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JP3366523B2 - Method for producing low nitrogen basic ferric sulfate solution - Google Patents

Method for producing low nitrogen basic ferric sulfate solution

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Publication number
JP3366523B2
JP3366523B2 JP09566296A JP9566296A JP3366523B2 JP 3366523 B2 JP3366523 B2 JP 3366523B2 JP 09566296 A JP09566296 A JP 09566296A JP 9566296 A JP9566296 A JP 9566296A JP 3366523 B2 JP3366523 B2 JP 3366523B2
Authority
JP
Japan
Prior art keywords
solution
iron
nitrogen
ferric sulfate
basic ferric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP09566296A
Other languages
Japanese (ja)
Other versions
JPH09278447A (en
Inventor
慶太 山田
幸雄 佐久間
六朗 松本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nittetsu Mining Co Ltd
Asaka Riken Co Ltd
Original Assignee
Nittetsu Mining Co Ltd
Asaka Riken Co Ltd
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Filing date
Publication date
Application filed by Nittetsu Mining Co Ltd, Asaka Riken Co Ltd filed Critical Nittetsu Mining Co Ltd
Priority to JP09566296A priority Critical patent/JP3366523B2/en
Publication of JPH09278447A publication Critical patent/JPH09278447A/en
Application granted granted Critical
Publication of JP3366523B2 publication Critical patent/JP3366523B2/en
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Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本願発明は、鉄塩を硫酸に溶
解させこれを酸化して塩基性硫酸第二鉄溶液を製造する
ことに関し、特に酸化剤としてチッソ酸化物を用いる
が、残留チッソ分を少なくした低チッソ塩基性硫酸第二
鉄溶液の製造方法に関する。 【0002】 【発明の背景】都市下水処理施設、及び工場内の産業排
水処理施設では、有効な浄水効果から浄水処理工程での
凝集剤として塩基性硫酸第二鉄溶液が、広く一般的に用
いられている。 【0003】 【従来の技術とその問題点】かかる塩基性硫酸第二鉄溶
液は、鉄塩(塩化第一鉄、硫酸第一鉄、硝酸第一鉄、炭
酸鉄、水酸鉄、等)を硫酸溶液に溶解させ、これを酸化
することにより製造されている。この含有する二価鉄を
三価鉄に酸化する工程では、酸化物として安価なチッソ
酸化物を用いることが、製造コスト逓減の面から大変有
利なものであった。 【0004】しかし、かかるチッソ酸化物を酸化物とし
て使用すると、製造した塩基性硫酸第二鉄溶液には、1
リットル当たり数千mgのオーダ(単位)で大量のチッ
ソ分が残留したままとなり、この溶液を前述の浄水処理
工程の凝集剤として用いると、このチッソ分が浄水処理
後の排水と共に大量に排出されてしまうことになる。 【0005】このことは、大きな環境破壊を引き起こす
恐れがあり、問題となっていた。そのため従来にも、酸
化剤としてチッソ酸化物を用いない方法が提案されてい
る。例えば、昭和61年特許公開第286229号「鉄
系凝集剤の製造方法」に示すように、酸素、空気などを
用いる直接酸化法、又は酸化剤として、過酸化水素、二
酸化マンガン、塩素酸ソーダ、等を用いる方法があっ
た。 【0006】しかしながら、上記直接酸化方法は、その
反応に長時間を要し生産効率が悪いばかりでなく、その
設備が大規模なものとなるため多額な設備投資に基づく
製品単価の上昇を招く不都合があった。 【0007】また、酸化剤として過酸化水素、二酸化マ
ンガンを用いる場合は、酸化剤が高価であることに加
え、二酸化マンガンには、凝集後の三次処理時において
オゾンに酸化され廃液が赤紫色に発色するため、さらに
脱色工程が必要となる問題点があった。 【0008】さらに、酸化剤に塩素酸ソーダを用いる場
合には、塩素酸ソーダが爆薬等の原料ともなるものであ
り、その取扱いに難点があった。そこで、本願発明はか
かる問題点に着目してなされたもので、その目的とする
ところは、安価なチッソ酸化物を一次酸化剤とし用い、
二次酸化剤としてチッソを含まない酸化剤を用いるとい
う、二段階構成の酸化方法を採ることにより、生産コス
トが低く、かつ簡易小型の設備で残留チッソ分の少ない
低チッソ塩基性硫酸第二鉄溶液の製造方法を提供するも
のである。 【0009】 【課題を解決するための手段とその作用】上記目的を達
成するため本願発明にかかる低チッソ塩基性硫酸第二鉄
溶液の製造方法は、次に各工程順からなることを特徴と
している。 【0010】先ず第一工程として、次工程で溶解させる
所定量の鉄塩の鉄と硫酸とのモル比が1以上1.5未満
となる量の硫酸溶液を用意し、この溶液中に溶解させる
鉄塩に含まれる二価鉄の100%未満の量に反応する量
のチッソ酸化物を予め添加混合して母液を調製してお
く。すなわち、別言すると、添加するチッソ酸化物を、
二価鉄の全部を酸化させることはできない程度の量に抑
えておく。 【0011】次に第二工程として、この調製した母液に
攪拌しながら鉄塩を少量づつ添加して行く。このとき酸
化還元電位は一時的に低下するが、二価鉄が酸化されて
三価鉄になるため、その電位は再び元の電位付近まで上
昇する。この反応によりチッソ酸化物は分解されてチッ
ソ分が液中から離れるため、液中のチッソ分が低下して
行くことになる。この一次酸化反応においては、液中の
酸化剤量がかなり減少して行き、攪拌しながら鉄塩の投
入を少量づつ行うことでこの反応を継続させ、一次酸化
終了時点においては、液中のチッソ分をかなりの程度低
下させることができる。 【0012】このように本願発明者は、この一次酸化反
応過程において酸化還元電位を操作することで、液中の
残留チッソ量を自由にコントロールすることを見出し
た。そして、監視する酸化還元電位が所定の電位まで降
下した時点で、残った鉄塩の全量を投入し溶解させる。 【0013】さらに、第三工程として、前工程で調製し
た溶液中に、チッソを含まない酸化剤を投入して、残存
する二価鉄を酸化させる(二次酸化)。ここで用いられ
る酸化剤としては、過酸化水素水、二酸化マンガン、過
塩素酸ソーダ、等が選択される。 【0014】上記工程により得られた塩基性硫酸第二鉄
溶液は、チッソ酸化物だけで酸化し製造された塩基性硫
酸第二鉄溶液と比べて、溶液中のトータルチッソ量(総
チッソ量)を、数千ppmのオーダーから、任意の量に
操作することが可能となり、かつ従来のポリ硫酸第二鉄
溶液と言われるものと同等の凝集効果を有するものであ
る。 【0015】次に、本願発明を具体的に実施した数例に
ついて述べ、かつ従来工程との比較を示すため比較例の
2例も併せて挙げる。 【0016】 【実施例1】75%硫酸と60%硝酸と水とを、表1に
示す量の割合で混合調製する。この溶液を60℃に加温
し(反応温度は50〜90℃程度が望ましい)、攪拌し
ながら純度98.5%硫酸第一鉄・七水塩結晶を酸化還
元電位が620mVに低下するまで少量づつ添加して一
次酸化反応を行なわせる。次に、残りの上記結晶を投入
し溶解させる。 【0017】ここで得られた溶液に過酸化水素を添加
し、酸化還元電位が700mVでその添加を停止しす
る。そして液中の鉄濃度が160g/Lとなるように希
釈水を加え塩基性硫酸第二鉄溶液を製造した。 【0018】 【実施例2】実施例1の混合液及び製造方法で一次酸化
の酸化還元電位を600mVとし塩基性硫酸第二鉄溶液
を製造した。 【0019】 【実施例3】実施例1の混合液及び製造方法で一次酸化
の酸化還元電位を580mVとし塩基性硫酸第二鉄溶液
を製造した。 【0020】 【比較例1】75%硫酸と60%硝酸と水とを表1に示
す量の割合で混合調製する。この溶液を攪拌しながら6
0℃に加温し、純度98.5%の硫酸第一鉄・七水塩結
晶を酸化還元電位が700mVに低下するまで添加し、
液中の鉄濃度が160g/Lとなるように希釈水を加え
塩基性硫酸第二鉄溶液を製造した。 【0021】 【比較例2】75%硫酸と水とを表1に示す量の割合で
混合調製する。この溶液を攪拌しながら60℃に加温
し、純度98.5%の硫酸第一鉄・七水塩結晶を全投入
する。この溶液に前工程で得られた溶液に酸化剤として
過酸化水素を酸化還元電位が700mVに上昇するまで
添加し、溶液の鉄濃度が160g/Lとなるように希釈
水を加え塩基性硫酸第二鉄溶液を製造した。 【0022】上記実施例及び比較例で製造された塩基性
硫酸第二鉄溶液の分析値は表2に示す通りである。 【0023】また、上記実施例で製造された塩基性硫酸
第二鉄溶液を使用し都市下水処理や産業廃液処理に使用
しても、排水中のトータルチッソ量は充分規制値をクリ
アできる量であり、かつ凝集試験を実施したところ市販
されている塩基性硫酸第二鉄系の凝集剤(ポリ硫酸第二
鉄溶液)と同等の凝集効果が得られた。 【0024】 【効果】上記構成により、本願発明は以下の効果を奏す
る。一次酸化剤として安価なチッソ酸化物を使用して
も、上記反応により液中のチッソ分をできる限り分離す
ることで液中のチッソ量の軽減が計れ、製品の品質向上
及び生産コストの軽減が計られ経済的にも非常に効果の
あるものである。 【0025】また、チッソ酸化物を酸化剤として用いて
いた従来の塩基性硫酸第二鉄溶液の製造設備を一部変更
するのみで、本願発明の製造方法を実現することができ
る。そのため、多額の設備投資は必要なく、製品コスト
上昇を招かない低チッソの塩基性硫酸第二鉄溶液を製造
することができ、牽いては環境を破壊しない安価で効果
的な凝集剤を提供することができる。 【0026】 【表1】 【0027】 【表2】なお、上記分析値の鉄量は、ICP発光分析法、Fe2+
量は過マンガン酸カリウム滴定法及びトータルチッソ量
はJIS K0102による。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the production of a basic ferric sulfate solution by dissolving an iron salt in sulfuric acid and oxidizing the same, particularly as an oxidizing agent. The present invention relates to a method for producing a low-nitrogen-basic ferric sulfate solution that uses nitrogen oxide and reduces residual nitrogen. BACKGROUND OF THE INVENTION In an urban sewage treatment plant and an industrial wastewater treatment plant in a factory, a basic ferric sulfate solution is widely and commonly used as a flocculant in a water purification process due to an effective water purification effect. Have been. [0003] Such a basic ferric sulfate solution contains an iron salt (ferrous chloride, ferrous sulfate, ferrous nitrate, iron carbonate, iron hydroxide, etc.). It is produced by dissolving in a sulfuric acid solution and oxidizing it. In the step of oxidizing the ferrous iron contained into trivalent iron, it was very advantageous to use an inexpensive nitrogen oxide as the oxide from the viewpoint of reducing the production cost. However, when such a nitrogen oxide is used as an oxide, the produced basic ferric sulfate solution contains 1
A large amount of nitrogen remains in the order of thousands of mg per liter (unit). If this solution is used as a flocculant in the above-mentioned water purification process, this nitrogen is discharged in large quantities together with the wastewater after the water purification. Would be. [0005] This may cause a great environmental destruction, which has been a problem. Therefore, a method that does not use nitrogen oxide as an oxidizing agent has been proposed. For example, as shown in 1986 Patent Publication No. 286229 “Method for producing iron-based flocculant”, as a direct oxidation method using oxygen, air or the like, or as an oxidizing agent, hydrogen peroxide, manganese dioxide, sodium chlorate, And the like. [0006] However, the direct oxidation method requires a long time for the reaction and is not only inefficient in production, but also requires a large-scale facility, resulting in an increase in the unit cost of the product due to a large capital investment. was there. When hydrogen peroxide or manganese dioxide is used as the oxidizing agent, the oxidizing agent is expensive, and the manganese dioxide is oxidized to ozone during the tertiary treatment after coagulation, and the waste liquid turns reddish purple. There is a problem that a decoloring step is required for color development. Further, when sodium chlorate is used as the oxidizing agent, sodium chlorate is also used as a raw material for explosives and the like, and there is a problem in handling the same. Therefore, the present invention has been made in view of such a problem, and the purpose thereof is to use inexpensive nitrogen oxide as a primary oxidizing agent,
By using a two-stage oxidizing method that uses an oxidizing agent that does not contain nitrogen as the secondary oxidizing agent, the production cost is low, and low-nitrogen basic ferric sulfate with a low residual nitrogen content in a simple and small facility. It is intended to provide a method for producing a solution. [0009] In order to achieve the above object, a method for producing a low-nitrous-basic ferric sulfate solution according to the present invention comprises the following steps. I have. First, as a first step, a sulfuric acid solution is prepared in an amount such that the molar ratio of iron and sulfuric acid of a predetermined amount of iron salt to be dissolved in the next step is 1 or more and less than 1.5, and dissolved in this solution. A mother liquor is prepared by preliminarily adding and mixing an amount of nitrogen oxide that reacts with less than 100% of ferrous iron contained in the iron salt. In other words, in other words, the added nitrogen oxide is
Keep the amount of ferrous iron to a level that cannot be oxidized. Next, as a second step, iron salts are added little by little to the prepared mother liquor while stirring. At this time, the oxidation-reduction potential temporarily decreases, but since ferrous iron is oxidized to trivalent iron, the potential increases to near the original potential again. This reaction decomposes the nitrogen oxides and separates the nitrogen from the liquid, so that the nitrogen in the liquid decreases. In the primary oxidation reaction, the amount of the oxidizing agent in the liquid is considerably reduced, and the reaction is continued by gradually adding the iron salt while stirring, and at the end of the primary oxidation, the nitrogen in the liquid is The minutes can be reduced to a considerable extent. As described above, the inventor of the present application has found that by controlling the oxidation-reduction potential in the primary oxidation reaction process, the amount of residual nitrogen in the liquid can be freely controlled. Then, when the monitored oxidation-reduction potential drops to a predetermined potential, the entire amount of the remaining iron salt is introduced and dissolved. Further, as a third step, an oxidizing agent containing no nitrogen is added to the solution prepared in the previous step to oxidize the remaining ferrous iron (secondary oxidation). As the oxidizing agent used here, aqueous hydrogen peroxide, manganese dioxide, sodium perchlorate, and the like are selected. The basic ferric sulfate solution obtained by the above-mentioned process is compared with a basic ferric sulfate solution produced by oxidizing only with nitrogen oxide, and the total amount of nitrogen in the solution (total nitrogen amount) Can be manipulated to an arbitrary amount from the order of several thousand ppm, and has an aggregation effect equivalent to that of a conventional ferric polysulfate solution. Next, several examples in which the present invention is specifically implemented will be described, and two examples of a comparative example will also be given to show a comparison with a conventional process. Example 1 75% sulfuric acid, 60% nitric acid and water are mixed and prepared in the proportions shown in Table 1. The solution is heated to 60 ° C. (reaction temperature is preferably about 50 to 90 ° C.), and a small amount of 98.5% pure ferrous sulfate / heptahydrate crystals are stirred and stirred until the oxidation-reduction potential drops to 620 mV. And a primary oxidation reaction is performed. Next, the remaining crystals are charged and dissolved. Hydrogen peroxide is added to the obtained solution, and the addition is stopped when the oxidation-reduction potential is 700 mV. Then, dilution water was added so that the iron concentration in the solution was 160 g / L to produce a basic ferric sulfate solution. EXAMPLE 2 A basic ferric sulfate solution was produced by using the mixed solution and the production method of Example 1 with an oxidation-reduction potential of primary oxidation of 600 mV. EXAMPLE 3 A basic ferric sulfate solution was produced by using the mixed solution and the production method of Example 1 while setting the oxidation-reduction potential of the primary oxidation to 580 mV. Comparative Example 1 75% sulfuric acid, 60% nitric acid and water are mixed and prepared in the proportions shown in Table 1. While stirring this solution, 6
The mixture was heated to 0 ° C., and ferrous sulfate / heptahydrate crystals having a purity of 98.5% were added until the oxidation-reduction potential dropped to 700 mV.
Dilution water was added so that the iron concentration in the solution was 160 g / L to produce a basic ferric sulfate solution. Comparative Example 2 75% sulfuric acid and water are mixed and prepared in the proportions shown in Table 1. The solution is heated to 60 ° C. while stirring, and all ferrous sulfate / heptahydrate crystals having a purity of 98.5% are charged. To this solution, hydrogen peroxide was added as an oxidizing agent to the solution obtained in the previous step until the oxidation-reduction potential increased to 700 mV, and dilute water was added so that the iron concentration of the solution was 160 g / L, and basic sulfuric acid was added. A ferrous solution was prepared. The analytical values of the basic ferric sulfate solutions prepared in the above Examples and Comparative Examples are as shown in Table 2. Further, even if the basic ferric sulfate solution produced in the above embodiment is used for municipal sewage treatment or industrial waste liquid treatment, the total nitrogen in the wastewater is an amount that can sufficiently satisfy the regulation value. When a flocculation test was performed, a flocculating effect equivalent to that of a commercially available basic ferric sulfate-based flocculant (ferric polysulfate solution) was obtained. With the above configuration, the present invention has the following effects. Even if inexpensive nitrogen oxides are used as the primary oxidizing agent, the amount of nitrogen in the liquid can be reduced by separating the nitrogen in the liquid as much as possible by the above reaction, thereby improving the quality of the product and reducing the production cost. It is measured and very economical. Further, the production method of the present invention can be realized only by partially changing the conventional facilities for producing a basic ferric sulfate solution using nitrogen oxide as an oxidizing agent. Therefore, a large capital investment is not required, and a low nitrogen basic ferric sulfate solution that does not cause an increase in product cost can be produced, thereby providing an inexpensive and effective flocculant that does not destroy the environment. be able to. [Table 1] [Table 2] The iron content in the above analysis values was determined by ICP emission spectrometry, Fe 2+
The amount is based on the potassium permanganate titration method and the total nitrogen amount is based on JIS K0102.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 松本 六朗 東京都千代田区神田駿河台2番地8号 (56)参考文献 特開 平8−48526(JP,A) 特開 昭55−104925(JP,A) 特開 平8−253326(JP,A) (58)調査した分野(Int.Cl.7,DB名) C01G 49/14 CA(STN)──────────────────────────────────────────────────続 き Continuation of the front page (72) Inventor Rokuro Matsumoto 2-8 Kanda Surugadai, Chiyoda-ku, Tokyo (56) References JP-A-8-48526 (JP, A) JP-A-55-104925 (JP, A) JP-A-8-253326 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) C01G 49/14 CA (STN)

Claims (1)

(57)【特許請求の範囲】 【請求項1】 次に各工程順からなることを特徴とする
低チッソ塩基性硫酸第二鉄溶液の製造方法。 (イ)次工程で溶解させる所定量の鉄塩の鉄と硫酸との
モル比が1以上1.5未満となる量の硫酸溶液に、この
溶解させる鉄塩に含まれる二価鉄の100%未満の量に
反応するチッソ酸化物を添加混合して母液を調製する第
一工程。 (ロ)第一工程で調製した母液に攪拌しながら鉄塩を少
量づつ添加して行き、監視する酸化還元電位が所定の電
位まで降下した時点で、残った鉄塩の全量を投入し溶解
させる第二工程。 (ハ)第二工程後の溶液中に残存する二価鉄を、チッソ
を含まない酸化剤で酸化させる第三工程。
(57) [Claims 1] A method for producing a low nitrogen basic ferric sulfate solution, which comprises the following steps. (A) In a sulfuric acid solution having a molar ratio of iron to sulfuric acid of a predetermined amount of iron salt to be dissolved in the next step of 1 to less than 1.5, 100% of divalent iron contained in the dissolved iron salt is added. A first step of preparing a mother liquor by adding and mixing a nitrogen oxide that reacts to less than (B) The iron salt is added little by little to the mother liquor prepared in the first step while stirring, and when the monitored oxidation-reduction potential drops to a predetermined potential, the remaining amount of the iron salt is introduced and dissolved. Second step. (C) a third step of oxidizing the ferrous iron remaining in the solution after the second step with an oxidizing agent containing no nitrogen.
JP09566296A 1996-04-17 1996-04-17 Method for producing low nitrogen basic ferric sulfate solution Expired - Fee Related JP3366523B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP09566296A JP3366523B2 (en) 1996-04-17 1996-04-17 Method for producing low nitrogen basic ferric sulfate solution

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP09566296A JP3366523B2 (en) 1996-04-17 1996-04-17 Method for producing low nitrogen basic ferric sulfate solution

Publications (2)

Publication Number Publication Date
JPH09278447A JPH09278447A (en) 1997-10-28
JP3366523B2 true JP3366523B2 (en) 2003-01-14

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