JP3734490B2 - Shoulder interior panel for railway vehicles - Google Patents

Description

  The present invention relates to an interior structure of a railway vehicle and a structure, and is suitable for constituting a living space.

  Railroad vehicles have a good appearance and environment in order to provide a comfortable space for passengers and other users, as well as for vehicle bodies made of resin-based structural materials using metal materials or carbon fibers, etc. It is made up of outfittings to make. In order to secure a comfortable space in the vehicle, the outfitting is a function that ensures a comfortable interior environment that cannot be satisfied by the car body alone, such as an interior product that has the function of ensuring insulation, sound insulation, appearance, etc. It consists of equipment such as piping, air conditioning ducts, air conditioning equipment, and lighting equipment. Here, in order to achieve the above functions, the fittings include a heat insulating material excellent in heat insulating performance, a sound insulating material excellent in sound insulating performance, a decorative panel excellent in appearance, a conduit, an air pipe, an air conditioning duct, and the like. Each part was individually connected to the car body. For this reason, the labor concerning arrangement, management, transportation, and fastening of parts is great.

  The following two examples can be given as representative methods for solving the above problems. First, the structure described in Patent Document 1 is cited. In this structure, ceiling ducts, ceiling lights, etc. are unitized for the ceiling part of the railway vehicle. As an effect, the ceiling surface becomes smooth, and at the same time, the work efficiency can be improved. The ceiling duct and ceiling lamp unit constitute a ceiling surface by smoothing the lower surfaces of both.

Next, according to the structure described in Patent Document 2, the air conditioning duct and the lighting fixture are unitized, so that the number of fittings to be installed on the vehicle body inside the vehicle is reduced, thereby improving workability. I can plan.
Japanese Utility Model Publication No. 60-9096 JP-A-4-334654

  According to the prior art, the interior material is an individual member for each function. For this reason, even when a ceiling duct, a lighting fixture, etc. are unitized, it is necessary to install a heat insulating material and a sound insulating material as another member. Therefore, the number of parts increases, and a great deal of labor is required to connect to the vehicle body.

  An object of the present invention is to improve workability by consolidating multiple functions in an interior material and reducing the number of parts directly attached to a vehicle body or a structure.

The above object is a vehicle body composed of a side structure, a roof structure coupled to the side structure, a base frame, and a wife structure. An interior material fixing portion for fixing is formed, and an interior material fixing portion for fixing the interior material to the vehicle body is formed at a support position of the interior material such as a suspension hand or a ceiling lamp of the roof structure, and the side structure and the roof structure In the shoulder panel for railcars installed on the inner surface of the car body,
The shoulder interior panel has a width dimension that covers the inner surface of the vehicle body between a load shelf support position of the side structure and a suspension position of the roof structure, or a support position of an interior material such as a ceiling light,
At one end in the width direction of the shoulder interior panel, a coupling portion is configured to be fixed to the interior material fixing portion at the load shelf support position of the side structure,
At the other end in the width direction of the shoulder interior panel, a suspension portion of the roof structure, or a coupling portion fixed to an interior material fixing portion at a support position of an interior material such as a ceiling lamp is configured.
The shoulder interior panel is composed of a pair of aluminum alloy plates and a core member that is installed between the pair of aluminum alloy plates and has a heat insulating function,
The aluminum alloy plate inside the shoulder interior panel is made of a decorative plate ,
Is achieved.

  According to the present invention, labor can be reduced when the interior material is joined to a vehicle body or a structure.

  An embodiment of the present invention will be described below with reference to FIGS.

  In FIG. 3, a vehicle body 10 of a railway vehicle includes a side structure 11 that forms left and right surfaces with respect to the longitudinal direction of the vehicle body, a wife structure 12 that forms surfaces that close both ends with respect to the longitudinal direction of the vehicle body, and a roof that forms a roof. It is comprised from the frame 13 which forms the structure 13 and a floor surface. The side structure 11, the end structure 12, the roof structure 13, and the underframe 14 are all made of an extruded material made of aluminum alloy. In particular, the side structure 11, the roof structure 13, and the underframe 14 are configured by a hollow extruded mold material in which a hollow portion is configured by a vehicle outer side plate portion, a vehicle inner plate portion, and a partition wall portion that connects them.

  The side structure 11 includes a curtain portion 15 that constitutes the upper side of the window, a waist portion 16 that constitutes the lower side of the window, and a blowing portion 17 that constitutes between adjacent windows.

  FIG. 2 is a cross-sectional view of the vehicle body 10. The vehicle body 10 includes a side structure 11, a wife structure 12, a roof structure 13, and a frame 14, and forms a living space and secures overall strength and rigidity. On the inner surface of the vehicle body 10, a fitting 19 that secures the interior environment is installed. Examples of the fittings include a hanging hand 20, a load shelf 21, a stool 22, a ceiling light 23, a pipe 24 such as a conduit tube and an air tube, a door opening / closing device 26, and an interior panel 1. Here, the interior panel 1 is installed in order to improve the appearance and ensure the comfort of the interior space represented by heat insulation and sound insulation, and the ceiling interior panel 2 and the roof structure 13 corresponding to the roof structure 13. A shoulder interior panel 3 corresponding to the curtain portion 15 and a side interior panel 4 corresponding to the side structure 11 are installed on the inner surface of the vehicle body 10.

  FIG. 1 shows a cross section of the vehicle body corresponding to the side structure 11 to the roof structure 13. Interior parts such as the shoulder interior panel 3, the piping 24, the cargo rack 21, the hanging hand 20, the ceiling light 23, the air conditioning duct 25, and the door opening / closing device 26 are installed inside the vehicle body 10. In FIG. 1, the shoulder interior panel 3 constituting the vehicle interior between the curtain 15 and the roof structure 13 will be described.

The shoulder interior panel 3 integrates the functions of a member for ensuring the comfort of the interior space represented by a heat insulating material and a sound insulation board, a decorative board, and a load shelf, and is practical for its own weight or designed load. It has a sufficient out-of-plane bending rigidity. For this reason, the shoulder interior panel 3 does not maintain its shape by being fixed to the vehicle body 10, but maintains its required shape and strength, and is attached to the vehicle body 10 at the coupling portions 30 b and 30 c. Are combined. A plurality of coupling points between the interior panel 3 and the vehicle body 10 are installed in parallel to the longitudinal direction of the vehicle. That is, a plurality of fitting support rails, that is, interior material fixing portions, are integrally formed along the longitudinal direction of the vehicle body on the inner surface of the hollow extruded mold member that constitutes the vehicle body 10. On the other hand, at the end in the vehicle body width direction of the shoulder interior panel 3, there are provided a coupling portion 30b and a coupling portion 30c for fastening to the fitting support rail, and the coupling portions 30b and 30c are arranged in the longitudinal direction of the vehicle body. A plurality are formed along. However, the joint portions 30b and 30c are, for example, two joint portions 30b and one joint portion 30c formed in one shoulder interior panel 3 to provide three-point support, and the shoulder interior panel 3 and the vehicle body It is good also as a structure which permits the dimensional error on manufacture of the fitting support rail part of this, and aims at the efficiency of attachment work. In the case of the shoulder interior panel 3, it is conceivable that the load shelf 21 is integrally formed and a large load acts on the coupling portions 30b and 30c. In such a case, a joint is formed in addition to the joints 30b and 30c, or a reinforcing fastener is added to improve the strength.

  As described above, the shoulder interior panel 3 is fixed to the vehicle body 10 at both ends in the vehicle width direction, and is not coupled to the entire surface of the panel. For this reason, a space 40 is formed between the shoulder interior panel 3 and the vehicle body 10, and this space 40 is formed to extend in the longitudinal direction of the vehicle body, and the shoulder interior panel 3 itself or the shoulder interior panel 3 is connected to the shoulder interior panel 3 itself. The space is not blocked by the fastening member to be fixed. Therefore, in this space 40, fittings arranged along the longitudinal direction of the vehicle body such as the piping 24 and wiring are installed. The fittings arranged in the longitudinal direction of these vehicle bodies are also attached with a fixture such as a fixing band, with the device support rails integrally formed on the inner surface of the vehicle body. The space 40 is used to install components that impair comfort when touched by passengers.

  The shoulder interior panel 3 is installed for the purpose of keeping the interior space comfortable. For this reason, the appearance of the surface seen from a passenger is improved. Moreover, it is comprised with the material which has high performance required in order to keep the interior environment, such as heat insulation and sound insulation, comfortably. That is, a panel material obtained by resin-bonding a resin foam material or a paper honeycomb material between a pair of aluminum alloy plates is used. This panel material is configured by filling a resin foaming agent between a pair of previously molded plates or by placing the molded honeycomb material. Or it is comprised in the shape along the inner surface of the vehicle body 10 by bending the panel material which filled resin between a pair of board | plates. A decorative sheet is affixed to the inner surface of the shoulder interior panel 3.

  For this reason, on the vehicle interior side of the shoulder interior panel 3, comfort such as appearance, temperature, and silence is ensured. However, in the space 40, the environment is similar to the outside of the vehicle body 10, that is, outside the vehicle, except that the vehicle body 10 blocks wind and rain.

In addition, the space 40 has an environment similar to that outside the vehicle as described above, and the temperature of the inner surface of the vehicle body 10 decreases in winter. Therefore, high-humidity air that has entered between the interior panels may be condensed on the inner surface of the vehicle body 10 in the space 40. For this reason, a paint having a heat insulating function is applied to the inner surface of the vehicle body 10 or a sheet-like heat insulating material is adhered so that high humidity air does not directly contact the inner surface of the vehicle body 10. Has been. In the figure, the description of the heat insulating layer formed on the inner surface of the vehicle body 10 is omitted.
According to this embodiment, since the shoulder interior panel 3 has sufficient bending strength to maintain its shape, the interior that is directly attached to the vehicle body by being fixed to the vehicle body 10 by the suspension fixing portion and the cargo shelf fixing portion. The number of parts of the material can be reduced.

  In FIG. 4, the enlarged view of the junction part to the curtain part 15 of the shoulder part interior panel 3 is shown. In the shoulder interior panel 3, a joint portion 35 having a stronger structure than that of a general portion is formed in the vicinity of the joint portion to the curtain portion 15. The joining portion 35 is constituted by a hollow extruded mold member comprising a pair of plate portions 36a and 36b and a partition wall portion connecting them. The shoulder portion interior panel 3 is fixed to the vehicle body 10 by fixing the plate portion 36b to the interior material support rail of the curtain portion 15 via a fastener. The fastener includes a bolt and a nut, and the head of the bolt can be inserted into the interior material support rail. The head is engaged with the rail by rotating, and is fastened by screwing the nut. It has a structure. A hole for inserting a fastener is machined in the plate portion 36a where the joining portion 35 is not joined.

  5 and 6 show a joint structure between adjacent shoulder interior panels. FIG. 5 shows a perspective view of the shoulder interior panel. A gap closing plate 45 is disposed on the vehicle body 10 between the adjacent shoulder interior panels 3a and 3b. The gap closing plate 45 is bonded to the inner surface of the vehicle body 10 and presses the end portions of the shoulder interior panels 3a and 3b in the longitudinal direction of the vehicle body. A gap is provided between each shoulder interior panel 3a and 3b so that the passenger cannot insert a finger.

  FIG. 6 shows an AA cross section in FIG. A gap closing plate 45 is disposed between the interior panel 3 and the structure 10 by closing the gap between the two adjacent shoulder interior panels 3. When the length between the adjacent shoulder interior panels and the width of the gap closing plate 45 in the longitudinal direction of the vehicle body are compared, the width of the gap closing plate 45 is widened. The gap closing plate 45 is made of an elastic resin.

  In such a configuration, it is possible to reduce the number of parts by integrating the functions of the interior material, the heat insulating material, and the sound insulating material, and further consolidating the functions of the load shelf into the shoulder interior panel 3. Further, it is possible to fasten with the vehicle body 10 not at the entire surface of the shoulder interior panel 3 but at a limited fastening portion, that is, an end in the width direction of the shoulder interior panel 3. For this reason, the labor for installing the interior material part of a conventional structure can be reduced.

  When a space is provided between each shoulder interior panel and the inner surface of the vehicle body 10, the gap closing plate is bonded and fixed to one end surface portion of the adjacent shoulder interior panel, and the other shoulder portion is adjacent. The structure will be pressed against the interior panel. According to such a configuration, the appearance is the same as the embodiment of FIG. 5 described above, and the workability is greatly improved by simply installing the shoulder interior panels in succession without opening the connecting portions of the shoulder interior panels. Can be improved.

  When a space is provided between the shoulder interior panel and the vehicle body, a support member that supports the butted portion of the adjacent shoulder interior panel from the back side is installed, and the gap closing plate is attached to the support member. good. At this time, a hole may be formed in the support member for weight reduction, and this hole may be used for piping installation. This support member may be bonded and fixed to the inner surface of the vehicle body, or may be installed on the back surface of one shoulder interior panel.

The interior panel and the vehicle body are joined at an end parallel to the hand direction of the interior panel, and not joined at an end perpendicular to the longitudinal direction of the vehicle body. At this time, protrusions are installed in parallel to the longitudinal direction of the vehicle body at the portion of the vehicle body that is joined to the interior panel.
By using this protrusion, the position of the interior panel with respect to the direction perpendicular to the longitudinal direction of the vehicle body is determined, and the alignment work can be simplified.

  In this embodiment, the size of the interior panel is set in a range from the side structure to the roof structure. However, more efficient work can be performed by determining the size in consideration of manufacturability and designability.

  Furthermore, the interior panel has a function for maintaining the environment of the interior space represented by heat insulation and sound insulation and a function for improving the appearance from the inside of the vehicle. However, the present invention is not limited to these two types of functions, and the number of parts can be further reduced by providing a piping function such as a conduit tube in consideration of the shape.

  Also between adjacent shoulder interior panels, by making the width of the gap closing plate 45 in the longitudinal direction of the vehicle body sufficiently long, an error or the like generated in manufacturing can be absorbed.

  Another embodiment will be described with reference to FIG. FIG. 7 is a cross-sectional view of a portion of the roof structure 13. In FIG. 7, the ceiling interior panel 2 is not joined to the vehicle body 10 on the entire surface, similarly to the shoulder interior panel described in the previous embodiment, and is coupled to the vehicle body 10 at its coupling portions 30d and 30e. Yes.

  As described in the previous embodiment, the ceiling interior panel 2 also serves as the air conditioning duct 25 and the blower chamber 27 in addition to the function of ensuring the comfort of the interior space of the vehicle. The air-conditioning duct 25 and the blower chamber 27 are isolated from other spaces by a material having high heat insulation performance. That is, a material having high heat insulation performance is used as a core material installed between a pair of plate members constituting the ceiling interior panel 2. Further, since the ceiling interior panel 2 is fixed to the vehicle body 10 by the coupling portions 30d and 30e formed at both ends in the vehicle body width direction, the coupling portions 30d and 30e are configured to ensure sufficient strength. . However, when the ceiling interior panel 2 is attached to the vehicle body 10, the coupling portions 30 d and 30 e constitute a three-point support and support the vehicle body at the three points and reinforce the vehicle body support rail. Secure with support.

In such a configuration, the work is completed by installing only the ceiling interior panel 2 for the fitting of the ceiling portion. For this reason, the number of parts can be reduced and the work can be simplified.
According to this embodiment, since the ceiling interior panel 2 and the shoulder interior panel 3 have sufficient bending strength to maintain their shapes, by fixing to the vehicle body 10 with the suspension fixing part and the cargo rack fixing part, It is possible to reduce the number of interior parts that are directly attached to the vehicle body. The suspension hand fixing part and the load shelf fixing part are configured in parallel along the longitudinal direction of the vehicle body, and the ceiling work is completed by simply attaching the ceiling interior panel 2 to the interior fixing part sequentially. This can simplify the work. That is, the ceiling interior panel 2 includes the air conditioning duct 25, and it is not necessary to individually install only the air conditioning duct in the vehicle body, so that the outfitting work in the vehicle body can be simplified.

  Still another embodiment will be described with reference to FIG. FIG. 8 shows a part of the side structure 11. In FIG. 8, the side interior panel 4 is not joined to the vehicle body 10 over the entire surface, like the shoulder interior panel described in the previous embodiment, and is joined to the vehicle body 10 at its end portions 30f and 30g. . As described in the previous embodiment, the side interior panel 4 also functions as a waist hook 22 in addition to the function of ensuring the comfort of the interior space of the vehicle. That is, the side interior panel 4 is configured by attaching a backslid and seat cushion for sitting on an interior panel formed by laminating a pair of plate members and a core material disposed therebetween. However, a reinforcing material for supporting and fixing the backslid and the cushion is embedded between the pair of plate members.

  In this embodiment, the stool is a long sheet extending in the longitudinal direction of the vehicle body, but in the case of a cross sheet, the backslider and the cushion cushion are installed on the inner surface of the interior panel, or the interior panel It is designed to be mounted directly on the. When the cross sheet is directly attached to the interior panel, it is also conceivable to install a reinforcing support member on the center side in the vehicle width direction of the cushion.

  In such a configuration, the work is completed by installing only the side interior panel 4 for the side part fittings. For this reason, the number of parts can be reduced and the work can be simplified.

  FIG. 9 shows a portion between the interior panel and the floor surface between the adjacent entrances 29a and 29b. There is only one window opening between adjacent doorways, and a window glass 28 is installed in the window opening. In this portion, the side interior panel 4 is composed of a total of three sheets, one seated horizontal interior panel 5 and two vertical interior panels 6 adjacent to the doorway.

  The horizontal interior panel 5 with a stool integrates an interior panel and a stool 22 that ensure the comfort of the interior space represented by heat insulation and sound insulation. The seat 22 is installed on the lower side of the window. For this reason, the height of the horizontal interior panel 5 is from the floor surface to the lower side of the window opening. The length of the seat 22 in the longitudinal direction of the vehicle body is longer than the width of the window opening in the longitudinal direction of the vehicle body. Here, the length of the horizontal interior panel 5 is shorter than the length of the seat 22.

  The vertical interior panel 6 is installed close to the entrance / exit 29. The height is from the floor to the lower side of the shoulder interior panel, and the width is from the entrance / exit end to the adjacent window opening.

  In such a configuration, when installing the interior material related to the side structure, the work is completed simply by installing the three interior panels, and the number of parts is greatly reduced. For this reason, it leads to reduction of labor.

  In this structure, the length of the horizontal interior panel 5 provided with the stool 22 is shorter than the length of the stool 22. For this reason, the edge part which is not joined to the horizontal interior panel 5 among the seats 22 can also be combined with the vertical interior panel 6. In such a structure, the strength of the seat can be improved.

  In this structure, the length of the horizontal interior panel 5 of the stool 22 is shorter than the length of the stool 22, but is not limited thereto.

  The technical scope of the present invention is not limited to the wording described in each claim of the claims or the wording described in the section of the means for solving the problem, and can be easily replaced by those skilled in the art. It also extends.

It is sectional drawing which showed the interior structure of the shoulder part of the railway vehicle which is one Example of this invention. It is sectional drawing which showed arrangement | positioning of the interior panel from the ceiling of a railway vehicle which is one Example of this invention to a floor surface. It is the perspective view which showed the vehicle body external appearance of the rail vehicle of one Example of this invention. It is an expanded sectional view of the coupling | bond part to the vehicle body of the shoulder part interior panel in one Example of this invention. It is a perspective view of the shoulder part interior panel which adjoined in the other Example of this invention. It is sectional drawing of the AA part of FIG. It is sectional drawing which showed the ceiling interior panel in the other Example of this invention. It is sectional drawing which showed the side interior panel to which the other Example of this invention was applied. It is a perspective view of the side window part and entrance / exit part in the vehicle body to which the other Example of this invention is applied.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 1 ... Interior panel, 2 ... Ceiling interior panel, 3 ... Shoulder interior panel, 4 ... Side interior panel, 5 ... Horizontal interior panel, 6 ... Vertical interior panel, 10 ... Car body, 11 ... Side structure, 12 ... Wife structure, DESCRIPTION OF SYMBOLS 13 ... Roof structure, 14 ... Underframe, 15 ... Screen part, 16 ... Waist part, 17 ... Blowing, 19 ... Outfitting, 20 ... Hanging hand, 21 ... Loading shelf, 22 ... Stool, 23 ... Ceiling light, 24 ... Piping 25 ... Air-conditioning duct, 26 ... Door opening and closing device, 28 ... Window glass, 45 ... Gap closing plate.

Claims (3)

A vehicle body composed of a side structure, a roof structure coupled to the side structure, a base frame, and a wife structure, and an interior material that fixes the interior material to the vehicle body at a load shelf support position of the side structure A fixed portion is formed, and an interior material fixing portion for fixing the interior material to the vehicle body is formed at a suspension support position of the roof structure, and the shoulder interior for the railway vehicle is installed on the inner surface of the vehicle body of the side structure and the roof structure. In the panel,
The shoulder interior panel has a width dimension that covers an inner surface of a vehicle body between a load shelf support position of the side structure and a suspension support position of the roof structure,
At one end in the width direction of the shoulder interior panel, a coupling portion is configured to be fixed to the interior material fixing portion at the load shelf support position of the side structure,
At the other end in the width direction of the shoulder interior panel, a coupling portion fixed to the interior material fixing portion at the suspension support position of the roof structure is configured,
The shoulder interior panel is composed of a pair of aluminum alloy plates and a core member that is installed between the pair of aluminum alloy plates and has a heat insulating function,
The aluminum alloy plate inside the shoulder interior panel is made of a decorative plate ,
An interior panel for shoulders for railway vehicles. A vehicle body composed of a side structure, a roof structure coupled to the side structure, a base frame, and a wife structure, and an interior material that fixes the interior material to the vehicle body at a load shelf support position of the side structure A fixed portion is formed, and an interior material fixing portion for fixing an interior material to the vehicle body is formed at a ceiling lamp support position of the roof structure, and the shoulder interior for a railway vehicle is installed on the inner surface of the vehicle body of the side structure and the roof structure. In the panel,
The shoulder interior panel has a width dimension covering an inner surface of a vehicle body between a load shelf support position of the side structure and a ceiling light support position of the roof structure,
At one end in the width direction of the shoulder interior panel, a coupling portion is configured to be fixed to the interior material fixing portion at the load shelf support position of the side structure,
The other end in the width direction of the shoulder interior panel is configured with a coupling portion that is fixed to the interior material fixing portion at the ceiling lamp support position of the roof structure,
The shoulder interior panel is composed of a pair of aluminum alloy plates and a core member that is installed between the pair of aluminum alloy plates and has a heat insulating function,
The aluminum alloy plate inside the shoulder interior panel is made of a decorative plate ,
An interior panel for shoulders for railway vehicles. In the shoulder interior panel for a railway vehicle according to claim 1 or 2,
To Nitana support position location of the shoulder interior panels, that it comprises a load shelves made of hollow extruded shape member disposed along the extrusion direction in the longitudinal direction of the car body,
An interior panel for shoulders for railway vehicles.

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