JP3365014B2 - Image forming method - Google Patents
Image forming methodInfo
- Publication number
- JP3365014B2 JP3365014B2 JP32255793A JP32255793A JP3365014B2 JP 3365014 B2 JP3365014 B2 JP 3365014B2 JP 32255793 A JP32255793 A JP 32255793A JP 32255793 A JP32255793 A JP 32255793A JP 3365014 B2 JP3365014 B2 JP 3365014B2
- Authority
- JP
- Japan
- Prior art keywords
- toner
- fine particles
- particles
- weight
- image
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
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- 235000013873 oxidized polyethylene wax Nutrition 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000001007 phthalocyanine dye Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000005268 plasma chemical vapour deposition Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000767 polyaniline Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 235000012752 quinoline yellow Nutrition 0.000 description 1
- 239000004172 quinoline yellow Substances 0.000 description 1
- 229940051201 quinoline yellow Drugs 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 239000001054 red pigment Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920003987 resole Polymers 0.000 description 1
- PYWVYCXTNDRMGF-UHFFFAOYSA-N rhodamine B Chemical compound [Cl-].C=12C=CC(=[N+](CC)CC)C=C2OC2=CC(N(CC)CC)=CC=C2C=1C1=CC=CC=C1C(O)=O PYWVYCXTNDRMGF-UHFFFAOYSA-N 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229920005792 styrene-acrylic resin Polymers 0.000 description 1
- 235000012756 tartrazine Nutrition 0.000 description 1
- UJMBCXLDXJUMFB-GLCFPVLVSA-K tartrazine Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)C1=NN(C=2C=CC(=CC=2)S([O-])(=O)=O)C(=O)C1\N=N\C1=CC=C(S([O-])(=O)=O)C=C1 UJMBCXLDXJUMFB-GLCFPVLVSA-K 0.000 description 1
- 239000004149 tartrazine Substances 0.000 description 1
- 229960000943 tartrazine Drugs 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 description 1
- RBKBGHZMNFTKRE-UHFFFAOYSA-K trisodium 2-[(2-oxido-3-sulfo-6-sulfonatonaphthalen-1-yl)diazenyl]benzoate Chemical compound C1=CC=C(C(=C1)C(=O)[O-])N=NC2=C3C=CC(=CC3=CC(=C2[O-])S(=O)(=O)O)S(=O)(=O)[O-].[Na+].[Na+].[Na+] RBKBGHZMNFTKRE-UHFFFAOYSA-K 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- JEVGKYBUANQAKG-UHFFFAOYSA-N victoria blue R Chemical compound [Cl-].C12=CC=CC=C2C(=[NH+]CC)C=CC1=C(C=1C=CC(=CC=1)N(C)C)C1=CC=C(N(C)C)C=C1 JEVGKYBUANQAKG-UHFFFAOYSA-N 0.000 description 1
- 239000001052 yellow pigment Substances 0.000 description 1
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
- ZVWKZXLXHLZXLS-UHFFFAOYSA-N zirconium nitride Chemical compound [Zr]#N ZVWKZXLXHLZXLS-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Photoreceptors In Electrophotography (AREA)
- Dry Development In Electrophotography (AREA)
- Developing Agents For Electrophotography (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、表面層を有する像担持
体上に形成された静電潜像をトナーによって現像する画
像形成方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an image forming method for developing an electrostatic latent image formed on an image bearing member having a surface layer with toner.
【0002】[0002]
【従来の技術】近年、表面層を有する感光体上に形成さ
れた静電潜像をトナーによって現像する画像形成方法が
着目されている。例えば、電子写真分野においては、炭
素系高硬度被覆層を表面層として有する感光体上に静電
潜像を形成し、これを樹脂成分と着色剤を含むトナ−に
よって現像する技術(例えば、特開昭61−25154
号や特開昭63−97962号)が知られている。この
ような炭素系高硬度被覆層は高硬度であり、画像形成プ
ロセスを多く繰り返しても感光体が削れたりすることが
ないというメリットがある。2. Description of the Related Art In recent years, an image forming method of developing an electrostatic latent image formed on a photoconductor having a surface layer with toner has been attracting attention. For example, in the electrophotographic field, a technique of forming an electrostatic latent image on a photoreceptor having a carbon-based high hardness coating layer as a surface layer and developing the electrostatic latent image with a toner containing a resin component and a colorant (for example, a special technique). Kaisho 61-25154
And JP-A-63-97962). Such a carbon-based high-hardness coating layer has a high hardness and has an advantage that the photoconductor is not scraped even if the image forming process is repeated many times.
【0003】しかしながら、炭素系高硬度被覆層を表面
層として有する感光体、例えば、非晶質炭化ケイ素の表
面層と非晶質ケイ素からなる感光層を含む感光体、ある
いは非晶質炭化水素膜の表面層と有機感光層からなる感
光層を含む感光体を使用して画像形成プロセスを繰り返
し実施すると画像流れの問題が生じる。この問題は特に
高湿環境下において顕著に発生する。上記感光体の表面
層はほとんど膜削れを伴わないために、画像形成プロセ
スを繰り返すうちに、感光体を一様に帯電させる帯電工
程で生じる窒素酸化物(NOx)等に基づく硝酸塩等の
帯電生成物が表面層上に蓄積される。この帯電生成物が
原因となって感光体表面層の抵抗を低下させ、特に高湿
環境下において次第に画像流れを生じるようになるので
ある。However, a photoreceptor having a carbon-based high hardness coating layer as a surface layer, for example, a photoreceptor including a surface layer of amorphous silicon carbide and a photosensitive layer made of amorphous silicon, or an amorphous hydrocarbon film. When the image forming process is repeatedly carried out by using a photoreceptor including a photosensitive layer composed of the surface layer and the organic photosensitive layer, a problem of image deletion occurs. This problem remarkably occurs especially in a high humidity environment. Since the surface layer of the above-mentioned photoconductor hardly undergoes film scraping, as the image forming process is repeated, charge generation of nitrates and the like based on nitrogen oxides (NOx) generated in the charging step for uniformly charging the photoconductor Objects accumulate on the surface layer. Due to this charging product, the resistance of the surface layer of the photoconductor is lowered, and image deletion gradually occurs especially in a high humidity environment.
【0004】また、炭素系高硬度被覆層を有する感光体
は、前記被覆層の移動度が低いことが原因で残留電位が
上昇し易い傾向を有しており、繰り返し画像形成を行っ
た場合に、白地部のカブリやトナ−飛散が生じやすい。A photoreceptor having a carbon-based high hardness coating layer has a tendency that the residual potential tends to increase due to the low mobility of the coating layer, and therefore, when repeated image formation is performed. Fog and toner on white background are likely to occur.
【0005】[0005]
【発明が解決しようとする課題】本発明は、上記問題点
を解決した画像形成方法を提供することを課題とする。SUMMARY OF THE INVENTION An object of the present invention is to provide an image forming method which solves the above problems.
【0006】即ち、高硬度である炭素系高硬度被覆層を
表面層として有する像担持体を用いて画像形成プロセス
を繰り返した場合においても、画像流れや白地部のカブ
リが生じない画像形成方法を提供することを課題とす
る。That is, even when the image forming process is repeated by using an image bearing member having a high hardness carbon-based high hardness coating layer as a surface layer, an image forming method which does not cause image deletion or fog on a white background is provided. The challenge is to provide.
【0007】[0007]
【課題を解決するための手段】本発明は、トナー粒子表
面に磁性体微粒子を固定化処理した後、後処理微粒子を
外添処理して得られたトナーによって、炭素系高硬度被
覆層を表面層として有する像担持体上に形成された静電
潜像を現像する画像形成方法に関する。SUMMARY OF THE INVENTION According to the present invention, a toner obtained by fixing magnetic fine particles on the surface of a toner particle and externally adding post-treated fine particles is used. The present invention relates to an image forming method for developing an electrostatic latent image formed on an image carrier having a hardness coating layer as a surface layer.
【0008】[0008]
【作用】本発明においては、トナー粒子表面に磁性体微
粒子を固定化処理した後、後処理微粒子を外添したトナ
ーを用いて、炭素系高硬度被覆層を表面層として有する
像担持体上の静電潜像を現像することにより画像流れの
問題を解消できることを見出したものである。このよう
な特定の現像剤の使用により画像流れが解消される理由
は必ずしも明らかではないが、以下のように考えられ
る。In the present invention, after the magnetic fine particles are fixed on the surface of the toner particles , the toner having the carbon-based high hardness coating layer as the surface layer is used on the image carrier using the toner to which the post-treated fine particles are externally added. It was found that the problem of image deletion can be solved by developing the electrostatic latent image. The reason why the image deletion is eliminated by using such a specific developer is not always clear, but it is considered as follows.
【0009】即ち、本発明において後処理微粒子がトナ
ー粒子に外添処理されているとは、この微粒子がトナー
粒子と像担持体の表面層との間で潤滑剤的に移動可能に
介在している状態をいうが、この時、前記微粒子が像担
持体の表面層を摺擦し、この物理的な摺擦力によって、
表面層上に蓄積された帯電生成物を機械的、物理的に掻
き取り除去する効果を有する。しかしながら、トナー粒
子は定着成分を含むので、外添された微粒子は耐刷とと
もにトナー粒子に埋没するため掻き取り除去効果を充分
に発揮できなくなる。本発明者等は、この耐刷に伴う微
粒子の埋没を防止する為に、磁性体微粒子をトナー粒子
表面に固定化処理することが有効であることを見いだし
て本発明を完成するに至った。即ち、固定化処理された
磁性体微粒子によってトナー粒子表面を見掛け上硬くす
ることができるため、外添される微粒子の埋没を防止す
るのである。That is, in the present invention, the post-treatment fine particles are externally added to the toner particles, which means that the fine particles are movably interposed as a lubricant between the toner particles and the surface layer of the image carrier. At this time, the fine particles rub against the surface layer of the image bearing member, and by this physical rubbing force,
It has the effect of mechanically and physically scraping and removing the charged products accumulated on the surface layer. However, since the toner particles contain the fixing component, the externally added fine particles are buried in the toner particles together with the printing durability, so that the scraping removal effect cannot be sufficiently exerted. The present inventors have completed the present invention by finding that it is effective to immobilize the magnetic fine particles on the surface of the toner particles in order to prevent the fine particles from being buried due to the printing durability. That is, the surface of the toner particles can be apparently hardened by the magnetic particles that have been subjected to the immobilization treatment, so that the externally added particles are prevented from being buried.
【0010】また、炭素系高硬度被覆層を有する像担持
体は、前記被覆層の移動度が低いことが原因で残留電位
が上昇し易い傾向を有しており、繰り返し画像形成を行
った場合に、白地部のカブリやトナ−飛散が生じやす
い。これに対して、固定化処理される微粒子として磁性
体微粒子を用いることによって、現像剤坦持体である現
像ローラへのトナーの磁気拘束力を高めカブリやトナー
飛散を防止することができる。Further, the image bearing member having the carbon-based high hardness coating layer tends to increase the residual potential due to the low mobility of the coating layer. In addition, fog in the white background and toner scattering easily occur. On the other hand, by using magnetic fine particles as the fine particles to be fixed, the magnetic binding force of the toner to the developing roller, which is the developer carrier, can be increased and fogging and toner scattering can be prevented.
【0011】尚、本発明において固定化処理されている
とは、磁性体微粒子の少なくと一部分がトナー粒子中に
埋没されて固定化されている状態であり、好ましくは磁
性体微粒子の体積の30%以上がトナー粒子中に埋没さ
れて固定化されていることが望ましい。In the present invention, the term "immobilization treatment" means a state in which at least a part of the magnetic fine particles is embedded in the toner particles and fixed, preferably 30 times the volume of the magnetic fine particles. It is desirable that at least 100% be embedded and fixed in the toner particles.
【0012】[0012]
【実施例】図1は本発明の画像形成方法を実施する画像
形成装置の概略構成を示し、1は感光体ドラム、2はコ
ロナ帯電器、3は露光光、4は現像装置、5は転写紙、
6は転写チャージャー、7は分離チャージャー、8はク
リーニング装置、9はイレーサーランプ、10は定着装
置である。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 shows a schematic structure of an image forming apparatus for carrying out the image forming method of the present invention. 1 is a photosensitive drum, 2 is a corona charger, 3 is exposure light, 4 is a developing device, and 5 is transfer. paper,
6 is a transfer charger, 7 is a separation charger, 8 is a cleaning device, 9 is an eraser lamp, and 10 is a fixing device.
【0013】感光体ドラム1はコロナ帯電器2により均
一帯電され、次いで画像情報に基づく露光光3が照射さ
れて、その表面に静電潜像が形成される。静電潜像は続
いて現像装置4に収納された後述するトナーにより現像
され、得られたトナー像は転写紙5上に転写チャージャ
ー6により転写され、トナー像を有する転写紙5は分離
チャージャー7により感光体ドラム1から剥離される。
転写紙5上に保持されたトナー像は定着装置10により
定着されて定着画像が得られる。一方、転写紙5が剥離
された後の感光体ドラム1は、クリーニング装置8のブ
レードにより残留トナーが除去され、イレーサーランプ
9により残留電荷が除電されて次の画像形成に備える。The photoconductor drum 1 is uniformly charged by the corona charger 2, and then exposed to the exposure light 3 based on the image information to form an electrostatic latent image on the surface thereof. The electrostatic latent image is subsequently developed by the toner described later stored in the developing device 4, the obtained toner image is transferred onto the transfer paper 5 by the transfer charger 6, and the transfer paper 5 having the toner image is separated from the separation charger 7. Is peeled off from the photosensitive drum 1.
The toner image held on the transfer paper 5 is fixed by the fixing device 10 to obtain a fixed image. On the other hand, after the transfer paper 5 is peeled off, the residual toner is removed by the blade of the cleaning device 8 and the residual charge is removed by the eraser lamp 9 to prepare for the next image formation.
【0014】現像装置4に収納されるトナーとしては、
表面に磁性体微粒子を固定化処理した後、後処理微粒子
を外添処理して得られたトナーを使用する。As the toner stored in the developing device 4,
The toner obtained by fixing the magnetic fine particles on the surface and externally adding the post-treated fine particles is used.
【0015】固定化処理に用いる磁性体微粒子として
は、コバルト、鉄、ニッケル等の強磁性体を示す金属、
アルミニウム、コバルト、鉄、鉛、マグネシウム、ニッ
ケル、亜鉛、アンチモン、ベリリウム、ビスマス、カド
ミウム、カルシウム、マンガン、セレン、チタン、タン
グステン、バナジウム等の金属の合金及びこれらの混合
物並びに酸化物、焼成体(フェライト)等の公知の磁性
体の微粒子を使用することができる。As the magnetic fine particles used for the immobilization treatment, a metal showing a ferromagnetic material such as cobalt, iron or nickel,
Alloys of metals such as aluminum, cobalt, iron, lead, magnesium, nickel, zinc, antimony, beryllium, bismuth, cadmium, calcium, manganese, selenium, titanium, tungsten, vanadium, and mixtures and oxides thereof, fired bodies (ferrite) Known magnetic fine particles such as).
【0016】これらの磁性体微粒子としては一次粒子の
体積平均粒径が0.01〜2μmのものを使用すること
が望ましい。磁性体微粒子の添加量は、磁性体微粒子に
よりトナ−表面を十分被覆することが好ましく、トナー
粒子に対して1.0重量%〜10重量%程度とすること
が望ましい。As these magnetic fine particles, it is desirable to use primary particles having a volume average particle diameter of 0.01 to 2 μm. The addition amount of the magnetic fine particles is preferably such that the surface of the toner is sufficiently covered with the magnetic fine particles, and is preferably about 1.0 to 10% by weight based on the toner particles.
【0017】また、シランカップリング剤、チタンカッ
プリング剤、高級脂肪酸、シリコーオイル等の疎水化剤
によって磁性体微粒子に疎水化処理を施すと、使用環境
の変化に対するトナー特性の変化を抑制することができ
るので好ましい。Further, when the magnetic fine particles are subjected to a hydrophobizing treatment with a hydrophobizing agent such as a silane coupling agent, a titanium coupling agent, a higher fatty acid, or silicone oil, the change of the toner characteristics due to the change of use environment is suppressed. It is possible to do so, which is preferable.
【0018】また、本発明において磁性体微粒子をトナ
ー表面に固定化処理する具体的な装置としては、ヘンシ
ェルミキサー(三井三池化工機社製)、ハイブリダイザ
ー(奈良機械製作所社製)、ホモジナイザー(日本精機
社製)、クリプトロンシステム(川崎重工社製)、ター
ボミル(タ−ボ工業社製)等を例示できる。これらの装
置を用いて、磁性体微粒子の一部分をトナーバルク中に
埋没させ固定化している。Further, in the present invention, as a concrete apparatus for immobilizing the magnetic fine particles on the toner surface, a Henschel mixer (manufactured by Mitsui Miike Kakoki Co., Ltd.), a hybridizer (manufactured by Nara Machinery Co., Ltd.), a homogenizer (Japan Seiki Co., Ltd.), Kryptron System (Kawasaki Heavy Industries Co., Ltd.), Turbo Mill (Tabo Kogyo Co., Ltd.), and the like. Using these devices, a part of the magnetic fine particles is embedded and fixed in the toner bulk.
【0019】このように固定化処理しないと、磁性体微
粒子がトナー粒子表面から脱離してしまい、その脱離し
た部分に前述のように外添微粒子がトナー粒子中へ埋没
してしまうため、外添微粒子の持つ掻き取り除去効果を
充分に引き出すことができなくなるという不都合を生じ
る。If the fixing treatment is not carried out in this manner, the magnetic fine particles are detached from the surface of the toner particles , and the externally added fine particles are buried in the toner particles in the detached portion as described above. There is a disadvantage that the effect of scraping and removing that the added fine particles cannot fully bring out.
【0020】本発明において外添される後処理微粒子と
しては、シリカ、二酸化チタン、アルミナ、フッ化マグ
ネシウム、炭化ケイ素、炭化ホウ素、炭化チタン、炭化
ジルコニウム、窒化ホウ素、窒化チタン、窒化ジルコニ
ウム、マグネタイト、ニ硫化モリブデン等の体積平均粒
径0.01〜5μm程度の無機微粒子が例示できる。The post-treated fine particles added externally in the present invention include silica, titanium dioxide, alumina, magnesium fluoride, silicon carbide, boron carbide, titanium carbide, zirconium carbide, boron nitride, titanium nitride, zirconium nitride, magnetite, Inorganic fine particles having a volume average particle diameter of about 0.01 to 5 μm, such as molybdenum disulfide, can be exemplified.
【0021】さらに、これらの無機微粒子はシランカッ
プリング剤、チタンカップリング剤、高級脂肪酸、シリ
コーオイル等の疎水化剤によって疎水化処理を施すと、
使用環境の変化に対するトナー特性の変化を抑制するこ
とができるので好ましい。Further, when these inorganic fine particles are subjected to a hydrophobizing treatment with a hydrophobizing agent such as a silane coupling agent, a titanium coupling agent, a higher fatty acid, and silicone oil,
This is preferable because it is possible to suppress changes in toner characteristics due to changes in the use environment.
【0022】また、無機微粒子に限らず、乳化重合、ソ
ープフリー乳化重合、非水分散重合等の湿式重合法、あ
るいは気相重合法によって造粒したスチレン系、アクリ
ル系、メタクリル系、ベンゾグアナミン、シリコン、テ
フロン、ポリエチレン、ポリプロピレン等の体積平均粒
径0.01〜5μm程度の各種有機微粒子が例示でき
る。Not only the inorganic fine particles, but also styrene, acrylic, methacrylic, benzoguanamine, silicon granulated by a wet polymerization method such as emulsion polymerization, soap-free emulsion polymerization, non-aqueous dispersion polymerization, or gas phase polymerization method. Examples include various organic fine particles having a volume average particle diameter of about 0.01 to 5 μm, such as Teflon, polyethylene, and polypropylene.
【0023】そして、後処理微粒子の添加量は、トナー
として必要な流動性を付与する、像担持体の表面層上に
蓄積した帯電生成物の掻き取り除去を行う、という観点
から、トナー粒子に対して0.05〜5重量%程度、好
ましくは0.1〜3重量%程度添加するのがよい。The amount of the post-treatment fine particles added to the toner particles is such that the fluidity required for the toner is imparted and the charged products accumulated on the surface layer of the image carrier are scraped off. On the other hand, it is preferable to add about 0.05 to 5% by weight, preferably about 0.1 to 3% by weight.
【0024】また、本発明において微粒子をトナーに外
添処理するには、磁性体微粒子が固定処理されたトナー
粒子と上記外添用の微粒子とを混合して処理すればよ
く、具体的な装置としては、ヘンシェルミキサー、ホモ
ジナイザー、Hi−X(日鉄工業社製)等を例示でき
る。なお、処理の簡略化、コストダウン等の観点から固
定化処理および外添処理に使用する装置として同じ装置
を使用し、回転数等の処理条件の制御によって固定化処
理および外添処理を行うことが望ましい。Further, in the present invention, in order to externally add the fine particles to the toner, the toner particles to which the magnetic fine particles have been fixed and the fine particles for external addition may be mixed and processed. Examples thereof include Henschel mixer, homogenizer, Hi-X (manufactured by Nippon Steel Industrial Co., Ltd.) and the like. From the viewpoint of process simplification, cost reduction, etc., use the same device as the device used for immobilization processing and external addition processing, and perform immobilization processing and external addition processing by controlling the processing conditions such as rotation speed. Is desirable.
【0025】前述の通り微粒子を外添処理しないと、像
担持体の表面層上に蓄積した帯電生成物の掻き取り除去
効果を奏することができない。また、微粒子を外添処理
しないとトナーの流動性が著しく低下するため、現像部
への安定なトナー供給ができなくなるという不都合も生
じる。As described above, the effect of scraping and removing the charged product accumulated on the surface layer of the image bearing member cannot be achieved unless the fine particles are externally added. Further, if the fine particles are not externally added, the fluidity of the toner is significantly reduced, which causes a disadvantage that stable toner cannot be supplied to the developing unit.
【0026】また、本発明においては、炭素系高硬度被
覆層を有する像担持体を使用する。Further, in the present invention, an image bearing member having a carbon-based high hardness coating layer is used.
【0027】本発明において炭素系高硬度被覆層とは、
ビッカース硬度が50以上で、かつ全原子数のうち炭素
原子数の占める割合が30%以上である像担持体の最表
面層で定義される。更に、炭素系高硬度被覆層としては
ビッカ−ス硬度が300以上のものが耐久性の観点から
好ましい。具体的には、非晶質炭化水素膜、非晶質シリ
コンカ−バイト膜、あるいはポリエステル、ポリウレタ
ン、ポリアミド等の樹脂単体またはこれらの樹脂成分を
含む共重合体からなる樹脂膜等が例示される。これらの
中でも非晶質炭化水素膜が耐久性の観点および低コスト
で高性能である有機感光層への成膜性の観点から好まし
い。In the present invention, the carbon-based high hardness coating layer means
It is defined as the outermost surface layer of the image carrier having a Vickers hardness of 50 or more and a ratio of the number of carbon atoms in the total number of atoms of 30% or more. Further, as the carbon-based high hardness coating layer, one having a Vickers hardness of 300 or more is preferable from the viewpoint of durability. Specific examples thereof include an amorphous hydrocarbon film, an amorphous silicon carbide film, a resin film made of a resin such as polyester, polyurethane, and polyamide, or a copolymer containing these resin components. Among them, the amorphous hydrocarbon film is preferable from the viewpoint of durability and the film forming property on the organic photosensitive layer which is low in cost and high in performance.
【0028】そして、炭素系高硬度被覆層を得る具体的
な製造方法としては、プラズマCVD法、スパッタリン
グ法、真空蒸着法等のドライプロセス、浸漬塗布法、デ
ィッピング法、スプレー法等のウェットプロセス等が例
示できる。As a specific manufacturing method for obtaining the carbon-based high hardness coating layer, dry processes such as plasma CVD method, sputtering method, vacuum deposition method, etc., wet processes such as dip coating method, dipping method, spray method, etc. Can be illustrated.
【0029】本発明において炭素系高硬度被覆層を表面
層として有する像担持体とは、上記した炭素系高硬度被
覆層を最表面として有する電子写真用感光体、あるいは
イオンフロー方式等、直接に像担持体上に静電潜像が形
成される方式に用いられる誘電体の最表面層に上記した
炭素系高硬度被覆層を有するもの等が例示できる。In the present invention, an image bearing member having a carbon-based high hardness coating layer as a surface layer means an electrophotographic photoreceptor having the above-mentioned carbon-based high hardness coating layer as the outermost surface, or an ion flow system or the like. Examples thereof include those having the above-mentioned carbon-based high hardness coating layer as the outermost surface layer of the dielectric used in the system in which the electrostatic latent image is formed on the image carrier.
【0030】具体的な炭素系高硬度被覆層を表面層とし
て有する像担持体としては、非晶質炭化ケイ素の表面層
と非晶質ケイ素からなる感光層を含む感光体や、非晶質
炭化水素膜の表面層と有機感光層からなる感光層を含む
感光体等を例示できる。尚、これらの感光体は耐刷とと
もに画像流れや白地部のカブリがひどくなる傾向を示す
が、本発明の画像形成方法を実施することにより画像流
れおよび白地部のカブリを防止することができる。As an image bearing member having a specific carbon-based high hardness coating layer as a surface layer, a photoreceptor including a surface layer of amorphous silicon carbide and a photosensitive layer composed of amorphous silicon, or an amorphous carbon Examples thereof include a photoreceptor including a photosensitive layer including a surface layer of a hydrogen film and an organic photosensitive layer. Note that these photoreceptors tend to have a serious image smearing and fog in the white background as well as the printing durability. However, by carrying out the image forming method of the present invention, the image smearing and the fog in the white background can be prevented.
【0031】なお、本発明に適用可能なトナーは、上述
したように表面に磁性体微粒子を固定化処理した後、後
処理微粒子を外添処理して得られたトナーであればよ
く、トナーのその他の成分としては公知のものが使用可
能である。The toner applicable to the present invention may be any toner obtained by immobilizing magnetic fine particles on the surface and externally adding post-treated fine particles as described above. Known components can be used as the other components.
【0032】バインダー樹脂としては、スチレン系樹
脂、アクリル系樹脂、メタクリル系樹脂、スチレン−ア
クリル系樹脂、スチレン−ブタジエン系樹脂、オレフィ
ン系樹脂、ポリエステル系樹脂、エポキシ系樹脂、ウレ
タン系樹脂、アミド系樹脂、フェノール系樹脂等の熱可
塑性樹脂あるいは熱硬化性樹脂、さらにはこれらの共重
合体、ブロック重合体、グラフト重合体、及びポリマー
ブレンド等を用いることができる。Examples of the binder resin include styrene resin, acrylic resin, methacrylic resin, styrene-acrylic resin, styrene-butadiene resin, olefin resin, polyester resin, epoxy resin, urethane resin, amide resin. A resin, a thermoplastic resin such as a phenolic resin or a thermosetting resin, and a copolymer, a block polymer, a graft polymer or a polymer blend thereof can be used.
【0033】そして、このような樹脂においては、その
数平均分子量Mn、分子量分布(Mw/Mn:重量平均
分子量Mw)が、1000≦Mn≦20000、2≦M
w/Mn≦80であり、さらに数平均分子量について
は、2000≦Mn≦15000であるものを使用する
ことが望ましい。また、樹脂のガラス転移点が55℃〜
70℃、軟化点が80℃〜140℃のものを用いること
が望ましい。In such a resin, the number average molecular weight Mn and the molecular weight distribution (Mw / Mn: weight average molecular weight Mw) are 1000 ≦ Mn ≦ 20000 and 2 ≦ M.
It is desirable to use w / Mn ≦ 80 and further, for the number average molecular weight, 2000 ≦ Mn ≦ 15000. Further, the glass transition point of the resin is 55 ° C to
It is desirable to use one having a softening point of 70 ° C. and a softening point of 80 ° C. to 140 ° C.
【0034】着色剤としては、黒色顔料は、カーボンブ
ラック、酸化銅、二酸化マンガン、アニリンブラック、
活性炭、フェライト、マグネタイトなどを使用すること
ができる。As the colorant, black pigments include carbon black, copper oxide, manganese dioxide, aniline black,
Activated carbon, ferrite, magnetite and the like can be used.
【0035】また、黄色顔料としては、黄鉛、亜鉛黄、
カドミウムイエロー、黄色酸化鉄、ミネラルファストイ
エロー、ニッケルチタンイエロー、ネーブルスイエロ
ー、ナフトールイエローS、バンザーイエローG、バン
ザーイエロー10G、ベンジジンイエローG、ベンジジ
ンイエローGR、キノリンイエローレーキ、パーマネン
トイエローNCG、タートラジンレーキなどを使用する
ことができる。The yellow pigments include yellow lead, zinc yellow,
Cadmium yellow, yellow iron oxide, mineral fast yellow, nickel titanium yellow, navels yellow, naphthol yellow S, bunzer yellow G, bunzer yellow 10G, benzidine yellow G, benzidine yellow GR, quinoline yellow rake, permanent yellow NCG, tartrazine rake. Etc. can be used.
【0036】また、赤色顔料としては、赤色黄鉛、モリ
ブデンオレンジ、パーマネントオレンジGTR、ピラゾ
ロンオレンジ、バルカンオレンジ、インダスレンブリリ
アントオレンジGK、ベンガラ、カドミウムレッド、鉛
丹、パーマネントレッド4R、リソールレッド、ピラゾ
ロンレッド、ウォッチングレッド、レーキレッドC、レ
ーキレッドD、ブリリアントカーミン6B、エオシンレ
ーキ、ローダミンレーキB、アリザリンレーキ、ブリリ
アントカーミン3B、パーマネントオレンジGTR、バ
ルカンファストオレンジGG、パーマネントレッドF4
RH、パーマネントカーミンFBなどを使用することが
できる。As the red pigment, red yellow lead, molybdenum orange, permanent orange GTR, pyrazolone orange, vulcan orange, indanthrene brilliant orange GK, red iron oxide, cadmium red, red lead, permanent red 4R, resole red, pyrazolone red. , Watching Red, Lake Red C, Lake Red D, Brilliant Carmine 6B, Eosin Lake, Rhodamine Lake B, Alizarin Lake, Brilliant Carmine 3B, Permanent Orange GTR, Balkan Fast Orange GG, Permanent Red F4.
RH, permanent carmine FB, etc. can be used.
【0037】また、青色顔料としては、紺青、コバルト
ブルー、アルカリブルーレーキ、ビクトリアブルーレー
キ、フタロシアニンブルーなどを使用することができ
る。As the blue pigment, dark blue, cobalt blue, alkali blue lake, Victoria blue lake, phthalocyanine blue and the like can be used.
【0038】なお、これらの着色剤の量は、トナー中に
おける樹脂100重量部に対して、1〜20重量部、好
ましくは、3〜15重量部になるようにする。The amount of these colorants is 1 to 20 parts by weight, preferably 3 to 15 parts by weight, based on 100 parts by weight of the resin in the toner.
【0039】オフセット防止剤としては、低分子量ポリ
エチレンワックス、低分子量酸化型ポリエチレンワック
ス、低分子量ポリプロピレンワックス、低分子量酸化型
ポリプロピレンワックス、高級脂肪酸ワックス、高級脂
肪酸エステルワックス、サゾールワックス等を単独また
は二種類以上混合して使用することができる。As the anti-offset agent, a low molecular weight polyethylene wax, a low molecular weight oxidized polyethylene wax, a low molecular weight polypropylene wax, a low molecular weight oxidized polypropylene wax, a higher fatty acid wax, a higher fatty acid ester wax, a sazol wax, etc. may be used alone or in combination. A mixture of more than one type can be used.
【0040】オフセット防止剤の使用量はトナー中の樹
脂100重量部に対して、1〜15重量部、好ましく
は、2〜8重量部になるようにする。The offset preventive agent is used in an amount of 1 to 15 parts by weight, preferably 2 to 8 parts by weight, based on 100 parts by weight of the resin in the toner.
【0041】磁性体微粒子をトナー中に内添する場合に
は、上述した磁性体微粒子をトナー中の樹脂100重量
部に対して1〜80重量部、好ましくは5〜60重量部
用いるようにすればよい。When the magnetic fine particles are internally added to the toner, 1 to 80 parts by weight, preferably 5 to 60 parts by weight of the above-mentioned magnetic fine particles are used with respect to 100 parts by weight of the resin in the toner. Good.
【0042】荷電制御剤としては、正荷電制御剤とし
て、ニグロシン・ベースEX、第四級アンモニウム塩、
ポリアミン化合物、イミダゾール化合物等を使用するこ
とができる。As the charge control agent, as a positive charge control agent, nigrosine base EX, a quaternary ammonium salt,
A polyamine compound, an imidazole compound, etc. can be used.
【0043】一方、負荷電制御剤としては、クロム錯塩
型アゾ染料、銅フタロシアニン系染料、クロム錯塩、亜
鉛錯塩、アルミニウム錯塩、カリックスアレン化合物等
を使用することができる。On the other hand, as the negative charge control agent, a chromium complex salt type azo dye, a copper phthalocyanine dye, a chromium complex salt, a zinc complex salt, an aluminum complex salt, a calixarene compound or the like can be used.
【0044】なお、これらの荷電制御剤の量はトナー中
における樹脂100重量部に対して、0.1〜10重量
部、好ましくは0.5〜5重量部になるようにする。The amount of these charge control agents is 0.1 to 10 parts by weight, preferably 0.5 to 5 parts by weight, based on 100 parts by weight of the resin in the toner.
【0045】また、トナ−の体積平均粒径は5〜20μ
m程度がよい。何故なら、小さすぎるとクリーニング不
良が生じるようになり、大きすぎると得られるコピー画
像の解像力低下、トナー飛散の増大を引き起こす。ま
た、高精細画像を再現する場合は、体積平均粒径5〜1
0μmのトナーを使用することが望ましい。The volume average particle diameter of the toner is 5 to 20 μm.
m is good. This is because if it is too small, cleaning failure will occur, and if it is too large, the resolution of the obtained copy image will decrease and toner scattering will increase. When reproducing a high-definition image, the volume average particle size is 5 to 1
It is desirable to use 0 μm toner.
【0046】上記トナーは、一成分現像剤として、ある
いは二成分現像剤として使用することができる。The above toner can be used as a one-component developer or a two-component developer.
【0047】二成分現像剤として使用する場合は、上述
したトナーと公知のキャリアとを混合して使用すればよ
い。When used as a two-component developer, the above-mentioned toner and a known carrier may be mixed and used.
【0048】次に、具体的な実験例によって本発明をよ
り詳しく説明する。Next, the present invention will be described in more detail with reference to specific experimental examples.
【0049】(正帯電性感光体1の製造)特開昭61−
25154で既に公知のグロー放電分解装置を用いて導
電性基体上にa−Si光導電層とa−SiC表面保護層
とを順次積層した感光体を下記の製造条件で形成した。(Production of Positively Chargeable Photoreceptor 1) JP-A-61-161
No. 25154, a photoconductor in which an a-Si photoconductive layer and an a-SiC surface protective layer were sequentially laminated on a conductive substrate was formed under the following manufacturing conditions using a known glow discharge decomposition apparatus.
【0050】a−Si光導電層形成条件:
・原料ガス(ガス流量):H2(486.5scc
m)、SiH4(90sccm)、B2H6(22.5s
ccm)、O2(1sccm)
・圧力 :1.0Torr
・周波数 :13.56MHz
・電力 :250W
・基板温度 :240℃
・放電時間 :6時間
a−SiC表面保護層(炭素系高硬度被覆層)形成条
件:
・原料ガス(ガス流量):H2(486.5scc
m)、SiH4(90sccm)、B2H6(90scc
m)、C2H4(270sccm)
・圧力 :1.0Torr
・周波数 :13.56MHz
・電力 :250W
・基板温度 :240℃
・放電時間 :2分
上記感光体において、膜厚はa−Si光導電層が約20
μm、a−SiC表面保護層が約0.1μmであり、表
面保護層のビッカース硬度は3000であった。また、
a−SiC表面保護層の炭素含有量は約75atomi
c%であった。Conditions for forming a-Si photoconductive layer: source gas (gas flow rate): H 2 (486.5 scc)
m), SiH 4 (90 sccm), B 2 H 6 (22.5s
ccm), O 2 (1 sccm) ・ Pressure: 1.0 Torr ・ Frequency: 13.56 MHz ・ Power: 250 W ・ Substrate temperature: 240 ° C ・ Discharge time: 6 hours a-SiC surface protective layer (carbon-based high hardness coating layer) Formation conditions: -Source gas (gas flow rate): H 2 (486.5 scc)
m), SiH 4 (90 sccm), B 2 H 6 (90 sccc)
m), C 2 H 4 (270 sccm) ・ Pressure: 1.0 Torr ・ Frequency: 13.56 MHz ・ Power: 250 W ・ Substrate temperature: 240 ° C ・ Discharge time: 2 minutes In the above photoconductor, the film thickness is a-Si light About 20 conductive layers
μm, the thickness of the a-SiC surface protective layer was about 0.1 μm, and the Vickers hardness of the surface protective layer was 3000. Also,
The carbon content of the a-SiC surface protective layer is about 75 atomi.
It was c%.
【0051】(負帯電性感光体2の製造)導電性基体上
に有機電荷発生層、有機電荷輸送層、不定形炭素膜から
成る表面保護層を順次積層した感光体を作製した。(Production of Negatively Chargeable Photoreceptor 2) A photoreceptor was prepared by sequentially laminating an organic charge generating layer, an organic charge transporting layer, and a surface protective layer composed of an amorphous carbon film on a conductive substrate.
【0052】有機電荷発生層、有機電荷輸送層は以下に
示す条件の塗液を導電性基体上に順次ディッピング法で
塗布することにより得た。The organic charge generating layer and the organic charge transporting layer were obtained by sequentially applying a coating solution under the following conditions on a conductive substrate by a dipping method.
【0053】有機電荷発生層(有機感光層) ・下記構造式で示されるアゾ化合物0.45重量部Organic charge generation layer (organic photosensitive layer) ・ 0.45 parts by weight of an azo compound represented by the following structural formula
【0054】[0054]
【化1】 [Chemical 1]
【0055】・ポリエステル樹脂(バイロン200:東
洋紡績社製)0.45重量部
・シクロヘキサノン50重量部
有機電荷輸送層(有機感光層)
・下記構造式で示されるスチリル化合物10重量部Polyester resin (Byron 200: manufactured by Toyobo Co., Ltd.) 0.45 parts by weight Cyclohexanone 50 parts by weight Organic charge transport layer (organic photosensitive layer) 10 parts by weight of styryl compound represented by the following structural formula
【0056】[0056]
【化2】 [Chemical 2]
【0057】・ポリカーボネイト樹脂(パンライトK−
1300:帝人化成社製)7重量部・1,4−ジオキサ
ン40重量部
なお、膜厚は有機電荷発生層が約0.3μm、有機電荷
輸送層が約20μmであった。Polycarbonate resin (Panlite K-
1300: Teijin Kasei Co., Ltd.) 7 parts by weight / 1,4-dioxane 40 parts by weight The organic charge generation layer had a thickness of about 0.3 μm, and the organic charge transport layer had a thickness of about 20 μm.
【0058】不定形炭素膜表面保護層は特開昭63−9
7962で既に公知のグロー放電分解装置を用いて有機
電荷輸送層上に、下記の製造条件で作成した。A surface protective layer for an amorphous carbon film is disclosed in JP-A-63-9.
7962 was formed on the organic charge transport layer using the already known glow discharge decomposition apparatus under the following manufacturing conditions.
【0059】不定形炭素膜(炭素系高硬度被覆層)
・原料ガス(ガス流量):H2(300sccm)、ブ
タジエン(15sccm)
・圧力 :1.0Torr
・周波数 :100KHz
・電力 :150W
・基板温度 :50℃
・放電時間 :3分
上記不定形炭素膜の膜厚は0.11μm、ビッカース硬
度は1000であった。また不定形炭素膜中の炭素含有
量は約48atomic%であった。Amorphous carbon film (carbon-based high hardness coating layer) -Source gas (gas flow rate): H 2 (300 sccm), butadiene (15 sccm) -Pressure: 1.0 Torr-Frequency: 100 KHz-Power: 150 W-Substrate temperature : 50 ° C. Discharge time: 3 minutes The amorphous carbon film had a thickness of 0.11 μm and Vickers hardness of 1000. The carbon content in the amorphous carbon film was about 48 atomic%.
【0060】(キヤリアの製造)以下に示す材料を十分
混合した後、二軸押出混練機にて溶融混合後冷却した。(Production of Carrier) The following materials were thoroughly mixed, melt-mixed with a twin-screw extrusion kneader, and then cooled.
【0061】
・ポリエステル樹脂 100重量部
(Mn:5000、Mw:115000、Tg:67℃、Tm:123℃)
・フェライト微粒子 500重量部
(MFP−2:TDK株式会社製)
・シリカ微粒子 3重量部
(アエロジル#200:日本アエロジル社製)
冷却物を粗粉砕した後、ジェットミルで微粉砕し、さら
に風力分級機を用いて分級した。得られたキヤリアの体
積平均粒径は60μm、電気抵抗値は5.8×1013Ω
cmであった。100 parts by weight of polyester resin (Mn: 5000, Mw: 115000, Tg: 67 ° C., Tm: 123 ° C.) 500 parts by weight of ferrite fine particles (MFP-2: manufactured by TDK Corporation) 3 parts by weight of silica fine particles (Aerosil # 200: manufactured by Nippon Aerosil Co., Ltd.) The cooled product was roughly pulverized, then finely pulverized by a jet mill, and further classified by using an air classifier. The obtained carrier has a volume average particle diameter of 60 μm and an electric resistance value of 5.8 × 10 13 Ω.
It was cm.
【0062】(正帯電性トナーの製造)以下に示す材料
を十分混合した後、二軸押出混練機にて溶融混合後冷却
した。(Production of Positively Chargeable Toner) The materials shown below were thoroughly mixed, melt-mixed in a twin-screw extrusion kneader, and then cooled.
【0063】
・スチレンアクリル共重合体樹脂 100重量部
(Mn:5400、Mw:156000、Tg:60℃、Tm:120℃)
・着色剤:カーボンブラック 10重量部
(Raven1250:コロンビアカーボン株式会社製)
・オフセット防止剤:ワックス 3重量部
(ビスコール550P:三洋化成工業社製)
・帯電制御剤:第4級アンモニウム塩 3重量部
(P−51:オリエント化学工業社製)
冷却物を粗粉砕した後、ジェットミルで微粉砕し、さら
に風力分級機を用いて分級して、体積平均粒径9.5μ
mのトナ−粒子Aを得た。Styrene-acrylic copolymer resin 100 parts by weight (Mn: 5400, Mw: 156000, Tg: 60 ° C., Tm: 120 ° C.) Colorant: Carbon black 10 parts by weight (Raven 1250: Columbia Carbon Co., Ltd.)・ Anti-offset agent: 3 parts by weight of wax (Viscor 550P: manufactured by Sanyo Chemical Industry Co., Ltd.) ・ Charge control agent: 3 parts by weight of quaternary ammonium salt (P-51: manufactured by Orient Chemical Industry Co., Ltd.) , Finely pulverized with a jet mill and further classified with a wind classifier to obtain a volume average particle size of 9.5μ
m toner particles A were obtained.
【0064】(負帯電性トナーの製造)以下に示す材料
を十分混合した後、二軸押出混練機にて溶融混合後冷却
した。(Production of Negatively Chargeable Toner) The following materials were thoroughly mixed, melt-mixed in a twin-screw extrusion kneader and then cooled.
【0065】
・スチレンアクリル共重合体樹脂 100重量部
(Mn:5400、Mw:156000、Tg:60℃、Tm:120℃)
・着色剤:カーボンブラック 10重量部
(Raven1250:コロンビアカーボン株式会社製)
・オフセット防止剤:ワックス 3重量部
(ビスコール550P:三洋化成工業社製)
・帯電制御剤:クロム錯塩型アゾ染料 3重量部
(S−34:オリエント化学工業社製)
冷却物を粗粉砕した後、ジェットミルで微粉砕し、さら
に風力分級機を用いて分級して、体積平均粒径11.0
μmのトナ−粒子Bを得た。100 parts by weight of styrene-acrylic copolymer resin (Mn: 5400, Mw: 156000, Tg: 60 ° C., Tm: 120 ° C.) ・ Colorant: carbon black 10 parts by weight (Raven 1250: Columbia Carbon Co., Ltd.)・ Anti-offset agent: Wax 3 parts by weight (Viscor 550P: manufactured by Sanyo Kasei Co., Ltd.) ・ Charge control agent: Chromium complex salt type azo dye 3 parts by weight (S-34: manufactured by Orient Chemical Industry Co., Ltd.) , Finely pulverized with a jet mill and further classified with a wind classifier to obtain a volume average particle size of 11.0.
Toner particles B of μm were obtained.
【0066】(実施例1)上記トナ−粒子B100重量
部に対して、磁性体微粒子としてフェライト微粒子(一
次粒子の体積平均粒径0.3μm)1.5重量部をヘン
シェルミキサ−(三井三池化工社製)にて3000rp
mで5分間処理してトナー粒子表面に固定化処理した。
さらに、疎水性シリカ(R972:体積平均粒径0.0
16μm:日本アエロジル社製)0.1重量部を添加
し、1000rpmで1.5分間処理して、シリカが外
添処理されたトナーを得た。得られたトナーの体積平均
粒径は11.2μmであった。(Example 1) For 100 parts by weight of the toner particles B, 1.5 parts by weight of ferrite fine particles (volume average particle diameter of primary particles: 0.3 μm) as magnetic fine particles were added to a Henschel mixer (Mitsui Miike Kako Co., Ltd.). 3000 rp)
m for 5 minutes to immobilize on the surface of the toner particles.
Furthermore, hydrophobic silica (R972: volume average particle size 0.0
16 μm: manufactured by Nippon Aerosil Co., Ltd.) 0.1 part by weight was added, and the mixture was treated at 1000 rpm for 1.5 minutes to obtain a toner to which silica was externally added. The volume average particle diameter of the obtained toner was 11.2 μm.
【0067】このトナ−と前記キャリアとを混合比5:
95で混合した現像剤を、前記感光体1を使用できるよ
うに改造を施した複写機EP8600(ミノルタカメラ
株式会社製)の現像器に収納して約60万枚の複写耐刷
試験を行った。具体的には、室温で20万枚毎のテスト
チャートを複写後、温度30℃、湿度85%の環境の下
で1万枚の耐刷を行った後、得られた複写画像の画像流
れおよび白地部のカブリについて評価を行った。The toner and the carrier were mixed at a mixing ratio of 5:
The developer mixed in 95 was stored in a developing device of a copying machine EP8600 (manufactured by Minolta Camera Co., Ltd.) modified so that the photoconductor 1 could be used, and a copy durability test of about 600,000 sheets was performed. . Specifically, after copying the test chart for every 200,000 sheets at room temperature, after printing 10,000 sheets in an environment of a temperature of 30 ° C. and a humidity of 85%, the image flow of the obtained copied image and The fog on the white background was evaluated.
【0068】画像流れについての評価基準は以下のとお
りである。The evaluation criteria for image deletion are as follows.
【0069】○ :画像流れが認められない。O: No image deletion is observed.
【0070】△ :文字端部に若干のにじみが認められ
る。Δ: Some bleeding is recognized at the end of the character.
【0071】× :文字全体が流れる。X: The entire character flows.
【0072】××:文字が判別できない。XX: Characters cannot be identified.
【0073】△以上の評価であれば、実用上は問題がな
い。なお、評価結果は表1に示した通りである。If the evaluation is Δ or above, there is no problem in practical use. The evaluation results are as shown in Table 1.
【0074】白地部カブリについての評価基準は以下の
とおりである。The evaluation criteria for white background fog are as follows.
【0075】○ :カブリが認められない。B: No fog is observed.
【0076】△ :若干のカブリが認められるが実用上
問題がない(白地部のIDが0.15未満)× :カブ
リにより白地部のIDが0.15を越える。Δ: Some fog is recognized, but there is no problem in practical use (ID of white background is less than 0.15) ×: ID of white background exceeds 0.15 due to fog.
【0077】××:カブリにより白地部のIDが0.2
0を越える。XX: The white background ID is 0.2 due to fogging
It exceeds 0.
【0078】△以上の評価であれば、実用上は問題がな
い。なお、評価結果は表1に示した通りである。If the evaluation is Δ or above, there is no problem in practical use. The evaluation results are as shown in Table 1.
【0079】(実施例2)上記トナ−粒子A100重量
部に対して、磁性体微粒子として鉄粉微粒子(一次粒子
の体積平均粒径0.3μm)2.0重量部をヘンシェル
ミキサ−(三井三池化工社製)にて3500rpmで3
分間処理してトナー粒子表面に固定化処理した。さら
に、アルミナ微粒子(C604:体積平均粒径0.02
μm:日本アエロジル社製)0.1重量部を添加し、1
000rpmで1.5分間処理して、アルミナが外添処
理されたトナーを得た。得られたトナーの体積平均粒径
は9.8μmであった。Example 2 2.0 parts by weight of iron powder fine particles (volume average particle diameter of primary particles: 0.3 μm) as magnetic fine particles were added to 100 parts by weight of the toner particles A described above in a Henschel mixer (Mitsui Mitsuike). 3500 rpm at 3500 rpm
The toner particles were treated for a minute, and then fixed on the surface of the toner particles. Furthermore, alumina fine particles (C604: volume average particle size 0.02
μm: manufactured by Nippon Aerosil Co., Ltd.)
The toner was treated at 000 rpm for 1.5 minutes to obtain a toner to which alumina was externally added. The volume average particle diameter of the obtained toner was 9.8 μm.
【0080】このトナ−と前記キャリアとを混合比5:
95で混合した現像剤を、前記感光体2を使用できるよ
うに改造を施した複写機EP8600(ミノルタカメラ
株式会社製)の現像器に収納して実施例1と同様に複写
耐刷試験を行った。実験結果は表1に示した通りであ
る。This toner and the carrier are mixed at a mixing ratio of 5:
The developer mixed in 95 is stored in the developing device of a copying machine EP8600 (manufactured by Minolta Camera Co., Ltd.) modified so that the photoreceptor 2 can be used, and a copy durability test is conducted in the same manner as in Example 1. It was The experimental results are as shown in Table 1.
【0081】(実施例3)上記トナ−粒子B100重量
部に対して、磁性体微粒子としてフェライト微粒子(一
次粒子の体積平均粒径0.3μm)2.0重量部を使用
し、外添微粒子としてアルミナ微粒子(C604:体積
平均粒径0.02μm:日本アエロジル社製)0.3重
量部を使用する以外は実施例1と同様にしてトナーを得
た。得られたトナーの体積平均粒径は11.2μmであ
った。このトナーについて実施例1と同様にして複写耐
刷試験を行った。実験結果は表1に示した通りである。Example 3 2.0 parts by weight of ferrite fine particles (volume average particle diameter of primary particles: 0.3 μm) were used as magnetic fine particles with respect to 100 parts by weight of the above toner particles B, and externally added fine particles were used. A toner was obtained in the same manner as in Example 1 except that 0.3 part by weight of alumina fine particles (C604: volume average particle diameter 0.02 μm: manufactured by Nippon Aerosil Co., Ltd.) was used. The volume average particle diameter of the obtained toner was 11.2 μm. A copy printing durability test was conducted on this toner in the same manner as in Example 1. The experimental results are as shown in Table 1.
【0082】(実施例4)上記トナ−粒子A100重量
部に対して、磁性体微粒子としてフェライト微粒子(一
次粒子の体積平均粒径0.3μm)3.0重量部を使用
し、外添微粒子として疎水性シリカ微粒子(R972:
体積平均粒径0.016μm:日本アエロジル社製)
0.1重量部を使用する以外は実施例2と同様にしてト
ナーを得た。Example 4 3.0 parts by weight of ferrite fine particles (volume average particle diameter of primary particles 0.3 μm) as magnetic fine particles were used with respect to 100 parts by weight of the toner particles A, and externally added fine particles were used. Hydrophobic silica fine particles (R972:
Volume average particle diameter 0.016 μm: manufactured by Nippon Aerosil Co., Ltd.)
A toner was obtained in the same manner as in Example 2 except that 0.1 part by weight was used.
【0083】得られたトナーの体積平均粒径は9.7μ
mであった。このトナーについて実施例2と同様にして
複写耐刷試験を行った。実験結果は表1に示した通りで
ある。The volume average particle diameter of the obtained toner is 9.7 μm.
It was m. A copy durability test was conducted on this toner in the same manner as in Example 2. The experimental results are as shown in Table 1.
【0084】(実施例5)上記トナ−粒子A100重量
部に対して、磁性体微粒子としてマグネタイト微粒子
(一次粒子の体積平均粒径0.15μm)2.0重量部
を使用し、外添微粒子として疎水性シリカ微粒子(R9
74:体積平均粒径0.012μm:日本アエロジル社
製)0.1重量部を使用する以外は実施例2と同様にし
てトナーを得た。得られたトナーの体積平均粒径は9.
7μmであった。このトナーについて実施例2と同様に
して複写耐刷試験を行った。実験結果は表1に示した通
りである。Example 5 With respect to 100 parts by weight of the toner particles A, 2.0 parts by weight of magnetite particles (volume average particle diameter of primary particles: 0.15 μm) were used as magnetic particles, and externally added particles were used. Hydrophobic silica fine particles (R9
74: volume average particle diameter 0.012 μm: manufactured by Nippon Aerosil Co., Ltd.) A toner was obtained in the same manner as in Example 2 except that 0.1 part by weight was used. The volume average particle diameter of the obtained toner is 9.
It was 7 μm. A copy durability test was conducted on this toner in the same manner as in Example 2. The experimental results are as shown in Table 1.
【0085】(実施例6)上記トナ−粒子B100重量
部に対して、磁性体微粒子としてマグネタイト微粒子
(一次粒子の体積平均粒径0.15μm)3.0重量部
を使用し、外添微粒子として疎水性シリカ微粒子(R9
74:体積平均粒径0.012μm:日本アエロジル社
製)0.3重量部を使用する以外は実施例1と同様にし
てトナーを得た。得られたトナーの体積平均粒径は1
1.2μmであった。このトナーについて実施例1と同
様にして複写耐刷試験を行った。実験結果は表1に示し
た通りである。Example 6 With respect to 100 parts by weight of the toner particles B, 3.0 parts by weight of magnetite particles (volume average particle diameter of primary particles: 0.15 μm) were used as magnetic particles, and externally added particles were used. Hydrophobic silica fine particles (R9
74: volume average particle diameter 0.012 μm: manufactured by Nippon Aerosil Co., Ltd.) A toner was obtained in the same manner as in Example 1 except that 0.3 part by weight was used. The volume average particle size of the obtained toner is 1
It was 1.2 μm. A copy printing durability test was conducted on this toner in the same manner as in Example 1. The experimental results are as shown in Table 1.
【0086】(実施例7)上記トナ−粒子B100重量
部に対して、磁性体微粒子としてフェライト微粒子(一
次粒子の体積平均粒径0.3μm)3.0重量部を使用
し、外添微粒子として疎水性二酸化チタン微粒子(MT
−400BS:体積平均粒径0.04μm:テイカ社
製)0.3重量部を使用する以外は実施例1と同様にし
てトナーを得た。得られたトナーの体積平均粒径は1
1.1μmであった。このトナーについて実施例1と同
様にして複写耐刷試験を行った。実験結果は表1に示し
た通りである。Example 7 3.0 parts by weight of ferrite fine particles (volume average particle diameter of primary particles: 0.3 μm) as magnetic fine particles were used with respect to 100 parts by weight of the above toner particles B, and externally added fine particles were used. Hydrophobic titanium dioxide fine particles (MT
A toner was obtained in the same manner as in Example 1 except that 0.3 part by weight of -400BS: volume average particle diameter 0.04 μm: manufactured by Teika Co., Ltd. was used. The volume average particle size of the obtained toner is 1
It was 1.1 μm. A copy printing durability test was conducted on this toner in the same manner as in Example 1. The experimental results are as shown in Table 1.
【0087】(実施例8)上記トナ−粒子A100重量
部に対して、磁性体微粒子としてマグネタイト微粒子
(一次粒子の体積平均粒径0.15μm)5.0重量部
を使用し、外添微粒子として疎水性シリカ微粒子(R9
72:体積平均粒径0.016μm:日本アエロジル社
製)0.1重量部を使用する以外は実施例2と同様にし
てトナーを得た。得られたトナーの体積平均粒径は9.
8μmであった。このトナーについて実施例2と同様に
して複写耐刷試験を行った。実験結果は表1に示した通
りである。(Example 8) 5.0 parts by weight of magnetite particles (volume average particle diameter of primary particles 0.15 μm) were used as magnetic particles with respect to 100 parts by weight of the above toner particles A, and externally added particles were used. Hydrophobic silica fine particles (R9
72: volume average particle diameter 0.016 μm: manufactured by Nippon Aerosil Co., Ltd.) A toner was obtained in the same manner as in Example 2 except that 0.1 part by weight was used. The volume average particle diameter of the obtained toner is 9.
It was 8 μm. A copy durability test was conducted on this toner in the same manner as in Example 2. The experimental results are as shown in Table 1.
【0088】(実施例9)上記トナ−粒子B100重量
部に対して、磁性体微粒子としてフェライト微粒子(一
次粒子の体積平均粒径0.3μm)7.0重量部を使用
し、外添微粒子として疎水性シリカ微粒子(R972:
体積平均粒径0.016μm:日本アエロジル社製)
0.3重量部を使用する以外は実施例1と同様にしてト
ナーを得た。Example 9 7.0 parts by weight of ferrite fine particles (volume average particle diameter of primary particles: 0.3 μm) as magnetic fine particles were used with respect to 100 parts by weight of the above toner particles B, and externally added fine particles were used. Hydrophobic silica fine particles (R972:
Volume average particle diameter 0.016 μm: manufactured by Nippon Aerosil Co., Ltd.)
A toner was obtained in the same manner as in Example 1 except that 0.3 part by weight was used.
【0089】得られたトナーの体積平均粒径は11.2
μmであった。このトナーについて実施例1と同様にし
て複写耐刷試験を行った。実験結果は表1の通りであ
る。The volume average particle diameter of the obtained toner is 11.2.
was μm. A copy printing durability test was conducted on this toner in the same manner as in Example 1. The experimental results are shown in Table 1.
【0090】(比較例1)磁性体微粒子をトナー粒子表
面に固定化処理しない以外は実施例1と同様にしてトナ
ーを得た。得られたトナーの体積平均粒径は11.0μ
mであった。このトナーに対して実施例1と同様にして
複写耐刷試験を行った。実験結果は表1に示した通りで
ある。(Comparative Example 1) A toner was obtained in the same manner as in Example 1 except that the magnetic fine particles were not fixed on the surface of the toner particles. The obtained toner has a volume average particle diameter of 11.0 μ.
It was m. A copy durability test was conducted on this toner in the same manner as in Example 1. The experimental results are as shown in Table 1.
【0091】(比較例2)外添するシリカ微粒子の量を
0.3重量部にする以外は比較例1と同様にしててトナ
ーを得た。得られたトナーの体積平均粒径は11.2μ
mであった。このトナーに対して実施例1と同様にして
複写耐刷試験を行った。実験結果は表1に示した通りで
ある。但し、40万枚で画像流れ、カブリとも非常にひ
どくなったので耐刷を終了した。(Comparative Example 2) A toner was obtained in the same manner as in Comparative Example 1 except that the amount of silica fine particles added externally was 0.3 part by weight. The volume average particle diameter of the obtained toner is 11.2 μ.
It was m. A copy durability test was conducted on this toner in the same manner as in Example 1. The experimental results are as shown in Table 1. However, after 400,000 sheets, the image deletion occurred and the fog became very bad, so the printing durability was finished.
【0092】(比較例3)外添する微粒子を、シリカ微
粒子0.1重量部とフェライト微粒子(一次粒子の体積
平均粒径0.3μm)2.0重量部にする以外は比較例
1と同様にしてトナーを得た。得られたトナーの体積平
均粒径は11.3μmであった。このトナーに対して実
施例1と同様にして複写耐刷試験を行った。実験結果は
表1に示した通りである。Comparative Example 3 Same as Comparative Example 1 except that 0.1 part by weight of silica fine particles and 2.0 parts by weight of ferrite fine particles (volume average particle diameter of primary particles: 0.3 μm) are used as externally added fine particles. To obtain a toner. The volume average particle diameter of the obtained toner was 11.3 μm. A copy durability test was conducted on this toner in the same manner as in Example 1. The experimental results are as shown in Table 1.
【0093】(比較例4)微粒子の外添を行わない以外
は実施例4と同様にしてトナーを得た。得られたトナー
の体積平均粒径は9.7μmであった。このトナーに対
して実施例2と同様にして複写耐刷試験を行った。実験
結果は表1に示した通りである。(Comparative Example 4) A toner was obtained in the same manner as in Example 4 except that the fine particles were not externally added. The volume average particle diameter of the obtained toner was 9.7 μm. A copy printing durability test was conducted on this toner in the same manner as in Example 2. The experimental results are as shown in Table 1.
【0094】[0094]
【表1】 [Table 1]
【0095】[0095]
【発明の効果】上記説明したように、本発明によれば炭
素系高硬度被覆層を表面層として有する像担持体を用い
て繰り返し耐刷して画像形成を行う場合でも、耐刷後も
画像流れや白地部のカブリが生じない優れた画像を得る
ことができる。As described above, according to the present invention, even when an image is formed by repeatedly carrying out printing using an image carrier having a carbon-based high hardness coating layer as a surface layer, the image is formed after printing. It is possible to obtain an excellent image in which no flow or fog in the white background occurs.
【図面の簡単な説明】[Brief description of drawings]
【図1】 本発明の画像形成方法を実施するための画像
形成装置の概略構成図である。FIG. 1 is a schematic configuration diagram of an image forming apparatus for carrying out an image forming method of the present invention.
1:感光体ドラム、2:コロナ帯電器、3:露光光、
4:現像装置、5:転写紙、6:転写チャージャー、
7:分離チャージャー、8:クリーニング装置、9:メ
インイレーサー、10:定着装置1: photoconductor drum, 2: corona charger, 3: exposure light,
4: developing device, 5: transfer paper, 6: transfer charger,
7: Separation Charger, 8: Cleaning Device, 9: Main Eraser, 10: Fixing Device
フロントページの続き (51)Int.Cl.7 識別記号 FI G03G 15/08 507 G03G 15/08 507L (58)調査した分野(Int.Cl.7,DB名) G03G 5/00 - 5/147 G03G 9/08 - 9/113 G03G 13/08 - 13/095 G03G 15/08 - 15/095 Front page continuation (51) Int.Cl. 7 identification code FI G03G 15/08 507 G03G 15/08 507L (58) Fields investigated (Int.Cl. 7 , DB name) G03G 5/00-5/147 G03G 9/08-9/113 G03G 13/08-13/095 G03G 15/08-15/095
Claims (3)
処理した後、後処理微粒子を外添処理して得られたトナ
ーによって、炭素系高硬度被覆層を表面層として有する
像担持体上に形成された静電潜像を現像する画像形成方
法。1. A toner obtained by immobilizing magnetic fine particles on the surface of toner particles and externally adding post-treated fine particles onto an image carrier having a carbon-based high hardness coating layer as a surface layer. An image forming method for developing a formed electrostatic latent image.
に対して1〜10重量%であり、前記後処理微粒子の添
加量がトナー粒子に対して0.05〜5重量%である請
求項1記載の画像形成方法。2. The addition amount of the magnetic fine particles is 1 to 10 wt% with respect to the toner particles, and the addition amount of the post-treatment fine particles is 0.05 to 5 wt% with respect to the toner particles. 1. The image forming method described in 1.
が0.01〜2μmである請求項1または請求項2記載
の画像形成方法。3. The image forming method according to claim 1, wherein the average particle diameter of the primary particles of the magnetic fine particles is 0.01 to 2 μm.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32255793A JP3365014B2 (en) | 1993-12-21 | 1993-12-21 | Image forming method |
| US08/294,836 US5504559A (en) | 1993-08-30 | 1994-08-29 | Method for image formation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32255793A JP3365014B2 (en) | 1993-12-21 | 1993-12-21 | Image forming method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07175273A JPH07175273A (en) | 1995-07-14 |
| JP3365014B2 true JP3365014B2 (en) | 2003-01-08 |
Family
ID=18145012
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP32255793A Expired - Fee Related JP3365014B2 (en) | 1993-08-30 | 1993-12-21 | Image forming method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3365014B2 (en) |
-
1993
- 1993-12-21 JP JP32255793A patent/JP3365014B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH07175273A (en) | 1995-07-14 |
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