥石回転用モータによって回転させる調整車取付け台とを、前記調整車または前記砥石車のいずれか一方の車軸を他方の車軸に対し所定のアンギュラー角だけ傾けて前記車軸同士の交点である前記所定のアンギュラー角の頂点が前記調整車と前記砥石車それぞれにおける前記調整砥石と前記研削砥石に対し前記調整砥石回転用モータと前記研削砥石回転用モータの回転が伝達される回転伝達部側に位置するように前記所定のアンギュラー角だけ傾けつつ対向して配置し、前記砥石車取付け台と前記調整車取付け台との間に配設されたブレード上のワークを、前記研削砥石の円錐外周面とこれに隣接した円錐端面とを用いてワークの円筒面および端面を研削するセンタレス研削盤であって、
前記砥石車取付け台および前記調整車取付け台のそれぞれを前記機台に対しワークへの切込み方向に移動させる切込み方向移動手段と、
前記砥石車取付け台または前記調整車取付け台の少なくともいずれか一方を前記切り込み方向に対し交差する方向に移動させる交差方向移動手段と、
前記切込み方向移動手段と前記交差方向移動手段とを連動させて、ワークに対する前記研削砥石の切込み方向および交差方向の移動量を調整することによりワークの円筒面と端面に対する切込み量の割合を設定して前記研削砥石の切込み角を制御する切込み角制御手段と、を有し、
前記砥石車に前記研削砥石と同軸上であって、かつ、前記研削砥石回転用モータの回転が伝達される回転伝達部と前記研削砥石との間にロータリーツルアーを取付け、前記切込み方向移動手段と前記交差方向移動手段を連動させることにより、前記調整砥石を前記所定のアンギュラー角に対応した形状にツルーイングすることを特徴とする。
ここで、前記切込み角制御手段は、前記砥石の切込み方向をワークの端面に対して前記所定のアンギュラー角を上回る切込み角度に設定して切込み、前記所定のアンギュラー角と同じ角度で切り込んだ場合の円筒面と端面との切込み量の割合を端面側に対して増大させることにより、前記所定のアンギュラー角を上回る切込み角度に合わせて前記所定のアンギュラー角を増大させて砥石を成形させた場合に起こり得る、ワークの円筒面への研削砥石の円錐外周面における周速差の影響を増大させずに研削を行うようにしても良い。
また、前記切込み方向移動手段による前記砥石車取付け台の前記切込み方向への移動方向と、前記交差方向移動手段による前記砥石車取付け台の前記交差方向への移動方向とは直交しており、かつ、前記砥石車の車軸が前記砥石車取付け台の交差方向への移動方向と平行であると共に、前記調整車の車軸が前記砥石車取付け台の交差方向への移動方向に対し前記所定のアンギュラー角を成していても良い。
また、前記切込み方向移動手段による前記砥石車取付け台の前記切込み方向への移動方向と、前記交差方向移動手段による前記砥石車取付け台の前記交差方向への移動方向とは直交しており、かつ、前記砥石車の車軸が前記砥石車取付け台の交差方向への移動方向に対し所定の前記所定のアンギュラー角を成していると共に、前記調整車の車軸が前記砥石車取付け台の交差方向への移動方向と平行であるようにしても良い。
また、前記切込み方向移動手段による前記砥石車取付け台の前記切込み方向への移動方向と、前記交差方向移動手段による前記砥石車取付け台の前記交差方向への移動方向とが前記所定のアンギュラー角を成しており、かつ、前記砥石車の車軸が前記砥石車取付け台の切込み方向に対し直交していると共に、前記調整車の車軸が前記砥石車取付け台の交差方向への移動方向と平行であるようにしても良い。
なお、本発明では、ブレードの設ける位置は、特にこだわらず、後述する図1に示すように機台上に固定しても良いし、調整車取付け台側、すなわち調整車取付け台上または図11に示すように調整車取付け台と共に移動するその台座上に設けて、調整車取付け台がブレードと共に砥石車取付け台の方に移動して、ワークを研削砥石に押し当てて研削するように構成しても良い。
To achieve the above object, centerless grinding machine according to the present invention, on the machine base, adjusting a wheel mount for rotating the grinding wheel having a grinding wheel by the grinding wheel rotating motor, a regulating wheel with a regulating wheel a regulating wheel mount for rotating the grinding wheel rotation motor, the regulating wheel and of the predetermined is any intersection of the axle between the one axle inclined with respect to the other axle by a predetermined angular angle the grinding wheel The apex of the angular angle is located on the rotation transmitting portion side where the rotation of the adjusting wheel rotating motor and the grinding wheel rotating motor is transmitted to the adjusting wheel and the grinding wheel in the adjusting wheel and the grinding wheel, respectively. wherein while inclined by a predetermined angular angle and arranged opposite, word on disposed blade that between the regulating wheel mount and the grinding wheel mount to The click, a centerless grinding machine for grinding a cylindrical surface and an end of the workpiece by using the conical outer peripheral surface and the conical end surface adjacent thereto of said grinding wheel,
The cutting direction moving means for moving the cutting direction to the work of the grinding wheel mount and each of the regulating wheel mount with respect to the machine base,
And cross-direction moving means for moving at least one of the grinding wheel mount or the regulating wheel mount in a direction crossing to said cutting direction,
Said the cutting direction moving means in conjunction with said intersecting direction moving means, to set the ratio of the depth of cut for the cylindrical surface and the end face of the workpiece by adjusting the amount of movement of the cutting direction and the cross direction of the grinding wheel relative to the workpiece anda cutting angle control means for controlling the cutting angle of the grinding wheel Te,
A rotary truer is attached to the adjusting wheel between the adjusting wheel and a rotation transmitting portion that is coaxial with the adjusting wheel and transmits the rotation of the adjusting wheel rotating motor, and the cutting direction moving means. wherein by interlocking the intersecting direction moving means and truing to Rukoto the grinding wheel in a shape corresponding to the predetermined angular angle with.
Further, another centerless grinding machine according to the present invention includes a grinding wheel mounting base for rotating a grinding wheel having a grinding wheel by a grinding wheel rotating motor on a machine base, and an adjusting wheel having an adjustment grinding wheel for adjusting the grinding wheel. An adjusting wheel mounting base that is rotated by a motor is tilted at a predetermined angular angle with respect to the other axle by either the adjusting wheel or the grinding wheel, and the predetermined angular angle that is the intersection of the axles. The predetermined position is such that the apex is located on the side of the rotation transmitting portion to which the rotation of the adjusting wheel rotating motor and the grinding wheel rotating motor is transmitted to the adjusting wheel and the grinding wheel in the adjusting wheel and the grinding wheel, respectively. The workpiece on the blade disposed between the grinding wheel mounting base and the adjustment wheel mounting base is arranged to face each other while being inclined by an angular angle of A centerless grinding machine for grinding a cylindrical surface and an end of the workpiece by using the conical outer peripheral surface of the grinding and conical end surface adjacent thereto,
A cutting direction moving means for moving each of the grinding wheel mounting base and the adjustment wheel mounting base in the cutting direction into the workpiece with respect to the machine base;
Crossing direction moving means for moving at least one of the grinding wheel mounting base or the adjustment wheel mounting base in a direction crossing the cutting direction;
By adjusting the cutting direction moving means and the crossing direction moving means to adjust the cutting direction of the grinding wheel relative to the work and the amount of movement in the crossing direction, the ratio of the cutting amount to the cylindrical surface and the end surface of the work is set. Cutting angle control means for controlling the cutting angle of the grinding wheel,
A rotary truer is attached to the grinding wheel between the grinding wheel and a rotation transmitting portion that is coaxial with the grinding wheel and to which the rotation of the grinding wheel rotating motor is transmitted. And the crossing direction moving means are interlocked, and the adjusting grindstone is trued into a shape corresponding to the predetermined angular angle .
Here, the cutting angle control means, cut by setting the cutting direction of the grinding stone to cut angle exceeding the predetermined angular angle to the end face of the workpiece, when that cut at the same angle as the predetermined angular angle Occurs when the grinding wheel is formed by increasing the predetermined angular angle in accordance with the cutting angle exceeding the predetermined angular angle by increasing the ratio of the cutting amount between the cylindrical surface and the end surface with respect to the end surface side. Grinding may be performed without increasing the influence of the peripheral speed difference on the outer peripheral surface of the cone of the grinding wheel on the cylindrical surface of the workpiece.
Moreover, the the moving direction to the grinding wheel mount of the cutting direction by the cutting direction moving means is orthogonal to the moving direction to the grinding wheel mount of the intersecting direction by the intersecting direction moving means, and the with grinding wheel axles are parallel to the moving direction to the grinding wheel mount in the transverse direction, the predetermined angular angle with respect to the direction of movement of the to regulating wheel axles the wheel mount in the transverse direction May be included.
Moreover, the the moving direction to the grinding wheel mount of the cutting direction by the cutting direction moving means is orthogonal to the moving direction to the grinding wheel mount of the intersecting direction by the intersecting direction moving means, and , together with the grinding wheel axle is at a predetermined of said predetermined angular angle with respect to the moving direction to the grinding wheel mount in the transverse direction, the regulating wheel axle of the grinding wheel mount the cross direction It may be parallel to the moving direction.
Further, the moving direction to the grinding wheel mount of the cutting direction by the cutting direction moving means, the predetermined angular angle and movement direction to the grinding wheel mount of the intersecting direction by the intersecting direction moving means form and, and, together with the grinding wheel of the axle is perpendicular to the grinding wheel mounts cutting direction, parallel the adjustment wheel axles and movement direction to the grinding wheel mount in the transverse direction There may be.
In the present invention, the position where the blade is provided is not particularly limited, and may be fixed on the machine base as shown in FIG. 1 to be described later, or on the adjustment vehicle mounting base side, that is, on the adjustment vehicle mounting base or FIG. As shown in the figure, it is provided on the pedestal that moves together with the adjusting wheel mounting base, and the adjusting wheel mounting base moves to the grinding wheel mounting base together with the blade, and the workpiece is pressed against the grinding wheel and ground. May be.

以上のように、本発明に係るセンタレス研削盤によれば、切込み方向移動手段と交差方向移動手段とを連動させて、アンギュラー研削を行う際、研削砥石のワークに対する研削砥石の切込み方向および交差方向の移動量を調整することによりワークの円筒面と端面に対する切込み量の割合を設定して研削砥石の切込み角を制御するようにしたため、アンギュラー研削を行う場合でも、円筒面での研削が不安定にならずにワークの円筒面と端面に対する切込み量の割合を自由に設定することができる。
特に、本発明に係るセンタレス研削盤では、調整車または砥石車のいずれか一方の車軸を他方の車軸に対し所定のアンギュラー角だけ傾けて車軸同士の交点である所定のアンギュラー角の頂点が調整車と砥石車それぞれにおける調整砥石と研削砥石に対し調整砥石回転用モータと研削砥石回転用モータの回転が伝達される回転伝達部側に位置するように所定のアンギュラー角だけ傾けつつ対向して配置し、調整車に調整砥石と同軸上であって、かつ、調整砥石回転用モータの回転が伝達される回転伝達部と調整砥石との間にロータリーツルアーを取付け、切込み方向移動手段と交差方向移動手段を連動させることにより、研削砥石を所定のアンギュラー角に対応した形状にツルーイングするか、または砥石車に研削砥石と同軸上であって、かつ、研削砥石回転用モータの回転が伝達される回転伝達部と研削砥石との間にロータリーツルアーを取付け、切込み方向移動手段と交差方向移動手段を連動させることにより、調整砥石を所定のアンギュラー角に対応した形状にツルーイングするように構成している。
その結果、本発明に係るセンタレス研削盤によれば、ロータリーツルアーのコストを低減できるだけでなく、ロータリーツルアーの外径が小さくて済み、ロータリーツルアーの小型化によって回転時のロータリーツルアーのブレが小さくなり、また回転伝達部に近い点からも回転時のロータリーツルアーのブレが小さくなるので、調整砥石または研削砥石を精度良くツルーイングできる
As described above, according to the centerless grinding machine according to the present invention, the cutting direction and the crossing direction of the grinding wheel with respect to the workpiece of the grinding wheel when the angular grinding is performed by interlocking the cutting direction moving unit and the crossing direction moving unit. Since the cutting angle of the grinding wheel is controlled by setting the ratio of the cutting depth to the cylindrical surface and end surface of the workpiece by adjusting the movement amount of the workpiece, grinding on the cylindrical surface is unstable even when performing angular grinding The ratio of the amount of cut with respect to the cylindrical surface and the end surface of the workpiece can be set freely.
In particular, in the centerless grinding machine according to the present invention, either the adjusting wheel or the grinding wheel is tilted with respect to the other axle by a predetermined angular angle, and the apex of the predetermined angular angle, which is the intersection of the axles, is adjusted. The grinding wheel and the grinding wheel in the grinding wheel are respectively placed facing each other while being inclined by a predetermined angular angle so as to be positioned on the rotation transmission part side where the rotation of the grinding wheel rotation motor and the grinding wheel rotation motor is transmitted. The rotary wheel is attached to the adjusting wheel between the adjusting wheel and the rotation transmitting portion that is coaxial with the adjusting wheel and transmits the rotation of the adjusting wheel rotating motor, and moves in the cross direction with the cutting direction moving means. By linking the means, the grinding wheel is trued into a shape corresponding to a predetermined angular angle, or the grinding wheel is coaxial with the grinding wheel, By attaching a rotary truer between the grinding wheel and the rotation transmission part to which the rotation of the grinding wheel rotation motor is transmitted, and by interlocking the cutting direction moving means and the cross direction moving means, the adjusting grindstone has a predetermined angular angle. It is configured to truing into a shape corresponding to.
As a result, according to the centerless grinding machine according to the present invention, not only the cost of the rotary truer can be reduced, but also the outer diameter of the rotary truer can be reduced, and the rotary truer can be reduced in size by rotating the rotary truer. Since the blur becomes smaller and the blur of the rotary truer at the time of rotation also becomes smaller from the point close to the rotation transmitting portion, the adjusting grindstone or the grinding grindstone can be accurately trued .

本発明に係る実施形態のセンタレス研削盤の正面図である。It is a front view of the centerless grinding machine of the embodiment concerning the present invention. 実施形態のセンタレス研削盤の平面図である。It is a top view of the centerless grinding machine of an embodiment. 図2に示すセンタレス研削盤の拡大平面図である。FIG. 3 is an enlarged plan view of the centerless grinder shown in FIG. 2. (a),(b)それぞれ、図3における砥石車のA−A線断面図、調整車のB−B線断面図である。(A), (b) is the AA sectional view taken on the line of the grinding wheel in FIG. 3, and the BB sectional view taken on the adjustment wheel, respectively. 図3におけるC部分の部分拡大図である。It is the elements on larger scale of the C section in FIG. 実施形態のセンタレス研削盤における研削砥石のツルーイング処理の一例を示す簡略平面図である。It is a simplified top view which shows an example of the truing process of the grinding stone in the centerless grinding machine of embodiment. 実施形態のセンタレス研削盤における調整砥石のツルーイング処理の一例を示す簡略平面図である。It is a simplified top view which shows an example of the truing process of the adjustment grindstone in the centerless grinding machine of embodiment. 実施形態のセンタレス研削盤における調整砥石のツルーイング処理の他の例を示す簡略平面図である。It is a simplified top view which shows the other example of the truing process of the adjustment grindstone in the centerless grinding machine of embodiment. センタレス研削盤における他の配置を示す平面図である。It is a top view which shows the other arrangement | positioning in a centerless grinder. センタレス研削盤における他の配置を示す平面図である。It is a top view which shows the other arrangement | positioning in a centerless grinder. ブレードを調整車取付け台側に設けたセンタレス研削盤における他の例を示す正面図である。It is a front view which shows the other example in the centerless grinding machine which provided the braid | blade in the adjustment vehicle mounting base side.

以下、本発明に係るセンタレス研削盤の実施の形態1〜3について、図面を参照しながら説明する。   Embodiments 1 to 3 of the centerless grinding machine according to the present invention will be described below with reference to the drawings.

図1および図2に示すように、このセンタレス研削盤Aは、機台1上に対設された一対の砥石車取付け台2および調整車取付け台3と、この砥石車取付け台2および調整車取付け台3のそれぞれに対向する状態で取付けられた砥石車4および調整車5と、砥石車4と調整車5と間に配設された研削台6と、この研削台6に支持されたワークであるワークWを載置するブレード7とで概略構成されている。   As shown in FIGS. 1 and 2, the centerless grinding machine A includes a pair of grinding wheel mounting base 2 and adjustment wheel mounting base 3 provided on a machine base 1, and this grinding wheel mounting base 2 and adjustment wheel. Grinding wheel 4 and adjusting wheel 5 mounted in a state of being opposed to each of the mounting table 3, a grinding table 6 disposed between the grinding wheel 4 and the adjusting wheel 5, and a work supported by the grinding table 6 And a blade 7 on which the workpiece W is placed.

本実施形態では、砥石車4と調整車5は、いわゆる軸固定系の砥石ユニットで構成している。砥石車4は、図4(a)に示すように、砥石車軸8の外周にスラストやラジアル、又はすべりなどの軸受9を介して回転筒体10が外嵌され、この回転筒体10の外周には、一方端寄りに回転動用のプーリー部10aが周設される一方、中央部位にはダイヤモンド修正刃11aが周設された研削砥石11が周設され、砥石車軸8の両端部位が取付台2に両持状に取付固定されている。   In the present embodiment, the grinding wheel 4 and the adjustment wheel 5 are constituted by a so-called shaft-fixed grinding wheel unit. In the grinding wheel 4, as shown in FIG. 4A, a rotating cylinder 10 is fitted on the outer periphery of the grinding wheel shaft 8 via a bearing 9 such as thrust, radial, or slip, and the outer periphery of the rotating cylinder 10 is In this case, a pulley 10a for rotational movement is provided around one end, while a grinding wheel 11 around which a diamond correcting blade 11a is provided is provided at a central portion, and both end portions of the grinding wheel axle 8 are mounted on a mounting base. 2 is fixed and attached to both ends.

調整車5も、図4(b)に示すように、砥石車4と同様に構成されており、調整車軸12の外周にラストやラジアル、又はすべりなどの軸受13を介して回転筒体14が外嵌され、この回転筒体14の一方端寄りに回転動用のプーリー部14aが周設される一方、中央部位には調整砥石15が周設されている。更にこの調整車5にあっては、回転筒体14の他方端寄りに、ダイヤモンド修正刃16aが周設された円盤状ロータリ形のロータリーツルアー16が調整砥石15と同軸の状態で間隙を存して並列固定され、調整車軸12の両端部位が取付台3に両持状に取付固定されている。   As shown in FIG. 4B, the adjustment wheel 5 is also configured in the same manner as the grinding wheel 4, and the rotating cylinder 14 is disposed on the outer periphery of the adjustment wheel 12 via a bearing 13 such as last, radial, or slip. A pulley 14a for rotational movement is provided around one end of the rotating cylinder 14, and an adjusting grindstone 15 is provided around the central portion. Further, in this adjusting wheel 5, a disk-shaped rotary rotary luer 16 around which the diamond correction blade 16 a is provided is located near the other end of the rotating cylinder 14 so that there is a gap coaxially with the adjusting grindstone 15. The both ends of the adjustment axle 12 are fixedly attached to the mounting base 3 in a supported manner.

砥石車取付け台2および調整車取付け台3のそれぞれは、一対の支持部17,17を備え、この各支持部17,17は、上向き半円受部を有する受側17aと下向き半円受部を有する蓋側17bに分割構成されており、砥石車4の砥石車軸8や調整車5の車軸12の両端部位のそれぞれが、この支持部17,17の両半円受部で直径方向から挟んだ状態でボルト18により両持状に締付固定される。   Each of the grinding wheel mounting base 2 and the adjustment wheel mounting base 3 includes a pair of support parts 17, 17. Each of the support parts 17, 17 has a receiving side 17 a having an upward semicircle receiving part and a downward semicircle receiving part. The two ends of the grinding wheel axle 8 of the grinding wheel 4 and the axle shaft 12 of the adjustment wheel 5 are sandwiched by the semicircular receiving portions of the support portions 17 and 17 from the diameter direction. In this state, the bolts 18 are fastened and fixed in a doubly supported manner.

砥石車4と調整車5のそれぞれは、各回転筒体10,14のプーリー部10a,14aと、砥石車取付け台2および調整車取付け台3のそれぞれに配設された研削砥石回転用モータ19と調整砥石回転用モータ20のプーリー19a,20aとの間に掛架されたベルト21,21を介してこの研削砥石回転用モータ19と調整砥石回転用モータ20により回転動するもので、この砥石車4と調整車5のそれぞれは、各支持部17,17のボルト(図示せず。)を緩めてベルト21,21を外すことにより各砥石車取付け台2および調整車取付け台3から簡易に取り外すことができる。 Each of the grinding wheel 4 and the adjusting wheel 5 includes a grinding wheel rotating motor 19 disposed on each of the pulley portions 10a and 14a of the rotary cylinders 10 and 14, the grinding wheel mounting base 2 and the adjusting wheel mounting base 3, respectively. And the grinding wheel rotating motor 19 and the adjusting wheel rotating motor 20 are rotated by belts 21 and 21 suspended between pulleys 19a and 20a of the adjusting wheel rotating motor 20. Each of the wheel 4 and the adjusting wheel 5 can be easily removed from the grinding wheel mounting base 2 and the adjusting wheel mounting base 3 by loosening the bolts (not shown) of the support portions 17 and 17 and removing the belts 21 and 21. Can be removed.

そして、砥石車取付け台2は、砥石車4側の切込み方向移動手段である駆動モータ22aおよびその駆動モータ22aで回転するねじ軸(ボールネジ)23aにより、研削加工時に砥石車4を砥石車軸8に直交する切込み方向に移動させてワークWを切込むと共に、砥石車4側の交差方向移動手段である駆動モータ24およびその駆動モータ24で回転するねじ軸25により、砥石車4をこの砥石車取付け台2を砥石車軸8の軸線と平行に移動させるように構成されている。なお、本実施形態の説明では、切込み方向移動手段および交差方向移動手段を駆動モータ22a,24やねじ軸23a,25による移動手段で説明したが、本発明では、これに限らず、リニアモータ等の移動手段でも勿論良い。 The grinding wheel mounting base 2 is configured so that the grinding wheel 4 is turned into the grinding wheel axle 8 during grinding by a drive motor 22a which is a cutting direction moving means on the grinding wheel 4 side and a screw shaft (ball screw) 23a which is rotated by the driving motor 22a. The grinding wheel 4 is attached to the grinding wheel by a drive motor 24 which is a crossing direction moving means on the grinding wheel 4 side and a screw shaft 25 which is rotated by the driving motor 24 while moving the workpiece W in the perpendicular cutting direction. The stage 2 is configured to move parallel to the axis of the grinding wheel axle 8. In the description of the present embodiment, the cutting direction moving means and the crossing direction moving means have been described as moving means using the drive motors 22a, 24 and the screw shafts 23a, 25. However, the present invention is not limited to this, and linear motors, etc. Of course, the moving means may be used.

その一方、調整車取付け台3は、調整車5側の切込み方向移動手段である駆動モータ22bおよびその駆動モータ22bで回転するねじ軸23bにより、研削加工時に調整車5を調整車軸12に直交する切込み方向に移動させてワークWを切込むように構成されている。なお、図1〜図10に示す例では、砥石車4側に、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段と、駆動モータ24やねじ軸25等からなる交差方向移動手段を設けて、図示しない切込み角制御手段により砥石車4側の切込み方向移動手段と交差方向移動手段を連動させてアンギュラー研削を行うものとして説明するため、調整車取付け台3側には、駆動モータ22bやねじ軸23b、さらには図6〜図8に示す駆動モータ24aやねじ軸25a等からなる移動手段は不要で省略して、調整車取付け台3は機台1上に固定するようにしても良い。 On the other hand, the adjustment vehicle mounting base 3 is orthogonal to the adjustment axle 12 during grinding by a drive motor 22b which is a cutting direction moving means on the adjustment vehicle 5 side and a screw shaft 23b which is rotated by the drive motor 22b. The workpiece W is cut by moving in the cutting direction. In the example shown in FIGS. 1 to 10, a cutting direction moving means including a drive motor 22 a and a screw shaft 23 a and a cross direction moving means including a drive motor 24 and a screw shaft 25 are provided on the grinding wheel 4 side. In order to explain that angular grinding is performed by interlocking the cutting direction moving means and the crossing direction moving means on the grinding wheel 4 side with a cutting angle control means (not shown), the drive motor 22b or The moving means including the screw shaft 23b and the drive motor 24a and the screw shaft 25a shown in FIGS. 6 to 8 are unnecessary and may be omitted, and the adjustment vehicle mounting base 3 may be fixed on the machine base 1. .

そして、このセンタレス研削盤Aでは、ブレード7上にワークWを載置して、各砥石車取付け台2および調整車取付け台3それぞれの研削砥石回転用モータ19と調整砥石回転用モータ20からベルト21,21を介して砥石車4及び調整車5を回転動すると共に、駆動モータ22a,22bで回転するねじ軸23a,23bにより各砥石車取付け台2および調整車取付け台3を切込み方向に連動させて移動させつつ砥石車4における研削砥石11の回転研削力によりワークWの周面を研作加工する。 In the centerless grinding machine A, the workpiece W is placed on the blade 7, and the grinding wheel rotating motor 19 and the adjusting wheel rotating motor 20 of each of the grinding wheel mounting base 2 and the adjusting wheel mounting base 3 are connected to the belt. The grinding wheel 4 and the adjustment wheel 5 are rotated through 21 and 21, and the grinding wheel mounting base 2 and the adjustment wheel mounting base 3 are linked to the cutting direction by screw shafts 23a and 23b rotated by drive motors 22a and 22b. The peripheral surface of the workpiece W is sharpened by the rotational grinding force of the grinding wheel 11 in the grinding wheel 4 while being moved.

なお、研削砥石11および調整砥石15等を回転させる研削砥石回転用モータ19と調整砥石回転用モータ20の制御は、図示しないNC制御部やプログラマブルコントローラ等の砥石回転制御手段が行っている一方、砥石車取付け台2や調整車取付け台3を移動させる駆動モータ22a,22b,24の制御は、図示しないNC制御部等の切込み角制御手段が行い、砥石回転制御手段と切込み角制御手段とは1つのNC制御部等が制御するようにしても良い。 The grinding wheel rotating motor 19 and the adjusting wheel rotating motor 20 for rotating the grinding wheel 11 and the adjusting wheel 15 are controlled by a grinding wheel rotation control means such as an NC control unit or a programmable controller (not shown). The drive motors 22a, 22b, and 24 for moving the grinding wheel mounting base 2 and the adjustment wheel mounting base 3 are controlled by a cutting angle control means such as an NC control unit (not shown). What are the grinding wheel rotation control means and the cutting angle control means? One NC control unit or the like may be controlled.

ここで、本実施形態のセンタレス研削盤Aでは、図2および図3、図5に示すように、駆動モータ22aおよびねじ軸23aによる砥石車取付け台2の切込み方向への移動方向と、駆動モータ24およびねじ軸25による砥石車取付け台2の交差方向への移動方向とは直交し、かつ、砥石車4の砥石車軸8が砥石車取付け台2の交差方向への移動方向と平行であると共に、調整車3の調整車軸12が砥石車取付け台2の交差方向への移動方向、すなわち砥石車4の砥石車軸8の方向に対し所定のアンギュラー角αを成している。 Here, in the centerless grinding machine A of the present embodiment, as shown in FIGS. 2, 3, and 5, the movement direction of the grinding wheel mounting base 2 by the drive motor 22 a and the screw shaft 23 a in the cutting direction, and the drive motor 24 and the screw shaft 25 are orthogonal to the direction of movement of the grinding wheel mounting base 2 in the crossing direction , and the grinding wheel axle 8 of the grinding wheel 4 is parallel to the direction of movement of the grinding wheel mounting base 2 in the crossing direction . The adjusting axle 12 of the adjusting wheel 3 forms a predetermined angular angle α with respect to the moving direction of the grinding wheel mounting base 2 in the intersecting direction, that is, the direction of the grinding wheel shaft 8 of the grinding wheel 4.

<アンギュラー研削の動作>
次に、本実施形態のセンタレス研削盤Aでは、図示しない切込み角制御手段により、アンギュラー研削を行う場合には、駆動モータ22aと駆動モータ24とを連動させて、ワークWに対する研削砥石11の切込み方向と交差方向の移動量を調整することにより、ワークWの円筒面W1(図5参照。)と端面W2(図5参照。)に対する切込み量の割合を設定して研削砥石11の切込み角を制御する。
<Angular grinding operation>
Next, in the centerless grinding machine A of the present embodiment, when angular grinding is performed by a cutting angle control means (not shown), the driving motor 22a and the driving motor 24 are interlocked to cut the grinding wheel 11 into the workpiece W. By adjusting the amount of movement in the direction intersecting with the direction , the ratio of the amount of cut with respect to the cylindrical surface W1 (see FIG. 5) and the end surface W2 (see FIG. 5) of the workpiece W is set, and the cutting angle of the grinding wheel 11 is set. Control.

その際、本実施形態のセンタレス研削盤Aでは、切込み角制御手段は、例えば、砥石の切込み方向をワークの端面に対してアンギュラー角αを上回る切込み角度に設定して切込み、アンギュラー角αと同じ角度で切り込んだ場合の円筒面W1と端面W2との切込み量の割合を端面側に対して増大させることにより、アンギュラー角αを上回る切込み角度に合わせてアンギュラー角αを増大させて研削砥石11を成形させた場合に起こり得る、ワークWの円筒面W1への研削砥石の円錐外周面11a1における上端部と下端部の周速差の影響を増大させずに研削を行うことができる。これにより、本実施形態のセンタレス研削盤Aでは、アンギュラー研削を行う場合でも、ワークWの円筒面W1の研削が不安定にならずに、ワークWの円筒面W1を研削できる。   At that time, in the centerless grinding machine A of the present embodiment, the cutting angle control means sets the cutting direction of the grindstone to a cutting angle that exceeds the angular angle α with respect to the end surface of the workpiece, for example, and is the same as the angular angle α. By increasing the ratio of the cut amount of the cylindrical surface W1 and the end surface W2 with respect to the end surface side when cutting at an angle, the angular angle α is increased in accordance with the cut angle exceeding the angular angle α, and the grinding wheel 11 is made. Grinding can be performed without increasing the influence of the peripheral speed difference between the upper end portion and the lower end portion of the conical outer peripheral surface 11a1 of the grinding wheel on the cylindrical surface W1 of the workpiece W, which can occur when forming. Thereby, in the centerless grinding machine A of the present embodiment, the cylindrical surface W1 of the workpiece W can be ground without making the grinding of the cylindrical surface W1 of the workpiece W unstable even when the angular grinding is performed.

これは、センタレス研削盤Aでは、アンギュラー角αは、通常、10度〜20度くらいまでしか機械の構成上取ることができない。しかし、このセンタレス研削盤Aのように、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段による砥石車取付け台2の切込み方向と、駆動モータ24やねじ軸25等からなる交差方向移動手段による砥石車取付け台2の交差方向への移動方向とが直交し、かつ、切込み角制御手段が切込み方向移動手段による切込み方向と交差方向移動手段による砥石車取付け台2の交差方向への移動方向の両方向へ連動させる2軸制御を行う場合には、ワークWの円筒面W1と端面W2の切込み量の比率が1:1となる45度の切込み角度まで角度を大きく取ることができ、このように切込み角度を任意に設定することにより、図5に示すように、研削砥石11の円錐外周面11a1と円錐端面11a2とがなす角度を変更しないでも、ワークWに対し切込むことができる。 In the centerless grinder A, the angular angle α can usually be taken only from 10 degrees to 20 degrees due to the construction of the machine. However, like the centerless grinder A, the cutting direction of the grinding wheel mounting base 2 by the cutting direction moving means including the driving motor 22a and the screw shaft 23a and the cross direction moving means including the driving motor 24 and the screw shaft 25, etc. The moving direction of the grinding wheel mounting base 2 by the crossing direction is orthogonal to the crossing direction , and the cutting angle control means moves the cutting direction by the cutting direction moving means and the moving direction of the grinding wheel mounting base 2 by the crossing direction moving means in the crossing direction . In the case of performing two-axis control interlocking in both directions, the angle can be increased up to a cutting angle of 45 degrees where the ratio of the cutting amount between the cylindrical surface W1 and the end surface W2 of the workpiece W is 1: 1. As shown in FIG. 5, the cutting angle can be arbitrarily set to, even if the angle formed by the conical outer peripheral surface 11a1 and the conical end surface 11a2 of the grinding wheel 11 is not changed. It can be cut to the click W.

そのため、本実施形態のセンタレス研削盤Aによれば、アンギュラー角αに合致した切り込みに対し、通常は必要となる研削砥石11の円錐外周面11a1と円錐端面11a2とがなす角度等を成形する砥石成形を不要にすることができる。つまり、アンギュラー角αが増大しても、研削砥石11の円錐外周面11a1の先端角度、すなわち研削砥石11の円錐外周面11a1と円錐端面11a2とがなす角度を小さくする砥石成形の必要がなくなる。   Therefore, according to the centerless grinding machine A of the present embodiment, a grindstone that forms an angle formed by the conical outer peripheral surface 11a1 and the conical end surface 11a2 of the grinding grindstone 11 that is normally required for a notch that matches the angular angle α. Molding can be eliminated. That is, even if the angular angle α increases, it is not necessary to form a grindstone to reduce the tip angle of the conical outer peripheral surface 11a1 of the grinding wheel 11, that is, the angle formed between the conical outer peripheral surface 11a1 and the conical end surface 11a2.

従って、研削砥石11の円錐外周面11a1と円錐端面11a2とがなす角度を小さくする砥石成形の必要がなくなるため、ワークWの円筒面W1に対する研削砥石11の回転時における円錐外周面11a1の上端部と下端部の周速差が大きくなることを防止できる。その結果、研削砥石11の円錐外周面11a1における上端部と下端部の周速差が大きくなると、研削加工が不安定になると共に、砥石磨耗が不均一となり、研削砥石11のドレス間寿命が短くなる等の問題が生じるが、本実施形態のセンタレス研削盤Aによれば、ワークWの円筒面W1に対する研削砥石11の円錐外周面11a1における上端部と下端部の周速差が大きくなることを防止でき、研削加工を安定化できと共に、砥石磨耗が均一となり、研削砥石11のドレス間寿命を延ばすことができる。   Therefore, it is not necessary to form a grindstone to reduce the angle formed between the conical outer peripheral surface 11a1 and the conical end surface 11a2 of the grinding wheel 11, and therefore the upper end portion of the conical outer peripheral surface 11a1 when the grinding wheel 11 rotates with respect to the cylindrical surface W1 of the workpiece W And the difference in peripheral speed between the lower end portions can be prevented. As a result, if the peripheral speed difference between the upper end portion and the lower end portion of the conical outer peripheral surface 11a1 of the grinding wheel 11 becomes large, the grinding process becomes unstable and the wear of the grinding wheel becomes non-uniform, and the life between the dresses of the grinding wheel 11 is short. However, according to the centerless grinding machine A of the present embodiment, the peripheral speed difference between the upper end and the lower end of the cone outer peripheral surface 11a1 of the grinding wheel 11 with respect to the cylindrical surface W1 of the workpiece W is increased. It is possible to prevent, stabilize the grinding process, make the wear of the grinding wheel uniform, and extend the interdressing life of the grinding wheel 11.

<ツルーイング処理>
次に、本実施形態のセンタレス研削盤Aにおけるツルーイング処理について説明する。
<True processing>
Next, the truing process in the centerless grinding machine A of this embodiment will be described.

本実施形態のセンタレス研削盤Aでは、砥石車4の研削砥石11や調整車5の調整砥石15の表面状態や形状を修正するツルーイング処理は、調整車取付け台3側の調整車5に装着したロータリーツルアー16によって行う。   In the centerless grinding machine A of this embodiment, the truing process for correcting the surface state and shape of the grinding wheel 11 of the grinding wheel 4 and the adjustment grinding wheel 15 of the adjustment wheel 5 is mounted on the adjustment wheel 5 on the adjustment wheel mounting base 3 side. This is done with a rotary trule 16.

つまり、本実施形態のセンタレス研削盤Aでは、調整車5に調整砥石15と同軸上にロータリーツルアー16が取付けられているため、ワークのWの研削に使用する研削砥石11を切込み方向に移動させる駆動モータ22aやねじ軸23a等からなる切込み方向移動手段と、交差方向に移動させる駆動モータ24やねじ軸25等からなる交差方向移動手段とを連動させることによって、研削砥石11を任意なアンギュラー角度αに対応した形状にツルーイングする。 That is, in the centerless grinding machine A of the present embodiment, the rotary wheel 16 is mounted on the adjustment wheel 5 coaxially with the adjustment wheel 15, so that the grinding wheel 11 used for grinding the workpiece W is moved in the cutting direction. The grinding wheel 11 can be arbitrarily angular by linking the cutting direction moving means composed of the drive motor 22a and the screw shaft 23a to be moved with the cross direction moving means composed of the drive motor 24 and the screw shaft 25 moved in the cross direction. Truing to a shape corresponding to the angle α.

具体的には、交差方向に移動させる駆動モータ24やねじ軸25等からなる交差方向移動手段によって調整砥石15からロータリーツルアー16の方向へ研削砥石11を移動させると共に、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段によって研削砥石11をロータリーツルアー16の方向へ移動させて、図6に示すように、ロータリーツルアー16によって研削砥石11をツルーイング処理して研削砥石11の形状を整える。なお、ツルーイング処理(形直し)に、ドレッシング処理(目直し)を含むようにしても良い。 Specifically, it moves the grinding wheel 11 in the direction of the rotary tool lure 16 from the regulating wheel 15 by the intersection direction moving means comprising a driving motor 24 Yaneji shaft 25 and the like to move in the transverse direction, the drive motor 22a Yaneji shaft The grinding wheel 11 is moved in the direction of the rotary truer 16 by the cutting direction moving means composed of 23a or the like, and the grinding wheel 11 is trued by the rotary tool 16 as shown in FIG. Arrange. The truing process (reshape) may include a dressing process (reshape).

そのため、本実施形態のセンタレス研削盤Aでは、研削砥石11を切込み方向に移動させる駆動モータ22aやねじ軸23a等からなる切込み方向移動手段と、交差方向に移動させる駆動モータ24やねじ軸25等からなる交差方向移動手段とを連動させることによって、研削砥石11を任意なアンギュラー角度αに対応した形状にツルーイングするため、ツルーイング処理の際に、ブレード7がロータリーツルアー16と干渉しない位置でツルーイング処理を行う事が出来て、ツルーイング処理が容易になる。 Therefore, in the centerless grinding machine A of the present embodiment, the cutting direction moving means including the driving motor 22a and the screw shaft 23a for moving the grinding wheel 11 in the cutting direction, the driving motor 24 and the screw shaft 25 for moving in the intersecting direction , and the like. When the grinding wheel 11 is trued into a shape corresponding to an arbitrary angular angle α by interlocking with the cross direction moving means consisting of truing at a position where the blade 7 does not interfere with the rotary truer 16 during the truing process. Processing can be performed, and truing processing is facilitated.

また、調整車5における調整砥石15のドレッシング処理は、図7に示すように、研削砥石11を切込み方向に移動させる駆動モータ22aやねじ軸23a等からなる切込み方向移動手段と、交差方向に移動させる駆動モータ24やねじ軸25等からなる交差方向移動手段とを連動させることによって、図7に示すように、調整砥石15に研削砥石11を接触させて、砥石車4の研削砥石11によって調整砥石15に対してドレッシング処理を行なう。また、図7に示すように、調整車5側の調整車取付け台3に、駆動モータ24aとねじ軸25aによる交差方向移動手段が配設されている態様にあっては、砥石車4の研削砥石11に対してこの調整車取付け台3を制御移動させて研削砥石11及び調整砥石15をドレッシングする手段を採ることや、両砥石車取付け台2および調整車取付け台3の切込み方向移動手段と交差方向移動手段を併用する手段もある。 Further, as shown in FIG. 7, the dressing process of the adjusting wheel 15 in the adjusting wheel 5 is performed by moving in the crossing direction with a cutting direction moving means including a drive motor 22a and a screw shaft 23a that move the grinding wheel 11 in the cutting direction. by interlocking the intersecting direction moving means comprising a driving motor 24 Yaneji shaft 25 and the like which, as shown in FIG. 7, by contacting the grinding wheel 11 to the regulating wheel 15, adjusted by the grinding wheel 11 of the grinding wheel 4 A dressing process is performed on the grindstone 15. In addition, as shown in FIG. 7, the grinding wheel 4 is ground in a mode in which the crossing direction moving means by the drive motor 24 a and the screw shaft 25 a is arranged on the adjustment wheel mounting base 3 on the adjustment wheel 5 side. A means for dressing the grinding wheel 11 and the adjustment grindstone 15 by controlling and moving the adjustment wheel mounting base 3 with respect to the grindstone 11, and a cutting direction moving means for both the grinding wheel mounting base 2 and the adjustment wheel mounting base 3; There is also means for using cross direction moving means together.

さらに、図8に示すように、調整車5の構成と同様に、砥石車4における回転筒体10に研削砥石11と同軸の状態で、かつ、一定間隔を空けてロータリーツルアー16’を並列固定し、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段と、交差方向に移動させる駆動モータ24やねじ軸25等からなる交差方向移動手段とを連動させることによって、この砥石車4のロータリーツルアー16’を移動させて、調整車5の調整砥石15をドレッシングするようにしても良い。なお、これは、研削砥石11の周面が段状などであって、研削砥石11をドレッサとして使用しにくい場合に好適である。また、この調整砥石15は、砥石車側砥石車取付け台2に取付けたバイト式ドレス工具(図示せず。)を、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段と、交差方向に移動させる駆動モータ24やねじ軸25等からなる交差方向移動手段とを連動させることによって調整砥石15の方に移動させて、ドレッシングする手段もある。 Further, as shown in FIG. 8, similarly to the configuration of the adjustment wheel 5, a rotary truer 16 ′ is arranged in parallel to the rotary cylinder 10 in the grinding wheel 4 in a state coaxial with the grinding wheel 11 and at a predetermined interval. The grinding wheel 4 of the grinding wheel 4 is fixed by interlocking the cutting direction moving means composed of the drive motor 22a and the screw shaft 23a with the cross direction moving means composed of the drive motor 24 and the screw shaft 25 moved in the cross direction . You may make it dress the adjustment grindstone 15 of the adjustment wheel 5 by moving rotary truer 16 '. This is suitable when the peripheral surface of the grinding wheel 11 is stepped or the like and it is difficult to use the grinding wheel 11 as a dresser. In addition, the adjusting grindstone 15 is configured so that a bite type dressing tool (not shown) attached to the grinding wheel side grinding wheel mounting base 2 and a cutting direction moving means composed of a drive motor 22a, a screw shaft 23a, and the like are crossed . There is also a means for dressing by moving it toward the adjusting grindstone 15 by interlocking with a cross direction moving means consisting of a drive motor 24 to be moved, a screw shaft 25 and the like.

この実施例における砥石車4と調整車5は、前記のごとくいわゆる軸固定系砥石ユニットであるが、勿論軸回転系砥石ユニットにおいても同様である。   The grinding wheel 4 and the adjustment wheel 5 in this embodiment are so-called fixed shaft type grinding wheel units as described above, but of course the same applies to the axial rotation type grinding wheel unit.

なお、この実施形態のセンタレス研削盤Aでは、図2および図3、図5に示すように、駆動モータ22aおよびねじ軸23aによる砥石車取付け台2の切込み方向への移動方向と、駆動モータ24およびねじ軸25による砥石車取付け台2の交差方向への移動方向とは直交し、かつ、砥石車4の砥石車軸8が砥石車取付け台2の交差方向への移動方向と平行であると共に、調整車3の調整車軸12がその砥石車取付け台2の交差方向への移動方向、すなわち砥石車4の砥石車軸8の方向に対し所定のアンギュラー角αを成すように配設して説明したが、本発明では、これに限らず、図9に示すセンタレス研削盤Bや、図10に示すセンタレス研削盤Cのように配設しても良い。 In the centerless grinding machine A of this embodiment, as shown in FIGS. 2, 3, and 5, the driving motor 22 a and the screw shaft 23 a move in the cutting direction of the grinding wheel mounting base 2 and the driving motor 24. And the direction of movement of the grinding wheel mounting base 2 by the screw shaft 25 in the crossing direction is orthogonal to the grinding wheel axle 8 of the grinding wheel 4 and parallel to the direction of movement of the grinding wheel mounting base 2 in the crossing direction . The adjustment axle 12 of the adjustment wheel 3 is disposed so as to form a predetermined angular angle α with respect to the direction of movement of the grinding wheel mounting base 2 in the intersecting direction , that is, the direction of the grinding wheel axle 8 of the grinding wheel 4. In the present invention, the present invention is not limited to this, and a centerless grinding machine B shown in FIG. 9 or a centerless grinding machine C shown in FIG.

つまり、図9に示すセンタレス研削盤Bでは、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段による砥石車取付け台2の切込み方向への移動方向と、駆動モータ24やねじ軸25等からなる交差方向移動手段による砥石車取付け台2の交差方向への移動方向とが直交しており、かつ、砥石車4の砥石車軸8が砥石車取付け台2の交差方向への移動方向に対し所定のアンギュラー角αを成して配置する共に、調整車5の調整車軸12が砥石車取付け台2の交差方向への移動方向と平行、すなわち砥石車取付け台2の切込み方向と垂直になるように配設する。 That is, in the centerless grinding machine B shown in FIG. 9, the moving direction in the cutting direction of the grinding wheel mounting base 2 by the cutting direction moving means including the driving motor 22a and the screw shaft 23a, and the driving motor 24 and the screw shaft 25 are used. The moving direction of the grinding wheel mounting base 2 in the crossing direction by the crossing direction moving means is orthogonal to each other, and the grinding wheel axle 8 of the grinding wheel 4 is predetermined with respect to the moving direction of the grinding wheel mounting base 2 in the crossing direction . And the adjustment axle 12 of the adjustment wheel 5 is parallel to the direction of movement of the grinding wheel mounting base 2 in the crossing direction , that is, perpendicular to the cutting direction of the grinding wheel mounting base 2. Arrange.

また、図10に示すセンタレス研削盤Cでは、駆動モータ22aやねじ軸23a等からなる切込み方向移動手段による砥石車取付け台2の切込み方向への移動方向と、駆動モータ24やねじ軸25等からなる交差方向移動手段による砥石車取付け台2の交差方向への移動方向とが所定のアンギュラー角αを成しており、かつ、砥石車4の砥石車軸8が砥石車取付け台2の切込み方向に対し直行していると共に、調整車5の調整車軸12が砥石車取付け台2の交差方向への移動方向と平行になるように配設する。 Further, in the centerless grinding machine C shown in FIG. 10, the moving direction of the grinding wheel mounting base 2 in the cutting direction by the cutting direction moving means including the driving motor 22a and the screw shaft 23a, and the driving motor 24 and the screw shaft 25 are used. The moving direction of the grinding wheel mounting base 2 in the crossing direction by the crossing direction moving means is a predetermined angular angle α, and the grinding wheel axle 8 of the grinding wheel 4 is in the cutting direction of the grinding wheel mounting base 2. The adjustment wheel 5 is arranged so that the adjustment axle 12 of the adjustment wheel 5 is parallel to the moving direction of the grinding wheel mounting base 2 in the crossing direction .

なお、本実施形態の説明では、ブレード6は、図1に示すように研削台6を介して機台1上に固定して説明したが、本発明では、これに限らず、例えば、図11に示すように調整車取付け台3または調整車取付け台3と共に移動するその台座上に研削台6を介して設けるようにして、駆動モータ22bやねじ軸23b等からなる切込み方向移動手段と、交差方向に移動させる駆動モータ24aやねじ軸25a等からなる交差方向移動手段とを連動させることによって、調整車取付け台3をブレード6と共に砥石車取付け台2の方に移動させ、ワークWを研削砥石11に押し当ててアンギュラー研削するように構成しても勿論良い。この場合、図11に示すように、駆動モータ22aおよびねじ軸23aや、駆動モータ24およびねじ軸25は省略して、砥石車取付け台2を機台1上に移動しないよう固定しても良いし、上述した図1〜図10に示すように駆動モータ22aおよびねじ軸23aや、駆動モータ24およびねじ軸25は残しておきアンギュラー研削の際にそれらを動作させないようにしても良い。 In the description of the present embodiment, the blade 6 is described as being fixed on the machine base 1 via the grinding table 6 as shown in FIG. 1, but the present invention is not limited to this, for example, FIG. As shown in Fig. 4, the adjusting vehicle mounting base 3 or the base that moves together with the adjusting vehicle mounting base 3 is provided via the grinding table 6, and intersects with the cutting direction moving means comprising the drive motor 22b and the screw shaft 23b. The adjustment wheel mounting base 3 is moved toward the grinding wheel mounting base 2 together with the blade 6 by interlocking with the cross direction moving means including the drive motor 24a, the screw shaft 25a, etc., which move in the direction, and the workpiece W is moved to the grinding wheel. Of course, it may be configured so as to be angularly ground by being pressed against the surface 11. In this case, as shown in FIG. 11, the drive motor 22a and the screw shaft 23a, the drive motor 24 and the screw shaft 25 may be omitted, and the grinding wheel mounting base 2 may be fixed so as not to move onto the machine base 1. However, as shown in FIGS. 1 to 10 described above, the drive motor 22a and the screw shaft 23a, and the drive motor 24 and the screw shaft 25 may be left so that they are not operated during the angular grinding.

A,B,C…センタレス研削盤
W…ワーク
1…機台
2…砥石車取付け台
3…調整車取付け台
4…砥石車
5…調整車
6…研削台
7…ブレード
8…砥石車軸
10a…プーリー部(回転伝達部)
14a…プーリー部(回転伝達部)
11…研削砥石
12…調整車軸
15…調整砥石
16,16’ロータリーツルアー
17…支持部
19…研削砥石回転用モータ
20…調整砥石回転用モータ
21…ベルト
22a…駆動モータ(切込み方向移動手段)
22b…駆動モータ(切込み方向移動手段)
23a…ねじ軸(切込み方向移動手段)
23b…ねじ軸(切込み方向移動手段
24…駆動モータ(交差方向移動手段)
24a…駆動モータ(交差方向移動手段)
25…ねじ軸(交差方向移動手段)
25a…ねじ軸(交差方向移動手段)
A, B, C: Centerless grinding machine W ... Work 1 ... Machine base 2 ... Grinding wheel mounting base 3 ... Adjustment wheel mounting base 4 ... Grinding wheel 5 ... Adjustment wheel 6 ... Grinding base 7 ... Blade 8 ... Grinding wheel axle 10a ... Pulley Part (rotation transmission part)
14a ... pulley section (rotation transmission section)
DESCRIPTION OF SYMBOLS 11 ... Grinding wheel 12 ... Adjustment axle 15 ... Adjustment wheel 16, 16 ' ... Rotary truer 17 ... Support part
19 ... Grinding wheel rotation motor
20 ... Adjustment wheel rotating motor
21 ... belt 22a ... drive motor (cutting direction moving means)
22b ... Drive motor (cutting direction moving means)
23a ... Screw shaft (cutting direction moving means)
23b ... Screw shaft ( cutting direction moving means )
24 ... Drive motor ( crossing direction moving means)
24a ... Drive motor ( cross direction moving means)
25 ... Screw shaft ( cross direction moving means)
25a ... Screw shaft ( cross direction moving means)

Claims (6)

機台上に、研削砥石を有する砥石車を研削砥石回転用モータによって回転させる砥石車取付け台と、調整砥石を有する調整車を調整砥石回転用モータによって回転させる調整車取付け台とを、前記調整車または前記砥石車のいずれか一方の車軸を他方の車軸に対し所定のアンギュラー角だけ傾けて前記車軸同士の交点である前記所定のアンギュラー角の頂点が前記調整車と前記砥石車それぞれにおける前記調整砥石と前記研削砥石に対し前記調整砥石回転用モータと前記研削砥石回転用モータの回転が伝達される回転伝達部側に位置するように前記所定のアンギュラー角だけ傾けつつ対向して配置し、前記砥石車取付け台と前記調整車取付け台との間に配設されたブレード上のワークを、前記研削砥石の円錐外周面とこれに隣接した円錐端面とを用いてワークの円筒面および端面を研削するセンタレス研削盤であって、
前記砥石車取付け台および前記調整車取付け台のそれぞれを前記機台に対しワークへの切込み方向に移動させる切込み方向移動手段と、
前記砥石車取付け台または前記調整車取付け台の少なくともいずれか一方を前記切り込み方向に対し交差する方向に移動させる交差方向移動手段と、
前記切込み方向移動手段と前記交差方向移動手段とを連動させて、ワークに対する前記研削砥石の切込み方向および交差方向の移動量を調整することによりワークの円筒面と端面に対する切込み量の割合を設定して前記研削砥石の切込み角を制御する切込み角制御手段と、を有し、
前記調整車に前記調整砥石と同軸上であって、かつ、前記調整砥石回転用モータの回転が伝達される回転伝達部と前記調整砥石との間にロータリーツルアーを取付け、前記切込み方向移動手段と前記交差方向移動手段を連動させることにより、前記研削砥石を前記所定のアンギュラー角に対応した形状にツルーイングすることを特徴とするセンタレス研削盤。
On the machine base, a grinding wheel mount for rotating the grinding wheel having a grinding wheel by the grinding wheel rotating motor, and a regulating wheel mount for rotating the regulating wheel rotating motor the adjustment wheel with a regulating wheel, the adjustment the adjustment drive or vertices of the predetermined angular angle which is an intersection of the axle between the one axle inclined with respect to the other axle by a predetermined angular angle of the grinding wheel in the grinding wheel respectively and the regulating wheel oppositely disposed while inclined at the predetermined angular angle as the rotation of the relative grinding wheel and the grinding wheel and the regulating wheel rotating motor the grinding wheel rotating motor is located in the rotation transmission portion to be transmitted, the the workpiece on disposed blade that between the grinding wheel mount and the adjustment wheel mount, the conical outer circumferential surface and the conical end surface adjacent thereto of said grinding wheel A centerless grinding machine for grinding a cylindrical surface and an end of the workpiece using a
The cutting direction moving means for moving the cutting direction to the work of the grinding wheel mount and each of the regulating wheel mount with respect to the machine base,
And cross-direction moving means for moving at least one of the grinding wheel mount or the regulating wheel mount in a direction crossing to said cutting direction,
Said the cutting direction moving means in conjunction with said intersecting direction moving means, to set the ratio of the depth of cut for the cylindrical surface and the end face of the workpiece by adjusting the amount of movement of the cutting direction and the cross direction of the grinding wheel relative to the workpiece anda cutting angle control means for controlling the cutting angle of the grinding wheel Te,
A rotary truer is attached to the adjusting wheel between the adjusting wheel and a rotation transmitting portion that is coaxial with the adjusting wheel and transmits the rotation of the adjusting wheel rotating motor, and the cutting direction moving means. wherein by interlocking the intersecting direction moving means, centerless grinding machine, characterized in truing to Rukoto the grinding wheel in a shape corresponding to the predetermined angular angle with.
機台上に、研削砥石を有する砥石車を研削砥石回転用モータによって回転させる砥石車取付け台と、調整砥石を有する調整車を調整砥石回転用モータによって回転させる調整車取付け台とを、前記調整車または前記砥石車のいずれか一方の車軸を他方の車軸に対し所定のアンギュラー角だけ傾けて前記車軸同士の交点である前記所定のアンギュラー角の頂点が前記調整車と前記砥石車それぞれにおける前記調整砥石と前記研削砥石に対し前記調整砥石回転用モータと前記研削砥石回転用モータの回転が伝達される回転伝達部側に位置するように前記所定のアンギュラー角だけ傾けつつ対向して配置し、前記砥石車取付け台と前記調整車取付け台との間に配設されたブレード上のワークを、前記研削砥石の円錐外周面とこれに隣接した円錐端面とを用いてワークの円筒面および端面を研削するセンタレス研削盤であって、
前記砥石車取付け台および前記調整車取付け台のそれぞれを前記機台に対しワークへの切込み方向に移動させる切込み方向移動手段と、
前記砥石車取付け台または前記調整車取付け台の少なくともいずれか一方を前記切り込み方向に対し交差する方向に移動させる交差方向移動手段と、
前記切込み方向移動手段と前記交差方向移動手段とを連動させて、ワークに対する前記研削砥石の切込み方向および交差方向の移動量を調整することによりワークの円筒面と端面に対する切込み量の割合を設定して前記研削砥石の切込み角を制御する切込み角制御手段と、を有し、
前記砥石車に前記研削砥石と同軸上であって、かつ、前記研削砥石回転用モータの回転が伝達される回転伝達部と前記研削砥石との間にロータリーツルアーを取付け、前記切込み方向移動手段と前記交差方向移動手段を連動させることにより、前記調整砥石を前記所定のアンギュラー角に対応した形状にツルーイングすることを特徴とするセンタレス研削盤。
The adjustment of the grinding wheel mounting base for rotating the grinding wheel having the grinding wheel by the grinding wheel rotating motor and the adjusting wheel mounting base for rotating the adjusting wheel having the adjusting grinding wheel by the adjustment wheel rotating motor on the machine base. Either the wheel or the grinding wheel is tilted by a predetermined angular angle with respect to the other axle, and the apex of the predetermined angular angle that is the intersection of the axles is the adjustment in each of the adjusting wheel and the grinding wheel. Positioning the grinding wheel and the grinding wheel opposite to each other while tilting the predetermined angular angle so as to be positioned on the rotation transmission portion side to which the rotation of the adjusting wheel rotating motor and the grinding wheel rotating motor is transmitted, A workpiece on a blade disposed between the grinding wheel mounting base and the adjusting wheel mounting base is formed by connecting a cone outer peripheral surface of the grinding wheel and a conical end surface adjacent thereto. A centerless grinding machine for grinding a cylindrical surface and an end of the workpiece using a
A cutting direction moving means for moving each of the grinding wheel mounting base and the adjustment wheel mounting base in the cutting direction into the workpiece with respect to the machine base;
Crossing direction moving means for moving at least one of the grinding wheel mounting base or the adjustment wheel mounting base in a direction crossing the cutting direction;
By adjusting the cutting direction moving means and the crossing direction moving means to adjust the cutting direction of the grinding wheel relative to the work and the amount of movement in the crossing direction, the ratio of the cutting amount to the cylindrical surface and the end surface of the work is set. Cutting angle control means for controlling the cutting angle of the grinding wheel,
A rotary truer is attached to the grinding wheel between the grinding wheel and a rotation transmitting portion that is coaxial with the grinding wheel and to which the rotation of the grinding wheel rotating motor is transmitted. A centerless grinding machine characterized in that the adjusting grindstone is trued into a shape corresponding to the predetermined angular angle by interlocking the crossing direction moving means .
請求項1または請求項2に記載のセンタレス研削盤において、
前記切込み角制御手段は、前記砥石の切込み方向をワークの端面に対して前記所定のアンギュラー角を上回る切込み角度に設定して切込み、前記所定のアンギュラー角と同じ角度で切り込んだ場合の円筒面と端面との切込み量の割合を端面側に対して増大させることにより、前記所定のアンギュラー角を上回る切込み角度に合わせて前記所定のアンギュラー角を増大させて砥石を成形させた場合に起こり得る、ワークの円筒面への研削砥石の円錐外周面における周速差の影響を増大させずに研削を行うことを特徴とするセンタレス研削盤。
In the centerless grinding machine according to claim 1 or 2,
The cutting angle control means, the cylindrical surface of the notch is set to cut angle exceeding the predetermined angular angle cutting direction with respect to the end face of the work of the grinding wheel, if that cut at the same angle as the predetermined angular angle and Workpiece that may occur when the grinding wheel is formed by increasing the predetermined angular angle in accordance with the cutting angle exceeding the predetermined angular angle by increasing the ratio of the cutting amount with the end surface with respect to the end surface side. A centerless grinding machine characterized in that grinding is performed without increasing the influence of the peripheral speed difference on the outer peripheral surface of the cone of the grinding wheel on the cylindrical surface of the grinding wheel.
請求項1〜請求項3のいずれか一の請求項に記載のセンタレス研削盤において、
前記切込み方向移動手段による前記砥石車取付け台の前記切込み方向への移動方向と、前記交差方向移動手段による前記砥石車取付け台の前記交差方向への移動方向とは直交しており、かつ、前記砥石車の車軸が前記砥石車取付け台の交差方向への移動方向と平行であると共に、前記調整車の車軸が前記砥石車取付け台の交差方向への移動方向に対し前記所定のアンギュラー角を成していることを特徴とするセンタレス研削盤。
In the centerless grinding machine according to any one of claims 1 to 3,
Wherein the moving direction to the grinding wheel mount of the cutting direction by the cutting direction moving means is orthogonal to the moving direction to the cross direction of the grinding wheel mount by the intersecting direction moving means, and said with grinding wheel axles are parallel to the moving direction to the grinding wheel mount in the transverse direction, the adjustment wheel of the axle is the predetermined angular angle with respect to the moving direction to the grinding wheel mount in the transverse direction A centerless grinding machine characterized by
請求項1〜請求項3のいずれか一の請求項に記載のセンタレス研削盤において、
前記切込み方向移動手段による前記砥石車取付け台の前記切込み方向への移動方向と、前記交差方向移動手段による前記砥石車取付け台の前記交差方向への移動方向とは直交しており、かつ、前記砥石車の車軸が前記砥石車取付け台の交差方向への移動方向に対し所定の前記所定のアンギュラー角を成していると共に、前記調整車の車軸が前記砥石車取付け台の交差方向への移動方向と平行であることを特徴とするセンタレス研削盤。
In the centerless grinding machine according to any one of claims 1 to 3,
Wherein the moving direction to the grinding wheel mount of the cutting direction by the cutting direction moving means is orthogonal to the moving direction to the cross direction of the grinding wheel mount by the intersecting direction moving means, and said with grinding wheel axle is at a predetermined of said predetermined angular angle with respect to the moving direction to the grinding wheel mount in the transverse direction, moving the regulating wheel axle to the grinding wheel mount in the transverse direction A centerless grinder characterized by being parallel to the direction.
請求項1〜請求項3のいずれか一の請求項に記載のセンタレス研削盤において、
前記切込み方向移動手段による前記砥石車取付け台の前記切込み方向への移動方向と、前記交差方向移動手段による前記砥石車取付け台の前記交差方向への移動方向とが前記所定のアンギュラー角を成しており、かつ、前記砥石車の車軸が前記砥石車取付け台の切込み方向に対し直交していると共に、前記調整車の車軸が前記砥石車取付け台の交差方向への移動方向と平行であることを特徴とするセンタレス研削盤。
In the centerless grinding machine according to any one of claims 1 to 3,
The moving direction to the grinding wheel mount of the cutting direction by the cutting direction moving means, the moving direction to the grinding wheel mount of the intersecting direction by the intersecting direction moving means forms a predetermined angular angle and, and, said grinding wheel axles with are perpendicular with respect to the grinding wheel mounts cutting direction, the adjustment wheel of the axle is parallel to the moving direction to the grinding wheel mount in the transverse direction A centerless grinding machine featuring
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