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JP5528675B2 - Method for heat treatment of treated product containing chloride obtained by grinding shells - Google Patents

Method for heat treatment of treated product containing chloride obtained by grinding shells Download PDF

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JP5528675B2
JP5528675B2 JP2008067993A JP2008067993A JP5528675B2 JP 5528675 B2 JP5528675 B2 JP 5528675B2 JP 2008067993 A JP2008067993 A JP 2008067993A JP 2008067993 A JP2008067993 A JP 2008067993A JP 5528675 B2 JP5528675 B2 JP 5528675B2
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JP2009222309A (en
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昌彦 赤見
利光 熊給
真弓 山端
学 花松
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株式会社 赤見製作所
株式会社 カロリアジャパン
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Description

本発明は、炭酸カルシウムを主成分とする粉粒状の処理物を回転する炉芯管内で加熱して酸化カルシウムを生成する熱処理方法に係り、特に、貝殻を粉砕してなり塩化物を含有した粉粒状の処理物を、クロム含有耐熱鋼製の炉芯管で加熱する貝殻を粉砕した塩化物を含有する処理物の熱処理方法に関する。 The present invention relates to a heat treatment method for producing calcium oxide by heating a powdery processed product containing calcium carbonate as a main component in a rotating furnace core tube, and in particular, a powder containing chloride by pulverizing shells. granular treated relates to a heat treatment method of processing containing the chloride obtained by pulverizing shells of heating chromium-containing heat-resistant steel furnace tube.

近年、例えば、ホタテ貝,牡蠣等の貝殻、卵殻、骨類等の炭酸カルシウムを主成分とする生体物質にかかる廃棄物においては、その有効利用を図る研究が盛んに行なわれており、例えば、これらの廃棄物を粉砕して粉粒状の処理物とし、この処理物を焼成して加熱して酸化カルシウムを生成し、この酸化カルシウムを例えば除菌剤や凍結防止剤などに利用することが行なわれている。   In recent years, for example, scallop shells, shells such as oysters, eggshells, and wastes related to biological materials mainly composed of calcium carbonate such as bones have been actively studied for their effective use. These wastes are crushed into powdery processed products, and the processed products are baked and heated to produce calcium oxide, and this calcium oxide is used, for example, as a disinfectant or antifreeze agent. It is.

従来、炭酸カルシウムを主成分とする粉粒状の処理物を加熱処理する熱処理方法としては、例えば、特開2003−147398号公報に掲載された技術が知られている。
これは、ホタテ貝殻を主原料とし、これを粉砕して粉粒状の処理物とし、この処理物をロータリーキルンの炉芯管に投入し、600℃以上の温度で、かつ、無酸素状態の下で数十分から数時間程度の時間で加熱して焼成し、酸化カルシウムを生成するようにしている。一般に、ロータリーキルンの炉芯管としては、鋼製のもの、あるいは、軟鋼の内周に耐火煉瓦を内張りしたものが主に使用されている。鋼製の炉芯管においては、耐熱性の向上を図って耐久性を増すために、材質はニッケル、クロム等を含有した耐熱鋼が主流となっている。
Conventionally, as a heat treatment method for heat-treating a granular processed material containing calcium carbonate as a main component, for example, a technique disclosed in Japanese Patent Application Laid-Open No. 2003-147398 is known.
This is made with scallop shell as the main raw material, and pulverized into a powdery processed product. This processed product is put into a furnace core tube of a rotary kiln, at a temperature of 600 ° C. or higher, and in an oxygen-free state. It is heated and fired for several tens of minutes to several hours to generate calcium oxide. In general, a furnace core tube of a rotary kiln is mainly made of steel or a refractory brick lined on the inner periphery of mild steel. In a steel furnace core tube, in order to improve heat resistance and increase durability, heat-resistant steel containing nickel, chromium or the like is mainly used.

特開2003−147398号公報JP 2003-147398 A

しかしながら、上記従来の熱処理方法において、炉芯管が前者の耐熱鋼であってクロムを含有した耐熱鋼である場合、無酸素状態の下で加熱して焼成しても、炉芯管からクロムが溶出して酸化カルシウム内に酸化物となって混入しやすく、色も緑化して、純度に劣り、品質を低下させやすいという問題があった。
その理由は、一般に、炉芯管内が無酸素状態である場合あるいは酸素濃度が極めて少ない場合には、炉芯管内の雰囲気と炉芯管の成分との酸化反応が抑制され、熱が処理物である炭酸カルシウムの分解に寄与するようになり、クロムの溶出が抑制されると考えられるが、ホタテ貝殻や牡蠣殻の場合には、海水の影響で処理物内にNaClやKCl等の塩化物の混入が多くなって、炉芯管との電池作用によって、炉芯管の腐食作用が促進され、組成材料であるクロム成分の溶出が起こるものと考えられる。特に、処理物が炉芯管の内面に付着した状態が長くなると、付着の際に、炭酸カルシウム中の酸素とクロムの反応が促進されると考えられるからである。
However, in the above conventional heat treatment method, when the furnace core tube is the former heat-resistant steel and heat-resistant steel containing chromium, chromium is not removed from the furnace core tube even if heated and fired in an oxygen-free state. There was a problem that it was easily eluted and mixed into calcium oxide as an oxide, the color greened, and the purity was poor and the quality was liable to deteriorate.
The reason for this is that, in general, when the inside of the furnace core tube is in an oxygen-free state or when the oxygen concentration is extremely low, the oxidation reaction between the atmosphere in the furnace core tube and the components of the furnace core tube is suppressed, and the heat is processed. It is thought that it contributes to the decomposition of certain calcium carbonate and the elution of chromium is suppressed, but in the case of scallop shells and oyster shells, chlorides such as NaCl and KCl are contained in the treated material due to the influence of seawater. It is considered that the contamination is increased and the corrosive action of the furnace core tube is promoted by the battery action with the furnace core tube, and the elution of the chromium component as the composition material occurs. This is because, in particular, when the state in which the processed material adheres to the inner surface of the furnace core tube becomes longer, it is considered that the reaction between oxygen and calcium in calcium carbonate is promoted during the adhesion.

一方、炉芯管が後者の軟鋼の内周に耐火煉瓦を内張りしたものである場合には、クロム成分の溶出はないが、処理物が耐火煉瓦に付着して短時間で閉塞状態になることから、実質的には、使用に適さない。   On the other hand, when the furnace core tube is a refractory brick lined on the inner periphery of the latter mild steel, there is no elution of the chromium component, but the treated material adheres to the refractory brick and becomes clogged in a short time. Therefore, it is substantially unsuitable for use.

本発明は上記の問題点に鑑みて為されたもので、クロム含有の耐熱鋼を用いた炉芯管において、炉芯管内を無酸素状態にしあるいは酸素濃度が極めて少なくなるようにしつつ、処理物が炉芯管の内面に接触する時間を短くして、炉芯管内の雰囲気中で熱処理が行なわれるようにし、酸化カルシウム内へのクロムの混入をできるだけ抑制し、貝殻を粉砕してなり塩化物を含有した粉粒状の処理物であっても、高純度で高品質の酸化カルシウムを生成できるようにした貝殻を粉砕した塩化物を含有する処理物の熱処理方法を提供することを目的とする。 The present invention has been made in view of the above problems, and in a furnace core tube using chromium-containing heat-resisting steel, the inside of the furnace core tube is made oxygen-free or the oxygen concentration is extremely reduced. Reduces the contact time of the inner surface of the furnace core tube, heat treatment is performed in the atmosphere in the furnace core tube, suppresses the mixing of chromium into the calcium oxide as much as possible, crushed the shell, and chloride It is an object of the present invention to provide a heat treatment method for a treated product containing a chloride obtained by pulverizing a shell made of high-purity and high-quality calcium oxide, even if it is a powder- like treated product containing sucrose .

このような目的を達成するための本発明の熱処理方法は、炭酸カルシウムを主成分とし塩化物を含有する貝殻を粉砕してなる粉粒状の処理物を、熱処理装置の回転する炉芯管内で加熱して酸化カルシウムを生成する熱処理方法において、上記炉芯管内に該炉芯管の中心軸の方向に沿って複数列設されるとともに該炉芯管の回転によって該炉芯管の内周面を転動して上記処理物に衝撃を付与するビータ部材を設け、上記炉芯管の内周面の周速を0.1m/s〜0.5m/sに設定し、上記炉芯管内の温度を800℃〜1200℃に設定し、上記炉芯管内に不活性ガスを供給し上記処理物を不活性ガス中で加熱処理する構成としている。炉芯管はクロムを含有した耐熱鋼で形成され、上記処理物を、その粒径を0.60mm〜2.00mmにして炉芯管に供給する。
尚、本明細書において、単に「周速」と表記していても、「炉芯管の内周面の周速」を言うものとする。
In order to achieve such an object, the heat treatment method of the present invention is to heat a powdery processed product obtained by pulverizing a shell containing calcium carbonate as a main component and containing chloride in a furnace core tube rotated by a heat treatment apparatus. In the heat treatment method for generating calcium oxide, a plurality of rows are provided in the furnace core tube along the direction of the central axis of the furnace core tube, and the inner peripheral surface of the furnace core tube is formed by rotation of the furnace core tube. A beater member that rolls and applies an impact to the processed material is provided, the peripheral speed of the inner peripheral surface of the furnace core tube is set to 0.1 m / s to 0.5 m / s, and the temperature in the furnace core tube is set. Is set to 800 ° C. to 1200 ° C., an inert gas is supplied into the furnace core tube, and the processed product is heat-treated in the inert gas. The furnace core tube is formed of heat-resistant steel containing chromium, and the processed material is supplied to the furnace core tube with a particle size of 0.60 mm to 2.00 mm.
In this specification, even if it is simply expressed as “peripheral speed”, it means “peripheral speed of the inner peripheral surface of the furnace core tube”.

周速が0.1m/sに満たないと、処理物の停留が生じやすくなる。周速が0.5m/sを超えると、高速になりすぎて、ビータ部材が浮くように転動して不安定になり、炉芯管に衝撃が伝わりにくくなって好ましくない。
また、炉芯管内の温度が800℃に満たないと、炭酸カルシウムの熱分解が不十分になる。炉芯管内の温度が1200℃を超えると、炉芯管の高温酸化が進行して、耐久性に著しい悪影響を与える。
If the peripheral speed is less than 0.1 m / s, it becomes easy for the treated material to remain. If the peripheral speed exceeds 0.5 m / s, the speed becomes too high, the beater member rolls so that it floats and becomes unstable, and the impact is difficult to be transmitted to the furnace core tube.
If the temperature in the furnace core tube is less than 800 ° C., the thermal decomposition of calcium carbonate becomes insufficient. When the temperature in the furnace core tube exceeds 1200 ° C., high-temperature oxidation of the furnace core tube proceeds, and the durability is significantly adversely affected.

これにより、炉芯管が回転すると、炉芯管の回転方向と同方向へビータ部材が回転して炉芯管の内面を転動するとともに、処理物が炉芯管内を移動する。この際、上記炉芯管の内周面の周速を0.1m/s〜0.5m/sに設定しているので、その周速は比較的速いものになっており、そのため、炉芯管の内周面に付着して停留しようとする処理物が炉芯管の内周面から即座に離脱して分散させられるようになる。この場合、処理物が炉芯管の内周面に付着して停留しようとしても、炉芯管の回転方向と同方向へビータ部材が回転して炉芯管の内面を転動して処理物に衝撃を付与するので、炉芯管の内周面に付着して停留しようとする処理物がこの衝撃によって炉芯管の内周面から強制的に離脱させられて分散される。そのため、処理物が炉芯管の内面に接触する時間が極めて短くなり、そのため、炭酸カルシウム中の酸素と炉芯管の成分であるクロムとの反応が抑制される。   Thus, when the furnace core tube rotates, the beater member rotates in the same direction as the rotation direction of the furnace core tube to roll on the inner surface of the furnace core tube, and the processed material moves in the furnace core tube. At this time, since the peripheral speed of the inner peripheral surface of the furnace core tube is set to 0.1 m / s to 0.5 m / s, the peripheral speed is relatively high. The object to be adhered and retained on the inner peripheral surface of the tube is immediately separated from the inner peripheral surface of the furnace core tube and dispersed. In this case, even if the processed material adheres to the inner peripheral surface of the furnace core tube and stops, the beater member rotates in the same direction as the rotation direction of the furnace core tube and rolls on the inner surface of the furnace core tube. Since the impact is imparted to the inner peripheral surface of the furnace core tube, the processed material to be retained is forcedly separated from the inner peripheral surface of the furnace core tube and dispersed by the impact. Therefore, the time for which the treated product contacts the inner surface of the furnace core tube becomes extremely short, and therefore, the reaction between oxygen in calcium carbonate and chromium which is a component of the furnace core tube is suppressed.

また、炉芯管内には不活性ガスが充満しているので、炉芯管内が無酸素状態になりあるいは酸素濃度が極めて少ない状態になることから、炉芯管のクロム成分と酸素との反応がほとんどなくなり、そのため、クロムの溶出が抑制されるとともに、処理物が炉芯管内の雰囲気中で熱処理されて、酸化カルシウムに化学変化させられていくようになる。
更に、炉芯管内の温度が800℃〜1200℃に設定されているので、この点でも、処理物が炉芯管内の雰囲気中で確実に熱処理されて、酸化カルシウムに化学変化させられていくようになる。
その結果、酸化カルシウム内へのクロムの混入ができるだけ抑制され、高純度で高品質の酸化カルシウムが生成される。
In addition, since the furnace core tube is filled with inert gas, the furnace core tube is in an oxygen-free state or in an extremely low oxygen concentration, so that the reaction between the chromium component of the furnace core tube and oxygen occurs. As a result, the elution of chromium is suppressed, and the treated product is heat-treated in the atmosphere in the furnace core tube and is chemically changed to calcium oxide.
Furthermore, since the temperature in the furnace core tube is set to 800 ° C. to 1200 ° C., the processed material is surely heat-treated in the atmosphere in the furnace core tube, and is chemically changed to calcium oxide. become.
As a result, mixing of chromium into calcium oxide is suppressed as much as possible, and high-quality and high-quality calcium oxide is produced.

そして、必要に応じ、上記炉芯管の内周面の周速を0.2m/s〜0.4m/sに設定した構成としている。より一層、処理物が付着して停留する事態を抑制した適正な範囲になる。より好ましくは、周速が0.25m/s〜0.35m/sの範囲である。   And it is set as the structure which set the peripheral speed of the inner peripheral surface of the said furnace core pipe to 0.2 m / s-0.4 m / s as needed. Furthermore, it becomes an appropriate range that suppresses the situation where the treatment object adheres and stops. More preferably, the peripheral speed is in the range of 0.25 m / s to 0.35 m / s.

また、必要に応じ、上記炉芯管内の温度を850℃〜1050℃に設定した構成としている。より一層、処理物の熱分解反応を促進できる範囲になる。   Moreover, it is set as the structure which set the temperature in the said furnace core pipe to 850 to 1050 degreeC as needed. Further, the thermal decomposition reaction of the processed product can be promoted.

更に、必要に応じ、上記炉芯管内の上記不活性ガスの濃度を、90%〜100%に設定した構成としている。炉芯管のクロム成分と酸素との反応を確実に抑止することができる。90%に満たないと、クロム成分との反応抑制が悪くなる。
この場合、上記炉芯管内の上記不活性ガスの濃度を、98%〜100%に設定したことが有効である。炉芯管のクロム成分と酸素との反応をより一層確実に抑止することができる。不活性ガスの濃度を、100%未満に設定する場合には、より望ましくは、99%以下に設定する場合には、装置の機密性を多少簡易に構成できることから、それだけ、装置の製造コストを下げることができる。
Furthermore, if necessary, the concentration of the inert gas in the furnace core tube is set to 90% to 100%. The reaction between the chromium component of the furnace core tube and oxygen can be reliably suppressed. If it is less than 90%, the reaction suppression with the chromium component becomes worse.
In this case, it is effective to set the concentration of the inert gas in the furnace core tube to 98% to 100%. The reaction between the chromium component of the furnace core tube and oxygen can be more reliably suppressed. When the concentration of the inert gas is set to less than 100%, more desirably, when the inert gas concentration is set to 99% or less, the confidentiality of the apparatus can be configured somewhat easily. Can be lowered.

詳しくは、本発明の貝殻を粉砕した塩化物を含有する処理物の熱処理方法が用いる熱処理装置は、炭酸カルシウムを主成分とする粉粒状の処理物を加熱して酸化カルシウムを生成する熱処理装置において、
上記処理物を供給する処理物供給部と、該処理物供給部から供給された処理物を一端側で受け回転させられて該処理物を他端から排出させるクロムを含有した耐熱鋼で形成された炉芯管と、上記炉芯管内に該炉芯管の中心軸の方向に沿って複数列設されるとともに該炉芯管の回転によって該炉芯管の内周面を転動して上記処理物に衝撃を付与するビータ部材と、上記炉芯管を回転駆動する駆動部と、上記炉芯管を外部から加熱する加熱部と、上記炉芯管内に不活性ガスを供給する不活性ガス供給部と、上記駆動部,加熱部及び不活性ガス供給部を制御する制御部とを備え、該制御部を、上記炉芯管の内周面の周速を0.1m/s〜0.5m/sに設定する回転駆動部制御手段と、上記炉芯管内の温度を800℃〜1200℃に設定する加熱部制御手段と、上記炉芯管内の上記不活性ガスの濃度を90%〜100%に設定する不活性ガス制御手段とを備えて構成している。
Specifically, the heat treatment apparatus used in the heat treatment method for the treatment containing chloride obtained by pulverizing the shell of the present invention is a heat treatment apparatus that generates calcium oxide by heating a granular treatment mainly composed of calcium carbonate. ,
A processed product supply unit that supplies the processed product, and a heat-resistant steel containing chromium that receives and rotates the processed product supplied from the processed product supply unit at one end and discharges the processed product from the other end. A plurality of rows in the furnace core tube along the direction of the central axis of the furnace core tube and rolling the inner peripheral surface of the furnace core tube by the rotation of the furnace core tube A beater member that gives an impact to the workpiece, a drive unit that rotationally drives the furnace core tube, a heating unit that heats the furnace core tube from the outside, and an inert gas that supplies an inert gas into the furnace core tube A supply unit, and a control unit that controls the drive unit, the heating unit, and the inert gas supply unit. The control unit has a peripheral speed of 0.1 m / s to 0. Rotation drive unit control means for setting to 5 m / s, and heating unit for setting temperature in the furnace core tube to 800 ° C. to 1200 ° C. And control means, are configured to include a inert gas control means for setting the concentration of the inert gas of the furnace core tube 90% to 100%.

制御部の設定において、周速が0.1m/sに満たないと、処理物の停留が生じやすくなる。周速が0.5m/sを超えると、高速になりすぎて、ビータ部材が浮くように転動して不安定になり、炉芯管に衝撃が伝わりにくくなって好ましくない。また、炉芯管内の温度が800℃に満たないと、炭酸カルシウムの熱分解が不十分になる。炉芯管内の温度が1200℃を超えると、炉芯管の高温酸化が進行して、耐久性に著しい悪影響を与える。更に、不活性ガスの濃度が90%に満たないと、炉芯管のクロム成分の溶出を生じ、反応抑制が悪くなる。   If the peripheral speed is less than 0.1 m / s in the setting of the control unit, the processing object is likely to remain. If the peripheral speed exceeds 0.5 m / s, the speed becomes too high, the beater member rolls so that it floats and becomes unstable, and the impact is difficult to be transmitted to the furnace core tube. If the temperature in the furnace core tube is less than 800 ° C., the thermal decomposition of calcium carbonate becomes insufficient. When the temperature in the furnace core tube exceeds 1200 ° C., high-temperature oxidation of the furnace core tube proceeds, and the durability is significantly adversely affected. Furthermore, if the concentration of the inert gas is less than 90%, elution of the chromium component in the furnace core tube occurs, and the reaction suppression becomes worse.

これにより、処理物を熱処理するときは、制御部により所要の設定にして、駆動部,加熱部及び不活性ガス供給部を作動させるとともに、処理物供給部から炉芯管の一端側に処理物を供給する。これにより、炉芯管が回転すると、炉芯管の回転方向と同方向へビータ部材が回転して炉芯管の内面を転動するとともに、処理物が炉芯管内を移動する。この際、上記炉芯管の内周面の周速を0.1m/s〜0.5m/sに設定しているので、その周速は比較的速いものになっており、そのため、炉芯管の内周面に付着して停留しようとする処理物が炉芯管の内周面から即座に離脱して分散させられるようになる。この場合、処理物が炉芯管の内周面に付着して停留しようとしても、炉芯管の回転方向と同方向へビータ部材が回転して炉芯管の内面を転動して処理物に衝撃を付与するので、炉芯管の内周面に付着して停留しようとする処理物がこの衝撃によって炉芯管の内周面から強制的に離脱させられて分散される。そのため、処理物が炉芯管の内面に接触する時間が極めて短くなり、そのため、炭酸カルシウム中の酸素と炉芯管の成分であるクロムとの反応が抑制される。   Thereby, when heat-treating the processed material, the control unit sets the required settings, operates the drive unit, the heating unit, and the inert gas supply unit, and the processed product from the processed product supply unit to one end side of the furnace core tube. Supply. Thus, when the furnace core tube rotates, the beater member rotates in the same direction as the rotation direction of the furnace core tube to roll on the inner surface of the furnace core tube, and the processed material moves in the furnace core tube. At this time, since the peripheral speed of the inner peripheral surface of the furnace core tube is set to 0.1 m / s to 0.5 m / s, the peripheral speed is relatively high. The object to be adhered and retained on the inner peripheral surface of the tube is immediately separated from the inner peripheral surface of the furnace core tube and dispersed. In this case, even if the processed material adheres to the inner peripheral surface of the furnace core tube and stops, the beater member rotates in the same direction as the rotation direction of the furnace core tube and rolls on the inner surface of the furnace core tube. Since the impact is imparted to the inner peripheral surface of the furnace core tube, the processed material to be retained is forcedly separated from the inner peripheral surface of the furnace core tube and dispersed by the impact. Therefore, the time for which the treated product contacts the inner surface of the furnace core tube becomes extremely short, and therefore, the reaction between oxygen in calcium carbonate and chromium which is a component of the furnace core tube is suppressed.

また、炉芯管内の不活性ガスの濃度が、90%〜100%に設定され、炉芯管内には不活性ガスが充満しているので、炉芯管内が無酸素状態になりあるいは酸素濃度が極めて少ない状態になることから、炉芯管のクロム成分と酸素との反応がほとんどなくなり、そのため、クロムの溶出が抑制されるとともに、処理物が炉芯管内の雰囲気中で熱処理されて、酸化カルシウムに化学変化させられていくようになる。不活性ガスの濃度を、100%未満に設定する場合には、より望ましくは、99%以下に設定する場合には、装置の機密性を多少簡易に構成できることから、それだけ、装置の製造コストを下げることができる。更に、炉芯管内の温度が800℃〜1200℃に設定されているので、この点でも、処理物が炉芯管内の雰囲気中で確実に熱処理されて、酸化カルシウムに化学変化させられていくようになる。
その結果、酸化カルシウム内へのクロムの混入ができるだけ抑制され、高純度で高品質の酸化カルシウムが生成される。
In addition, the concentration of the inert gas in the furnace core tube is set to 90% to 100%, and the furnace core tube is filled with the inert gas. Since there is very little state, there is almost no reaction between the chromium component of the furnace core tube and oxygen, so that the elution of chromium is suppressed and the processed material is heat-treated in the atmosphere in the furnace core tube, resulting in calcium oxide. It will be changed chemically. When the concentration of the inert gas is set to less than 100%, more desirably, when the inert gas concentration is set to 99% or less, the confidentiality of the apparatus can be configured somewhat easily. Can be lowered. Furthermore, since the temperature in the furnace core tube is set to 800 ° C. to 1200 ° C., the processed material is surely heat-treated in the atmosphere in the furnace core tube, and is chemically changed to calcium oxide. become.
As a result, mixing of chromium into calcium oxide is suppressed as much as possible, and high-quality and high-quality calcium oxide is produced.

そして、より具体的には、本発明は、上記制御部を、上記炉芯管の内周面の周速を0.2m/s〜0.4m/sに設定する回転駆動部制御手段と、上記炉芯管内の温度を850℃〜1050℃に設定する加熱部制御手段と、上記炉芯管内の上記不活性ガスの濃度を98%〜100%に設定する不活性ガス制御手段とを備えて構成している。
炉芯管の内周面の周速を0.2m/s〜0.4m/sに設定することで、処理物が付着して停留する事態を抑制した適正な範囲になる。また、炉芯管内の温度を850℃〜1050℃に設定することで、より一層、処理物の熱分解反応を促進できる範囲になる。更に、炉芯管内の上記不活性ガスの濃度を、98%〜100%に設定することで、炉芯管のクロム成分と酸素との反応をより一層確実に抑止することができるとともに、不活性ガスの濃度を、100%未満に設定する場合には、より望ましくは、99%以下に設定する場合には、装置の機密性を多少簡易に構成できることから、それだけ、装置の製造コストを下げることができる。
More specifically, the present invention provides the control unit with a rotational drive unit control means for setting the peripheral speed of the inner peripheral surface of the furnace core tube to 0.2 m / s to 0.4 m / s, A heating unit control means for setting the temperature in the furnace core tube to 850 ° C. to 1050 ° C., and an inert gas control means for setting the concentration of the inert gas in the furnace core tube to 98% to 100%. It is composed.
By setting the peripheral speed of the inner peripheral surface of the furnace core tube to 0.2 m / s to 0.4 m / s, it becomes an appropriate range in which the situation where the treatment object adheres and stays is suppressed. Moreover, it becomes the range which can accelerate | stimulate the thermal decomposition reaction of a processed material further by setting the temperature in a furnace core pipe to 850 to 1050 degreeC. Furthermore, by setting the concentration of the inert gas in the furnace core tube to 98% to 100%, the reaction between the chromium component of the furnace core tube and oxygen can be more reliably suppressed, and the inert gas When the gas concentration is set to less than 100%, more desirably, when the gas concentration is set to 99% or less, the confidentiality of the apparatus can be configured somewhat easily, and accordingly, the manufacturing cost of the apparatus is reduced accordingly. Can do.

また、必要に応じ、上記炉芯管の一端を覆う一端覆部及び該炉芯管の他端を覆う他端覆部を設け、上記他端覆部に上記炉芯管内に不活性ガスを供給する不活性ガス供給口を設け、該他端覆部に上記炉芯管の他端から排出される処理物を取り出す取出口を設け、上記一端覆部に上記炉芯管からの排ガスを排気する排気口を設け、上記不活性ガス供給部は、上記不活性ガス供給口から不活性ガスを供給する構成としている。
比較的簡易な構造で、炉芯管内に不活性ガスを充満させることができるようになる。
If necessary, an end cover for covering one end of the furnace core tube and another end cover for covering the other end of the furnace core tube are provided, and an inert gas is supplied to the other end cover in the furnace core tube. An inert gas supply port is provided, the other end cover is provided with an outlet for taking out the processed material discharged from the other end of the furnace core tube, and the exhaust gas from the furnace core tube is exhausted to the one end cover. An exhaust port is provided, and the inert gas supply unit supplies the inert gas from the inert gas supply port.
The furnace core tube can be filled with an inert gas with a relatively simple structure.

更に、必要に応じ、上記ビータ部材を、上記炉芯管の軸線に対して偏心した軸線を有し該軸線を中心に放射状に設けられ外端縁が上記炉芯管の内周面に当接する3以上のフィンを備えて構成している。ビータ部材が転動する際に、フィンが処理物に衝突するので、処理物を分断するようになり、そのため、確実に振動を付与して分散させることができるようになる。   Further, if necessary, the beater member has an axis that is eccentric with respect to the axis of the furnace core tube, is provided radially about the axis, and an outer edge abuts against the inner peripheral surface of the furnace core tube. It is configured with three or more fins. When the beater member rolls, the fin collides with the processing object, so that the processing object is divided, so that the vibration can be reliably applied and dispersed.

本発明の貝殻を粉砕した塩化物を含有する処理物の熱処理方法によれば、炉芯管の内周面の周速を比較的速いものに設定したので、炉芯管の内周面に付着して停留しようとする処理物を炉芯管の内周面から即座に離脱させて分散させることができるようになるとともに、この場合、処理物が炉芯管の内周面に付着して停留しようとしても、炉芯管の回転方向と同方向へビータ部材が回転して炉芯管の内面を転動して処理物に衝撃を付与するので、炉芯管の内周面に付着して停留しようとする処理物を、この衝撃によって炉芯管の内周面から強制的に離脱させることができ、そのため、処理物が炉芯管の内面に接触する時間を極めて短くして、炭酸カルシウム中の酸素と炉芯管の成分であるクロムとの反応を抑制することができる。また、炉芯管内に、不活性ガスを充満させたので、炉芯管内が無酸素状態になりあるいは酸素濃度が極めて少ない状態になることから、炉芯管のクロム成分と酸素との反応をほとんどなくすることができ、この点でも、クロムの溶出を抑制することができる。また、処理物を炉芯管内の雰囲気中で確実に熱処理することができる。更に、炉芯管内の温度設定も良く、処理物を炉芯管内の雰囲気中で確実に熱処理することができ、酸化カルシウムを確実に生成することができるようになる。その結果、酸化カルシウム内へのクロムの混入をできるだけ抑制することができ、高純度で高品質の酸化カルシウムを生成することができるようになる。 According to the heat treatment method of the treatment containing chloride obtained by pulverizing the shell of the present invention, since the peripheral speed of the inner peripheral surface of the furnace core tube is set to be relatively fast, it adheres to the inner peripheral surface of the furnace core tube. As a result, the processed material to be retained can be immediately separated from the inner peripheral surface of the furnace core tube and dispersed. In this case, the processed material adheres to the inner peripheral surface of the furnace core tube and is retained. Even if trying to do so, the beater member rotates in the same direction as the rotation direction of the furnace core tube and rolls on the inner surface of the furnace core tube to give an impact to the processed material, so that it adheres to the inner peripheral surface of the furnace core tube. The treated object to be retained can be forcibly separated from the inner peripheral surface of the furnace core tube by this impact, so that the time for which the treated object contacts the inner surface of the furnace core tube is extremely shortened, and calcium carbonate It is possible to suppress the reaction between oxygen therein and chromium which is a component of the furnace core tube. In addition, since the furnace core tube is filled with an inert gas, the furnace core tube is in an oxygen-free state or in an extremely low oxygen concentration. In this respect, the elution of chromium can be suppressed. Further, the processed product can be reliably heat-treated in the atmosphere in the furnace core tube. Furthermore, the temperature setting in the furnace core tube is good, and the processed product can be reliably heat-treated in the atmosphere in the furnace core tube, so that calcium oxide can be reliably generated. As a result, mixing of chromium into calcium oxide can be suppressed as much as possible, and high-purity and high-quality calcium oxide can be generated.

以下、添付図面に基づいて、本発明の実施の形態に係る貝殻を粉砕した塩化物を含有する処理物の熱処理方法について詳細に説明する。本実施の形態に係る熱処理方法は、本実施の形態に係る熱処理装置によって実現される。 Hereinafter, based on an accompanying drawing, the heat processing method of the processed material containing the chloride which grind | pulverized the shell which concerns on embodiment of this invention is demonstrated in detail. Heat treatment method according to the present embodiment, Ru is achieved by the heat treatment apparatus of the present embodiment.

本実施の形態に係る熱処理装置は、炭酸カルシウムを主成分とする粉粒状の処理物を加熱して酸化カルシウムを生成するものである。本熱処理装置が処理する炭酸カルシウムを主成分とする処理物は、例えば、ホタテ貝,牡蠣等の貝殻、卵殻、骨類等の炭酸カルシウムを主成分とする生体物質にかかる廃棄物を周知の粉砕機などで粉砕して粉粒状にしたものである。
処理物の粒度は、例えば、粒径0.30mm〜5.00mm、好ましくは0.50mm〜3.00mm、より好ましくは0.60mm〜2.00mmである。
The heat treatment apparatus according to the present embodiment generates calcium oxide by heating a granular processed material containing calcium carbonate as a main component. For example, the processed material mainly composed of calcium carbonate to be treated by the heat treatment apparatus is a well-known pulverization of wastes related to biological materials mainly composed of calcium carbonate such as shells such as scallops and oysters, eggshells and bones. The powder is pulverized by a machine.
The particle size of the processed product is, for example, a particle size of 0.30 mm to 5.00 mm, preferably 0.50 mm to 3.00 mm, and more preferably 0.60 mm to 2.00 mm.

図1乃至図3に示すように、本実施の形態に係る熱処理装置Sは、処理物Wを供給する処理物供給部1を備えている。処理物供給部1は、処理物Wを貯留するホッパ2と、ホッパ2内の処理物Wを後述の炉芯管10の一端側に搬送するスクリューコンベア3とを備えている。スクリューコンベア3は、モータ4により回転させられるスプロケット5及びチェーン6からなる伝動機構を介して駆動される。   As shown in FIGS. 1 to 3, the heat treatment apparatus S according to the present embodiment includes a processed product supply unit 1 that supplies a processed product W. The processed product supply unit 1 includes a hopper 2 that stores the processed product W, and a screw conveyor 3 that conveys the processed product W in the hopper 2 to one end side of a furnace core tube 10 to be described later. The screw conveyor 3 is driven via a transmission mechanism including a sprocket 5 and a chain 6 that are rotated by a motor 4.

また、本熱処理装置Sは、処理物供給部1から供給された処理物Wを一端10a側で受けるとともに回転させられて処理物Wを他端10bから排出させる炉芯管10を備えている。炉芯管10は、耐熱性の向上を図って耐久性を増すために、材質はニッケル及びクロムを含有した耐熱鋼で形成されている。炉芯管10の一端10a側及び他端10b側の外側には、それぞれ、外輪11が固定されている。この外輪11は、設置床面上に設けられた台枠12に設けたローラ13に支承されており、これにより、炉芯管10は、ローラ13及び外輪11を介して回転可能になっている。また、炉芯管10は、一端10a側から他端10b側に向けて下方に傾斜して支持されており、回転により、処理物Wを一端10a側から他端10b側へ移動せしめる。   Moreover, this heat processing apparatus S is provided with the furnace core tube 10 which receives the processed material W supplied from the processed material supply part 1 by the one end 10a side, is rotated, and discharges the processed material W from the other end 10b. The furnace core tube 10 is made of heat-resistant steel containing nickel and chromium in order to improve heat resistance and increase durability. Outer rings 11 are fixed to the outer sides of the one end 10a side and the other end 10b side of the furnace core tube 10, respectively. The outer ring 11 is supported by a roller 13 provided on a frame 12 provided on the installation floor surface, so that the furnace core tube 10 can be rotated via the roller 13 and the outer ring 11. . Further, the furnace core tube 10 is supported by being inclined downward from the one end 10a side toward the other end 10b side, and moves the workpiece W from the one end 10a side to the other end 10b side by rotation.

炉芯管10内には、炉芯管10の中心軸Paの方向に沿って複数列設されるとともに炉芯管10の回転によって炉芯管10の内周面を転動して、処理物Wに衝撃を付与するビータ部材20が設けられている。ビータ部材20は、炉芯管10と同じ材質で形成されており、炉芯管10の中心軸Paに対して偏心した軸線Pbを有し、軸線Pbを中心に放射状に設けられ外端縁が炉芯管10の内周面に当接する3以上(実施の形態では3つ)の矩形板状のフィン21を備えて構成されている。   In the furnace core tube 10, a plurality of rows are provided along the direction of the central axis Pa of the furnace core tube 10, and the inner peripheral surface of the furnace core tube 10 is rolled by the rotation of the furnace core tube 10. A beater member 20 for applying an impact to W is provided. The beater member 20 is formed of the same material as the furnace core tube 10, has an axis Pb that is eccentric with respect to the center axis Pa of the furnace core tube 10, is provided radially around the axis Pb, and has an outer edge. Three or more (three in the embodiment) rectangular plate-shaped fins 21 that are in contact with the inner peripheral surface of the furnace core tube 10 are provided.

各フィン21は、図2に示すように、等角度間隔になるように一側縁で一体に接合されており、中心からフィン21の他側縁を半径とする円は、炉芯管10の中心軸から内周面までを半径とする円よりもやや小さく設定されている。このビータ部材20は、炉芯管10が図2に示す回転方向Rに回転するとき、倒れて自転し、その3つのフィン21のうち2つのフィン21の他側縁が炉芯管10の内周面に当接し、残りのフィン21は炉芯管10の内部空間に直立状態にある。そして、炉芯管10の回転に伴い、炉芯管10の内周面に接している2つのフィン21も付随して回転し、内部空間に直立している1つのフィン21は自重により回転方向に倒れるとともに、他の2つのフィン21のうち1つが内周面から離れて内部空間に直立する。
炉芯管10の他端10bには、処理物Wの排出を許容して、他端10b側に位置するビータ部材20を押えるストッパ22が設けられている。
As shown in FIG. 2, the fins 21 are integrally joined at one side edge so as to be equiangularly spaced, and a circle whose radius is the other side edge of the fin 21 from the center is formed on the core tube 10. It is set slightly smaller than a circle having a radius from the central axis to the inner peripheral surface. When the furnace core tube 10 rotates in the rotation direction R shown in FIG. 2, the beater member 20 falls down and rotates. Of the three fins 21, the other side edge of the two fins 21 is inside the furnace core tube 10. The remaining fins 21 are in contact with the peripheral surface and are upright in the internal space of the furnace core tube 10. As the furnace core tube 10 rotates, the two fins 21 that are in contact with the inner peripheral surface of the furnace core tube 10 also rotate along with the rotation of the one fin 21 that stands upright in the internal space due to its own weight. And one of the other two fins 21 separates from the inner peripheral surface and stands upright in the internal space.
The other end 10b of the furnace core tube 10 is provided with a stopper 22 that allows the workpiece W to be discharged and presses the beater member 20 positioned on the other end 10b side.

また、本熱処理装置Sは、炉芯管10を回転駆動する駆動部30を備えている。駆動部30は、モータ31と、モータ31により回転させられる原動スプロケット32と、炉芯管10の一端10a外側に設けられた従動スプロケット33と、原動スプロケット32及び従動スプロケット33に掛け渡されたチェーン34とからなる伝動機構により構成されている。   Further, the heat treatment apparatus S includes a drive unit 30 that rotationally drives the furnace core tube 10. The drive unit 30 includes a motor 31, a driving sprocket 32 rotated by the motor 31, a driven sprocket 33 provided outside the one end 10 a of the furnace core tube 10, and a chain spanned over the driving sprocket 32 and the driven sprocket 33. 34 is constituted by a transmission mechanism.

更に、本熱処理装置Sは、炉芯管10を外部から加熱する加熱部40を備えている。加熱部40は、架台41に設けられ炉芯管10を囲繞する断熱部材からなる保温管42と、保温管42の内部に設けられ、炉芯管10を加熱するヒータ43とを備えて構成されている。   The heat treatment apparatus S further includes a heating unit 40 that heats the furnace core tube 10 from the outside. The heating unit 40 includes a heat insulating tube 42 that is provided on the gantry 41 and is a heat insulating member that surrounds the furnace core tube 10, and a heater 43 that is provided inside the heat insulating tube 42 and heats the furnace core tube 10. ing.

更にまた、本熱処理装置Sは、上記炉芯管10内に不活性ガスを供給する不活性ガス供給部50を備えている。不活性ガス供給部50は、例えば、窒素ガス,アルゴンガスなどの希ガスを供給するものである。実施の形態では窒素ガスを供給する。
詳しくは、本熱処理装置Sにおいては、炉芯管10の一端10aを覆う一端覆部51及び炉芯管10の他端10bを覆う他端覆部52が設けられている。他端覆部52には、炉芯管10内に不活性ガスを供給する不活性ガス供給口53が設けられており、不活性ガス供給部50は、不活性ガス供給口53から不活性ガスを供給する構成としている。また、他端覆部52には、炉芯管10の他端10bから排出される処理物Wを取り出す取出口54が設けられている。取出口54には、間隔を隔てて一対のボールバルブ54a,54bが設けられており、ボールバルブ54a,54bを交互に開閉することで、ボールバルブ54a,54b間に収容された処理物Wを、所定量ずつ取り出すことができるようにしている。尚、他端覆部52には、水素などの別の気体を供給するための他気体供給口55が設けられている。
一方、一端覆部51には、処理物供給部1のスクリューコンベア3が貫通配置されている。また、一端覆部51の上部には、炉芯管10からの排ガスを排気する排気口56が設けられている。排気口56には出口が水封部57に水封された排気管58が接続されており、排気管58の出口からの排気は、水封部57における水に対するバブリングを経て外気に排出される。これにより、比較的簡易な構造で、炉芯管10内に不活性ガスを充満させて、排気させることができるようになる。
Furthermore, the heat treatment apparatus S includes an inert gas supply unit 50 that supplies an inert gas into the furnace core tube 10. The inert gas supply unit 50 supplies a rare gas such as nitrogen gas or argon gas. In the embodiment, nitrogen gas is supplied.
Specifically, in the heat treatment apparatus S, one end cover 51 that covers one end 10 a of the furnace core tube 10 and the other end cover 52 that covers the other end 10 b of the furnace core tube 10 are provided. The other end cover 52 is provided with an inert gas supply port 53 for supplying an inert gas into the furnace core tube 10, and the inert gas supply unit 50 is connected to the inert gas supply port 53 through the inert gas. Is configured to supply. Further, the other end cover 52 is provided with an outlet 54 for taking out the processed product W discharged from the other end 10b of the furnace core tube 10. The outlet 54 is provided with a pair of ball valves 54a and 54b spaced apart from each other. By alternately opening and closing the ball valves 54a and 54b, the workpiece W accommodated between the ball valves 54a and 54b can be removed. The predetermined amount can be taken out. The other end cover 52 is provided with another gas supply port 55 for supplying another gas such as hydrogen.
On the other hand, the screw conveyor 3 of the processed product supply unit 1 is disposed through the one end cover 51. Further, an exhaust port 56 for exhausting exhaust gas from the furnace core tube 10 is provided at the upper portion of the one end cover portion 51. An exhaust pipe 58 whose outlet is sealed with a water seal 57 is connected to the exhaust port 56, and the exhaust from the outlet of the exhaust pipe 58 is discharged to the outside air through bubbling with respect to water in the water seal 57. . As a result, the furnace core tube 10 can be filled with an inert gas and exhausted with a relatively simple structure.

また、本熱処理装置Sにおいては、処理物供給部1のモータ4,駆動部30のモータ31,加熱部40のヒータ43及び不活性ガス供給部50のガス供給量を制御する制御部60が設けられている。制御部60は、例えば、コンピュータのCPU等の機能によって実現され、図3に示すように、炉芯管10の内周面の周速を0.1m/s〜0.5m/sに設定する回転駆動部制御手段61と、炉芯管10内の温度を800℃〜1200℃に設定する加熱部制御手段62と、炉芯管10内の上記不活性ガスの濃度を90%〜100%に設定する不活性ガス制御手段63と、処理物供給部1のモータ4を制御する処理物供給制御手段64と備えて構成されている。不活性ガス制御手段63は、手動で操作される開度調整可能なバルブで構成されてもよい。 Further, in the present heat treatment apparatus S, there are provided a control unit 60 for controlling the gas supply amount of the motor 4 of the processed product supply unit 1, the motor 31 of the drive unit 30, the heater 43 of the heating unit 40 and the inert gas supply unit 50. It has been. The control part 60 is implement | achieved by functions, such as CPU of a computer, for example, and sets the peripheral speed of the internal peripheral surface of the furnace core tube 10 to 0.1 m / s-0.5 m / s, as shown in FIG. Rotation drive unit control means 61, heating unit control means 62 for setting the temperature in the furnace core tube 10 to 800 ° C. to 1200 ° C., and the concentration of the inert gas in the furnace core tube 10 to 90% to 100% An inert gas control unit 63 to be set and a process supply control unit 64 to control the motor 4 of the process supply unit 1 are provided. The inert gas control means 63 may be configured by a valve that can be manually operated to adjust the opening.

上記の設定において、周速が0.1m/sに満たないと、処理物Wの停留が生じやすくなる。周速が0.5m/sを超えると、高速になりすぎて、ビータ部材20が浮くように転動して不安定になり、炉芯管10に衝撃が伝わりにくくなって好ましくない。
炉芯管10の周速は、好ましくは、0.2m/s〜0.4m/s、より望ましくは、0.25m/s〜0.35m/sの範囲に設定することである。より一層、処理物が付着して停留する事態を抑制した適正な範囲になる。
In the above setting, if the peripheral speed is less than 0.1 m / s, the workpiece W is likely to be stopped. If the peripheral speed exceeds 0.5 m / s, the speed becomes too high, the beater member 20 rolls so as to float, becomes unstable, and the shock is not easily transmitted to the furnace core tube 10, which is not preferable.
The peripheral speed of the furnace core tube 10 is preferably set in the range of 0.2 m / s to 0.4 m / s, and more desirably in the range of 0.25 m / s to 0.35 m / s. Furthermore, it becomes an appropriate range that suppresses the situation where the treatment object adheres and stops.

また、上記の設定において、炉芯管10内の温度が800℃に満たないと、炭酸カルシウムの熱分解が不十分になる。炉芯管10内の温度が1200℃を超えると、炉芯管10の高温酸化が進行して、耐久性に著しい悪影響を与える。より望ましくは、炉芯管10内の温度を850℃〜1050℃に設定することである。   Moreover, in said setting, if the temperature in the furnace core tube 10 is less than 800 degreeC, thermal decomposition of calcium carbonate will become inadequate. When the temperature in the furnace core tube 10 exceeds 1200 ° C., high-temperature oxidation of the furnace core tube 10 proceeds, and the durability is significantly adversely affected. More desirably, the temperature in the furnace core tube 10 is set to 850 ° C to 1050 ° C.

更に、上記の設定において、炉芯管10内の不活性ガスの濃度を、90%〜100%に設定しているが、この範囲で、炉芯管10のクロム成分と酸素との反応を確実に抑止することができる。90%に満たないと、クロム成分との反応抑制が悪くなる。炉芯管10内の不活性ガスの濃度は、好ましくは、98%〜100%に設定されることである。炉芯管10のクロム成分と酸素との反応をより一層確実に抑止することができる。不活性ガスの濃度を、100%未満に設定する場合には、より望ましくは、99%以下に設定する場合には、装置の機密性を多少簡易に構成できることから、それだけ、装置の製造コストを下げることができる。   Furthermore, in the above setting, the concentration of the inert gas in the furnace core tube 10 is set to 90% to 100%. In this range, the reaction between the chromium component of the furnace core tube 10 and oxygen is ensured. Can be deterred. If it is less than 90%, the reaction suppression with the chromium component becomes worse. The concentration of the inert gas in the furnace core tube 10 is preferably set to 98% to 100%. The reaction between the chromium component of the furnace core tube 10 and oxygen can be more reliably suppressed. When the concentration of the inert gas is set to less than 100%, more desirably, when the inert gas concentration is set to 99% or less, the confidentiality of the apparatus can be configured somewhat easily. Can be lowered.

従って、この実施の形態に係る熱処理装置Sにより、処理物Wを処理するときは、以下のようになる。
制御部60により所要の設定にして、駆動部30,加熱部40及び不活性ガス供給部50を作動させる。これにより、炉芯管10が回転し、炉芯管10の回転方向と同方向へビータ部材20が回転して炉芯管10の内面を転動する。そして、処理物供給部1から炉芯管10の一端10a側に処理物Wを供給すると、処理物Wが炉芯管10内を徐々に移動し、この移動の際に処理物Wが加熱される。この加熱により、炭酸カルシウムが熱分解されて酸化カルシウムとして生成され、炉芯管10の他端10bから排出されて、取出口54から取出される。
Therefore, when the processing object W is processed by the heat treatment apparatus S according to this embodiment, it is as follows.
The drive unit 30, the heating unit 40, and the inert gas supply unit 50 are operated with the required setting by the control unit 60. Thereby, the furnace core tube 10 rotates, and the beater member 20 rotates in the same direction as the rotation direction of the furnace core tube 10 to roll the inner surface of the furnace core tube 10. And if the processed material W is supplied to the one end 10a side of the furnace core tube 10 from the processed material supply part 1, the processed material W will move gradually in the furnace core tube 10, and the processed material W will be heated in this movement. The By this heating, the calcium carbonate is pyrolyzed and produced as calcium oxide, discharged from the other end 10 b of the furnace core tube 10, and taken out from the outlet 54.

この処理物Wの加熱処理の際、炉芯管10の内周面の周速が0.1m/s〜0.5m/sに設定されているので、その周速は比較的速いものになっており、そのため、炉芯管10の内周面に付着して停留しようとする処理物Wが炉芯管10の内周面から即座に離脱して分散させられるようになる。この場合、処理物Wが炉芯管10の内周面に付着して停留しようとしても、炉芯管10の回転方向と同方向へビータ部材20が回転して炉芯管10の内面を転動して処理物Wに衝撃を付与するので、炉芯管10の内周面に付着して停留しようとする処理物Wがこの衝撃によって炉芯管10の内周面から強制的に離脱させられて分散される。この場合、ビータ部材20は、フィン21を備えているので、ビータ部材20が転動する際に、フィン21が処理物Wに衝突するので、処理物Wを分断するようになり、そのため、確実に振動を付与して分散させることができるようになる。そのため、処理物Wが炉芯管10の内面に接触する時間が極めて短くなり、そのため、炭酸カルシウム中の酸素と炉芯管10の成分であるクロムとの反応が抑制される。   During the heat treatment of the workpiece W, the peripheral speed of the inner peripheral surface of the furnace core tube 10 is set to 0.1 m / s to 0.5 m / s, so that the peripheral speed is relatively high. For this reason, the workpiece W which is attached to the inner peripheral surface of the furnace core tube 10 and is to be retained is immediately detached from the inner peripheral surface of the furnace core tube 10 and dispersed. In this case, even if the workpiece W adheres to the inner peripheral surface of the furnace core tube 10 and stops, the beater member 20 rotates in the same direction as the rotation direction of the furnace core tube 10 to rotate the inner surface of the furnace core tube 10. Since it moves and gives an impact to the workpiece W, the workpiece W which is attached to the inner peripheral surface of the furnace core tube 10 and is to be retained is forcibly separated from the inner peripheral surface of the furnace core tube 10 by this impact. To be distributed. In this case, since the beater member 20 includes the fins 21, when the beater member 20 rolls, the fins 21 collide with the workpiece W, so that the workpiece W is divided. The vibration can be imparted to and dispersed. Therefore, the time during which the processed product W comes into contact with the inner surface of the furnace core tube 10 is extremely short, and therefore, the reaction between oxygen in calcium carbonate and chromium which is a component of the furnace core tube 10 is suppressed.

また、炉芯管10内の不活性ガスの濃度が、90%〜100%に設定され、炉芯管10内には不活性ガスが充満しているので、炉芯管10内が無酸素状態になりあるいは酸素濃度が極めて少ない状態になることから、炉芯管10のクロム成分と酸素との反応がほとんどなくなり、そのため、クロムの溶出が抑制されるとともに、処理物Wが炉芯管10内の雰囲気中で熱処理されて、酸化カルシウムに化学変化させられていくようになる。   Moreover, since the concentration of the inert gas in the furnace core tube 10 is set to 90% to 100% and the furnace core tube 10 is filled with the inert gas, the inside of the furnace core tube 10 is in an oxygen-free state. Or the oxygen concentration becomes extremely low, the reaction between the chromium component of the furnace core tube 10 and oxygen is almost eliminated, so that elution of chromium is suppressed and the processed product W is contained in the furnace core tube 10. It is heat-treated in the atmosphere and is chemically changed to calcium oxide.

更に、炉芯管10内の温度が800℃〜1200℃に設定されているので、この点でも、処理物Wが炉芯管10内の雰囲気中で確実に熱処理されて、酸化カルシウムに化学変化させられていくようになる。
その結果、酸化カルシウム内へのクロムの混入ができるだけ抑制され、高純度で高品質の酸化カルシウムが生成される。
Furthermore, since the temperature in the furnace core tube 10 is set to 800 ° C. to 1200 ° C., the processed product W is reliably heat-treated in the atmosphere in the furnace core tube 10 and chemically changed to calcium oxide. You will be let go.
As a result, mixing of chromium into calcium oxide is suppressed as much as possible, and high-quality and high-quality calcium oxide is produced.

以下実験例について示す。
[実験例1]
本発明にかかる熱処理方法及び熱処理装置の実験例1として、処理物としてホタテ貝殻を0.5mm〜3.0mmに粉砕したものを用い、図1及び図2に示すような形状で、L=500mm、H=87.5mm、t=6mm、重量が約6Kgのビーター部材20を複数入れた直径200mm、長さ4000mmの炉芯管10を用いて、炉体角度(炉芯管の傾斜角度)5度、炉芯管通過時間を12分間、投入処理量8.6kg、窒素雰囲気下99%以上で、熱処理温度を950℃に設定して、熱処理した。そして、炉芯管10の周速が0.02m/sと、0.26m/sとの場合で、炭酸カルシウムの酸化カルシウムへの変化率、色調を測定した。試験結果を図4に示す。
Experimental examples are shown below.
[Experimental Example 1]
As Experimental Example 1 of the heat treatment method and heat treatment apparatus according to the present invention, scallop shells crushed to 0.5 mm to 3.0 mm were used as the processed material, and the shape as shown in FIGS. , H = 87.5 mm, t = 6 mm, using a furnace core tube 10 having a diameter of 200 mm and a length of 4000 mm containing a plurality of beater members 20 having a weight of about 6 kg, a furnace body angle (inclination angle of the furnace core tube) 5 The furnace core tube passage time was 12 minutes, the input treatment amount was 8.6 kg, 99% or more in a nitrogen atmosphere, and the heat treatment temperature was set to 950 ° C., and heat treatment was performed. And the change rate and color tone of calcium carbonate to calcium oxide were measured when the peripheral speed of the furnace core tube 10 was 0.02 m / s and 0.26 m / s. The test results are shown in FIG.

この結果、ホタテ貝殻粉末材料を熱処理温度950℃で、窒素雰囲気下99%、周速0.26m/sの条件下で、炭酸カルシウムの酸化カルシウムへの変換率が99%以上で、かつ色調も白色を呈した。その元素組成成分において、クロム成分を見ると、周速0.26m/sでは0.141%であった。それに比べて、周速0.02m/sの場合は、極薄緑を呈し、クロム成分は0.681%であった。ホタテ貝殻粉末の該炉芯管を用いた熱処理方法において、炉芯管の周速が、クロム溶出へ影響を与えることが理解される。   As a result, the scallop shell powder material has a heat treatment temperature of 950 ° C., a nitrogen atmosphere of 99%, a peripheral speed of 0.26 m / s, a conversion rate of calcium carbonate to calcium oxide of 99% or more, and a color tone. A white color was exhibited. In the elemental composition component, the chromium component was 0.141% at a peripheral speed of 0.26 m / s. In contrast, when the peripheral speed was 0.02 m / s, the film was extremely light green and the chromium component was 0.681%. In the heat treatment method of the scallop shell powder using the furnace core tube, it is understood that the peripheral speed of the furnace core tube affects the elution of chromium.

[実験例2]
実験例2として、窒素濃度を0%場合として、周速を0.04m/sまたは0.26m/sとして設定し、その他の条件は上記と同様にして実験した。その実験結果を図5に示す。この結果、炭酸カルシウムから酸化カルシウムへの変化率において周速が0.04m/sの時には89%で、緑色を呈した。また、周速が0.26m/sの場合には炭酸カルシウムから酸化カルシウムへの変換率は99%以上で、満足するものであったが、緑色を呈した。それらの元素分析結果では、クロムの含有率が1.232%、1.450%と極めて高い値を示した。すなわち、この緑色はクロムの含有に起因するものであると考えられる。よって、950℃熱処理でホタテ貝殻から酸化カルシウムを製造する場合には、窒素雰囲気下での熱処理方法が必須である。
[Experiment 2]
As Experimental Example 2, the peripheral speed was set as 0.04 m / s or 0.26 m / s with the nitrogen concentration being 0%, and the other conditions were the same as described above. The experimental results are shown in FIG. As a result, the rate of change from calcium carbonate to calcium oxide was 89% when the peripheral speed was 0.04 m / s, and green was exhibited. Further, when the peripheral speed was 0.26 m / s, the conversion rate from calcium carbonate to calcium oxide was 99% or more, which was satisfactory, but green was exhibited. As a result of elemental analysis, the chromium content was as high as 1.232% and 1.450%. That is, this green color is considered to be due to the chromium content. Therefore, when producing calcium oxide from scallop shells by heat treatment at 950 ° C., a heat treatment method in a nitrogen atmosphere is essential.

[実験例3]
実験例3として、窒素濃度が熱処理への影響を明らかにするために80%及び90%の各窒素雰囲気下において、周速を0.26m/sとして設定し、その他の条件は上記と同様にして実験した。即ち、上記の炉芯管を用いた方法で、最適な窒素濃度で良好な酸化カルシウム得ることができるならば、経済的なことは明白であり、その濃度がどのくらい必要かを実験した。結果を図6に示す。この結果、80%では薄緑色の熱処理物質が得られたが、窒素濃度が90%あれば灰白色で、クロム含有率が0.213%の良好な酸化カルシウムを99%以上の変換率で得ることができた。
[Experiment 3]
As Experimental Example 3, in order to clarify the influence of the nitrogen concentration on the heat treatment, in each nitrogen atmosphere of 80% and 90%, the peripheral speed was set to 0.26 m / s, and other conditions were the same as above. And experimented. That is, if good calcium oxide can be obtained with the optimum nitrogen concentration by the above method using the furnace core tube, it is obvious that it is economical, and an experiment was conducted on how much the concentration is necessary. The results are shown in FIG. As a result, a light-green heat treatment material was obtained at 80%, but when the nitrogen concentration was 90%, a good calcium oxide with a gray content of 0.213% and a conversion rate of 99% or more was obtained. I was able to.

[実験例4]
実験例4として、窒素雰囲気下99%以上、周速を0.26m/sに設定し、熱処理温度の影響について実験した。結果を図7に示す。その結果、700℃での熱処理では炭酸カルシウムから酸化カルシウムへの変換率が18%と極めて低く、酸化カルシウムを得ようとする場合には適さないものである。炭酸カルシウムから酸化カルシウムへの変換率は、800℃では90%、850℃,1050℃,1100℃においては99%以上で、クロム含有率も0.131%,0.161%,0.181%,0.252%と低く、白色を呈していた。処理温度は低い方が炉芯管の耐久性が増すことからできるだけ低い温度で、熱処理をすることが自明であり、上記の炉芯管を用いた方法で、熱処理温度を800℃〜1100℃で設定し、望ましくは、850℃〜1050℃で設定し、窒素濃度を90%以上とすることで、ホタテ貝殻粉末からクロム含有の極めて少ない白色の酸化カルシウムを容易に得ることが可能であることが分かった。
[Experimental Example 4]
As Experimental Example 4, 99% or more under a nitrogen atmosphere, the peripheral speed was set to 0.26 m / s, and the influence of the heat treatment temperature was tested. The results are shown in FIG. As a result, in the heat treatment at 700 ° C., the conversion rate from calcium carbonate to calcium oxide is as extremely low as 18%, which is not suitable for obtaining calcium oxide. The conversion rate from calcium carbonate to calcium oxide is 90% at 800 ° C, 99% or more at 850 ° C, 1050 ° C, and 1100 ° C, and the chromium content is also 0.131%, 0.161%, 0.181%. , 0.252% and was white. It is obvious that the heat treatment is performed at a temperature as low as possible because the durability of the furnace core tube is increased when the treatment temperature is low, and the heat treatment temperature is 800 ° C. to 1100 ° C. in the method using the furnace core tube. It is possible to easily obtain white calcium oxide containing a very small amount of chromium from scallop shell powder by setting and desirably setting at 850 ° C. to 1050 ° C. and setting the nitrogen concentration to 90% or more. I understood.

本発明の実施の形態に係る熱処理装置を示す正面図である。It is a front view which shows the heat processing apparatus which concerns on embodiment of this invention. 本発明の実施の形態に係る熱処理装置を示す断面図である。It is sectional drawing which shows the heat processing apparatus which concerns on embodiment of this invention. 本発明の実施の形態に係る熱処理装置の制御部の構成を示すブロック図である。It is a block diagram which shows the structure of the control part of the heat processing apparatus which concerns on embodiment of this invention. 実験例1の結果を示す表図である。6 is a table showing the results of Experimental Example 1. FIG. 実験例2の結果を示す表図である。It is a table | surface figure which shows the result of Experimental example 2. 実験例3の結果を示す表図である。It is a table | surface figure which shows the result of Experimental example 3. 実験例4の結果を示す表図である。10 is a table showing the results of Experimental Example 4. FIG.

符号の説明Explanation of symbols

S 熱処理装置
W 処理物
1 処理物供給部
2 ホッパ
3 スクリューコンベア
4 モータ
10 炉芯管
10a 一端
10b 他端
11 外輪
12 台枠
13 ローラ
20 ビータ部材
21 フィン
30 駆動部
31 モータ
32 原動スプロケット
33 従動スプロケット
34 チェーン
40 加熱部
41 架台
42 保温管
43 ヒータ
50 不活性ガス供給部
51 一端覆部
52 他端覆部
53 不活性ガス供給口
54 取出口
54a,54b ボールバルブ
55 他気体供給口
56 排気口
57 水封部
58 排気管
60 制御部
61 回転駆動部制御手段
62 加熱部制御手段
63 不活性ガス制御手段
64 処理物供給制御手段
S Heat treatment apparatus W Processed object 1 Processed object supply part 2 Hopper 3 Screw conveyor 4 Motor 10 Furnace core tube 10a One end 10b Other end 11 Outer ring 12 Base frame 13 Roller 20 Beater member 21 Fin 30 Drive part 31 Motor 32 Driving sprocket 33 Driven sprocket 34 Chain 40 Heating part 41 Base 42 Insulating tube 43 Heater 50 Inert gas supply part 51 One end cover part 52 Other end cover part 53 Inert gas supply port 54 Outlet 54a, 54b Ball valve 55 Other gas supply port 56 Exhaust port 57 Water sealing part 58 Exhaust pipe 60 Control part 61 Rotation drive part control means 62 Heating part control means 63 Inert gas control means 64 Process supply control means

Claims (3)

貝殻を粉砕してなり炭酸カルシウムを主成分とし塩化物を含有する粉粒状の処理物を、熱処理装置で加熱して酸化カルシウムを生成する貝殻を粉砕した塩化物を含有する処理物の熱処理方法において、
上記熱処理装置を、上記処理物を供給する処理物供給部と、該処理物供給部から供給された処理物を一端側で受け回転させられて該処理物を他端から排出させるクロムを含有した耐熱鋼で形成された炉芯管と、上記炉芯管内に該炉芯管の中心軸の方向に沿って複数列設されるとともに該炉芯管の回転によって該炉芯管の内周面を転動して上記処理物に衝撃を付与するビータ部材と、上記炉芯管を回転駆動する駆動部と、上記炉芯管を外部から加熱する加熱部と、上記炉芯管内に不活性ガスを供給する不活性ガス供給部と、上記駆動部,加熱部及び不活性ガス供給部を制御する制御部とを備えて構成し、
該制御部を、上記炉芯管の内周面の周速を0.2m/s〜0.4m/sに設定する回転駆動部制御手段と、上記炉芯管内の温度を850℃〜1050℃に設定する加熱部制御手段と、上記炉芯管内の上記不活性ガスの濃度を98%〜100%に設定する不活性ガス制御手段とを備えて構成し、
記処理物を、その粒径を0.60mm〜2.00mmにして上記炉芯管内に供給し、上記処理物を不活性ガス中で加熱処理することを特徴とする貝殻を粉砕した塩化物を含有する処理物の熱処理方法。
In a heat treatment method for a treated product containing chloride obtained by crushing a shell and pulverizing a shell processed to produce calcium oxide by heating a granular processed product containing calcium carbonate as a main component and containing calcium chloride ,
The heat treatment apparatus contains a processed product supply unit that supplies the processed product, and chromium that receives and rotates the processed product supplied from the processed product supply unit on one end side and discharges the processed product from the other end. A furnace core tube formed of heat-resistant steel, and a plurality of rows are provided in the furnace core tube along the direction of the central axis of the furnace core tube and the inner peripheral surface of the furnace core tube is rotated by the rotation of the furnace core tube. A beater member that rolls and applies an impact to the processed material, a drive unit that rotationally drives the furnace core tube, a heating unit that heats the furnace core tube from the outside, and an inert gas in the furnace core tube An inert gas supply unit for supplying, and a control unit for controlling the driving unit, the heating unit, and the inert gas supply unit,
The control unit includes a rotation drive unit control means for setting the peripheral speed of the inner peripheral surface of the furnace core tube to 0.2 m / s to 0.4 m / s , and the temperature in the furnace core tube is set to 850 ° C. to 1050 ° C. A heating unit control means for setting to, and an inert gas control means for setting the concentration of the inert gas in the furnace core tube to 98% to 100% ,
The upper Symbol treated, the particle size of in the 0.60mm~2.00mm supplied to the furnace core tube, the chloride obtained by pulverizing shells, characterized in that the heat treatment the treated product with an inert gas A heat treatment method for a treated product.
上記熱処理装置において、上記炉芯管の一端を覆う一端覆部及び該炉芯管の他端を覆う他端覆部を設け、上記他端覆部に上記炉芯管内に不活性ガスを供給する不活性ガス供給口を設け、該他端覆部に上記炉芯管の他端から排出される処理物を取り出す取出口を設け、上記一端覆部に上記炉芯管からの排ガスを排気する排気口を設け、上記不活性ガス供給部は、上記不活性ガス供給口から不活性ガスを供給することを特徴とする請求項1記載の貝殻を粉砕した塩化物を含有する処理物の熱処理方法。   In the heat treatment apparatus, a first end covering portion for covering one end of the furnace core tube and a second end covering portion for covering the other end of the furnace core tube are provided, and an inert gas is supplied to the other end covering portion in the furnace core tube. An exhaust for providing an inert gas supply port, an outlet for taking out the processed material discharged from the other end of the furnace core tube at the other end cover, and exhausting exhaust gas from the furnace core tube at the one end cover The heat treatment method for a treated product containing chloride obtained by pulverizing shells according to claim 1, wherein a mouth is provided, and the inert gas supply unit supplies an inert gas from the inert gas supply port. 上記ビータ部材を、上記炉芯管の軸線に対して偏心した軸線を有し該軸線を中心に放射状に設けられ外端縁が上記炉芯管の内周面に当接する3以上のフィンを備えて構成したことを特徴とする請求項2記載の貝殻を粉砕した塩化物を含有する処理物の熱処理方法。   The beater member has three or more fins that have an axis that is eccentric with respect to the axis of the furnace core tube and that are radially provided about the axis and whose outer end abuts against the inner peripheral surface of the furnace core tube. The heat treatment method of the processed material containing the chloride which grind | pulverized the shell of Claim 2 characterized by the above-mentioned.
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