JP5640183B2 - Transport device - Google Patents

Description

  The present invention relates to a transport apparatus, and more particularly to a novel improvement for transporting a transported object by a transport plate via a pulley disposed at a low position on a floor.

Examples of this type of conveying apparatus that have been used conventionally include the configurations of FIGS. 6 and 7 disclosed in Patent Document 1 and the configuration of the belt conveyor disclosed in FIG. 8.
That is, in the roller conveyor apparatus disclosed in FIGS. 6 and 7, what is indicated by reference numeral 1 is a roller conveyor apparatus having a configuration in which a plurality of rollers 2 are arranged along the longitudinal direction of the gantry 3. The gantry 3 is configured by connecting a plurality of first and second gantry units 3a and 3b in series.

First and second sensors 4 and 5 for detecting the transport (passage) position of the object W transported on each roller 2 are provided at positions downstream of the respective base units 3 a and 3 b of the base 3. Yes.
A plurality of drive motors 7 are provided on the outer surface 6 at the top of the gantry 3, and the drive motors 7 are configured to drive the rollers 2.

In some cases, the drive motors 7 may be attached to the respective rollers 2, but in FIG. 6, one roller 2 is skipped and driven every other roller.
The roller shaft 2 a of the roller 2 is configured to pass through the upper portion of the gantry 3 and be connected to the motor shaft 10 (shown in FIG. 7) of the drive motor 7.

A part of the gantry 3 is provided with a control unit 20 for inputting various signals from the drive motors 7 and the sensors 4 and outputting the drive signals.
As shown in FIG. 7, as an example, the drive motor 7 will be described as a two-phase step motor using a three-phase inverter output signal of an AC three-phase inverter as a synchronous motor (synchronous motor). As is well known, a two-phase step motor using this AC three-phase inverter power supply is provided with a rotor 13 having teeth on a motor shaft 10 provided on a case 12.

  Therefore, in the above-described configuration, when the object W is placed on the roller 2 and the drive motor 7 is driven, the object W is conveyed along the direction of the arrow by the rotation of each roller 2.

  Next, in the case of the belt conveyor of FIG. 8, a belt 21 is stretched endlessly between a pair of sprockets 2 and 2 that are driven by power of a motor or an engine (not shown), and is placed on the belt 21. The object W that is the object to be conveyed is configured to be conveyed in the direction of the arrow by the endless rotation of the belt 21.

JP 2005-104656 A

Since the conventional roller conveyor device and the belt conveyor are configured as described above, the following problems exist.
That is, in the case of the roller conveyor device shown in FIGS. 6 and 7, the long roller 2 must be suspended between the pair of bases 3 and 3, and the size of the object W that is the transported body is changed. In such a case, the size of the roller 2 must be changed, and the installation of each mount 3 must be changed, which requires installation work on the floor surface in the building.

In the case of the belt conveyor of FIG. 8, the most frequently used means for conveying the object W is the floor surface because the diameter of the sprocket 2 to which the belt 21 is applied is relatively large in the belt conveyor. It is difficult to reduce the height H from the belt 21 to the upper surface of the belt 21. For example, when an object W such as a vehicle is transported, the object W being transported is transported at a high position. It was in a dangerous state.
Therefore, it was necessary to dig a height groove on the floor and bury a belt conveyor, and the construction itself was not easy.
In the case of a belt conveyor, since the width of the belt 21 itself is fixed, when the width of the object W is changed, the floor must be dug up and replaced with another belt conveyor. The work required a great deal of effort.
In addition, when the weight of the object W to be transported is significantly increased, if the motor is insufficient in torque, it must be replaced with a torque-up motor, and the labor required for the replacement is also great. There was also a need to redesign.
Further, since the belt 21 is always driven, power is wasted when the number of objects W to be transported decreases.

A conveying device according to the present invention includes a pair of first and second longitudinal members provided apart from each other, a motor having a disk-like pulley provided on each longitudinal member, and a conveying plate positioned on the pulley. An interval holding member that is provided between the longitudinal members and holds an interval between the longitudinal members, and is provided on the pulley and the second longitudinal member provided on the first longitudinal member. the pulley and, in the conveyance apparatus the height of the respective longitudinal member configured to be the same as the motor height of the motor with separated through the space together, the motors and pulleys, the respective longitudinal Located on the upper surface side of the member portion , each of the longitudinal members is configured to be directly detachable on the floor of the building without performing the burying work of the floor surface , and the first longitudinal member is a first spacer. flat so as to be separated from each other by First arranged, made of the second elongate member portion, the second elongate member, the third in parallel disposed apart from each other by a second Kankakuko, consists fourth longitudinal member section, said first A motor having the pulley is provided on the fourth longitudinal member, and a first transport plate for forming the transport plate is located on the pulley of the first longitudinal member, and the second longitudinal member A second transport plate portion for forming the transport plate is positioned on the pulley, and the transported body placed between the upper surfaces of the transport plate portions is transported.
The pulley of the motor provided in the first and fourth longitudinal member portions is located on the outer side of the first and fourth longitudinal member portions, and the pulley provided in the second and third longitudinal member portions. The pulley of the motor is configured to be located on the inner side of the second and third longitudinal member portions.

Since the transport apparatus according to the present invention is configured as described above, the following effects can be obtained.
That is, since the pair of first and second longitudinal members provided apart from each other is the same as the height of the motor, an extremely low device can be obtained.
By freely changing the distance between the pair of longitudinal members, the width of the apparatus can be made variable, and it can be easily provided on the floor and can be easily installed and removed.
Moreover, since the pulley is driven by each motor, when the transported object is transported, unnecessary motors can be stopped to save energy.
The first longitudinal member includes first and second longitudinal member portions that are spaced apart from each other in parallel. The second longitudinal member is spaced apart from each other and disposed in parallel with each other. The first to fourth longitudinal member portions are each provided with a motor having the pulley, and a first transport plate portion for forming the transport plate is provided on the pulley of the first longitudinal member. A second transport plate portion for forming the transport plate is positioned on the pulley of the second longitudinal member, and the transported body placed between the upper surfaces of the transport plate portions By adopting a configuration for transporting, a wide vehicle such as an automobile can be easily transported on the pair of transport plate portions.
Further, since the motors and pulleys are located on the upper surface side of the longitudinal member portions, the motors and pulleys can be easily attached to the longitudinal members.
The pulley of the motor provided in the first and fourth longitudinal member portions is located on the outer side of the first and fourth longitudinal member portions and is provided in the second and third longitudinal member portions. Further, since the pulley of the motor is located on the inner side of the second and third longitudinal member portions, the width between the pulleys in each longitudinal member can be increased, and the pair of transport plate portions Stability is improved and a wide transported body such as a vehicle can be stably transported.
Moreover, since each said elongate member is directly installed on the floor of a building without performing the burial work of a floor surface , installation and a change of an apparatus are very easy.
Further, by changing the length of the spacing member, the spacing between the longitudinal members can be freely changed, so that the width of the apparatus can be changed freely, and the width of the transported body The width of the apparatus can be changed quickly depending on the size of the device.

It is a perspective view which shows the principal part of the conveying apparatus by this invention. It is an expansion perspective view which shows the A section of FIG. It is a perspective view which shows the other form of FIG. It is a perspective view which shows the other form of FIG. It is a top view which shows the other form of FIG. It is a perspective view which shows the conventional roller conveyor apparatus. FIG. 7 is a partially cutaway enlarged view of a main part of FIG. 6. It is a perspective view which shows the conventional belt conveyor.

  An object of this invention is to provide the conveying apparatus which conveyed the to-be-conveyed body with the conveyance board via the pulley arrange | positioned in the low position on the floor.

DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of a conveying apparatus according to the invention will be described with reference to the drawings.
Note that the same or equivalent parts as in the conventional example will be described using the same reference numerals.
1 is a pulley conveyor device, and the pair of first and second longitudinal members 3 and 3A of the pulley conveyor device 1 are arranged in parallel with a predetermined distance from each other. It is fixed on the floor 30 in the building via a simple fixing member (not shown).
In addition, this fixing member has a simple structure such as a well-known L-shaped metal fitting, and if the screw holes are formed in the floor 30, each longitudinal member 3, 3A can be attached to the floor 30 by a simple operation. It is configured so as to be detachable without performing floor burial work or the like.

  In order to set the distance D between the longitudinal members 3 and 3A, a spacing member 31 is provided between the longitudinal members 3 and 3A. In addition, the length of this space | interval holding member 31 can be made into arbitrary length.

  Pulleys 2 and 2A are rotatably provided on the inner side portions 3a and 3Aa of the longitudinal members 3 and 3A via a rotating shaft 10, and the rotating shaft 10 extends the longitudinal members 3 and 3A in the longitudinal direction. The shafts of the motors 7 and 7A provided in the outer portions 3b and 3Ab of the respective longitudinal members 3 and 3A are formed while penetrating in a direction orthogonal to the direction B.

  The motors 7 and 7A and the pulleys 2 and 2A are provided at predetermined pitches N along the longitudinal direction B of the longitudinal members 3 and 3A. In FIG. 1, for example, 1N to 9N are provided. Yes.

The height H of the pulley conveyor device 1 is obtained by adding a part of each of the longitudinal members 3 and 3A to the height from the floor 30 to the outer peripheral surfaces 2a and 2Aa of the pulleys 2 and 2A. The diameter of the pulleys 2 and 2A is + α.
On the outer peripheral surfaces 2a and 2Aa of the pulleys 2 and 2A, a transport plate 32 having a predetermined length and width is configured to be transportable in any direction along the direction of the arrow A. A to-be-conveyed body W is placed on 32. Incidentally, as shown in FIG. 1, the height H ₁ of each longitudinal member 3,3A is the same as motor height H _M of the motor 7.

When transporting the transport plate 32, for example, the length of the transport plate 32 is about N × 2.5, and only the motors 7 and 7A corresponding to the length of the transport plate 32 are used. The transport plate 32 is transported along the longitudinal direction B by being driven through a control device (not shown).
As an example, when the transport distance is N × 10 and the drive unit is installed at 2N, 4N, and 8N, the motors 7 and 7A of 2N and 4N are driven at the start of driving, and sequentially. , 4N and 6N,..., Move the motors 7 and 7A to be driven (controlled by the control device) to achieve continuous conveyance.
Therefore, only the motors 7 and 7A corresponding to the conveying plate 32 are driven, and the other motors 7 and 7A not corresponding to the non-driven state are in an undriven state, so that energy saving can be achieved. Note that the pulleys 2 and 2A of the longitudinal members 3 and 3A are opposed to each other with a space therebetween.

FIG. 2 is an enlarged perspective view showing the structure of one of the motors 7 and 7A and the pulleys 2 and 2A provided on the longitudinal members 3 and 3A. The outer peripheral surface 2Aa of the pulley 2A is the second longitudinal member 3a. It is installed so as to be lower than the upper surface 3AB.
Although FIG. 2 describes the second longitudinal member 3A side, the first longitudinal member 3 side is configured in the same manner as described above.
Therefore, in the configuration of FIG. 2, the transport plate 32 transported on the pulleys 2 and 2A is transported inside the longitudinal members 3 and 3A.

FIG. 3 is a perspective view showing another embodiment of FIG. 2, in which the outer peripheral surface 2 </ b> Aa of the pulley 2 </ b> A is set higher than the upper surface 3 </ b> AB of the second longitudinal member 3 </ b> A.
Although FIG. 3 describes the second longitudinal member 3A side, the first longitudinal member 3 side is configured in the same manner as described above.
Therefore, in the configuration of FIG. 3, the transport plate 32 transported on the pulleys 2 and 2A is transported on the upper side of the longitudinal members 3 and 3A.

  In FIG. 4, motors 7 and 7A having pulleys 2 and 2A are placed on the upper surface 3AB of the longitudinal members 3 and 3A. The motors 7 and 7A and the pulleys 2 and 2A are installed. And the pulleys 2 and 2A are arranged so as to be located inside the motors 7 and 7A.

  FIG. 5 shows another form of FIG. 1, in which the first longitudinal member 3 is composed of first and second longitudinal member portions 3M and 3N arranged in parallel and spaced apart from each other, and the second longitudinal member 3A comprises It is comprised from 3rd, 4th elongate member part 3AM, 3AN mutually spaced apart and arranged in parallel.

A motor 7 having a pulley 2 is fixedly disposed on the upper surface 3AB of the first and second longitudinal member portions 3M and 3N, and each motor on the upper surface 3AB of the first and second longitudinal member portions 3M and 3N. 7 pulleys 2 are provided facing the outside and the inside, and when viewed in plan, the motors 7 are located at different positions along the longitudinal direction B, and are arranged in a zigzag staggered pattern.
Accordingly, the first conveying plate portion 32A for forming the conveying plate 32 on each pulley 2 of the first longitudinal member 3 is located on each longitudinal member portion 3M, 3N.

A motor 7A having a pulley 2A is fixedly disposed on the upper surface 3AB of each of the longitudinal member portions 3AM, 3AN, and the pulley 2A of each motor 7A on the upper surface 3AB of the first and second longitudinal member portions 3AM, 3AN. The motors 7A are located at different positions along the longitudinal direction B and are arranged in a zigzag staggered pattern when viewed in plan.
Accordingly, the second transport plate portion 32B for forming the transport plate 32 on each pulley 2A of the second longitudinal member 3A is located on each longitudinal member portion 3AM, 3AN.

  The transport plate 32 is formed by the first and second transport plate portions 32A and 32B. However, since the transport plate portions 32A and 32B are located apart from each other, the transport plate portions 32A and 32B. When, for example, an automobile, which is the object W to be conveyed, is used, tires on both sides of the automobile (not shown) are placed in a state of straddling on the respective conveying plate portions 32A, 32B. It is conveyed along A.

In the configuration of FIG. 5, the interval holding member 31 is provided between the second elongate member portion 3N and the third elongate member portion 3AM, whereby the interval D is determined. By changing the length of 31, the distance D can be changed freely.
The distances D ₁ and D ₂ between the first and second longitudinal member portions 3M and 3N and between the third and fourth longitudinal member portions 3AM and 3AN are the first and second spacing elements 31a and 31b. However, it can be freely changed by selecting the lengths of the spacers 31a and 31b.
Incidentally, the pulleys 2 and 2A of the motors 7 and 7A provided in the first and fourth longitudinal member portions 3M and 3AN are arranged on the outer side portions 3M ₁ and 3AN ₁ side of the first and fourth longitudinal member portions 3M and 3AN. The pulleys 2 and 2A of the motors 7 and 7A provided on the second and third longitudinal member portions 3N and 3AM are located on the inner side 3N ₁ and 3AM ₁ side of the second and third longitudinal member portions 3N and 3AM. Is located.
Moreover, since each longitudinal member part 3M, 3N, 3AM, 3AN is comprised so that it can install directly on the floor 30 of a building similarly to the structure of FIG. 1, the description is abbreviate | omitted. .

  The transport device according to the present invention is not limited to transporting vehicles, and is not limited to transporting large and small transport objects, and can be widely applied to transport of all solid objects.

DESCRIPTION OF SYMBOLS 1 Pulley conveyor apparatus 2, 2A Pulley 2a, 2Aa Outer peripheral surface 3, 3A 1st, 2nd longitudinal member 3a Inner part 3b Outer part 3Aa Inner part 3Ab Outer part 3AB Upper surface 3M, 3N First, 2nd longitudinal member part 3AM, 3AN third, fourth longitudinal member unit 3M _1, 3AN ₁ outer portion _3N 1, 3AM ₁ inner portion 7,7A motor 10 rotates shaft 30 floor 31 spacing member 32 the transfer plate W conveyance object D spacing H height B longitudinal Direction 32A, 32B 1st, 2nd conveyance board part

Claims (2)

A motor (7, 2A) having a pair of first and second longitudinal members (3, 3A) provided apart from each other and a disk-shaped pulley (2, 2A) provided on each longitudinal member (3, 3A). 7A), a transport plate (32) positioned on the pulley (2, 2A), and a distance (D) between the longitudinal members (3, 3A) provided between the longitudinal members (3, 3A). An interval holding member (31) for holding
Together with the provided with said pulley (2, 2A) on the pulley provided on the first elongate member (3) (2,2A) and said second longitudinal member (3A), separated through a space from each other in said height (H ₁₎ is sent transportable configured to be the same as the motor height of the motor (7, 7A) (H _M) device in each longitudinal member (3, 3A), wherein each motor ( 7, 7A) and pulleys (2, 2A), the located on the upper surface (3AB) side of each longitudinal member section (3M～3AN), each longitudinal member (3, 3A) is building floor (30) is configured to be directly detachably installed without a buried construction of the floor above, the first longitudinal member (3) is first in parallel disposed spaced apart from each other by a first Kankakuko (31a) The first and second longitudinal member portions (3M, 3N) are arranged in parallel with the second longitudinal member (3A) spaced apart from each other by the second spacer (31b). (3AM, 3AN), and the first to fourth longitudinal member portions (3M-3AN) A motor (7, 7A) having a roller (2, 2A) is provided, and a first plate (32) is formed on the pulley (2, 2A) of the first longitudinal member (3). A transport plate portion (32A) is located, and a second transport plate portion (32B) for forming the transport plate (32) is located on the pulleys (2, 2A) of the second longitudinal member (3A). the conveyance device you characterized by being configured to transport the upper surface (3AB) the placed astride between the conveying body (W) of each carrier plate portion (32A, 32B). The pulleys (2, 2A) of the motor (7, 7A) provided on the first and fourth longitudinal member portions (3M, 3AN) are outside the first and fourth longitudinal member portions (3M, 3AN). part (3M _1, 3AN ₁₎ located on the side, the second pulley of the third elongate member part (3N, 3AM) the motor provided in (7,7A) (2,2A), the second The transfer device according to claim 1 , wherein the transfer device is located on the inner side (3N ₁ , 3AM ₁ ) side of the third longitudinal member (3N, 3AM).

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