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JP3570885B2 - Exhaust gas treatment equipment for electric ash melting furnace - Google Patents

Exhaust gas treatment equipment for electric ash melting furnace Download PDF

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Publication number
JP3570885B2
JP3570885B2 JP08524898A JP8524898A JP3570885B2 JP 3570885 B2 JP3570885 B2 JP 3570885B2 JP 08524898 A JP08524898 A JP 08524898A JP 8524898 A JP8524898 A JP 8524898A JP 3570885 B2 JP3570885 B2 JP 3570885B2
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Japan
Prior art keywords
exhaust gas
bag filter
melting furnace
ash melting
discharged
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP08524898A
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Japanese (ja)
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JPH11276853A (en
Inventor
善利 関口
邦夫 佐々木
和範 中村
孝平 浜辺
詞郎 坂田
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Kanadevia Corp
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Hitachi Zosen Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、抵抗式やアーク式、プラズマ式など電気式の灰溶融炉の排ガス処理設備に関する。
【0002】
【従来の技術】
灰溶融炉の排ガス処理設備の集塵装置に、乾式洗煙装置であるバグフィルターを採用した場合、従来からあるごみ焼却炉やバーナー式灰溶融炉の排ガス処理設備を適用することが考えられる。すなわち、図2に示すように、たとえばプラズマ式灰溶融炉1から排出された排ガスが二次燃焼室2に導入され、二次空気が供給されてバーナー3により燃焼される。この二次燃焼室2から排出される排ガスの温度は800〜900℃と高温で、バグフィルターに直接導入できないため、ガス冷却塔4に導入されて温度を下げた後、バグフィルター5に導入されて除塵され、次いで誘引ファン6を介して煙突7から排出される。またバグフィルター5の上流側には、脱塩、脱硝およびダイオキシン(以下DXNという)低減のために、乾式法により消石灰や脱DXN用の活性炭などの薬剤や目詰まりを防ぐ助剤を排ガス中に吹込む薬剤吹込み装置8が設けられており、常温の気送空気とともに排ガス中に吹込まれる。
【0003】
【発明が解決しようとする課題】
ところで、プラズマ式灰溶融炉から排出される排ガス量は、バーナー式灰溶融炉や焼却炉と比較して大幅に少ないため、薬剤の気送空気により排ガスが冷却されることになる。バグフィルター5では、排ガス温度が160℃未満となると消石灰が潮解して固化するため、160℃以上に保つ必要があり、バグフィルター5への導入前の排ガス温度を160℃以上になるように設定すると、ガス冷却塔4の出口の排ガス温度が約300℃前後となる。しかし、この300℃前後温度はDXNが最も生成されやすい温度であり、200℃前後に排ガスを保持することができないという問題があった。
【0004】
本発明は、上記問題点を解決して、DXNの生成もなく、バグフィルターを使用して排ガスを良好に処理できる電気式灰溶融炉の排ガス処理設備を提供することを目的とする。
【0005】
【課題を解決するための手段】
上記目的を達成するために本発明は、電気式灰溶融炉から排出される排ガスを冷却するガス冷却手段と、ガス冷却手段から排出された排ガス中に排ガス中の有害物質と反応、吸着する薬剤を吹込む薬剤供給装置と、薬剤の吹込み後の排ガスを導入して塵埃および有害物質を除去するバグフィルターと、このバグフィルターから排出された160℃前後の排ガスの一部を、前記薬剤供給装置の薬剤の気送流体として供給する排ガス循環ラインとを具備し、前記ガス冷却手段により排ガス温度を200℃前後に急冷した後、バグフィルタに供給するように構成したものである。
【0006】
上記構成によれば、バグフィルターから排出された除塵後で160℃前後の排ガスを排ガス循環ラインを介して薬剤供給装置の気送流体として使用するので、灰溶融炉から排出される排ガスの量が少なくても、排ガス冷却手段からバグフィルターに導入される排ガス温度が大きく低下されることがない。したがって、排ガス冷却手段により高温の排ガスを、バグフィルター導入に支障のない温度より幾分上の200℃前後まで急冷して、DXNの生成を未然に防止することができ、バグフィルターにより電気式灰溶融炉から排出される排ガスの塵埃や有害物資を効果的に除去することができる。またバグフィルターから排出される排ガスの一部を、バグフィルターの上流側に循環させるので、バグフィルターによる除塵効率を向上させることができる。
【0007】
【発明の実施の形態】
ここで、本発明に係るプラズマ式灰溶融炉の実施の形態を図1に基づいて説明する。なお、従来例で説明したものと同一部材には、同一符号を付して説明する。
【0008】
プラズマ式灰溶融炉1は、底部に導電体としてベースメタル1aが収容され、内部に窒素ガスなどの作動ガスが吹込まれるとともに、天壁から垂下された2本の電極1bに電源装置(図示せず)から電力が供給されてベースメタル1aと電極1bとの間にプラズマアークが形成され、溶融されたベースメタル1a上にホッパー1cから灰が供給されて加熱溶融されるもので、溶融されたスラグは、オーバーフロー形式で排出される。二次燃焼室2は、灰溶融炉1から排出された排ガスに二次空気を供給してバーナー3により完全燃焼させるものである。
【0009】
排ガスを冷却するガス冷却手段であるガス冷却塔4からバグフィルター5に至る排ガスダクト11には、薬剤供給手段である薬剤吹込み装置8から薬剤供給管12が接続され、気送空気により消石灰や脱DXN用の活性炭、目詰まりを防止する助剤等の薬剤が排ガス中に吹込まれる。バグフィルター5では、塵埃や薬剤との反応物が除去される。バグフィルター5から排ガスを排出するガス排出ダクト13には、排ガスの一部を薬剤の気送流体として使用するための排ガス循環ライン14が接続されており、この排ガス循環ライン14の先端部は気送ファン15を介して薬剤吹込み装置8に接続され、薬剤の気送流体としてバグフィルター5の排ガスの入口温度160〜200℃よりわずかに低下した160℃前後で除塵後の排ガスを使用して、ガス冷却塔4からバグフィルター5に送られる排ガスの温度低下を防止している。これにより、ガス冷却塔4において、排ガスの温度を800〜900℃から200℃前後に急冷することができ、300℃前後の滞留時間を極めて短くすることでDXNの生成が防止される。
【0010】
上記構成において、プラズマ式灰溶融炉1から排出された排ガスは二次燃焼室2に導入されて二次空気が添加され、バーナー3により完全燃焼される。この二次燃焼室2から排出された排ガスはガス冷却塔4に導入され、800〜900℃から200℃前後に急冷された後、排ガスダクト11を介してバグフィルター5に導入される。この排ガスダクト11の移送中に、薬剤吹込み装置8から薬剤供給管12を介して消石灰や脱DXN用の活性炭、目詰まりを防止する助剤等の薬剤が排ガス中に吹込まれ、薬剤が排ガス中の塩類や重金属類、DXNと反応または吸着され、これら有害物質の凝縮反応物や塵埃などがバグフィルター5で捕捉される。この時、薬剤を気送する流体として、バグフィルター5の出口のガス排出ダクト13から排ガス循環ライン14を介して取り出された除塵後の排ガスの一部が使用されるため、排ガス量が少なくてもバグフィルター5に導入される排ガス温度が大幅に低下して、消石灰が潮解する160℃未満となることがない。残りの排ガスは誘引ファン6を介して煙突7から排出される。
【0011】
上記実施の形態によれば、バグフィルター5から排出された除塵済みで160℃前後の排ガスを排ガス循環ライン14を介して薬剤供給装置8の気送流体として使用するので、灰溶融炉1から排出される排ガスの量が少なくても、薬剤吹込み用の気送流体(ガス)により排ガス冷却塔4からバグフィルター5に導入される排ガスの温度を大きく低下させることがない。したがって、排ガス冷却塔4では、排ガスを800〜900℃から、消石灰の潮解が生じる160℃より幾分上の200℃前後まで急冷することができる。このため排ガスの300℃前後の滞留時間を瞬時とすることができて、DXNの生成を未然に防止することができる。
【0012】
またバグフィルター5から排出される排ガスの一部を、排ガス循環ライン14によりバグフィルター5の上流側に循環させるので、バグフィルター5による除塵効果をより向上させることができる。
【0013】
なお、上記実施の形態ではプラズマ式灰溶融炉1としたが、抵抗式灰溶融炉やアーク式灰溶融炉などの排ガス量が少ない電気式溶融炉に適用できる。
【0014】
【発明の効果】
以上に述べたごとく本発明の請求項1記載の発明によれば、バグフィルターから排出された除塵済みで160℃前後の排ガスを排ガス循環ラインを介して薬剤供給装置の気送流体として使用するので、灰溶融炉から排出される排ガスの量が少なくても、排ガス冷却手段からバグフィルターに導入される排ガス温度が大きく低下されることがない。したがって、排ガス冷却手段により高温の排ガスを、バグフィルター導入に支障のない温度より幾分上の200℃前後まで急冷して、DXNの生成を未然に防止することができ、バグフィルターにより電気式灰溶融炉から排出される排ガスの塵埃や有害物資を効果的に除去することができる。またバグフィルターから排出される排ガスの一部を、バグフィルターの上流側に循環させるので、バグフィルターによる除塵効率を向上させることができる。
【図面の簡単な説明】
【図1】本発明に係るプラズマ式灰溶融炉の排ガス処理設備を示す構成図である。
【図2】従来のバグフィルター使用の排ガス処理設備をプラズマ式灰溶融炉に適用した場合の構成図である。
【符号の説明】
1 プラズマ式灰溶融炉
2 二次燃焼室
3 バーナー
4 ガス冷却塔
5 バグフィルター
6 誘引ファン
7 煙突
8 薬剤吹込み装置
11 排ガスダクト
12 薬剤供給管
13 ガス排出ダクト
14 排ガス循環ライン
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an exhaust gas treatment facility of an electric ash melting furnace such as a resistance type, an arc type, and a plasma type.
[0002]
[Prior art]
When a bag filter, which is a dry-type smoke cleaning device, is used as a dust collector of an exhaust gas treatment facility of an ash melting furnace, it is conceivable to apply a conventional waste gas incinerator or a burner type ash melting furnace. That is, as shown in FIG. 2, for example, the exhaust gas discharged from the plasma type ash melting furnace 1 is introduced into the secondary combustion chamber 2, and the secondary air is supplied and burned by the burner 3. Since the temperature of the exhaust gas discharged from the secondary combustion chamber 2 is as high as 800 to 900 ° C. and cannot be directly introduced into the bag filter, the exhaust gas is introduced into the gas cooling tower 4, cooled down, and then introduced into the bag filter 5. The dust is then removed from the chimney 7 via the induction fan 6. On the upstream side of the bag filter 5, chemicals such as slaked lime and activated carbon for DXN removal and an auxiliary agent for preventing clogging are included in the exhaust gas by a dry method for desalination, denitration, and reduction of dioxin (hereinafter referred to as DXN). A chemical blowing device 8 for blowing is provided, and is blown into exhaust gas together with pneumatic air at room temperature.
[0003]
[Problems to be solved by the invention]
By the way, since the amount of exhaust gas discharged from the plasma type ash melting furnace is much smaller than that of the burner type ash melting furnace and the incinerator, the exhaust gas is cooled by the pneumatic air of the chemical. In the bag filter 5, since slaked lime deliquesces and solidifies when the exhaust gas temperature is lower than 160 ° C., it is necessary to maintain the temperature at 160 ° C. or higher, and the exhaust gas temperature before introduction into the bag filter 5 is set to 160 ° C. or higher. Then, the exhaust gas temperature at the outlet of the gas cooling tower 4 becomes about 300 ° C. However, the temperature around 300 ° C. is the temperature at which DXN is most easily generated, and there is a problem that the exhaust gas cannot be held at around 200 ° C.
[0004]
An object of the present invention is to solve the above-mentioned problems and to provide an exhaust gas treatment facility of an electric ash melting furnace capable of satisfactorily treating exhaust gas using a bag filter without generating DXN.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides a gas cooling means for cooling exhaust gas discharged from an electric ash melting furnace, and a chemical which reacts with and adsorbs harmful substances in the exhaust gas in the exhaust gas discharged from the gas cooling means. And a bag filter that removes dust and harmful substances by introducing exhaust gas after injecting the drug, and a part of the exhaust gas at around 160 ° C. discharged from the bag filter, An exhaust gas circulation line for supplying a chemical as a pneumatic fluid of the apparatus is provided, and the exhaust gas temperature is rapidly cooled to about 200 ° C. by the gas cooling means, and then supplied to a bag filter .
[0006]
According to the above configuration, since the exhaust gas at around 160 ° C. is used as the pneumatic fluid of the drug supply device via the exhaust gas circulation line after the dust removed from the bag filter, the amount of exhaust gas discharged from the ash melting furnace is reduced. At least, the temperature of the exhaust gas introduced into the bag filter from the exhaust gas cooling means does not significantly decrease. Therefore, the exhaust gas cooling means can rapidly cool the high-temperature exhaust gas to about 200 ° C., which is somewhat higher than the temperature at which the introduction of the bag filter is not hindered, thereby preventing the generation of DXN beforehand. Dust and harmful substances of the exhaust gas discharged from the melting furnace can be effectively removed. In addition, since a part of the exhaust gas discharged from the bag filter is circulated to the upstream side of the bag filter, the dust removal efficiency of the bag filter can be improved.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
Here, an embodiment of a plasma type ash melting furnace according to the present invention will be described with reference to FIG. The same members as those described in the conventional example are denoted by the same reference numerals and described.
[0008]
In the plasma type ash melting furnace 1, a base metal 1a is accommodated as a conductor at the bottom, a working gas such as nitrogen gas is blown into the inside, and a power supply device (see FIG. (Not shown), a plasma arc is formed between the base metal 1a and the electrode 1b, and ash is supplied from the hopper 1c onto the molten base metal 1a to be heated and melted. The slag is discharged in an overflow format. The secondary combustion chamber 2 supplies secondary air to exhaust gas discharged from the ash melting furnace 1 and completely burns the exhaust gas with the burner 3.
[0009]
An exhaust gas duct 11 from the gas cooling tower 4, which is a gas cooling means for cooling the exhaust gas, to the bag filter 5 is connected to a drug supply pipe 12 from a drug blowing device 8, which is a drug supply means. Chemicals such as activated carbon for DXN removal and an auxiliary agent for preventing clogging are blown into the exhaust gas. The bag filter 5 removes dust and reactants with the medicine. An exhaust gas circulating line 14 for using a part of the exhaust gas as a pneumatic pumping fluid for the medicine is connected to a gas discharge duct 13 for discharging the exhaust gas from the bag filter 5. It is connected to the medicine blowing device 8 via the sending fan 15 and uses the exhaust gas after dust removal at around 160 ° C. which is slightly lower than the inlet temperature 160 to 200 ° C. of the exhaust gas of the bag filter 5 as the pneumatic fluid for the medicine. The temperature of the exhaust gas sent from the gas cooling tower 4 to the bag filter 5 is prevented from lowering. Thereby, in the gas cooling tower 4, the temperature of the exhaust gas can be rapidly cooled from 800 to 900 ° C. to about 200 ° C., and generation of DXN is prevented by extremely shortening the residence time at about 300 ° C.
[0010]
In the above configuration, the exhaust gas discharged from the plasma type ash melting furnace 1 is introduced into the secondary combustion chamber 2, to which secondary air is added, and completely burned by the burner 3. The exhaust gas discharged from the secondary combustion chamber 2 is introduced into the gas cooling tower 4, rapidly cooled from 800 to 900 ° C. to around 200 ° C., and then introduced into the bag filter 5 via the exhaust gas duct 11. During the transfer of the exhaust gas duct 11, chemicals such as slaked lime, activated carbon for DXN removal, and an auxiliary agent for preventing clogging are injected into the exhaust gas from the chemical injection device 8 via the chemical supply pipe 12, and the chemicals are exhausted. It reacts or is adsorbed with salts and heavy metals and DXN therein, and condensed reaction products and dust of these harmful substances are captured by the bag filter 5. At this time, a part of the exhaust gas after dust removal taken out from the gas exhaust duct 13 at the outlet of the bag filter 5 through the exhaust gas circulation line 14 is used as a fluid for pneumatically pumping the medicine. Also, the temperature of the exhaust gas introduced into the bag filter 5 does not drop significantly and does not become lower than 160 ° C. at which slaked lime deliquesces. The remaining exhaust gas is discharged from the chimney 7 via the attraction fan 6.
[0011]
According to the above-described embodiment, the exhausted gas discharged from the bag filter 5 and discharged at around 160 ° C. is used as the pneumatic fluid of the chemical supply device 8 through the exhaust gas circulation line 14, and thus is discharged from the ash melting furnace 1. Even if the amount of exhaust gas to be discharged is small, the temperature of the exhaust gas introduced from the exhaust gas cooling tower 4 to the bag filter 5 by the pneumatic fluid (gas) for injecting the medicine does not significantly decrease. Therefore, in the exhaust gas cooling tower 4, the exhaust gas can be rapidly cooled from 800 to 900 ° C. to approximately 200 ° C., which is slightly higher than 160 ° C. at which deliquescent of slaked lime occurs. For this reason, the residence time of the exhaust gas at around 300 ° C. can be instantaneous, and the generation of DXN can be prevented.
[0012]
In addition, since a part of the exhaust gas discharged from the bag filter 5 is circulated to the upstream side of the bag filter 5 by the exhaust gas circulation line 14, the dust removing effect of the bag filter 5 can be further improved.
[0013]
In the above embodiment, the plasma type ash melting furnace 1 is used, but the present invention can be applied to an electric type melting furnace having a small amount of exhaust gas, such as a resistance type ash melting furnace and an arc type ash melting furnace.
[0014]
【The invention's effect】
As described above, according to the first aspect of the present invention, the dust-exhausted exhaust gas discharged from the bag filter and having a temperature of about 160 ° C. is used as the pneumatic fluid of the drug supply device via the exhaust gas circulation line. Even if the amount of the exhaust gas discharged from the ash melting furnace is small, the temperature of the exhaust gas introduced into the bag filter from the exhaust gas cooling means does not significantly decrease. Therefore, the exhaust gas cooling means can rapidly cool the high-temperature exhaust gas to about 200 ° C., which is somewhat higher than the temperature at which the introduction of the bag filter is not hindered, thereby preventing the generation of DXN beforehand. Dust and harmful substances of the exhaust gas discharged from the melting furnace can be effectively removed. Further, since a part of the exhaust gas discharged from the bag filter is circulated to the upstream side of the bag filter, the dust removal efficiency of the bag filter can be improved.
[Brief description of the drawings]
FIG. 1 is a configuration diagram showing an exhaust gas treatment facility of a plasma ash melting furnace according to the present invention.
FIG. 2 is a configuration diagram when a conventional exhaust gas treatment facility using a bag filter is applied to a plasma type ash melting furnace.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Plasma ash melting furnace 2 Secondary combustion chamber 3 Burner 4 Gas cooling tower 5 Bag filter 6 Induction fan 7 Chimney 8 Chemical injection device 11 Exhaust gas duct 12 Chemical supply pipe 13 Gas exhaust duct 14 Exhaust gas circulation line

Claims (1)

電気式灰溶融炉から排出される排ガスを冷却するガス冷却手段と、
ガス冷却手段から排出された排ガス中に排ガス中の有害物質と反応、吸着する薬剤を吹込む薬剤供給装置と、
薬剤の吹込み後の排ガスを導入して塵埃および有害物質を除去するバグフィルターと、
このバグフィルターから排出された160℃前後の排ガスの一部を、前記薬剤供給装置の薬剤の気送流体として供給する排ガス循環ラインとを具備し、
前記ガス冷却手段により排ガス温度を200℃前後に急冷した後、バグフィルタに供給するように構成した
ことを特徴とする電気式灰溶融炉の排ガス処理設備。
Gas cooling means for cooling exhaust gas discharged from the electric ash melting furnace,
A drug supply device for blowing a drug that reacts with and adsorbs harmful substances in the exhaust gas into the exhaust gas discharged from the gas cooling means,
A bag filter that removes dust and harmful substances by introducing exhaust gas after injecting the medicine,
An exhaust gas circulation line that supplies a part of the exhaust gas at around 160 ° C. discharged from the bag filter as a pneumatic fluid of the drug of the drug supply device,
An exhaust gas treatment facility for an electric ash melting furnace, wherein the exhaust gas temperature is rapidly cooled to about 200 ° C. by the gas cooling means and then supplied to a bag filter .
JP08524898A 1998-03-31 1998-03-31 Exhaust gas treatment equipment for electric ash melting furnace Expired - Fee Related JP3570885B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP08524898A JP3570885B2 (en) 1998-03-31 1998-03-31 Exhaust gas treatment equipment for electric ash melting furnace

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Application Number Priority Date Filing Date Title
JP08524898A JP3570885B2 (en) 1998-03-31 1998-03-31 Exhaust gas treatment equipment for electric ash melting furnace

Publications (2)

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JPH11276853A JPH11276853A (en) 1999-10-12
JP3570885B2 true JP3570885B2 (en) 2004-09-29

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