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JP3999969B2 - Method of manufacturing container body for surface mount oscillator and crystal oscillator using the same - Google Patents

Method of manufacturing container body for surface mount oscillator and crystal oscillator using the same Download PDF

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Publication number
JP3999969B2
JP3999969B2 JP2001401950A JP2001401950A JP3999969B2 JP 3999969 B2 JP3999969 B2 JP 3999969B2 JP 2001401950 A JP2001401950 A JP 2001401950A JP 2001401950 A JP2001401950 A JP 2001401950A JP 3999969 B2 JP3999969 B2 JP 3999969B2
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JP
Japan
Prior art keywords
container body
frame wall
sheet
oscillator
conductive material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2001401950A
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Japanese (ja)
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JP2003204221A (en
Inventor
秀典 播磨
浩明 水村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nihon Dempa Kogyo Co Ltd
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Nihon Dempa Kogyo Co Ltd
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Priority to JP2001401950A priority Critical patent/JP3999969B2/en
Publication of JP2003204221A publication Critical patent/JP2003204221A/en
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  • Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は表面実装発振器用とした容器本体の製造方法及びこれによる水晶発振器を産業上
の技術分野とし、特に水晶発振器の耐衝撃性を維持して小型化に適した容器本体の製造方法に関する。
【0002】
【従来の技術】
(発明の背景)水晶発振器は周波数及び時間の基準源として多くの電子機器に使用され、特に表面実装用は小型・軽量であることから携帯機器に内蔵される。このようなもの一つに、温度変化の大きい動的環境下で使用される水晶発振器に温度補償型(温度補償発振器とする)がある。
【0003】
(従来技術の一例)第3図は一従来例を説明する表面実装用とした温度補償発振器の図で、同図(a)は断面図、同図(b)はカバー及び第2枠壁を除く平面図である。温度補償発振器は、温度補償機能及び発振回路を集積化したICチップ1を凹状とした容器本体2の底面に固着し、水晶片3を段部に保持してカバー4を被せてなる。そして、容器本体2の側面に設けた端面電極5から、水晶発振器の周波数温度特性を補償する温度補償データをICチップ1内の温度補償機能に書き込む。
【0004】
容器本体2は実装電極6を有する底壁7と段部を形成する第1と第2の枠壁8(ab)からなり、中間となる第1枠壁8aの側面に端面電極5を設ける。通常では、第4図(a)に示したように複数の窓9を有する第1枠壁シート8Aの連結部に貫通孔10を設けて、図示しない底壁シート上に第1枠壁シート8A及び第2枠壁シート(未図示)を積層し、容器本体シートを形成する。第4図(b)は同図(a)の点線枠(イ)で示す一部拡大図である。
【0005】
なお、貫通孔10の内部表面を含めて、底壁シート及び第1、第2の枠壁シートには下地回路パターン(未図示)としての導電ペーストが印刷によって塗布される。そして、容器本体シートの連結部表面からは分割用とした縦横の切溝11が設けられ、容器本体シートを一体的に焼成した後、切溝11に沿って分割し、側面に端面電極5を有する複数の容器本体2を得る。通常では、焼成後に、貫通孔10をも含む下地回路パターンにはAuメッキが施される。
【0006】
【発明が解決しようとする課題】
(従来技術の問題点)しかしながら、上記構成の温度補償発振器では、容器本体2(第1枠壁8a)の側面にスルーホールによる端面電極5を形成するので、その部分の厚み(幅)が局部的に小さくなる。このため、近年の急激な小型化により、枠壁の幅が小さくなると、第1枠壁8aの強度が損なわれ、温度補償発振器の耐衝撃性が悪化する問題があった。
【0007】
(発明の目的)本発明は、耐衝撃性を良好に維持した表面実装発振器用とした容器本体の製造方法及びこれによる水晶発振器を提供することを目的とする。
【0008】
【課題を解決するための手段】
本発明は、複数の窓を有して連結部にスルーホールを有する第1枠壁シート上に段部を形成する第2枠壁シートを積層し、さらに前記第1枠壁シートを底壁シートに積層して容器本体シートを形成するとともに前記連結部に切り溝を設けて焼成し、その後、前記連結部に設けた切溝に沿って分割して底壁と第1枠壁と第2枠壁とからなる複数の容器本体を形成し、前記容器本体の枠壁外表面に前記スルーホールによっての端面電極を有する表面実装発振器用とした容器本体の製造方法において、前記スルーホールに導電材を埋設して前記第2枠壁の表面上から前記導電材に達する溝を設けて焼成し、前記容器本体シートを前記切溝に沿って分割して複数の容器本体を形成した構成とする
【0009】
【作用】
本発明では、スルーホールに導電材を埋設して分割するので、端面電極部分の厚みが枠壁幅とほぼ同一となり、強度を高められる。また、第2枠壁シートの表面から導電材に達する切り溝を設けるので容器本体シートの分割を容易にする。以下、本発明の一実施例を温度補償発振器を例として説明する。
【0010】
【実施例】
第1図は本発明の一実施例を説明する温度補償発振器のカバー及び第2枠壁を除く平面図である。なお、前従来例と同一部分には同番号を付与してその説明は簡略又は省略する。
温度補償発振器は、前述したようにICチップ1を底壁7と第1と第2の枠壁8(ab)からなる容器本体2の底面に固着し、水晶片3を段部に保持してカバー4を被せ、側面に設けた端面電極5から周波数温度特性を補償する温度補償データをICチップ1内の温度補償機能に書き込んで構成される。そして、ここでは、容器本体2の端面電極5は導電材12を埋設されて側面とほぼ同一面上に形成される。
【0011】
具体的には、容器本体2は、前述同様に底壁シートと第1及び第2の枠壁シートを積層して容器本体シートを形成し、焼成後に個々に分割して形成される。ここでは、先ず、底壁シート、貫通孔10を有する第1枠壁シート8A及び第2枠壁シートに下地回路パターンを形成して積層した後、第2図(a)に示したように、貫通孔内に導電材12を埋設する。第2図(b)は(イ)で示す一部拡大図である。導電材12は下地回路パターンを形成する例えばW(タングステン)とする。
【0012】
次に、第2枠壁積層シート上から導電材12に達する切溝11を設けて、容器本体シートを一体的に焼成する。最後に、第2図(c)に示したように、下地回路パターンにAuメッキ(未図示)を施し、切溝11に沿って個々の容器本体2に分割する。
【0013】
このような構成であれば、容器本体2の側面に形成された端面電極5は導電材12が埋設されて側面と同一面とするので、その部分での強度を補い、第1枠壁8aの厚みを一定にして、局所的な強度の低下を防止する。したがって、小型化を促進して耐衝撃性を向上する。
【0014】
また、第1枠壁シート8Aの貫通孔10に導電材12を埋設して、導電材12に達する切溝11を設ける。したがって、容器本体シートを分割する際、切溝11に沿って難なく分割できる。なお、導電材12に切溝11がない場合には、分割時に貫通孔10の内壁から剥離し、分割されない。
【0015】
【他の事項】
上記実施例では、容器本体2は底壁7の一主面側にのみ凹部を設けてICチップ1と水晶片3とを一緒に収容したが、例えば底壁7の両主面側に凹部を設けてICチップ1と水晶片とを別個に収容した場合でも適用できる。また、ICチップに加えてコンデンサ等の他の電子部品を必要に応じて収容してもよい。また、端面電極は温度補償発振器の書込端子としたが、例えば水晶発振器の水晶片と接続した特性評価用の水晶端子であってもよく、端面電極を要する場合に適用できる。
【0016】
【発明の効果】
本発明は、枠壁シートの連結部に設けたスルーホールに導電材を埋設して切り溝を設け、焼成後に、容器本体シートを切溝に沿って分割して、導電材の埋設されたスルーホールでの端面電極を有する複数の容器本体を形成したので、耐衝撃性を良好に維持した表面実装用とした容器本体の製造方法及びこれによる水晶発振器を提供できる。
【図面の簡単な説明】
【図1】 本発明の一実施例を説明する温度補償発振器のカバー及び第2枠壁を除く平面図である。
【図2】 本発明の製造方法の一実施例を説明する図で、同図(a)は第1枠壁シートの平面図、同図(b)は同図(a)の(イ)で示す個所の一部拡大図、同図(c)は分割後の平面図である。
【図3】 従来例を説明する温度補償発振器の図で、同図(a)は一部破断の断面図、同図(b)カバー及び第2枠壁を除く平面図である。
【図4】 従来例の製造方法を説明する図で、同図(a)は第1枠壁シートの平面図、同図(b)は同図(a)の(イ)で示す個所の一部拡大図である。
【符号の説明】
1 ICチップ、2 容器本体、3 水晶片、4 カバー、5端面電極、6 実装電極、7 底壁、8a 第1枠壁、8b 第2枠壁、8A 第1枠壁シート、9 窓、10 貫通孔、11 切溝、12 導電材.
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a manufacturing method of a container body for a surface mount oscillator and a crystal oscillator based thereon, and more particularly to a manufacturing method of a container body suitable for miniaturization while maintaining the shock resistance of the crystal oscillator.
[0002]
[Prior art]
BACKGROUND OF THE INVENTION Crystal oscillators are used in many electronic devices as frequency and time reference sources, and are especially built into portable devices because they are small and light for surface mounting. One such thing, (the temperature compensated oscillator) temperature-compensated in the crystal oscillator used in a large dynamic environment of temperature change is.
[0003]
(An example of the prior art) FIG. 3 is a diagram of a temperature compensated oscillator for surface mounting, explaining an example of the prior art. FIG. 3 (a) is a sectional view, and FIG. 3 (b) is a cover and a second frame wall. FIG. In the temperature compensated oscillator, an IC chip 1 in which a temperature compensation function and an oscillation circuit are integrated is fixed to a bottom surface of a concave container body 2, a crystal piece 3 is held on a stepped portion, and a cover 4 is covered. Then, temperature compensation data for compensating the frequency temperature characteristic of the crystal oscillator is written into the temperature compensation function in the IC chip 1 from the end face electrode 5 provided on the side surface of the container body 2.
[0004]
The container body 2 includes a bottom wall 7 having a mounting electrode 6 and first and second frame walls 8 (ab) forming a stepped portion, and an end surface electrode 5 is provided on a side surface of the first frame wall 8a as an intermediate. In normal, with a through hole 10 in the connecting portion of the first frame wall sheet 8A provided with a plurality of windows 9 as shown in 4 (a), first frame wall sheet 8A to the bottom wall sheet (not shown) And a 2nd frame wall sheet (not shown) is laminated | stacked, and a container main body sheet | seat is formed. FIG. 4B is a partially enlarged view indicated by a dotted line frame (A) in FIG.
[0005]
A conductive paste as a base circuit pattern (not shown) is applied to the bottom wall sheet and the first and second frame wall sheets including the inner surface of the through hole 10 by printing. Then, the coupling portion surface of the container body sheet Switching Operation grooves 11 of vertical and horizontal was a split is provided, after firing the container body sheet integrally, divided along the Switching Operation groove 11, the end surface electrode on the side surface A plurality of container bodies 2 having 5 are obtained. Usually, Au plating is applied to the underlying circuit pattern including the through-hole 10 after firing.
[0006]
[Problems to be solved by the invention]
(Problem of the prior art) However, in the temperature compensated oscillator having the above-described configuration, the end face electrode 5 is formed by a through hole on the side surface of the container body 2 (first frame wall 8a). Become smaller. For this reason, when the width of the frame wall is reduced due to the rapid downsizing in recent years, there is a problem that the strength of the first frame wall 8a is impaired and the impact resistance of the temperature compensated oscillator is deteriorated.
[0007]
(Object of the invention) An object of the present invention is to provide a method of manufacturing a container body for a surface mount oscillator having good impact resistance and a crystal oscillator using the same.
[0008]
[Means for Solving the Problems]
In the present invention, a second frame wall sheet forming a step portion is laminated on a first frame wall sheet having a plurality of windows and having a through hole in a connecting portion , and the first frame wall sheet is further used as a bottom wall sheet. to form the container body sheets are laminated and fired to provide a kerf in the connecting portion, then divided along the switching Operation groove provided in the connecting portion bottom wall and first frame wall and the second In the manufacturing method of a container main body for a surface mount oscillator, wherein a plurality of container main bodies each including a frame wall are formed, and an end surface electrode is formed on the outer wall surface of the container main body by the through holes. buried and by firing by providing a switching Operation grooves reaching said conductive material from the surface of the second frame wall and the container body sheet is divided along the switching Operation grooves to form a plurality of container body configuration And
[0009]
[Action]
In the present invention, since the conductive material is embedded in the through hole and divided, the thickness of the end face electrode portion becomes substantially the same as the width of the frame wall, and the strength can be increased. Moreover, since the cut groove reaching the conductive material from the surface of the second frame wall sheet is provided, the container main body sheet can be easily divided. Hereinafter, an embodiment of the present invention will be described using a temperature compensated oscillator as an example.
[0010]
【Example】
FIG. 1 is a plan view excluding a cover of a temperature compensated oscillator and a second frame wall for explaining an embodiment of the present invention. In addition, the same number is attached | subjected to the same part as a prior art example, and the description is simplified or abbreviate | omitted.
As described above, in the temperature compensated oscillator, the IC chip 1 is fixed to the bottom surface of the container body 2 including the bottom wall 7 and the first and second frame walls 8 (ab), and the crystal piece 3 is held on the stepped portion. The cover 4 is covered, and temperature compensation data for compensating the frequency temperature characteristic is written in the temperature compensation function in the IC chip 1 from the end face electrode 5 provided on the side surface. Here, the end surface electrode 5 of the container body 2 is formed on substantially the same surface as the side surface with the conductive material 12 embedded therein.
[0011]
Specifically, the container main body 2 is formed by laminating the bottom wall sheet and the first and second frame wall sheets to form a container main body sheet as described above, and individually dividing after firing. Here, first, after forming and laminating a base circuit pattern on the first frame wall sheet 8A and the second frame wall sheet having the bottom wall sheet and the through hole 10, as shown in FIG. 2 (a), The conductive material 12 is embedded in the through hole. FIG. 2B is a partially enlarged view shown in FIG. The conductive material 12 is, for example, W (tungsten) for forming a base circuit pattern.
[0012]
Next, the Switching Operation groove 11 reaching the conductive material 12 from the second frame wall laminated sheet provided, firing the container body sheet integrally. Finally, as shown in FIG. 2 (c), subjected to Au plating (not shown) to the underlying circuit pattern is divided into individual container body 2 along the Switching Operation groove 11.
[0013]
With such a configuration, the end surface electrode 5 formed on the side surface of the container body 2 is embedded in the conductive material 12 so as to be flush with the side surface, so that the strength at that portion is compensated for and the first frame wall 8a Keep the thickness constant to prevent local strength loss. Therefore, size reduction is promoted and impact resistance is improved.
[0014]
Further, the through hole 10 of the first frame wall sheet 8A by burying a conductive material 12, providing the Switching Operation groove 11 reaching the conductive material 12. Accordingly, when dividing the container body sheet can effortlessly divided along a Switching Operation groove 11. When there is no Switching Operation groove 11 to the conductive material 12 is peeled off from the inner wall of the through hole 10 at the time of division, not divided.
[0015]
[Other matters]
In the above embodiment, the container body 2 is provided with a concave portion only on one main surface side of the bottom wall 7 and accommodates the IC chip 1 and the crystal piece 3 together. Even when the IC chip 1 and the crystal piece are separately accommodated, the present invention can be applied. In addition to the IC chip, other electronic components such as a capacitor may be accommodated as necessary. The end face electrode is a writing terminal of the temperature compensated oscillator. However, for example, it may be a crystal terminal for characteristic evaluation connected to a crystal piece of a crystal oscillator, and can be applied when an end face electrode is required.
[0016]
【The invention's effect】
The present invention is provided with a groove-away by burying a conductive material in a through hole provided in the connecting portion of the frame wall sheet, after firing, is divided along the container body sheet in Switching Operation groove, buried in the conductive material Since a plurality of container main bodies having end face electrodes in the through holes are formed, it is possible to provide a method for manufacturing a container main body for surface mounting that maintains good impact resistance and a crystal oscillator using the same.
[Brief description of the drawings]
FIG. 1 is a plan view excluding a cover and a second frame wall of a temperature compensated oscillator for explaining an embodiment of the present invention.
2A and 2B are diagrams for explaining an embodiment of the manufacturing method of the present invention, in which FIG. 2A is a plan view of the first frame wall sheet, and FIG. 2B is FIG. A partially enlarged view of the portion shown in the figure is a plan view after division.
FIG. 3 is a diagram of a temperature-compensated oscillator for explaining a conventional example. FIG. 3A is a partially broken cross-sectional view, and FIG. 3B is a plan view excluding a cover and a second frame wall.
4A and 4B are views for explaining a conventional manufacturing method, in which FIG. 4A is a plan view of a first frame wall sheet, and FIG. 4B is one of the portions indicated by (A) in FIG. FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 IC chip, 2 container main body, 3 crystal piece, 4 cover, 5 end surface electrode, 6 mounting electrode, 7 bottom wall, 8a 1st frame wall, 8b 2nd frame wall, 8A 1st frame wall sheet, 9 window, 10 through hole, 11 switching Operation groove, 12 a conductive material.

Claims (2)

複数の窓を有して連結部にスルーホールを有する第1枠壁シート上に段部を形成する第2枠壁シートを積層し、さらに前記第1枠壁シートを底壁シートに積層して容器本体シートを形成するとともに前記連結部に切り溝を設けて焼成し、その後、前記連結部に設けた切溝に沿って分割して底壁と第1枠壁と第2枠壁とからなる複数の容器本体を形成し、前記容器本体の枠壁外表面に前記スルーホールによっての端面電極を有する表面実装発振器用とした容器本体の製造方法において、前記スルーホールに導電材を埋設して前記第2枠壁の表面上から前記導電材に達する切り溝を設けて焼成し、前記容器本体シートを前記切溝に沿って分割して複数の容器本体を形成したことを特徴とする表面実装発振器用とした容器本体の製造方法。 Laminating a second frame wall sheet forming a stepped portion on a first frame wall sheet having a plurality of windows and having a through hole in a connecting portion, and further laminating the first frame wall sheet on a bottom wall sheet to form the container body sheet was fired by providing a cut groove in the connecting portion, from the then bottom wall and is divided along the switching Operation groove provided in the connecting portion between the first frame wall and the second frame wall Forming a plurality of container bodies, and in a method for manufacturing a container body for a surface mount oscillator having an end surface electrode by the through holes on the outer wall surface of the container body , a conductive material is embedded in the through holes. surface, wherein the second kerf and fired provided extending from the frame wall on the surface to the conductive material, and wherein the forming a plurality of container body of the container body sheet is divided along the switching Operation groove A method for manufacturing a container body for a mounting oscillator. 請求項1において、前記容器本体内に水晶片とICチップを収容してなる表面実装用の晶発振器。 2. The crystal oscillator for surface mounting according to claim 1, wherein a crystal piece and an IC chip are accommodated in the container body.
JP2001401950A 2001-12-28 2001-12-28 Method of manufacturing container body for surface mount oscillator and crystal oscillator using the same Expired - Fee Related JP3999969B2 (en)

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