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JP4031243B2 - Pneumatic radial tire - Google Patents

Pneumatic radial tire Download PDF

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Publication number
JP4031243B2
JP4031243B2 JP2001397532A JP2001397532A JP4031243B2 JP 4031243 B2 JP4031243 B2 JP 4031243B2 JP 2001397532 A JP2001397532 A JP 2001397532A JP 2001397532 A JP2001397532 A JP 2001397532A JP 4031243 B2 JP4031243 B2 JP 4031243B2
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JP
Japan
Prior art keywords
carcass
ply
end portion
tire
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2001397532A
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Japanese (ja)
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JP2003191720A (en
Inventor
弘明 梶田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Rubber Industries Ltd
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Sumitomo Rubber Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Rubber Industries Ltd filed Critical Sumitomo Rubber Industries Ltd
Priority to JP2001397532A priority Critical patent/JP4031243B2/en
Priority to US10/495,193 priority patent/US7231950B2/en
Priority to PCT/JP2002/013109 priority patent/WO2003055699A1/en
Priority to EP02790765A priority patent/EP1459910B1/en
Priority to CNB028240863A priority patent/CN1298554C/en
Priority to DE60223285T priority patent/DE60223285T2/en
Publication of JP2003191720A publication Critical patent/JP2003191720A/en
Application granted granted Critical
Publication of JP4031243B2 publication Critical patent/JP4031243B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/18Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
    • B60C9/20Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
    • B60C9/22Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel the plies being arranged with all cords disposed along the circumference of the tyre
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C13/00Tyre sidewalls; Protecting, decorating, marking, or the like, thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C13/00Tyre sidewalls; Protecting, decorating, marking, or the like, thereof
    • B60C13/02Arrangement of grooves or ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/02Carcasses
    • B60C9/0207Carcasses comprising an interrupted ply, i.e. where the carcass ply does not continuously extend from bead to bead but is interrupted, e.g. at the belt area, into two or more portions of the same ply
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/02Carcasses
    • B60C9/04Carcasses the reinforcing cords of each carcass ply arranged in a substantially parallel relationship
    • B60C9/08Carcasses the reinforcing cords of each carcass ply arranged in a substantially parallel relationship the cords extend transversely from bead to bead, i.e. radial ply
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/02Carcasses
    • B60C9/04Carcasses the reinforcing cords of each carcass ply arranged in a substantially parallel relationship
    • B60C9/08Carcasses the reinforcing cords of each carcass ply arranged in a substantially parallel relationship the cords extend transversely from bead to bead, i.e. radial ply
    • B60C9/09Carcasses the reinforcing cords of each carcass ply arranged in a substantially parallel relationship the cords extend transversely from bead to bead, i.e. radial ply combined with other carcass plies having cords extending diagonally from bead to bead, i.e. combined radial ply and bias angle ply
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T152/00Resilient tires and wheels
    • Y10T152/10Tires, resilient
    • Y10T152/10495Pneumatic tire or inner tube
    • Y10T152/10765Characterized by belt or breaker structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T152/00Resilient tires and wheels
    • Y10T152/10Tires, resilient
    • Y10T152/10495Pneumatic tire or inner tube
    • Y10T152/10765Characterized by belt or breaker structure
    • Y10T152/10792Structure where each bias angle reinforcing cord ply has no opposingly angled ply
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T152/00Resilient tires and wheels
    • Y10T152/10Tires, resilient
    • Y10T152/10495Pneumatic tire or inner tube
    • Y10T152/10765Characterized by belt or breaker structure
    • Y10T152/10801Structure made up of two or more sets of plies wherein the reinforcing cords in one set lie in a different angular position relative to those in other sets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T152/00Resilient tires and wheels
    • Y10T152/10Tires, resilient
    • Y10T152/10495Pneumatic tire or inner tube
    • Y10T152/10819Characterized by the structure of the bead portion of the tire
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T152/00Resilient tires and wheels
    • Y10T152/10Tires, resilient
    • Y10T152/10495Pneumatic tire or inner tube
    • Y10T152/10855Characterized by the carcass, carcass material, or physical arrangement of the carcass materials
    • Y10T152/10864Sidewall stiffening or reinforcing means other than main carcass plies or foldups thereof about beads

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tires In General (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、バットレス部にコード補強層を設けることにより高速耐久性を向上させた空気入りラジアルタイヤに関する。
【0002】
【従来の技術】
カーカスの外側にベルト層を配し、トレッド部をタガ効果を有して補強したラジアルタイヤでは、ベルト層の拘束力がその外端部において劣るため、高速走行する際、遠心力等によってタイヤのショルダー部にリフティングが発生しやすい。その結果、ベルト層の外端を起点として剥離損傷を誘発するなど耐久性が低下する傾向にある。
【0003】
そこで、従来においては、前記リフティングを抑制し高速耐久性を高めるために、前記ベルト層の外側に、ナイロン等のバンドコードを周方向に螺旋巻きしたバンド層を設け、ベルト層外端部での拘束力を補うことが行われている。このバンド層で補強したタイヤは、例えば20分毎に10km/hづつスピードアップさせるなどの所謂ステップスピード方式の高速耐久試験(例えばECE30等の規格試験)において、優れた高速耐久性能を発揮することが認められている。
【0004】
【発明が解決しようとする課題】
しかし、本発明者が研究した結果、前記タイヤは、例えば高速度で長時間走行させるなど、より実使用に近い連続高速走行における耐久性に対しては、充分満足しうる効果が得られていないことが判明した。これは、長時間の高速走行では、むしろベルト層よりもタイヤ軸方向外側のバットレス部の影響が大きく、このバットレス部が長時間の高速走行によって徐々にせり上がり、ショルダー部のリフティングを誘発させるためと推測される。
【0005】
そこで本発明は、バットレス部に、半径方向外端部がカーカスとベルト層との間で狭持され、かつ半径方向内端部がカーカスのプライ本体部とプライ折返し部との間で狭持されたコード補強層を設けることを基本として、バットレス部の動きを効果的に拘束でき、ショルダー部のリフティングを抑制し、ステップスピード方式における高速耐久性に加え、実使用により近い連続高速走行における耐久性をも向上しうる空気入りラジアルタイヤの提供を目的としている。
【0006】
【課題を解決するための手段】
前記目的を達成するために、本願請求項1の発明は、トレッド部からサイドウォール部をへてビード部のビードコアに至るプライ本体部に前記ビードコアの周りをタイヤ軸方向内側から外側に折り返されるプライ折返し部を一連に設けた少なくとも1枚のカーカスプライからなるカーカスと、トレッド部の内方かつ前記カーカスの半径方向外側に配される2枚のベルトプライからなるベルト層とを具える空気入りラジアルタイヤであって、
前記カーカスの前記プライ折返し部の半径方向外端部は、タイヤ最大幅点よりも半径方向外方で途切れ、
かつバットレス部に、前記カーカスの外面に沿ってのびかつ有機繊維の補強コードをタイヤ周方向に対して30〜60度の角度で配列したコード補強層を設けるとともに、
該コード補強層は、その半径方向外端部を前記カーカスとベルト層との間で狭持させ、かつ半径方向内端部を前記カーカスのプライ本体部とプライ折返し部との間で狭持させたことを特徴としている。
【0007】
又請求項2の発明では、前記コード補強層は、前記半径方向外端部が前記ベルト層と重複する上の重複部の巾を20〜40mmとするとともに、前記半径方向内端部が前記プライ折返し部となす下の重複部の巾を10〜20mmとしたことを特徴としている。
【0008】
又請求項3の発明では、前記ベルト層は、そのタイヤ軸方向外端部を、バンドコードを周方向に対して5度以下の角度で配列させたバンド層で被覆したことを特徴としている。
【0009】
又請求項4の発明では、前記カーカスは、半径方向内側のカーカスプライと外側のカーカスプライとからなり、前記外側のカーカスプライのプライ折返し部の外端部は、前記コード補強層の内端部よりも半径方向内側で途切れることにより該内端部との間に離間部を形成したことを特徴としている。
【0010】
【発明の実施の形態】
以下、本発明の実施の一形態を、図示例とともに説明する。図1は、本発明の空気入りラジアルタイヤが、オフロード兼用の4WD用タイヤである場合を例示する断面図である。
図1において、空気入りラジアルタイヤ1は、トレッド部2からサイドウォール部3を経てビード部4のビードコア5に至るカーカス6と、トレッド部2の内方かつ前記カーカス6の半径方向外側に配されるベルト層7とを具えている。
【0011】
前記カーカス6は、カーカスコードをタイヤ周方向に対して例えば75゜〜90゜の角度で配列したラジアル構造の1枚以上、本例では2枚のカーカスプライ6A、6Bから構成される。カーカスコードとしては、ナイロン、ポリエステル、レーヨン、芳香族ポリアミド等の有機繊維コードが好適に採用される。
【0012】
各カーカスプライ6A、6Bは、夫々、前記ビードコア5、5間を跨るプライ本体部10の両端に、該ビードコア5の廻りを内側から外側に折返して係止されるプライ折返し部11を一連に具え、このプライ本体部10とプライ折返し部11との間には、前記ビードコアから半径方向外方にのびるビード補強用のビードエーペックスゴム8が配置される。
【0013】
前記カーカスプライ6A、6Bのうち、少なくとも1枚のカーカスプライ、本例では半径方向内側のカーカスプライ6Aは、そのプライ折返し部11Aが、前記ビードエーペックスゴム8を越えてタイヤ最大幅点Mよりも半径方向外方まで巻き上げられて終端している。本例では、半径方向外側のカーカスプライ6Bも同様に、そのプライ折返し部11Bが、タイヤ最大幅点Mよりも半径方向外方まで巻き上げられた場合を例示している。このとき、前記プライ折返し部11Bの外端部Be(以下、折返し端部Beという場合がある)は、前記プライ折返し部11Aの外端部Ae(以下、折返し端部Aeという場合がある)よりも半径方向内側で終端し、これによって該折返し端部Beは、前記プライ折返し部11Aによって被覆保護され、そのコード端ルースが抑制される。
【0014】
なお前記「タイヤ最大幅点M」とは、タイヤ子午断面おいて、サイドウォール部3の輪郭線3Sがタイヤ軸方向外方に最も張出す点であって、この輪郭線3Sには、装飾用のセレーション、標章表示用のリブ、保護用のプロテクトリブなどの部分的な凹凸は含まない。
【0015】
次に、前記ベルト層7は、ベルトコードをタイヤ周方向に対して例えば10〜30°の角度で配列した2枚のベルトプライ7A、7Bから構成される。各ベルトプライ7A、7Bは、ベルトコードがプライ間相互で交差するように傾斜の向きを違えて重置され、これによってベルト剛性を高め、トレッド部2の略全巾をタガ効果を有して強固に補強している。前記ベルトコードとしては、スチールコードが好ましく採用しうるが、ポリエチレンナフタレート(PEN)、ポリエチレンテレフタレート(PET)、芳香族ポリアミド等の高モジュラスの有機繊維コードも必要に応じて用いうる。
【0016】
又本例では、前記ベルト層7の外側には、このベルト層7の外端部7E(以下ベルト端部7Eという場合がある)における拘束力の低下を補い高速耐久性を高める目的で、ナイロン等の有機繊維のバンドコードを周方向に対して5度以下の角度で配列させたバンドプライ9Aからなるバンド層9を設けている。このバンドプライ9Aとしては、前記ベルト端部7Eのみを覆う左右一対のエッジバンドプライ、或いはベルト層7の略全巾を覆うフルバンドプライが使用でき、これらを単独、或いは組み合わせてバンド層9が形成される。本例では、バンド層9がエッジバンドプライからなる場合を例示している。
【0017】
そして本実施形態では、前記タイヤ1のバットレス部Bsに、前記カーカス6の外面に沿ってのびるコード補強層12を設けている。
【0018】
このコード補強層12は、有機繊維の補強コードをタイヤ周方向に対して30〜60度の角度、好ましくは40〜50度の角度で配列した補強プライ12Aからなり、カーカス6のプライ本体部10の外面に重置して半径方向の内外に延在する。
【0019】
又コード補強層12は、図2に示すように、その半径方向外端部12Uが、前記プライ本体部10とベルト層7との間で狭持されて終端し、かつ半径方向内端部12Lが、前記プライ本体部10とプライ折返し部11との間で狭持されて終端している。
【0020】
このように、外端部12U及び内端部12Lを共に狭持させてコード補強層12を構成することにより、前記カーカス6とベルト層7とコード補強層12とが有機的に結合しあい、バットレス部Bsを効果的に補強することができる。特に、補強コードがカーカスコードと少なくとも15度以上の角度を有して交差配列するため、バットレス部Bsの剛性が高まりその動きが拘束される結果、半径方向外方へのせり上がりが抑制される。
【0021】
さらに、前記外端部12Uがベルト層7と重複する上の重複部JUでは、ベルトコードと補強コードとカーカスコードとの3者が相互に交差する強固なトラス構造を形成するため、ベルト端部7Eにおけるタガ効果が増加する。従って、前記バットレス部Bsでのせり上がりの抑制効果と相俟って、ショルダー部のリフティングが効果的に抑えられ、ステップスピード方式における高速耐久性に加え、実使用に近い連続走行における高速耐久性をも大巾に向上しうる。
【0022】
なお本例の如くバンド層9を設けた場合には、前記上の重複部JUでは、バンドコードとベルトコードと補強コードとカーカスコードとの4者が相互に交差するなど、より強固なトラス構造を形成でき高速耐久性の向上により好ましい態様となる。
【0023】
ここで、各高速耐久性の向上効果を有効に発揮させるためには、前記上の重複部JUのコード補強層12に沿った巾WUを、20〜40mmとするのが好ましい。前記巾WUが20mm未満では、高速耐久性の向上効果が充分確保できず、また場合によっては、前記外端部12Uの端縁を起点としたコード端ルースが誘発されるなど、逆に高速耐久性を低下させる恐れも生じる。又前記巾WUが40mmを越えると、高速耐久性のさらなる向上効果が見込めなくだけでなく、トレッド部2の剛性が過度に高められる結果、乗り心地性が損なわれる傾向となる。
【0024】
なおトレッド部2にタイヤ周方向にのびる縦溝Gが配される場合、前記外端部12Uの端縁は、この縦溝Gの溝底位置よりもタイヤ軸方向内側或いは外側に外れることが必要である。もし溝底位置にある場合には、剛性の弱所となって前記端縁の位置でベルト層7が折れ曲がりベルト損傷を招く恐れが生じる。
【0025】
又コード補強層12の前記内端部12Lは、折返し端部Aeと重複部JLを形成しており、これによって内端部12Lの動きを拘束するとともに、該内端部12Lを被覆保護し、前述の高速耐久性の向上効果が達成される。そのためには、この重複部JLの前記コード補強層12に沿う巾WLを10〜20mmとすることが好ましい。前記巾WLが10mm未満では、コード補強層12によるバットレス部Bsへの補強効果が不十分となり、かつ内端部12Lの端縁でコード端ルースを招く傾向となる。又巾WLが20mmを越えると、端部が、ビードエーペックスゴム8の外端に近づき、歪が大きくなってコードルースの起点となる、又乗心地の悪化をともなうという不具合を生じる。
【0026】
なお本例の如く、カーカス6が2枚のプライで形成される場合には、外側のカーカスプライ6Bの前記折返し端部Beは、前記内端部12Lよりも半径方向内側で途切れさせ、この内端部12Lとの間に離間部Kを形成することが好ましい。これは、重複による剛性段差をできるだけ抑えて応力集中による損傷を避けるためである。又前記離間部Kは、その距離WKを5mm以上確保することが好ましく、これによって、内端部12L及び折返し端部Beの各端縁での応力をより分散せしめ、コード端ルースを抑制する。
【0027】
ここで、前記補強コードとしては、ナイロン、ポリエステル、レーヨン等の低モジュラスの有機繊維コードが採用しうるが、補強効果の観点からポリエチレンナフタレート(PEN)、ポリエチレンテレフタレート(PET)、芳香族ポリアミド等の高モジュラスの有機繊維コードがより好適に採用しうる。
【0028】
又本例の如く、本実施形態のタイヤ1をオフロード兼用の4WD用タイヤとして形成した場合には、前記コード補強層12は、高速耐久性の向上以外に、バットレス部Bsでの耐カット性を高め、岩石等との接触による亀裂損傷からカーカス6を保護する保護層として機能させることもできる。
【0029】
係る場合には、さらに前記バットレス部Bsに、周方向にのびる保護用のプロテクトリブ13を前記輪郭線3Sから隆起させて形成することが好ましく、このとき前記プロテクトリブ13によって、前記折返し端部Aeの端縁を被覆し亀裂損傷から保護するのがよい。
【0030】
なお図3に、カーカス6が内側のカーカスプライ6Aのみから形成される場合を例示している。
【0031】
以上、本発明の特に好ましい実施形態について詳述したが、本発明は図示の実施形態に限定されることなく、種々の態様に変形して実施しうる。
【0032】
【実施例】
サイズが265/70R16の4WD用タイヤを表1の仕様により試作するとともに、各試供タイヤの高速耐久性をステップスピード方式、標準内圧での連続走行、低内圧での連続走行において夫々測定するとともに、バットレス部における耐衝撃性能をテストした。表1以外の仕様は各タイヤとも同一である。
【0033】
(1)高速耐久性(ステップスピード方式):
ECE30に準拠し、試供タイヤを、リム(16×7JJ)、内圧(200kPa)、荷重(8.79kN)の条件にて10km/h−20分のステップスピード方式にてドラム上を走行させ、タイヤが破壊したときの速度と時間を測定した。
【0034】
(2)高速耐久性(標準内圧での連続走行):
試供タイヤを、リム(16×7JJ)、内圧(200kPa)、荷重(8.79kN)、速度(170km/h)の条件にてドラム上を走行させ、タイヤが破壊したときの走行距離を測定した。
【0035】
(3)高速耐久性(低内圧での連続走行):
試供タイヤを、リム(16×7JJ)、内圧(140kPa)、荷重(8.79kN)、速度(170km/h)の条件にてドラム上を走行させ、タイヤが破壊したときの走行距離を測定した。
【0036】
(4)耐衝撃性能:
JIS D4230に準じたプランジャー破壊試験を行い、バットレス部におけるプランジャー値を測定した。
【0037】
【表1】

Figure 0004031243
【0038】
テストの結果、実施例のものは、比較例と比べ、特に標準内圧及び低内圧での連続走行において高速耐久性を大幅に向上することができ、実車における高速耐久性の向上に極めて有効であることが確認できる。
【0039】
【発明の効果】
叙上の如く本発明は、バットレス部に、半径方向外端部がカーカスとベルト層との間で狭持され、かつ半径方向内端部がカーカスのプライ本体部とプライ折返し部との間で狭持されたコード補強層を設けているため、バットレス部の動きを効果的に拘束でき、ショルダー部のリフティングを抑制し、ステップスピード方式における高速耐久性に加え、実使用により近い連続高速走行における耐久性をも向上しうる。
【図面の簡単な説明】
【図1】本発明の一実施例のタイヤの断面図である。
【図2】その主要部を拡大して示す断面図である。
【図3】本発明の他の例を示す断面図である。
【符号の説明】
2 トレッド部
3 サイドウォール部
4 ビード部
5 ビードコア
6 カーカス
6A、6B カーカスプライ
7 ベルト層
7A、7B ベルトプライ
9 バンド層
10 プライ本体部
11 プライ折返し部
12 コード補強層
12U 外端部
12L 内端部
Ae プライ折返し部の半径方向外端部
Bs バットレス部
JU 上の重複部
JL 下の重複部
K 離間部
M タイヤ最大幅点[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a pneumatic radial tire in which high-speed durability is improved by providing a cord reinforcing layer in a buttress portion.
[0002]
[Prior art]
In radial tires where a belt layer is arranged outside the carcass and the tread portion is reinforced with a tagging effect, the restraining force of the belt layer is inferior at the outer end thereof. Lifting is likely to occur on the shoulder. As a result, durability tends to decrease, such as inducing peeling damage starting from the outer end of the belt layer.
[0003]
Therefore, conventionally, in order to suppress the lifting and increase the high-speed durability, a band layer in which a band cord such as nylon is spirally wound in the circumferential direction is provided on the outer side of the belt layer, Compensation for restraint is performed. The tire reinforced with this band layer exhibits excellent high-speed durability performance in a so-called step speed type high-speed durability test (for example, a standard test such as ECE30) such as a speed increase of 10 km / h every 20 minutes. Is allowed.
[0004]
[Problems to be solved by the invention]
However, as a result of the study by the present inventor, the tire has not been sufficiently satisfactory for durability in continuous high-speed running closer to actual use, such as running at a high speed for a long time. It has been found. This is because the buttress part on the outer side in the tire axial direction rather than the belt layer is more affected by the high speed running for a long time, and this buttress part gradually rises due to the high speed running for a long time and induces lifting of the shoulder part. It is guessed.
[0005]
Therefore, the present invention has a buttress portion in which the radially outer end portion is sandwiched between the carcass and the belt layer, and the radially inner end portion is sandwiched between the ply body portion and the ply turn-up portion of the carcass. It is possible to effectively restrain the movement of the buttress part based on the provision of a cord reinforcement layer, suppress the lifting of the shoulder part, in addition to the high-speed durability in the step speed method, the durability in continuous high-speed running closer to actual use The object is to provide a pneumatic radial tire that can improve the performance.
[0006]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, the invention of claim 1 of the present application is a ply which is folded from the inner side to the outer side in the tire axial direction around the bead core in a ply body part extending from the tread part through the sidewall part to the bead core of the bead part. A pneumatic radial comprising a carcass made of at least one carcass ply provided with a series of turn-up portions, and a belt layer made of two belt plies arranged inside the tread and radially outside the carcass. Tire,
The radially outer end of the ply turn-up portion of the carcass is interrupted radially outward from the tire maximum width point,
In addition, the buttress portion is provided with a cord reinforcement layer in which reinforcing cords of organic fibers extending along the outer surface of the carcass and arranged at an angle of 30 to 60 degrees with respect to the tire circumferential direction,
The cord reinforcing layer has a radially outer end portion sandwiched between the carcass and the belt layer, and a radially inner end portion sandwiched between the ply body portion and the ply folded portion of the carcass. It is characterized by that.
[0007]
According to a second aspect of the present invention, the cord reinforcing layer has a width of 20 to 40 mm in the upper overlapping portion where the radially outer end portion overlaps the belt layer, and the radially inner end portion is the ply. It is characterized in that the width of the overlapping portion below the folded portion is 10 to 20 mm.
[0008]
In the invention of claim 3, the belt layer is characterized in that the outer end portion in the tire axial direction is covered with a band layer in which band cords are arranged at an angle of 5 degrees or less with respect to the circumferential direction.
[0009]
According to a fourth aspect of the present invention, the carcass includes a radially inner carcass ply and an outer carcass ply, and an outer end portion of the ply folded portion of the outer carcass ply is an inner end portion of the cord reinforcing layer. Further, a separation portion is formed between the inner end portion by being interrupted inward in the radial direction.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a cross-sectional view illustrating a case where the pneumatic radial tire of the present invention is a 4WD tire for both off-road use.
In FIG. 1, a pneumatic radial tire 1 is disposed on a carcass 6 extending from a tread portion 2 through a sidewall portion 3 to a bead core 5 of a bead portion 4, inside the tread portion 2 and radially outside the carcass 6. Belt layer 7.
[0011]
The carcass 6 includes one or more radial structures in which carcass cords are arranged at an angle of, for example, 75 ° to 90 ° with respect to the tire circumferential direction, and in this example, two carcass plies 6A and 6B. As the carcass cord, an organic fiber cord such as nylon, polyester, rayon, aromatic polyamide or the like is preferably used.
[0012]
Each of the carcass plies 6A and 6B has a series of ply turn-up portions 11 which are locked by turning the bead core 5 around from the inside to the outside at both ends of the ply body portion 10 straddling the bead cores 5 and 5, respectively. A bead apex rubber 8 for bead reinforcement extending radially outward from the bead core is disposed between the ply body portion 10 and the ply turn-up portion 11.
[0013]
Of the carcass plies 6A, 6B, at least one carcass ply, in this example, the carcass ply 6A on the radially inner side, has a ply turn-up portion 11A beyond the bead apex rubber 8 and the tire maximum width point M. It is wound up radially outward and ends. In this example, the carcass ply 6B on the outer side in the radial direction similarly illustrates the case where the ply turn-up portion 11B is wound up outward in the radial direction from the tire maximum width point M. At this time, the outer end portion Be of the ply turn-up portion 11B (hereinafter may be referred to as a turn-up end portion Be) is more than the outer end portion Ae of the ply turn-up portion 11A (hereinafter also referred to as a turn-up end portion Ae). The folded end portion Be is covered and protected by the ply folded portion 11A, and the cord end looseness is suppressed.
[0014]
The “tire maximum width point M” is a point where the contour line 3S of the sidewall portion 3 protrudes most outward in the tire axial direction in the tire meridian cross section. It does not include partial irregularities such as serrations, mark display ribs and protective ribs.
[0015]
Next, the belt layer 7 includes two belt plies 7A and 7B in which belt cords are arranged at an angle of, for example, 10 to 30 ° with respect to the tire circumferential direction. The belt plies 7A and 7B are stacked with different inclination directions so that the belt cords cross each other between the plies, thereby increasing the belt rigidity, and having a substantially full width of the tread portion 2 with a tagging effect. Strongly reinforced. As the belt cord, a steel cord can be preferably used, but a high modulus organic fiber cord such as polyethylene naphthalate (PEN), polyethylene terephthalate (PET), and aromatic polyamide can also be used as necessary.
[0016]
In this example, the outside of the belt layer 7 is made of nylon for the purpose of compensating for a reduction in restraining force at the outer end portion 7E of the belt layer 7 (hereinafter sometimes referred to as belt end portion 7E) and increasing high-speed durability. A band layer 9 composed of a band ply 9A in which band cords of organic fibers such as are arranged at an angle of 5 degrees or less with respect to the circumferential direction is provided. As the band ply 9A, a pair of left and right edge band plies that covers only the belt end portion 7E, or a full band ply that covers substantially the entire width of the belt layer 7, can be used alone or in combination. It is formed. In this example, the case where the band layer 9 is made of an edge band ply is illustrated.
[0017]
In the present embodiment, the cord reinforcing layer 12 extending along the outer surface of the carcass 6 is provided on the buttress portion Bs of the tire 1.
[0018]
The cord reinforcing layer 12 includes a reinforcing ply 12A in which organic fiber reinforcing cords are arranged at an angle of 30 to 60 degrees, preferably 40 to 50 degrees with respect to the tire circumferential direction. It extends inward and outward in the radial direction so as to overlap with the outer surface.
[0019]
Further, as shown in FIG. 2, the cord reinforcing layer 12 has a radially outer end portion 12U that is pinched between the ply main body portion 10 and the belt layer 7 and terminates, and a radially inner end portion 12L. However, it is pinched between the ply body part 10 and the ply turn-up part 11 and terminates.
[0020]
Thus, by forming the cord reinforcing layer 12 by sandwiching both the outer end portion 12U and the inner end portion 12L, the carcass 6, the belt layer 7, and the cord reinforcing layer 12 are organically coupled to each other, buttress The part Bs can be effectively reinforced. In particular, since the reinforcing cords intersect with the carcass cord at an angle of at least 15 degrees or more, the rigidity of the buttress portion Bs is increased and the movement thereof is restricted, and as a result, the upward outward movement in the radial direction is suppressed. .
[0021]
Further, in the upper overlapping portion JU where the outer end portion 12U overlaps with the belt layer 7, the belt end portion is formed in order to form a strong truss structure in which the belt cord, the reinforcing cord, and the carcass cord intersect each other. The tagging effect at 7E increases. Therefore, combined with the effect of suppressing the rise at the buttress portion Bs, the lifting of the shoulder portion is effectively suppressed, and in addition to the high-speed durability in the step speed method, the high-speed durability in continuous running close to actual use. Can be greatly improved.
[0022]
In the case where the band layer 9 is provided as in this example, a stronger truss structure in which the four of the band cord, the belt cord, the reinforcing cord, and the carcass cord cross each other in the above overlapping portion JU. It becomes a preferable aspect by improving high-speed durability.
[0023]
Here, in order to effectively exhibit the improvement effect of each high-speed durability, it is preferable that the width WU along the cord reinforcing layer 12 of the upper overlapping portion JU is 20 to 40 mm. If the width WU is less than 20 mm, the effect of improving the high-speed durability cannot be ensured sufficiently, and depending on the case, a cord end loose starting from the end edge of the outer end portion 12U is induced. There is also a risk of reducing the sex. On the other hand, when the width WU exceeds 40 mm, not only a further improvement effect of high-speed durability can be expected, but also the rigidity of the tread portion 2 is excessively increased, so that riding comfort tends to be impaired.
[0024]
When the vertical groove G extending in the tire circumferential direction is arranged on the tread portion 2, the edge of the outer end portion 12 </ b> U needs to be distant from the groove bottom position of the vertical groove G inward or outward in the tire axial direction. It is. If it is at the groove bottom position, the belt layer 7 is bent at the edge position due to the weakness of rigidity, which may cause belt damage.
[0025]
Further, the inner end portion 12L of the cord reinforcing layer 12 forms an overlapping portion JL with the folded end portion Ae, thereby restraining the movement of the inner end portion 12L and covering and protecting the inner end portion 12L, The effect of improving the aforementioned high-speed durability is achieved. For this purpose, the width WL along the cord reinforcing layer 12 of the overlapping portion JL is preferably 10 to 20 mm. When the width WL is less than 10 mm, the reinforcing effect on the buttress portion Bs by the cord reinforcing layer 12 is insufficient, and the end of the inner end portion 12L tends to cause a cord end loose. If the width WL exceeds 20 mm, the end portion approaches the outer end of the bead apex rubber 8, resulting in a problem that the distortion becomes large and becomes the starting point of the cord looseness, and the ride comfort deteriorates.
[0026]
When the carcass 6 is formed of two plies as in this example, the folded end portion Be of the outer carcass ply 6B is interrupted radially inward from the inner end portion 12L. It is preferable to form a separation portion K between the end portion 12L. This is to prevent damage due to stress concentration by suppressing the rigidity step due to overlap as much as possible. Further, it is preferable that the distance K be 5 mm or more in the separation portion K, and thereby, the stress at each edge of the inner end portion 12L and the folded end portion Be is further dispersed, and the cord end looseness is suppressed.
[0027]
Here, as the reinforcing cord, a low modulus organic fiber cord such as nylon, polyester, rayon or the like can be adopted. From the viewpoint of the reinforcing effect, polyethylene naphthalate (PEN), polyethylene terephthalate (PET), aromatic polyamide, etc. The high modulus organic fiber cord can be more suitably employed.
[0028]
As in this example, when the tire 1 of the present embodiment is formed as an off-road 4WD tire, the cord reinforcing layer 12 has the cut resistance at the buttress portion Bs in addition to the improvement in high-speed durability. And can function as a protective layer for protecting the carcass 6 from crack damage due to contact with rocks and the like.
[0029]
In such a case, it is preferable that a protective rib 13 for protection extending in the circumferential direction is further formed on the buttress portion Bs so as to protrude from the outline 3S. At this time, the folded end portion Ae is formed by the protective rib 13. It is better to cover the edge of the metal to protect it from crack damage.
[0030]
FIG. 3 illustrates the case where the carcass 6 is formed only from the inner carcass ply 6A.
[0031]
As mentioned above, although especially preferable embodiment of this invention was explained in full detail, this invention is not limited to embodiment of illustration, It can deform | transform and implement in a various aspect.
[0032]
【Example】
In addition to making prototypes of 4WD tires of size 265 / 70R16 according to the specifications in Table 1, the high-speed durability of each sample tire was measured in the step speed method, continuous running at standard internal pressure, and continuous running at low internal pressure, respectively. The impact resistance performance at the buttress was tested. Specifications other than those in Table 1 are the same for each tire.
[0033]
(1) High speed durability (step speed method):
In accordance with ECE30, a test tire was run on a drum with a step speed method of 10 km / h-20 minutes under the conditions of a rim (16 × 7JJ), internal pressure (200 kPa), and load (8.79 kN). The speed and time when the ruptured was measured.
[0034]
(2) High speed durability (continuous running at standard internal pressure):
A test tire was run on a drum under the conditions of a rim (16 × 7JJ), internal pressure (200 kPa), load (8.79 kN), and speed (170 km / h), and the running distance when the tire broke was measured. .
[0035]
(3) High speed durability (continuous running at low internal pressure):
A sample tire was run on a drum under the conditions of a rim (16 × 7JJ), internal pressure (140 kPa), load (8.79 kN), and speed (170 km / h), and the running distance when the tire broke was measured. .
[0036]
(4) Impact resistance performance:
A plunger fracture test according to JIS D4230 was performed, and the plunger value in the buttress portion was measured.
[0037]
[Table 1]
Figure 0004031243
[0038]
As a result of the test, compared with the comparative example, the high speed durability of the example can be significantly improved particularly in the continuous running at the standard internal pressure and the low internal pressure, and it is extremely effective for improving the high speed durability in the actual vehicle. Can be confirmed.
[0039]
【The invention's effect】
As described above, in the present invention, the buttress portion has a radially outer end portion sandwiched between the carcass and the belt layer, and a radially inner end portion between the carcass ply main body portion and the ply folded portion. Since the pinned cord reinforcement layer is provided, the movement of the buttress part can be effectively restrained, the lifting of the shoulder part is suppressed, and in addition to the high-speed durability in the step speed method, in continuous high-speed running closer to actual use Durability can also be improved.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a tire according to an embodiment of the present invention.
FIG. 2 is an enlarged cross-sectional view showing the main part.
FIG. 3 is a cross-sectional view showing another example of the present invention.
[Explanation of symbols]
2 Tread portion 3 Side wall portion 4 Bead portion 5 Bead core 6 Carcass 6A, 6B Carcass ply 7 Belt layer 7A, 7B Belt ply 9 Band layer 10 Ply main body portion 11 Ply folded portion 12 Cord reinforcing layer 12U Outer end portion 12L Inner end portion Ae Radial outer end Bs of ply turn-up part Bs Overlapping part JL on buttress part JU Overlapping part K Below separation part M Tire maximum width point

Claims (4)

トレッド部からサイドウォール部をへてビード部のビードコアに至るプライ本体部に前記ビードコアの周りをタイヤ軸方向内側から外側に折り返されるプライ折返し部を一連に設けた少なくとも1枚のカーカスプライからなるカーカスと、トレッド部の内方かつ前記カーカスの半径方向外側に配される2枚のベルトプライからなるベルト層とを具える空気入りラジアルタイヤであって、
前記カーカスの前記プライ折返し部の半径方向外端部は、タイヤ最大幅点よりも半径方向外方で途切れ、
かつバットレス部に、前記カーカスの外面に沿ってのびかつ有機繊維の補強コードをタイヤ周方向に対して30〜60度の角度で配列したコード補強層を設けるとともに、
該コード補強層は、その半径方向外端部を前記カーカスとベルト層との間で狭持させ、かつ半径方向内端部を前記カーカスのプライ本体部とプライ折返し部との間で狭持させたことを特徴とする空気入りラジアルタイヤ。
A carcass composed of at least one carcass ply provided with a series of ply turn-up portions that are folded back from the inner side to the outer side in the tire axial direction around the bead core in a ply body portion extending from the tread portion to the bead core through the sidewall portion. And a pneumatic radial tire comprising a belt layer composed of two belt plies arranged inward of the tread portion and radially outward of the carcass,
The radially outer end of the ply turn-up portion of the carcass is interrupted radially outward from the tire maximum width point,
In addition, the buttress portion is provided with a cord reinforcement layer in which reinforcing cords of organic fibers extending along the outer surface of the carcass and arranged at an angle of 30 to 60 degrees with respect to the tire circumferential direction,
The cord reinforcing layer has a radially outer end portion sandwiched between the carcass and the belt layer, and a radially inner end portion sandwiched between the ply body portion and the ply folded portion of the carcass. A pneumatic radial tire characterized by that.
前記コード補強層は、前記半径方向外端部が前記ベルト層と重複する上の重複部の巾を20〜40mmとするとともに、前記半径方向内端部が前記プライ折返し部となす下の重複部の巾を10〜20mmとしたことを特徴とする請求項1記載の空気入りラジアルタイヤ。The cord reinforcing layer has a lower overlapping portion in which the radially outer end overlaps the belt layer and the upper overlapping portion has a width of 20 to 40 mm, and the radially inner end serves as the ply turn-up portion. The pneumatic radial tire according to claim 1, wherein the width of the pneumatic tire is 10 to 20 mm. 前記ベルト層は、そのタイヤ軸方向外端部を、バンドコードを周方向に対して5度以下の角度で配列させたバンド層で被覆したことを特徴とする請求項1又は2記載の空気入りラジアルタイヤ。3. The pneumatic tire according to claim 1, wherein the belt layer is coated with a band layer in which an outer end portion in a tire axial direction is arranged with band cords arranged at an angle of 5 degrees or less with respect to a circumferential direction. Radial tire. 前記カーカスは、半径方向内側のカーカスプライと外側のカーカスプライとからなり、前記外側のカーカスプライのプライ折返し部の外端部は、前記コード補強層の内端部よりも半径方向内側で途切れることにより該内端部との間に離間部を形成したことを特徴とする請求項1〜3の何れかに記載の空気入りラジアルタイヤ。The carcass comprises a radially inner carcass ply and an outer carcass ply, and an outer end portion of the outer carcass ply ply turn-off portion is interrupted radially inward from the inner end portion of the cord reinforcing layer. The pneumatic radial tire according to any one of claims 1 to 3, wherein a spacing portion is formed between the inner end portion and the inner end portion.
JP2001397532A 2001-12-27 2001-12-27 Pneumatic radial tire Expired - Fee Related JP4031243B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2001397532A JP4031243B2 (en) 2001-12-27 2001-12-27 Pneumatic radial tire
US10/495,193 US7231950B2 (en) 2001-12-27 2002-12-13 Pneumatic radial tire
PCT/JP2002/013109 WO2003055699A1 (en) 2001-12-27 2002-12-13 Pneumatic radial tire
EP02790765A EP1459910B1 (en) 2001-12-27 2002-12-13 Pneumatic radial tire
CNB028240863A CN1298554C (en) 2001-12-27 2002-12-13 Pneumatic radial tire
DE60223285T DE60223285T2 (en) 2001-12-27 2002-12-13 RADIAL TIRES

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DE60223285D1 (en) 2007-12-13
EP1459910B1 (en) 2007-10-31
EP1459910A1 (en) 2004-09-22
CN1298554C (en) 2007-02-07
JP2003191720A (en) 2003-07-09
CN1599674A (en) 2005-03-23
EP1459910A4 (en) 2006-03-15
US7231950B2 (en) 2007-06-19
DE60223285T2 (en) 2008-08-14
US20050016653A1 (en) 2005-01-27
WO2003055699A1 (en) 2003-07-10

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