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JP3656011B2 - Insulating layer construction method for low temperature tank wall and its construction equipment - Google Patents

Insulating layer construction method for low temperature tank wall and its construction equipment Download PDF

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Publication number
JP3656011B2
JP3656011B2 JP36301499A JP36301499A JP3656011B2 JP 3656011 B2 JP3656011 B2 JP 3656011B2 JP 36301499 A JP36301499 A JP 36301499A JP 36301499 A JP36301499 A JP 36301499A JP 3656011 B2 JP3656011 B2 JP 3656011B2
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Japan
Prior art keywords
heat insulation
temperature tank
reinforcing material
construction
low temperature
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JP36301499A
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Japanese (ja)
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JP2001173894A (en
Inventor
丈能 西崎
元彦 中谷
文男 鎌田
淳生 園
智運 三好
真史 奥藤
孝彦 下野
康明 内橋
俊彦 古田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Obayashi Corp
Osaka Gas Co Ltd
Toyo Tire Corp
Original Assignee
Obayashi Corp
Osaka Gas Co Ltd
Toyo Tire and Rubber Co Ltd
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Priority to JP36301499A priority Critical patent/JP3656011B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、例えば液化天然ガス(LNG)や液化石油ガス(LPG)などの低温タンクの外壁、特に内外二重壁の外壁の内面に硬質ウレタンフォーム(以下、単に硬質ウレタンと称する)による断熱層を現場施工によって形成するための低温タンク壁面の断熱層施工法及びその施工に用いられる低温タンク壁面の断熱施工装置に関するものである。
【0002】
【従来の技術】
低温タンクの壁面に硬質ウレタンによる断熱層を形成するにあたっては、低温の熱衝撃や温度勾配に起因した温度応力による断熱層な有害なひび割れ発生とその進展を防ぐ表面補強、表面保護及び外観仕上げのために、硬質ウレタンの表面にガラス繊維織物、つまり、ガラスメッシュなどを表面補強材として貼付ける手段を採用するのが一般的である。
【0003】
上記のように硬質ウレタンとその表面に貼付けられるガラスメッシュ等の表面補強材とにより低温タンク壁面に所定の断熱層を現場施工するに際して、従来では、硬質ウレタンを直接、壁面に所要厚みに吹付け発泡する工法が採用されていた。詳述すると、図7(A)に示すように、低温タンク壁面Wに沿って昇降可能および水平移動可能なゴンドラ30に乗り込んだ作業者Mが携行しているブラスト装置31により壁面Wに向け粒子をブラストして該壁面Wを研掃した後、図7(B)に示すように、研掃後の壁面Wに手塗りローラ32等を用いてプライマーを塗布する。
【0004】
続いて、図7(C)のように、上記ゴンドラ30に硬質ウレタン吹付け用スプレー33をセットし、ゴンドラ30の昇降および水平移動によって上記プライマー処理後の壁面Wに硬質ウレタンPUFをスプレー33から吹付けて発泡させたのち、そのウレタンPUFからなる断熱層37の表面を図7(D)のように、特殊なハンドカッター34などを用いて厚さが一定になるように切削し、このとき発生する切削屑などの粉塵は掃除機35を使用して吸引させる。
【0005】
しかる後、図7(E)のように、上記ゴンドラ30に乗った作業者Mが手に持った吹付けガン36によってウレタンPUFからなる断熱層37の表面に接着剤40を塗布した上、図7(F)のように、複数の作業者Mの協働によってガラスメッシュ等の表面補強材38を上記断熱層37の表面に順次接着する。そして最後に、図7(G)のように、ドライヤー39などを用いて上記表面補強材38の上から加熱することにより接着剤40を硬化させて表面補強材38をウレタンPUFからなる断熱層37の表面に固定一体化させる。
【0006】
【発明が解決しようとする課題】
上記したような従来の低温タンク壁面の断熱層施工法による場合は、図7(A)〜(G)に示すように、多くの工程を必要とするだけでなく、各工程のほとんどが作業者による人為作業であり、特に硬質ウレタン表面の切削は機械化が困難で手作業となるために、全体として膨大な工数および費用を要するという問題がある。また、硬質ウレタンの吹付け時に発生するミスト及び硬質ウレタン表面の切削時に発生する切削屑などの粉塵によって作業環境が悪化することは避けられず、殊に内外二重壁の外壁の内面の断熱施工の場合は、閉じられた狭い空間内での作業が強いられるために、ミストや粉塵による作業環境の悪化は顕著である。
【0007】
加えて、施工された断熱層の表面を平滑にし、かつ、その厚みを壁面全域に亘ってばらつきのないように仕上げるためには、ウレタンの吹付けから表面の切削工程の中で断熱層の厚みを揃えることが必要となるが、このような厚み精度の良否は現場作業者の経験と熟練度に依存することになり、厚み精度の向上にも自ずと限界がある。また、面積的に非常に大きいタンク壁面の全域を断熱施工するには、壁面をある幅で複数の施工区域に分割し、それら分割された単位施工区域毎に硬質ウレタンを順次吹付け発泡させる区分け施工が行なわれるが、その際、厚みの基準となるものが存在しないために、各施工区域における断熱層の厚みにばらつきが多く生じるのみならず、隣接する断熱層端部同士の接続箇所となる目地部に段差が発生したり、境界面に凹凸や微少な隙間が発生したりして仕上がりが非常に悪いものになるという問題があった。
【0008】
本発明は上記のような実情に鑑みてなされたもので、硬質ウレタンの現場発泡だけで表面補強材との一体成型を可能にして、施工工数、施工費用の著しい削減及び作業環境の大幅な改善を図ることができ、かつ、高所ゴンドラ作業などの危険性の高い作業の量を大幅に削減でき、しかも厚み精度を飛躍的に向上させることができるとともに、壁面全域に亘って表面平滑で、かつ均一な仕上がりの断熱層を施工することができる低温タンク壁面の断熱層施工法及びその施工装置を提供することを目的としている。
【0009】
【課題を解決するための手段】
上記目的を達成するために、本発明に係る低温タンク壁面の断熱層施工法は、低温タンクの壁面に、硬質ウレタンフォームとこの硬質ウレタンフォームの表面を補強する表面補強材とからなる断熱層を現場施工する低温タンク壁面の断熱層施工法であって、上記低温タンクの断熱施工壁面に硬質ウレタンフォームと同一厚み及び同等の断熱特性を持つ既製のスペーサーを所定間隔を隔てて互いに平行状態で、かつ、断熱施工壁面の上下方向に向けて直線的に貼付け施工した後、隣接する一対のスペーサーの表面に押し当て可能なローラー及び隣接する一対のスペーサーの対向面間に入り込んで断熱施工壁面との間で空間を形成している押え板をスペーサーの長手方向下端からスペーサーの長手方向上端に向けて走行させつつ、上記空間の押え板側に表面補強材を順次繰り出すと同時に、その繰り出し表面補強材と断熱施工壁面との間に硬質ウレタン原液を注入し、この注入した硬質ウレタン原液を発泡させて上記スペーサーの厚みと同一になった時に硬化させるようにして隣接する一対のスペーサー間に硬質ウレタンフォームと表面補強材とが一体成型された単位施工区域の断熱層を施工し、しかる後、各スペーサーの表面に、それの両側に隣接する単位施工区域の断熱層の表面補強材の端部表面をオーバーラップする状態で目地部用表面補強材を貼付け施工することを特徴とするものである。
【0010】
また、本発明に係る低温タンク壁面の断熱施工装置は、低温タンクの断熱施工壁面に沿って昇降自在に吊持されるゴンドラに、低温タンクの断熱施工壁面に所定間隔を隔てて互いに平行状態で、かつ、断熱施工壁面の上下方向に向けて直線的に貼付け施工された硬質ウレタンフォームと同一厚み及び同等の断熱特性を持つ一対の既製スペーサーの表面に押し当て走行可能な押し当てローラーと、隣接する一対のスペーサーの対向面間に入り込んで断熱施工壁面との間で空間を形成している押え板と、スペーサーの長手方向下端からスペーサーの長手方向上端に向かうゴンドラの上昇走行時に上記空間の押え板側に表面補強材を順次繰り出し可能な表面補強材供給装置と、この表面補強材供給装置から繰り出される表面補強材と断熱施工壁面との間に硬質ウレタン原液を注入するウレタン注入ヘッド及びそのトラバーサーとを装備させ、上記ウレタン注入ヘッドから表面補強材と断熱施工壁面との間に注入する硬質ウレタン原液が発泡されて上記スペーサーの厚みと同一になった時に硬化されるように、上記硬質ウレタン原液の発泡特性、ウレタン注入ヘッドからの注入量、押え板の押え荷重、押え板の面積、及び押え板の上昇走行速度を設定したことを特徴とするものである。
【0011】
本発明の低温タンク壁面の断熱施工法によれば、低温タンクの断熱施工壁面に予め互いに平行で、かつ、壁面の上下方向に向けて直線的に貼付けたスペーサーの表面にローラーを押し当てるとともに、押え板を隣接するスペーサーの対向面間に入り込ませた状態でゴンドラを介してローラー及び押え板をスペーサーの長手方向下端から上端に向けて上昇走行させつつ、押え板と壁面との間に連続的に形成される空間の押え板側に表面補強材を順次繰り出すと同時に、その繰り出した表面補強材と壁面との間の空間に硬質ウレタン原液を注入し発泡させるといった一連の工程により、隣接するスペーサー間に硬質ウレタンと表面補強材とが一体成型された単位施工区域の断熱層を施工することが可能である。このように硬質ウレタンの注入発泡とその硬質ウレタン表面への表面補強材の貼付けとの連続一体成型によって、両者を接着するための特別な接着剤の使用及び接着剤の塗布作業が不要となり、施工工数及び施工コストの削減が図れる。また、硬質ウレタン表面の切削作業も不要であり、切削に伴う粉塵の発生がないばかりか、ウレタン原液の注入発泡でよく従来の吹付け発泡でみられるようなミストの発生もないために、作業環境の大幅な改善が図れる。
【0012】
その上、壁面に先行して貼付けられるスペーサーが注入発泡により施工しようとする硬質ウレタンフォームと同一の厚みを持つものであるから、先行して貼付けされたスペーサーを厚みの基準にして押え板の押え荷重及び面積、硬質ウレタンの発泡特性を考慮した原液の注入量、施工装置の上昇走行速度などをコントロールし、かつ、注入発泡状態を目視管理することによって、特別な経験や高度な熟練を要さずとも、硬質ウレタンフォーム及び表面補強材からなる断熱層の厚み精度を大幅に向上させることが可能である。さらに、壁面に貼付けられたスペーサーが、隣接する一対のスペーサー間に形成される単位施工区域に注入された液状あるいはゲル状ウレタンが隣接する施工区域へ流出することを防止する堰止め機能を発揮することになり、これによって、所定の原液注入量の下での発泡により形成される単位施工区域の断熱層間の厚みにばらつきが生じることを防止するとともに、スペーサー自体が単位施工区域の断熱層端部同士の接続箇所の目地材となり、壁面全域に亘り段差や偏肉などのない表面平滑で、均一な厚みの断熱層を施工することが可能である。
【0013】
本発明に係る低温タンク壁面の断熱層施工法において使用するスペーサーとしては、硬質ウレタンフォームと同等な断熱特性を持つものであればよいが、特に現場での注入発泡により形成される硬質ウレタンフォームと同一のウレタン材料から作製したものを使用することによって、壁面全域に亘って均等な断熱効果及び強度を有する断熱層を形成することができる。
【0014】
また、上記した低温タンク壁面の断熱施工法に使用する単位断熱層における表面補強材及びスペーサー表面に貼付けられる目地部用表面補強材としては、冷熱衝撃や温度応力に対して優れた抵抗性を有して断熱層にクラックなどの損傷が生じることを非常に少なくできるガラスメッシュの使用が好ましい。特に、単位施工区域の断熱層における表面補強材として用いられるガラスメッシュの表面側にウレタンに対して非接着性もしくは難接着性の剥離紙が貼付されたものを使用することによって、ウレタン原液の注入発泡時における漏れ出しを防止するとともに、テンションを付与しにくい性質のガラスメッシュに剥離紙を介して十分にテンションを付与して表面に皺などを発生せず、かつ、外観的にも仕上がりのよい断熱層を施工することができながら、施工後は剥離紙のみを簡単に剥離除去して表面補強材による補強効果を確実に発揮させることができる。
【0015】
さらに、本願発明は、低温タンクにおける内外二重壁の外壁の内面を施工対象とすることによって、内外二重壁間の狭い空間内での施工性の著しい改善が図れるとともに、粉塵の発生がないことによる作業環境の改善効果を一層高めることができる。
【0016】
【発明の実施の形態】
以下、本発明の実施の形態を図面にもとづいて説明する。
図1は本発明に係る低温タンク壁面の断熱施工装置の概略構成及び断熱施工状況の概要を示す側面図、図2はその正面図である。この断熱施工装置Aは、図3に明示するように、LNG等を貯蔵する低温タンクにおける内槽1とこの内槽1の外周を取り囲むようにプレキャストコンクリート(PC)から構築されている外槽(外壁)2との間の環状空間3に設置されて、外槽2内面のスチールライナ面4に冷熱抵抗緩和材として、硬質ウレタンフォーム(以下,PUFと称する)5とこのPUF5の表面を覆い補強する表面補強材の一例としてのガラスメッシュ6とがウレタンの現場発泡により一体成型された断熱層7を施工するように用いられるものである。
【0017】
上記断熱施工装置Aは、図1及び図2に示すように、内外槽1,2間の頂部に設置されたトロリービーム(図示省略する)に取り付けられて空間3内を施工対象面であるスチールライナー面4に沿って昇降自在に吊持されるゴンドラ8を備え、このゴンドラ8に断熱層7を一体成型するための設備が装備されている。
【0018】
上記ゴンドラ8に装備されている一体成型設備は、上記スチールライナー面4に予め所定の等間隔Lを隔てて互いに平行状態で、かつ、スチールライナー面4の上下方向に向けて直線的に貼付け施工される一対の既製スペーサー9,9(詳細は後述する)の表面に押し当てられゴンドラ8の昇降に伴い上下に走行可能な押し当てローラー10と、この押し当てローラー10の下部に配置されて一対のスペーサー9,9の対向面間に入り込んでスチールライナー面4との間にPUF5の仕上がり厚みtに相当する空間11を形成可能な矩形状の押え板12と、ゴンドラ8内の下部に配置されてガラスメッシュ6を該ガラスメッシュ6の表面側に微粘着力で貼付された剥離紙13と共にロール状に巻回保持するとともにゴンドラ8の上昇走行に伴い案内ローラー14及び上記押し当てローラー10を経て上記空間11の押え板12側に順次繰り出し可能なガラスメッシュ供給装置15と、ゴンドラ8内の上部に配置されてガラスメッシュ供給装置15から繰り出される剥離紙13付きのガラスメッシュ6とスチールライナー面4との間にウレタン原液を注入するウレタン注入ヘッド16及びその注入ヘッド16を横方向に往復移動させるためのトラバーサー17とから構成されている。
【0019】
なお、スペーサー9は、スチールライナー面4に注入発泡成型されるPUF5と同一の硬質ウレタン材料を使用してPUF5の仕上がり厚みtと同一厚みに成型されている。また、剥離紙13はウレタンに対して非接着性もしくは難接着性の粘着剤を介してガラスメッシュ6の表面側に微粘着されており、断熱層7の施工後はガラスメッシュ6の表面から簡単に剥離除去可能である。
【0020】
次に、上記のような構成の断熱施工装置Aを用いて低温タンクにおける外槽2内面のスチールライナー面4に対する断熱層施工要領について、図4〜図6を参照しながら列記説明する。
(1)スチールライナー面4の埃、付着物、浮き錆等を除去したのち、必要に応じてサンドペーパー等を用いて面荒らしする下地処理を行なう。
(2)下地処理後のスチールライナー面4にローラー刷毛等を用いて無溶剤プライマーを塗布する。
(3)上述した一体成型設備をゴンドラ8に装備させた断熱施工装置Aを内外槽1,2間の空間3に搬入し組立てるとともに、発泡機室や高圧発泡機、コンプレッサーなどを低温タンクにおける外槽2の外部グランド面に設置する。
(4)スチールライナー面4のうち側壁上部WU及び側壁下部・底部コーナー部WDを除く側壁部Wに対する断熱施工を行なう。
(5)側壁上部WU及び側壁下部・底部コーナー部WDに対する断熱施工を行なう。
【0021】
以上(1)〜(5)の順番で行なわれる断熱施工のうち、本発明に係る断熱層施工法の特徴は、(4)に示す側壁部Wの断熱施工であり、この側壁部Wの具体的な施工手順は次の通りである。
1)側壁部Wのスチールライナー面4に水平横方向に所定ピッチ幅でマーキングを行なう。
2)マーキング位置に合わせてウレタン系接着剤を用いて複数の既製スペーサー9を所定間隔Lを隔てて互いに平行で、かつ、上下方向に向けて直線的に貼付ける。
3)断熱施工装置Aの押し当てローラー10を隣接する一対のスペーサー9,9の表面に押し当てるとともに、図1に示すように押え板12を一対のスペーサー9,9の対向端面間に入り込ませて該押え板12とスチールライナー面4との間に空間11を形成させた状態でゴンドラ8を上昇させて断熱施工装置Aの全体をスペーサー9,9の長手方向下端から上端に向けて走行させる。この走行に伴って、図1に示すように、ガラスメッシュ供給装置15にロール状に巻回保持されている剥離紙13付きのガラスメッシュ6が案内ローラー14及び押し当てローラー10を経て上記空間11の押え板12側に順次繰り出されると同時に、その繰り出された剥離紙13付きのガラスメッシュ6とスチールライナー面4との間の空間11にトラバーサー17を介し横方向に往復移動されるヘッド16からウレタン原液が注入され発泡する。このように空間11に注入され発泡したウレタン原液はゲル状〜半硬化を経て硬化し、図1および図5に示すように、隣接する一対のスペーサー9,9間にPUF5とその表面のガラスメッシュ6とが一体成型された所定厚みt(即ちスペーサー9と同一厚み)の単位施工区域の断熱層7A-1を施工する。
4)単位施工区域の断熱層7A-1の施工が終わると、スペーサー9,9の表面上にはみ出した注入ウレタンをカットした上、断熱施工装置Aを次に隣接する一対のスペーサー9,9間に移行セットして、上記3)の場合と同様な手順で単位施工区域の断熱層7A-2を施工する。このような単位施工区域の断熱層7A-1〜7A-nをスチールライナー面4の全面に亘って複数回繰り返し施工することにより、側壁部W全域に及ぶ断熱層7を施工する。
5)断熱層7の施工後は、各スペーサー9の表面上にはみ出た注入ウレタンを綺麗に除去した上、各スペーサー9の表面に接着剤を塗布して目地部用ガラスメッシュ18を貼付ける。この目地部用ガラスメッシュ18は、各スペーサー9の表面だけでなく、図6に示すように、各スペーサー9の左右両側に隣接する単位施工区域の断熱層7A,7Aの端部表面をオーバーラップするように貼付け施工される。
【0022】
なお、上記(5)に示す側壁上部WUは、PUFを所要厚みに吹付け発泡し、その表面にガラスメッシュをタッカーで張付けるとともに、そのガラスメッシュ上に再びPUFを所定厚みに吹付けて側壁部Wの断熱層7と同一厚みの断熱構造とする。また、側壁下部・底部コーナー部WDは、PUFを所要厚みに吹付け発泡し、その表面に接着剤を介してガラスメッシュを貼付けて側壁部Wの断熱層7と同一厚みの断熱構造とする。これら断熱構造についての施工手順の詳細は省略する。
【0023】
また、側壁部Wの断熱層7を施工する際にガラスメッシュ6の表面に微粘着されている剥離紙13は、PUF5を成型するためのウレタン原液の注入発泡時にウレタン原液やゲル状発泡ウレタンの外部漏れ出しを防止するとともに、テンションを付与しにくい性質のガラスメッシュ6に十分なテンションを付与して表面に皺などを発生させないために用いられるが、断熱層7の施工後はガラスメッシュ6から剥離除去することにより、ガラスメッシュ6による所定の補強効果を確実に発揮させることができる。
【0024】
【発明の効果】
以上のように、本発明によれば、低温タンクの断熱施工壁面に予め直線的に貼付けたスペーサーの表面に沿って押し当てローラー及び押え板を上昇走行させながら、表面補強材の繰り出しと硬質ウレタン原液の注入発泡といった一連の工程を行なうだけで、隣接するスペーサー間に硬質ウレタンフォームと表面補強材とが一体成型された単位施工区域の断熱層を連続施工することができる。したがって、硬質ウレタンフォームと表面補強材と接着するための特別な接着剤の使用及び接着剤の塗布作業が不要で、施工工数及び施工コストを大幅に削減することができる。特に、硬質ウレタンフォーム表面の切削作業が不要であり、切削に伴う粉塵の発生がないばかりか、ミストの発生がないウレタン原液の注入発泡でよいために、作業環境の大幅な改善も図ることができる。
【0025】
しかも、断熱施工壁面に先行して貼付けられるスペーサーを注入発泡により成型される硬質ウレタンフォームの厚みの基準にして押え板の押え荷重及び面積、硬質ウレタンの発泡特性を考慮した原液の注入量、施工装置の上昇走行速度などをコントロールしやすく、かつ、注入発泡状態も目視管理することが可能であるから、特別な作業経験や高度な熟練を要さずとも、硬質ウレタンフォーム及び表面補強材からなる断熱層の厚み精度を飛躍的に向上させることができる。加えて、壁面に貼付けられたスペーサーが液状あるいはゲル状ウレタンの流出防止用の堰止め機能を発揮するために、所定の原液注入量の下での発泡により形成される単位施工区域の断熱層間の厚みをばらつきなく均一化できるとともに、スペーサー自体が単位施工区域の断熱層端部同士の接続箇所の目地材となり、壁面全域に亘って段差や偏肉などのない表面平滑で、かつ、目地部の仕上がりのよい断熱層を施工することができるという効果を奏する。
【0026】
特に、単位施工区域の断熱層における表面補強材として用いられるガラスメッシュの表面側にウレタンに対して非接着性もしくは難接着性の剥離紙が貼付されたものを使用することによって、ウレタン原液の注入発泡時における漏れ出し防止と、テンションを付与しにくい性質のガラスメッシュに剥離紙を介して十分にテンションを付与して表面に皺などを発生せず、かつ、外観的にも仕上がりのよい断熱層の施工を可能としながら、施工後に剥離紙のみを簡単に剥離除去することでガラスメッシュによる所定の補強効果を確実に発揮させることができる。
【0027】
また、本願発明は、低温タンクにおける内外二重壁の外壁の内面を施工対象とすることによって、内外二重壁間の狭い空間内での施工性の著しい改善が図れるとともに、粉塵の発生がないことによる作業環境の改善効果を一層高めることができる。
【図面の簡単な説明】
【図1】 本発明に係る低温タンク壁面の断熱施工装置の概略構成及び断熱施工状況の概要を示す側面図である。
【図2】 図1の正面図である。
【図3】 断熱施工箇所を説明する要部の拡大縦断側面図である。
【図4】 側壁部の断熱施工状態を説明する要部概念図である。
【図5】 割付けられた単位施工区域の断熱層施工部を示す要部の拡大正面図である。
【図6】 施工された断熱層の構造を示す要部の拡大横断面図である。
【図7】 (A)〜(G)は従来の低温タンク壁面の断熱層施工法を説明する概略斜視図である。
【符号の説明】
1 低温タンクにおける内槽
2 低温タンクにおける外槽
4 スチールライナー面(断熱施工対象面)
5 硬質ウレタンフォーム(PUF)
6 ガラスメッシュ(表面補強材の一例)
7 断熱層
7A-1〜7A-N 単位施工区域の断熱層
8 ゴンドラ
9 スペーサー
10 押し当てローラー
11 空間
12 押え板
13 剥離紙
15 ガラスメッシュ供給装置(表面補強材供給装置)
16 ウレタン注入ヘッド
17 トラバーサー
18 目地部用ガラスメッシュ(目地部用表面補強材)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a heat insulating layer made of hard urethane foam (hereinafter simply referred to as hard urethane) on the outer wall of a low temperature tank such as liquefied natural gas (LNG) or liquefied petroleum gas (LPG), in particular, on the inner surface of the outer wall of the inner and outer double walls. The present invention relates to a heat insulation layer construction method for a low temperature tank wall surface and a heat insulation construction device for a low temperature tank wall surface used for the construction.
[0002]
[Prior art]
When forming a thermal insulation layer of hard urethane on the wall surface of a low temperature tank, surface reinforcement, surface protection and appearance finishing to prevent the generation and development of harmful cracks in the thermal insulation layer due to thermal stress due to low temperature thermal shock and temperature gradient. Therefore, it is common to employ a means for sticking a glass fiber fabric, that is, a glass mesh or the like as a surface reinforcing material on the surface of hard urethane.
[0003]
Conventionally, hard urethane is sprayed directly onto the wall surface to the required thickness when a predetermined heat insulation layer is applied to the low-temperature tank wall surface using hard urethane and a surface reinforcing material such as glass mesh attached to the surface. A foaming method was used. More specifically, as shown in FIG. 7 (A), particles directed toward the wall surface W by a blast device 31 carried by a worker M who has entered a gondola 30 that can be moved up and down along the low temperature tank wall surface W and moved horizontally. After the wall surface W is blasted, a primer is applied to the wall surface W after the polishing using a hand-painting roller 32 or the like, as shown in FIG. 7B.
[0004]
Subsequently, as shown in FIG. 7C, a hard urethane spray 33 is set on the gondola 30, and the hard urethane PUF is applied from the spray 33 to the wall surface W after the primer treatment by raising and lowering and horizontally moving the gondola 30. After blowing and foaming, the surface of the heat insulating layer 37 made of urethane PUF is cut to have a constant thickness using a special hand cutter 34 as shown in FIG. The generated dust such as cutting waste is sucked using the vacuum cleaner 35.
[0005]
Thereafter, as shown in FIG. 7E, the adhesive 40 is applied to the surface of the heat insulating layer 37 made of urethane PUF by the spray gun 36 held by the worker M on the gondola 30. 7 (F), the surface reinforcing material 38 such as a glass mesh is sequentially adhered to the surface of the heat insulating layer 37 by the cooperation of a plurality of workers M. Finally, as shown in FIG. 7G, the adhesive 40 is cured by heating from above the surface reinforcing material 38 using a dryer 39 or the like, so that the surface reinforcing material 38 is made of a heat insulating layer 37 made of urethane PUF. It is fixed and integrated on the surface.
[0006]
[Problems to be solved by the invention]
In the case of the above-described conventional method for constructing a thermal barrier layer on a low-temperature tank wall, as shown in FIGS. 7A to 7G, not only many processes are required, but most of the processes are performed by workers. In particular, the cutting of the hard urethane surface is difficult to mechanize and is a manual operation, so that there is a problem that it requires a huge number of man-hours and costs as a whole. In addition, it is inevitable that the working environment is deteriorated by dust such as mist generated when spraying hard urethane and cutting waste generated when cutting the surface of hard urethane, and in particular, heat insulation construction of the inner surface of the outer wall of the inner and outer double walls In this case, work in a closed narrow space is forced, so the work environment is significantly deteriorated due to mist and dust.
[0007]
In addition, in order to smooth the surface of the applied thermal insulation layer and finish its thickness so that there is no variation across the entire wall surface, the thickness of the thermal insulation layer from the spraying of urethane to the surface cutting process However, whether such thickness accuracy is good or bad depends on the experience and skill level of field workers, and there is a limit to improving the thickness accuracy. In addition, in order to insulate the entire area of a tank wall that is very large in area, the wall surface is divided into a plurality of construction areas with a certain width, and hard urethane is sequentially sprayed and foamed into each of the divided unit construction areas. Although construction is performed, there is no standard for thickness, so not only does the thickness of the heat insulation layer vary in each construction area, but also the connection points between adjacent heat insulation layer ends. There is a problem that a step is generated at the joint part, and unevenness or a minute gap is generated at the boundary surface, resulting in a very poor finish.
[0008]
The present invention has been made in view of the above-described circumstances, and enables integral molding with a surface reinforcing material only by in-situ foaming of hard urethane, significantly reducing construction man-hours and construction costs, and greatly improving the working environment. In addition, the amount of high-risk work such as high-end gondola work can be greatly reduced, and the thickness accuracy can be drastically improved. Moreover, it aims at providing the heat insulation layer construction method of the low-temperature tank wall surface which can construct the heat insulation layer of uniform finish, and its construction apparatus.
[0009]
[Means for Solving the Problems]
In order to achieve the above object, the method for constructing a heat insulation layer on a low-temperature tank wall according to the present invention includes a heat insulation layer comprising a hard urethane foam and a surface reinforcing material for reinforcing the surface of the hard urethane foam on the wall surface of the low-temperature tank. It is a heat insulation layer construction method for the wall surface of the low temperature tank to be constructed in the field, and a prefabricated spacer having the same thickness and the same heat insulation property as the hard urethane foam on the heat insulation construction wall surface of the low temperature tank is in parallel with each other at a predetermined interval. And after sticking linearly toward the vertical direction of the heat insulation construction wall surface, it enters between the opposing surfaces of the roller and the adjacent pair of spacers that can be pressed against the surface of the pair of adjacent spacers . while a pressing plate forming a space to travel longitudinally oriented upper end from the longitudinal bottom of the spacer of the spacer between presser of the space At the same time sequentially feeding the surface reinforcement on the side, injecting rigid polyurethane stock solution between the feed surface reinforcement and insulation construction wall, becomes equal to the thickness of the spacer by foaming the injected hard urethane stock solution A heat-insulating layer in a unit construction area in which rigid urethane foam and surface reinforcing material are integrally molded is applied between a pair of adjacent spacers so that they are sometimes cured, and then adjacent to the surface of each spacer on both sides The surface reinforcing material for joints is pasted and applied in a state where the end surface of the surface reinforcing material of the heat insulating layer in the unit construction area is overlapped.
[0010]
In addition, the low temperature tank wall heat insulation construction device according to the present invention is mounted on a gondola that is suspended up and down along the low temperature tank heat insulation wall surface in parallel with each other at a predetermined interval from the low temperature tank heat insulation wall surface. And a pressing roller that can run against a surface of a pair of pre-made spacers that have the same thickness and the same thermal insulation properties as a rigid urethane foam that has been applied in a straight line toward the vertical direction of the heat insulation wall. The presser plate that enters the space between the opposing surfaces of the pair of spacers and forms a space between the heat insulation wall and the presser of the space when the gondola moves upward from the lower end in the longitudinal direction of the spacer toward the upper end in the longitudinal direction of the spacer Surface reinforcing material supply device capable of sequentially feeding surface reinforcing material to the plate side, surface reinforcing material and heat insulation construction wall surface fed from the surface reinforcing material supply device The urethane injection head and traverser injecting rigid polyurethane stock is equipped between the same and the thickness rigid polyurethane stock solution to be injected is foaming of the spacer between the surface reinforcing member and the heat insulation construction wall from the urethane injection head The foaming characteristics of the above hard urethane stock solution, the injection amount from the urethane injection head, the pressing load of the pressing plate, the area of the pressing plate, and the lifting travel speed of the pressing plate are set so as to be cured when It is what.
[0011]
According to the heat insulation construction method of the low-temperature tank wall of the present invention, while pressing the roller against the surface of the spacer that is preliminarily parallel to the heat insulation construction wall surface of the low-temperature tank and linearly pasted in the vertical direction of the wall surface, While the presser plate is inserted between the opposing surfaces of the adjacent spacers, the roller and presser plate are moved upward from the lower end in the longitudinal direction of the spacer toward the upper end through the gondola, and continuously between the presser plate and the wall surface. Adjacent spacers are formed by a series of processes in which the surface reinforcing material is sequentially fed to the presser plate side of the space formed at the same time, and at the same time, a hard urethane stock solution is injected into the space between the drawn surface reinforcing material and the wall surface and foamed. It is possible to construct a heat insulation layer in a unit construction area in which a hard urethane and a surface reinforcing material are integrally formed therebetween. In this way, by continuous integral molding of injection molding of hard urethane and pasting of surface reinforcing material to the surface of hard urethane, the use of a special adhesive to bond them and the application work of adhesive are unnecessary, and construction Man-hours and construction costs can be reduced. In addition, there is no need to cut hard urethane surfaces, and there is no dust generated during cutting, as well as injection foaming of urethane stock solution, and there is no mist generation as seen with conventional spray foaming. The environment can be greatly improved.
[0012]
In addition, since the spacer attached in advance to the wall surface has the same thickness as the rigid urethane foam to be constructed by injection foaming, the presser plate presser is based on the thickness of the spacer attached in advance. Special experience and high level of skill are required by controlling the load and area, the amount of undiluted solution injected in consideration of the foaming characteristics of rigid urethane, the ascending running speed of construction equipment, etc., and visually controlling the state of foam injection. At least, it is possible to greatly improve the thickness accuracy of the heat insulating layer made of the rigid urethane foam and the surface reinforcing material. Furthermore, the spacer affixed to the wall surface exerts a damming function that prevents liquid or gel urethane injected into the unit construction area formed between a pair of adjacent spacers from flowing out to the adjacent construction area. As a result, it is possible to prevent variation in the thickness between the heat insulation layers of the unit construction area formed by foaming under a predetermined stock solution injection amount, and the spacer itself is the end of the heat insulation layer of the unit construction area. It is possible to construct a heat insulating layer having a uniform thickness with a smooth surface that is free of steps and uneven thickness over the entire wall surface.
[0013]
The spacer used in the method for constructing the heat insulation layer on the wall surface of the low-temperature tank according to the present invention is not limited as long as it has a heat insulation characteristic equivalent to that of hard urethane foam, and particularly with a hard urethane foam formed by injection foaming in the field. By using what was produced from the same urethane material, the heat insulation layer which has a uniform heat insulation effect and intensity | strength over the whole wall surface can be formed.
[0014]
In addition, the surface reinforcing material in the unit heat insulating layer used in the above-described thermal insulation method for the wall surface of the low-temperature tank and the surface reinforcing material for joints applied to the spacer surface have excellent resistance to thermal shock and thermal stress. Thus, it is preferable to use a glass mesh that can greatly reduce the occurrence of damage such as cracks in the heat insulating layer. In particular, injection of urethane stock solution by using non-adhesive or difficult-to-adhesive release paper affixed to urethane on the surface side of the glass mesh used as the surface reinforcing material in the heat insulating layer of the unit construction area While preventing leakage at the time of foaming, the glass mesh with a property that makes it difficult to apply tension is sufficiently tensioned via release paper to prevent wrinkles on the surface, and the appearance is also good. While the heat insulation layer can be constructed, only the release paper can be easily peeled and removed after the construction, so that the reinforcing effect by the surface reinforcing material can be surely exhibited.
[0015]
Furthermore, in the present invention, by making the inner surface of the outer wall of the inner and outer double walls in the low temperature tank to be constructed, the workability in a narrow space between the inner and outer double walls can be significantly improved and no dust is generated. The working environment can be further improved.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a side view showing a schematic configuration of a heat insulation construction apparatus for a low-temperature tank wall according to the present invention and an outline of a heat insulation construction situation, and FIG. 2 is a front view thereof. As shown in FIG. 3, the heat insulation construction apparatus A includes an inner tub 1 in a low temperature tank that stores LNG and the outer tub constructed from precast concrete (PC) so as to surround the outer periphery of the inner tub 1 ( Installed in the annular space 3 between the outer wall 2 and the steel liner surface 4 on the inner surface of the outer tub 2 as a thermal resistance mitigating material, covering and reinforcing the surface of the hard urethane foam (hereinafter referred to as PUF) 5 and this PUF 5 The glass mesh 6 as an example of the surface reinforcing material to be used is used to construct the heat insulating layer 7 integrally formed by in-situ foaming of urethane.
[0017]
As shown in FIGS. 1 and 2, the heat insulation construction apparatus A is attached to a trolley beam (not shown) installed at the top between the inner and outer tubs 1 and 2, and steel that is a construction target surface in the space 3. A gondola 8 suspended up and down along the liner surface 4 is provided. The gondola 8 is equipped with equipment for integrally molding the heat insulating layer 7.
[0018]
The gondola 8 is equipped with an integral molding facility that is attached to the steel liner surface 4 in parallel with each other at a predetermined equal interval L in advance and linearly in the vertical direction of the steel liner surface 4. A pair of pre-made spacers 9, 9 (details will be described later) pressed against the surface of the gondola 8 and moved up and down as the gondola 8 moves up and down. A rectangular presser plate 12 that can enter a space 11 corresponding to the finished thickness t of the PUF 5 between the opposing surfaces of the spacers 9 and 9 and between the steel liner surface 4 and a lower portion in the gondola 8. The glass mesh 6 is wound and held in a roll together with the release paper 13 affixed to the surface side of the glass mesh 6 with a slight adhesive force, and the gondola 8 is moved upward. A glass mesh supply device 15 that can be sequentially fed to the holding plate 12 side of the space 11 through the guide roller 14 and the pressing roller 10, and a release paper that is disposed on the upper portion of the gondola 8 and is fed from the glass mesh supply device 15. A urethane injection head 16 for injecting a urethane stock solution between the glass mesh 6 with 13 and the steel liner surface 4 and a traverser 17 for reciprocating the injection head 16 in the lateral direction are constituted.
[0019]
The spacer 9 is molded to the same thickness as the finished thickness t of the PUF 5 using the same hard urethane material as that of the PUF 5 that is injected and foam-molded into the steel liner surface 4. Further, the release paper 13 is slightly adhered to the surface side of the glass mesh 6 through a non-adhesive or difficult-to-adhesive adhesive with respect to urethane. Can be peeled off.
[0020]
Next, the heat insulation layer construction procedure for the steel liner surface 4 on the inner surface of the outer tub 2 in the low temperature tank using the heat insulation construction device A having the above-described configuration will be described with reference to FIGS.
(1) After removing dust, deposits, floating rust and the like on the steel liner surface 4, surface treatment is performed using sandpaper or the like as necessary.
(2) A solventless primer is applied to the steel liner surface 4 after the base treatment using a roller brush or the like.
(3) The heat insulation construction apparatus A equipped with the above-mentioned integrated molding equipment in the gondola 8 is carried into the space 3 between the inner and outer tanks 1 and 2 and assembled, and the foaming machine room, the high pressure foaming machine, the compressor, etc. are installed in the low temperature tank. Installed on the external ground surface of the tank 2.
(4) Thermal insulation is performed on the side wall portion W of the steel liner surface 4 excluding the side wall upper portion WU and the side wall lower portion / bottom corner portion WD.
(5) Insulate the sidewall upper WU and the sidewall lower / bottom corner WD.
[0021]
Among the heat insulation work performed in the order of (1) to (5) above, the feature of the heat insulation layer construction method according to the present invention is the heat insulation work of the side wall part W shown in (4). The general construction procedure is as follows.
1) Mark the steel liner surface 4 of the side wall W with a predetermined pitch width in the horizontal horizontal direction.
2) A plurality of ready-made spacers 9 are adhered in parallel to each other at a predetermined interval L using a urethane adhesive in accordance with the marking position and linearly in the vertical direction.
3) While pressing the pressing roller 10 of the heat insulation construction apparatus A against the surface of the pair of adjacent spacers 9 and 9, as shown in FIG. 1, the presser plate 12 is inserted between the opposing end surfaces of the pair of spacers 9 and 9. travel raises the gondola 8 in a state in which to form a spatial 11 the entire thermal insulation construction device a toward the upper end from the longitudinal bottom of the spacer 9, 9 between the presser plate 12 and the steel liner surface 4 Te Let Along with this traveling, as shown in FIG. 1, the glass mesh 6 with the release paper 13 wound and held in a roll shape on the glass mesh supply device 15 passes through the guide roller 14 and the pressing roller 10, and the space 11 From the head 16 which is reciprocated in the lateral direction through the traverser 17 into the space 11 between the glass mesh 6 with the release paper 13 and the steel liner surface 4 at the same time. Urethane stock solution is injected and foamed. The urethane stock solution injected into the space 11 and foamed is cured through gel-like to semi-curing, and as shown in FIGS. 1 and 5, the PUF 5 and the glass mesh on the surface thereof are disposed between a pair of adjacent spacers 9,9. 6 is applied to the unit heat-insulating layer 7A-1 having a predetermined thickness t (that is, the same thickness as the spacer 9) .
4) When the construction of the heat insulating layer 7A-1 in the unit construction area is finished, the injected urethane protruding on the surface of the spacers 9 and 9 is cut, and the heat insulating construction device A is next between a pair of adjacent spacers 9 and 9. The heat insulation layer 7A-2 in the unit construction area is constructed in the same procedure as in 3) above. By repeatedly applying the heat insulating layers 7A-1 to 7A-n in such a unit construction area over the entire surface of the steel liner surface 4, the heat insulating layer 7 extending over the entire side wall W is applied.
5) After the construction of the heat insulating layer 7, the injected urethane protruding on the surface of each spacer 9 is removed cleanly, an adhesive is applied to the surface of each spacer 9, and the glass mesh 18 for joints is pasted. The glass mesh 18 for joints overlaps not only the surface of each spacer 9, but also the end surface of the heat insulating layers 7A and 7A in the unit construction area adjacent to the left and right sides of each spacer 9, as shown in FIG. It is pasted and constructed to do.
[0022]
The side wall upper portion WU shown in the above (5) blows and foams PUF to a required thickness, attaches a glass mesh to the surface with a tucker, and sprays PUF again on the glass mesh to a predetermined thickness. The heat insulating structure has the same thickness as the heat insulating layer 7 of the portion W. Moreover, the side wall lower part / bottom part corner part WD is made to have a heat insulating structure having the same thickness as the heat insulating layer 7 of the side wall part W by spraying and foaming PUF to a required thickness and attaching a glass mesh to the surface via an adhesive. Details of the construction procedure for these heat insulation structures are omitted.
[0023]
Further, the release paper 13 slightly adhered to the surface of the glass mesh 6 when the heat insulating layer 7 of the side wall portion W is constructed is made of urethane stock solution or gel-like foamed urethane at the time of injection foaming of the urethane stock solution for forming the PUF 5. It is used to prevent external leakage and to apply sufficient tension to the glass mesh 6 that is difficult to apply tension to prevent generation of wrinkles on the surface. By peeling and removing, a predetermined reinforcing effect by the glass mesh 6 can be surely exhibited.
[0024]
【The invention's effect】
As described above, according to the present invention, while the pressing roller and the presser plate are moved up along the surface of the spacer linearly pasted in advance on the heat insulation wall surface of the low temperature tank, the feeding of the surface reinforcing material and the hard urethane are performed. By simply performing a series of steps such as injection and foaming of a stock solution, a heat insulating layer in a unit construction area in which a rigid urethane foam and a surface reinforcing material are integrally formed between adjacent spacers can be continuously applied. Therefore, the use of a special adhesive for bonding the rigid urethane foam and the surface reinforcing material and the operation of applying the adhesive are unnecessary, and the number of construction steps and the construction cost can be greatly reduced. In particular, cutting work on the surface of rigid urethane foam is unnecessary, and not only dust is not generated due to cutting, but also injection foaming of urethane stock solution that does not generate mist is sufficient, so the work environment can be greatly improved. it can.
[0025]
In addition, the injection amount and construction of the undiluted solution taking into consideration the presser load and area of the presser plate and the foaming characteristics of the hard urethane, based on the thickness of the rigid urethane foam molded by injection foaming, with the spacer pasted on the heat insulation construction wall It is easy to control the climbing speed of the equipment, etc., and it is possible to visually control the injection foaming state, so it consists of rigid urethane foam and surface reinforcing material without requiring special work experience or advanced skill. The thickness accuracy of the heat insulating layer can be dramatically improved. In addition, the spacers affixed to the wall surface exert a damming function for preventing the outflow of liquid or gel-like urethane, and between the heat insulating layers of the unit construction area formed by foaming under a predetermined stock solution injection amount The thickness can be made uniform without any variation, and the spacer itself becomes a joint material for the connection points between the heat insulation layer ends of the unit construction area, and the surface of the joint is smooth over the entire wall surface without steps or uneven thickness. There is an effect that a heat-insulating layer having a good finish can be constructed.
[0026]
In particular, injection of urethane stock solution by using non-adhesive or difficult-to-adhesive release paper affixed to urethane on the surface side of the glass mesh used as the surface reinforcing material in the heat insulating layer of the unit construction area Insulation layer that prevents leakage during foaming and gives sufficient tension to the glass mesh with a property that makes it difficult to apply tension via release paper to prevent wrinkles on the surface and has a good appearance In this way, the predetermined reinforcing effect by the glass mesh can be surely exhibited by simply peeling and removing only the release paper after the construction.
[0027]
In addition, the present invention makes it possible to significantly improve the workability in a narrow space between the inner and outer double walls by making the inner surface of the outer wall of the inner and outer double walls in the low temperature tank to be constructed, and there is no generation of dust. The working environment can be further improved.
[Brief description of the drawings]
FIG. 1 is a side view showing a schematic configuration of a heat insulation construction apparatus for a low-temperature tank wall according to the present invention and an outline of a heat insulation construction situation.
FIG. 2 is a front view of FIG.
FIG. 3 is an enlarged longitudinal sectional side view of a main part for explaining a heat insulation construction location.
FIG. 4 is a conceptual diagram of a main part for explaining a heat insulation construction state of a side wall part.
FIG. 5 is an enlarged front view of the main part showing the heat insulation layer construction part of the assigned unit construction area.
FIG. 6 is an enlarged cross-sectional view of the main part showing the structure of the applied heat insulating layer.
FIGS. 7A to 7G are schematic perspective views for explaining a conventional heat insulation layer construction method for a low-temperature tank wall surface.
[Explanation of symbols]
1 Inner tank in low-temperature tank 2 Outer tank in low-temperature tank 4 Steel liner surface (surface for heat insulation construction)
5 Hard urethane foam (PUF)
6 Glass mesh (an example of surface reinforcement)
7 Thermal insulation layer 7A-1 to 7A-N Thermal insulation layer in unit construction area 8 Gondola 9 Spacer 10 Pressing roller 11 Space 12 Presser plate 13 Release paper 15 Glass mesh supply device (surface reinforcing material supply device)
16 Urethane injection head 17 Traverser 18 Glass mesh for joints (surface reinforcing material for joints)

Claims (5)

低温タンクの壁面に、硬質ウレタンフォームとこの硬質ウレタンフォームの表面を補強する表面補強材とからなる断熱層を現場施工する低温タンク壁面の断熱層施工法であって、
上記低温タンクの断熱施工壁面に硬質ウレタンフォームと同一厚み及び同等の断熱特性を持つ既製のスペーサーを所定間隔を隔てて互いに平行状態で、かつ、断熱施工壁面の上下方向に向けて直線的に貼付け施工した後、
隣接する一対のスペーサーの表面に押し当て可能なローラー及び隣接する一対のスペーサーの対向面間に入り込んで断熱施工壁面との間で空間を形成している押え板をスペーサーの長手方向下端からスペーサーの長手方向上端に向けて走行させつつ、上記空間の押え板側に表面補強材を順次繰り出すと同時に、その繰り出し表面補強材と断熱施工壁面との間に硬質ウレタン原液を注入し、この注入した硬質ウレタン原液を発泡させて上記スペーサーの厚みと同一になった時に硬化させるようにして隣接する一対のスペーサー間に硬質ウレタンフォームと表面補強材とが一体成型された単位施工区域の断熱層を施工し、
しかる後、各スペーサーの表面に、それの両側に隣接する単位施工区域の断熱層の表面補強材の端部表面をオーバーラップする状態で目地部用表面補強材を貼付け施工することを特徴とする低温タンク壁面の断熱層施工法。
It is a heat insulation layer construction method for a low temperature tank wall surface where a heat insulation layer composed of a rigid urethane foam and a surface reinforcing material for reinforcing the surface of the hard urethane foam is applied on the wall surface of the low temperature tank,
Paste spacers with the same thickness and the same thermal insulation properties as rigid urethane foam on the heat insulation wall surface of the above-mentioned low temperature tank in parallel with each other at a predetermined interval and in the vertical direction of the heat insulation wall surface After construction,
A roller that can be pressed against the surface of a pair of adjacent spacers and a presser plate that enters between the opposing surfaces of the pair of adjacent spacers and forms a space between the heat insulation construction wall surfaces from the lower end in the longitudinal direction of the spacer. While running toward the upper end in the longitudinal direction, the surface reinforcing material is sequentially fed out to the holding plate side of the space, and at the same time, a hard urethane stock solution is injected between the feeding surface reinforcing material and the heat insulation construction wall surface, and this injected hard Apply a heat insulating layer in the unit construction area where rigid urethane foam and surface reinforcing material are integrally molded between a pair of adjacent spacers so that the urethane stock solution is foamed and cured when it becomes the same thickness as the above spacers. ,
Thereafter, the surface reinforcing material for joints is pasted and applied to the surface of each spacer in a state of overlapping the end surface of the surface reinforcing material of the heat insulating layer of the unit construction area adjacent to both sides of each spacer. Insulation layer construction method for low-temperature tank walls.
上記スペーサーが、注入発泡により形成される硬質ウレタンフォームと同一のウレタン材料から作製されている請求項1に記載の低温タンク壁面の断熱層施工法。  The heat insulation layer construction method of the low-temperature tank wall surface of Claim 1 with which the said spacer is produced from the same urethane material as the rigid urethane foam formed by injection | pouring foaming. 上記単位施工区域の断熱層における表面補強材及びスペーサー表面に貼付けられる目地部用表面補強材としては、共にガラスメッシュを使用し、そのうち単位施工区域の断熱層における表面補強材として用いられるガラスメッシュの表面側にはウレタンに対して非接着性もしくは難接着性の剥離紙が貼付されており、単位施工区域の断熱層の施工後にはその剥離紙を剥離除去する請求項1または2に記載の低温タンク壁面の断熱層施工法。As the surface reinforcing material in the heat insulating layer of the unit construction area and the surface reinforcing material for joints to be affixed to the spacer surface, both glass meshes are used, of which the glass mesh used as the surface reinforcing material in the heat insulating layer of the unit construction area is used. The low temperature according to claim 1 or 2, wherein a release paper that is non-adhesive or difficult to adhere to urethane is affixed to the surface side, and the release paper is peeled and removed after the heat insulating layer in the unit construction area is applied. Insulation layer construction method for tank walls. 施工対象となる低温タンクの壁面が、内外二重壁の低温タンクの外壁の内面である請求項1ないし3のいずれかに記載の低温タンク壁面の断熱層施工法。  The method for constructing a heat insulation layer on a wall surface of a low temperature tank according to any one of claims 1 to 3, wherein the wall surface of the low temperature tank to be constructed is an inner surface of the outer wall of the low temperature tank of the inner and outer double walls. 低温タンクの壁面に、硬質ウレタンフォームとこの硬質ウレタンフォームの表面を覆う表面補強材とからなる断熱層を現場施工する際に用いられる低温タンク壁面の断熱施工装置であって、
上記低温タンクの断熱施工壁面に沿って昇降自在に吊持されるゴンドラに、低温タンクの断熱施工壁面に所定間隔を隔てて互いに平行状態で、かつ、断熱施工壁面の上下方向に向けて直線的に貼付け施工された硬質ウレタンフォームと同一厚み及び同等の断熱特性を持つ一対の既製スペーサーの表面に押し当て走行可能な押し当てローラーと、隣接する一対のスペーサーの対向面間に入り込んで断熱施工壁面との間で空間を形成している押え板と、スペーサーの長手方向下端からスペーサーの長手方向上端に向かうゴンドラの上昇走行時に上記空間の押え板側に表面補強材を順次繰り出し可能な表面補強材供給装置と、この表面補強材供給装置から繰り出される表面補強材と断熱施工壁面との間に硬質ウレタン原液を注入するウレタン注入ヘッド及びそのトラバーサーとを装備させ、上記ウレタン注入ヘッドから表面補強材と断熱施工壁面との間に注入する硬質ウレタン原液が発泡されて上記スペーサーの厚みと同一になった時に硬化されるように、上記硬質ウレタン原液の発泡特性、ウレタン注入ヘッドからの注入量、押え板の押え荷重、押え板の面積、及び押え板の上昇走行速度を設定したことを特徴とする低温タンク壁面の断熱施工装置。
On the wall surface of the low temperature tank, it is a heat insulation construction device for the wall surface of the low temperature tank that is used when constructing a heat insulation layer composed of hard urethane foam and a surface reinforcing material covering the surface of the hard urethane foam,
The gondola suspended up and down along the insulation wall surface of the low temperature tank is parallel to the insulation wall surface of the low temperature tank at a predetermined interval and is linear in the vertical direction of the insulation wall surface. A pressing roller that can run against the surface of a pair of pre-made spacers with the same thickness and the same heat insulation properties as the hard urethane foam that is affixed to the wall , and between the opposing surfaces of the adjacent pair of spacers And a surface reinforcing material capable of sequentially feeding the surface reinforcing material to the holding plate side of the space when the gondola moves upward from the lower end in the longitudinal direction of the spacer toward the upper end in the longitudinal direction of the spacer. A urethane injection head for injecting a hard urethane undiluted solution between the supply device, the surface reinforcement material fed from the surface reinforcement material supply device, and the heat insulation construction wall surface. Is equipped with a de and traverser, as rigid polyurethane stock solution to be injected between the surface reinforcing member and the heat insulation construction wall from the urethane injection head is foamed and cured when it becomes the same as the thickness of the spacer, A heat insulation construction device for a wall surface of a low-temperature tank , wherein the foaming characteristics of the hard urethane stock solution, the injection amount from the urethane injection head, the presser load of the presser plate, the area of the presser plate, and the upward travel speed of the presser plate are set .
JP36301499A 1999-12-21 1999-12-21 Insulating layer construction method for low temperature tank wall and its construction equipment Expired - Lifetime JP3656011B2 (en)

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