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JP4336945B2 - Curve conveyor belt - Google Patents

Curve conveyor belt Download PDF

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Publication number
JP4336945B2
JP4336945B2 JP2003052692A JP2003052692A JP4336945B2 JP 4336945 B2 JP4336945 B2 JP 4336945B2 JP 2003052692 A JP2003052692 A JP 2003052692A JP 2003052692 A JP2003052692 A JP 2003052692A JP 4336945 B2 JP4336945 B2 JP 4336945B2
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JP
Japan
Prior art keywords
belt
thin
curve conveyor
bulging portion
bead
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2003052692A
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Japanese (ja)
Other versions
JP2004262565A (en
Inventor
直幸 佐伯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nitta Corp
Original Assignee
Nitta Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nitta Corp filed Critical Nitta Corp
Priority to JP2003052692A priority Critical patent/JP4336945B2/en
Publication of JP2004262565A publication Critical patent/JP2004262565A/en
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Publication of JP4336945B2 publication Critical patent/JP4336945B2/en
Anticipated expiration legal-status Critical
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Description

【0001】
【発明の属する技術分野】
この発明は、カーブコンベヤ用ベルトに関するものである。
【0002】
【従来の技術】
カーブコンベヤはベルト駆動状態において、ベルトに内側へ移動しようとする力(向心力)が発生するため、図5や図6に示すように、薄肉部91と膨出部90から成るビード9のうち前記薄肉部91をベルト本体8の外周部全域に縫着し、固定部に取り付けられたホルダーHのベアリングHB,HBのアウターレースで膨出部90を挟持するようにしている(例えば、特許文献1がある。)。
【0003】
ところで、近年、上記したホルダーHは、ベルト交換などのメンテナンス時における作業の軽減のため、上下分割式にされていると共に取り付け個数を減らす傾向にある。
【0004】
しかしながら、上記の如くホルダーHの取り付け個数を減少させた場合、一個当たりのホルダーHにかかる向心力は大きくなることから、以下に示すような問題が生じる。
【0005】
図5に示す形態のものでは、ベルト本体8に作用する向心力によりベアリングHB,HBと当接する膨出部90が同図の二点鎖線に示すように捲れ上がってしまう。したがって、ベルト本体8に作用する向心力に対してベルト本体8を内側へ移動不能に支持することが困難である。
【0006】
図6に示す形態のものでは、ベルト本体8に作用する向心力により膨出部90と薄肉部91との間の部分に亀裂が入って、膨出部90が外側の抜ける方向に移動してしまう。この形態でも、ベルト本体8に作用する向心力に対してベルト本体8を内側へ移動不能に支持することができない。
【0007】
【特許文献1】
特開平7−25434号公報
なお、上記問題を解決する手段として、例えば、ビード全体を厚肉にしたり、膨出部90を縫着するということが考えられるが、これら手段を採用した場合、ビードの屈曲性が悪くなり円滑なベルトの回転駆動ができなくなってしまう。
【0008】
【発明が解決しようとする課題】
そこで、この発明は、円滑に回転駆動でき且つビードに異常な変形及び破損が生じにくいカーブコンベヤ用ベルト提供することを課題とする。
【0009】
(請求項1記載の発明)
この発明のカーブコンベヤ用ベルトは、ベルト本体と、前記ベルト本体の外周部全域における少なくとも表面及び裏面を覆う態様で取付けられた連続するビードとから成るカーブコンベヤ用ベルトあって、前記ビードは、膨出部を二つの薄肉部で挟む態様で一体化されたものであり前記膨出部の外周側は断面直線状に、内周側は断面円弧状としてあると共に、前記直線状部分は円弧状部分よりも内外周方向に幅狭としてあり、各薄肉部をベルト本体に縫着してある。
(請求項2記載の発明)
この発明のカーブコンベヤ用ベルトは、上記請求項1記載の発明に関し、ビードの断面形状は、全周で同一である。
(請求項3記載の発明)
この発明のカーブコンベヤ用ベルトは、上記請求項1又は2記載の発明に関し、膨出部を挟む二つの薄肉部のうち、内側に位置する薄肉部は外側に位置する薄肉部よりも厚く設定してある。
(請求項4記載の発明)
この発明のカーブコンベヤ用ベルトは、上記請求項1乃至3のいずれかに記載の発明に関し、膨出部と薄肉部とが連続する部分は断面R状に形成されている。
(請求項5記載の発明)
この発明のカーブコンベヤ用ベルトは、上記請求項1乃至4のいずれかに記載の発明に関し、薄肉部のベルト本体への縫着は、膨出部から離れた位置に設定してある。
【0010】
なお、上記発明のカーブコンベヤ用ベルトの作用・効果については、発明の実施の形態の欄で明らかにする。
【0011】
【発明の実施の形態】
この発明の実施形態を図面に従って説明する。
〔実施形態1〕
図1はこの発明の実施形態のカーブコンベヤ用ベルトBを利用したカーブコンベヤBCの平面図、図2は前記カーブコンベヤ用ベルトBの斜視図、図3は図1のX−X断面図を示している。
(このカーブコンベヤBCの主要構成について)
このカーブコンベヤBCは、基本的には図1に示すように、フレーム3,3と、前記フレーム3a,3bの前後部に回転自在に支持されたテーパローラ4,4と、前記テーパローラ4,4相互間に張設されたカーブコンベヤ用ベルトBと、前記カーブコンベヤ用ベルトBの外周部を支持する多数のホルダー5を具備するものであり、前記テーパローラ4,4の一方をモータ6で回転駆動している。なお、このベルトコンベヤBCでは、ホルダー5を連続的に設けるのではなく、少し間隔を設けて配置してある。
【0012】
カーブコンベヤ用ベルトBは、図2や図3に示すように、ベルト本体1の外周部全域における表面10、外周縁11及び裏面12が連続してビード2で覆われて成るものである。
【0013】
ベルト本体1は、図2に示すように円錐台の周面の形状になっており、テーパローラ4,4相互間に張設された状態では図1に示すように扇形になっている。なお、ベルト本体1のベルト構造は、公知の全てのものが採用できる。
【0014】
ビード2は、図3に示すように、幅方向(内外方向)の両端及びその近傍に形成された薄肉部21,22と、幅方向中央部に形成された膨出部20とが一体成形されて構成してあり、前記薄肉部21,22をベルト本体1に縫着(薄肉部21の縫着部を符号21aとし、薄肉部22の縫着部を符号22aとする)する態様で取り付けられている。前記膨出部20を挟む二つの薄肉部のうち、内側に位置する薄肉部21は外側に位置する薄肉部22よりも少しだけ厚く設定してあると共に、膨出部20と薄肉部21,22とが連続する部分は断面R状に形成されている。なお、ビード2はウレタン等の合成樹脂で構成されている。
【0015】
上記したカーブコンベヤ用ベルトBを支持するホルダー5は、図3に示すように、断面コ字状に形成されたもので、ベアリング50,50を横ハ字状に配置している。なお、カーブコンベヤ用ベルトBの往路及び復路は共に前記ホルダー5により支持されている。
【0016】
ここで、このカーブコンベヤBCでは、カーブコンベヤ用ベルトBが内側に移動しないようにするため、図3に示すように、ベアリング50を膨出部20の内側部分に当接させる態様で、一対のベアリング50で挟持させるようにしている。
(このカーブコンベヤ用ベルトBの機能について)
▲1▼.ビード2は、図3に示すように、幅方向の両端及びその近傍に形成された薄肉部21,22と、幅方向中央部に形成された膨出部20とが一体化されて構成してあり、前記薄肉部21,22を縫着する態様(薄肉部21の縫着部を符号21aとし、薄肉部22の縫着部を符号22aとする)でベルト本体1に取り付けられている。
【0017】
したがって、ベアリング50,50から膨出部20へ作用する力は、膨出部20とベアリング50との接触部Sと、縫着部21aとの間に生ずる引っ張り力のみではなく、前記接触部Sと縫着部22aとの間に生ずる圧縮力にも変換され、このため従来の技術の欄で示した図6の形態のものの如き、膨出部20と薄肉部21との間部分への亀裂の発生は抑制される。
【0018】
更に、膨出部20を挟む二つの薄肉部のうち、内側に位置する薄肉部21は外側に位置する薄肉部22よりも少しだけ厚く設定してあると共に、膨出部20と薄肉部21,22とが連続する部分は断面R状に形成されているから、膨出部20と薄肉部21との間部分への亀裂の発生の抑制効果は優れたものとなっている。
▲2▼.膨出部20は、当該膨出部20の両側に連続形成された薄肉部21,22をベルト本体1に縫着することにより取り付けられているから、従来の技術の欄で示した図5の形態のものの如き、捲れ上がるようなことはない。
▲3▼.ビード2全体が厚肉になるのではなく、且つ、膨出部90自体を縫着するものではないので、ビードの屈曲性が悪くなるようなことはないから、円滑なカーブコンベヤ用ベルトの回転駆動が可能である。
▲4▼.上記▲1▼〜▲3▼から、このカーブコンベヤ用ベルトは、円滑に回転駆動でき且つビードに異常な変形及び破損が生じにくいものとなることが明らかである。
〔他の実施形態〕
上記実施形態1では、ベルト本体1の外周部全域における表面10、外周縁11及び裏面12が連続してビード2で覆われて成るものとしてあるが、これに限定されることなく、図4に示すように、ベルト本体1の外周部全域における表面10及び裏面12のみがビード2で覆われて成るものでもよい
【0019】
上記実施形態1では、膨出部20を挟む二つの薄肉部のうち、内側に位置する薄肉部21は外側に位置する薄肉部22よりも少しだけ厚く設定してあるが、材料によっては、薄肉部21と薄肉部22とを同じ厚みにしてもよい。
【0020】
【発明の効果】
この発明は上記のような構成であるから次の効果を有する。
【0021】
発明の実施の形態の欄に記載した内容から、円滑に回転駆動でき且つビードに異常な変形及び破損が生じにくいカーブコンベヤ用ベルトを提供できた。
【図面の簡単な説明】
【図1】この発明の実施形態のカーブコンベヤ用ベルトを利用したカーブコンベヤの平面図。
【図2】前記カーブコンベヤ用ベルトの斜視図。
【図3】図1のX−X断面図。
【図4】他の実施形態のカーブコンベヤ用ベルトの断面図。
【図5】先行技術のカーブコンベヤ用ベルトをホルダーで支持した状態を示す断面図。
【図6】先行技術のカーブコンベヤ用ベルトをホルダーで支持した状態を示す断面図。
【符号の説明】
BC カーブコンベヤ
B カーブコンベヤ用ベルト
1 ベルト本体
2 ビード
10 表面
11 外周縁
12 裏面
20 膨出部
21 薄肉部
21a 縫着部
22 薄肉部
22a 縫着部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a curve conveyor belt.
[0002]
[Prior art]
Since the curve conveyor generates a force (centripetal force) to move inward in the belt driving state, as shown in FIGS. 5 and 6, the bead 9 including the thin portion 91 and the bulging portion 90 is The thin-walled portion 91 is sewn to the entire outer peripheral portion of the belt body 8, and the bulging portion 90 is sandwiched between the outer races of the bearings HB and HB of the holder H attached to the fixed portion (for example, Patent Document 1). There is.)
[0003]
By the way, in recent years, the above-described holder H has a tendency to be divided into upper and lower parts and reduce the number of attached parts in order to reduce work during maintenance such as belt replacement.
[0004]
However, when the number of holders H attached is reduced as described above, the centripetal force applied to each holder H increases, and the following problems arise.
[0005]
In the configuration shown in FIG. 5, the bulging portion 90 that comes into contact with the bearings HB and HB is swollen as indicated by the two-dot chain line in FIG. Therefore, it is difficult to support the belt body 8 so that it cannot move inward against the centripetal force acting on the belt body 8.
[0006]
In the configuration shown in FIG. 6, the centripetal force acting on the belt main body 8 causes a crack in the portion between the bulging portion 90 and the thin-walled portion 91, and the bulging portion 90 moves in the direction in which the bulging portion 90 comes out. . Even in this configuration, the belt main body 8 cannot be supported so as not to move inward with respect to the centripetal force acting on the belt main body 8.
[0007]
[Patent Document 1]
JP, 7-25434, A As a means to solve the above-mentioned problem, for example, it is conceivable that the whole bead is thickened or the bulging portion 90 is sewn. As a result, the flexibility of the belt becomes poor and smooth rotation of the belt becomes impossible.
[0008]
[Problems to be solved by the invention]
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a belt for a curve conveyor that can be smoothly driven to rotate and is less likely to cause abnormal deformation and breakage in a bead.
[0009]
(Invention of Claim 1)
The belt for a curve conveyor according to the present invention is a belt for a curve conveyor comprising a belt body and continuous beads attached so as to cover at least the front surface and the back surface of the entire outer peripheral portion of the belt body. The protruding portion is integrated in such a manner as to be sandwiched between two thin-walled portions, and the outer peripheral side of the bulging portion has a linear cross section, the inner peripheral side has a circular arc shape, and the linear portion has an arc shape. The width is narrower in the inner and outer peripheral directions than the portion , and each thin portion is sewn to the belt body.
(Invention of Claim 2)
The belt for a curve conveyor according to the present invention relates to the invention according to the first aspect, and the cross-sectional shape of the bead is the same over the entire circumference.
(Invention of Claim 3)
The belt for a curve conveyor according to the present invention relates to the invention according to claim 1 or 2, wherein, among the two thin portions sandwiching the bulging portion, the inner thin portion is set to be thicker than the outer thin portion. It is.
(Invention of Claim 4)
The belt for a curve conveyor according to the present invention relates to the invention according to any one of the first to third aspects, and a portion where the bulging portion and the thin portion are continuous is formed in a cross-section R shape.
(Invention of Claim 5)
The belt for a curve conveyor according to the present invention relates to the invention according to any one of the first to fourth aspects, and the sewing of the thin portion to the belt body is set at a position away from the bulging portion.
[0010]
The action and effect of the curve conveyor belt of the invention will be clarified in the column of the embodiment of the invention.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described with reference to the drawings.
Embodiment 1
FIG. 1 is a plan view of a curve conveyor BC using a curve conveyor belt B according to an embodiment of the present invention, FIG. 2 is a perspective view of the curve conveyor belt B, and FIG. 3 is a sectional view taken along line XX in FIG. ing.
(About main components of this curve conveyor BC)
As shown in FIG. 1, the curve conveyor BC basically includes frames 3, 3, taper rollers 4, 4 rotatably supported on the front and rear portions of the frames 3a, 3b, and the taper rollers 4, 4. A curve conveyor belt B stretched between them and a number of holders 5 that support the outer periphery of the curve conveyor belt B are provided. One of the taper rollers 4 and 4 is rotationally driven by a motor 6. ing. In this belt conveyor BC, the holders 5 are not provided continuously, but are arranged with a small interval.
[0012]
As shown in FIGS. 2 and 3, the curve conveyor belt B is configured such that the front surface 10, the outer peripheral edge 11, and the back surface 12 in the entire outer peripheral portion of the belt body 1 are continuously covered with the beads 2.
[0013]
The belt body 1 has a shape of a peripheral surface of a truncated cone as shown in FIG. 2, and has a fan-like shape as shown in FIG. As the belt structure of the belt body 1, all known belt structures can be adopted.
[0014]
As shown in FIG. 3, the bead 2 is formed by integrally forming thin portions 21 and 22 formed at both ends in the width direction (internal and external directions) and in the vicinity thereof, and a bulging portion 20 formed at the center portion in the width direction. The thin-walled portions 21 and 22 are attached to the belt body 1 in such a manner that the thin-walled portion 21 is sewn to the sewing portion 21a and the thin-walled portion 22 is stitched 22a. ing. Of the two thin portions sandwiching the bulging portion 20, the thin portion 21 located inside is set slightly thicker than the thin portion 22 located outside, and the bulging portion 20 and the thin portions 21, 22 are set. A portion where the and are continuous is formed in a cross-sectional R shape. The bead 2 is made of a synthetic resin such as urethane.
[0015]
As shown in FIG. 3, the holder 5 that supports the above-described curve conveyor belt B is formed in a U-shaped cross section, and bearings 50 and 50 are arranged in a horizontal C shape. The forward path and the return path of the curve conveyor belt B are both supported by the holder 5.
[0016]
Here, in this curve conveyor BC, in order to prevent the curve conveyor belt B from moving inward, a pair of bearings 50 are brought into contact with the inner portion of the bulging portion 20 as shown in FIG. The bearing 50 is used for clamping.
(About the function of this belt B for curved conveyors)
(1). As shown in FIG. 3, the bead 2 is formed by integrating thin portions 21 and 22 formed at both ends in the width direction and in the vicinity thereof, and a bulging portion 20 formed at the center portion in the width direction. The thin wall portions 21 and 22 are attached to the belt body 1 in such a manner that the thin wall portions 21 and 22 are sewn (the sewing portion of the thin wall portion 21 is denoted by reference numeral 21a and the sewing portion of the thin wall portion 22 is denoted by reference numeral 22a).
[0017]
Therefore, the force acting on the bulging portion 20 from the bearings 50, 50 is not only the pulling force generated between the contact portion S between the bulging portion 20 and the bearing 50 and the sewing portion 21a, but also the contact portion S. Is also converted into a compressive force generated between the swelled portion 22a and the sewn portion 22a. Therefore, a crack in a portion between the bulging portion 20 and the thin-walled portion 21 as shown in FIG. The occurrence of is suppressed.
[0018]
Further, of the two thin portions sandwiching the bulging portion 20, the thin portion 21 positioned on the inner side is set slightly thicker than the thin portion 22 positioned on the outer side, and the bulging portion 20 and the thin portion 21, Since the portion where 22 is continuous is formed in a R-shaped cross section, the effect of suppressing the occurrence of cracks in the portion between the bulging portion 20 and the thin portion 21 is excellent.
(2). Since the bulging part 20 is attached by sewing the thin-walled parts 21 and 22 continuously formed on both sides of the bulging part 20 to the belt main body 1, FIG. There's no such thing as a form.
(3). The entire bead 2 does not become thick and does not sew the bulging portion 90 itself, so that the bend flexibility does not deteriorate. It can be driven.
(4). From the above (1) to (3), it is clear that this curve conveyor belt can be driven to rotate smoothly and abnormal deformation and breakage of the bead are less likely to occur.
[Other Embodiments]
In the first embodiment, the front surface 10, the outer peripheral edge 11, and the back surface 12 in the entire outer peripheral portion of the belt body 1 are continuously covered with the beads 2, but the present invention is not limited to this. As shown, only the front surface 10 and the back surface 12 in the entire outer peripheral portion of the belt body 1 may be covered with the beads 2.
In the first embodiment, among the two thin portions sandwiching the bulging portion 20, the thin portion 21 located on the inner side is set slightly thicker than the thin portion 22 located on the outer side. The part 21 and the thin part 22 may have the same thickness.
[0020]
【The invention's effect】
Since the present invention is configured as described above, it has the following effects.
[0021]
From the contents described in the section of the embodiment of the invention, it was possible to provide a belt for a curved conveyor that can be smoothly rotated and hardly bend and deform abnormally in the bead.
[Brief description of the drawings]
FIG. 1 is a plan view of a curve conveyor using a curve conveyor belt according to an embodiment of the present invention.
FIG. 2 is a perspective view of the curve conveyor belt.
3 is a sectional view taken along line XX in FIG.
FIG. 4 is a cross-sectional view of a curve conveyor belt according to another embodiment.
FIG. 5 is a cross-sectional view showing a state in which a belt for a conventional curve conveyor is supported by a holder.
FIG. 6 is a sectional view showing a state in which a belt for a conventional curve conveyor is supported by a holder.
[Explanation of symbols]
BC Curve conveyor B Curve conveyor belt 1 Belt body 2 Bead 10 Front surface 11 Outer peripheral edge 12 Back surface 20 Swelling portion 21 Thin portion 21a Sewing portion 22 Thin portion 22a Sewing portion

Claims (5)

ベルト本体と、前記ベルト本体の外周部全域における少なくとも表面及び裏面を覆う態様で取付けられた連続するビードとから成るカーブコンベヤ用ベルトあって、前記ビードは、膨出部を二つの薄肉部で挟む態様で一体化させて幅方向中央部に膨出部を形成させたものであり、前記膨出部の外周側は断面直線状に、内周側は断面円弧状にしてあると共に、ビードの断面形状は全周で同一であり、各薄肉部をベルト本体に縫着してあることを特徴とするカーブコンベヤ用ベルト。A belt for a curve conveyor comprising a belt main body and a continuous bead attached in a manner covering at least the front and back surfaces in the entire outer peripheral portion of the belt main body, the bead sandwiching a bulging portion between two thin portions In this embodiment, the bulging portion is formed at the central portion in the width direction, the outer peripheral side of the bulging portion is linear in cross section, the inner peripheral side is circular in cross section, and the bead A belt for a curve conveyor, characterized in that the cross-sectional shape is the same all around, and each thin portion is sewn to the belt body. ビードの断面形状は、全周で同一であることを特徴とする請求項1記載のカーブコンベヤ用ベルト。2. The belt for a curve conveyor according to claim 1, wherein the cross-sectional shape of the bead is the same all around. 膨出部を挟む二つの薄肉部のうち、内側に位置する薄肉部は外側に位置する薄肉部よりも厚く設定してあることを特徴とする請求項1又は2記載のカーブコンベヤ用ベルト。The belt for a curve conveyor according to claim 1 or 2, characterized in that, among the two thin parts sandwiching the bulging part, the thin part located on the inner side is set to be thicker than the thin part located on the outer side. 膨出部と薄肉部とが連続する部分は断面R状に形成されていることを特徴とする請求項1乃至3のいずれかに記載のカーブコンベヤ用ベルト。The curve conveyor belt according to any one of claims 1 to 3, wherein a portion where the bulging portion and the thin portion are continuous is formed in a R-shaped cross section. 薄肉部のベルト本体への縫着は、膨出部から離れた位置に設定してあることを特徴とする請求項1乃至4のいずれかに記載のカーブコンベヤ用ベルト。The curve conveyor belt according to any one of claims 1 to 4, wherein the thin portion is sewn to the belt body at a position away from the bulging portion.
JP2003052692A 2003-02-28 2003-02-28 Curve conveyor belt Expired - Fee Related JP4336945B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20170030390A (en) 2015-09-09 2017-03-17 인천국제공항공사 Beading for curved conveyor and support device for the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202005020128U1 (en) * 2005-12-23 2007-05-10 Transnorm System Gmbh conveyor belt
DE102005061971A1 (en) * 2005-12-23 2007-07-05 Transnorm System Gmbh Conveyor belt for a curved belt conveyor comprises threads of a tear-resistant material arranged in the belt edge
KR101282661B1 (en) 2011-04-28 2013-07-12 엠제이씨 주식회사 Curve belt conveyor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20170030390A (en) 2015-09-09 2017-03-17 인천국제공항공사 Beading for curved conveyor and support device for the same

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