JP3393012B2 - Manufacturing method of drawn tube with excellent corrosion resistance - Google Patents
Manufacturing method of drawn tube with excellent corrosion resistanceInfo
- Publication number
- JP3393012B2 JP3393012B2 JP20629396A JP20629396A JP3393012B2 JP 3393012 B2 JP3393012 B2 JP 3393012B2 JP 20629396 A JP20629396 A JP 20629396A JP 20629396 A JP20629396 A JP 20629396A JP 3393012 B2 JP3393012 B2 JP 3393012B2
- Authority
- JP
- Japan
- Prior art keywords
- less
- alloy
- billet
- balance
- split mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
- F28F19/02—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
- F28F19/06—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings of metal
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Laminated Bodies (AREA)
- Coating By Spraying Or Casting (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、内面および外面の
耐食性に優れた安価なチューブの製造方法を提供するも
のであり、本発明で得られるチューブは熱交換器の配管
チューブ等の耐食性が必要とされる製品に使用すること
が可能である。BACKGROUND OF THE INVENTION The present invention is to provide a method for producing inexpensive tube excellent in corrosion resistance of the inner and outer surfaces, the tube obtained in the present invention has corrosion resistance such as a piping tube of a heat exchanger It can be used for required products.
【0002】[0002]
【従来の技術】アルミニウム合金チューブは熱交換器の
配管材等に使用されており、その内部および外部の耐食
性は重要な特性の一つである。内部および外部の耐食性
を高めたチューブには、図1に示すような、筒状芯材60
の内面および外面に薄い犠牲金属層61、62をそれぞれ有
するクラッドチューブがしばしば使用される。前記クラ
ッドチューブの製造法には、圧延により作製したクラッ
ド材条を管状にロール成形し、この管状成形体の突合わ
せ端面を溶接する電縫加工法や、アルミニウム合金の円
筒状ビレットの内外面に犠牲層となるアルミニウム合金
円筒をそれぞれ嵌め込み、これを押出し引抜加工する嵌
合ビレット法などがある。2. Description of the Related Art Aluminum alloy tubes are used as piping materials for heat exchangers, and their internal and external corrosion resistance is one of the important characteristics. For a tube with improved internal and external corrosion resistance, use a tubular core material 60 as shown in Fig. 1.
Clad tubes having thin sacrificial metal layers 61, 62 respectively on the inner and outer surfaces thereof are often used. The method for producing the clad tube includes roll-forming the clad material produced by rolling into a tubular shape, and an electric resistance welding method for welding the butt end surfaces of the tubular shaped body, or the inner and outer surfaces of a cylindrical billet of aluminum alloy For example, there is a fitting billet method in which aluminum alloy cylinders serving as sacrificial layers are fitted into each and then extruded.
【0003】[0003]
【発明が解決しようとする課題】しかし、電縫加工法で
は、クラッド材条の製造に高価な圧延設備を要し、厚さ
の薄い条の端部を溶接するのが難しいため薄肉化に限界
がある。また溶接継ぎ目部分の耐食性が低い、などの問
題がある。However, in the electric resistance welding method, expensive rolling equipment is required to manufacture the clad material strip, and it is difficult to weld the ends of the thin strip, so that the thinning is limited. There is. Further, there is a problem that the corrosion resistance of the welded seam portion is low.
【0004】
一方、嵌合ビレット法では、筒状芯材、外
皮、犠牲層となるビレットを、鋳塊をそのまま或いは押
出加工後切削加工して作製するため非常なコスト高とな
り、さらに内側の犠牲層のクラッド率がばらつき易い、
また安定した耐食性を得るためにクラッド率を規定する
と歩留まりが著しく低下するという問題がある。この
他、従来例の中には、皮材部分を鋳造により形成する方
法も提案されているが、生産性が極めて悪く実用化され
ていない。本発明は、このような状況に鑑み鋭意研究を
行った結果なされたもので、その目的とするところは、
内外面の耐食性に優れたチューブ、および前記チューブ
を安価に製造する方法の提供を目的とする。 On the other hand, the fitting billet method, cylindrical core, skin, a billet as the sacrificial layer, becomes ingot directly or extrusion after cutting to extremely costly to produce, further sacrifice of the inner The clad ratio of the layer is likely to vary,
Further, if the cladding rate is specified to obtain stable corrosion resistance, there is a problem that the yield is significantly reduced. In addition, although a method of forming the skin material portion by casting has been proposed in the conventional examples, the productivity is extremely poor and it has not been put to practical use. The present invention has been made as a result of earnest research in view of such a situation, and its object is to:
It is an object of the present invention to provide a tube having excellent corrosion resistance on the inner and outer surfaces and a method for manufacturing the tube at low cost.
【0005】[0005]
【課題を解決するための手段】請求項1記載の発明は、
内面に亜鉛またはAlを40wt% 以下含有し残部がZnと不可
避的不純物からなる亜鉛合金を溶射した筒状芯材合金成
分の円筒状ビレットの外面に、皮材合金成分のスリーブ
状被覆材を長さ方向に平行に分割した複数の分割型材に
より形成して複合ビレットとし、この複合ビレットに熱
間押出と引抜加工を順に施す引抜チューブの製造方法で
あって、前記円筒状ビレットがSiを0.05〜1.2wt%、Feを
0.05〜2.0wt%含有し、残部がAlと不可避的不純物からな
るアルミニウム合金で構成されており、前記分割型材が
Znを 0.3〜10wt% 含有し残部がAlと不可避的不純物から
なるアルミニウム合金で構成されていることを特徴とす
る耐食性に優れた引抜チューブの製造方法である。The invention according to claim 1 is
Inner surface contains 40 wt% or less of zinc or Al and the balance cannot be Zn
Cylindrical core material alloy sprayed with zinc alloy consisting of evasive impurities
The outer surface of the minute billet is a sleeve made of leather alloy.
-Shaped covering material is divided into multiple split mold members that are parallel to the length direction.
Formed into a composite billet, and heat is applied to this composite billet.
With a method of manufacturing a drawn tube that performs inter-extrusion and drawing in order
The cylindrical billet contains 0.05 to 1.2 wt% Si and Fe.
0.05 to 2.0 wt% is contained, the balance is composed of an aluminum alloy consisting of Al and unavoidable impurities , the split mold material
A method for producing a drawn tube having excellent corrosion resistance, which comprises 0.3 to 10 wt% Zn and the balance being an aluminum alloy containing Al and inevitable impurities.
【0006】請求項2記載の発明は、内面に亜鉛または
Alを40wt% 以下含有し残部がZnと不可避的不純物からな
る亜鉛合金を溶射した筒状芯材合金成分の円筒状ビレッ
トの外面に、皮材合金成分のスリーブ状被覆材を長さ方
向に平行に分割した複数の分割型材により形成して複合
ビレットとし、この複合ビレットに熱間押出と引抜加工
を順に施す引抜チューブの製造方法であって、前記円筒
状ビレットがSiを0.05〜1.2wt%、Feを0.05〜2.0wt%含有
し、1.2wt%以下のCu、2.0wt%以下のMn、2.0wt%以下のM
g、2.0wt%以下のNi、0.3wt%以下のCr、0.3wt%以下のZ
r、0.3wt%以下のTi、0.3wt%以下のZnのうち1種または
2種以上を含有し、残部がAlと不可避的不純物からなる
アルミニウム合金で構成されており、前記分割型材がZn
を 0.3〜10wt% 含有し残部がAlと不可避的不純物からな
るアルミニウム合金で構成されていることを特徴とする
耐食性に優れた引抜チューブの製造方法である。According to the second aspect of the invention, the inner surface is made of zinc or
Containing 40 wt% or less of Al and the balance Zn and unavoidable impurities
Cylindrical core material made of thermally sprayed zinc alloy
On the outer surface of the glove, use a sleeve-shaped covering material of skin alloy component
Formed by multiple split molds that are parallel to each other
As a billet, this composite billet is hot extruded and drawn
A method of manufacturing a drawn tube for sequentially applying
-Shaped billet contains 0.05 to 1.2 wt% Si, 0.05 to 2.0 wt% Fe, 1.2 wt% or less Cu, 2.0 wt% or less Mn, 2.0 wt% or less M
g, 2.0 wt% or less Ni, 0.3 wt% or less Cr, 0.3 wt% or less Z
r, 0.3 wt% or less of Ti, 0.3 wt% or less of Zn containing one or more, the balance is composed of an aluminum alloy consisting of Al and inevitable impurities , the split mold material is Zn
Of 0.3 to 10 wt% and the balance being aluminum alloy composed of Al and inevitable impurities, which is a method for producing a drawn tube having excellent corrosion resistance.
【0007】請求項3記載の発明は、内面に亜鉛または
Alを40wt% 以下含有し残部がZnと不可避的不純物からな
る亜鉛合金を溶射した筒状芯材合金成分の円筒状ビレッ
トの外面に、皮材合金成分のスリーブ状被覆材を長さ方
向に平行に分割した複数の分割型材により形成して複合
ビレットとし、この複合ビレットに熱間押出と引抜加工
を順に施す引抜チューブの製造方法であって、前記円筒
状ビレットがSiを0.05〜1.2wt%、Feを0.05〜2.0wt%含有
し、残部がAlと不可避的不純物からなるアルミニウム合
金で構成されており、前記分割型材がZnを 0.3〜10wt%
含有し、2.0wt%以下のMg、2.0wt%以下のMnのうち1種ま
たは2種を含有し残部がAlと不可避的不純物からなるア
ルミニウム合金で構成されていることを特徴とする耐食
性に優れた引抜チューブの製造方法である。According to the third aspect of the invention, the inner surface is made of zinc or
Containing 40 wt% or less of Al and the balance Zn and unavoidable impurities
Cylindrical core material made of thermally sprayed zinc alloy
On the outer surface of the glove, use a sleeve-shaped covering material of skin alloy component
Formed by multiple split molds that are parallel to each other
As a billet, this composite billet is hot extruded and drawn
A method of manufacturing a drawn tube for sequentially applying
-Shaped billet contains Si 0.05 ~ 1.2 wt%, Fe 0.05 ~ 2.0 wt%, the balance is composed of an aluminum alloy consisting of Al and unavoidable impurities , the split mold material Zn 0.3 ~ 10 wt%
Excellent corrosion resistance, characterized by containing one or two of 2.0 wt% or less of Mg and 2.0 wt% or less of Mn, and the balance being an aluminum alloy composed of Al and inevitable impurities. It is a method of manufacturing a drawn tube.
【0008】請求項4記載の発明は、内面に亜鉛または
Alを40wt% 以下含有し残部がZnと不 可避的不純物からな
る亜鉛合金を溶射した筒状芯材合金成分の円筒状ビレッ
トの外面に、皮材合金成分のスリーブ状被覆材を長さ方
向に平行に分割した複数の分割型材により形成して複合
ビレットとし、この複合ビレットに熱間押出と引抜加工
を順に施す引抜チューブの製造方法であって、前記円筒
状ビレットがSiを0.05〜1.2wt%、Feを0.05〜2.0wt%含有
し、1.2wt%以下のCu、2.0wt%以下のMn、2.0wt%以下のM
g、2.0wt%以下のNi、0.3wt%以下のCr、0.3wt%以下のZ
r、0.3wt%以下のTi、0.3wt%以下のZnのうち1種または
2種以上を含有し、残部がAlと不可避的不純物からなる
アルミニウム合金で構成されており、前記分割型材がZn
を 0.3〜10wt% 含有し、2.0wt%以下のMg、2.0wt%以下の
Mnのうち1種または2種を含有し残部がAlと不可避的不
純物からなるアルミニウム合金で構成されていることを
特徴とする耐食性に優れた引抜チューブの製造方法であ
る。According to the invention of claim 4, the inner surface is made of zinc or
Remainder containing Al or less 40 wt% is ne of Zn and not avoidable impurities
Cylindrical core material made of thermally sprayed zinc alloy
On the outer surface of the glove, use a sleeve-shaped covering material of skin alloy component
Formed by multiple split molds that are parallel to each other
As a billet, this composite billet is hot extruded and drawn
A method of manufacturing a drawn tube for sequentially applying
-Shaped billet contains 0.05 to 1.2 wt% Si, 0.05 to 2.0 wt% Fe, 1.2 wt% or less Cu, 2.0 wt% or less Mn, 2.0 wt% or less M
g, 2.0 wt% or less Ni, 0.3 wt% or less Cr, 0.3 wt% or less Z
r, 0.3 wt% or less of Ti, 0.3 wt% or less of Zn containing one or more, the balance is composed of an aluminum alloy consisting of Al and inevitable impurities , the split mold material is Zn
0.3 to 10 wt% of Mg, 2.0 wt% or less of Mg, 2.0 wt% or less
A method for producing a drawn tube having excellent corrosion resistance, which comprises one or two of Mn and the balance being an aluminum alloy containing Al and inevitable impurities.
【0009】請求項5記載の発明は、内面に亜鉛または
亜鉛合金を溶射した押出前の円筒状ビレットに300℃
以上500℃以下の温度で1時間以上48時間以下の熱
処理を施すことを特徴とする請求項1乃至4のいずれか
に記載の耐食性に優れた引抜チューブの製造方法であ
る。According to the invention of claim 5, the inner surface is made of zinc or
300 ° C for cylindrical billet before extrusion which is sprayed with zinc alloy
Heat for 1 hour or more and 48 hours or less at a temperature of 500 ° C or higher
5. A process according to claim 1, wherein the process is performed.
The method for producing a drawn tube having excellent corrosion resistance as described in 1 .
【0010】[0010]
【発明の実施の形態】まず、本発明における引抜きチュ
ーブの合金組成について説明する。本発明における引抜
きチューブの筒状芯材合金は、Siを0.05〜1.2wt%、Feを
0.05〜2.0wt%含有し、残部がAlと不可避的不純物とから
なるアルミニウム合金、または前記合金に、さらに1.2w
t%以下のCu、2.0wt%以下のMn、2.0wt%以下のMg、2.0wt%
以下のNi、0.3wt%以下のCr、0.3wt%以下のZr、0.3wt%以
下のTi、0.3wt%以下のZnのうち1種または2種以上を含
有させたアルミニウム合金である。BEST MODE FOR CARRYING OUT THE INVENTION First, the alloy composition of the drawn tube according to the present invention will be described. The tubular core alloy of the drawn tube in the present invention contains Si in an amount of 0.05 to 1.2 wt% and Fe.
Aluminum alloy containing 0.05 to 2.0 wt% with the balance Al and unavoidable impurities, or 1.2 w
Cu less than t%, Mn less than 2.0 wt%, Mg less than 2.0 wt%, 2.0 wt%
It is an aluminum alloy containing one or more of the following Ni, 0.3 wt% or less Cr, 0.3 wt% or less Zr, 0.3 wt% or less Ti, and 0.3 wt% or less Zn.
【0011】以下に前記合金元素の役割について説明す
る。Siは強度向上に寄与する。Siが 0.05wt%未満ではそ
の効果が十分に得られず、1.2wt%を超えると合金の加工
性が低下し、本発明のような亜鉛合金を溶射したもので
は、引抜加工中に破断が生じ易くなる。したがって、Si
は0.05wt% 以上、1.2wt%以下とするが、押出性を考慮す
ると0.8wt%以下で安定した特性を示す。The role of the alloy elements will be described below. Si contributes to the strength improvement. If Si is less than 0.05 wt%, its effect cannot be sufficiently obtained, and if it exceeds 1.2 wt%, the workability of the alloy is reduced, and in the one in which the zinc alloy like the present invention is sprayed, the fracture occurs during the drawing process. It will be easier. Therefore, Si
Is 0.05 wt% or more and 1.2 wt% or less, but considering extrudability, 0.8 wt% or less shows stable characteristics.
【0012】Feは結晶粒を微細にし強度を高める作用を
有する。その量が 0.05wt%以下ではその効果が十分に得
られず、2.0wt%を超えると加工性が低下し、引抜き時に
割れが生じる。さらに、FeおよびSiは不純物として混入
することが多く、本発明の目的である安価なチューブを
提供する点からは 0.06wt%以上のSi、0.1wt%以上のFeと
することが、低純度地金を使用できコスト的に望まし
い。Fe has the function of making the crystal grains finer and increasing the strength. If the amount is 0.05 wt% or less, the effect cannot be sufficiently obtained, and if it exceeds 2.0 wt%, the workability is deteriorated and cracking occurs during drawing. Further, Fe and Si are often mixed as impurities, and from the viewpoint of providing an inexpensive tube which is an object of the present invention, it is preferable that Si of 0.06 wt% or more and Fe of 0.1 wt% or more are used as a low purity material. Gold can be used, which is desirable in terms of cost.
【0013】1.2wt%以下のCu、2.0wt%以下のMn、2.0wt%
以下のMg、2.0wt%以下のNi、0.3wt%以下のCr、0.3wt%以
下のZr、0.3wt%以下のTi、0.3wt%以下のZnは強度や成形
性を調整するために添加する任意添加元素である。Mn、
Ni、Cr、Zr、およびTiを上限を超えて添加すると成形性
が低下し、引抜加工時に割れてしまう。またCu、Mg、お
よびZnを上限を超えて添加すると耐食性が低下する。Cu of 1.2 wt% or less, Mn of 2.0 wt% or less, 2.0 wt%
The following Mg, 2.0 wt% or less Ni, 0.3 wt% or less Cr, 0.3 wt% or less Zr, 0.3 wt% or less Ti, 0.3 wt% or less Zn is added to adjust the strength and formability. It is an optional additive element. Mn,
If Ni, Cr, Zr, and Ti are added in excess of the upper limits, the formability will deteriorate and they will crack during drawing. If Cu, Mg, and Zn are added in excess of the upper limits, the corrosion resistance will decrease.
【0014】上記合金成分の他、鋳塊組織の微細化のた
めに添加される Bや強度向上のために添加される V等、
上記以外の元素はそれぞれ 0.05wt%以下であれば含有さ
れていてもかまわない。In addition to the above alloy components, B added for refining the ingot structure, V added for strength improvement, etc.
Elements other than the above may be contained as long as each is 0.05 wt% or less.
【0015】外面に形成する皮材にはZnを 0.3〜10wt%
含有し、残部がAlと不可避的不純物からなるアルミニウ
ム合金、または前記合金に2.0wt%以下のMg、2.0wt%以下
のMnのうち1種または2種を含有させたアルミニウム合
金が用いられる。The skin material formed on the outer surface contains 0.3 to 10 wt% Zn.
An aluminum alloy containing Al and unavoidable impurities in the balance, or an aluminum alloy containing one or two of 2.0 wt% or less of Mg and 2.0 wt% or less of Mn is used.
【0016】前記皮材のアルミニウム合金において、Zn
は電位を卑にし、筒状芯材に対する犠牲効果を付与す
る。ここでZnの含有量が0.3wt%未満では電位が十分卑に
ならない。また 10wt%を超えると加工性が低下し引抜加
工時にチューブが破断してしまう。In the aluminum alloy of the skin material, Zn
Makes the potential base and gives a sacrificial effect to the tubular core material. Here, if the Zn content is less than 0.3 wt%, the potential does not become sufficiently base. On the other hand, if it exceeds 10 wt%, the workability is deteriorated and the tube is broken during the drawing process.
【0017】2.0wt%以下のMgおよび2.0wt%以下のMnは主
に強度向上に寄与する。チューブ材の強度は、その外面
の皮材の強度に強く影響される。したがって皮材の強度
向上は、実用時のチューブの許容強度向上に著しく寄与
する。MgおよびMnを上限を超えて添加すると加工性が低
下し、引抜加工時に割れてしまう。以上が外面に形成す
る皮材の合金成分であるが、FeやSi等の不純物元素は0.
5wt%以下であれば含有されていてもかまわない。ここ
で、外面に被覆する皮材の厚さは、チューブの筒状芯材
部分の厚さに左右されるが、通常15〜 200μm程度であ
る。Mg of 2.0 wt% or less and Mn of 2.0 wt% or less mainly contribute to the strength improvement. The strength of the tube material is strongly influenced by the strength of the outer skin material. Therefore, the improvement of the strength of the skin material significantly contributes to the improvement of the allowable strength of the tube in practical use. If Mg and Mn are added in excess of the upper limits, the workability deteriorates and they will crack during drawing. The above is the alloy component of the skin material formed on the outer surface, but the impurity elements such as Fe and Si are 0.
If it is 5 wt% or less, it may be contained. Here, the thickness of the skin material covering the outer surface depends on the thickness of the tubular core material portion of the tube, but is usually about 15 to 200 μm.
【0018】本発明で用いるチューブは、筒状芯材とな
る円筒状ビレットの内面に、亜鉛、又はAlを40wt% 以下
と不可避的不純物からなる亜鉛合金を溶射したのち押出
すことにより形成された犠牲層を有することを特徴とす
る。前記亜鉛合金の自然電位は筒状芯材の自然電位より
200mV以上卑であることが望ましい。その理由は、亜
鉛合金の犠牲層は従来のようなAl−Zn系合金円筒を
嵌合した場合と比較して厚さが薄いため、電位差を大き
くとらないと安定した犠牲防食効果が得られないためで
ある。本発明において、前記亜鉛合金のAl含有量を40wt
% 以下に規定した理由は、Alが40wt% を超えて含有され
ると電位が十分に卑とならず、十分な耐食性を確保でき
ないためである。なお、亜鉛合金にAlが添加されていな
くても良い。以上が本発明における犠牲層の合金成分に
ついての説明であるが、不可避的不純物として混入する
上記以外の元素は、各々が0.5wt%以下であれば含有され
ていても構わない。The tube used in the present invention is formed by thermally spraying a zinc alloy containing 40% by weight or less of zinc or Al and unavoidable impurities on the inner surface of a cylindrical billet serving as a tubular core material, and then extruding. It is characterized by having a sacrificial layer. The natural potential of the zinc alloy is better than that of the tubular core.
It is desirable that it be more than 200 mV base. The reason is that the sacrificial layer of zinc alloy has a smaller thickness as compared with the conventional case where an Al-Zn alloy cylinder is fitted, so that a stable sacrificial anticorrosion effect cannot be obtained unless the potential difference is large. This is because. In the present invention, the Al content of the zinc alloy is 40 wt.
The reason for defining below% is that when Al is contained in excess of 40 wt%, the potential does not become sufficiently base and sufficient corrosion resistance cannot be secured. It should be noted that Al may not be added to the zinc alloy. Although the alloy components of the sacrificial layer in the present invention have been described above, elements other than the above which are mixed as unavoidable impurities may be contained as long as each is 0.5 wt% or less.
【0019】次に請求項1〜4記載の発明についてさら
に詳しく説明する。この発明は、内面に亜鉛または亜鉛
合金を溶射した筒状芯材合金成分の円筒状ビレットの外
面に、皮材合金成分のスリーブ状の被覆材を長さ方向に
平行に分割した複数の分割型材により形成し、この複合
ビレットを熱間押出し、次いで引抜加工する方法であ
る。前記円筒状ビレットは、円柱状ビレットを穴開け加
工したり、中空ビレットの内面を切削加工して作製す
る。前記中空ビレットの内面はZn合金等の溶射前に機
械的または化学的に処理しておくとZn合金等が付着し
易くなり望ましい。ZnまたはZn合金を熱間押出前に
溶射する理由は、溶射層は厚さが不均一であるが熱間押
出で均一化して、引抜加工性が向上し、また得られるチ
ューブは溶射面が平滑となり、耐食性が一層向上するた
めである。溶射は通常の溶射法により行えば良い。アル
ミニウム合金ビレットを加熱して溶射するとZn等の溶
射歩留まりが向上し望ましい。アルミニウム合金ビレッ
トを均質化処理する加熱の際、または均質化処理完了後
の冷却途中で溶射すると生産性を害さず、またエネルギ
ーの節約にもなる。Next, the inventions according to claims 1 to 4 are further described.
Will be explained in detail . The present invention is directed to a plurality of split mold members obtained by splitting a sleeve-shaped coating material of skin material alloy component in parallel with the outer surface of a cylindrical billet of tubular core material alloy component whose inner surface is sprayed with zinc or a zinc alloy. The composite billet is hot-extruded and then drawn. The cylindrical billet is produced by punching a cylindrical billet or cutting the inner surface of a hollow billet. It is desirable that the inner surface of the hollow billet is mechanically or chemically treated before thermal spraying of a Zn alloy or the like, because the Zn alloy or the like is likely to adhere thereto. The reason for spraying Zn or a Zn alloy before hot extrusion is that the thickness of the sprayed layer is not uniform, but it is uniformized by hot extrusion to improve drawability, and the resulting tube has a smooth sprayed surface. This is because the corrosion resistance is further improved. The thermal spraying may be performed by a normal thermal spraying method. It is desirable to heat and spray the aluminum alloy billet to improve the spray yield of Zn and the like. If the aluminum alloy billet is heated during homogenization treatment or sprayed during cooling after completion of homogenization treatment, productivity is not impaired and energy is saved.
【0020】次にスリーブ状被覆材を分割型材により形
成する方法について説明する。図2 (a)〜(f) に示す分
割型材30は、隣り合う分割型材側面の相互の合わせ部を
凹凸状に嵌合し合うように形成したものである。これら
の分割型材30を用いて形成したスリーブ状被覆材40は、
隣り合う分割型材30側面の合わせ部では、一方の分割型
材の凸部31が他方の分割型材の凹部32に案内され、隣り
合う分割型材30相互の合わせ部は肉厚内で重なり、径方
向に向けてまっすぐな隙間が生じない。したがって、こ
のスリーブ状被覆材40を形成した複合ビレット50を押出
すと隣り合う分割型材30が一体化して継ぎ目が生じな
い。Next, a method of forming the sleeve-shaped covering material by the split mold material will be described. The split mold members 30 shown in FIGS. 2 (a) to 2 (f) are formed such that the mating portions of the side faces of the adjacent split mold members are fitted in an uneven shape. The sleeve-shaped covering material 40 formed by using these split mold members 30,
In the mating portion of the side surfaces of the adjacent split mold materials 30, the convex portion 31 of one split mold material is guided to the recess 32 of the other split mold material, and the mating portions of the adjacent split mold materials 30 overlap each other within the wall thickness, and the radial direction There is no straight gap toward you. Therefore, when the composite billet 50 on which the sleeve-shaped covering material 40 is formed is extruded, the adjacent split mold members 30 are integrated and no seam is generated.
【0021】図3 (g)〜(j) に示す分割型材は、隣り合
う分割型材側面に相互に跨がる所定断面形状のホロー33
または溝34を形成し、前記ホロー33または溝34に、各々
に適合する断面形状で分割型材30と同じ材質の継手型材
35を嵌合させたものである。これらの分割型材30も図2
に示したものと同じように押出後には一体化して継ぎ目
が生じない。前記分割型材は、長手方向以外の方向に対
して抜け止め状に係合させるか、さらに分割型材相互の
少なくとも端部を溶接等により連結することで、全体と
してスリーブ状に保つことができる。前記分割型材はい
ずれも、長さ方向に対して垂直な断面(横断面)が各型
材で同じなため押出加工により容易に量産できる。した
がって、スリーブ状被覆材の製造コストが非常に安価に
なる。用いる分割型材の個数は、形成するスリーブ状被
覆材の径、分割型材の組合わせの難易、被覆材の材質等
により異なる。一般にスリーブ状被覆材の径が大きけれ
ば分割型材は多数必要になる。The split mold members shown in FIGS. 3 (g) to 3 (j) are hollow 33 having a predetermined cross-sectional shape extending over the side surfaces of the adjacent split mold members.
Alternatively, a groove 34 is formed, and the hollow 33 or the groove 34 is a joint mold member of the same material as the split mold member 30 with a sectional shape suitable for each.
It is a fitting of 35. These split mold members 30 are also shown in FIG.
Similar to that shown in (1), it is integrated after extrusion and no seam is formed. The split mold members can be kept in a sleeve shape as a whole by engaging the split mold members in a direction other than the longitudinal direction in a retaining manner or by connecting at least ends of the split mold members to each other by welding or the like. In each of the split mold members, the cross section (transverse cross section) perpendicular to the length direction is the same for each mold member, so that mass production can be easily performed by extrusion. Therefore, the manufacturing cost of the sleeve-shaped covering material becomes very low. The number of split mold materials used varies depending on the diameter of the sleeve-shaped covering material to be formed, the difficulty of combining the split mold materials, the material of the covering material, and the like. Generally, if the diameter of the sleeve-shaped covering material is large, a large number of split mold materials are required.
【0022】前記複合ビレットの熱間押出には、常法の
間接押出が適用される。熱間押出後は、引抜加工法によ
り所定形状のチューブとする。引抜加工は、常法通り行
えばよく、途中に中間焼鈍等の熱処理を入れることはな
んら問題ない。For the hot extrusion of the composite billet, a conventional indirect extrusion is applied. After hot extrusion, a tube having a predetermined shape is formed by a drawing method. The drawing process may be carried out in the usual manner, and there is no problem in inserting heat treatment such as intermediate annealing in the middle.
【0023】ところで、内面に亜鉛または亜鉛合金(犠
牲層)を溶射した円筒状ビレットを押出後、引抜加工し
ていくと、犠牲層が剥離することがある。剥離したまま
引抜加工を続けると破断に到ることがあるし、剥離部分
の耐食性は極端に低下する。そこで、本発明者等は前記
剥離の原因について種々調査を行った。その結果、熱間
押出直後に微小な剥離が生じ、この微小剥離が、亜鉛又
は亜鉛合金とアルミニウム合金とでは変形挙動が著しく
異なるため、引抜加工時に拡大することを見いだした。
製造コスト低減のために、押出サイズを引抜加工後の製
品サイズに近づけようとして押出比を上げると、前記微
小剥離は益々生じ易くなる。なお、前記微小剥離は押出
パイプをそのまま使用する場合は問題にならない。By the way, when a cylindrical billet whose inner surface is sprayed with zinc or a zinc alloy (sacrificial layer) is extruded and then drawn, the sacrificial layer may be peeled off. If the drawing process is continued with peeling, fracture may occur, and the corrosion resistance of the peeled portion is extremely reduced. Therefore, the present inventors conducted various investigations on the cause of the peeling. As a result, it was found that minute peeling occurs immediately after hot extrusion, and this minute peeling expands during drawing because the deformation behavior is significantly different between zinc or zinc alloy and aluminum alloy.
If the extrusion ratio is increased in order to make the extrusion size closer to the product size after the drawing process in order to reduce the manufacturing cost, the micro-peeling becomes more likely to occur. The fine peeling does not pose a problem when the extruded pipe is used as it is.
【0024】請求項5記載の発明は、前記円筒状ビレッ
ト内面の犠牲層の剥離を抑制した、請求項1〜4記載の
発明の引抜チューブの製造方法である。すなわち、円筒
状ビレットの内面に亜鉛または亜鉛合金を溶射した後
に、前記円筒状ビレットに熱処理を施すことで溶射層と
ビレットとの界面に拡散層を形成し、この拡散層により
引抜加工時の変形挙動の差を緩和するものである。熱処
理を 300℃未満または1時間未満で行ったのでは拡散層
を十分な厚さに形成できない。 500℃を超えると溶射金
属が溶けて流れてしまう。また48時間を超えると生産性
が悪くコストアップを招く。この加熱は、熱間押出のた
めの加熱(通常30分程度の加熱)を兼ねて行うと、生産
性を害さず、またエネルギーの節約にもなる。引抜加工
後のチューブは、成形性等の要求特性に応じて、最終焼
鈍を施してO材等に調質しても良い。このように本発明
で製造されるチューブは内外面に犠牲防食層を有してい
て耐食性に優れる。したがって、耐食性が要求される用
途、特に熱交換器用チューブに適している。A fifth aspect of the present invention is the method for producing a drawn tube according to the first to fourth aspects, wherein peeling of the sacrificial layer on the inner surface of the cylindrical billet is suppressed. That is, after spraying zinc or a zinc alloy on the inner surface of a cylindrical billet, a heat treatment is applied to the cylindrical billet to form a diffusion layer at the interface between the sprayed layer and the billet, and this diffusion layer causes deformation during drawing. This is to reduce the difference in behavior. If the heat treatment is performed at less than 300 ° C. or less than 1 hour, the diffusion layer cannot be formed to have a sufficient thickness. If it exceeds 500 ℃, the sprayed metal will melt and flow. If it exceeds 48 hours, productivity will be poor and cost will be increased. If this heating is combined with heating for hot extrusion (usually about 30 minutes), productivity is not impaired and energy is saved. The drawn tube may be subjected to final annealing to be heat-treated into an O material or the like depending on required characteristics such as formability. Thus, the present invention
The tube manufactured in 1. has a sacrificial anticorrosion layer on the inner and outer surfaces and is excellent in corrosion resistance. Therefore, it is suitable for applications where corrosion resistance is required, especially for heat exchanger tubes.
【0025】[0025]
【実施例】以下に本発明を実施例により具体的に説明す
る。
(実施例1)
先ず、図4に示す横断面形状の複合ビレットを作製し
た。すなわち、表1に示す筒状芯材組成のアルミニウム
合金の円筒状ビレット10の内面を平滑に切削し(外径 3
68mm、内径90mm、長さ 990mm)、この円筒状ビレット10
の内面に犠牲層20として亜鉛または亜鉛合金を溶射し、
次いで前記円筒状ビレット10外面に表2に示す外皮組成
のアルミニウム合金の4枚の分割型材30を凹部31と凸部
32とを係合させてセットした。各々の分割型材30は径方
向に対して抜け止め状態になっており、この状態で隣接
する分割型材同士を相互に溶接してスリーブ状被覆材40
として複合ビレット50を作製した。スリーブ状被覆材40
全体の寸法は、内径 374mm、肉厚12mm、長さ 990mmであ
る。表2に示す外皮組成のアルミニウム合金には不純物
としてFeやSi等が0.5wt%以下含まれている。なお、分割
型材30は図2、3に示す形状のものの中から選択した。
筒状芯材合金と、溶射した亜鉛または亜鉛合金との電位
差は 200mV以上筒状芯材合金の方が貴であり、亜鉛また
は亜鉛合金には0.5wt%以下の不純物元素が含まれてい
る。次に、前記複合ビレットを熱間間接押出後、引抜加
工して外径35mm、肉厚0.9mm の引抜チューブとした。筒
状芯材、犠牲層、皮材の組合わせとビレットから肉厚
0.9mmのチューブまでの製造工程を表3、4に示す。得
られた 0.9mmの引抜チューブには 400℃×2hの熱処理
を施した。引抜チューブの断面を研磨し観察したとこ
ろ、外皮と筒状芯材間、および外皮の分割型材間は一体
に接合され継ぎ目は認められなかった。また犠牲材の剥
離も見られなかった。EXAMPLES The present invention will be specifically described below with reference to examples. Example 1 First, a composite billet having a cross-sectional shape shown in FIG. 4 was produced. That is, the inner surface of the cylindrical billet 10 of aluminum alloy having the cylindrical core material composition shown in Table 1 was cut smoothly (outer diameter 3
68mm, inner diameter 90mm, length 990mm), this cylindrical billet 10
Spraying zinc or zinc alloy as the sacrificial layer 20 on the inner surface of the
Next, on the outer surface of the cylindrical billet 10, four split mold members 30 made of an aluminum alloy having a skin composition shown in Table 2 are provided as concave portions 31 and convex portions.
32 was engaged and set. Each of the split mold members 30 is in a retaining state in the radial direction, and in this condition, the adjacent split mold members are welded to each other and the sleeve-shaped covering member 40 is
As a result, a composite billet 50 was produced. Sleeve material 40
The overall dimensions are 374 mm inner diameter, 12 mm wall thickness and 990 mm length. The aluminum alloy having the skin composition shown in Table 2 contains Fe or Si as an impurity in an amount of 0.5 wt% or less. The split mold member 30 was selected from the shapes shown in FIGS.
The potential difference between the tubular core material alloy and the sprayed zinc or zinc alloy is more than 200 mV, and the tubular core material alloy is more noble, and zinc or the zinc alloy contains 0.5 wt% or less of the impurity element. Next, the composite billet was subjected to hot indirect extrusion and then drawn to obtain a drawn tube having an outer diameter of 35 mm and a wall thickness of 0.9 mm. Thickness from the combination of tubular core material, sacrificial layer, leather material and billet
The manufacturing process up to 0.9 mm tube is shown in Tables 3 and 4 . The obtained 0.9 mm drawn tube was heat-treated at 400 ° C. for 2 hours. When the cross section of the drawn tube was ground and observed, the outer skin and the tubular core material and the split mold members of the outer skin were integrally joined and no seam was observed. No peeling of the sacrificial material was observed.
【0026】(従来例)
アルミニウム合金の円筒状ビレット(外径 368mm、内径
90mm、長さ 990mm)の内面に犠牲層となるアルミニウム
合金円筒(外径88mm、内径50mm、長さ 990mm)を嵌め込
み、外面に皮材となるアルミニウム合金円筒(内径 374
mm、肉厚12mm、長さ 990mm)を嵌め込んだ嵌合ビレット
を熱間押出し、引抜いてチューブを製造した。前記円筒
状ビレットおよび2個のアルミニウム合金円筒はいずれ
も円筒状鋳塊を切削して作製した。(Conventional example) A cylindrical billet of aluminum alloy (outer diameter 368 mm, inner diameter
An aluminum alloy cylinder (outer diameter 88 mm, inner diameter 50 mm, length 990 mm) that is a sacrificial layer is fitted on the inner surface (90 mm, length 990 mm), and an aluminum alloy cylinder (inner diameter 374) that serves as a skin material on the outer surface.
mm, wall thickness 12 mm, length 990 mm) were fitted into the fitting billet, which was hot extruded and pulled out to produce a tube. Both the cylindrical billet and the two aluminum alloy cylinders were produced by cutting a cylindrical ingot.
【0027】得られたチューブ (肉厚0.9mm)を長さ50mm
に切断し、これを長手方向に切り開いて板状に成形し、
この板状体の外面又は内面を樹脂でマスキングしてサン
プルとした。これらのサンプルをOY水(Cl- 195ppm,S
O4 2-60ppm,Cu2+ 1ppm,Fe3+ 30ppm) 中に浸漬し、88℃で
の8時間保持と、室温での16時間保持を繰返すサイクル
試験を最長5ヵ月間行った。試験後のサンプルについて
貫通孔食の有無を調査した。結果を表5に示す。The resulting tube (wall thickness 0.9 mm) is 50 mm long
Cut it into pieces, cut it open in the longitudinal direction and mold it into a plate,
An outer surface or an inner surface of this plate-shaped body was masked with a resin to prepare a sample. OY water (Cl - 195ppm, S
O 4 2- 60ppm, Cu 2+ 1ppm , immersed in Fe 3+ 30 ppm) in a 8 hour hold at 88 ° C., was carried out up to 5 months the cycle test to repeat the 16 hour hold at room temperature. The sample after the test was examined for the presence of through pitting corrosion. The results are shown in Table 5.
【0028】[0028]
【表1】 [Table 1]
【0029】[0029]
【表2】 [Table 2]
【0030】[0030]
【表3】 [Table 3]
【0031】[0031]
【表4】 [Table 4]
【0032】[0032]
【表5】 [Table 5]
【0033】表5より明らかなように、本発明例のNo.1
〜7 はいずれも浸漬期間5カ月で貫通孔食が発生してお
らず、高耐食性チューブの従来例と同等の耐食性を有し
ている。また本発明例のチューブは、複合ビレットの皮
材部分を分割型材で形成し、犠牲層を溶射により形成し
たため安価である。これに対し、従来例では皮材部分と
犠牲層をビレットを切削して作製しているので非常に高
価である。As is clear from Table 5, No. 1 of the present invention example
Each of Nos. 7 to 7 has no pitting corrosion in the immersion period of 5 months and has the same corrosion resistance as the conventional example of the high corrosion resistant tube. Further, the tube of the present invention is inexpensive because the skin material portion of the composite billet is formed by the split mold material and the sacrificial layer is formed by thermal spraying. On the other hand, in the conventional example, since the skin material portion and the sacrificial layer are formed by cutting the billet, it is very expensive.
【0034】[0034]
【発明の効果】以上に述べたように、本発明により製造
される引抜チューブは、内面および外面の耐食性に優
れ、しかも安価に製造できる。依って、工業上顕著な効
果を奏する。As described above, the drawn tube manufactured according to the present invention has excellent corrosion resistance on the inner and outer surfaces and can be manufactured at low cost. Therefore, it has a remarkable industrial effect.
【図1】3層構造のチューブの横断面図である。FIG. 1 is a cross-sectional view of a tube having a three-layer structure.
【図2】本発明で用いる外皮用分割型材の横断面図であ
る。FIG. 2 is a cross-sectional view of a split mold member for an outer cover used in the present invention.
【図3】本発明で用いる外皮用分割型材の横断面図であ
る。FIG. 3 is a cross-sectional view of the split mold member for the outer cover used in the present invention.
【図4】本発明で用いる複合ビレットの例を示す部分断
面図である。FIG. 4 is a partial cross-sectional view showing an example of a composite billet used in the present invention.
10 円筒状ビレット 20 亜鉛または亜鉛合金の犠牲層 30 分割型材 31 凹部 32 凸部 33 ホロー 34 溝 35 継手型材 40 スリーブ状被覆材 50 複合ビレット 60 筒状芯材 61,62 犠牲金属層 T スリーブ状被覆材の厚さ r1 円筒状ビレットの内径 r2 円筒状ビレットの外径 R1 スリーブ状被覆材の内径10 Cylindrical billet 20 Sacrificial layer of zinc or zinc alloy 30 Divided mold material 31 Recessed portion 32 Convex portion 33 Hollow 34 Groove 35 Joint shaped material 40 Sleeve-like covering material 50 Composite billet 60 Cylindrical core material 61,62 Sacrificial metal layer T Sleeve-like covering material Material thickness r 1 Inner diameter of cylindrical billet r 2 Outer diameter of cylindrical billet R 1 Inner diameter of sleeve coating
───────────────────────────────────────────────────── フロントページの続き (72)発明者 新倉 昭男 東京都千代田区丸の内2丁目6番1号 古河電気工業株式会社内 (56)参考文献 特開 昭53−133564(JP,A) 特開 平4−15496(JP,A) 特開 平8−35787(JP,A) 特開 平5−320798(JP,A) (58)調査した分野(Int.Cl.7,DB名) C23C 4/00 - 4/18 C22C 21/00 F28F 19/06 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Akio Niikura 2-6-1 Marunouchi, Chiyoda-ku, Tokyo Furukawa Electric Co., Ltd. (56) Reference JP-A-53-133564 (JP, A) JP-A 4-15496 (JP, A) JP-A 8-35787 (JP, A) JP-A 5-320798 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) C23C 4/00 -4/18 C22C 21/00 F28F 19/06
Claims (5)
残部がZnと不可避的不純物からなる亜鉛合金を溶射した
筒状芯材合金成分の円筒状ビレットの外面に、皮材合金
成分のスリーブ状被覆材を長さ方向に平行に分割した複
数の分割型材により形成して複合ビレットとし、この複
合ビレットに熱間押出と引抜加工を順に施す引抜チュー
ブの製造方法であって、前記円筒状ビレットがSiを0.05
〜1.2wt%、Feを0.05〜2.0wt%含有し、残部がAlと不可避
的不純物からなるアルミニウム合金で構成されており、
前記分割型材がZnを 0.3〜10wt% 含有し残部がAlと不可
避的不純物からなるアルミニウム合金で構成されている
ことを特徴とする耐食性に優れた引抜チューブの製造方
法。 1. The inner surface contains 40 wt% or less of zinc or Al.
Thermal spraying zinc alloy with balance Zn and unavoidable impurities
On the outer surface of the cylindrical billet of the tubular core alloy component, the skin alloy
The sleeve-like coating material of the component is divided in parallel in the longitudinal direction.
The composite billet is made of several split mold materials.
A drawing chew that performs hot extrusion and drawing processing in order on a composite billet.
A method for manufacturing a tub, wherein the cylindrical billet contains Si of 0.05
~ 1.2wt%, containing 0.05 ~ 2.0wt% Fe, the balance is made of aluminum alloy consisting of Al and unavoidable impurities ,
A method for producing a drawn tube with excellent corrosion resistance, characterized in that the split mold material contains 0.3 to 10 wt% Zn and the balance is made of an aluminum alloy containing Al and inevitable impurities.
Law.
残部がZnと不可避的不純物からなる亜鉛合金を溶射した
筒状芯材合金成分の円筒状ビレットの外面に、皮材合金
成分のスリーブ状被覆材を長さ方向に平行に分割した複
数の分割型材により形成して複合ビレットとし、この複
合ビレットに熱間押出と引抜加工を順に施す引抜チュー
ブの製造方法であって、前記円筒状ビレットがSiを0.05
〜1.2wt%、Feを0.05〜2.0wt%含有し、1.2wt%以下のCu、
2.0wt%以下のMn、2.0wt%以下のMg、2.0wt%以下のNi、0.
3wt%以下のCr、0.3wt%以下のZr、0.3wt%以下のTi、0.3w
t%以下のZnのうち1種または2種以上を含有し、残部が
Alと不可避的不純物からなるアルミニウム合金で構成さ
れており、前記分割型材がZnを 0.3〜10wt% 含有し残部
がAlと不可避的不純物からなるアルミニウム合金で構成
されていることを特徴とする耐食性に優れた引抜チュー
ブの製造方法。 2. The inner surface contains 40 wt% or less of zinc or Al.
Thermal spraying zinc alloy with balance Zn and unavoidable impurities
On the outer surface of the cylindrical billet of the tubular core alloy component, the skin alloy
The sleeve-like coating material of the component is divided in parallel in the longitudinal direction.
The composite billet is made of several split mold materials.
A drawing chew that performs hot extrusion and drawing processing in order on a composite billet.
A method for manufacturing a tub, wherein the cylindrical billet contains Si of 0.05
~ 1.2wt%, containing 0.05 to 2.0wt% Fe, 1.2wt% or less of Cu,
2.0 wt% or less Mn, 2.0 wt% or less Mg, 2.0 wt% or less Ni, 0.
3wt% or less Cr, 0.3wt% or less Zr, 0.3wt% or less Ti, 0.3w
Contains 1 or 2 or more of t% or less Zn, and the balance
An aluminum alloy of configurations consisting of Al and unavoidable impurities
A method for producing a drawn tube having excellent corrosion resistance, characterized in that the split mold material is made of an aluminum alloy containing 0.3 to 10 wt% Zn and the balance being Al and inevitable impurities. .
残部がZnと不可避的不純物からなる亜鉛合金を溶射した
筒状芯材合金成分の円筒状ビレットの外面に、皮材合金
成分のスリーブ状被覆材を長さ方向に平行に分割した複
数の分割型材により形成して複合ビレットとし、この複
合ビレットに熱間押出と引抜加工を順に施す引抜チュー
ブの製造方法であって、前記円筒状ビレットがSiを0.05
〜1.2wt%、Feを0.05〜2.0wt%含有し、残部がAlと不可避
的不純物からなるアルミニウム合金で構成されており、
前記分割型材がZnを 0.3〜10wt% 含有し、2.0wt%以下の
Mg、2.0wt%以下のMnのうち1種または2種を含有し残部
がAlと不可避的不純物からなるアルミニウム合金で構成
されていることを特徴とする耐食性に優れた引抜チュー
ブの製造方法。 3. The inner surface contains 40 wt% or less of zinc or Al.
Thermal spraying zinc alloy with balance Zn and unavoidable impurities
On the outer surface of the cylindrical billet of the tubular core alloy component, the skin alloy
The sleeve-like coating material of the component is divided in parallel in the longitudinal direction.
The composite billet is made of several split mold materials.
A drawing chew that performs hot extrusion and drawing processing in order on a composite billet.
A method for manufacturing a tub, wherein the cylindrical billet contains Si of 0.05
~ 1.2wt%, containing 0.05 ~ 2.0wt% Fe, the balance is made of aluminum alloy consisting of Al and unavoidable impurities ,
The split mold material contains Zn of 0.3 to 10 wt% and is 2.0 wt% or less.
A drawn tube excellent in corrosion resistance, characterized in that it contains one or two of Mg and Mn of 2.0 wt% or less and the balance is made of an aluminum alloy containing Al and inevitable impurities . Production method.
残部がZnと不可避的不純物からなる亜鉛合金を溶射した
筒状芯材合金成分の円筒状ビレットの外面に、皮材合金
成分のスリーブ状被覆材を長さ方向に平行に分割した複
数の分割型材により形成して複合ビレットとし、この複
合ビレットに熱間押出と引抜加工を順に施す引抜チュー
ブの製造方法であって、前記円筒状ビレットがSiを0.05
〜1.2wt%、Feを0.05〜2.0wt%含有し、1.2wt%以下のCu、
2.0wt%以下のMn、2.0wt%以下のMg、2.0wt%以下のNi、0.
3wt%以下のCr、0.3wt%以下のZr、0.3wt%以下のTi、0.3w
t%以下のZnのうち1種または2種以上を含有し、残部が
Alと不可避的不純物からなるアルミニウム合金で構成さ
れており、前記分割型材がZnを 0.3〜10wt% 含有し、2.
0wt%以下のMg、2.0wt%以下のMnのうち1種または2種を
含有し残部がAlと不可避的不純物からなるアルミニウム
合金で構成されていることを特徴とする耐食性に優れた
引抜チューブの製造方法。 4. The inner surface contains 40 wt% or less of zinc or Al.
Thermal spraying zinc alloy with balance Zn and unavoidable impurities
On the outer surface of the cylindrical billet of the tubular core alloy component, the skin alloy
The sleeve-like coating material of the component is divided in parallel in the longitudinal direction.
The composite billet is made of several split mold materials.
A drawing chew that performs hot extrusion and drawing processing in order on a composite billet.
A method for manufacturing a tub, wherein the cylindrical billet contains Si of 0.05
~ 1.2wt%, containing 0.05 to 2.0wt% Fe, 1.2wt% or less of Cu,
2.0 wt% or less Mn, 2.0 wt% or less Mg, 2.0 wt% or less Ni, 0.
3wt% or less Cr, 0.3wt% or less Zr, 0.3wt% or less Ti, 0.3w
Contains 1 or 2 or more of t% or less Zn, and the balance
An aluminum alloy of configurations consisting of Al and unavoidable impurities
The split mold material contains 0.3 to 10 wt% Zn, 2.
A drawn tube with excellent corrosion resistance, characterized in that it contains one or two of Mg of 0 wt% or less and Mn of 2.0 wt% or less and the balance is made of an aluminum alloy containing Al and inevitable impurities . Production method.
出前の円筒状ビレットに300℃以上500℃以下の温
度で1時間以上48時間以下の熱処理を施すことを特徴
とする請求項1乃至4のいずれかに記載の耐食性に優れ
た引抜チューブの製造方法。5. A press having an inner surface sprayed with zinc or a zinc alloy.
A temperature of 300 ° C to 500 ° C for the cylindrical billet before delivery
Characterized by heat treatment for 1 hour to 48 hours
The method for producing a drawn tube having excellent corrosion resistance according to any one of claims 1 to 4 .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20629396A JP3393012B2 (en) | 1996-08-06 | 1996-08-06 | Manufacturing method of drawn tube with excellent corrosion resistance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20629396A JP3393012B2 (en) | 1996-08-06 | 1996-08-06 | Manufacturing method of drawn tube with excellent corrosion resistance |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH1046312A JPH1046312A (en) | 1998-02-17 |
| JP3393012B2 true JP3393012B2 (en) | 2003-04-07 |
Family
ID=16520912
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20629396A Expired - Fee Related JP3393012B2 (en) | 1996-08-06 | 1996-08-06 | Manufacturing method of drawn tube with excellent corrosion resistance |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3393012B2 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3953432B2 (en) * | 2003-03-10 | 2007-08-08 | 古河スカイ株式会社 | Pipe member for gaseous fuel tank, gaseous fuel tank and manufacturing method thereof |
| JP5089232B2 (en) * | 2007-04-20 | 2012-12-05 | 古河スカイ株式会社 | Method for producing three-layer clad aluminum tube and aluminum internally grooved tube |
| JP5789355B2 (en) * | 2007-12-26 | 2015-10-07 | アイシン軽金属株式会社 | Aluminum alloy for heat exchanger |
| JP5212207B2 (en) * | 2009-03-23 | 2013-06-19 | トヨタ自動車株式会社 | Aluminum alloy composite |
| JP5885572B2 (en) * | 2012-04-19 | 2016-03-15 | 株式会社Uacj | Aluminum alloy clad tube for brazing and heat exchanger applying the aluminum alloy clad tube |
-
1996
- 1996-08-06 JP JP20629396A patent/JP3393012B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH1046312A (en) | 1998-02-17 |
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