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JP3465165B2 - IC card manufacturing equipment - Google Patents

IC card manufacturing equipment

Info

Publication number
JP3465165B2
JP3465165B2 JP37412499A JP37412499A JP3465165B2 JP 3465165 B2 JP3465165 B2 JP 3465165B2 JP 37412499 A JP37412499 A JP 37412499A JP 37412499 A JP37412499 A JP 37412499A JP 3465165 B2 JP3465165 B2 JP 3465165B2
Authority
JP
Japan
Prior art keywords
base material
manufacturing apparatus
laminated base
card manufacturing
plate portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP37412499A
Other languages
Japanese (ja)
Other versions
JP2001188893A (en
Inventor
穂伸 窪田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissei Plastic Industrial Co Ltd
Original Assignee
Nissei Plastic Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissei Plastic Industrial Co Ltd filed Critical Nissei Plastic Industrial Co Ltd
Priority to JP37412499A priority Critical patent/JP3465165B2/en
Priority to TW089126806A priority patent/TW475227B/en
Priority to US09/749,392 priority patent/US6484775B2/en
Publication of JP2001188893A publication Critical patent/JP2001188893A/en
Application granted granted Critical
Publication of JP3465165B2 publication Critical patent/JP3465165B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

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  • Credit Cards Or The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、薄型の非接触IC
カードを製造する際に用いて好適なICカード製造装置
に関する。
TECHNICAL FIELD The present invention relates to a thin contactless IC.
The present invention relates to an IC card manufacturing apparatus suitable for use in manufacturing a card.

【0002】[0002]

【従来の技術】一般に、ICチップ等の電子部品を内蔵
したICカードは知られている。ICカードは、カード
の内部に電子部品を収容するため、カード表面は電子部
品による凹凸が生じないように製造する必要があり、そ
のための製造方法及び装置も、特公平2−16234号
公報,特開平6−176214号公報,特開平9−27
7766号公報及び特開平11−48660号公報等で
提案されている。
2. Description of the Related Art Generally, an IC card having a built-in electronic component such as an IC chip is known. Since the IC card accommodates electronic components inside the card, it is necessary to manufacture the IC surface so that the surface of the card is not uneven, and the manufacturing method and apparatus therefor are also disclosed in Japanese Examined Patent Publication No. 2-16234. Japanese Patent Laid-Open No. 6-176214 and Japanese Patent Laid-Open No. 9-27
It is proposed in Japanese Patent No. 7766 and Japanese Patent Laid-Open No. 11-48660.

【0003】ところで、近時、厚さが数百ミクロンメー
トル程度のフレキシブルな薄型の非接触ICカードも実
用化されている。図11に、このような薄型の非接触I
Cカードを製造するための代表的なICカード製造装置
50を示す。このICカード製造装置50は、下プレス
盤51と上プレス盤52を備え、下プレス盤51は断熱
板53を介して基体部54に取付けるとともに、上プレ
ス盤52は断熱板55を介して昇降体部56に取付け
る。これにより、下プレス盤51は固定側となり、上プ
レス盤52は可動側となる。また、下プレス盤51の内
部には加熱用ヒータ57…と冷却用水路58…を設ける
とともに、上プレス盤52の内部には加熱用ヒータ59
…と冷却用水路60…を設ける。さらに、基体部54に
は下プレス盤51の周りを覆う筒型の下チャンバ部61
を設けるとともに、昇降体部56には上プレス盤52の
周りを覆う上チャンバ部62を設ける。この下チャンバ
部61と上チャンバ部62は、上プレス盤52を下降さ
せた際に相嵌合し、内部が密封されるチャンバ63を構
成する。一方、64は、上チャンバ部62に設けた脱気
口であり、この脱気口64に不図示の脱気装置(真空ポ
ンプ等)を接続することにより、チャンバ63の内部を
脱気することができる。なお、65は、上チャンバ部6
2に設けたシール材である。
By the way, recently, a flexible thin non-contact IC card having a thickness of several hundreds of micrometers has been put into practical use. FIG. 11 shows such a thin non-contact type I.
1 shows a typical IC card manufacturing apparatus 50 for manufacturing a C card. The IC card manufacturing apparatus 50 includes a lower press plate 51 and an upper press plate 52. The lower press plate 51 is attached to the base portion 54 via a heat insulating plate 53, and the upper press plate 52 is moved up and down via a heat insulating plate 55. Attach to the body 56. As a result, the lower press board 51 becomes the fixed side and the upper press board 52 becomes the movable side. Further, a heater 57 for heating and a water channel 58 for cooling are provided inside the lower press board 51, and a heater 59 for heating is provided inside the upper press board 52.
And a cooling water passage 60 are provided. Further, the base 54 has a cylindrical lower chamber 61 that covers the lower press platen 51.
In addition to the above, the elevating body portion 56 is provided with an upper chamber portion 62 that covers the periphery of the upper press board 52. The lower chamber portion 61 and the upper chamber portion 62 are engaged with each other when the upper press platen 52 is lowered to form a chamber 63 whose inside is sealed. On the other hand, reference numeral 64 denotes a deaeration port provided in the upper chamber portion 62, and by connecting a deaeration device (a vacuum pump or the like) (not shown) to the deaeration port 64, the inside of the chamber 63 is deaerated. You can Incidentally, 65 is the upper chamber portion 6
It is the sealing material provided in 2.

【0004】このようなICカード製造装置50によれ
ば、ICカードを製造する際に用いる積層基材Mは下プ
レス盤51上にセットされる。この場合、積層基材M
は、図10に示すように構成されている。PはICチッ
プPiとアンテナPaからなる電子部品であり、ベース
シートS上に実装される。そして、ベースシートSと電
子部品Pは、両側からホットメルトシートTa,Tb、
さらに、その外側から接着剤Ba,Bbの付いた熱可塑
性樹脂シート(ポリエチレンテレフタレート等)La,
Lbにより挟まれる。一方、積層基材Mを熱圧着する際
には、図11に示す昇降体部56を下降させた後、チャ
ンバ63内を脱気するとともに、加熱用ヒータ57…及
び59…を通電して加熱した下プレス盤51と上プレス
盤52により積層基材Mを加圧すれば、積層基材Mは内
部に含む気泡が除去された状態で熱圧着される。この
後、加熱用ヒータ57…と59…の通電を停止し、冷却
用水路58…及び60…に冷却用水を流せば、積層基材
Mは冷却される。
According to such an IC card manufacturing apparatus 50, the laminated base material M used when manufacturing an IC card is set on the lower press platen 51. In this case, the laminated base material M
Are configured as shown in FIG. P is an electronic component including an IC chip Pi and an antenna Pa, and is mounted on the base sheet S. Then, the base sheet S and the electronic component P are arranged on both sides of the hot melt sheets Ta, Tb,
Further, from the outside thereof, a thermoplastic resin sheet (polyethylene terephthalate etc.) La with adhesives Ba, Bb La,
It is sandwiched by Lb. On the other hand, when the laminated base material M is thermocompression-bonded, the elevating body portion 56 shown in FIG. 11 is lowered, the chamber 63 is deaerated, and the heaters 57, ... When the laminated base material M is pressed by the lower press board 51 and the upper press board 52, the laminated base material M is thermocompression-bonded in a state where the bubbles contained therein are removed. Thereafter, the energization of the heating heaters 57 ... And 59 ... Is stopped, and the cooling water is flowed through the cooling water channels 58 ... And 60.

【0005】ところで、薄くてフレキシブルな性質を有
するこの種のICカードを製造する場合、積層基材Mを
熱圧着する際の加熱及び加圧の状態が製造品質に与える
影響は大きく、例えば、加熱制御を的確に実行しなけれ
ば、ソリや歪等の発生により製品の平坦性を損なうとと
もに、加圧制御を的確に実行しなければ、層ズレや部分
剥離等を発生し易くなるなど、品質の低下及びバラツ
キ、さらには商品性低下を招いてしまう。
By the way, when an IC card of this type having a thin and flexible property is manufactured, the state of heating and pressurization at the time of thermocompression bonding of the laminated base material M has a great influence on the manufacturing quality. If the control is not executed properly, the flatness of the product will be impaired due to warping or distortion, and if the pressure control is not executed properly, layer misalignment or partial peeling will occur easily. This leads to deterioration and variation, and further, deterioration of commercial properties.

【0006】このため、上述した従来のICカード製造
装置50では、下プレス盤51と上プレス盤52に、加
熱工程と冷却工程の双方を担わせることにより、加熱制
御及び加圧制御の連続性を確保していたが、積層基材M
を製造し終わるまでの製造サイクル時間が長くなり、生
産性及び量産性に劣るとともに、消費エネルギの増大に
より、省エネルギ性及び経済性に劣る問題があった。
Therefore, in the above-described conventional IC card manufacturing apparatus 50, the lower press platen 51 and the upper press platen 52 are responsible for both the heating step and the cooling step, so that the continuity of heating control and pressurization control is achieved. However, the laminated base material M
The manufacturing cycle time until the end of manufacturing is long, the productivity and mass productivity are poor, and there is a problem that energy saving and economical efficiency are poor due to an increase in energy consumption.

【0007】なお、加熱工程と冷却工程を異なる別工程
で行えば、このような問題は解決されるが、反面、上述
したように、加熱工程から冷却工程へ移行させる際に、
加熱状態と加圧状態が解除されるため、品質の低下及び
バラツキ、さらには商品性低下を招いてしまう。
If the heating step and the cooling step are performed in different steps, such a problem can be solved, but on the other hand, as described above, when the heating step is changed to the cooling step,
Since the heating state and the pressurizing state are released, the quality and variations of the product are deteriorated, and further the commercial property is deteriorated.

【0008】そこで、本出願人は、既に、積層基材Mを
両面側から挟んで密封する上挟持部と下挟持部からなる
積層基材挟持部と、この積層基材挟持部の内部を脱気す
る脱気部と、積層基材Mを挟んで脱気した積層基材挟持
部を正規の加熱温度よりも低い予熱温度により昇温する
予熱プレス部と、この予熱プレス部から送られた積層基
材挟持部を正規の加熱温度により熱圧着する熱圧着プレ
ス部と、この熱圧着プレス部から送られた積層基材挟持
部を冷却する冷却プレス部を備えたICカード製造装置
(基本装置)を提案した(特願平10−354966
号)。
Therefore, the present applicant has already removed the laminated base material sandwiching portion composed of the upper sandwiching portion and the lower sandwiching portion for sandwiching and sealing the laminated base material M from both sides, and the inside of the laminated base material sandwiching portion. The degassing part to be aired, the preheating press part to raise the delaminated base material sandwiching part sandwiching the lamination base material M at a preheating temperature lower than the normal heating temperature, and the lamination sent from the preheating press part. IC card manufacturing apparatus (basic device) including a thermocompression-bonding press part for thermocompression-bonding the base material sandwiching part at a regular heating temperature and a cooling press part for cooling the laminated base material sandwiching part sent from the thermocompression-bonding press part (Japanese Patent Application No. 10-354966)
issue).

【0009】この基本装置によれば、積層基材挟持部を
備えるため、積層基材Mは密封状態かつ脱気状態の積層
基材挟持部の内部に収容され、加熱状態及び加圧状態の
連続性が確保、即ち、積層基材Mに対する保温性と保圧
性が確保される。この結果、品質及び均質性の向上によ
り、商品性を格段に高めることができる。
According to this basic apparatus, since the laminated base material sandwiching portion is provided, the laminated base material M is housed inside the hermetically sealed and degassed laminated base material sandwiching portion, and is continuously heated and pressed. Property is secured, that is, the heat retaining property and the pressure retaining property for the laminated base material M are ensured. As a result, the product quality can be remarkably enhanced by the improvement in quality and homogeneity.

【0010】[0010]

【発明が解決しようとする課題】ところで、このような
基本装置に備える積層基材挟持部は、上挟持部と下挟持
部を有するとともに、上挟持部及び下挟持部は、それぞ
れフレーム部とプレート部からなる。そして、このプレ
ート部は、プレス盤の加圧面よりも外方に突出するとと
もに、その端辺部はフレーム部に固定される。したがっ
て、プレス盤が直接接触するプレート部の内側は高温に
加熱されるが、プレス盤の外方に位置するプレート部の
外側及びフレーム部は加熱されないため、プレート部の
面内における熱膨張の相違により全体が中華鍋状に変形
する。
By the way, the laminated base material sandwiching portion provided in such a basic device has an upper sandwiching portion and a lower sandwiching portion, and the upper sandwiching portion and the lower sandwiching portion are respectively a frame portion and a plate. Consists of parts. The plate portion projects outward from the pressing surface of the press board, and its edge portion is fixed to the frame portion. Therefore, the inside of the plate portion that is in direct contact with the press platen is heated to a high temperature, but the outside of the plate part and the frame part that are located outside the press platen are not heated. As a result, the whole is transformed into a wok.

【0011】この場合、プレート部の厚さが薄ければ、
プレス盤の加圧力によりプレート部の変形は抑制される
が、プレート部の厚さが1〔mm〕以上の場合には、プ
レス盤により加圧された状態であっても変形を生じ、こ
の変形は僅かであっても厚さが数百ミクロンメートル程
度の積層基材Mに対しては、正確な厚さに加圧できない
とともに、加圧不能になる事態も生じる。また、プレー
ト部に対する加圧を解除した際には、積層基材M(IC
カード)がプレート部から剥離し、冷却速度の変化によ
りICカードの表面に光沢ムラや皺が生じる。このよう
に、基本装置では、プレート部が厚くなった場合、品質
の低下やバラツキ、さらには商品性の低下を招くととも
に、歩留まり(生産性)の低下を招くという解決すべき
課題が存在した。
In this case, if the plate portion is thin,
Deformation of the plate portion is suppressed by the pressing force of the press board, but when the plate portion has a thickness of 1 [mm] or more, deformation occurs even when pressed by the press board. However, even if the thickness is slight, the laminated base material M having a thickness of about several hundreds of micrometers cannot be pressed to an accurate thickness, and in some cases, cannot be pressed. When the pressure applied to the plate portion is released, the laminated base material M (IC
The card) peels off from the plate portion, and the change in cooling rate causes uneven gloss and wrinkles on the surface of the IC card. As described above, in the basic device, when the plate portion becomes thicker, there is a problem to be solved such that the quality and the variation are deteriorated, and further the productability is deteriorated, and the yield (productivity) is decreased.

【0012】本発明は、上記課題を解決したものであ
り、製造時における歩留まり(生産性)を高めるととも
に、ICカードの品質及び均質性の向上、さらには商品
性を格段に高めることができるICカード製造装置の提
供を目的とする。
The present invention solves the above-mentioned problems, and improves the yield (productivity) during manufacturing, improves the quality and homogeneity of the IC card, and further significantly enhances the marketability of the IC. The purpose is to provide a card manufacturing device.

【0013】[0013]

【課題を解決するための手段及び実施の形態】本発明
は、熱可塑性樹脂シートLa,Lbを含むシート部材に
よりICチップ等の電子部品Pを挟んでなる積層基材M
を、加圧面3u,3dを有する一対のプレス盤部2u,
2dにより両面側から加熱及び加圧して熱圧着する熱圧
着プレス部2を備えるICカード製造装置1を構成する
に際して、製造装置本体1xとは別体に構成し、かつ積
層基材Mを両面側から挟んで密封する上挟持部5uと下
挟持部5dを有する積層基材挟持部1yを備え、上挟持
部5u及び下挟持部5dを、加圧面3u及び3dと同一
又は当該加圧面3u及び3dから所定幅Xeだけ外方に
突出するプレート部6u及び6dと、このプレート部6
u及び6dよりも大きいフレーム部7u及び7dと、プ
レート部6u及び6dとフレーム部7u及び7dを連結
し、かつプレート部6u及び6dの熱による変形を吸収
する連結部8u及び8dにより構成したことを特徴とす
る。
Means for Solving the Problems and Embodiments The present invention is directed to a laminated base material M in which an electronic component P such as an IC chip is sandwiched between sheet members including thermoplastic resin sheets La and Lb.
Is a pair of press board parts 2u, which have pressing surfaces 3u, 3d.
When configuring the IC card manufacturing apparatus 1 including the thermocompression-bonding press section 2 that heats and pressurizes from both sides by 2d, the IC card manufacturing apparatus 1 is configured separately from the manufacturing apparatus body 1x, and the laminated base material M is provided on both sides. A laminated base material sandwiching portion 1y having an upper sandwiching portion 5u and a lower sandwiching portion 5d for sandwiching and sealing from above, and the upper sandwiching portion 5u and the lower sandwiching portion 5d are the same as the pressing surfaces 3u and 3d or the pressing surfaces 3u and 3d. Plate portions 6u and 6d that protrude outward from the plate by a predetermined width Xe, and the plate portions 6u and 6d.
The frame parts 7u and 7d larger than u and 6d, the plate parts 6u and 6d and the frame parts 7u and 7d, and the connecting parts 8u and 8d for absorbing the deformation of the plate parts 6u and 6d due to heat. Is characterized by.

【0014】この場合、好適な実施の形態により、所定
幅Xeは、5〜10ミリメートル以下にする。一方、連
結部8u及び8dは、プレート部6u及び6dに一体形
成し、当該プレート部6u及び6dの端辺部から突出さ
せるとともに、当該端辺部に沿って所定間隔置きに設け
た複数の連結片部9u…及び9d…を用いる。なお、こ
の連結片部9u…及び9d…は、プレート部6u及び6
dの変形方向Hsに対して異なる方向Hdに突出させ
る。また、ICカード製造装置1には、積層基材挟持部
1yの内部を脱気する脱気部10を備える。さらに、フ
レーム部7u,7dは、プレート部6u,6dの加熱温
度と冷却温度の中間の温度に加熱することが望ましい。
In this case, according to the preferred embodiment, the predetermined width Xe is 5 to 10 mm or less. On the other hand, the connecting portions 8u and 8d are integrally formed with the plate portions 6u and 6d, protrude from the edge portions of the plate portions 6u and 6d, and are connected at predetermined intervals along the edge portions. .. and 9d ... are used. Note that the connecting piece portions 9u ... And 9d.
It is projected in a direction Hd different from the deformation direction Hs of d. Further, the IC card manufacturing apparatus 1 is provided with a degassing section 10 for degassing the inside of the laminated base material sandwiching section 1y. Further, it is desirable that the frame portions 7u and 7d be heated to a temperature between the heating temperature and the cooling temperature of the plate portions 6u and 6d.

【0015】これにより、積層基材Mの加圧及び加熱時
には、プレス盤部2u及び2dがプレート部6u及び6
dに圧接し、プレス盤部2u及び2dによりプレート部
6u及び6dが加圧及び加熱される。この際、プレート
部6u及び6dが熱(高温)により変形(拡大)して
も、当該変形は連結部8u及び8d(複数の連結片部9
u…及び9d…)により吸収され、積層基材Mは、常
に、平行度の高い一対のプレート部6u及び6dにより
熱圧着される。
As a result, when the laminated base material M is pressed and heated, the press plate portions 2u and 2d are moved to the plate portions 6u and 6 respectively.
The plate portions 6u and 6d are pressed and heated by the press plate portions 2u and 2d. At this time, even if the plate portions 6u and 6d are deformed (enlarged) by heat (high temperature), the deformation is caused by the connection portions 8u and 8d (the plurality of connection piece portions 9).
u and 9d ...), the laminated base material M is always thermocompression bonded by the pair of highly parallel plate portions 6u and 6d.

【0016】[0016]

【実施例】以下、本発明に係る好適な実施例を挙げ、図
面に基づき詳細に説明する。
The preferred embodiments of the present invention will be described below in detail with reference to the drawings.

【0017】まず、本実施例に係るICカード製造装置
1の構成について、図1〜図5を参照して説明する。
First, the configuration of the IC card manufacturing apparatus 1 according to this embodiment will be described with reference to FIGS.

【0018】ICカード製造装置1は、製造装置本体1
xと、この製造装置本体1xとは別体に構成した積層基
材挟持部1yを備え、この積層基材挟持部1yが本発明
の要部を構成する。
The IC card manufacturing apparatus 1 includes a manufacturing apparatus main body 1
x, and a laminated base material sandwiching portion 1y configured separately from the manufacturing apparatus main body 1x, and the laminated base material sandwiching portion 1y constitutes a main part of the present invention.

【0019】積層基材挟持部1yは、図1に示す上挟持
部5uと下挟持部5dを有し、上挟持部5uが下挟持部
5dの上に重なることにより、内部が密封される積層基
材挟持部1yとなる。上挟持部5uは、上プレート部6
uと、この上プレート部6uよりも大きい矩形枠状に構
成した上フレーム部7uを有し、上プレート部6uは積
層基材Mの上面に重なる。上プレート部6uは一定の厚
さを有するステンレス材を用いることができ、厚さは3
〔mm〕以内、望ましくは1〔mm〕程度が好適であ
る。また、上プレート部6uは、上プレス盤部2uの加
圧面3uと同一又は当該加圧面3uから所定幅Xeだけ
外方に突出する大きさに形成する。この所定幅Xeは5
〜10ミリメートル以下にする。
The laminated base material sandwiching portion 1y has an upper sandwiching portion 5u and a lower sandwiching portion 5d shown in FIG. 1, and the upper sandwiching portion 5u overlaps the lower sandwiching portion 5d so that the inside is sealed. It becomes the base material holding portion 1y. The upper sandwiching portion 5u includes the upper plate portion 6
u and an upper frame portion 7u configured in a rectangular frame shape larger than the upper plate portion 6u, the upper plate portion 6u overlaps the upper surface of the laminated base material M. The upper plate portion 6u can be made of a stainless material having a constant thickness, and has a thickness of 3
Within [mm], preferably about 1 [mm] is suitable. Further, the upper plate portion 6u is formed to have the same size as the pressing surface 3u of the upper press platen 2u or a size protruding outward from the pressing surface 3u by a predetermined width Xe. This predetermined width Xe is 5
10 mm or less.

【0020】さらに、上プレート部6uと上フレーム部
7uは、上プレート部6uにおける熱による変形を吸収
する連結部8uを介して連結する。連結部8uは図3に
示すように、上プレート部6uに一体形成した複数の矩
形状の連結片部9u…を用いる。各連結片部9u…は、
上プレート部6uにおける対向する一対の端辺部からそ
れぞれ突出し、当該端辺部に沿って一定間隔置きに設け
る。この場合、各連結片部9u…は、上プレート部6u
の変形方向Hsに対して異なる方向Hdに突出形成、即
ち、図4に示すように、クランク状に折曲形成する。そ
して、連結片部9u…の全部又は一部の先端を固定ねじ
11…を用いて上フレーム部7uにねじ止めする。
Further, the upper plate portion 6u and the upper frame portion 7u are connected to each other via a connecting portion 8u which absorbs deformation of the upper plate portion 6u due to heat. As shown in FIG. 3, the connecting portion 8u uses a plurality of rectangular connecting piece portions 9u ... Formed integrally with the upper plate portion 6u. Each connecting piece 9u ...
The upper plate portion 6u protrudes from a pair of opposing edge portions and is provided at regular intervals along the edge portions. In this case, each connecting piece 9u ...
The protrusions are formed in different directions Hd with respect to the deformation direction Hs, that is, as shown in FIG. Then, all or part of the tips of the connecting piece portions 9u ... Are screwed to the upper frame portion 7u by using the fixing screws 11.

【0021】また、下挟持部5dも基本的には上挟持部
5uと同様に構成する。6dは下プレート部、7dは下
フレーム部、8dは連結部、9d…は複数の連結片部を
それぞれ示す。一方、下プレート部6dの上面には、周
縁に沿ったシール材15を固着する。さらに、上プレー
ト部6uには脱気口16を設け、この脱気口16は通気
管17を介して脱気装置(真空ポンプ等)18に接続す
る。これにより、積層基材挟持部1yの内部を脱気する
脱気部10が構成され、積層基材挟持部1yの内部を脱
気できるとともに、切換により脱気口16から積層基材
挟持部1yの内部に空気を供給できる。なお、上フレー
ム部7uと下フレーム部7dの所定位置には、重ねた際
に両者を位置決めする不図示の位置決め部が設けられて
いる。
The lower holding portion 5d is basically constructed in the same manner as the upper holding portion 5u. 6d is a lower plate part, 7d is a lower frame part, 8d is a connecting part, and 9d ... are a plurality of connecting piece parts. On the other hand, the sealing material 15 along the peripheral edge is fixed to the upper surface of the lower plate portion 6d. Further, the upper plate portion 6u is provided with a deaeration port 16, and the deaeration port 16 is connected to a deaeration device (vacuum pump or the like) 18 via a ventilation pipe 17. With this, the deaeration unit 10 that deaerates the inside of the laminated base material holding unit 1y is configured, the inside of the laminated base material holding unit 1y can be deaerated, and the laminated base material holding unit 1y is switched from the deaeration port 16 by switching. Air can be supplied to the inside of the. In addition, at a predetermined position of the upper frame portion 7u and the lower frame portion 7d, a positioning portion (not shown) for positioning the two when they are stacked is provided.

【0022】他方、製造装置本体1xは、三台のプレス
部、即ち、予熱プレス部(不図示),熱圧着プレス部2
及び冷却プレス部(不図示)を備える。図2は、熱圧着
プレス部2のみを示す。熱圧着プレス部2は、上側に配
した固定プレス盤部2uと下側に配した可動プレス盤部
2dを備える。
On the other hand, the manufacturing apparatus main body 1x has three press units, namely, a preheating press unit (not shown) and a thermocompression bonding press unit 2.
And a cooling press unit (not shown). FIG. 2 shows only the thermocompression bonding press part 2. The thermocompression bonding press section 2 includes a fixed press board section 2u arranged on the upper side and a movable press board section 2d arranged on the lower side.

【0023】可動プレス盤部2dは、図2に示すよう
に、加圧面3dを有するプレス盤本体部21と、このプ
レス盤本体部21を加圧するプレス盤基部22を備え
る。プレス盤本体部21は、先端が加圧面3dとなる熱
盤部23,断熱部24及び支持盤25を順次重ねて構成
し、固定ボルト26…により一体化する。この場合、熱
盤部23には、多数の加熱用棒ヒータ27…を内蔵す
る。
As shown in FIG. 2, the movable press board portion 2d includes a press board body portion 21 having a pressing surface 3d and a press board base portion 22 for pressing the press board body portion 21. The press board main body portion 21 is configured by sequentially stacking a hot plate portion 23 having a pressing surface 3d at its tip, a heat insulating portion 24, and a support board 25, and they are integrated by fixing bolts 26. In this case, the heating plate 23 has a large number of heating rod heaters 27 incorporated therein.

【0024】また、プレス盤本体部21とプレス盤基部
22の間には、位置を異ならせた四つのエアクッション
部30a,30b…を介在させる。各エアクッション部
30a…は、前後左右に一対ずつ対称に配設する。各エ
アクッション部30a…は、プレス盤基部22に一体に
設けた四つの矩形凸部31a,31b…と、この矩形凸
部31a…に上から被せた下面に凹部を有する凹盤部3
2a,32b…を備え、矩形凸部31a…の側面に形成
した溝部にシールリング33a,33b…を収容して、
凹盤部32a…と矩形凸部31a…間をシーリングする
とともに、各凹盤部32a…の上面は、支持盤25の下
面に結合する。これにより、凹盤部32a…と矩形凸部
31a…間に密閉された空気室Ra,Rb…を有するエ
アクッション部30a…が構成され、凹盤部32a…は
矩形凸部31a…に対して昇降する。さらに、各凹盤部
32a…には、空気供給口34a,34b…を設け、こ
の空気供給口34a…に、コンプレッサ及び空気制御回
路等を含む不図示の空気供給部を接続する。この空気供
給部は、各空気室Ra…の圧力を検出することにより、
空気室Ra…の圧力が目標値になるようにフィードバッ
ク制御し、各エアクッション部30a…の圧力を個別に
設定する機能を備える。
Further, four air cushion parts 30a, 30b ... Which are different in position are interposed between the press board main body portion 21 and the press board base portion 22. The respective air cushion portions 30a ... Are arranged symmetrically one by one in the front, rear, left and right. Each of the air cushion portions 30a ... Has four rectangular convex portions 31a, 31b ... Integrally provided on the press board base portion 22 and a concave disk portion 3 having a concave portion on the lower surface which covers the rectangular convex portions 31a.
2a, 32b ..., The seal rings 33a, 33b ... are accommodated in the grooves formed on the side surfaces of the rectangular convex portions 31a.
The recesses 32a ... And the rectangular protrusions 31a ... Are sealed, and the upper surfaces of the recesses 32a. As a result, the air cushion portions 30a ... Having the air chambers Ra, Rb ... Sealed between the recessed discs 32a ... And the rectangular protrusions 31a. Move up and down. Further, each recessed plate portion 32a is provided with air supply ports 34a, 34b, and an air supply unit (not shown) including a compressor, an air control circuit and the like is connected to the air supply ports 34a. This air supply unit detects the pressure of each air chamber Ra ...
It has a function of performing feedback control so that the pressure of the air chambers Ra ... Has a target value and individually setting the pressure of each air cushion portion 30a.

【0025】他方、35は機台部であり、この機台部3
5と可動プレス盤部2d間に架設したトグルリンク機構
36により当該可動プレス盤部2dが支持される。ま
た、37はトグルリンク機構36を駆動する駆動機構部
であり、この駆動機構部37は、機台部35に取付けた
サーボモータ38と、このサーボモータ38により駆動
せしめられるボールねじ機構39を備える。これによ
り、ボールねじ機構39のボールねじ部40はサーボモ
ータ38により回転駆動され、かつボールねじ機構39
のナット部41はトグルリンク機構36の入力部とな
る。
On the other hand, numeral 35 is a machine base portion, and this machine base portion 3
The movable press board 2d is supported by a toggle link mechanism 36 installed between the movable press board 2 and the movable press board 2d. Further, 37 is a drive mechanism section for driving the toggle link mechanism 36. The drive mechanism section 37 is provided with a servo motor 38 attached to the machine base section 35, and a ball screw mechanism 39 driven by the servo motor 38. . As a result, the ball screw portion 40 of the ball screw mechanism 39 is rotationally driven by the servomotor 38 and the ball screw mechanism 39
The nut portion 41 of is the input portion of the toggle link mechanism 36.

【0026】さらに、固定プレス盤部2uは、加圧面3
uを有するプレス盤本体部42を備える。このプレス盤
本体部42は、下側のプレス盤本体部21と異なり、固
定された不図示のプレス盤基部に直接取付けられる。プ
レス盤本体部42は、先端が加圧面3uとなる熱盤部4
3,断熱部44及び支持盤45を順次重ねて構成し、固
定ボルト46…により一体化する。この場合、熱盤部4
3には、多数の加熱用棒ヒータ47…を内蔵する。な
お、48…は熱盤部23の内部に設けた空気通路、49
…は熱盤部43の内部に設けた空気通路であり、外部か
ら空気を送り込むことにより、積層基材挟持部1y(下
プレート部6d及び上プレート部6u)を加圧面3u及
び3dから剥離させることができる。
Further, the fixed press platen 2u is provided with a pressing surface 3
A press board body portion 42 having u is provided. Unlike the lower press board body portion 21, the press board body portion 42 is directly attached to a fixed press board base portion (not shown). The press board body portion 42 includes a hot platen portion 4 whose tip is a pressing surface 3u.
3, the heat insulating portion 44 and the support board 45 are sequentially stacked, and integrated by the fixing bolts 46. In this case, the heating plate 4
3 has a large number of heating rod heaters 47. In addition, 48 ... Air passages provided inside the hot platen 23, 49
Is an air passage provided inside the heating plate portion 43, and the laminated base material holding portion 1y (the lower plate portion 6d and the upper plate portion 6u) is separated from the pressing surfaces 3u and 3d by sending air from the outside. be able to.

【0027】次に、本実施例に係るICカード製造装置
1の動作(機能)について、各図を参照して説明する。
Next, the operation (function) of the IC card manufacturing apparatus 1 according to this embodiment will be described with reference to the drawings.

【0028】まず、積層基材Mは積層基材挟持部1yに
収容する。即ち、下挟持部5dの上面に積層基材Mを載
置し、上から上挟持部5uを重ねることにより、積層基
材Mを上挟持部5uと下挟持部5dにより挟む。この
後、脱気装置18を作動させ、積層基材挟持部1yの内
部を脱気する。これにより、積層基材Mは上挟持部5u
と下挟持部5dにより押圧されるとともに、積層基材M
の内部に含む気泡が完全に除去される。
First, the laminated base material M is housed in the laminated base material holding portion 1y. That is, by placing the laminated base material M on the upper surface of the lower sandwiching portion 5d and stacking the upper sandwiching portion 5u from above, the laminated base material M is sandwiched by the upper sandwiching portion 5u and the lower sandwiching portion 5d. Then, the deaerator 18 is operated to deaerate the inside of the laminated base material holding portion 1y. As a result, the laminated base material M has the upper holding portion 5u.
And the laminated base material M while being pressed by the lower holding portion 5d.
The bubbles contained inside the are completely removed.

【0029】そして、積層基材Mを収容した積層基材挟
持部1yは、最初に、不図示の予熱プレス部により予熱
処理される。即ち、積層基材挟持部1yは一対のプレス
盤により加圧され、熱圧着する際における正規の加熱温
度よりも低い予熱温度、具体的には、ホットメルトシー
トTa,Tbの塑性変形又は溶着が始まる直前の温度
(例えば、70℃前後)に加熱される。これにより、積
層基材Mは加圧されつつ予熱温度により徐々に昇温せし
められるとともに、脱気が促進する。
Then, the laminated base material holding portion 1y containing the laminated base material M is first preheated by a preheating press portion (not shown). That is, the laminated base material sandwiching portion 1y is pressed by a pair of press plates to prevent a preheating temperature lower than a regular heating temperature during thermocompression bonding, specifically, plastic deformation or welding of the hot melt sheets Ta and Tb. It is heated to a temperature immediately before starting (for example, around 70 ° C.). As a result, the laminated base material M is gradually heated by the preheating temperature while being pressurized, and degassing is promoted.

【0030】次いで、予熱処理された積層基材挟持部1
yは、熱圧着プレス部2に供給される。この場合、可動
プレス盤部2dは下降しているため、積層基材挟持部1
yを可動プレス盤部2dに載置した後、サーボモータ3
8を作動させれば、ナット部41が上昇し、トグルリン
ク機構36により可動プレス盤部2dが上昇する。そし
て、積層基材挟持部1yが上側の加圧面3uに圧接し、
積層基材挟持部1yに極低圧が付与された時点で一旦可
動プレス盤部2dの上昇を停止する。この際、積層基材
Mの厚さが位置により異なる場合であっても、各エアク
ッション部30a…の圧力を個別に設定、即ち、積層基
材Mの厚い部位に対応する圧力を高く設定するととも
に、薄い部位に対応する圧力を低く設定し、積層基材M
を加圧する一対の加圧面3u,3dが平行になるように
する。
Next, the preheated laminated base material holding portion 1
y is supplied to the thermocompression bonding press unit 2. In this case, since the movable press board 2d is lowered, the laminated base material holding portion 1
After placing y on the movable press board 2d, the servo motor 3
When 8 is operated, the nut portion 41 is raised, and the toggle link mechanism 36 raises the movable press board portion 2d. Then, the laminated base material holding portion 1y is brought into pressure contact with the upper pressure surface 3u,
When the extremely low pressure is applied to the laminated base material holding portion 1y, the moving press platen portion 2d is temporarily stopped from rising. At this time, even when the thickness of the laminated base material M differs depending on the position, the pressure of each air cushion portion 30a ... Is set individually, that is, the pressure corresponding to the thick portion of the laminated base material M is set high. At the same time, the pressure corresponding to the thin part is set low, and the laminated base material M
The pair of pressurizing surfaces 3u and 3d for pressurizing are made parallel to each other.

【0031】また、この場合、固定プレス盤部2uと可
動プレス盤部2dはそれぞれ加熱用棒ヒータ47…,2
7…により正規の加熱温度(例えば、120℃前後)に
加熱される。なお、積層基材Mは、その両面側が上挟持
部5uと下挟持部5dにより挟まれ、かつ密封状態の積
層基材挟持部1yの内部に収容されるとともに、この積
層基材挟持部1yの内部は脱気装置18により脱気され
ているため、積層基材Mが予熱プレス部から熱圧着プレ
ス部2に移動しても、加熱状態及び加圧状態の連続性が
確保、即ち、積層基材Mに対する保温性と保圧性が確保
される。
In this case, the fixed press platen 2u and the movable press platen 2d are provided with heating rod heaters 47 ,.
7 is heated to a regular heating temperature (for example, around 120 ° C.). The laminated base material M is sandwiched between the upper sandwiching portion 5u and the lower sandwiching portion 5d on both sides, and is housed inside the laminated base material sandwiching portion 1y in a sealed state. Since the inside is degassed by the degassing device 18, even if the laminated base material M moves from the preheating press section to the thermocompression bonding press section 2, the continuity of the heated state and the pressurized state is ensured, that is, the laminated substrate The heat retaining property and the pressure retaining property for the material M are secured.

【0032】そして、設定時間が経過して積層基材Mが
軟化(可塑化)したなら、再度、サーボモータ38を作
動させることにより可動プレス盤部2dを上昇させ、加
圧面3dをICカードの厚さ位置で停止させる。これに
より、積層基材挟持部1yは固定プレス盤部2uと可動
プレス盤部2dによって上下から加熱及び加圧され、積
層基材Mが熱圧着される。この際、積層基材挟持部1y
におけるプレート部6u及び6dは、熱(高温)により
変形(拡大)するが、当該変形は複数の連結片部9u…
及び9d…により吸収されるため、積層基材Mは、常
に、平行度の高い一対のプレート部6u及び6dにより
熱圧着される。
When the set time has elapsed and the laminated base material M has softened (plasticized), the servo motor 38 is actuated again to raise the movable press platen 2d, and the pressing surface 3d is moved to the IC card. Stop at the thickness position. As a result, the laminated base material holding portion 1y is heated and pressed from above and below by the fixed press board portion 2u and the movable press board portion 2d, and the laminated base material M is thermocompression bonded. At this time, the laminated base material holding portion 1y
The plate portions 6u and 6d in (1) are deformed (enlarged) by heat (high temperature), but the deformation is caused by the plurality of connecting piece portions 9u ...
And 9d ..., the laminated base material M is always thermocompression bonded by the pair of plate portions 6u and 6d having high parallelism.

【0033】この後、設定時間(例えば、20秒前後)
が経過したなら、可動プレス盤部2dを下降させ、熱圧
着された積層基材M、即ち、製造されたICカードを冷
却プレス部に移して冷却処理する。冷却処理では、IC
カードが加圧されつつ冷却せしめられる。一方、冷却処
理後、積層基材挟持部1yからICカードを取出すに
は、脱気口16から積層基材挟持部1yの内部に空気を
供給すればよい。これにより、積層基材挟持部1yの脱
気状態が解除され、かつ積層基材Mは積層基材挟持部1
yから剥離する。よって、上挟持部5uを上昇させ、製
造されたICカードを取出すことができる。
After this, set time (for example, around 20 seconds)
After the time elapses, the movable press platen 2d is lowered, and the thermocompression-bonded laminated base material M, that is, the manufactured IC card is transferred to the cooling press unit and cooled. In the cooling process, IC
The card is cooled while being pressurized. On the other hand, after the cooling treatment, in order to take out the IC card from the laminated base material holding portion 1y, air may be supplied from the deaeration port 16 to the inside of the laminated base material holding portion 1y. As a result, the degassed state of the laminated base material holding portion 1y is released, and the laminated base material M becomes the laminated base material holding portion 1y.
peel from y. Therefore, the upper holding portion 5u can be raised and the manufactured IC card can be taken out.

【0034】なお、以上の工程において、上フレーム部
7u及び下フレーム部7dは、プレート部6u及び6d
の加熱温度と冷却温度の中間(略中心)の温度に加熱す
る。例えば、プレート部6u及び6dを140〔℃〕ま
で加熱した後、40〔℃〕まで冷却する場合には、上フ
レーム部7u及び下フレーム部7dの温度を90〔℃〕
に加熱制御する。これにより、プレート部6u及び6d
と上フレーム部7u及び下フレーム部7dの温度の相対
的変化量を半分にすることができる。
In the above steps, the upper frame portion 7u and the lower frame portion 7d are connected to the plate portions 6u and 6d.
It is heated to a temperature intermediate between the heating temperature and the cooling temperature of (approximately the center). For example, when the plate parts 6u and 6d are heated to 140 [° C.] and then cooled to 40 [° C.], the temperatures of the upper frame part 7u and the lower frame part 7d are 90 [° C.].
Control heating. Thereby, the plate portions 6u and 6d
And, the relative change amount of the temperature of the upper frame portion 7u and the lower frame portion 7d can be halved.

【0035】このように、本実施例に係るICカード製
造装置1を用いれば、プレート部6u及び6dが熱によ
り変形しても、当該変形は複数の連結片部9u…及び9
d…により吸収されるため、積層基材Mは、常に、平行
度の高い一対のプレート部6u及び6dにより熱圧着さ
れ、製造時における歩留まり(生産性)を高めることが
できるとともに、ICカードの品質及び均質性の向上、
さらには商品性を格段に高めることができる。
As described above, by using the IC card manufacturing apparatus 1 according to this embodiment, even if the plate portions 6u and 6d are deformed by heat, the deformation is caused by the plurality of connecting piece portions 9u ...
Since the laminated base material M is absorbed by d ..., the laminated base material M is always thermocompression bonded by the pair of plate portions 6u and 6d having a high degree of parallelism, so that the yield (productivity) at the time of manufacturing can be improved, and the IC card Improved quality and homogeneity,
Furthermore, the product characteristics can be significantly improved.

【0036】また、エアクッション部30a,30b…
を設けたため、積層基材Mの厚さが位置により異なる場
合であっても、積層基材Mを加圧する一対の加圧面3
u,3dを平行にでき、加圧力を極低圧から中圧(高
圧)まで正確かつ安定に付与できるとともに、積層基材
Mの厚さ状態に影響されることなく、均一の厚さを有す
る高品質のICカードを得ることができる。しかも、ト
グルリンク機構36により加圧される可動プレス盤部2
d側にエアクッション部30a…を設けたため、力の拡
大率が大きいトグルリンク機構36であっても圧力制御
が不能になることなく、的確な圧力制御を行うことがで
きる。
Further, the air cushion portions 30a, 30b ...
Because of the provision of the above, the pair of pressing surfaces 3 that press the laminated base material M even when the thickness of the laminated base material M differs depending on the position.
u and 3d can be parallel to each other, the applied pressure can be applied accurately and stably from extremely low pressure to medium pressure (high pressure), and the height having a uniform thickness is not affected by the thickness state of the laminated base material M. A quality IC card can be obtained. Moreover, the movable press platen portion 2 is pressed by the toggle link mechanism 36.
Since the air cushion portions 30a are provided on the d side, it is possible to perform accurate pressure control without disabling the pressure control even with the toggle link mechanism 36 having a large force expansion rate.

【0037】以上、実施例について詳細に説明したが、
本発明はこのような実施例に限定されるものではなく、
細部の構成,形状,数量,素材,数値等において、本発
明の要旨を逸脱しない範囲で任意に変更,追加,削除す
ることができる。例えば、積層基材M(ICカード)の
構成や素材は例示に限らず、任意のタイプに適用でき
る。
The embodiment has been described in detail above.
The present invention is not limited to such an embodiment,
The detailed configuration, shape, quantity, material, numerical values, etc. can be arbitrarily changed, added, or deleted without departing from the scope of the present invention. For example, the structure and material of the laminated base material M (IC card) are not limited to the examples, and can be applied to any type.

【0038】また、実施例は、連結片部9u…,9d…
をプレート部6u,6dに一体形成した場合を示した
が、連結片部9u…,9d…はプレート部6u,6dと
は別体に形成してもよいし、異なる素材で形成してもよ
い。さらに、連結片部9u…,9d…の先端を、フレー
ム部7u,7dにねじ止めした場合を示したが、図6に
示すように、フレーム部7u,7dに、連結片部9u
…,9d…を変位自在に挿入し、フレーム部7u,7d
の外側面に螺合した調整ねじ71u,71dにより、プ
レート部6u,6dの位置を微調整できるようにしても
よい。なお、図6において、図1と同一部分には同一符
号を付した。
Further, in the embodiment, the connecting piece portions 9u ..., 9d ...
Although the case of integrally forming the plate parts 6u and 6d is shown, the connecting piece parts 9u ..., 9d ... may be formed separately from the plate parts 6u, 6d or may be formed of different materials. . Further, the case where the tips of the connecting piece portions 9u ..., 9d ... Are screwed to the frame portions 7u, 7d is shown, but as shown in FIG. 6, the connecting piece portions 9u are attached to the frame portions 7u, 7d.
, 9d are inserted in a displaceable manner, and the frame portions 7u, 7d are inserted.
The positions of the plate portions 6u and 6d may be finely adjusted by the adjusting screws 71u and 71d screwed to the outer surface of the. 6, the same parts as those in FIG. 1 are designated by the same reference numerals.

【0039】一方、連結片部9d…(9u…側も同じ)
がプレート部6dの変形方向Hsに対して異なる方向H
dに突出形成する形態として、クランク状に折曲形成す
る場合を示したが、図7に示すように、プレート部6d
の面に対して同一面方向に形成し、かつプレート部6d
の端辺部に対して傾斜させた形態でもよい。また、72
dはフレーム部7dへの取付フレームを示し、取付フレ
ーム72d,連結片部9d…及びプレート部6dはパン
チングプレスにより一体成形できる。さらに、連結片部
9d…(9u…側も同じ)を、図8に示すような細いリ
ブの組み合わせにより形成してもよい。この場合も、連
結片部9d…には、プレート部6dの変形方向に対して
異なる方向に突出形成する部分を含むことになる。な
お、図8の実施例も図7の実施例と同様、パンチングプ
レスにより一体成形できる。また、図7及び図8の実施
例とも図1〜図5の実施例と同様の効果を得ることがで
きる。さらにまた、図7及び図8の実施例は、図9に示
すように、取付フレーム72dをフレーム部7dにその
まま固定ねじ73d…を用いてねじ止めできる。
On the other hand, the connecting piece portions 9d ... (Same for 9u ... side)
Is a direction H different from the deformation direction Hs of the plate portion 6d.
As a form of projecting on d, a case of bending into a crank shape is shown, but as shown in FIG. 7, the plate portion 6d is formed.
And the plate portion 6d
It may be in the form of being inclined with respect to the end portion. Also, 72
Reference numeral d denotes a mounting frame to the frame portion 7d, and the mounting frame 72d, the connecting piece portion 9d ... And the plate portion 6d can be integrally formed by a punching press. Further, the connecting piece portions 9d ... (Same for 9u ...) may be formed by a combination of thin ribs as shown in FIG. In this case as well, the connecting piece portions 9d ... Include a portion protrudingly formed in a direction different from the deformation direction of the plate portion 6d. The embodiment shown in FIG. 8 can be integrally formed by punching press, as in the embodiment shown in FIG. Moreover, the same effects as those of the embodiments of FIGS. 1 to 5 can be obtained in the embodiments of FIGS. 7 and 8. Furthermore, in the embodiment of FIGS. 7 and 8, as shown in FIG. 9, the mounting frame 72d can be screwed to the frame portion 7d as it is by using the fixing screws 73d.

【0040】[0040]

【発明の効果】このように、本発明に係るICカード製
造装置は、製造装置本体とは別体に構成し、かつ積層基
材を両面側から挟んで密封する上挟持部と下挟持部を有
する積層基材挟持部を備え、上挟持部及び下挟持部を、
加圧面と同一又は当該加圧面から所定幅だけ外方に突出
するプレート部と、このプレート部よりも大きいフレー
ム部と、プレート部とフレーム部を連結し、かつプレー
ト部の熱による変形を吸収する連結部により構成したた
め、プレート部が熱(高温)により変形しても、当該変
形は連結部により吸収され、積層基材は、常に、平行度
の高い一対のプレート部により熱圧着される。よって、
製造時における歩留まり(生産性)を高めることができ
るとともに、ICカードの品質及び均質性の向上、さら
には商品性を格段に高めることができるという顕著な効
果を奏する。
As described above, the IC card manufacturing apparatus according to the present invention is constructed separately from the manufacturing apparatus main body, and has the upper and lower clamping sections for clamping and sealing the laminated base material from both sides. A laminated base material holding portion having, an upper holding portion and a lower holding portion,
A plate portion that is the same as the pressing surface or projects outward from the pressing surface by a predetermined width, a frame portion that is larger than this plate portion, the plate portion and the frame portion are connected, and the deformation of the plate portion due to heat is absorbed. Even if the plate part is deformed by heat (high temperature), the deformation is absorbed by the connecting part, and the laminated base material is always thermocompression bonded by the pair of plate parts having high parallelism. Therefore,
It is possible to improve the yield (productivity) at the time of manufacturing, improve the quality and homogeneity of the IC card, and further significantly improve the commercialability.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の好適な実施例に係るICカード製造装
置における熱圧着プレス部の要部を示す一部断面正面
図、
FIG. 1 is a partial cross-sectional front view showing a main part of a thermocompression bonding press section in an IC card manufacturing apparatus according to a preferred embodiment of the present invention,

【図2】同ICカード製造装置における熱圧着プレス部
を示す一部断面正面図、
FIG. 2 is a partially sectional front view showing a thermocompression bonding press section in the IC card manufacturing apparatus,

【図3】同ICカード製造装置における積層基材挟持部
の平面図、
FIG. 3 is a plan view of a laminated base material sandwiching unit in the IC card manufacturing apparatus,

【図4】同ICカード製造装置における積層基材挟持部
の一部を拡大して示す断面正面図、
FIG. 4 is an enlarged cross-sectional front view showing a part of a laminated base material holding portion in the IC card manufacturing apparatus;

【図5】同ICカード製造装置における積層基材挟持部
の一部を拡大して示す断面側面図、
FIG. 5 is a cross-sectional side view showing an enlarged part of a laminated base material sandwiching portion in the IC card manufacturing apparatus;

【図6】同ICカード製造装置における他の実施例に係
る積層基材挟持部の一部を拡大して示す断面正面図、
FIG. 6 is a cross-sectional front view showing an enlarged part of a laminated base material holding portion according to another embodiment of the IC card manufacturing apparatus;

【図7】同ICカード製造装置における他の実施例に係
る積層基材挟持部のプレート部及び連結部の平面図、
FIG. 7 is a plan view of a plate portion and a connecting portion of a laminated base material holding portion according to another embodiment of the IC card manufacturing apparatus;

【図8】同ICカード製造装置における他の実施例に係
る積層基材挟持部のプレート部及び連結部の平面図、
FIG. 8 is a plan view of a plate portion and a connecting portion of a laminated base material holding portion according to another embodiment of the IC card manufacturing apparatus,

【図9】同ICカード製造装置における他の実施例に係
る積層基材挟持部の一部を拡大して示す断面正面図(図
8中A−A線断面図)、
FIG. 9 is a sectional front view (a sectional view taken along line AA in FIG. 8) showing an enlarged part of a laminated base material sandwiching portion according to another embodiment of the IC card manufacturing apparatus.

【図10】ICカード製造装置により製造する積層基材
の分解断面正面図、
FIG. 10 is an exploded sectional front view of a laminated base material manufactured by an IC card manufacturing apparatus,

【図11】従来の技術に係るICカード製造装置の縦断
面図、
FIG. 11 is a vertical cross-sectional view of an IC card manufacturing apparatus according to a conventional technique,

【符号の説明】[Explanation of symbols]

1 ICカード製造装置 1x 製造装置本体 1y 積層基材挟持部 2 熱圧着プレス部 2u… プレス盤部 3u… 加圧面 5u 上挟持部 5d 下挟持部 6u プレート部 7u フレーム部 8u 連結部 9u… 連結片部 10 脱気部 La… 熱可塑性樹脂シート P 電子部品 M 積層基材 Xe 所定幅 1 IC card manufacturing equipment 1x Manufacturing equipment body 1y Laminated substrate sandwiching part 2 Thermo-compression press section 2u ... Press board 3u ... Pressurized surface 5u upper clamping part 5d Lower clamping part 6u plate part 7u frame part 8u connecting part 9u ... Connecting piece 10 Degassing section La ... Thermoplastic resin sheet P electronic parts M laminated base material Xe predetermined width

Claims (6)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 熱可塑性樹脂シートを含むシート部材に
よりICチップ等の電子部品を挟んでなる積層基材を、
加圧面を有する一対のプレス盤部により両面側から加熱
及び加圧して熱圧着する熱圧着プレス部を備えるICカ
ード製造装置において、製造装置本体とは別体に構成
し、かつ前記積層基材を両面側から挟んで密封する上挟
持部と下挟持部を有する積層基材挟持部を備え、前記上
挟持部及び前記下挟持部を、前記加圧面と同一又は当該
加圧面から所定幅だけ外方に突出するプレート部と、こ
のプレート部よりも大きいフレーム部と、前記プレート
部と前記フレーム部を連結し、かつ前記プレート部の熱
による変形を吸収する連結部により構成したことを特徴
とするICカード製造装置。
1. A laminated base material in which an electronic component such as an IC chip is sandwiched between sheet members including a thermoplastic resin sheet,
In an IC card manufacturing apparatus including a thermocompression bonding press section that heats and pressurizes and thermocompresses from both sides by a pair of pressing boards having a pressing surface, the IC card manufacturing apparatus is configured separately from the manufacturing apparatus body, and the laminated base material is A laminated base material sandwiching unit having an upper sandwiching unit and a lower sandwiching unit that sandwiches and seals from both sides is provided, and the upper sandwiching unit and the lower sandwiching unit are the same as the pressing surface or outward from the pressing surface by a predetermined width. An IC characterized in that it is configured by a plate portion projecting to the side, a frame portion larger than the plate portion, a connecting portion that connects the plate portion and the frame portion, and that absorbs deformation of the plate portion due to heat. Card manufacturing equipment.
【請求項2】 前記所定幅は、5〜10ミリメートル以
下にすることを特徴とする請求項1記載のICカード製
造装置。
2. The IC card manufacturing apparatus according to claim 1, wherein the predetermined width is 5 to 10 mm or less.
【請求項3】 前記連結部は、前記プレート部に一体形
成し、当該プレート部の端辺部から突出するとともに、
当該端辺部に沿って所定間隔置きに設けた複数の連結片
部であることを特徴とする請求項1記載のICカード製
造装置。
3. The connecting portion is integrally formed with the plate portion, and protrudes from an end side portion of the plate portion,
The IC card manufacturing apparatus according to claim 1, wherein the IC card manufacturing apparatus comprises a plurality of connecting piece portions provided along the edge portion at predetermined intervals.
【請求項4】 前記連結片部は、前記プレート部の変形
方向に対して異なる方向に突出させることを特徴とする
請求項3記載のICカード製造装置。
4. The IC card manufacturing apparatus according to claim 3, wherein the connecting piece portion is projected in a direction different from a deformation direction of the plate portion.
【請求項5】 前記積層基材挟持部の内部を脱気する脱
気部を備えることを特徴とする請求項1記載のICカー
ド製造装置。
5. The IC card manufacturing apparatus according to claim 1, further comprising a degassing unit that degasses the inside of the laminated base material sandwiching unit.
【請求項6】 前記フレーム部は、前記プレート部の加
熱温度と冷却温度の中間の温度に加熱することを特徴と
する請求項1記載のICカード製造装置。
6. The IC card manufacturing apparatus according to claim 1, wherein the frame portion heats the plate portion to an intermediate temperature between a heating temperature and a cooling temperature of the plate portion.
JP37412499A 1999-12-28 1999-12-28 IC card manufacturing equipment Expired - Fee Related JP3465165B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP37412499A JP3465165B2 (en) 1999-12-28 1999-12-28 IC card manufacturing equipment
TW089126806A TW475227B (en) 1999-12-28 2000-12-13 IC-card manufacturing apparatus
US09/749,392 US6484775B2 (en) 1999-12-28 2000-12-28 IC-card manufacturing apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP37412499A JP3465165B2 (en) 1999-12-28 1999-12-28 IC card manufacturing equipment

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JP3465165B2 true JP3465165B2 (en) 2003-11-10

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Publication number Priority date Publication date Assignee Title
PL1735156T3 (en) * 2004-04-13 2017-01-31 Research Frontiers Incorporated Methods for laminating films for spd light valves and spd light valves incorporating such laminated films
JP2013010330A (en) * 2011-06-30 2013-01-17 Nisshinbo Mechatronics Inc Heat plate for laminating device

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3381027B2 (en) 1998-12-14 2003-02-24 日精樹脂工業株式会社 IC card manufacturing equipment

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3381027B2 (en) 1998-12-14 2003-02-24 日精樹脂工業株式会社 IC card manufacturing equipment

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