[go: up one dir, main page]

JP3727435B2 - Flat thermoplastic resin foam having a wooden board disposed on the side surface, a method for producing the same, and a mold for foam molding used therefor - Google Patents

Flat thermoplastic resin foam having a wooden board disposed on the side surface, a method for producing the same, and a mold for foam molding used therefor Download PDF

Info

Publication number
JP3727435B2
JP3727435B2 JP05012397A JP5012397A JP3727435B2 JP 3727435 B2 JP3727435 B2 JP 3727435B2 JP 05012397 A JP05012397 A JP 05012397A JP 5012397 A JP5012397 A JP 5012397A JP 3727435 B2 JP3727435 B2 JP 3727435B2
Authority
JP
Japan
Prior art keywords
thermoplastic resin
wooden
surface portion
mold
foam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP05012397A
Other languages
Japanese (ja)
Other versions
JPH10244597A (en
Inventor
野 一 生 浅
谷 偉和雄 水
田 忠 信 前
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JSP Corp
Original Assignee
JSP Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JSP Corp filed Critical JSP Corp
Priority to JP05012397A priority Critical patent/JP3727435B2/en
Publication of JPH10244597A publication Critical patent/JPH10244597A/en
Application granted granted Critical
Publication of JP3727435B2 publication Critical patent/JP3727435B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Panels For Use In Building Construction (AREA)
  • Laminated Bodies (AREA)
  • Moulding By Coating Moulds (AREA)
  • Molding Of Porous Articles (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、建築用断熱パネル等として用いられる側面部に木板が配設された平板状熱可塑性樹脂発泡体及びその製造方法並びにそれに用いる発泡成形用金型に関するものである。
【0002】
【従来の技術】
従来、側面部に木板が配設された建築用断熱パネルは、例えば、特開平6−238761号公報に、少なくとも一面が開放されているパネル枠の側面部に木板を配設し、周囲から加圧保持して、このパネル枠内に予備発泡粒子を充填した後、予備発泡粒子を加熱発泡させることによってパネル枠と発泡樹脂成形体とを一体的に形成して製造する方法が開示されている。
【0003】
【発明が解決しようとする課題】
しかし、上記特開平6−238761号公報に記載される建築用断熱パネルの製造方法においては、広い面でも均一に斑なく発泡させることができる様に、上面加圧板と金属箱とにそれぞれ水蒸気及び冷却水を導入する装置が備えられた構造となっている。
そのために、広い面積の熱可塑性樹脂発泡成形体を得るためには、装置全体を巨大化しなければならなかった。例えば、屋根パネルや床パネル用の長さ2〜5m程度の広幅の建築用パネルを成形するためには、斑無く均一に発泡させるため、その面積に応じて多数の水蒸気導入口と冷却水導入口を設けなければならず、それ故、広幅の建築用パネルを成形する発泡成形装置は非常に高額な装置となってしまった。
また、上記公報に記載される方法では、枠材と熱可塑性樹脂発泡成形体との一体成形を行なった後で、冷却による経時変化により発泡樹脂成形体が収縮し、枠材と発泡樹脂成形体との間に隙間が生じるため、断熱効果が低下するという問題も生じた。
【0004】
【課題を解決するための手段】
本発明者は、このような問題点に鑑みて鋭意検討した結果、広い面積でも斑なく発泡させることができ、大型化しても安価に発泡成形体を得るためには、発泡成形用金型の側面部に水蒸気供給口兼ドレン口を設け、かつ側面部に配設される木板に上記水蒸気供給口兼ドレン口に合わせた穴部を穿設することにより達成することができるとの知見を得て、本発明の側面部に木板が配設された平板状熱可塑性樹脂発泡体及びその製造方法並びにそれに用いる発泡成形用金型を完成するに至ったものである。
【0005】
即ち、本発明の側面部に木板が配設された平板状熱可塑性樹脂発泡体の製造方法は、側面部に木板が配設された平板状熱可塑性樹脂発泡体を製造する方法において、発泡成形用金型として上下面部を構成する金属板と側面部を構成する金属枠とから形成され、該金属枠の相対する側面部に蒸気供給口兼ドレン口を形成した金型を用い、該木板が、予め予備発泡粒子と接触する側に接着層を形成した木板であり、該金型の側面部に穴部が穿設されている木板を該木板の穴部に前記蒸気供給口兼ドレン口を合わせて配設した後、金型内に熱可塑性樹脂予備発泡粒子を供給して、排気工程を行ない、次いで、蒸気を供給する本加熱工程を行い該予備発泡粒子を水蒸気加熱により融着させることを特徴とするものである。
また、本発明のもう一方の発明である側面部に木板が配設された平板状熱可塑性樹脂発泡体の製造方法は、側面部に木板が配設された平板状熱可塑性樹脂発泡体を製造する方法において、発泡成形用金型として上下面部を構成する金属板と側面部を構成する金属枠とから形成され、該金属枠の相対する側面部に蒸気供給口5a兼ドレン口5bを形成した金型を用い、該木板が、予め予備発泡粒子と接触する側に接着層を形成した木板であり、該金型の側面部に穴部が穿設されている木板を該木板の穴部に前記蒸気供給口5a兼ドレン口5bを合わせて配設した後、金型内に熱可塑性樹脂予備発泡粒子を供給して、蒸気供給口5aより蒸気を供給しながら、他方のドレン口5bより真空吸引する第1の排気工程を実施し、次いで、ドレン口5b側から蒸気を供給して蒸気供給口5a側から真空吸引する第2の排気工程を行ない、次いで、蒸気供給口5a側及びドレン口5b側から蒸気を供給する本加熱工程を行い該予備発泡粒子を融着させることを特徴とするものである。
更に、本発明のもう一方の発明である側面部に木板が配設された平板状熱可塑性樹脂発泡体を製造するための発泡成形用金型は、上面及び下面部を構成する金属板と側面部を構成する金属枠とから構成されており、該金属枠の相対する側面部に蒸気の供給及び真空吸引するための蒸気供給口兼ドレン口を形成したことを特徴とするものである。
【0006】
【発明の実施の形態】
先ず、本発明の側面部に木板が配設された平板状熱可塑性樹脂発泡体及びその製造方法並びにそれに用いる発泡成形用金型の一実施形態について、以下に図面に基づき具体的に説明する。
[I] 発泡成形用金型
(1) 金型の構造
本発明の側面部に木板18a,18bが配設された平板状熱可塑性樹脂発泡体1を製造するための発泡成形用金型2aは、図1の発泡成形装置Iに示すように、その上下面部に上面部を構成する金属板(以下、上金属板という)2a及び下面部を構成する金属板(以下、下金属板という)2bが形成されており、このフラットな上下金属板2a,2bにはたわみを防止するための梁が適宜縦横に設けられているものであって、該上下金属板2a,2bの材質としては、アルミニウム、鉄等を使用することができる。また、その上下金属板2a,2bの外側は、放熱を防止するために、通常、断熱材3a,3bで覆われている。
【0007】
本発明の側面部に木板18a,18bが配設された平板状熱可塑性樹脂発泡体1を製造するための発泡成形用金型2の側面部を構成する金属枠2c(以下金属枠という)は、図4に示すように、相対する側面部に上記供給口5a兼ドレン口5bを備えている、略長方形の金属枠2cであり、その材質にはアルミニウム、鉄等を使用することができる。
上記上下面部を構成する金属板2a,2b及び金属枠2cの外側は、放熱を防止するため、通常、断熱材3bで覆われているが、発泡成形体1から該金属板2a,2b及び該金属枠2cへの放熱を防止するためにも、その内側に断熱層4a,4bを設けることが好ましい。この様に内側に断熱層4a,4bを設けることにより、ユーティリティの削減を計ることができる。断熱層4a,4bに用いられる材質としては、例えば、ブチルゴム、ベークライト、シリコンゴム等の3〜10mmのシートを使用することができる。
【0008】
(2) 作動用機器
本発明の側面部に木板18a,18bが配設された平板状熱可塑性樹脂発泡体1を製造するための発泡成形用金型2の上金属板2aの両サイドには、図1に示すように、上下させて開閉するための上金属板作動用シリンダー6を取り付けた構造のものを使用することができる。上金属板作動用シリンダー6は、空圧式や油圧式のものを使用することができる。
本発明の発泡成形用金型2の下金属板2bの下方側に架台を設け、該下金属板2bに離型ピン7を取り付けたものを使用することができる。該離型ピン7は、空圧式や油圧式のシリンダー8により作動することができる。
また、下金属板2bには熱可塑性予備発泡粒子9を充填するための充填用エアーフィダー10が取り付けられている。
上記金属枠2cは、下金属板2bに固定できる構造のもので、蒸気供給口5a兼ドレン口5bは、チャンバー方式でもパイプ方式のいずれでも良いが、他種類の金属枠2cに手軽に対応できる点、真空吸引による冷却が行い易い点からパイプ方式が好ましい。
【0009】
チャンバーは金属枠2cの相対する両側面に取り付けられ、蒸気の供給及び真空吸引するための蒸気口5a兼ドレン口5bを金属枠2c上に有するものである。蒸気口5a兼ドレン口5bは、熱可塑性予備発泡粒子9より小さいスリット11や錐穴を有するコアーベント12を適宜間隔で設けたものを使用することができる。
蒸気供給パイプ13及びドレンパイプ14は、図2に示すように、配管の接続方法により、蒸気供給パイプ13としてもドレンパイプ14としも使用できるものであり、該蒸気供給パイプ13及びドレンパイプ14は、ノズル先端部13a,13bを金属枠2cの側面部より挿入して、金型2の内部に装着できるものである。
該パイプ13,14の間隔は、100〜400mmが好ましく、該パイプ13,14の径は、10〜30mmが好ましい。金属枠2cの対応する部分には、穴が設けられている。
上下金属板2a,2bは、図1に示すように、両者を固定できる係り止め部15a,15bを有し、ロックピン16をサイドからロックピン作動用シリンダー17により、差し込み、固定できる構造になっている。
【0010】
(3) 成形材料
本発明の側面部に木板18a,18bが配設された平板状熱可塑性樹脂発泡体1の製造において用いられる材料としては、発泡金型2の金属枠2cの内側に木板18a,18a又は木板18b,18b、或いは、木板18a,18a及び木板18b,18bを配置した木枠18を設置して、又、上下金属板2a,2bの内側に合板19等を設置して、上記発泡体1と一体成形することができるが、蒸気供給口5a、ドレン口5b、予備発泡粒子9充填口に相当する部位に対応する穴部12を有することが必要になる。また、木板18a,18aや木板18b,18b或いは木板18a,18a,18b,18bを配置した木枠18、或いは、合板19等が移動する虞れがあるときは、両面テープ等で仮止めしておくことが好ましい。
【0011】
図4に示すような周囲が囲まれた木枠18でなく、一方が開放された木枠18を用いる場合、或いは、相対する一方の相対面のみに木板18a,18aを用いる場合、フリーの発泡体面は収縮により、内側に反る傾向がある。このような場合は、金属枠2cの対応する面を凸状にするのが好ましい。
これら木板18a,18a、木板18b,18b、木枠18、又は、合板19等は、予備発泡粒子9と接触する側に、予め接着剤を刷毛塗り等で塗工して接着層20を形成して使用する。接着剤としては、エポキシ系、ウレタン系、酢酸ビニル系、再生ゴム系、合成ゴム系の溶剤型接着剤、アクリル系、酢酸ビニル系SBR系の水性分散液型接着剤等が使用できる。塗布量は、40〜150g/m2 が好ましい。
予備発泡粒子9としては、ポリスチレン系、ポリプロピレン系、ポリエチレン系等の熱可塑性樹脂予備発泡粒子9を使用することができる。予備発泡粒子6の発泡倍率は、5〜100倍のものが好ましい。
【0012】
[II] 側面部に木板が配設された平板状熱可塑性樹脂発泡体の製造
(1) 木枠設置、予備発泡粒子充填
上金属板1aを上金属作動用シリンダー6には上方に型開きし、木板18a,18a,18b,18b、18c、木枠18、合板19等を適宜配置し、上金属板2aを閉じ、ロックピン16で固定する。次いで、充填用エアーフィダー10で予備発泡粒子9を充填する。
【0013】
(2) 発泡成形
金属枠1cの一方の蒸気供給口5aより蒸気を供給しながら、他方のドレン口5bより真空吸引する第1の排気工程を実施し、次いで、ドレン口5b側から蒸気を供給して蒸気供給口5a側から真空吸引する第2の排気工程を行う。
次いで、蒸気供給口5a側及びドレン口5b側から蒸気を供給する本加熱工程を行い予備発泡粒子9を融着させる。最後に両サイドから真空吸引する冷却工程を行う。
各工程の所要時間は、第1の排気工程が30〜120秒、第2の排気工程が30〜120秒、本加熱工程60〜120秒、冷却工程30〜60秒である。
成形後、(パイプ方式の場合は、通常パイプを抜き取り)、ロックピン16を外し、上金属板1aを型開きした後、離型ピン7で平板状熱可塑性樹脂発泡成形体1を上側に持ち上げた状態で長手方向よりローラー21を差し込み、離型ピン7を下げて平板状熱可塑性樹脂発泡成形体1をローラー21の上にのせる。以下、移動用ローラーコンベアー22に乗せた後、リフター等で養生場所まで運び出し、養生させる。
【0014】
[III ] 側面部に木板が配設された平板状熱可塑性樹脂発泡体
(1) 構 造
本発明の側面部に木板18a,18bが配設された平板状熱可塑性樹脂発泡体1の製造において製造される側面部に木板18a,18bが配設された平板状熱可塑性樹脂発泡体1は、図5(a),(b)及び図6(a),(b)に示す様に、側面部に配設された木板18a,18a及び/又は木板18b,18bに穴部12が穿設されているものである。
該木板18a,18a及び/又は木板18b,18bに穿設された穴部12は、その製造工程中で予備発泡粒子9を発泡成形する際に供給される水蒸気の供給口5a並びにドレン口5bとして用いられる。
【0015】
該穴部12の大きさは、水蒸気の供給口5a並びにドレン口5bとして用いられることから、水蒸気を供給したり、水を排出できれば良く、一般に6〜30mm、好ましくは8〜25mmの大きさである。該穴部12は、水蒸気供給パイプ13及びドレンパイプ14が挿通することができる6〜30mmφの大きさであることが特に好ましい。また、その数は必要に応じて適宜開けられる。
該穴部12が穿設された木板18a,18a又は木板18b,18bは、図5(a),(b)及び図6(a),(b)に示す様に、相対する側面部に配設されている。
また、平板状熱可塑性樹脂発泡体1は、図5(a)に示す様に、側面部全体に木板18a,18a,18b,18bを配設して木枠18とすることもできるし、或いは、図5(a)及び図6(a)に示す様に、木板18a,18aの中央部に木板18cを配設することもできる。更に、図5(a)に示す様に、その上面部及び/又は下面部に合板19を配設することもできる。
これら木板18a,18bと平板状熱可塑性樹脂発泡体1との間には、或いは、合板19と平板状熱可塑性樹脂発泡体1との間には接着層20を設けることもできる。
【0016】
(2) 用 途
この様にして得られる側面部に木板18a,18bが配設された平板状熱可塑性樹脂発泡体1は、側面部の木板18a,18a又は木板18b,18bに穴部が多数穿設されているが、木板18a,18a又は木板18b,18bと平板状熱可塑性樹脂発泡体1との間には接着層20が設けられて強固に接着されていることから、冷却されて平板状熱可塑性樹脂発泡体1が収縮した後でも両者の間に隙間ができることがなく、しかも、側面部に穴部12が多数穿設されているが、柱等の他の木材と釘等で固定することができることから、建築用断熱パネル、型枠パネル等として用いることができる。
【0017】
【実施例】
以下、実施例について図1〜図7に基づいて説明する。
実施例1
図5(a)に示す断熱パネルを成形するために、図1に示す下記仕様の発泡成形用金型1内に、図4に示す下記仕様の木枠18を配置し、該木枠18上に合板19を乗せた後、型閉めし、下記仕様の予備発泡粒子9を充填して、下記の示す手順で発泡成形を行ない。下記の示す方法で評価した。
【0018】
発泡成形用金型
発泡成形用金型は、上下金属板1a,1bともアルミニウム製で、その金属枠1cの内寸法は、幅910mm、長さ1,500mm、厚み117mmであり、金属枠1cの長さ方向の相対する側面に蒸気供給及び真空吸引するための部屋を設け、図7に示すコアーベント12:(有)ビルソム日石製(商品名:ブラス・ベントホール)スリット11幅0.3mm、大きさ30mmφを40mm間隔で打ち込んだ金属枠1cを使用した。
【0019】
合板及び木枠
図5(a)及び(b)に示す様に、合板19は、市販の合板、幅910mm、長さ1,820mm、厚み12mmをカットしたものを使用した。
長手方向の木板18a,18aは、杉板、幅105mm、長さ1,500mm、厚み30mmを使用し、蒸気供給口5a兼ドレン口5bが金属枠1aのコアーベント12と同じ位置になるよう30mmφの穴部12を40mm間隔で開けたものを使用した。短手方向の木板18b,18bは、同材質で長さ850mmのものを500mmピッチで配置した。
【0020】
接着層
合板19及び木枠18が予備発泡粒子と接触する面に、コニシ(株)社製クロロプレンゴム系溶剤型接着剤(商品名:G17)をヘラで50g/m2 塗布し、室温で30分間乾燥させた。
【0021】
予備発泡粒子
予備発泡粒子としては、三菱化学ビーエーエスエフ社製、発泡製ポリスチレン樹脂(商品名:スチロポール JF−200)を50倍発泡させたものを使用した。
【0022】
成 形
(1) 第1及び第2の排気工程
図1に示す発泡成形装置のバルブ23、26を閉じ、バルブ24、25を開いて、バルブ24より水蒸気を供給しながらバルブ25より真空吸引する第1の排気工程を60秒間実施した後、バルブ24、25を閉じ、バルブ23、26を開いて、バルブ26より水蒸気を供給しながらバルブ23より真空吸引する第2の排気工程を60秒間実施した。
(2) 本加熱工程
次いで、バルブ23を閉じ、バルブ24を開き、バルブ24、26より蒸気供給する本加熱工程を60秒間実施した。
(3)冷却工程
次いで、バルブ24、26を閉じ、バルブ23、25を開き、バルブ23、25より真空吸引する冷却工程を60秒間実施した。
【0023】
成形体の取出
図3に示すように上金属板作動用シリンダー6を作動させて上金属板1aを上昇させて金型を開き、離型ピン7を上に作動させて、発泡成形体と金属枠1cの間にローラー21を渡し、金型1の外へ引き出し、移動用ローラーコンベアー22上に乗せた後、リフターに乗せ替え所定の保管場所に運んだ。
【0024】
評 価
発泡成形体1の評価は目視にて行なった。その結果、発泡成形体1は、合板19及び木枠18と発泡粒子1が十分に接着しており、発泡粒子1の間隙もなく、建築用の断熱パネルとして良好なものであった。
【0025】
実施例2
図6(a)及び(b)に示す様な、断熱パネル(幅910mm、長さ1000mm、厚み105mm)の成形を、以下に示す事項に変更した以外は実施例1とほぼ同様に実施した。
【0026】
金属枠
図6(b)に示す様に、金属枠1cの長手方向の相対する側面に12mmφの穴を250mmピッチで開け、図2に示す様に、銅パイプを挿入して、蒸気供給口5a兼ドレン口5bとした。
銅パイプは、内径10mmφで、金型1への挿入長さは、350mmで、その側面部に0.5mmφの錐穴を30mmピッチに設けたものを使用した。
【0027】
木 板
材質を桧板、長さを1,000mmにした以外は、実施例1と同様の木板18aを使用した。両サイドの桧板18aは金属枠1cの蒸気供給口5a兼ドレン口5bに対応する部位に、12mmφの穴を開け、発泡成形体粒子1と接触する側に接着剤20を塗布して使用した。中央の桧板19bについては、両面に接着剤20を塗布して使用した。
【0028】
成 形
成形時間は、第1の排気工程及び第2の排気工程共に120秒、本加熱工程120秒、冷却工程60秒であった。
【0029】
評 価
得られた形成体は、実施例1と同様に木板18a,18a,18cと発泡成形体粒子1との接着は十分で、かつ、銅パイプの跡以外は、発泡成形体粒子1の間隙も無かったが、フリーな発泡体面が若干内側に反っていた。
【0030】
実施例3
上下金属板の内側に、断熱層としてブチルゴム製の厚さ10mmのシートを設け、成形時間が第1の排気工程及び第2の排気工程共に60秒、本金発工程60秒、冷却工程30秒で行なった以外は、実施例2と同様に行なった。
【0031】
【発明の効果】
本発明の発泡成形用金型及び熱可塑性樹脂発泡体の成形方法によれば、建築用の断熱パネルのような大型の発泡成形体を、相対する両側面に蒸気供給口兼ドレン口を形成することにより、簡易で、安価な発泡成形用金型とすることができ、しかも、得られる熱可塑性樹脂発泡体は、木枠及び合板等と優れた接着性を示す一体成形体として得ることができる。
【図面の簡単な説明】
【図1】図1は、本発明の実施例にて用いた発泡成形装置の正面図である。
【図2】図2は、本発明実施例にて用いた発泡成形用金型の発泡成形中の正面断面図である。
【図3】図3は、本発明実施例にて用いた発泡成形用金型での成形体の取り出し装置の概略図である。
【図4】図4は、本発明実施例の発泡成形用金型の金属枠と木枠の配置図である。
【図5】図5の(a)は本発明実施例で発泡成形された建築用断熱パネル成形体の斜視図であり、図5の(b)は木枠に開けられた穴の寸法を表わす図である。
【図6】図6の(a)は本発明実施例で発泡成形された建築用断熱パネル成形体の斜視図であり、図6の(b)は木枠に開けられた穴の寸法を表わす図である。
【図7】図7は、本発明実施例で用いたコアーベントの斜視図である。
【符号の説明】
I 発泡成形装置
1 平板状熱可塑性樹脂発泡成形体
2 発泡成形用金型
2a 上金属板
2b 下金属板
2c 金属枠
3a,3b 断熱材
4a,4b 断熱層
5a 蒸気供給口
5b ドレン口
6 上金属板作動用シリンダー
7 離型ピン
8 シリンダー
9 熱可塑性予備発泡粒子
10 充填用エアーフィーダー
11 スリット
12 コアーベント
13 蒸気供給パイプ
14 ドレンパイプ
15a 上型ロック係止め
15b 下型ロック係止め
18 木枠
18a,18b,18c, 木板
19 合板
20 接着層
21 ローラー
22 移動用ローラーコンベアー
23,24,25,26 バルブ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a flat thermoplastic resin foam in which a wooden board is disposed on a side surface portion used as a thermal insulation panel for buildings, a method for producing the same, and a foam molding die used therefor.
[0002]
[Prior art]
Conventionally, a thermal insulation panel having a wooden board disposed on a side surface is disclosed in, for example, Japanese Patent Application Laid-Open No. 6-238761, in which a wooden board is disposed on a side surface of a panel frame that is open at least on one side. A method is disclosed in which a panel frame and a foamed resin molded body are integrally formed by heating and foaming the pre-expanded particles after the pressure-holding and filling the pre-expanded particles in the panel frame. .
[0003]
[Problems to be solved by the invention]
However, in the method for manufacturing a thermal insulation panel for building described in the above-mentioned Japanese Patent Application Laid-Open No. 6-238661, water vapor and water are respectively applied to the upper pressure plate and the metal box so that the foam can be uniformly and uniformly foamed even on a wide surface. It has a structure equipped with a device for introducing cooling water.
Therefore, in order to obtain a large area thermoplastic resin foam molded article, the entire apparatus had to be enlarged. For example, in order to form a wide building panel with a length of about 2 to 5m for roof panels and floor panels, foaming is uniformly performed without any spots. A mouth must be provided, and therefore foam molding equipment for forming wide building panels has become a very expensive device.
Further, in the method described in the above publication, after the integral molding of the frame material and the thermoplastic resin foam molded body, the foamed resin molded body contracts due to a change over time due to cooling, and the frame material and the foamed resin molded body. As a result, a problem arises in that the heat insulation effect is reduced.
[0004]
[Means for Solving the Problems]
As a result of intensive studies in view of such problems, the present inventor can foam without any spots even in a large area. Acquired knowledge that this can be achieved by providing a water vapor supply port / drain port on the side surface and drilling a hole in the wood board disposed on the side surface that matches the water vapor supply port / drain port. Thus, the present invention has completed a flat thermoplastic resin foam in which a wooden board is disposed on a side surface portion of the present invention, a method for producing the same, and a foam molding die used therefor.
[0005]
That is, the manufacturing method of the flat thermoplastic resin foam in which the wooden board is disposed on the side surface according to the present invention is the method of manufacturing the flat thermoplastic resin foam in which the wooden board is disposed on the side surface. is formed from a metal frame constituting the metal plate and side portions constituting the upper and lower surface portions as mold, using a mold to form a steam supply port and a drain port in the opposite side portions of the metal frame, is the wood plate A wood board in which an adhesive layer is formed in advance on the side in contact with the pre-expanded particles, and the steam supply port / drain port is provided in the hole of the wood board. After the arrangement, the thermoplastic resin pre-expanded particles are supplied into the mold , the exhaust process is performed, and then the main heating process of supplying steam is performed to fuse the pre-expanded particles by steam heating. It is characterized by.
In addition, the manufacturing method of the flat thermoplastic resin foam in which the wooden board is disposed on the side surface, which is another aspect of the present invention, manufactures the flat thermoplastic resin foam in which the wooden board is disposed on the side surface. In this method, a foam metal mold is formed from a metal plate constituting the upper and lower surface portions and a metal frame constituting the side surface portion, and a steam supply port 5a and drain port 5b are formed on the opposite side surface portions of the metal frame. Using a mold, the wooden board is a wooden board in which an adhesive layer is previously formed on the side in contact with the pre-expanded particles, and a wooden board having a hole in the side surface of the mold is formed in the hole of the wooden board. After the steam supply port 5a and the drain port 5b are arranged together, the thermoplastic resin pre-expanded particles are supplied into the mold, and the vapor is supplied from the steam supply port 5a, while the vacuum is supplied from the other drain port 5b. The first exhaust step of sucking is performed, and then the drain port 5b A second evacuation step of supplying steam from the vapor supply port 5a side, and then performing a main heating step of supplying steam from the vapor supply port 5a side and the drain port 5b side, It is characterized by being fused.
Furthermore, the mold for foam molding for producing a plate-like thermoplastic resin foam in which a wooden board is disposed on the side surface, which is another aspect of the present invention, includes a metal plate and side surfaces constituting the upper surface and the lower surface portion. And a steam supply port / drain port for supplying steam and vacuum suction is formed on the opposite side surfaces of the metal frame.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
First, a flat thermoplastic resin foam in which a wooden board is disposed on a side surface portion of the present invention, a method for producing the same, and an embodiment of a foam molding die used therefor will be specifically described below with reference to the drawings.
[I] Mold for Foam Molding (1) Mold Structure Mold for mold molding 2a for producing the flat thermoplastic resin foam 1 in which the wooden boards 18a and 18b are disposed on the side surface of the present invention is as follows. As shown in the foam molding apparatus I in FIG. 1, a metal plate (hereinafter referred to as an upper metal plate) 2a constituting an upper surface portion and a metal plate (hereinafter referred to as a lower metal plate) 2b constituting a lower surface portion on the upper and lower surface portions thereof. The flat upper and lower metal plates 2a and 2b are appropriately provided with beams for preventing deflection in the vertical and horizontal directions. The upper and lower metal plates 2a and 2b are made of aluminum. Iron, etc. can be used. The outer sides of the upper and lower metal plates 2a and 2b are usually covered with heat insulating materials 3a and 3b in order to prevent heat dissipation.
[0007]
A metal frame 2c (hereinafter referred to as a metal frame) constituting a side surface portion of a foam molding die 2 for producing a flat thermoplastic resin foam 1 in which wood plates 18a and 18b are disposed on side surface portions of the present invention is as follows. As shown in FIG. 4, a substantially rectangular metal frame 2c provided with the supply port 5a and drain port 5b on the opposite side surfaces, and the material thereof can be aluminum, iron or the like.
The outer sides of the metal plates 2a, 2b and the metal frame 2c constituting the upper and lower surface portions are usually covered with a heat insulating material 3b in order to prevent heat dissipation, but the metal plates 2a, 2b and In order to prevent heat dissipation to the metal frame 2c, it is preferable to provide the heat insulating layers 4a and 4b on the inner side. By providing the heat insulating layers 4a and 4b on the inner side in this way, utility can be reduced. As a material used for the heat insulation layers 4a and 4b, for example, a sheet of 3 to 10 mm such as butyl rubber, bakelite, or silicon rubber can be used.
[0008]
(2) Actuating equipment On both sides of the upper metal plate 2a of the foam molding die 2 for producing the flat thermoplastic resin foam 1 in which the wooden plates 18a and 18b are disposed on the side surface portion of the present invention. As shown in FIG. 1, it is possible to use a structure in which an upper metal plate actuating cylinder 6 for opening and closing is opened and closed. The upper metal plate actuating cylinder 6 may be a pneumatic or hydraulic one.
It is possible to use a structure in which a base is provided on the lower side of the lower metal plate 2b of the foam molding die 2 of the present invention, and a release pin 7 is attached to the lower metal plate 2b. The release pin 7 can be operated by a pneumatic or hydraulic cylinder 8.
Further, a filling air feeder 10 for filling the thermoplastic pre-expanded particles 9 is attached to the lower metal plate 2b.
The metal frame 2c has a structure that can be fixed to the lower metal plate 2b, and the steam supply port 5a and drain port 5b may be either a chamber system or a pipe system, but can easily handle other types of metal frames 2c. The pipe method is preferable because it can be easily cooled by vacuum suction.
[0009]
The chamber is attached to the opposite side surfaces of the metal frame 2c, and has a steam port 5a and a drain port 5b on the metal frame 2c for supplying steam and vacuum suction. As the steam port 5a and the drain port 5b, those provided with core vents 12 having slits 11 and conical holes smaller than the thermoplastic pre-expanded particles 9 at appropriate intervals can be used.
As shown in FIG. 2, the steam supply pipe 13 and the drain pipe 14 can be used as the steam supply pipe 13 or the drain pipe 14 depending on the piping connection method. The nozzle tip portions 13a and 13b can be inserted from the side surface portion of the metal frame 2c and mounted in the mold 2.
The interval between the pipes 13 and 14 is preferably 100 to 400 mm, and the diameter of the pipes 13 and 14 is preferably 10 to 30 mm. A hole is provided in a corresponding part of the metal frame 2c.
As shown in FIG. 1, the upper and lower metal plates 2 a and 2 b have locking portions 15 a and 15 b that can fix both, and the lock pin 16 can be inserted and fixed from the side by the lock pin operating cylinder 17. ing.
[0010]
(3) Molding material As a material used in the production of the plate-like thermoplastic resin foam 1 in which the wooden plates 18a and 18b are disposed on the side portions of the present invention, the wooden plate 18a is disposed inside the metal frame 2c of the foaming mold 2. , 18a or wooden boards 18b, 18b, or a wooden frame 18 in which the wooden boards 18a, 18a and wooden boards 18b, 18b are arranged, and a plywood 19 or the like is installed inside the upper and lower metal plates 2a, 2b. Although it can be integrally formed with the foam 1, it is necessary to have a hole 12 corresponding to a portion corresponding to the steam supply port 5 a, the drain port 5 b, and the pre-expanded particle 9 filling port. Also, if there is a possibility that the wooden board 18a, 18a, the wooden board 18b, 18b, the wooden frame 18 on which the wooden boards 18a, 18a, 18b, 18b are arranged, or the plywood 19 will move, temporarily fix it with double-sided tape or the like It is preferable to keep it.
[0011]
When using a wooden frame 18 that is open on one side instead of the wooden frame 18 surrounded by the periphery as shown in FIG. 4, or when using the wooden boards 18a and 18a only on one opposing surface, free foaming is performed. The body surface tends to warp inward due to contraction. In such a case, it is preferable to make the corresponding surface of the metal frame 2c convex.
These wooden boards 18a, 18a, wooden boards 18b, 18b, wooden frame 18, or plywood 19 are coated with an adhesive in advance by brushing or the like on the side in contact with the pre-foamed particles 9, thereby forming an adhesive layer 20. To use. As the adhesive, epoxy-based, urethane-based, vinyl acetate-based, recycled rubber-based, synthetic rubber-based solvent-based adhesives, acrylic-based, vinyl acetate-based SBR-based aqueous dispersion adhesives, and the like can be used. The coating amount, 40~150g / m 2 is preferred.
As the pre-expanded particles 9, thermoplastic resin pre-expanded particles 9 such as polystyrene, polypropylene and polyethylene can be used. The expansion ratio of the pre-expanded particles 6 is preferably 5 to 100 times.
[0012]
[II] Manufacture of a flat thermoplastic resin foam with a wooden board on the side (1) Install a wooden frame, pre-expanded particles filled The upper metal plate 1a is opened upward in the upper metal working cylinder 6 The wooden plates 18a, 18a, 18b, 18b, 18c, the wooden frame 18, the plywood 19 and the like are appropriately arranged, and the upper metal plate 2a is closed and fixed with the lock pins 16. Next, the pre-expanded particles 9 are filled with the filling air feeder 10.
[0013]
(2) While supplying steam from one steam supply port 5a of the foam-molded metal frame 1c, the first evacuation step of vacuum suction from the other drain port 5b is performed, and then steam is supplied from the drain port 5b side. Then, the second exhausting step of vacuum suction from the steam supply port 5a side is performed.
Next, a main heating step of supplying steam from the steam supply port 5a side and the drain port 5b side is performed to fuse the pre-expanded particles 9 together. Finally, a cooling step is performed in which vacuum suction is performed from both sides.
The time required for each process is 30 to 120 seconds for the first exhaust process, 30 to 120 seconds for the second exhaust process, 60 to 120 seconds for the main heating process, and 30 to 60 seconds for the cooling process.
After molding (in the case of a pipe system, the pipe is usually removed), the lock pin 16 is removed, the upper metal plate 1a is opened, and then the flat thermoplastic resin foam molded body 1 is lifted upward by the release pin 7. In this state, the roller 21 is inserted from the longitudinal direction, the release pin 7 is lowered, and the flat thermoplastic resin foam molding 1 is placed on the roller 21. Thereafter, after being placed on the moving roller conveyor 22, it is carried out to a curing place by a lifter or the like and cured.
[0014]
[III] Flat thermoplastic resin foam (1) having a wooden plate disposed on its side surface (1) Structure In the production of the flat thermoplastic resin foam 1 having wooden plates 18a and 18b disposed on the side surface of the present invention. As shown in FIGS. 5 (a) and 5 (b) and FIGS. 6 (a) and 6 (b), the flat plate-like thermoplastic resin foam 1 in which the wooden plates 18a and 18b are arranged on the manufactured side surfaces is provided on the side surface. The holes 12 are formed in the wooden boards 18a and 18a and / or the wooden boards 18b and 18b arranged in the section.
The holes 12 formed in the wooden boards 18a and 18a and / or the wooden boards 18b and 18b serve as a water supply port 5a and a drain port 5b supplied when the pre-expanded particles 9 are foam-molded during the manufacturing process. Used.
[0015]
Since the size of the hole 12 is used as the water supply port 5a and the drain port 5b, it is only necessary to supply water vapor or discharge water, and generally has a size of 6 to 30 mm, preferably 8 to 25 mm. is there. It is particularly preferable that the hole 12 has a size of 6 to 30 mmφ through which the water vapor supply pipe 13 and the drain pipe 14 can be inserted. Moreover, the number can be opened as needed.
As shown in FIGS. 5A and 5B and FIGS. 6A and 6B, the wooden boards 18a and 18a or the wooden boards 18b and 18b in which the holes 12 are formed are arranged on opposite side parts. It is installed.
Further, as shown in FIG. 5 (a), the plate-like thermoplastic resin foam 1 can be made into a wooden frame 18 by arranging wooden boards 18a, 18a, 18b, 18b over the entire side surface. As shown in FIGS. 5 (a) and 6 (a), a wooden board 18c may be disposed at the center of the wooden boards 18a, 18a. Further, as shown in FIG. 5A, a plywood 19 can be disposed on the upper surface portion and / or the lower surface portion thereof.
An adhesive layer 20 may be provided between the wooden boards 18 a and 18 b and the flat thermoplastic resin foam 1, or between the plywood 19 and the flat thermoplastic resin foam 1.
[0016]
(2) Application The plate-like thermoplastic resin foam 1 in which the wood plates 18a and 18b are arranged on the side portions thus obtained has a large number of holes in the side plates of the wood plates 18a and 18a or the wood plates 18b and 18b. Although it is perforated, an adhesive layer 20 is provided between the wooden boards 18a, 18a or 18b, 18b and the flat plate-like thermoplastic resin foam 1 so as to be firmly bonded. Even after the thermoplastic resin foam 1 contracts, there are no gaps between them, and there are many holes 12 in the side surface, but it is fixed with other wood such as pillars and nails. Since it can be used, it can be used as an insulation panel for construction, a formwork panel, and the like.
[0017]
【Example】
Hereinafter, an Example is described based on FIGS.
Example 1
In order to mold the heat insulating panel shown in FIG. 5A, a wooden frame 18 having the following specifications shown in FIG. 4 is placed in the foam molding die 1 having the following specifications shown in FIG. After putting the plywood 19 on, the mold is closed, pre-expanded particles 9 having the following specifications are filled, and foam molding is performed according to the following procedure. Evaluation was made by the following method.
[0018]
Mold for foam molding The mold for foam molding is made of aluminum for both the upper and lower metal plates 1a and 1b. The inner dimensions of the metal frame 1c are width 910mm, length 1,500mm, and thickness 117mm. A chamber for supplying steam and vacuum suction is provided on the opposite side surfaces of the metal frame 1c in the length direction, and the core vent 12 shown in FIG. 7: manufactured by Bilsom Nippon Stone (trade name: brass vent hole) slit 11 width A metal frame 1c in which 0.3 mm and a size of 30 mmφ were driven at intervals of 40 mm was used.
[0019]
Plywood and wooden frame As shown in FIGS. 5 (a) and (b), the plywood 19 used was a commercially available plywood cut with a width of 910 mm, a length of 1,820 mm, and a thickness of 12 mm.
The longitudinal wooden boards 18a and 18a use cedar boards, width 105mm, length 1,500mm, and thickness 30mm, and the steam supply port 5a and drain port 5b have the same position as the core vent 12 of the metal frame 1a. What used the hole part 12 opened by 40 mm space | interval was used. The wooden plates 18b and 18b in the short direction are made of the same material and have a length of 850 mm and are arranged at a pitch of 500 mm.
[0020]
Adhesion layer On the surface where the plywood 19 and the wooden frame 18 are in contact with the pre-expanded particles, a chloroprene rubber solvent type adhesive (trade name: G17) manufactured by Konishi Co., Ltd. is applied with a spatula at 50 g / m 2. And dried at room temperature for 30 minutes.
[0021]
Pre-expanded particles As the pre-expanded particles, expanded polystyrene resin (trade name: Styropol JF-200) manufactured by Mitsubishi Chemical BSF Co., Ltd. was used 50 times.
[0022]
Closing the valve 23 and 26 adult forms (1) first and second exhaust process foam molding apparatus shown in Figure 1, by opening the valve 24 and 25, vacuum suction from the valve 25 while supplying the steam from the valve 24 After performing the first evacuation process for 60 seconds, the valves 24 and 25 are closed, the valves 23 and 26 are opened, and the second evacuation process in which vacuum suction is performed from the valve 23 while supplying water vapor from the valve 26 is performed for 60 seconds. did.
(2) Main Heating Step Next, the main heating step of closing the valve 23, opening the valve 24, and supplying steam from the valves 24 and 26 was performed for 60 seconds.
(3) Cooling step Next, a cooling step of closing the valves 24 and 26, opening the valves 23 and 25, and performing vacuum suction from the valves 23 and 25 was performed for 60 seconds.
[0023]
3. Removal of molded body As shown in FIG. 3, the upper metal plate actuating cylinder 6 is actuated to raise the upper metal plate 1a to open the mold, and the release pin 7 is actuated upward to perform foaming. The roller 21 was passed between the molded body and the metal frame 1c, pulled out of the mold 1, placed on the moving roller conveyor 22, and then transferred to a lifter and carried to a predetermined storage location.
[0024]
Evaluation The foamed molded article 1 was visually evaluated. As a result, the foamed molded body 1 was satisfactory as a heat insulating panel for construction because the plywood 19 and the wooden frame 18 and the foamed particles 1 were sufficiently adhered, and there was no gap between the foamed particles 1.
[0025]
Example 2
As shown in FIGS. 6A and 6B, the heat insulating panel (width 910 mm, length 1000 mm, thickness 105 mm) was molded in substantially the same manner as in Example 1 except that the following items were changed.
[0026]
Metal frame As shown in FIG. 6 (b), holes of 12mmφ are formed at 250mm pitch on the opposite side surfaces of the metal frame 1c in the longitudinal direction, and a copper pipe is inserted as shown in FIG. The steam supply port 5a and the drain port 5b were used.
A copper pipe having an inner diameter of 10 mmφ, an insertion length into the mold 1 of 350 mm, and a conical hole of 0.5 mmφ formed on the side surface portion at a pitch of 30 mm was used.
[0027]
Wood board A wood board 18a similar to that of Example 1 was used except that the material was a slat and the length was 1,000 mm. The side plates 18a on both sides were used by forming a 12mmφ hole in a portion corresponding to the steam supply port 5a and the drain port 5b of the metal frame 1c, and applying the adhesive 20 on the side in contact with the foam molded body particles 1. . About the center gutter 19b, the adhesive 20 was apply | coated and used on both surfaces.
[0028]
Formed form <br/> molding time is 120 seconds in the first exhaust step and a second evacuation step both the heating step 120 seconds, was cooled process 60 seconds.
[0029]
Evaluation The obtained molded body was the same as in Example 1, in which the adhesion between the wooden boards 18a, 18a, 18c and the foam molded body particles 1 was sufficient, and the foam molded body except for the trace of the copper pipe was used. There was no gap between the particles 1, but the free foam surface was slightly warped inward.
[0030]
Example 3
Inside the upper and lower metal plates, a sheet of 10 mm thick made of butyl rubber is provided as a heat insulation layer. The molding time is 60 seconds for both the first exhaust process and the second exhaust process, the gold generating process 60 seconds, and the cooling process 30 seconds. The same procedure as in Example 2 was performed except that the procedure was performed in step 2.
[0031]
【The invention's effect】
According to the mold for foam molding and the method for molding a thermoplastic resin foam according to the present invention, a large foam molded body such as a heat insulating panel for building is formed with a steam supply port and a drain port on opposite side surfaces. Thus, a simple and inexpensive foam molding die can be obtained, and the obtained thermoplastic resin foam can be obtained as an integrally molded body exhibiting excellent adhesiveness with a wooden frame, plywood and the like. .
[Brief description of the drawings]
FIG. 1 is a front view of a foam molding apparatus used in an example of the present invention.
FIG. 2 is a front sectional view of the foam molding die used in the embodiment of the present invention during foam molding.
FIG. 3 is a schematic view of an apparatus for taking out a molded body in a foam molding die used in an embodiment of the present invention.
FIG. 4 is a layout view of a metal frame and a wooden frame of a foam molding die according to an embodiment of the present invention.
5 (a) is a perspective view of a heat insulating panel molded article for building which is foam-molded in the embodiment of the present invention, and FIG. 5 (b) shows the dimensions of holes formed in a wooden frame. FIG.
6 (a) is a perspective view of a building heat insulation panel molded body foam-molded in the embodiment of the present invention, and FIG. 6 (b) represents the size of a hole formed in a wooden frame. FIG.
FIG. 7 is a perspective view of a core vent used in an embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS I Foam molding apparatus 1 Flat thermoplastic resin foam molding 2 Foam molding die 2a Upper metal plate 2b Lower metal plate 2c Metal frame 3a, 3b Thermal insulation material 4a, 4b Thermal insulation layer 5a Steam supply port 5b Drain port 6 Upper metal Plate cylinder 7 Mold release pin 8 Cylinder 9 Thermoplastic pre-expanded particles 10 Filling air feeder 11 Slit 12 Core vent 13 Steam supply pipe 14 Drain pipe 15a Upper lock lock 15b Lower lock lock 18 Wooden frames 18a, 18b , 18c, wood board 19 plywood 20 adhesive layer 21 roller 22 moving roller conveyor 23, 24, 25, 26 valve

Claims (5)

側面部に木板が配設された平板状熱可塑性樹脂発泡体を製造する方法において、発泡成形用金型として上下面部を構成する金属板と側面部を構成する金属枠とから形成され、該金属枠の相対する側面部に蒸気供給口兼ドレン口を形成した金型を用い、該木板が、予め予備発泡粒子と接触する側に接着層を形成した木板であり、該金型の側面部に穴部が穿設されている該木板を木板の穴部に前記蒸気供給口兼ドレン口を合わせて配設した後、金型内に熱可塑性樹脂予備発泡粒子を供給して、排気工程を行ない、次いで、蒸気を供給する本加熱工程を行い該予備発泡粒子を融着させることを特徴とする、側面部に木板が配設された平板状熱可塑性樹脂発泡体の製造方法。In a method for producing a flat thermoplastic resin foam in which a wooden plate is disposed on a side surface portion, the metal plate is formed from a metal plate constituting an upper and lower surface portion and a metal frame constituting a side surface portion as a foam molding die. Using a metal mold in which a steam supply port and a drain port are formed on the opposite side surfaces of the frame, the wooden board is a wooden board in which an adhesive layer is previously formed on the side in contact with the pre-foamed particles. after the hole has disposed the wood plate is drilled to fit the steam supply port and a drain port into the hole of the wooden plate, by supplying the thermoplastic resin pre-expanded particles into a mold, the exhaust process And then performing a main heating step of supplying steam to fuse the pre-expanded particles. 側面部に木板が配設された平板状熱可塑性樹脂発泡体を製造する方法において、発泡成形用金型として上下面部を構成する金属板と側面部を構成する金属枠とから形成され、該金属枠の相対する側面部に蒸気供給口5a兼ドレン口5bを形成した金型を用い、該木板が、予め予備発泡粒子と接触する側に接着層を形成した木板であり、該金型の側面部に穴部が穿設されている木板を該木板の穴部に前記蒸気供給口5a兼ドレン口5bを合わせて配設した後、金型内に熱可塑性樹脂予備発泡粒子を供給して、蒸気供給口5aより蒸気を供給しながら、他方のドレン口5bより真空吸引する第1の排気工程を実施し、次いで、ドレン口5b側から蒸気を供給して蒸気供給口5a側から真空吸引する第2の排気工程を行ない、次いで、蒸気供給口5a側及びドレン口5b側から蒸気を供給する本加熱工程を行い該予備発泡粒子を融着させることを特徴とする、側面部に木板が配設された平板状熱可塑性樹脂発泡体の製造方法。In a method for producing a flat thermoplastic resin foam in which a wooden plate is disposed on a side surface portion, the metal plate is formed from a metal plate constituting an upper and lower surface portion and a metal frame constituting a side surface portion as a foam molding die. A metal plate in which a steam supply port 5a and a drain port 5b are formed on opposite side surfaces of the frame is used, and the wooden plate is a wooden plate in which an adhesive layer is previously formed on the side in contact with the pre-foamed particles. After the wood plate having a hole in the part is disposed with the steam supply port 5a and the drain port 5b aligned with the hole in the wood plate, the thermoplastic resin pre-expanded particles are supplied into the mold, While supplying steam from the steam supply port 5a, the first exhausting step of vacuum suction from the other drain port 5b is performed, then steam is supplied from the drain port 5b side and vacuum suction is performed from the steam supply port 5a side. The second exhaust process is performed, and then the steam supply port 5 Wherein the fusing said pre-expanded particles were present heating step of supplying a steam from the side and the drain port 5b side, the manufacturing method of flat thermoplastic resin foam wooden board is disposed on the side surface. 金型内に熱可塑性樹脂予備発泡粒子を供給する前に、金型の上面部及び/又は下面部に合板を配設する、請求項1又は2に記載の側面部に木板が配設された平板状熱可塑性樹脂発泡体の製造方法。Before supplying the thermoplastic resin pre-expanded particles into the mold, a plywood is disposed on the upper surface portion and / or the lower surface portion of the mold, and the wooden board is disposed on the side surface portion according to claim 1 or 2 . A method for producing a flat thermoplastic resin foam. 合板が、予め予備発泡粒子と接触する側に接着層を形成した合板である、請求項3に記載の側面部に木板が配設された平板状熱可塑性樹脂発泡体の製造方法。 Plywood, advance pre plywood forming an adhesive layer on the side in contact with the foam particles, method for producing a plate-shaped thermoplastic resin foam wooden board is disposed on a side surface portion of claim 3. 上面及び下面部を構成する金属板と側面部を構成する金属枠とから構成されており、該金属枠の相対する側面部に蒸気の供給及び真空吸引するための蒸気供給口兼ドレン口を形成したことを特徴とする、側面部に木板が配設された平板状熱可塑性樹脂発泡体を製造するための発泡成形用金型。Consists of a metal plate that constitutes the upper and lower surfaces and a metal frame that constitutes the side surface, and forms a steam supply port and drain port for supplying and vacuuming steam to the opposite side surfaces of the metal frame A foam molding mold for producing a flat thermoplastic resin foam having a wooden plate disposed on a side surface portion.
JP05012397A 1997-03-05 1997-03-05 Flat thermoplastic resin foam having a wooden board disposed on the side surface, a method for producing the same, and a mold for foam molding used therefor Expired - Fee Related JP3727435B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP05012397A JP3727435B2 (en) 1997-03-05 1997-03-05 Flat thermoplastic resin foam having a wooden board disposed on the side surface, a method for producing the same, and a mold for foam molding used therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP05012397A JP3727435B2 (en) 1997-03-05 1997-03-05 Flat thermoplastic resin foam having a wooden board disposed on the side surface, a method for producing the same, and a mold for foam molding used therefor

Publications (2)

Publication Number Publication Date
JPH10244597A JPH10244597A (en) 1998-09-14
JP3727435B2 true JP3727435B2 (en) 2005-12-14

Family

ID=12850359

Family Applications (1)

Application Number Title Priority Date Filing Date
JP05012397A Expired - Fee Related JP3727435B2 (en) 1997-03-05 1997-03-05 Flat thermoplastic resin foam having a wooden board disposed on the side surface, a method for producing the same, and a mold for foam molding used therefor

Country Status (1)

Country Link
JP (1) JP3727435B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113967997B (en) * 2021-10-22 2024-07-12 三杰节能新材料股份有限公司 Balanced thickness inclined foaming injection method for prefabricated directly-buried insulating pipe polyurethane
JP7262859B1 (en) * 2022-05-09 2023-04-24 株式会社コノミハウス base material
CN120002910B (en) * 2025-03-11 2025-10-24 常州大学 A mold and molding method for polymer material foaming molding

Also Published As

Publication number Publication date
JPH10244597A (en) 1998-09-14

Similar Documents

Publication Publication Date Title
US10787812B2 (en) Construction sheathing and methods of making and using same
JP3727435B2 (en) Flat thermoplastic resin foam having a wooden board disposed on the side surface, a method for producing the same, and a mold for foam molding used therefor
JP6666823B2 (en) Repair method of sandwich panel and repair wall
JP3878077B2 (en) Mold for molding foamed resin composite molded body and molding method of foamed resin composite molded body using the same
JP4148587B2 (en) Foamed resin composite molded body
JPH08302849A (en) Heat insulating panel
JPS6317604B2 (en)
JP3087220B2 (en) Method for manufacturing heat insulating wall panel using foamed resin body
JP2002371702A (en) Composite panel and its manufacturing method
CN112900782A (en) Framework mounting structure for hanging plate, hanging plate and heat-insulation and decoration integrated plate
KR100229671B1 (en) Method for manufacturing retaining wall pattern plate for construction works and its device
JP3906397B2 (en) Thermal insulation panel and thermal insulation base
JP4146598B2 (en) Insulation structure of unit building and insulation construction method
JP2688880B2 (en) Thermal insulation structure
JPH06238761A (en) Production of heat insulating panel for building
KR20090024930A (en) Building composite insulation board and its manufacturing method
JP3685565B2 (en) Manufacturing method of heat insulating board for building
JP2862499B2 (en) Method for manufacturing two-by-four residential wall panels
JP4169424B2 (en) Mold for foamed resin molding
JP3108977B2 (en) Building insulation method
JP2002220883A (en) Panel and wall surface forming method
JPH1113206A (en) Heat insulating structure of ligneous steel frame beam
JPH10115025A (en) Heat insulating panel
JPS582824B2 (en) Frame for forming joints for manufacturing architectural tile blocks
JPS5839055B2 (en) Method for manufacturing insulation panels with reinforcing materials

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20040712

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20040716

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20040909

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20050830

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20050928

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20091007

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101007

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111007

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121007

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121007

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131007

Year of fee payment: 8

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees