JP3362357B2 - Welded joints and welding methods - Google Patents
Welded joints and welding methodsInfo
- Publication number
- JP3362357B2 JP3362357B2 JP20978193A JP20978193A JP3362357B2 JP 3362357 B2 JP3362357 B2 JP 3362357B2 JP 20978193 A JP20978193 A JP 20978193A JP 20978193 A JP20978193 A JP 20978193A JP 3362357 B2 JP3362357 B2 JP 3362357B2
- Authority
- JP
- Japan
- Prior art keywords
- welding
- groove
- pipe
- welded joint
- inch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K33/00—Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
- B23K33/004—Filling of continuous seams
- B23K33/006—Filling of continuous seams for cylindrical workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/028—Seam welding; Backing means; Inserts for curved planar seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K33/00—Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Description
【発明の詳細な説明】Detailed Description of the Invention
【0001】[0001]
【産業上の利用分野】本発明は、溶接継手並びに溶接方
法に係わり、より詳細には管内部のビード幅を均一且つ
狭小とすることが可能な溶接継手並びに溶接方法に関す
る。本発明は、半導体製造装置、ガス供給配管系、超純
水供給系等に好適に適用される。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a welded joint and a welding method, and more particularly to a welded joint and a welding method capable of making a bead width inside a pipe uniform and narrow. INDUSTRIAL APPLICABILITY The present invention is suitably applied to semiconductor manufacturing equipment, gas supply piping systems, ultrapure water supply systems, and the like.
【0002】[0002]
【従来の技術】半導体デバイスの高集積化はますます増
大し、同時に特性の高性能化が進められている。これに
伴い、半導体製造装置、製造雰囲気の高清浄化並びに、
ガス、超純水等の一層の高純度化が図られている。2. Description of the Related Art The degree of integration of semiconductor devices is increasing more and more, and at the same time, the performance of characteristics is being improved. Along with this, semiconductor manufacturing equipment, highly purified manufacturing atmosphere, and
Further purification of gas, ultrapure water, etc. has been attempted.
【0003】従来、半導体製造プロセスで用いるガス等
の供給配管系は、種々の配管、継手、バルブ等を溶接に
より接続して構成されている。溶接法としては、例えば
ステンレス配管の場合、2つの配管の管端部を突き合わ
せ、タングステンイナートガス溶接、アークガス溶接、
電子ビーム溶接等により溶接する方法が用いられてい
る。Conventionally, a gas supply pipe system used in a semiconductor manufacturing process is formed by welding various pipes, joints, valves and the like. As a welding method, for example, in the case of stainless steel pipes, the pipe ends of two pipes are butted against each other, and tungsten inert gas welding, arc gas welding,
A welding method such as electron beam welding is used.
【0004】しかし、このような方法で溶接したもの
は、ビード幅が不均一でしかも広くなってしまい、その
結果、プロセスガス等を汚染してしまうという問題があ
る。即ち、溶接時に金属ヒュームが発生するが、ビード
幅が広くなるということは蒸発飛散する金属ヒュームが
増加することを意味する。この金属ヒュームは溶接部近
傍で冷却されて再付着し、腐食性ガス等を流すと剥離
し、ガス及びプロセス雰囲気を汚染し、ひいては製造す
る半導体装置の特性を劣化することになる。また、ビー
ド部は表面が粗く、ガスが吸着し易いため、この吸着ガ
スが徐々に脱着しプロセス雰囲気を汚染するという問題
もある。さらにまた、ビード部には、クロム炭化物の析
出があり、使用するガスによって粒界腐食の原因ともな
る。However, in the case of welding by such a method, there is a problem that the bead width becomes nonuniform and widens, resulting in contamination of process gas and the like. That is, although metal fumes are generated during welding, widening the bead width means that metal fumes that evaporate and fly increase. The metal fumes are cooled and reattached in the vicinity of the welded portion, and are peeled off when a corrosive gas or the like is flown, which contaminates the gas and the process atmosphere and deteriorates the characteristics of the semiconductor device to be manufactured. Further, since the bead portion has a rough surface and gas is easily adsorbed, the adsorbed gas is gradually desorbed to contaminate the process atmosphere. Furthermore, chromium beads are deposited in the bead portion, which causes intergranular corrosion depending on the gas used.
【0005】以上述べた理由から、半導体製造関連装置
では、溶接部のビード幅を極力狭くすることが望まれて
いる。For the above-mentioned reasons, in the semiconductor manufacturing-related apparatus, it is desired to make the bead width of the welded portion as narrow as possible.
【0006】[0006]
【発明が解決しようとする課題】本発明は、以上の状況
に鑑み、ビード幅の狭い溶接が可能な溶接継手及び溶接
方法を提供することを目的とする。SUMMARY OF THE INVENTION In view of the above situation, an object of the present invention is to provide a welded joint and a welding method capable of performing welding with a narrow bead width.
【0007】[0007]
【課題を解決するための手段】本発明の溶接継手は、溶
接するための管状端を有する管径が3/8インチ又は1
/4インチのステンレス製の溶接継手において、該管状
端の内壁側に開先を設け、該開先は、中心軸より60〜
75℃を有し、該管状端からの深さを0.15〜0.2
5mmとしたことを特徴とする。The welded joint of the present invention has a tube diameter of 3/8 inch or 1 having a tubular end for welding.
In a / 4 inch stainless steel welded joint, a groove is provided on the inner wall side of the tubular end, and the groove is 60 to 60 mm from the central axis.
Having a depth of 0.15 to 0.2 from the tubular end.
It is characterized by being 5 mm.
【0008】前記開先は、中心軸より60〜75°の角
度を有し、前記管状端からの深さを0.15〜0.25
mmとするのが好ましい。The groove has an angle of 60 to 75 ° from the central axis and a depth from the tubular end of 0.15 to 0.25.
It is preferably mm.
【0009】本発明の溶接方法は、管状部を有する管径
が3/8インチ又は1/4インチのステンレス製の溶接
継手の溶接方法であって、2つの溶接継手の管端部の内
壁側に開先を形成した後、該開先は、中心軸より60〜
75℃の角度を有し、該管状端からの深さを0.15〜
0.25mmとし、該溶接継手を突き合わせ外周に沿っ
て溶接することを特徴とする。The welding method of the present invention is a welding method for a stainless steel welded joint having a tubular portion with a pipe diameter of ⅜ ″ or ¼ ″, and the inner wall side of the pipe ends of the two welded joints. After forming the groove in the
Having an angle of 75 ° C. and a depth from the tubular end of 0.15 to
0.25 mm, and the welded joint is welded along the outer circumference.
【0010】前記開先は、中心軸より60〜75°の角
度を有し、前記管状端からの深さを0.15〜0.25
mmとすることが好ましい。The groove has an angle of 60 to 75 ° from the central axis and a depth from the tubular end of 0.15 to 0.25.
It is preferably mm.
【0011】[0011]
【作用】本発明者がビード幅の狭小化を検討する過程
で、従来のI開先の場合は、溶接部材の突き合わせの精
度、溶接継手の組成のばらつき、溶接継手間の公差等に
起因して均一なビード幅が再現良く得られないことが分
かった。即ち、同じ条件で溶接を行っても、溶接の度ご
と及び1回の溶接においても、溶融不良の部分が現れた
り、逆に部分的に広いビードが現れた。従って、溶融不
良の部分を解消するために、例えば入熱量を増加させる
とビード幅は非常に広くなってしまうことになる。In the process of the present inventor's study of narrowing the bead width, in the case of the conventional I-groove, it is caused by the accuracy of butting of the welded members, the variation in the composition of the welded joint, the tolerance between the welded joints, etc. It was found that a uniform bead width could not be obtained with good reproducibility. That is, even if welding was performed under the same conditions, a defective fusion portion appeared or conversely a wide bead appeared in each welding and also in one welding. Therefore, if the amount of heat input is increased in order to eliminate the defective melting portion, the bead width becomes very wide.
【0012】本発明は、このような知見を基にして、完
成したものであり、配管等管状端を有する溶接継手を溶
接して接続する場合、溶接部となる配管端部の内壁側に
開先を設け、外部から溶接することにより、配管内部の
ビード幅を均一幅で極めて狭いものとし、しかも再現性
良く得ることが可能となる。The present invention has been completed on the basis of such knowledge, and when welding and connecting a welded joint having a tubular end such as a pipe, it is opened on the inner wall side of the pipe end to be a welded portion. By providing a tip and welding from the outside, it is possible to make the bead width inside the pipe uniform and extremely narrow, and obtain it with good reproducibility.
【0013】本発明において、開先角度は管の中心線か
ら60〜75°とするのが好ましく、65〜70°がよ
り好ましい。この範囲でビード幅は一層均一、狭小とな
る。また、先端からの開先の深さは、配管の管径、厚さ
により異なるが、市販の3/8インチ管及び1/4イン
チ管では0.15〜0.25mm、1/2インチ管で
0.2〜0.3mmが好ましい。In the present invention, the groove angle is preferably 60 to 75 ° from the center line of the tube, and more preferably 65 to 70 °. Within this range, the bead width becomes more uniform and narrow. The depth of the groove from the tip depends on the pipe diameter and thickness of the pipe, but for commercially available 3/8 inch pipe and 1/4 inch pipe, it is 0.15-0.25 mm, 1/2 inch pipe. Is preferably 0.2 to 0.3 mm.
【0014】本発明の溶接継手としては、溶接部が管状
なっているものであり、配管、バルブ、各種継手類等種
々のものが挙げられる。特に、管径が1/4インチある
いは3/8インチのものに好適に適用される。As the welded joint of the present invention, the welded portion has a tubular shape, and various kinds of pipes, valves, various joints and the like can be mentioned. Particularly, it is preferably applied to a pipe having a diameter of 1/4 inch or 3/8 inch.
【0015】[0015]
【実施例】以下に実施例を挙げて本発明をより詳細に説
明する。EXAMPLES The present invention will be described in more detail with reference to the following examples.
【0016】1/4インチ径の管を有する溶接継手(S
US316L製VCR)と1/4インチ径SUS316
L配管の管端部に、精密旋盤で、図1(a)に示すよう
に、開先を切削加工した。Welded joints having a 1/4 inch diameter pipe (S
US316L VCR) and 1/4 inch diameter SUS316
A groove was cut on the pipe end of the L pipe with a precision lathe as shown in FIG. 1 (a).
【0017】続いて、従来のタングステンイナートガス
溶接法を用いた自動溶接機(アストロアーク社製SPB
100)により、2つの溶接継手の突き合わせ溶接を2
0組行った(図1(b))。Subsequently, an automatic welding machine (SPB manufactured by Astro Arc Co., Ltd.) using the conventional tungsten inert gas welding method is used.
100) two butt welds of two weld joints.
Zero sets were performed (FIG. 1 (b)).
【0018】比較のため、従来のI開先を施した溶接継
手(図1(c)についても、同様にして突き合わせ溶接
を20組行った。For comparison, 20 sets of butt welding were similarly performed on the conventional welded joint having the I-groove (FIG. 1 (c)).
【0019】溶接後、溶接部を中心軸を含む平面に切断
し、内部のビード部を観察した。After welding, the welded portion was cut into a plane including the central axis, and the internal bead portion was observed.
【0020】従来の継手は、図2(b)に示すように、
溶接不足のものや逆にビード幅が広くしかも不均一なも
のが、それぞれ40%、60%程度となり、安定したビ
ードが得られなかった。The conventional joint is, as shown in FIG. 2 (b),
Those with insufficient welding and, conversely, those with a wide bead width and non-uniformity were about 40% and 60%, respectively, and stable beads could not be obtained.
【0021】一方、本実施例のものは、図2(a)に示
すように、20組全ての場合において、ビード幅は0.
4〜0.5mmな範囲に入り、均一で狭小な幅のビード
が得られた。しかも、強度は、I開先で幅広のビードと
同等以上のものであった。On the other hand, in the case of this embodiment, as shown in FIG. 2A, the bead width is 0.
A bead having a uniform and narrow width was obtained by entering the range of 4 to 0.5 mm. Moreover, the strength was equal to or higher than that of the wide bead with the I groove.
【0022】次に、開先の角度(α)及び深さ(d)及
び種々変えて、同様に溶接を行った結果を表1及び2に
示す。Next, Tables 1 and 2 show the results of welding in the same manner while changing the groove angle (α) and depth (d) and variously.
【0023】[0023]
【表1】 [Table 1]
【0024】[0024]
【表2】
表1が示すように、開先角度は60〜70°が好まし
く、更には65〜70°が一層好ましいことが分かる。
この範囲で溶接不足による不良がなくなり、且つ狭小な
ビードが得られる。また、開先角度80°は、管端の平
坦部がなくなる場合であるが、60〜75°のものに比
べ溶接強度が低下する傾向がみられた。[Table 2] As shown in Table 1, the groove angle is preferably 60 to 70 °, and more preferably 65 to 70 °.
Within this range, defects due to insufficient welding are eliminated, and narrow beads can be obtained. Further, when the groove angle is 80 °, the flat portion at the pipe end disappears, but the welding strength tended to be lower than that of 60 ° to 75 °.
【0025】また、表2が示すように、開先の深さを
0.15〜0.25とすることにより、狭小で、溶接不
足のないビードが得られた。Further, as shown in Table 2, by setting the groove depth to be 0.15 to 0.25, a narrow bead with no insufficient welding was obtained.
【0026】[0026]
【発明の効果】本発明により、狭小なビードの溶接を再
現性良く施工することができ、半導体製造装置等高清浄
な雰囲気が要求される装置の溶接施工に好適に適用され
る。According to the present invention, welding of narrow beads can be performed with good reproducibility, and the present invention is suitably applied to welding of equipment such as semiconductor manufacturing equipment that requires a highly clean atmosphere.
【図1】本発明の溶接部の開先形状の一例及び溶接方法
を示す概略図である。FIG. 1 is a schematic view showing an example of a groove shape of a welded portion and a welding method of the present invention.
【図2】溶接後のビード部の状態を示す概念図である。FIG. 2 is a conceptual diagram showing a state of a bead portion after welding.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 水口 泰光 埼玉県東松山市新郷75−1大阪酸素工業 株式会社開発センター内 (72)発明者 田中 剛 埼玉県東松山市新郷75−1大阪酸素工業 株式会社開発センター内 (72)発明者 村川 順之 東京都文京区湯島2−16−13斉藤ビル株 式会社ユー・シー・エム・ティー内 (56)参考文献 実開 平5−49188(JP,U) (58)調査した分野(Int.Cl.7,DB名) B23K 33/00 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Yasumitsu Mizuguchi 75-1 Shingo, Higashimatsuyama-shi, Saitama Osaka Oxygen Industrial Co., Ltd. (72) Inventor Takeshi Tanaka 75-1 Shingo, Higashimatsuyama-shi, Saitama Osaka Oxygen Co., Ltd. In the Development Center (72) Inventor Junyuki Murakawa 2-16-13 Yushima, Bunkyo-ku, Tokyo Saito Building Co., Ltd. UMC Ltd. (56) References: Kaihei 5-49188 (JP, U) (58) Fields investigated (Int.Cl. 7 , DB name) B23K 33/00
Claims (2)
/8インチ又は1/4インチのステンレス製の溶接継手
において、該管状端の内壁側に開先を設け、該開先は、
中心軸より60〜75℃を有し、該管状端からの深さを
0.15〜0.25mmとしたことを特徴とする溶接継
手。 1. A pipe diameter having a tubular end for welding is 3
/ 8 inch or 1/4 inch stainless steel welded joint
In, the groove is provided on the inner wall side of the tubular end, and the groove is
It has a temperature of 60 to 75 ° C. from the central axis and a depth from the tubular end.
Welded joint characterized by having 0.15 to 0.25 mm
hand.
1/4インチのステンレス製の溶接継手の溶接方法であ
って、2つの溶接継手の管端部の内壁側に開先を形成し
た後、該開先は、中心軸より60〜75℃の角度を有
し、該管状端からの深さを0.15〜0.25mmと
し、該溶接継手を突き合わせ外周に沿って溶接すること
を特徴とする溶接方法。 2. The diameter of the pipe having a tubular portion is 3/8 inch or
Welding method for 1/4 inch stainless steel welded joint
To form a groove on the inner wall side of the pipe ends of the two welded joints.
After that, the groove has an angle of 60 to 75 ° C from the central axis.
And the depth from the tubular end is 0.15-0.25 mm.
And weld the welded joint along the butt circumference.
Welding method characterized by.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20978193A JP3362357B2 (en) | 1993-08-24 | 1993-08-24 | Welded joints and welding methods |
| DE4496500T DE4496500T1 (en) | 1993-08-24 | 1994-08-24 | Welded joint and welding process |
| KR1019960700933A KR960703698A (en) | 1993-08-24 | 1994-08-24 | Welding seam and welding method |
| PCT/JP1994/001392 WO1995006538A1 (en) | 1993-08-24 | 1994-08-24 | Welded joint and welding method |
| TW083107784A TW279239B (en) | 1993-08-24 | 1994-09-13 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20978193A JP3362357B2 (en) | 1993-08-24 | 1993-08-24 | Welded joints and welding methods |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0760476A JPH0760476A (en) | 1995-03-07 |
| JP3362357B2 true JP3362357B2 (en) | 2003-01-07 |
Family
ID=16578502
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20978193A Expired - Lifetime JP3362357B2 (en) | 1993-08-24 | 1993-08-24 | Welded joints and welding methods |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP3362357B2 (en) |
| KR (1) | KR960703698A (en) |
| DE (1) | DE4496500T1 (en) |
| TW (1) | TW279239B (en) |
| WO (1) | WO1995006538A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8420974B2 (en) | 1997-03-20 | 2013-04-16 | Tadahiro Ohmi | Long life welding electrode and its fixing structure, welding head, and welding method |
| JP4125406B2 (en) | 1997-08-08 | 2008-07-30 | 忠弘 大見 | Welding method, refluorination passivation treatment method and welded part of welding member subjected to fluorination passivation treatment |
| JP4633959B2 (en) * | 2001-05-08 | 2011-02-16 | 三菱重工業株式会社 | Welded joint of high-strength heat-resistant steel and its welding method |
| JP4779815B2 (en) * | 2006-06-13 | 2011-09-28 | Jfeスチール株式会社 | U-rib steel slab |
| CN115128496A (en) * | 2022-07-26 | 2022-09-30 | 合肥工业大学智能制造技术研究院 | Lithium battery module rosin joint detection method based on dynamic bending distance |
| KR102818948B1 (en) * | 2023-04-18 | 2025-06-11 | 한국서부발전 주식회사 | A maintenance method using unidirectioanal welding for the waterwall tube of the power plant |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0694069B2 (en) * | 1990-11-30 | 1994-11-24 | 日本鋼管株式会社 | One-sided welding method for pipes |
| JPH0549188U (en) * | 1991-12-12 | 1993-06-29 | 三菱重工業株式会社 | Groove for butt welding of thin-walled pipes |
-
1993
- 1993-08-24 JP JP20978193A patent/JP3362357B2/en not_active Expired - Lifetime
-
1994
- 1994-08-24 WO PCT/JP1994/001392 patent/WO1995006538A1/en not_active Ceased
- 1994-08-24 DE DE4496500T patent/DE4496500T1/en not_active Withdrawn
- 1994-08-24 KR KR1019960700933A patent/KR960703698A/en not_active Withdrawn
- 1994-09-13 TW TW083107784A patent/TW279239B/zh active
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0760476A (en) | 1995-03-07 |
| TW279239B (en) | 1996-06-21 |
| DE4496500T1 (en) | 1996-09-26 |
| WO1995006538A1 (en) | 1995-03-09 |
| KR960703698A (en) | 1996-08-31 |
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